Mercia Garden Products 01OVLPA1010DDFW-V1, 01OVLPA1010DDNW-V1 Instruction manual

General Instructions
Please retain product label and instructions for future reference
10X10 OVERLAP APEX SHED
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect the product during transit and for upto 3 months against mould. To validate your guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated with a wood preserver within the rst three months of assembly and thereafter in accordance with the manufactures recommendations. Care must be taken to ensure the product is placed on a suitable base.
x2
2mm Drill bit
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
All building’s should be erected by two adults
For ease of assembly, you MUST pilot drill all screw holes and ensure all screw heads are countersunk.
Winter = High Moisture = Expansion Summer = Low Moisture = Contraction
CAUTION
Every eort has been made during the manufacturing process to eliminate the prospect of splinters on rough surfaces of the timber. You are strongly advised to wear gloves when working with or handling rough sawn timber.
BUILDING A BASE
When thinking about where the building and base is going to be constructed: Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
Refer to the instructions pages for you specic product code
www.merciagardenproducts.co.uk
H=220cm W=140cm L=130cm
01OVLPA1010DDFW-V1 & 01OVLPA1010DDNW-V1
Overall Dimensions:
Length = 3028mm
Width = 3095mm
Height = 2257mm
Base Dimensions:
Length = 2974mm
Width = 2974mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
01OVLPA1010DDFW-V1-NW
01OVLPA1010DDFW-V1
Nail Bag
Pre Assembly
Remove transportation blocks from the bottom of each panel before beginning assembly. Each Panel should have two
Please retain product label and instructions for future reference
30mm Screw x 147
40mm Screw x 130
50mm Screw x 60
70mm Screw x 7
100mm Screw x 3
Felt Tacks x 170
16mm Screws x 25
20mm Screw x 32
30mm Black Screw x 3
Building content
1
Front
Gable
Right
11
12
13
14
15
16
2
Front
Gable
Left
Ridge Bar - 1462mm Qty 2
Truss Block - 140mm Qty 2
Floor Blocks - 400mm Qty 8
Door Gable Bottom Rail - 1332mm Qty 1
Door Block - 140mm Qty 2
3
Front
Gable
Top
Truss
4
Back Gable
Right
5
Back Gable
Left
6
Plain Side
Qty 2
- NW Only
22
23
24
25
26
7
Window Side
Qty 2
- FW Only
Door Gable Strip - 1875mm Qty 1
Eaves Frame - 1502mm Qty 4
Window Strip - 546mm Qty 10
Finial
Qty 2
8
Floor Qty 4
- FW Only
27
Plastic Window Cill
T Hinge Qty 6
Qty 2- FW Only
9
Roof Sheet
Qty 4
10
Door
Qty 2
Step 1
Lay the Front Gable Right and Front Gable top on a level oor place them next to each other, ensure they are level at the top then x together using 2x50mm screws. Stagger the screws so they do not collide.
Door Gable Assembly
2 x 50mm screws
50mm
screw
Pre drill
hole
3
1
17
18
19
20
21
Door Strip - 830mm Qty 2
Cover Trim - 1575mm Qty 6
Door Beading Strip - 1720mm Qty 2
Fascia -1667mm Qty 4
Plain Gable Strip - 2164mm Qty 1
28
Turn Button
Qty 3
30
Styrene
Qty 4
- FW Only
29
Felt
31
L-Bracket
Qty 2
P 2
Step 2
Step 3
Plain Gable Assembly
Lay the Front Gable Left next to the Front Top Gable, ensure they are level at the top then x together using 2x50mm screws. Stagger the screws so they do not collide.
2 x 50mm screws
50mm
screw
Pre drill
hole
2
Lay the Back Left Gable and Back Right Gable on a level oor place them next to each other, ensure they are level at the top and bottom then x together using 10x50mm screws. Stagger the screws so they do not collide.
5
10 x 50mm screws
4
50mm
screw
Pre drill
hole
Line the Door Gable Strip up to the assembled gable at the corners as shown in the illustration and x in place using 40mm screws
6 x 40mm screws
40mm
screw
Pre drill
hole
22
22
Step 4
Place oor on rm and level base, ensure base has suitable drainage free from areas where water can collect. (See front page on base requirements).
Attach the oors using 8 x 40mm screws
8 x 40mm screws
40mm
screw
Pre drill
hole
8
8
P 3
Step 5
Fix another two oor panels using the oor blocks provided.
Place the oor blocks in between the framing as shown in the diagram.
8
8
Step 6
Fix the corners with 50mm screws as shown in diagram.
Do not secure the building to the oor until the roof is tted.
5
6
4
Screw the oor blocks to oor using 2x40mm screws per block screwing through the oor into the oor blocks.
Fix the two oor panels together using the same method shown in step 4 using 8x40mm screws.
Repeat this step once more if you are assembling the 15x10 and another two times if you are assembling the 20x10.
10x10 - 24x40mm screws 15x10 - 48x40mm screws 20x10 - 72x40mm screws
40mm
screw
Pre drill
hole
14
Position the panels so there is equal spacing between the oor and cladding on all 4 sides
3x50mm Screws
50mm
screw
Pre drill
hole
Step 7
15x10
20x10
Fix the remaining plain side and a window side at the corners with 50mm screws as shown in diagram.
6x50mm Screws
50mm
screw
Pre drill
hole
6
7
P 4
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