Mercedes-Benz Unimog 435, Unimog 435.111, Unimog 435.110, Unimog 435.117, Unimog 435.160 Service Manual
...
Mercedes-
Benz
Unimog
Workshop Manual
Unimog
435
Volume 1
Service
© Buch&Bild, Helma Wessel
Buch&Bild hat 1994 vom Produktbereich Unimog der damaligen Daimler-Benz
AG
das Exklusivrecht
fUr
den Nachdruck der technischen Unimog- und MBtrac-Oldtimer-Literatur erhalten.
Silmtliche
Rechte der Verbreitung - in jeglicher Form und Technik
einschlieBlich der Einspeicherung
in
elektronische Medien - sind vorbehalten.
Technical details of the vehicle
in
relation to data and illustrations contained
in
this manual
are subject
to
change.
All
rights, including reprint, reproduction
or translation
(also of extracts), reserved.
Nachdruck
2008
Printed
in
Germany
Buch&Bild
Helma Wessel
Finkenweg 13
D 76571 Gaggenau
TeL
+49
(0)
7225/4347
Fax
+49
(0)
7225/4779
wessel@buchundbild.de
www.buchundbild.de
Stand 5.1989
UKD 30 402
21
42
03
The
present
Workshop
Manual
contains
the
descrip-
tions
of
all
important
assembly,
adjusting, testing
and
repair
work.
The
entire contents of
the
Workshop
Manual
are
subdi-
vided
according
to
the
well-known
group
system.
The
group
index
serves
to
facilitate
finding
the
individual
groups,
the
list
of
contents of
each
group
serves
to
find
the
individual
jobs
to
be
carried
out.
The
relevant
data,
settings,
dimensions
and
toleran-
ces
as
well
as
the
special
tools
are
compiled
on
the
first
pages
of
the
respective
groups.
Introduction
The
contents
are
listed
according
to
unit
versions
and
further
subdivided
into
chapters
and
sections.
The
contents
are
subdivided
to
provide smaller, integrated
sections.
Each
section
begins
with a new
page
1
an~
is
identified
as
follows
(example):
Removat and Installation of Steering System
46.1
Title of chapter
~
MS
mechanical
recirculating
ball
steering
system L 3,5
K
I
Unit
designation
Group
Unit
version
Page
reference:
Page
Section
Chapter
I
4.1/1
All
references
to
this
page
at
any
point throughout
the
Workshop
Manual
are
expressed
as
follows:
See
page
46.1-4.1/1.
UKD
30
402
21
42·03
© www.buchundbild.de
1
Introduction
The
unit
versions
are consecutively numbered starting
with 1; i.e. each version has a special code number. In
addition, the unit designation
is
shown at the head of each
page.
A separating sheet and a detailed list of contents
head each unit.
The sections valid for
all unit versions are covered in
version
O.
The respective data (settings, tightening tor-
ques, machining dimensions etc.) and special
tools are
listed together
at
the start of each unit version.
The numerical values
in
SI
units resulting from the introduction of the international unit system are converted and
rounded-off values (in accordance with
DIN 1335).
The pressure values specified
in
bar are positive.
Pressure In
bar
Previous Unil kp/cm
2
(Kilo ponds per square centimeter)
1 bar = 1.019716 kp/cm
2
- 1.02 kp/cm
2
1 kp/cm
2
= 0.980665 bar - 0.981 bar
2
Power
in
kW (kilowatt)
Previous unit HP (horsepower)
1
kW=
1.360 HP
1 HP = 0.735 kW
Torque
in
Nm
(Newtonmeters)
Previous unit kpm (kilo pond meters)
1 Nm = 0.101972 kpm - 0.102 kpm
1 kpm = 9.80665 Nm -
9.81
Nm
The specified part numbers and the figure numbers in the
exploded views are designed
solely for identHication purposes and improve differentiation between the individual
versions. When ordering spare parts, always use the part
numbers
given
in
the
valid
microfiches.
The job descriptions provided
in
this Workshop Manual
make allowance for special versions (see
00 - 1.6/1).
Special vehicles:
Type
Condor
Messrs Thyssen Henschel
0-3500 Kassel
Type
TN 170
Messrs Thyssen Maschinenbau GmbH
0-5810
Wilten
6
We
shall endeavour to keep this Workshop Manual up-todate by supplying the relevant"Supplementswhen necessary.
Contents
Chapter
1 General
Installation
survey
General
view
Vehicle
dimensions
435.115
Vehicle
dimensions
435.111
Vehicle
dimensions
435.115
(special
vehicle
with
box-type
body)
Maximum
speeds
435.115/117
Maximum
speeds
435.110/111
Weights
and
trailer
loads
Service
products,
capacities
Special
versions
considered U 1300
L
UKD
30
40021
42
- 04
General 00
Page
1.1/1
1.1/5
1.211
1.212
1.213
1.3/1
1.3/2
1.4/1
1.5/1
1.6/1
General 00
General
view
UROO~01:tR
435.113
435.113
UKD
30
402
21
42 • 04
1.1/7
00 General
General view
435.115
Front-
with box-type body
435.115
Rear- with box-type body
1.1/8
General 00
Installation
Survey
Vehicle Model 435.110
I
435.111
435.113
",
435.115 I 435.115"
435.117
Sales designation
U
1700 U 1700 L U 1700
U38
U 1300 L
U
1300
U37
Engine
Model
353.961
353.961
353.959 oder
353.961
Or
353.959"
353.959"
Sales
designation
352. Xl2 .
352. Xl2
352
A.
VI2
Or 352.
Xl1
Or
352
A.
L1111
'"
352
A.V12
352.
A.V12
352.A.L1li1 "
352
A.L1111"
Installation
Series
Series
with
Series
Series
Or SA 16457126 Or
SA
36019"
SA 35
975"
SA 36 019"
Single
Model
. -
clutch Sales designation F & S GFM 330 K replaced by F & S GMF 330
Installation
Series
Double Model
- - - -
-
clutch
Sales designation
DT 3301310 G
-
DT 3301310 G
-
DT 3301310 G
----
Installation SA 35
741
-
SA
35
7!11
-
SA
35
741
Converter Model
-
- - -
-
clutch Sales designation
WSK 310
-
WSK 310
-
Installation SA 35 948
-
SA
35 948
-
Main Model 717.901 or 717.900 7t7.901
transmission
Sales designation UG
3140
- 13,01
GPA"
UG
3140
- 13,01 GPA
Installation
Series or
SA
Series
ft,ith SA 35 977"1
Series
Auxiliary Model Working or crawler gear
-
transmission
Sales designation
NG
3140 -215,
76
'"
-
Installation
SA
35 736
-
Power
Version
PTO shaft with pump connection
iake'off Ratio i
= 1
Maximum speed
1/min
2800
'
..
Instalation SA 35 925
Version
PTO shaft
Ratio i
=
0,71
. Maximum speed 1/min
4000
Installation
SA
35 925
Hydrostatic Manufacturer
Unde units
-
system Sales designation
Gr.
70/75
-
.-----
Installation SA 36 036
-
PTO shaft
Version
Engine
and
transmission
shaft
4)
--,..----.
Transmission Engine
and
transmission
shaft
1]
31
transmission
shaft
..
_---
Ratio
i = 4,32
SI/or
4,32
6)/2,46
7)
i = 4,32 '
I·
4,32
61
2,46 "
---,-"
Maximum speed 1/min 540lmin/or 540/1000/min
540
540:1000Imin.
._-_.
Installation
SA
35 737
SA
35
73714
SA
35737
-
Version
Fast engine and transmission PTO shaft
-
'"
Ratio i = 0,745
-
i"
0,745
Maximum speed 1/min
3700
-
3700
Installation
SA
35 926
-
SA
35
926
UKD
30 402
21
42-03
1.1/1
00 General
Installation
Survey
Vehicle Model 435.110 435.111
I 435.113'"
435.115
I 435.115" 435.117
Sales designation U 1700 U 1700 L U 1700 U38 U 1300 L U 1300 U37
Front axle
Model
737.200") or 737.201
737.111
Sales designation
AU
311
S - 5,3
AU
2114
S - 4,0
Installation Series or SA
Series
with SA 35 973" Series
Rear axle Model 747.204 or 747.205 or 747.206 747.111 747.117
Sales designation
HU
311
S - 5,3 or
HU
311
S - 6,8
HU
2114
S - 4,0
HU
2114
S-4,0
Installation Series
or SA
Series
withSA35974"
Series
Steering Model 765.601 or 765.305 765.601
system
Sales designation
-LS3BorLS7F
LS
3 B
Installation
Series or with SA 35 776
Series
withSA35976"
Series
Steering
Model
-
-
pump Sales designation
ZF 7672 or ZF 7673"
ZF 7672
ZF
7673
.
Installation
Series
or SA 35
776"
Series
Series
Drivers gap Model 425.8211825
425.80018201821
425.820 425.8211825
Sales designation
- - - -
Installation
SA
Series or SA
with SA
SA
1)
Basic unit with SA fording ability
2)
Only valid for fire service vehicles
3)
Connection only for front PTO shaft
4) Connection for front or front and area
5) Fast engine or transmission
PTO shaft
6)
From chassis end.No.
072513
i = 4,08
7)
From chassis end No. 072 513 i = 2,32
8)
Only
.in
connection with steering system
LS
7 F
9)
Or UG
3140-819,35
GPA
10) Or
NG
3140-3155,87
11) From engine end No.
691
150
12) From chassis end
No.
084389
model 737.202
13) From chassis end
No.
084389
1.1/2
General 00
Installation
Survey
Vehicle
. Model
435.160
435.170
Sales
Attachment
Attachment
designation
TM
170 Condor
Engine Model
353.959 353.977
Sales designation 352 A.LIII1 352 A.V!2
Installation Series.
Single
Model -
clutch
Sales designation
GFM 330 K replaced by GFM 330
Installation
Series
.
Double Model
-
clutch Sales designation
-
Installation -
Converter Model -
.
clutch Sales designation
-
Installation
-
Main Model 717.931
717.930
!ransmission
Sales designation
UG
63/40-8/13,01 GPA
Installation
Series
Auxiliary
Model
-
transmission
Sales designation
-
Installation
-
Power
Version
Transmission
PTO
shaft
with
pump
connection
take·off
Ratio i = 1
Maximum speed
1/min 2800
.
Installation
Series
Version
-
Ratio
-
Maximum speed
llmin
-
Installation
-
Hydrostatic
Manufacturer
-
unit
Sales designation
-
Installation
-
PTO shaft
Version
-
transmission
-
Ratio -
Maximum speed
llmin
-
Installation
-
..
Ratio
-
Version
-
Maximum speed
limin
-
Installation
-
UKD 30 402
21
42 -
03
1.1/3
00 General
Installation
Survey
Vehicle Model 435.160
435.170
Sales designation Attachment Attachment
TM 170
Condor
Front
axle Model
737.232 737.231
Sales designalion
AU
3/1
S·6,8
Installation
Series
Rear axle
Model
747.231 747.230
Sales designation
HU
3/1
S-6,8
Inslallalion
Series
Sleering
Model
765.305
system
sales
designation
LS
7 F
Installation
mil
SA 35 776
Sleering Model
-
pump
Sales
designation
ZF 7673
Inslallalion
SA
35 776
Driver's
cab
Model
-
Sales designalion
-
Installation
-
1.1/4
General
00
General
View
435.115
URO-0129
435.115
UKD
30 402
21
42'()3
1.1/5
00 General
General View
URO-0128
435.111
URO-0120
435.111
1.1/6
General
00
Vehicle dimensions
435115
12,5
-20
9,00 - 20
14,5 - 20
Tire
sizes 12,5 R 20
11
9,00 R 20
14,5 R 20
Wheelbase
mm
3250
3250
3250
Track
front
mm 1 860
1
860 1 860
Track rear
mm
1 860
1860
1860
Track circle diameter
mm
12890
12890
12890
Turning circle diameter
mm
13800 13800
13800
Length
without
winch
mm
5540
5540 5540
Length
with
winch
mm
5870 5870
5870
Overall
width
(without
rear·view mirror)
mm
2300
2300
2300
Overall height (unladen)
2830
2880
,
2900
approx. mm
Height above
cab,
unladen
approx. mm
27502)
2630
2650
Ground clearance on a convex surface
approx. mm
470 465 495
Overhang
front,
without
winch
0
46
46 46
Overhang
front,
with
winch
0
40
40
40
Overhang rear
0
51
51
51
approx.
Ground
clearance,
front
axle (laden)
approx.
mm
440 435
465
Ground
clearance, rear axle (laden)
approx. mm
440
435
465
Wading depth
approx. mm
1 220
- -
Permissible height
of
center
of
gravity above
platform
mm
800
-
-
floor
for
2000
kg
payload,
with
stabilier at
front
Height
of
trailer coupling (unladen)
mm
945 950 970
loading
space
Length inside
mm
3150 3150 3150
Width inside
mm
2200
2200
2200
Height
of
side boards
mm
500 500 500
Height beneath canopy
top,
min.
mm 1
370 1 370
1370
Height beneath canopy top, max.
mm
1480
1 480
1480
Loading height above ground -(unladen)'
mm 1 290 1 285
1 315
1) special vehicle
2) with camoftage net support
UKO
30
402
21
42-02
1.2/1
00
General
Vehicle dimensions 435.110/.111/.113
Tire sizes
mm
14}5/80
R
201)2)
12.5R22.5
14.5
- 20
12.00 R 20
14.5 R 20
16/17-24
13 R 22.5
14.75/80
R
20
1
)
Wheelbase mm
3850
3250
3250 3250
Track
front
mm
1840
1840
1 840 1 890
Track rear
mm
1840
1 840
1840
1 890
Track
circle diameter
mm
-
12880
12880
12930
Turning circle diameter mm
15800
14200
14200
14200
Length
without
winch
mm
5580
5345 5345 5345
Length
with
winch approx. mm
6500
-
-
-
Overall
width
(without
rear·view morror) mm
2350
2350 2350
2350
Overall
width
(with
rear·view morror)
mm
2465 2465
2465
2465
Overall height, unladen
approx. mm
3050
3030
3010
3050
Ground clearance on a convex surface,
unladen
approx. mm
680
660 640 680
Overhang
front
0
48 50
50
50
approx.
Overhang rear
0
47
approx.
-
-
-
Ground clearance,
front
axle (laden)
approx. mm
520
500
480
520
Ground clearance; rear axle (laden) approx. mm
520
500 480
520
Wading depth approx. mm 1 200 1 200
1200
1 200
Height
of
trailer coupling (unladen) mm
1050
1050
1050
1 070
Loading
space
Length inside
mm
4050
3 150
3
)
3 150
3
)
3150
3
)
Width inside
mm
2350
2200
2200
2200
Height
of
side
boards
mm
500
500 500 500
L.oading
height above ground (unladen)
mm 1
500 1 480
1460
1 500
1;
13.>:'0
- 20 Pilate
XL
2)
435.113
3)
at
L~35.110
opti'onal2050, 2550,
3000
'1.2/2
c
"
o
'"
o
"
:;l
'Y
I:>
~
......
~
------.-==--~~-~
0'
"-
....
JC[]
ffi\
• I • 3250 • I
I-
-5560 • I
A Unladen
B At maximum load
C Unladen
o Upper edge of frame
E Upper edge of floor
F Laden
iil
f
I
I
I
II
I I I I I
G Unladen
H Transit loading dimension
J Inside length
= , -
;;:
o
o
,
o
o
N
:::>
\
I ;
I~
, \ I
-<
(JJ
..
"O::r
<1>
_,
Q.2.
!!C
..
<e:
~3
_
...
!2"
<1>
en
:; 0'
;::;'::l
::Ten
0'
....
0""
Xu.
~~
"0
~
mu.
8:
:::.
G)
CD
::J
CD
@
o
o
Maximum speeds 435.115/.117
Total
axle
ratio
6.53
1 2
3
c:
.~
6.0
8.7
13.2
~
.~
t::!
6.3
9.1
13.7
c:
'"
b
"
Cl
.S
c:
6.3
9.1
13.8
'"
.;;
:;;
:;;
6.6
9.5
14.4
6.1
8.7
13.2
6.1
8.9
13.4
1) Locked with
SA
35
985
2} standard
Total
axle
ratio
5.31
1 2
3
7.4
10.7
16.2
c:
.~
7.7
11.1 16.9
'E
c:
~
:;;
b
"
7.8
11.2
17.0
Cl
.S
.S
'"
'"
:;;
:;;
8.1 11.7
17.7
7.4
10.7
16.2
7.6
10.9 16.5
1)
Locked with
SA
35
985
2) standard
UKD
30
402
21
42--D2
Forwards
4
5
6
17.9 26.4 38.1
la6
27.5
.39.7
18.8
27.8
40.0
19.6
28.9
41.7
18.0
26.5
38.2
18.2
26.9
38.8
Forwards
4
5
6
22.0
32.5
46.8
22.9
33.8
48.8
23.2
34.1
49.2
24.1
35.6
51.3
22.1 32.6
47.0
22.4
33.1 47.7
7
57.7
60.1
60.6
63.2
57.9
58.7
7
71.0
73.9
74.6
77.7
71.2
72.2
General
00
Maximum speeds km/h
at
engine rated speed 2800/min
Reverse
Tires
8 1 2 3
4
51
f
61) 71 )
81)
18·20
78.5
6.2
9.0
13.6
18.5
27.2
39.2 59.4
80.9
12.5 -
20
2
)
81.7
6.5
9.3
14.1
19.3
28.4
40.8
61.9
84.2
12.5 R
20
82.5
6.5
9.4
14.3
19.4
28.6
41.2
62.5
85.0 14.5 -
20
85.9
6.8
9.8
14.9
20.3
29.8
43.0
65
..
1
88.6 14.5 R
20
78.8
6.2
9.0
13.6
18.6 27.3
39.4
59.6
81.2
9.00·20
79.9
6.3
9.1
13.8
18.8 27.7
39.9
60.5
82.4
9.00 R 20
Maximum speeds km/h
at engine rated speed
2800/min
Reverse
Tires
8 1
2 3
4
51
)
61 ) 71)
81,'
96.5. 7.6
11.0 16.7
22.8
33.5
48.2
73.1
99.5
18 -
20
12.5 - 20
21
100.5
8.1
11.5 17.4
23.7
34.9
50.2
76.1
103.6
12.5R20
101.4
8.0
11.6 17.5
23.9
35.2
50.7
76.8
104.5
14.5 -
20
105.7
8.4
12.1 18.3
24.9
36.7
52.8
80.0
109.0
14.5 R 20
96.8
7.7 11.1 16.8
22.8
33.6
48.4
73.3
99.8
9.00 -
20
98.2
7.8 11.2
17.0
23.2
34.1
49.1 74.4
101.3
9.00
R 20
1.3/1
00 General
Maximum
speeds 435.110/.111/.113
Total
axle
Maximum speeds km/h
ratio at engine rated speed
2800/min
6.38
Forwards
Reverse
1 2 3
4
5 6 7
8 1 2
3
4
5'}
6'}
7'
}
8'}
6.5
904
14.2 19.3 2804
41.0
62.1
84.4
6.7 9.7 14.6
19.9 29.3
42.2
63.9
87.0
6.8
9.8
14.8
20..1
29.6
42.7
64.7
88.0
7.0
10..1
15.2 20.7 30..5 44.0.
66.6
90..7
c:
0
7.4
10..6 16.1
21.9
32.3
46.6
70..6
96.0.
7.6 11.0.
16.6
22.6
33.3
48.0 72.7
99.0
oB;
"§
~
7.1
10.3 15.6
21.2
31.2
45.0.
68.2
92.7
704
10..6
16.0
21.9 32.2
46.3
70..2 95.6
c:
~
..
"
'"
c:
c:
.n;
.n;
6.6
9.6
14.5
19.7
29.1
41.9
63.5
86.4
6.9
9.9
14.9
20.04
30.0
43.2
65.4
89.0
:2 :2
7.0
10..1
15.2
20..7
30..6
44.1
66.8
90..8 7.2
lOA
15.7
21.4
31.5
4504
68.8
93.7
6.0.
9.9
15.0.
20.04
30..1
43.3
65.6
89.3
7.1
10.2
1504
21.1
31.0
44.6
67.6
92.0
I} Locked with SA
:is
985
2)
standard
Total
axle
ratio
5.40
1
2
3
7.66
11.0.5
16.72
7.98
11.52
17.44
c:
0
.~
8.71 12.56
19.0.2
.~
~
c:
:;;
8041
12.14
18.38
~
"
~
Cl
.!:
c:
'"
.n;
7;84 11;31
17.11
:2
:2
8.25
11.90.
18.0.1
8.11
16.69
17.70.
1}
Locked with SA
35
985
2} standard
1.3/2
Forwards
4
5 6 7
22.75
33.55
48.39 73.31
23.73
34.99
50047
76.47
25.87
38.15
55.0.3
83.37
25.00
36.87
53.18
80.57
23.79
34.33
49.53 75.0.3
24.51
36.13
52.12
78.96
24.08
5.51
31.22
77.59
Maximum speeds km/h
at
engine rated speed 2800/m
in
Reverse
8 1
2 3
I
4
5'
}
6'}
7'}
I
8'}
99.64
7.91
11040.
17.24
23.50
34.50. 49.82
75047
102.69
17.98/24.51
I
10.3.94
8.25
11.89
36.06
5}.97
78.721107.11
113.32
8.99
12.96
19.61 26.72
39.35
56.6~
85.821,,6.78
I
f
109.51
8.69
12.53
18.95125.82
38.0.3 54.76
82.941112.85
10.1.99 8.0.9
11.67
17.65124.05
35042
50.99
77.24
105.10
107.33
8.52
12.28
18.57
25.31
37.27153.6
81.29
110.61
105.47
8.37 12.07 18.25
24.87
36.63
52.73 79.88 108.69
Tires
14.5·20
16170.·24
12 R 22.5
2
}
14.5
R2o.
14.5
R 24
14.5·24
11.0.0.·20.
11.DDR2D
12.00R2D
13R22.5
16170.·24
14.75/80 R 20
12.00.·20.
Tires
14.5·20
16/70.·24
12.5
R 22.52}
14.5 R 20
14.5 R 24
14.5·24
11.00·20
11.0.0. R 20
12.00R20
13 R 22.5
16170.·
24
14.75/80 R 20
12.00.·20.
General 00
Maximum speeds 435.110/111 (transmission model 717.901)
Total
axle
Maximum speeds km/h
ratio
at
engine rated speed 2800/min
6,38
Forwards
Reverse
1 2 3 4 5 6
7
8
1
2
3 4
5"
6"
7"·
8
'1
Tires
14.6
14,5 ' 20
c:
6.5
9.4
14.2
19.3
28.4
41.0
62.1 84.4
6.7
9.7
19.9
29.3
42.2
63.9 87.0
16170 - 24
.~
12
R 22.5
3)
~
~
30;5
.~
'"
6.B
9.8
14,8
20.1
29.6
42,7
64,7
88.0 7.0 10.1
15.2
20,7
44.0
66.6
90.7
14.SR20
<1>
c:
'"
7.4
10.6
16,1
21,9
32,3
46,6
70,6
96,0
7.6
11,0
16,6
22.6
33,3
48,0
72.7
99.0
14.SR24
t:
c:
'm
c:
.E
7.1
10.3 15.6 21.2
31,2
45,0
68.2
92,7
7.4
10.6
16,0
21.9
32.2
46.3
70,2
95.6
14,5
24
'm
:2
11,00
¥ 20
6.6
9.6
14,5
19,7
29,1
41,9
63,5
86,4
6.9 9.9
14,9
20,4
30.0
43,2
65,4
89.0
11,OOR20
12.00A20
7.0
10.1 15.2 20.7
30.6
44,1
66.8
90.8 7.2
10,4
15.7
21.4
31,5
45,4
68.8
93,7
13 R 22,5
14.75/80 R 20
2;
6.9 9.9
15,0
20,4
30,1
43,3
65.6
89.3
7.1
10,2
15,4
21,1
31.0
44,6
67,6
92.0
12,00
20
14.5·
20
1,13
1.62
2,46
3.35
4,93
7,11
10,77
14,65
1,16
1,68
2,54
3.46
5.09
7,33
11,10
15,11
16170 - 24
12R22.5
3
}
1.17
1.69
2.56
3.49
5.14
7.41
11.23
15.27 1.21
1.75
2.64
3.60
5.30
7,64
11.57 15.74 14.5
A20
~
1,28
1,85
2.80
3.80
5.61 8.09
12.25
16,66
1.32 1,91 2.88
3,93
5.79
8.33
12.62
17,18
14,5 A 24
'"
<1>
'"
1
,24
1
,78
2.70
3.67
5.42
7,81
11.83
16,09
1,28
1,84
2.78
3.80
5.59
8.05
12,19
16.59
14.5 -24
'"
c:
11.00 .. 20
:;;
0
1.15 1.66 2.62
3.42
5.05 7.28
11.03
15.00
1,19
1.72
2.59
3.54
5.21
7.50 11.36 15.46
11.00 A 20
;:
12.00A20
1,21
1.75
2.65
3.60
5.31 7.66
11.60
15.77
1.25
1.81 2.73
3.72
5.48 7.89
11.95
16.26
13A22.5
x
1,4.75/80 R
20
2
)
0
.c
~
1,19
'"
1.72
2.60
3.54
5.22 7.52
11.40
15,50
1.23
1.7
7
2.68
3.66
5.38
7.75
11.74
15.98
12.00
-'
20
<1>
'"
m
c:
14,5
20
:~
0.116
0.167 0.253 0.345 0.509
0.733
1,11 1 1,511
0.120
0,173
0.261
0.356
0,524
0.755
1,144
1.557
16170-
24
'0
12R22,5
31
'0
<>:
0.121
0,175
0.264
0.359
0.530 0.764
1.157 1.574
0.125 0.180
0.272
0.371
0.547 0.787
1.193
1.623
14,5 A 20
~
0,132
0,190
0,288
0.392
0.578 0.834
1,263
1,718
0,136
0,197
0.297
0.405
0.597 0.859
1,301
1,771
14,5 R 24
~
'"
<1>
'"
0.128
0,184
0.278
0,379
0.559 0.805
1.220
1.659
0,132
0,190
0.287
0.391
0.576 0.830
1,257 1,710
14,5 -24
~
<1>
~
11,00 -20
'"
0,119
0.171 0.259
0.353
0.521
0.750
1,137
1.564
0,123
0.177 0.267
0.365
0,537
0,773
1 ,171
1.594 11.00 A 20
t;
12,OOR20
0.125
0,180
0,273
0,371
0.547 0.789
1,196
1,626
0,129
0.186
0.281
0.383
0.585
0.813
1,232
1,676
13 R 22,5
14.15/80
A 20 "
0.123
0,177
0.268 0.365
0.538
0.776
1.175
1,598
0,127 0,183
0.276
0,377
0.555 0.799
1,210 1,647
12,00
- 20
1) Locked
with
SA
35
985
2)
13.00 -20
Pilote
XL
3) Standard
UKD
30
402
21
42-02
1.3/3
00
General
Maximum speeds 435.110/.111 (transmission model 717.900)
Total
axle
Maximum speeds
km/h
ratio
at engine rated speed
2800/min
6,38
Forwards
Reverse
1 2 3
4
5
6
7 8
1 2 3
4
51:
6"
7"
8"
Tires
14,5 -
20
c
9.0
12.5 17.1
0
23.3
32.7
45.4
62.1
84,4
9,3
13,0
17,7
24,1
33,8
46,9
64,0
87,0
16170
74
.~
12 A 22,5
31
.~
~
9,4
13.1
17,9
24.3
34.1
47,3
64.7
88.0
9.7
13,5
18,4
25.1
35,2
48,9
66.7
90.7
14,5 R
20
~
'"
c
"
10,3
14.3
19.5
26,5 37,2
51,6
70,6
96.0
10,6
14.7
20.1
27,4
38.4
53,4
72,8
99.0
14,5 R
24
E
on
~
C
,S
'0;
9.9
13,8
18,8
25.6
35.9
49.8
68.2
92,7
10,2 14.2
19,4
26.4
37.1
51.5
70.3
95.6
14,5
24
'"
E
:;:
11,00 -20
9,2
12.8
17,5
23,9
33.4
46.4
63,5
86.4
9.5
13.3
18,1
24,6
34.6
48,0
65,5
89.1
11,00 A 20
12.00
A 20
9,7
13.5
18,4
25,1
35,2
48.9
66,8
90.9
10,0
13,9
19.0 25,9
36,4
50.5
68.9
93,7
13 R 22.5
14,75/80
R 20
21
9.6
13,3 18,1
24,7
34,6 48,0
65.6
89,3
9,9
13,7
18.7
25,4
35,7
49,6
67,7
92,1
12,00 -20
14,5 - 20
1.57
2,18
2,97
4,05
5.68
7,88
10,78
14.66
1,62 2,25
3.07
4,18
5,86
8,14 11,11 15,11 16170 24
12R22.5
3l
1.63
2;27
3,10
4,22
5,92
8,21
11,23
15.28
1.69
2,34
3,20
4.35
6.11
8.49
11,57
15.75
14,SR20
~
:;;
1,78
2,48
3.38
4.61 6,46
8.96
12,26
16,67
1,84
2,56
3A9
4,75
6,67
9,26
12.63
17,19
14,5 R 24
"
on
1,72
2.39
3.27
4.45
6,24
8.66
11,84 16,10
1,78
2,47
3,37
4,59
6,44
8,94
12,20 16,60
14,5 - 24
on
t:
""
11,00
20
"
1 ,60 2,23 3,04
4,14
5,81
8.07
11,03 15,00
1.66
2,30
3.14
4,27
6,00
8,33
11,37
15,47 11.00
R 20
;:
12,00 A
20
x
1,69 2,34
3.20
4,36
6.12
8.48
11,60
15,78
1.74
2.42
3,30
4,50
6,31
8,77
11,95 16,27
13 R 22,5
0
14,75/80 R 20
2J
.0
~
1.66
2.30
3.15
4,28
6,01
8,34
11,40
15,51
2,38
4,42
6,20
11.75 15.98
12,00 - 20
'"
1 ,71
3,24
8.61
"
on
-;;;
c
0
14,5·
20
.;:;
0,162
0.225
0.307
0,418
0,586
0,813
1,111 1,511
0.167
0,232
0,316
0,431
0,605
0,840
1,145
1,558
16/70 -24
'0
'0
«
12 R 22.5
3)
0,168
0,234
0,319
0,435
0,610
0.847
1,158
1.575
0.174 0,242
0,330
0.449
0,630
0.875
1.193
1,624 14.5 A
20
~
0.184
0,255
0,349
~
0,475
0,666
0.924
1.264 1,719
0,190
0,264
0,360
0,490
0,688 0,955
1,302
1.772
14,5 R 24
'"
"
0.178
0,247
0,337
0,459 0,643
0,892
1,221
1,660
0.183
0,255
0,347
0,473
0664
0,922
1,258 1,711 14,5 -
24
C>
~
"
11,00-
20'
~
0,165
0.230
0.314 0,427
0,600
0,832
1.137 1,547 0,171
0,237
0.324
0,441 0,619
0.859
1,172
1.595
11.00 R 20
E
u
12.00 R 20
0,174
0.242
0,330
0.449
0.631
0,875
1,196
1.627
0,180
0,250
0,340
0.463
0,651
0,904
1.232
1,677
13 R 22.5
14,75/80 R 20
2)
0,171
0,238
0.324
0,442
0,620
0,860
1.175
1,600
0,176
0.245
0,334
0,455
0,693
0,888
1211
1,648
12,00
- 20
1) Locked with SA
35985
2) 13.00 -
20
Pilot.
XL
3) Standard
1.3/4
Weights
and
Trailer
Loads
Weights
Chassis
Model
Sales
designation
435.115 U
1300 L
.117
U1300U37
.115 U 1300 L
Special
vehicle with
box-type body
Tires
Version
Size Type
Series
12,5 - 20
MPT
14,5 -
20
MPT
14,5 R
20
MPT
12,5-20
MPT
12,5 R
20
MPT
14,5 R
20
9,0-
20
9,0
R 20
12,5 - 20 MPT
Axle loads
Weights
Unladen weight
PR
FA
RA
Chas-
with
sis
plaHorm
kg kg
kg
kg
10
3700 3700
10
3960 3960
10
12
3750
5252"
12
14
4000 4000
14
14
12
6130
>
1)
Varies
depending
on
equipment
2)
Corresponding
to
specificatIOns
of
body
manufacturer
Chassis m
Tires
Axle loads
Weights
Unladen weight
Model
Sales
Version
Size Type
PR
FA
RA
Chas-
with
designation
sis
platform
kg
kg
kg
kg
435.111
U1700L
Series
11,00-20
16
11,00
R20
16
12,00-20
18
5300
5300
12,00R20
18
12R22,5
13R22,5
4450
5600"
14,5-20
MPT
18
5290 5290
14,5R20
MPT
18
14,5-24
MPT 16
14,5R24
MPT
16
16170-24 MPT 14
5300
5300
14,75/80R 20
13,00-20Pilot XL
Series
11,00-20
16
with
11,00R20 16
SA
12,00-20
18
35810 12,00R20
18.
5300
5800
4450
5600"
14,75/80R 20
13,00-20Pilot XL
12R22,5
13R22,5
14,5-20
MPT
18
5290 5290
14,5R20
MPT
18
14,5-24
MPT
16
5300 5400
14,5R24
MPT
16
16170-24 MPT
14
5300
5800
435.113
U1700U38
with SA 13,5R22,5
35810
13,00-20-
5300" 7000
-
7000
35969 Pilot XL
435.115
U1700L
Fireser
11,00-20
16
vice
11,00R20 16
with
SA
12,00-20
18
35810
12,00R20
18
5300
6200
4450
5600"
14,75/80R
20
13,00-20-
Pilot XL
12R22,5
13R22,5
14,5-20
MPT
18
5300
5550
14,5R20
MPT
18
14,5-24
MPT
·16
5300
5670
14,5R24
MPT 16
16170-24 MPT
14
5300
6200
1)
Vanes
depending
on
equipment
4)
5600
kg
with
SA35
968,
35
969,
35
n9,
35810
2)
Fortractor
unit·
chassis,
determined
during
acceptance
5)
Max.
4000
kg
for
cross-country
applications
3)
Special
vehicle
UKD 30 402
21
42 - 04
General 00
Permissible
Total
payload weight
kg kg
7400
1)2)
7490"
490
Permissible
Permis-
payload sible
total
weight
kg
kg
1)2)
9000
I
1)2)
10000
I)S)
12000
1)2)
10600
MPT
=Multlpurpose
tlr8
1.4/1
00 General
Loads
Chassis
Tires
Model Sailes
Version
Size Type
designation
435.110 U
1700
Series
Z
)
14,5 R 20 MPT
14,5-20
MPT
14,5 R 24
MPT
14,5-24
MPT
16170-24
MPT
11,00 R 20
11,00-
20
12 R 22,5
13 R 22,5
12,00 R
20
12,00-20
14,75/80 R
20
13,00-
20-
Pilots
XL
Series
Z
)
14,5 R 20 MPT
with
14,5-20
MPT
SA 14,5 R 24
MPT
35810
14,5-24
MPT
16170-24
MPT
11,00 R 20
11,00-20
12 R 22,5
13 R 22,5
12,00 R
20
12,00-20
14,75/80R20
13,00-
20-
Pi
late
XL
with
J
)
14,5 R 20
MPT
SA
14,5-
20 MPT
35810 14,5 R 24 MPT
14,5-24
MPT
SA
16170- 24
MPT
35969
11,00 R
20
11,00-20
12 R 22,5
13 R 22,5
12,00 R
20
12,00-20
14,75/80 R 20
13,00-20
Pilote
XL
with
3
)
14,5 R 20
MPT
SA 14,5 - 20 MPT
35776 14,5 R 24 MPT
14,5-24
MPT
SA
16170- 24
MPT
35810
11,00R20
SA
11,00 -
20
35968
12R22,5
13
R 22,5
SA 12,00 R
20
35969
12,00-
20
14,75/80 R
2C
13,00-
20
Pilote
XL
1)
applicable only for tractive unit and equal weight distribution
on
the
tractive
unit
chassis.
Decided when body
is
agreed.
2)
and
as
tractive unit
and
tractive unit chassis
3)
tractive unit and tractive unit chassis
1.4/2
Axle loads Weights
Unladen weights
PR
FA
RA
Chas- with
perm.
Total
sis
platform
payload weight
kg
kg kg kg kg kg
18
18
16
16
14
16
5300
5300
4450 5820 3180 9000
16
18
18
18
18
16
16
14
16
5300
16
5300 4450 5820
3440
10000
18
18
18
18
5300
5450
3600
16
16
14
5300 6140 4450 5820
16
16
10600
5300
6200 4240
18
18
18
5450
5450
18
3600
16
16
14
5600
6140
16
4450 5820
10600
16
5600
6200
4240
18
18
MPT = Multipurpose tire
General 00
Authorized towed weights
Trailers with brakes
Chassis
Trailer, gross weight
Model
Sales
Gross weight of
with
non-continuous with continuous brake
. designation
towing vehicle brake (over-run brake)
kg
kg
kg
435.115 U 1300 L
.
7490
7020
to
7500
10480
435.111 U 1700 L
9000
12600
10 000
8000
14000
10600
14840
Trailers without brakes
Chassis
Trailer
Model
Sales
Gross weight of towing Gross weight
designation vehicle
kg kg
435.115
U 1300 L
7490
2300
435.111
U 1700 L
9000
10000
2000
10600
Trailers with brakes
Chassis
41
Trailer, gross weight Trailer
Model
Sales
Gross weight
of
with non-continuous
with coninuous
coupling
11
designation
towing vehicle
brake (over-run brake)
brake
.
kg kg kg
9000
29000
all
10000
3
)
8000
28000
435.110 U 1700
10600
1131
25600
64G
1350r
605
10600
2131
27400
225G
110
.113
U 1700 L/38
12000
-
12000
64 G 135
1)
see
technical data
31.3
-1.1/1
Trailers without brakes
Chassis
41
Trailer
Model
Sales
Gross weight of towing
Gross weight
designation
vehicle
kg
kg
9000
10 000
31
2000
435.110 U 1700
106001)31
10600
2131
435.113
U 1700 L/38
12000
2500
1) with reinforced rear axle
2) with reinforced
rear-
and
front axle
and
steering
LS
7 F.
SA
35968.
SA
35969,
SA
35
776
31
exhaust
brake
SA
35
810
4)
tractor and chassis tractor
UKD
30
402
21
42-02
1.4/3
Filling capacities
Assembly Service product (page No.
of
SAE
Season
MS specification for service class
products
Engine with
oil
filter
Engine oil (226·227.1)
121
121
proportion
in
oil filter
Lock·up
torque
Engine oil (226·227.1)
lOW
all
year
converter
71
round
Clutch Control reservoir
Brake fluid
S)
(331.1
all
year
-
operation
331.2)
round
Transmission
Main
transmission
Engine
oil
1)
6)
(226·227.1)
lOW
all
year
r.
· with low ratio gears
80
91
- with
crawler
gears
Transmission oil (235.1)
80w
91
all
year
80
W/
· with
pto
1:1
85 W
91
round
80Wd90101
· with
pto
0.7
: 1
901 I
Hydrostat Engine oil
lOW3)
all
year
.
Hydraulic oil
round
Pto shaft
540/1000/min
Transmission oil (235.1)
SO
drive
Engine
oil
1)
(226·227.1)
10
all
year
round
3700/min
Transmission oil (235.1)
SO
Pto shafts
Shaft bearings
8)
Transmission oil (235.1)
SO
all
year
.
Engine oil
1)
(226-227.1)
lOW
round
Axles
Central housing
Wheel hub drive
Hypoid gear
oil
(235)
90
all
year
r.
Differential lock
Initial operation oil (225)
lOW
Steering Engine oil
(226.227)
10 W
3)
Hydraulic steering
or
ATF (236.2)
Hydraulic
oil
1226,227,236.21
-
all
year
round
Braking circuit Complete capacity
Brake fluid
5)
(331.1)
-
all
year
r.
Compressed air
with
anti· freeze
Ethyl alcohol (methylated
all
year
brakes bottle
spirits)
-
round
Iso
propyl alcohol
1)
Grease nipples
Axle, chassis, cab
Lubricating grease (266)
-
all
year r.
Winch
at
front
Transmission
oil
SO
all
year
r.
121
Viscosity
ranges
1) Applicable
for
military
vehicles
a)
Only those oils specified by Daimler·Benz
may be used,
b)
Use oils specified
by
the vehicle owner.
If
he
has
not left
any
instructions,
use
the normal oils specified.
2) Listed oils may
not
be mixed with each other.
3)
Use
SAE 5
W-20/30
in
cold regions.
4)
Applicable for LS 7.
5)
Change
yearly (safety requirement>.
6)
Only applicable for transmission model 717.901
without auxiliary transmission.
7)
In cold
regions
5AE 5 W-20/30
I n hot
regions
SAE
30
8) Long-term filling
9)
Optional
10)
In
hot
zones
"Exh:llldi
temperature
OF
+86
+6S
+50
+32
+23
+14
-
4
°C
+30
-----
+20
30-
+10
20-w
0
-']Q
- 5
@~
-10
General 00
Capacity (l)435 110
435.115
'111
.117
:113
max.15
max.15
min. 12 min. 12
2 x
1.0
1.5
2 x
1.0
17.5
0.2
10.5
11.5
12.5
9.5
10.0
-
17.0
5.75
S.O
0.1
0.1
2.5
2.5
ea.0.3 ea.0.3
0.001
-
2.25
2.25
3.25
4
)
app.O.S app.1.0
app.0.2 app.0.2
as
required
2,0
DD
NM
I I
n
...,...,
0
M
,
~
£
0
...,
I
~
£
ci
..,
I
~
0
2.0
0
'"
,
0
~
...,
...,
,
;;
~
..,
0
,
N
~
:2
11) With turbocharged
engines
use
only
53
grade
engine oil
~
_____
--'
__________
UZO-0061/1
UKD
30
404
21
42-02
With a continuous external temperature
above
+30
o
C (86
0
Fl SAE
40
can
be
used.
1.5/1
00
General
Assembly
Service
product
(page No.
of
MB
specification for service
products
Battery
- Terminals
Acid-resistant grease FT
40
VI
(350) tech. vaseline
1)
-Topping
up
Distilled water
Start
pilot Supply reservoir
Starter
fuel
Fuel system
Fuel
tank
Diesel fuel
DIN
51
601
Cooling circuit
with heater
Coolant
7)
(325)
proportion
of
anti-freeze
down
to
-25
0
C
-13
0
F Anti-freeze (325)
(standard filling)
proportion
of
anti-freeze
down
to
-40
0
C
-40
0
F
Anti-freeze (325)
and corrosion inhibitor
Corrosion inhibitor (311)
Screen wash
Screen wash bottle
MB
screen wash additive
circuit
11
Applicable for military vehicles
a)
Only those
oils
specified
by
Oaimler-Benz may
be
used.
b)
Use oils specified by the vehicle owner.
If
he has
not
left any instructions, use the normal oils specified.
7) Consisting of water, anti-freeze and'corrosion inhibitor.
1.5/2
Season
Capacity
(I)
435.115
I
435.110
.111
.117
.113
all
year
as
required
round
all
year
r.
0.05 0.05
all
year
r.
160 160
20 20
8
8
all
year
round
10.2 10.2
0.2 0.2
all
year
9.5 7
round
General
00
Special versions U 1300 L considered:
Engine:
16.457/26
18.638/03
39.975/01
83.036/01
35.737/04 35.738/02
35.949/02
35.977/01
Clutch: 35.741
Transmission:
35.737/04
35.738/02
35.949/02
35.977/01
35.985/01
Frame:
35.014117
35.149/04 35.238/03
35.460/09
35.780/01
35.817/08 35.851/02
35.951/01
35.951/02 35.976/01
'
Suspension: 35.633/02 35.772/04
Axle.
35.973/01
35.974/01
Brake: 35.734/10
35.822/01 35.823/02
35.966/01
35.981/01
35.988/01 35.992/01
35.997/01
35.998/01
Steering. 35.987/01
Fuel system: 35.778/02
35.921/01
Electrical equipment: 35.496/05
35.647/03 35.775/03
I
35.769/05
35.769/10
35.769/11 35.827/01 35.827/02
35.828/01
35.831/01 35.912/05 35.942/01
35.965/02
35.979/01
35.980/01
35.986/01
35.993/01 53.482/01
82.509/54 82.983/24
Cab:
35.765/10 35.928/09
53.472/01
53.473/02
53.474/03 53.477/02 53.478/02
53.479/03
53.480/03
53.483/07 53.484/02 53.485/02
53.486/01 53.489/02
53.491/06 53.492/01
53.495/01 53.497/01
53.950/01 53.951/01
53.962/01
53.977/01 53.977/02 53.978/01
53.980/01 53.982/02 53.983/01
Platform:
435.611
35.017/10
35.074/03
35.149/04
35.270/09 35.270/14 35.534/07
35.761/01
35.762/02 35.763/02
35.764/01
35.766/02
35.767/01 35.768/01 35.777/01 35.825/01
35.982/01
70.071/01
Special
parts:
35.847/02
I
35.951/02
If
a particular unit incorporates only one or two special versions (SA's), these
will
be
indicated beneath the
heading.
The job descriptions may differ for vehicles which do not feature corresponding special versions
(SA's),
UKD
30 402
21
42-02
1.6/1
00 General
Special versions U 1700 L/38 considered:
Engine:
16.074 18.631
18.638 35.810
35.975 81.408 82.773
82.928
83.017 83.036 83.069
Clutch:
35.741
Transmission:
35.737 35.738
35.749 35.970
35.977
35.985
Frame:
35.872 35.999
Suspension:
35.301 35.772
,
Axle:
36.140
Wheels:
36.103
Brake:
35.643 35.810 35.966 35.976
36.043 36.089
Steering:
35.776
Fuel system:
35.270 35.778 35.921
Electrical equipment:
35.098 35.647 35.693 35.703
35.769 35.827 35.965
35.979
35.980 35.986 35.992
35.993
36.017 36.089 36.139 53.482
53.484
53.496 53.957 53.985
.
82.509 82.983
Cab:
35.847 36.048 53.472 53.473
53.474 53.475
53.480
53.482
53.483 53.484 53.485 53.489
53.491
53.493 53.499 53.950
53.951 53.955 53.958 53.978
53.980 53.982
53.984
53.985
53.991
Platform:
35.074
35.270 35.437 35.460
35.503
35.534 35.559 35.761
35.762 35.763 35.764 35.768
35.777 35.825 36.105 36.133
36.137
39.725 39.729
Where only one or two special versions
(SA)
of
a unit are fitted, thislthese is/are listed
in
the heading.
The description of jobs may differ
in
the case of vehicles without corresponding special versions (SA).
1.6/2
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