Mercia Garden Products 01OSBA1006DDFW-V1, 01OSBA1006DDFW-V1-NW Instruction manual

General Instructions
Please retain product label and instructions for future reference
10X6 APEX, FIXED WINDOW - 10X6 APEX, NO WINDOW
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect the product during transit and for upto 3 months against mould. To validate your guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated with a wood preserver within the rst three months of assembly and thereafter in accordance with the manufactures recommendations. Care must be taken to ensure the product is placed on a suitable base.
x2
2mm Drill bit
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
All building’s should be erected by two adults
For ease of assembly, you MUST pilot drill all screw holes and ensure all screw heads are countersunk.
Winter = High Moisture = Expansion Summer = Low Moisture = Contraction
CAUTION
Every eort has been made during the manufacturing process to eliminate the prospect of splinters on rough surfaces of the timber. You are strongly advised to wear gloves when working with or handling rough sawn timber.
BUILDING A BASE
When thinking about where the building and base is going to be constructed: Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
Refer to the instructions pages for you specic product code
www.merciagardenproducts.co.uk
01OSBA1006DDFW-V1 & 01OSBA1006DDFW-V1-NW
Please retain product label and instructions for future reference
Overall Dimensions:
Length = 3028mm
Width = 2484mm
Height = 2121mm
Base Dimensions:
Length = 3016mm
Width = 2414mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Building content
01OSBA1006DDFW-V1
01OSBA1006DDFW-V1-NW
Nail Bag
Pre Assembly
Remove transportation blocks from the bottom of each panel before beginning assembly. Each Panel should have two
40mm Screw x 116
50mm Screw x 28
70mm Screw x 24
Felt Tacks x 120
30mm Screw x 76
30mm Black Screw x 3
1
Door Gable
8
Ridge Bar - 1462mm Qty 2
9
Truss Frame - 932mm Qty 2
10
Truss Support - 450mm Qty 1
11
Truss Block - 140mm Qty 2
12
Door Block - 140mm Qty 2
13
Fascia -1016mm Qty 4
14
Door Strip - 1016mm Qty 1
15
Door Strip - 530mm Qty 1
16
Cover Trim - 1575mm Qty 6
2 3
Back Gable
Plain Side Qty 2
Qty 4 -NW Only
4
Window Panel Qty 2
FW-V1 ONLY
19
Window Strip - 546mm Qty 10
20
Finial
Qty 2
21
Felt
24
Turn Button
Qty 3
5
Floor Qty 2
22
T Hinge Qty 4
25
Plastic Window Cill Qty 2
- FW Only
6
Roof
Qty 4
7
Door
Qty 2
- FW Only
23
L-Bracket
Qty 2
26
U Channel
Fix the T Hinges onto the doors and door frame as shown. Ensure that the screws go through the cladding and into the framing behind.
28x30mm screws
30mm
screw
Pre drill
hole
22
7
7
17
Door Beading Strip - 1590mm Qty 2
18
Eaves Frame - 1502mm Qty 4
27
Styrene
Qty 4
- FW Only
P 9
Step 1
Step 3
Place oor on rm and level base, ensure base has suitable drainage free from areas where water can collect. (See front page on base requirements).
Attach the oors using 12 x 40mm screws
12x40mm screws
5
5
Fix the corners with 50mm screws as shown in diagram.
12x50mm Screws
50mm
screw
Pre drill
hole
4
1
4
3
Use for no
window buildings
3
Use for no
window buildings
Step 2
Fix the corners with 50mm screws as shown in diagram.
Do not secure the building to the oor until the roof is tted. Fix the panels onto the oor using 50mm screws in alignment with the oor joists
Position the panels so there is equal spacing between the oor and cladding on all 4 sides
6x50mm Screws
50mm
screw
Pre drill
hole
Step 4
23
8
26
8
23
Ridge Bar Assembly
Position the two parts of the
2
3
3
ridge bar within the ‘U’ channel and secure from either side with 3 x 30mm screws and 4 x 30mm screws from underneath. Secure an ‘L’ bracket to either end of the ridge bar using 2 x 30mm screws per bracket.
Place the roof support bar in between the front and back panels. Ensure the top corners of the support bar are ush with each top point. Secure in place using the L Bracket on each end with 4x30mm screws.
18x30mm Screws
30mm
screw
Pre drill
hole
P 10
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