Mensor CPG2500 Data sheet

Precision Pressure Indicator
Model CPG2500
Applications
Pressure standard for calibration labs Transfer standard with remote transducers Pressure instrument manufacturing Dierential pressure measurement Simultaneous three channel pressure monitoring
Features
Pressure ranges from 0.36 to 42,000 psi Removable / Interchangeable transducers Accuracy down to 0.008% of IS (IntelliScale) External pressure ranges from 0.36 to 6,000 psi Precision 0.004% FS Two year warranty
Calibration Technology
WIKA data sheet CT 25.02 ∙05/2018
Precision Pressure Indicator CPG2500
Description
Application
The CPG2500 is used in calibration laboratories and manufac­turing facilities as a source for precise pressure measurement.
It is used to verify the accuracy of eld pressure indicators/
transmitters or as a laboratory standard and wherever there is a need for a high level of pressure accuracy in manufacturing, testing and calibration of pressure instruments or gauges.
Functionality
The CPG2500 can be congured with 1, 2, or 3 pressure
transducers. Two transducers are internal, and the third is external. The transducer channels are pneumatically isolated
so that one channel can be congured with a sensor as high
as 10,000 psi / 700 bar and another as low as 10 inH2O / 25 mbar. An optional barometric reference sensor can be added internally to display barometric pressure or used to emulate gauge or absolute pressure. Pressure ranges for each channel
are specied by the customer. Standard and premium sensors
are available internally. External transducers are Mensor’s CPT6100 or CPT6180 digital pressure transducers. See trans-
ducer chart on page 3 for ranges and uncertainty specication.
WIKA data sheet CT 25.02 ∙ PN 0019642001D ∙ 05/2018
Advantage of IntelliScale and removable tansducers
With the IntelliScale specication, each sensor is calibrated
to give a percent of reading in the upper portion of the range.
Three transducers can be congured so that the percent
of reading portions of their ranges are contiguous, giving a percent of reading uncertainty over a wide range. In addition, each transducer is removable and interchangeable which al­lows remote recertication and quick transducer range chang­es while minimising downtime. The CPT6180 or CPT6100 external sensor is also available for remote applications.
Communication
The local user interface is displayed on a 7” color LCD touch-
screen. Navigation within the intuitive menu structure is easily
learned. Recognizable touchscreen icons open screens for
conguration and calibration. Communicating to a remote
computer is achieved through RS-232, IEEE-488, USB or Ethernet. Communication commands and queries are consis­tent with previous Mensor digital pressure gauges with added commands for the third channel.
Page 1 of 8
Specications
Model CPG2500
Standard Reference Transducers, Model CPR2550
Accuracy
Gauge Pressure
(1)
0.01%FS
0 ... 0.36 up to 10,000 psi
0 ... 25 mbar up to 700 bar
Bi-Directional Pressure
-0.18. ... 0.18 to -14.5 ... 10,000 psi
-12.5 ... 12.5 mbar to -1 ... 700 bar
Absolute Pressure
(4)
0 ... 7.5 up to 10,015 psi
0 ... 0.5 up to 701 bar
Precision
(5)
0.004%FS 0.004%FS
Calibration Interval 365 days
Media Compatibility
Metals in contact with media 6000/7000 series Aluminum, 316 SS, brass
Non-metals in contact with
media
PTFE (Teon®), Urethane, Silicone, RTV, Silicone grease, PVC, Epoxy, Buna-N, uoroelasto­mers (Viton®)
Sensor
Reading rate 33 readings/second
Calibration adjustments Internal zero adder and span multiplier, up to 11 point linearization for each sensor
(3)
0.01%IS-50
(2)
0 ...14.5 up to 6000 psi
0 ... 1 up to 400 bar
-14.5 ... 145 to -14.5 ... 6000 psi
-1 ... 10 to -1 ... 400 bar
0 ... 14.5 up to 6015 psi
0 ... 1 up to 401 bar
(6)
365 days
Premium Reference Transducers, Model CPR2580
Accuracy
Gauge Pressure
(1)
0.008% IS-33
0 ... 12 to 0 ...16.5 psig
0 ... 17.5 to 0 ... 33 psig 0 ... 80 to 0 ... 110 psig 0 ... 120 to 0 ... 220 psig
Absolute Pressure
0 ... 12 to 0 ...16.5 psia
(4)
0 ... 18.4 to 0 ... 33 psia
0 ... 36 to 0 ... 50 psia
0 ... 80 to 0 ... 110 psia 0 ... 160 to 0 ... 220 psia 0 ... 240 to 0 ... 500 psia
Precision
Calibration
(5)
0.004% FS 0.004%FS 0.004%FS 0.004%FS
365 days 365 days 365 days 365 days
Interval
Media Compatibility
Metals in contact with media 6000/7000 series aluminum, 316 SS, brass, inconel
Non-metals in contact with media PTFE (Teon®), Urethane, Silicone, RTV, Silicone grease, PVC, Epoxy, Buna-N,
Sensor
Reading rate 10 readings/second
Calibration adjustment Internal Zero adder and Span multiplier, up to 11 point linearization for each sensor
(1)
It is dened by the total measurement uncertainty, with the coverage factor (k = 2) and includes the intrinsic performance of the instrument, the measurement uncertainty of the reference
instrument, long-term stability, inuence of ambient conditions, drift and temperature eects over the compensated range with recommended zero point adjustment every 30 days
(2)
0.01 % IS-50 accuracy: Between 0 ... 50 % of the full scale, the accuracy is 0.01% of half of the full scale value and between 50 ... 100 % of the full scale, the accuracy is 0.01 % of reading
(3)
FS = full span.
(4)
The minimum calibrated range of absolute transducer(s) is 600 mTorr
(5)
It is dened as the combined eects of linearity, repeatability and hysteresis throughout the stated compensated temperature range.
(6)
180 days for pressure ranges below 1 bar (15 psi) and above 400 bar (6,000 psi) gauge or absolute, and -1...1 bar (-15 ...14.5 psi) bidirectional. 365 days for the remainder of the specied
ranges.
(7)
0.008 % IS-33 accuracy: Between 0 ... 33 % of the full scale, the accuracy is 0.008% of one third of the full scale value and between 33 ... 100 % of the full scale, the accuracy is 0.008 % of reading
.
(8)
0.008 % IS-50 accuracy: Between 0 ... 50 % of the full scale, the accuracy is 0.008% of half of the full scale value and between 50 ... 100 % of the full scale, the accuracy is 0.008 % of reading.
(7)
0.008% IS-50
(8)
0.01% FS
(3)
0.014% FS
(3)
0 ... 700 to 0 ... 1100 psia 0 ... 1400 to 0 ... 3300 psia 0 ... 4200 to 0 ... 6600 psia
0 ... 8000 to 0 ... 11,000 psia 0 ... 12,000 to 0 ... 22,000 psia
0 ... 24,000 to 0 ... 31,500 psia 0 ... 32,000 to 0 ... 42,000 psia
uoroelastomers (Viton®)
.
.
.
WIKA data sheet CT 25.02 ∙ PN 0019642001D ∙ 05/2018 Page 2 of 8
Specications (Continued)
Model CPG2500
Basic Instrument
Instrument
Instrument version Standard: Table top with tilt feet
Option:
-19” rack-mounting with side panels incl. rack-mounting kit for single instrument mount.
-19” rack-mounting with side panels incl. rack-mounting kit for dual instrument mount.
Dimensions See technical drawing
Weight 12.5 lbs./ 5.7 kg (with all internal options)
Warm-up time Approximately 15 minutes
Display
Screen 7” color LCD
Resolution Selectable from 4 to 7 digits, depending on range and units
Data entry Touch screen keypad
Measurement Units psi, psf, osi, atm, inH20@4C, inH20@20C, inH20@60F, mbar, bar, Dy/cm2, pascal,
hPa, kPa, MPa, inHg@0C, inHg@60F, mTorr, Torr, mmHg@0C, cmHg@0C, mHg@0C,
mmH20@4C, cmH20@4C, mH20@4C, mmH20@20C, cmH20@20C, mH20@20C, mSW, ftH20@4C, ftH20@20C, ftH20@60F, inSW, ftSW, tsi, tsf, g/cm2, kg/cm2, kg/m2, % of Range,
+ plus 2 user dened units (multiplier from psi, bar or pascal)
Rate Units /sec., /min., /hr., /3-hr
Languages English, German, Spanish, French, Italian, Portuguese, Polish, Russian, Chinese,
Japanese, Korean
Measurement lters O, Low, Normal (default), High
Connections
Number of integrated transducer (selectable)
Pressure connections To 6000 psi: 7/16 - 20 female SAE/MS. 1/8” FNPT adapters provided.
Pressure adaptors Standard: None
Overpressure limits 110 % FS typical, optional external relief valves are available
Voltage supply
Power input requirements 100-120 or 200-240 VAC, 50-60Hz, 24VA max
Switching power supply Output: 12 VDC, 1.67 A (includes 4 region specic plugs adapters)
Permissible ambient conditions
Storage temperature range 0 to 70 deg C
Operating environment 0 ... 95 % RH (relative humidity, non-condensing)
Operating temperature range 15 ... 40 deg C
Communications
Remote interface IEEE 488, RS--232, USB and Ethernet
Command sets Mensor, WIKA SCPI
Standard: 1 reference transducer Optional: 2nd reference transducers, external transducer, internal barometric reference
Ranges >6000 psi: Autoclave F250C/HIP HF4
Optional: 1/4 inch Swagelok® tube ttings, 6 mm Swagelok® tube ttings, 1/8 in. female
NPT ttings or 1/8 in. female BSP ttings.
CE conformity and certicates
CE compliance EN61326-1:2013 electromagnetic compliance
EN61010-1:2010 safety/CB scheme
RoHS directive 2011/65/EU, aticle 4
Calibration Calibration certicate per ISO/IEC 17025:2005. Accreditation is by the American
Association for Laboratory Accreditation (A2LA).
Page 3 of 8 WIKA data sheet CT 25.02 ∙ PN 0019642001D ∙ 05/2018
Dimensions in inches
Desk top case
Front view
Single mount - Front view
Side view
19” rack mount
Dual mount - Front view
Remote Transducer
connection
RS-232
USB (device)
USB (host)
Ethernet port
IEEE-488
Power Supply
Rear Panel
Measure port Channel B
(7/16-20 UNF)
Baro ref port (baro ref option)
Measure port Channel A
(7/16-20 UNF)
Page 4 of 8 WIKA data sheet CT 25.02 ∙ PN 0019642001D ∙ 05/2018
Operator Interface
Single frame Channel “A” with auxiliary display of Alternate Units, Peak and Rate. Ba­rometer units set to psi.
Reading for optional barometer
Dual frame Channel “A” and “B”
without auxiliary display of Alternate Units, Peak and Rate.
Barometer units set to inHg 0oC.
Local Operation: The intuitive operator interface of the CPG2500 provides visibility of one, two or three channels, each with, or without
the auxiliary display of “Alternate Units”, “Peak”, and/or “Rate”.
Readings from the optional barometer can also be displayed in the lower right hand corner. Pressure units for each channel and the barometer can be selected from a list of 38 metric and imperial units. The setup “apps” are continuously visible for fast
conguration for various applications.
Remote Operation: Remote control of the CPG2500 is achieved through the use of the IEEE-488, RS-232, Ethernet or USB communication interface.
Triple frame Channel “A”, “B” and “Remote”
with auxiliary display of Alternate Units, Peak and Rate, plus
Zero button displayed. Barometer units set to psi.
RS-232 connection
to remote transducer
RS-232
communication
Ethernet
communication
Communication Panel
IEEE-488 communication
USB Device
USB Host
12 VDC Power
WIKA data sheet CT 25.02 ∙ PN 0019642001D ∙ 05/2018 Page 5 of 8
Transducer versatility
One or two transducers can be chosen from the list provided
in the “Transducers” section of the specications on page 3. In addition, a remote transducer range (Max Range ≤ 6015 psi)
can be chosen from the “Standard Range” section. Remote transducers are Mensor CPT6100 or CPT6180 models set to communicate via RS-232 with a baud rate that can be chosen from four selectable baud rates.
All internal transducers are removable and interchangeable. Simply remove the 4 slotted screws on the rear panel, slide the transducer out and remove the communication cable. An optional removable internal barometric reference can also be ordered.
All CPG2500 transducers can be calibrated while in the
instrument using the instrument rmware. They can also be
calibrated externally with an optional communication / power cable, calibration sled (needed for barometer only) and remote calibration software.
Removable / Replaceable Transducer
Application
Precision Pressure Indicator CPG2500
There are a variety of applications for the CPG2500:
Transfer standard to verify the accuracy of eld or factory
transducers, digital or dial pressure gauges
Laboratory pressure standard High accuracy pressure indicator Dierential pressure indication, for verication or calibra-
tion
Precision barometer Component in an OEM application that requires pressure
indication and precision pressure output
Precision ow meter pressure monitoring Leak testing Remote indication of pressure in manufacturing pro-
cesses
Remote Transducer
Communication
RS-232
Communication
RS-232
IEEE-488
USB
Ethernet
Removable / Replaceable Barometric Reference
CPT6100 or CPT6180
Remote Transducer
Remote communication to PC
Page 6 of 8 WIKA data sheet CT 25.02 ∙ PN 0019642001D ∙ 05/2018
WIKA-CAL calibration software
Easy and fast creation of a high-quality calibration certicate
The WIKA-CAL calibration software is used for generating
calibration certicates or logger protocols for pressure measuring
instruments and is available as a demo version for a cost-free download. A template helps the user and guides him through the creation process of a document. In order to switch from the demo version to a full version of the
respective template, a USB key with the template has to be
purchased. The pre-installed demo version automatically changes to the
selected full version when the USB key is inserted and is available as long as the USB key is connected to the computer.
Creation of calibration certicates for mechanical and electronic
pressure measuring instruments
Fully automatic calibration with pressure controllers
Calibration of gauge pressure measuring instruments with absolute pressure references and vice versa
A calibration assistant guides you through the calibration
Automatic generation of the calibration steps
Generation of 3.1 certicates per DIN EN 10204
Creation of logger protocols
User-friendly interface
Languages: German, English, Italian and more due with software updates
For further information see data sheet CT 95.10
Calibration certicates can be created with the Cal-Template and logger protocols can be created with the Log-Template.
Cal Demo
Generation of calibration certicates limited to 2 measuring points,
with automatic initiation of pressures via a pressure controller.
Cal Light
Generation of calibration certicates with no limitations on measuring
points, without automatic initiation of pressures via a pressure controller.
Cal
Generation of calibration certicates with no limitations on measuring
points, with automatic initiation of pressures via a pressure controller.
Log Demo
Creation of data logger test reports, limited to 5 measured values.
Log
Creation of data logger test reports without limiting the measured values.
WIKA data sheet CT 25.02 ∙ PN 0019642001D ∙ 05/2018 Page 7 of 8
Scope of delivery
Accessories
Precision Pressure Indicator CPG2500 Switching power supply with 5 ft / 1.5 m power cord Operating instructions ISO/IEC 17025:2005, A2LA accredited calibration certi-
cate
Options
DKD/DAkkS calibration certicate 19” rack mount kits Second internal sensor External pressure sensor (CPT6100 or CPT6180) Barometric reference Analog output Single range barometer Pressure relief valve kit (up to 6000 psi (400 bar))
Robust transport case Pressure adapters Interface cable WIKA-CAL calibration software Barometer calibration sled
Ordering information
Model / Case type / Reference pressure sensor channel A / Reference pressure sensor channel B / External pressure sensor
connection cable / Barometric reference / Type of certicate for barometric reference / Additional ordering information
© 2015 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specications given in this document represent the state of engineering at the time of publishing. We reserve the right to make modications to the specications and materials.
Page 8 of 8
WIKA data sheet CT 25.02 ∙ PN 0019642001D ∙ 05/2018
Mensor
201 Barnes Drive San Marcos, TX 78666 Tel. (512) 396-4200 Fax (512) 396-1820 sales@mensor.com www.mensor.com
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