Mercia Garden Products 01SHPWOR1010DDOW-V2 Instruction manual

General Instructions
Please retain product label and instructions for future reference
01SHPWOR1010DDOW-V2
10X10 SHIPLAP WORKSHOP WITH DOUBLE DOOR, OPENING WINDOW, T&G ROOF & FLOOR
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine and sheltered as much as possible during rain or snow.
x2
2mm Drill bit
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct application of Aquatan solution and then allowed to dry.
All building’s should be erected by two adults
Winter = High Moisture = Expansion Summer = Low Moisture = Contraction
CAUTION
Every eort has been made during the manufacturing process to eliminate the prospect of splinters on rough surfaces of the timber. You are strongly advised to wear gloves when working with or handling rough sawn timber.
Our buildings are pre treated with a water based treatment**; this only helps to protect the product during transit and for upto 3 months against mould. To validate your guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated with a wood preserver within the rst three months of assembly and thereafter in accordance with the manufactures recommendations. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed: Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
Refer to the instructions pages for you specic product code
www.merciagardenproducts.co.uk
H=220cm W=140cm L=130cm
01SHPWOR1010DDOW-V2
Overall Dimensions:
Length = 3114mm
Width = 3179mm
Height = 2485mm
Base Dimensions:
Length = 3010mm
Width = 2980mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Building content
1
2
3
4
5
Please retain product label and instructions for future reference
Nail Bag
30mm Screw x 91
40mm Screw x 106
50mm Screw x 82
70mm Screw x 6
100mm Screw x 2
Felt Tacks x 170
16mm Screws x 12
20mm Screw x 12
30mm Black Screw x 12
Pre Assembly
Remove transportation blocks from the bottom of each panel before
6
7
8
9
beginning assembly. Each Panel should have two blocks.
Front
Gable
Right
14
15
16
17
Front
Gable
Left
10
Door
QTY 2
Door Gable Rail - 1332mm Qty 2
Door Gable Strip - 2552mm
Cover Trim - 1757mm Qty 11
Front
Gable
Top
11
12
13
Truss
Back Gable
Truss Block - 160mm Qty 2
Gable Block - 342mm
Tower Catch Block - 118mm Qty 2
Right
Back Gable
Left
Plain Side
Qty 2
20
29
Window Side
Qty 2
19
Cover Strip - 2800mm Qty 3
T Hinge Qty 6
23
Hasp & Staple Lock
25
Butt hinge QTY 4
27
Plain Gable Board
Door Cloaking Strip
Floor Qty 4
21
24
26
Roof Panel
Qty 2
Finial
Qty 2
Felt
Tower Bolt QTY 2
28
22
Casement stay QTY 2
Window QTY 2
Step 1
Lay the Front Gable Right and Front Gable top on a level oor place them next to each other, ensure they are level at the top then x together using 2x50mm screws. Stagger the screws so they do not collide.
Door Gable Assembly
2 x 50mm screws
Pre drill
hole
50mm
screw
3
1
18
Plain Gable Strip - 2387mm Qty 1
P 2
Step 2
Lay the Front Gable Left next to the Front Top Gable, ensure they are level at the top then x together using 2x50mm screws. Stagger the screws so they do not collide.
2 x 50mm screws
Pre drill
hole
50mm
screw
Step 3
Plain Gable Assembly
2
Lay the Back Left Gable and Back Right Gable on a level oor place them next to each other, ensure they are level at the top and bottom then x together using 10x50mm screws. Stagger the screws so they do not collide.
12 x 50mm screws
Pre drill
hole
50mm
screw
12
5
4
Line the Door Gable Strip up to the assembled gable at the corners as shown in the illustration and x in place using 40mm screws.
5x40mm Screws
Pre drill
hole
40mm
screw
16
Turn the gable section over and secure the top board in place using 3x30mm screws. Ensure to screw into the framing, pre-drilling to avoind splitting the board.
3 x 30mm screws
Pre drill
hole
50mm
screw
27
P 3
Step 4
Place oor on rm and level base, ensure base has suitable drainage free from areas where water can collect. (See front page on base requirements).
Attach the oors using 32 x 40mm screws
Step 5
Fix the corners with 50mm screws as shown in diagram.
Do not secure the building to the oor until the roof is tted.
5
4
7
32 x 40mm screws
Pre drill
hole
40mm
screw
Position the panels so there is equal spacing between the oor and cladding on all 4 sides
3x50mm Screws
8
Pre drill
hole
50mm
screw
8
Step 6
Fix the remaining window side and the splain side at the corner with 50mm screws as shown in diagram.
6x50mm Screws
Pre drill
hole
50mm
screw
7
6
P 4
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