Mercia Garden Products 06LOG006-V1, 06LOG006VR-V1 Instruction manual

General Instructions
Please retain product label and instructions for future reference
Log Cabin 3.7x3.4m
06LOG006-V1 (T&G roof and oor with single (glass) glazing) 06LOG006VR-V1 (T&G roof and oor with single (glass) glazing and veranda)
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine and sheltered as much as possible during rain or snow.
2mm Drill bit
All building’s should be erected by two adults
For ease of assembly, you MUST pilot drill all screw holes and ensure all screw heads are countersunk.
For ease of assembly use a rubber mallet to t the log boards. Do NOT use a heavy hammer.
It is advisable to use a circular saw when cutting roof and oor boards.
Winter = High Moisture = Expansion Summer = Low Moisture = Contraction
CAUTION
Every eort has been made during the manufacturing process to eliminate the prospect of splinters on rough surfaces of the timber. You are strongly advised to wear gloves when working with or handling rough sawn timber.
Ensure to measure and check before cutting boards.
Our buildings are pre treated with a water based treatment**; this only helps to protect the product during transit and for upto 3 months against mould. To validate your guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated with a wood preserver within the rst three months of assembly and thereafter in accordance with the manufactures recommendations. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed: Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
P 1
06LOG006-V1 & 06LOG006VR-V1
Please retain product label and instructions for future reference
Overall Dimensions:
Width = 3445mm Depth = 3170mm (Without Veranda) 3656mm (With Veranda) Height = 2641mm
Base Dimensions:
Width = 3099mm Depth = 2557mm (Without Veranda) 3459mm (With Veranda)
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
21
3
19
Roof Purlin - 120x45x3154mm QTY 3
F45120-3154mm
20
Interior Roof Trim - 44x27x2400mm QTY 5
F2744-2400mm (Bevelled)
21
Starter - 44x44x3099mm QTY 2
F4444-3099mm
22
Starter - 44x44x2469mm QTY 11
F4444-2469mm
23
Skirting - 28x28x2400mm QTY 9
FS2828-2400mm
24
Fascia - 95x125x1775mm QTY 4
S16125-1775mm (Angled)
4
25
Door Frame - 69x55x1505mm QTY 2
F5569-1505mm
28
Roof Strip - 40x12x831mm QTY 2 (OSB option only)
S1240-831mm
29
Roof Strip - 40x12x655mm QTY 2 (OSB option only)
S1240-655mm
30a
Roof Sheet - OSB12-876x2050mm QTY 8
31a
(OSB option only)
Floor Sheet - OSB12-1530x866mm QTY 8
(OSB option only)
Window
Slave Door Master Door
QTY 2
5
Starter Board (S1) - 66x19x3296mm QTY 2
LB19RT66-3296mm
6
Log Board (B) - 120x19x1402mm QTY 6
LB19-1402mm
7
Log Board (B) - 120x19x326mm QTY 30
LB19-326mm
8
Log Board (C) - 120x19x326mm QTY 12
LB19-326mm (Un-Notched)
Log006 Gable 3296mm
QTY 2
12
Log Board (WB) - 120x19x1102mm
LB19-1102mm
13
Log Board (WB) - 120x19x1202mm
LB19-1202mm
14
Log Board (WB) - 120x19x1302mm
LB19-1302mm
15
Log Board (WAR) - 120x19x3154mm QTY 2
LB19RG110-3154mm
26
Door Strip - 60x16x1880mm
F1660-1880mm
27
Eaves Frame - 44x27x3154mm QTY 2
F2744-3154mm
Veranda Contents (06LOG006VR-V1 ONLY)
32
Starter - 44x44x3099mm QTY 3
F4444-3099mm
33
Starter - 44x44x247mm QTY 2
F4444-247mm
34
Veranda Floor - 95x12x882mm QTY 30
SR1295-882mm
35
Starter Board (S2) - 66x19x326mm QTY 2
LB19RT66-326mm
36
Log Board (B) - 120x19x326mm QTY 19
LB19-326mm
30b
Roof Board - 121x16x1752mm QTY 58
MB16-1752mm
31b
(T&G option only)
Floor Board - 121x16x3060mm QTY 23
MB16-3060mm
(T&G option only)
37
Log Board (BR) - 110x19x326mm QTY 2
LB19RG110-326mm
38
Log Board (C) - 120x19x326mm QTY 6
LB19-326mm (Un-Notched)
39
Log Board (B) - 120x19x1000mm QTY 8
LB19-1000mm
40
Log Board (BR) - 54x19x1000mm QTY 2
LB19RG54-1000mm
9
Log Board (A) - 120x19x3296mm QTY 20
LB19-3296mm
10
Log Board (A) - 120x19x2754mm QTY 23
LB19-2754mm
11
Log Board (B) - 120x19x1002mm QTY 21
LB19-1002mm
16
Log Board (WA) - 120x19x2854mm
LB19-2854mm
17
Log Board (WA) - 120x19x2954mm
LB19-2954mm
18
Log Board (WA) - 120x19x3054mm
LB19-3054mm
P 2
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41 42
Mortice Lock Key Plate
46
Casement Stay QTY 2
Nail Bag
43
Handles (Pair)
47
Storm Brace - 27x44x2100mm QTY 8
F2744-2100mm
70mm Screw x151
40mm Screw x824
30mm Screw x390
44 45
Tower Bolt QTY 2
30mm Black Screw x21
20mm Screw x26
Felt Tacks x264
Felt
Step 1: Door Frame Fit
Arrange the door framing onto a rm and level surface. Secure the top and bottom frames (No. 25) to the uprights (attached to each door). Fix at each corner using 4x70mm screws, ensuring the screws do NOT protrude into the channel either side of the doors.
*Please note: This image is for illustrative purposes and may dier from your choice in product (regarding hinges). Nevertheless the process of xing the frames is the same.
4x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: It is imperative that you pre-drill before xing screws.
25
25
*Ensure the top & bottom rails sit inbetween the upright framing attached to the doors.
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective tongue’s and groove’s.
80mm Bolt Set x17
Step 2
Fit the mortice lock (No. 41) into the recess
a
in the master door (No. 3) and secure using the screws provided. Attach the key plate (No. 42) to the slave door (No. 2) with the screws provided.
b
Connect the door handles (No. 43) and the metalbar to the mortice lock using 8x30mm screws. Ensure the lock mechanism closes correctly. If not, remove the lock and turn the catch around using the small grub screw.
*Please note: This image is for illustrative purposes and may dier from your choice in product (regarding ironmongery). Nevertheless the process of xing the frames is the same.
The Mortice Lock is Reversible
a
b
8x30mm Black Screws (Ironmongery depending) 8x30mm Screws (Ironmongery depending) 4x30mm Screws
Pre drill
hole
30mm
screw
30mm
screw
P 3
Please retain product label and instructions for future reference
Step 3
Attatch the door strip (No. 26) to the back of slave door using 4x40mm screws as shown in the illustration.
Once xed secure the tower bolts (No. 44) to the top and bottom of the strip using the screws provided.
*These tower bolts help to keep your doors straight during high and low levels of moisture content in the air.
4x40mm Screws
Pre drill
hole
40mm
screw
44
26
Step 5
Lay the starters (No. 21 & No. 22) onto a rm and level surface (free from areas where standing water can collect) as shown in the illustration.
Fix the framing together at each corner using 8x70mm screws, ensuring the frame is ush.
8x70mm Screws
Pre drill
hole
70mm
screw
21
22
22
21
Step 4
Fix the casement stay (No. 46) onto the window (No. 1) and the casement stay pins to the window cill using 6x30mm screws per casement stay.
*Ensure the casement stay is centralised on the window.
12x30mm Black Screws 12x30mm Screws Depending on Ironmongery choices
Pre drill
hole
30mm
screw
30mm
screw
46
P 4
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Step 6
Following the same method outlined in Step 5, arrange the remaining framing (No. 22) as shown in the illustration.
*Ensure there is an equal amount of space between each frame.
Secure each of the frames in place using 4x70mm screws per frame, ensuring the framing remains level.
36x70mm Screws
Pre drill
hole
70mm
screw
22
22
22
22
22
21
22
22
22
22
22
22
Step 8 (See Pre-Assembly)
Following the same method outlined in Pre-Assembly, lay the rst 6 boards (No’s. 6, 7, 9 & 10) onto the starter boards to create your rst level.
*Ensure that the boards are level and ush with each other as you lay each one.
Fix every third board to the one below by screwing through the notch as shown in the illustration using 1x70mm screw per side.
**Ensure to stagger the screws so as not to collide with the previous screw.
IMPORTANT: It is imperative that you pre-drill before xing screws.
9
10
7
10
6
Step 7 (See Pre-Assembly)
Place the starter boards (No. 5 & 10) on to assembled base
frame along the longest sides.
*Ensure the notches at either end of each board are ush and level with the ends of the frame.
Fix each of the starter boards to the frame by screwing through the notch into the frame as shown in the illustration.
4x70mm Screws
16x70mm Screws
Pre drill
hole
70mm
screw
Please Note: The short boards at the front of the building (either side of the door and window opening’s) can be placed either side depending on your needs.
10
5
10
5
5
Step 9
Once you have laid 6 log boards (o of the starter) up the door section, slide the
assembled door frame assembly over the boards resting the frame on top of the starter board.
*Please note: This image is for illustrative purposes and may dier from your choice in product (regarding door position). Nevertheless the process of tting the door frame is the same.
Pre drill
hole
IMPORTANT: It is imperative that
you pre-drill before xing screws.
70mm
screw
**Please Note: The short boards at the front of the building (either side of the door and window opening’s) can be placed either side depending on your needs.
P 5
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