Mercedes-Benz viano 639, vito 639 Service Manual

Introduction of the New Vito/Viano

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Model Series 639 with Code XZ1

Introduction into Service Manual

Mercedes-Benz Service

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Introduction of the New Vito/Viano

Model Series 639 with Code XZ1

Introduction into Service Manual

Daimler AG · Technical Information and Workshop Equipment (GSP/OI) · D-70546 Stuttgart

Information and Copyright

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Ordering workshop information

All printed workshop information from GSP/OI, such as Introduction into
Service Manuals, Sys
Guides, Technical Data Manuals and adhesive labels, can be ordered as
follows:

Within Germany

Through our GSP/TI Shop on the Internet
Link: http://gsp-ti-shop.de

or alternatively from your distributor
E-mail: [e-mail]
Phone: [phone]
Fax: [phone]

Outside Germany

Please get in touch with the contact p

tem Descriptions, Function Descriptions, Technology

erson resp

onsible for your market.

Product portfolio

Comprehensive information about our full product portfolio
can also be found in our Internet Portal.
Link: http://open.aftersales.mercedes-benz.com

Questions and suggestions

c

If you have any questions or suggestions con
to us.

Email: [e-mail]
Fax: [phone]

or alternatively
Address: Daimler AG

GSP/OIS
HPC R822, W002
D-70546 Stuttgart

© 2010 by Daimler AG

t

This document, including all its par
Any further processing or use requires the previous written consent of
Daimler AG, Department GSP/OIS, HPC R822, W002, D-70546 Stuttgart.
This applies in particular to reproductio
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tribution, alteration, translation,

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Order no. of this publication: 6517 1254 02

07/2010

Contents

Overview

GesamtsystemOverall vehicle

Transmission

Chassis

Audio and communications

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Preface 5

Brief description 6

Exterior 8

Technical data 11

Interior 12

ECO Gear TSG 360 20

New chassis 22

ECO power steering pump 23

New Telematics Generation 2.5 24

List of abbreviations 29

Index 30

Introduction of the New Vito/Viano, Model Series 639

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Dear Reader,

 Note

Further information on workshop equipment, commercially available tools and special tools can be found in
the Internet at http://gotis.aftersales.mercedes-benz.com

This Introduction into Service Manual is available in electronic form in SDmedia on Release 9/2010 of the
Star Diagnosis CD.

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Preface

This Introduction into Service Manual presents the
most imp
new Vito/Viano.

The purpose of this manual is to inform you of the
tech
advance of its market launch. This brochure is
intended to provide information for people employed
in service, maintenance and repair, and aftersales. It is
assumed here that the reader is already familiar with
the Mercedes-Benz model series currently on the
market.

In terms of the contents, the emphasis in this Intro­duction into Service Manual is on presenting new
features that have not
model series.

This brochure does
features that are already found in other mo
You can find a list of these new features in the "Over­view" chapter.

This Introduction into Service Manual is not intended
as an
problems. For such needs, more extensive information
is available in the Workshop Information System (WIS)
and via Xentry Diagnostics.

ortant changes and innovations found in the

nical highlights featured in the new Vito/Viano in

yet been included in other

not include descriptions of new

del series.

aid for repairs or for the diagnosis of technical

WIS is updated continuously. Therefore, the informa­tion available there reflects the latest technical status
of our vehicles.

The Introduction into Service manual
informa
such, is not stored in WIS. The contents of this
brochure are not updated. No provision is made for
supplements.

We will publicize modifications and new features as
well as
components in the relevant WIS documents. The infor­mation presented in this Introduction into Service
Manual may therefore differ
information found in WIS.

All of the information relating to specifications, equip­ment and options are valid as of the publication dead­line in June 2010 and may therefore differ from the
c

tion relating to the new Vito/Viano and, as

detailed descriptions of systems and their

from the more up-to-date

urrent production configuration.

presents initial

Daimler AG
Parts Technology and Technical

Introduction of the New Vito/Viano, Model Series 639

Information (GSP/OI)

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Brief description

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Vehicle concept

Overview

Customers who buy the new Vito/Viano model
series 639 receive an upgraded exterior design as well
as innovative technologies and functions found for the
fi

rst time in this model series.

The exterior design features of the more commer­cially-oriented Vito have been more clearly set apart
from the Viano's passenger
accents in the interior enhance the perception of high
value and quality.

A great number of noise minimization measures have
succeeded in significantly reducing the noise level in
the int

The New Telematics Generation 2.5 offers an innova­tive control and display concept with new functions
and a new design.

Innovations

•New OM 651 diesel engine

• New drive concept with the ECO start function
(OM 651) and an ECO power steering pump
(OM 651)

• New drive concept for the all-wheel drive (OM 651)

• New 6-speed manual transmission ECO
Gear TSG 360

• Modifications to the chassis

• New control concept for the rear air conditioning
sys

• Introduction of the New Telematics Generation 2.5

• Bi-xenon and reflector-type headlamps with
inte

• Reversing camera in combination with COMAND

• Intelligent battery sensor

• More sensors for PARKTRONIC

vehicle personality. New

erior.

em

t

grated daytime running lights

Basic equipment

The following equipment and appointments add signif­icant value to the basic equipment range found in the
new Vito/Via

• New body styling, including:

- Redesigned radiator grille

-Ne

-Modified fenders

- Redesigned bumpers for Vito in the front and for
Viano in the front and rear

- New exterior colors

• New light alloy wheels

• New outside mirrors with larger reflective surfaces

• New color concept for the interior

• New design for the multifunction steering wheel
and gearshift lever

•

Reconfigured upper control panel in the instrument
panel

• Ambiance illumination in the footwell

• Redesigned roof grab handle

• New design for seat rails

no.

w headlamp styling

Marco Polo

• Harmonized with color concept

• Variable height adjustment for bed extension

• Second reading lamp in the pop-up roof

• New valuables compartment

Coming in 09/2011

• New alternator management

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Introduction of the New Vito/Viano, Model Series 639

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This brochure does not include descriptions of new

Engine Model Introduction into Service Manual

OM 651 Model 204 See Introduction into Service Manual "New Generation of

4-Cylinder Inline Engines, OM 651"

OM 642 EU5 Model 164 See "Introduction of the New GL-Class, Model Series 164"

M 272 EU5 Model 212 See "Introduction of the New E-Class, Model Series 212 Sedan"

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features that are already found in other model series.
The following table lists these new features and tells
you which Introduction into Service Manuals contain
descriptions of them.

These Introduction into Service Manuals are available
in electronic form
CD.

in SDme

dia on the Star Diagnosis

Brief description

Overview

The new Vito/Viano

Introduction of the New Vito/Viano, Model Series 639

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Exterior

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Front view

The most noticeable design feature of the new Vito/
Viano is the clear differentiation between the Vito and

Overall vehicle

the Viano.

The large cool air opening in the radiator grille, which
is integrated in the bumper and features muscular
dual
cargo transporter. The face of the Vito still bears the
typical features of a Mercedes-Benz cargo van.

The Viano's front-end design clearly reveals its
membership in the Mercedes-Benz family of
moving vehicles. The new radiator grille in the face and
the restyled bumper gives the Viano the typical
Mercedes-Benz passenger van look.

The three-dimensional bi-xenon and reflector-type
headlamp
running lights represent the state of the art in road illu­mination technology.

underscores the Vito's status as a robust

slats,

s in tube design with integrated daytime

people-

Front view of the Vito

The wear-free LED daytime running lights are strikingly
and unmistakably integra
the bi-xenon headlamps in the toothed area. The
daytime running lights in the reflector-type headlamps
have been placed above the turn signal lamps in the
headlamp unit.

ted along the lower edge of

Front view of the Viano

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Introduction of the New Vito/Viano, Model Series 639

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Rear view

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The large, vertically oriented rear lamps still represent
the most prominent aspect of the Vito's rear end
design. They serve to optically emphasize the large
rear opening with its deep loading sill which is neces­sary for a cargo van, and make for a striking yet func­tional tail end.

Like all detachable parts on the vehicle, the bumpers
are painted in granite
nity.

gray for a look of classy moder-

Exterior

Overall vehicle

The rear
rear lamps. The rear window
zontal, and appears wider than it really is due to the
black trim
reference to large-volume passenger cars and gives
the van a wide and low look from the rear.

end design of the Viano is marked by it short

emphasizes the hori-

on the D-pillars. This supports the stylistic

Rear view of the Vito

Rear view of the Viano

Introduction of the New Vito/Viano, Model Series 639

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