Mensor CPC3000 Operating Manual

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Operating Instructions

High-Speed Pressure Controller

CPC3000

Operating Instructions - CPC3000 PN 0018043001 J • 02/2014

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

This Warning symbol indicates that danger of injury for persons and the

Warning

environment and/or considerable material damage (mortal danger, danger of

injury) will occur if the respective safety precautions are not taken.

Caution

Notice

This Caution symbol indicates danger for the system and material if the respective safety precautions are not taken.

This Notice symbol does not indicate safety notices but information for a better understanding of the facts.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Table of Contents

1. General information 7

1.1 Warranty 7

1.2 Important notice 7

1.3 FCC radio frequency emission notice 8

1.4 European radio frequency emission notice 8

1.5 Trademarks and copyrights 8

1.6 Software license agreement 8

1.7 Accreditations 9

1.8 Packaging for shipment 9

2. Safety notices 9

2.1 User responsibilities 9

2.2 General safety notices 10

2.3 Warnings and caution notices 10

3. Product description 13

3.1 Proper use 13

3.2 Features 14

3.3 Turning on the CPC3000 15

3.4 Front panel 15

3.5 Main menu 16

3.5.1 Keys, tabs, check boxes, labels/graphics 16

3.6 Front panel navigation and variations 17

3.6.1 Operating mode 17

3.7 Main menu setpoint entry options 19

4. Specifications 21

5. Installation 23

5.1 Introduction 23

5.2 Unpacking the system 23

5.3 Mounting (Rack mount kit option) 23

5.4 Installation 24

5.5 Rear panel 25

5.6 Pressure connections 25

5.7 Function of pressure connections 26

5.8 Electrical connections 27

5.8.1 Connecting the power supply and turning on the instrument 27

5.8.2 Connecting the communications interfaces 27

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

6. Starting operation 29

7. Local operation 31

7.1 Setting the operating language 31

7.2 Display configuration 31

7.3 Setpoint entry 33

7.4 Operating modes 36

7.5 Data entry 39

7.6 Pressure unit, pressure mode and emulation mode 39

7.7 Bar chart 40

7.8 Setup menus 40

7.8.1 Setup display 41

7.8.2 Setup control 42

7.8.3 Setup remote 43

7.8.4 Setup info 44

7.8.5 Setup service 45

7.8.5.1 Zero (non-password protected) 45

7.8.5.2 Unlock setup for calibration and regulator adjustment 46

7.8.5.3 Change Password 47

7.8.5.4 Calibrate sensor or optional barometer 48

7.8.5.4.1 Calibration data 49

7.8.5.4.2 Edit calibration 50

7.8.5.4.3 Live calibration 51

8. Remote Operation 52

8.1 Remote setup 52

8.2 Remote setup - Ethernet 52

8.3 Remote setup - USB 53

8.4 Remote setup - IEEE-488 53

8.5 Remote command set 54

8.5.1 Mensor command set 54

8.5.2 PCS 400 commands emulated 61

8.5.3 PCS 200 commands emulated 63

8.5.4 DPI 510 commands emulated 64

8.5.5 IEEE 488.2 commands 65

8.5.6 SCPI commands 66

8.5.7 Output Formats 68

9. Trouble-shooting measures 69

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

9.1 Table: fault description and measures 69

10. Re-calibrating and servicing 71

11. Removal of the system 72

12. Transport of the system 73

13. Storage of the system 74

14. Placing out of service 75

15. Appendix 76

Sales and service international 77 Measurement units 81 Conversion factors, pascal 82

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

NOTES

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

1. General information

1.1 Warranty

All products manufactured by Mensor are warranted to be free of defects in workmanship and materials for a period of one year from the date of shipment. No other express warranty is given, and no affirmation of Seller, by words or actions, shall constitute a warranty. SELLER DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSES WHATSOEVER. If any defect in workmanship or material should develop under conditions of normal use and service within the warranty period, repairs will be made at no charge to the original purchaser, upon delivery of the product(s) to the factory, shipping charges prepaid. If inspection by Mensor or its authorized representative reveals that the product was damaged by accident, alteration, misuse, abuse, faulty installation or other causes beyond the control of Mensor, this warranty does not apply. The judgment of Mensor will be final as to all matters concerning condition of the product, the cause and nature of a defect, and the necessity or manner of repair. Service, repairs or disassembly of the product in any manner, performed without specific factory permission, voids this warranty.

MENSOR MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MANUAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Mensor shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.

1.2 Important notice

Since product improvement is a continuous process at Mensor, we reserve the right to change specifications and other information contained in this manual without notice.

Mensor has made a concerted effort to provide complete and current information for the proper use of the equipment. If there are questions regarding this manual or the proper use of the equipment, contact either Mensor or WIKA:

Mensor 201 Barnes Drive San Marcos, Tx 78666

TEL: 1.512.396.4200

1.800.984.4200 (USA only) WEB SITE: www.mensor.com FAX: 1.512.396.1820 E-MAIL: sales@mensor.com tech.support@mensor.com quality@mensor.com

WIKA Alexander Wiegand SE & Co. KG Alexander-Wiegand-Straße 30 D-63911 Klingenberg / Germany

TEL: (+49) 93 72/132-9986 WEB SITE: www.wika.de FAX: (+49) 93 72/132-8767 E-MAIL: testequip@wika.de

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

1.3 FCC radio frequency emission notice

This equipment has been tested and found to comply with the limits for a

Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are

Warning

1.4 European radio frequency emission notice

Warning

designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her own expense.

Use shielded cables to connect external devices to this instrument to minimize RF radiation.

EN 55022 (or CISPR 22) WARNING! This is a class A emission device. This equipment may cause radio interferences in residential environments. The operator may be required to make appropriate corrective measures.

EN 55011 (or CISPR 11)

WARNING! This is a class A emission device intended for operation in an

Warning

1.5 Trademarks and copyrights

Notice

1.6 Software license agreement

This product contains intellectual property, i.e., software programs, that are licensed for use by the end user/customer (hereinafter “end user”).

This is not a sale of such intellectual property.

industrial environment. It can cause interference under certain circumstances if operated in other environments e.g. residential or commercial areas. The operator may have to take appropriate corrective measures.

All other brand and product names are trademarks or registered trademarks of their respective companies.

The end user shall not copy, disassemble or reverse compile the software program.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

The software programs are provided to the end user “as is” without warranty

Notice

WIKA, Mensor and its suppliers shall not be held to any liability for any damages suffered or incurred by the end user (including, but not limited to, general, special, consequential or incidental damages including damages for loss of business profits, business interruption, loss of business information and the like), arising from or in connection with the delivery, use or performance of the software program.

1.7 Accreditations

Mensor is registered to ISO 9001:2008. The calibration program at mensor is accredited by A2LA, as complying with both the ISO/IEC 17025:2005 and the ANSI/NCSL Z540-1-1994 standards. All Mensor primary standards are traceable to NIST.

1.8 Packaging for shipment

If the product must be shipped to a different location or returned to Mensor for any reason through a common carrier it must be packaged properly to minimize the risk of damage.

of any kind, either expressed or implied, including, but not limited to, warranties of merchantability and fitness for a particular purpose. The entire risk of the quality and performance of the software program is with the end user.

The recommended method of packing is to place the instrument in a container, surrounded on all sides with at least four inches of shock attenuation material such as styrofoam peanuts.

2. Safety notices

2.1 User responsibilities

To ensure safety, the user must make sure that:

 The system is used properly (refer to "3.1 Proper use" in the section "Product description"), no

dangerous media are used and that all technical specifications are observed.

 Safety mechanisms exist, which exclude any danger to persons or machinery through improper

pressurization.

 The system is operated in perfect operating condition.  This operation manual is legible and accessible to the user at the system's location.  The system is operated, serviced and repaired only by staff who are authorized and qualified to

do so.

 The operator receives instruction on industrial safety and environmental protection, and is

knowledgeable of the operating instructions and the safety notices contained therein.

 The power cord is the disconnection device. Its outlet should be accessible and contain a

protected earth ground.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

2.2 General safety notices

The system should only be operated by trained personnel who are familiar with this manual and the operation of the instrument.

Caution

Warning

A condition for trouble-free and safe operation of this system is proper

transport, proper storage, installation, assembly and proper use as well as

careful operation and maintenance.

Any operation not described in the following instructions should be prohibited. The system must be handled with the care required for an electronic precision

instrument (protect from humidity, impacts, strong magnetic fields, static

electricity and extreme temperatures). Do not insert any objects into the instrument.

The system is powered via the power cable with a voltage that can cause

physical injury. Even after disconnecting the system from the power supply,

dangerous voltages can temporarily occur due to capacitance.

Although the contacts of the integrated relays located at the back of the

instrument are only approved for small electric currents, dangerous voltages

or currents can occur in the case of faults or failures.

Extreme care must be taken with pressure connections when using hazardous or toxic media.

Repairs must only be performed by authorized service personnel.

Additional safety notices are found throughout this manual.

2.3 Warnings and caution notices

HIGH PRESSURE! High pressure gases are potentially hazardous. Energy

Warning

stored in these gases can be released suddenly and with extreme force. High pressure systems should be assembled and operated only by personnel who have been trained in proper safety practices.

POSSIBLE INJURY! The tubing, valves and other apparatus attached to the controller must be adequate for the maximum pressure which will be applied,

otherwise physical injury to the operator or bystander is possible.

Caution: use the proper pressure medium. Use only clean, dry non-corrosive

gases. This instrument is not designed for oxygen use.

Caution

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Warning

The user must use caution when controlling from a very high pressure down to a very low pressure when a vacuum pump is connected to the exhaust port. Large volumes of gas may be present in the device under test and will exhaust

through the Exhaust/Vacuum port in excess of the capacity of the internal relief valve, possibly causing damage to the vacuum pump.

HIGH SOUND LEVELS! Pressures from 600 psig and up can generate sound

levels above 100 db for brief periods when they are exhausted directly to

atmosphere. If no muffling devices are attached to the exhaust or vent port,

then ear protection is advised for personnel in the vicinity of the instruments that will be operated under such conditions.

Warning

Caution

Warning

NOT EXPLOSION PROOF! Installation of this instrument in an area requiring devices rated as intrinsically safe is not recommended.

Caution: ESD protection required. The proper use of grounded work surfaces and personal wrist straps are required when coming into contact with exposed

circuits (printed circuit boards) to prevent static discharge damage to sensitive

electronic components.

Before the system is switched on, the user must verify that the system was

installed correctly and that all connections meet current regulations.

The user must ensure that all specifications such as supply voltage, operating temperature, humidity, sensor-specific pressure media and pressure ranges

are observed.

Before pressurizing, the user must ensure through appropriate protective

measures that the system or the device will not be overpressurized. When

working with or on an instrument, safety glasses should be worn.

In areas where the system is operated there must be sufficient air ventilation

Warning

due to inert gases that will escape during use.

High pressure can accelerate parts in a manner that could be hazardous and cause physical injury.

Additional warning and caution notes are included throughout this manual.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

NOTES:

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

3. Product description

3.1 Proper use

The CPC3000 High Speed Pressure Controller is a bench top or rack mounted Digital Pressure Calibrator/Controller used for test and calibration of mechanical pressure gauges, pressure switches, sensors, transducers, transmitters and any pressure related devices where time to set point is the most critical requirement.

Only dry clean air or nitrogen should be used as the pressure medium. Shop

air should be avoided and corrosive, oxidizing, condensing, explosive gases

Warning

should be strictly avoided. The maximum permissible supply pressure at the supply port should be 10% over full scale value of the sensor installed.

Very fast pressure changes can damage the sensor, due to mechanical

stress on the sensor; especially if the fast pressure change leads to an internal pressure which is higher then the full scale of the internal sensor

(even if it is only for a fraction of a second). In some cases, the internal relief

valves cannot react quickly enough to protect the sensor.

Warning

The Internal pressure sensors have a calibration certificate for the entire measuring chain.

The system is not suitable for use in areas with an explosion hazard.

If the CPC3000 is not used according to this manual, safe operation of the

system is not guaranteed.

The user of the system and not the manufacturer is responsible for all physical and material damage resulting from improper use!

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

3.2 Features

Below is a short list of significant features designed into the CPC3000:

1. The CPC3000 will control (up scale or down scale) into a 150 ml volume, to within 0.025% of the set point, in 3 seconds or less.

2. Uncertainty of 0.025% FS or optional 0.025% IS-50, 365 day calibration interval.

3. Lightweight compact case with handle.

4. Manual operation via the color touch screen and easy access to auxiliary screens allow quick changes to the set point using the "step" and "jog" screens.

5. Remote operation over IEEE-488, USB, or Ethernet.

6. Emulation of other qualified controllers.

7. An optional internal high accuracy baromet ric reference sensor for emulation of gauge pr

essure and absolute pressure.

8. A large color LCD display with a touch screen for intuitive operator interface.

9. Multiple languages.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

3.3 Turning on the CPC3000

The power switch is located on the rear of the instrument as shown in Figure - "Rear Panel".

Power Switch

Figure - Rear Panel

3.4 Front panel

The CPC3000 front panel, shown in Figure - "Front Panel", includes a 7 inch color display featuring touch screen technology. Operator input is accomplished by pressing the number, words or symbols presented on the display. There are no mechanical keypads or switches on the front panel.

Figure - Front Panel

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

3.5 Main menu

When the CPC3000 is powered up it takes about 40 seconds for initialization, then displays a screen similar to the Figure - "Initial Screen" below.

User defined control range limits (configurable via SETUP-CONTROL)

SETUP menu

Stability indication

Current pressure value

Bar graph Pressure Units and Mode

Operating Mode

Jog key pad selection tab User defined jog key pad selection tab Step key pad selection tab Numeric key pad selection tab

Numeric keypad

Delete selected set point

Delete last entered digit

Accept selected set point

Figure - Initial Screen

3.5.1 Keys, tabs, check boxes, labels/graphics

 Keys: There are two types of keys: those that act as a switch to change a condition and

those that open a data entry screen when pressed. Keys have borders with a three dimensional, shadowed effect (examples:

, ). Throughout this manual keys are represented with the displayed characters enclosed in brackets ( Example: [MEASURE] ) or a description and the actual graphic icon (example: [SETUP]

). Pressing a key will have one of the following results: 1) instant, single step response, 2) continuously repeating steps while the key is held down, 3) the key will change colors indicating that the associated function is active or 4) a data entry dialog box will open. Operators will quickly become accustomed to the particular characteristics of the frequently used keys.

 Tabs: Tabs are analogous to tabs in a notebook that allow switching quickly between related

screens. Tabs are keys that allow the operator to switch between a group of screens that have a similar purpose, for example the

tabs allow the operator to quickly switch between

four screens used to enter the setpoint.

 Check Boxes: Check Boxes

allow for the inclusion or exclusion of specific elements or

conditions.

 Labels and Graphics: Labels and Graphics are text, or graphics that display information, but

do not respond to being touched (examples:

). They indicate choices that have been made in the setup menus or indicate existing conditions as pressure is controlled or measured.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

3.6 Front panel navigation and variations

Screen Hierarchy: Navigation within the CPC3000 is similar to a computer file system or a web

page. Keys or tabs activate sub-menus. Within the sub-menus there may be related sub-menus or selections. To return back through the hierarchy of screens the [BACK] Throughout this manual screen hierarchy will be designated using the following convention: "main->sub-menu->selection" or "main->sub-menu->tab->selection". Sometimes, a reference to a key will be made in the context of a specific screen by simply giving the key name in bold square brackets [KEY NAME] or by using the key name along with the actual graphic icon. The Hierarchical menu structure is very intuitive and will become more obvious after reviewing following examples.

Bar Graph: The bar graph shows the relative indication of the range of the internal sensor, the user defined limits on the internal sensor, the unused portion of the internal pressure sensor range, the setpoint and the magnitude of the actual controlled pressure. The user defined control limits can be selected in the Main->Setup->Control screen and can be set to correspond to the range of the device under test. It is important to note that when the STEP keypad is active in percent mode, each step is a percent of the user defined limit not the full scale of the internal sensor. This is useful when calibrating or testing various range devices. Figure - "Bar Graph" shows the bar graph when the CPC3000 is in vent mode with a setpoint of 2.5 psig. The user defined range is 0 to 4 and there is an unused portion of the internal sensor.

Figure - Bar Graph

Bar graph shows relative indication of:

key is provided.

• Range of the Internal sensor

• User defined limits

• Unused portion of the internal

sensor range

• Setpoint

• Current pressure reading

3.6.1 Operating mode (press

 MEASURE

In MEASURE mode, the instrument measures the pressure connected to the measure port (on changing from CONTROL mode: the last controlled pressure will be held/sealed in the connected test assembly).

 CONTROL

In CONTROL mode the instrument provides a very precise pressure at the measure port.

 VENT

VENT opens measure port to atmospheric pressure.

to select mode):

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Optional elements can be chosen in the Main->Setup->Display screen explained in section

7.8.1 of this manual. Each optional element is displayed in the area below the pressure units.

Area for optional elements

Communication status

Optional barometric reference display

Figure - Optional Display elements

Navigation to the SETUP screens is achieved pressing the

Icon. Setup Figure - "Main Setup Screen" shows the setup screen with the display tab activated. Other tabs at the bottom are used to navigate to additional setup screens. Setup screens will be discussed in detail in section 7.8 of this manual.

Figure - Main Setup Screen

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

3.7 Main menu setpoint entry options

There are four different ways to enter the setpoint in the CPC3000. Each setpoint entry method is explained in detail in section 7.3 Setpoint Entry.

Pressure setpoint entry options are chosen using the tab keys will open the respective screen for setpoint entry.

Figure - Numeric Keypad

Figure - "Numeric Keypad" shows the main menu with the numeric keypad selected.

. Pressing each tab

Figure - "Step Keypad" shows the main menu with the step keypad selected.

Figure - Step Keypad

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Figure - "User Defined Jog Keypad" shows the main menu with the user defined jog keypad selected

Figure - User Defined Jog Keypad

Figure - Jog Keypad

Figure - "Jog Keypad" shows the main menu with the jog keypad selected.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

4. Specifications

Specifications

Pressure ranges, standard psi Gauge: 0 ... 5 up to 0 ... 1500 psig (0 ... 0.35 to 0 ... 100 bar)

Pressure types

Uncertainty

Definitions pertaining to uncertainty

Unit CPC3000

Absolute: 0 ... 14.5 to 0 ... 1515 psia (0 ... 1 to 0 ... 101 bar) Bi-directional: 5 ≤ span ≤ 1515 Absolute, gauge, and bi-directional ranges

0.025% full span for all standard pressure ranges specified above..

Max = the maximum value of a range, also known as the full scale value.

Example, for a range of –15 ... 145, Max = 145.

Min = the minimum value of a range.

Example, for a range of –15 ... 145, Min = –15 Full Span (FS) = Max – Min. Example, for 0 ... 145 the Full Span is 145, for –15 ... 145 the Full Span is 160 Reading = the value of the sensor output IS = IntelliScale is a combination of %Max range and %Reading

Total Uncertainty (k=2) includes hysteresis, linearity, repeatability, reference standard, drift and temperature effects over the calibrated range for the calibration interval specified, with periodic re-zeroing.

Optional IntelliScale uncertainty

Transducer Range (psig) Total Uncertainty

0 ... 14.5 to 0 ... 1500 0.025% IS-50

Transducer Range (psia) Total Uncertainty

0 ... 14.5 to 0 ... 1515 0.025% IS-50

Transducer Range (psi) Total Uncertainty

-15 ... 145 to -15 ... 1500 0.025% IS-50

5 ≤ span < 145 0.025% of Full Span (365 days)

(1) 0.025% IntelliScale-50 (0.025% IS-50): Uncertainty from Min to 50% of Max = (0.025% x 50% x Max) or 0.025% of Reading from 50% to 100% of Max.

Optional barometer

Optional barometer uncertainty

Uncertainty in emulation mode

Compensated temperature range

Calibration Interval

Pressure units: English psi,psf,osi,tsi,tsf,atm,inHg0˚C,inHg60˚F,mtorr,torr,inSW,ftSW,inH

Pressure units: Metric mbar, bar, gm/cm

Pressure units user defined

Slew rate 3 seconds to stable flag (+/-0.025% full scale pressure) for a 10% pressure

Overshoot

Pressure ports 7/16-20 Female SAE threaded ports for Measure/Control, Exhaust, Reference,

°C 15 ... 45

days 365

% FS <1 in high speed mode

8 ... 17 psia (0.55 ... 1.17 bar)

0.02% R from 8.5 to 17 psia for 365 days.

RSS of the uncertainty of the pressure sensor and the uncertainty of the barometer.

inH2O20˚C,inH2O60˚F,ftH2O4˚C,ftH2O20˚C,ftH2O60˚F

mmHg0˚C,cmHg0˚C,mHg0˚C,mSW,mmH2O4˚C,cmH2O4˚C,mH2O4˚C,

mmH2O20˚C,cmH2O20˚C,mH2O20˚C 2 (multiplier from psi or Pascal)

change typical into 150cc volume at pressures greater than 5 PSI. Larger volumes can lengthen this time. Controlling to pressures less than atmosphere can lengthen this time. 4 seconds to stable flag for pressure ranges >70 bar or 1000 psi.

and Supply. Barometric Reference port is a hose barb.

, kg/cm2, kg/m2, Dy/cm2, pascal, hPa, kPa, MPa,

Gauge

Absolute

Bi-directional

(1)

(cal interval)

(1)

(365 days)

(1)

(cal interval)

(1)

(365 days)

(1)

(cal interval)

(1)

(365 days)

O4˚C,

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Filter elements 40 micron filter element included in each pressure port (excluding the optional

Permissible pressure media

Parts exposed to pressure media 6000 series aluminum, 316 SS, brass, Teflon, Urethane, Silicone, RTV, Silicone

Overpressure protection

Instrument mounting

Display Resolution

Warm-up time

Digital Interface

Power Supply

Maximum pressure - supply port

Pneumatic overpressure protection

Operating temperature

Storage temperature

Air humidity

Operating position

Weight

Dimensions

CE-mark

Calibration

digits Six significant digits

min approx. 15

% FS 110 … 120

°C 0 … 50

°C 0 ... 70

% 0 … 95 (relative humidity without moisture condensation)

lbs. (kg) <20 (<9.1) with all internal options

in.(mm) 5¼ x 8⅜ x 12 (133 x 213 x 305). See "Figure - Dimensions" shown below.

barometer and the reference port on a gauge sensor)

Clean, dry, non-corrosive gases

grease, PVC, Epoxy, Ceramics Pressure relief valves

Desk top with bezel and handle, or optional rack mount kit.

7.0" color LCD

IEEE-488, Ethernet, USB

100- 240 VAC, 50/60 Hz, 700 mA max

internal relief valves

Negligible, can be removed with re-zeroing

Conformity certificate

NIST traceable calibration certificate included, A2LA certification standard.

Front view Side view

10.1875

8.6875

Rear view

12.3125

5.5

7.375

Figure - Dimensions

(shown in inches)

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

5. Installation

5.1 Introduction

The initial installation of the CPC3000 includes the following steps: Unpack the system, place it in a suitable workspace, connect it, switch it on and configure.

5.2 Unpacking the system

Unpack all components of the CPC3000 carefully and check for damage. Report any damage to the carrier immediately.

Apart from any additional components ordered, a shipment consists of:

 CPC3000 controller  Pressure adapter fittings  Power cable  Manual  Calibration certificate  Optional: Rack mount kit or any other accessories ordered

5.3 Mounting (Rack mount kit option)

Your new instrument can be set up on a table top or it can be rack-mounted. Rack mount adapters are optional on the CPC3000.

A rack mount kit (part number 0018055001) allows the customer to install a CPC3000 into a standard 19" instrument rack. The kit includes rack mount angles as well as rack mount adapter panels and hardware to mount the instrument.

(8) 6-32x3/8" screws

(2) 10-32x3/8"

screws

(2) 10-32x3/8"

coupling screws

(2) 10-32x3/8"

screws

Figure - Rack mount kit

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

5.4 Installation

The installation site must meet the following conditions:

 Operating Temperature: 0 to 50°C  Humidity: 0 to 95 % relative humidity non-condensation  Flat, horizontal location; secure fixed working surface (desk top model) or installation in a 19"

rack mount.

 At the back of the instrument sufficient air circulation must be provided to avoid an

accumulation of the heat conducted to the outside by the fan.

 During operation, pressure escapes through the vent port in the back of the instrument.

Personnel should not have access to the rear vent and exhaust port during operation.

 The power cord is the disconnection device. Its outlet should be accessible and contain a

protected earth ground.

Avoid the following influences:

 Direct sunlight or proximity to hot objects  Unstable installation position  Mechanical vibration  Proximity to sources of strong electromagnetic fields, such as high tension appliances, mobile

telephones or mains

 Soot, steam, dust and corrosive gases  Environment with explosion hazard, flammable atmospheres

Pressure supply requirements:

 Stable supply pressure 10% higher than the full scale of the internal transducer  Permissible media: dry, clean air or nitrogen  Vacuum: minimum 50 litres/min (if required)

An angle of inclination of the system of more than 3 degrees can cause a deviation in the measured pressure and should be avoided. Zeroing the unit at the angle of inclination will nullify this deviation.

Applying supply pressure higher than the recommended pressure can cause

Warning

permanent damage to the controller!

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

5.5 Rear panel

Five pneumatic pressure ports are located on the rear panel (see labels shown in Figure -"Rear panel"). Positioned on the left are the the off/on switch, the line fuses, a protective grill covering the ventilating fan, Ethernet, USB and IEEE-488 connector.

Figure - Rear Panel

5.6 Pressure connections

The pressure connections must be installed according to the following

instructions, observing the relevant regulations. The installation should be

Warning

Notice

All of the pressure ports on the rear are female 7/16 - 20 SAE/MS straight threads per MS16142 and SAE J514 table 14. They require a tube fitting boss seal with an o-ring per MS33656. Mensor provides female pressure adapter fittings with the instrument. The pressure connections can be made to these adapters with the proper mating hardware. Do not use sealant on fittings sealed with an o-ring.

performed by persons familiar with, and who can work according to, the safety regulations for working on pneumatic/hydraulic systems.

When making up a connection to an o-ring adapter port use a back-up wrench to prevent over-stressing the threads in the manifold block.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

5.7 Function of pressure connections

 MEASURE/CONTROL port

Below the label "MEASURE/CONTROL" is a pressure port. In MEASURE mode this port

connects a pressure, applied externally or previously generated by the controller, to the

internal sensor where the pressure is measured (within the range of the internal sensor). In

CONTROL mode this port supplies an output pressure controlled by the internal regulator at the

commanded setpoint.

 SUPPLY port

Below the label "SUPPLY" is a pressure port. This port should be supplied with a pressure that

is between 110% and 120% of the full scale pressure of the internal sensor. In other words,

10% to 20% above the full scale pressure of the internal sensor

supply port”) in the specifications section and pressure media requirements.)

 EXHAUST/VACUUM port

Below the label "EXHAUST/VACUUM" is a pressure port. If a sub-atmospheric control pressure

is required a vacuum pump must be connected to this port. Otherwise, this port may be left

open to atmosphere.

The user must use caution when controlling from a very high pressure down to a very low pressure when a vacuum pump is connected to the exhaust port.

Warning

Large volumes of gas may be present in the device under test and will exhaust

through the Exhaust/Vacuum port in excess of the capacity of the internal relief valve, possibly causing damage to the vacuum pump.

(see “Maximum pressure -

 VENT outlet

Between the MEASURE/CONTROL port and the REFERENCE port is the pressure outlet. In

VENT mode the pressure within the system is released through this outlet.

HIGH SOUND LEVELS! Pressures from 600 psig and up can generate sound

levels above 100 db for brief periods when they are exhausted directly to

Warning

 REFERENCE port

On gauge units this port is connected to the reference side of the transducer, and on absolute

units it is internally capped. This port is normally left open to atmosphere but may be attached

to a snubber assembly on very low pressure instruments.

Warning

atmosphere. If no muffling devices are attached to the exhaust or vent port,

then ear protection is advised for personnel in the vicinity of the instruments that will be operated under such conditions.

The controller must be protected from overpressure.

Pipes, couplings and other components used for connecting the supply, exhaust/vacuum and the measure/control port must be suitable for the appli-

cation and rated for the applied pressures.

The user must ensure that the pressure media is clean and dry. If necessary,

the internal sensors and mechanisms must be protected by using a liquid trap or coalescing filter.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

5.8 Electrical connections

The electrical installation has to be performed according to the following instructions while observing the relevant regulations. It is to be carried out by

Warning

5.8.1 Connecting the power supply and turning on the instrument

a qualified electrician.

Before connecting the power supply, make sure that the supply voltage agrees

with the specification of the power unit. Switch off the system before connecting the power via the power switch at the rear of the instrument.

Warning

The power input socket is to be connected according to the regulations with the country-specific

connection cable supplied to a power supply that lies within the required specification. To power-

on the instrument switch the power switch ON (located on the rear of the instrument; also see

section 6, Starting operation).

5.8.2 Connecting the Communications interfaces

USB 2.0 FS Interface

The USB 2.0 FS connection on the rear panel of the CPC3000 is a USB-B Type connector. The

USB driver can be downloaded at http://www.mensor.com/download_software_instrument_en_

um.WIKA.

IEEE-488 Interface (GPIB)

The connection of the IEEE-488 interface is designed as a 24-pin IEEE-488-socket.

The manufacturer of the host IEEE-488 interface board provides software to allow communication

between the board and various programming languages.

An interactive program for debugging is usually provided as well. Refer to the board manufactur-

er’s documentation for more information.

Only the power cable supplied should be used.

The 3-pin power cable supplied is fitted with a ground lead. Operate the

system only from a 3-pin socket, making sure that the ground lead is properly

connected.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

ETHERNET Interface

The ethernet communication port allows the CPC3000 to communicate with computers using 10/100 Based-T specifications.

Please consult your Computer Resources Department prior to connecting

Warning

Ethernet communications are transmitted over a standard RJ-45 cable. Connecting directly to a PC requires a crossover Ethernet cable. Hub or router connections require a straight Ethernet cable.

Prior to first time use of ethernet communication, the four parameters, IP, Netmask, Gateway, and Port must be setup. These are configured in the communications setup screen.

this instrument to your network to verify there are no conflicts with existing IP addresses.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

6. Starting operation

Before the system is switched on, verify that the system was installed according to the instructions of the previous section and that all connections installed

are fitted according to the current regulations.

Warning

When the above points have been met you can switch on the system, (the switch is located on the rear of the instrument) and configure it as required after you have familiarized yourself with the operation (see section 7, Local Operation). After turning the power switch to ON, the instrument will go through a brief initialization process and system check, which will take about 40 seconds. As soon as the system check is completed the system will default to an operating screen similar to Figure - "Initial Screen" in section 3.5. Allow at least 15 minutes of warm up time to achieve thermal equilibrium between the controller and its environment before performing critical pressure measurements.

Operators must ensure that all specifications that apply to supply voltage, operating temperature, humidity, pressure media and pressure ranges are

observed.

Condensation can occur inside the system when the temperature changes abruptly. Give the system sufficient time for acclamation in such cases.

Before pressurizing, the operator must ensure that the system and the device

under test will not be over pressurized. When working with or on the instrument, safety glasses should be worn.

In the rooms in which the CPC3000 is operated sufficient air ventilation has to be ensured.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

NOTES:

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7. Local Operation

This section describes the procedures for operating the CPC3000 from the front panel.

 Tabs, Keys, Value Entry and Check Boxes:

Local operation is accomplished by observing the data presented in the display menus, then pressing the on-screen tab, key, value entry or check box for the desired sub-menu, function or selection. Tabs are used to access the subset of a menu. Keys open new menus, make selections or change a parameter. Value entry opens a keypad to enter a value. Check boxes allow choice of associated display option.

 Screen Hierarchy:

Navigation within the CPC3000 is similar to a computer file system or a web page. Keys or tabs activate sub-menus. Within the sub-menus there may be related sub-menus or selections. To return back through the hierarchy of screens the [BACK] manual screen hierarchy will be designated using the following convention: "main->sub-menu- >selection" or "main->sub-menu->tab->selection". A reference to a key, in the context of a specific screen, will be made by simply giving the key name in bold square brackets [KEY

NAME] or by using the key name along with the actual graphic icon.

7.1 Setting the operating language

key is provided. Throughout this

In the upper left corner of the main display is the [SETUP] key select the [SETUP] key and select the [DISPLAY] tab if not already active. In the box labelled "view" on the upper right side of the resulting main->setup->display screen there is a [FLAG]

key. Press the [FLAG] key and a selection of language keys will appear. Select the desired language. Then press the [BACK] key to return to the main menu which will now display in the selected language. Using our convention, selecting English would be described by the following: main->setup->display->flag->english.

7.2 Display configuration

The Figure - "Main Menu" shows the CPC3000 main menu screen that appears when the unit is turned on. A point by point description of each element is shown in this figure. The [SETUP] key

opens the setup menu where changes can be made and information viewed. Each sub-menu in the setup menu can be activated by pressing the [DISPLAY], [CONTROL], [REMOTE], [INFO] or [SERVICE] tab. Each of these setup sub-menus will be discussed in detail in chapter 7.8.

The points on the main menu that are independent of the setup menus are the setpoint indication, the actual pressure reading, the units of measure and the control modes (measure, control and vent), plus the three tab menus key indicates the currently chosen pressure unit and can be pressed to open a menu that allows selection of English, metric, or user defined pressure units.

The CPC3000 main menu shown in Figure - "Optional Elements" shows elements that can be displayed on the main menu and describes the three choices available for setpoint entry (Numeric Keypad, Step and Jog). Optional elements include the Communication status icon which indicates a connection or disconnection from a remote computer, and the barometric reference indication showing the value of the atmospheric pressure measured by the optional internal barometric reference sensor.

used for selecting a setpoint. The [PRESSURE UNIT]

. To change the language

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Setup Key

Setpoint Stable Indication

Current pressure value Pressure mode indication Pressure unit key

Bar graph

User defined DUT / control range limits (configurable via SETUP)

Numeric keypad

Delete selected setpoint

Delete last entered digit

Accept selected setpoint

MEASURE

Measure mode pneumatically connects the pressure sensor directly to the device under test. In measure mode pressure regulation is inactive.

SETUP menu

Pressure emulation mode key

Communication status

CONTROL

In the control mode, the device regulates the pressure output according to the set point value, providing a precise pressure at the measure port.

Figure - Main Menu

VENT

Vents the system and the device under test to atmospheric pressure.

SETUP menu

The SETUP menu allows access to the following tabs.

 Display  Control  Remote  Info  Service

Optional barometric reference display

jog key pad selection tab User Defined jog key pad selection tab Step key pad selection tab Numeric key pad selection tab

Note: See the following page for detailed information on each setpoint entry screen.

Figure - Optional Elements

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.3 Setpoint entry

The control setpoint can be entered using the default Numeric Keypad or the alternate Step or Jog keypads that appear on the right side of the main menu when selected using the [SETPOINT ENTRY SIDE-MENU] tabs alternative methods of entering the setpoint have advantages in different situations and have been designed to increase ease of use and productivity.

The Numeric Keypad shown in Figure - "Numeric Keypad" to the left is the default keypad that appears every time the unit is turned on or can be activated using the [0-9] tab. A setpoint value can be entered directly using this keypad. As the value of the setpoint is entered the setpoint field will turn blue and the entered value will appear in the field. The setpoint value can be deleted completely using the [DELETE] deleted using the [CLEAR ENTRY] be accepted using the [ACCEPT ENTRY]

[ACCEPT ENTRY] key is pressed the setpoint field will turn white and the new setpoint will become active. In control mode, the controller output will ramp to the entered setpoint. Caution: If the [ACCEPT ENTRY] key is not pressed the previously entered setpoint will remain active.

on the lower right hand side of the main menu. These

key, the last digit of the entered setpoint can be

key or the setpoint value can

key. When the

Figure - Numeric Keypad

Application:

Direct entry of setpoint using the numeric keypad: enter the setpoint value and press Mode the controller will then ramp up the setpoint.

. In Control

100

Percent of Setpoint

0 1 2 3 4 5

Time (s)

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Figure - Step Keypads

The step keypads shown in Figure "Step Keypads" provide a way to increment the setpoint by defined steps. Steps are a percent of the user defined limits set in the main->setup->control or actual pressure values. A total of 12 steps are provided. When a step is pressed the related setpoint is immediately entered as the active setpoint. In control mode, the controller output will ramp to this setpoint. The Step Keypad can be modified in the main->setup- >control menu discussed in section

7.8.2.

Application:

Setpoint entry using the step keypad: Step changes, automatically calculated as a percent of the user defined full scale limit, or in pressure

units, can be entered by pressing step keys (

) in any sequence.

100

Percent of Setpoint

Steps changed at operator discretion

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

The user defined jog keypad shown in Figure - "User Defined Jog" provides a way to change the setpoint by a user defined step. The step is defined by pressing the button showing the current step value. This opens a number keypad where a new step value can be entered.

Pressing the step and pressing the

button will increase the setpoint by the defined

will decrease the setpoint by the defined

step.

Application:

Figure - User Defined Jog

Setpoint entry using user defined jog or jog keypad:

150

200

250

300

350

Use the user defined jog keypad for quick setpoint changes.

Use the jog keypad to

100

PSI

400

450

500

increase or decrease the setpoint to reach a cardinal point on a dial gauge.

The jog keypad shown in Figure - "Jog Keypad" provides a way to jog the setpoint up or down by small steps. The step size is determined by the resolution, the maximum control limit and/ or the units of measure. For example, if the resolution is set to display four decimals then the small triangle pointing up will change the setpoint by 0.0001 and the small triangle pointing down will change the setpoint by -0.0001. In the same way, the medium triangles will change the setpoint by +/- 0.0010 and the large triangles will change the setpoint by +/- 0.0100 as shown in the figure. When the resolution, the maximum control limit or the units of measure are changed so that three decimals are displayed, then the jog functions will change to +/- 0.001, +/-

0.010 and +/- 0.100 respectively. This is useful when adjusting the controller to reach a cardinal point on a dial gauge.

Figure - Jog Keypad

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.4 Operating modes

The selection keys for the operating modes Measure, Control and Vent are located at the bottom of the main menu.

 [MEASURE]:

In measure mode, the instrument measures the pressure connected to the MEASURE/ CONTROL port. Figure -"Measure Mode" shows the state of the isolation valves in measure mode.

When the CPC3000 is turned off all the valves close and could trap

Warning

pressurized gas within the pneumatics. It is safe practice to vent after use

and before connecting any devices to the Measure/Control port.

Figure - Measure Mode

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

 [CONTROL]:

In control mode, the instrument provides a precise pressure output at the Measure/Control port. The indication of the current pressure value will turn green when the setpoint has been reached and the stable window settings have been satisfied. Figure -"Control Mode" shows the state of the isolation valves in measure mode. Notice that the regulator is active in the control mode.

Figure - Control Mode

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

 [VENT]:

Vent mode vents the pneumatic system and shuts off the supply. Figure -"Vent Mode" shows the state of the isolation valves in vent mode.

Figure - Vent Mode

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.5 Data entry

When there is a requirement to enter specific numeric or alpha values into the system, the method of entry is consistent for all instances. When a [VALUE ENTRY] key is pressed a dialog box will appear similar to Figure - "Value Entry". This value entry dialog box will have a numeric or alpha keypad, when appropriate minimum and maximum value limits, current value and a window that shows the new value entered. The value can be deleted completely using the [DELETE] setpoint can be deleted using the [CLEAR ENTRY] accepted using the [ACCEPT ENTRY]

7.6 "Pressure unit", "pressure mode" and "emulation mode"

The Pressure [UNIT] key is shown on the main menu screen below the current pressure value and displays the most recently chosen pressure units and the mode (absolute or gauge). If the optional barometric reference is installed a [MODE] key replaces the mode indication to the right of the units key. This [MODE] key indicates absolute or gauge mode. When the key is pressed it will switch between the "native mode" of the internal sensor to the emulation mode. The "native mode" is the mode of the sensor that is installed and is either absolute or gauge. Emulation mode uses the value of the barometric reference to emulate the mode that is alternate to the native mode. The CPC3000 can emulate gauge from a native absolute sensor or absolute from a native gauge sensor. The [MODE] key indicates the native mode with a blue key background and emulation mode with a light blue key background. The units and mode chosen remain the same when the CPC3000 is turned off and then back on.

key, the last digit of the entered

key or the setpoint value can be

key.

Figure - Value Entry

Native sensor is gauge, no barometric reference installed.

Native sensor is gauge, barometric reference installed.

Native sensor is gauge, barometric reference installed and absolute emulation active.

Pressing the [UNITS] key will open a dialog box that shows the available pressure units with tabs for [ENGLISH], [METRIC] and [USER UNITS]. Pressing a tab will open a menu with the related set of units available. The [USER UNITS] tab menu includes [USER 1] and [USER 2] keys and allows the user to enter customized pressure units. Press the [MULTIPLIER VALUE] key to enter a multiplier that defines the user unit as the multiplier times one psi or one Pascal, whichever is currently pressed.

A light blue background on a [PRESSURE UNITS] key indicates that it is the current selection. Touch any other [PRESSURE UNITS] key, and press the [BACK] key to enable change and return to the previous operation screen. All of the displayed pressure values will have changed to correspond to the newly selected units.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.7 Bar chart

The bar chart shows the relative indication of the current pressure value with respect to the full scale value of the internal sensor and the user defined minimum and maximum limits (see section 7.8.2 for setup of user defined limits). The full height of the bar graph is proportional to the internal sensor range. The green line indicates the magnitude of the setpoint. The blue column indicates the magnitude of the current pressure. The cross hatched section indicates the portion of the internal sensor above or below the user defined limits that is not being used.

7.8 Setup menus

portion of the internal sensor range outside of the user defined limits

Setpoint (green line)

internal sensor range

User defined limits

Current pressure

The setup menus are opened by pressing the [SETUP] Figure - "Setup". The setup menu has five tabs: [DISPLAY], [CONTROL], [REMOTE], [INFO] and

[SERVICE]. Each tab is described in detail in the following sections. The screen below has the [DISPLAY] tab active.

Figure - Setup

key. This opens the menu shown in

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.8.1 Setup display

The main->setup->display menu contains elements that change the appearance and function of components displayed on the main menu. Following is a description of the elements of this menu.

 Filter: The filter selection keys [LOW], [NORMAL], and [HIGH] dampen the pressure

display to reduce the affect of pneumatic noise associated with the device under test or the test environment.

 Resolution: The resolution section of the Setup Display menu allows the user to

change the resolution of the current pressure reading to be [4], [5] or [6] digits.

 Stable window and delay: The stable window is the percentage of the full scale

value of the internal sensor that the current pressure can deviate +/- from the setpoint and still display a stable indication. The stable delay is the number of seconds that the instrument must remain within the stable window before the stable indication is displayed.

 Language: The "View" section of the setup display menu shows a flag, and a

language on a key. This is the current language. Press this key to access a menu containing other languages that are available. Figure - "Languages" below shows the language selection screen with the currently available languages shown.

 Brightness setting: The brightness slide control provides a way to adjust the screen

brightness.

 Speaker check box: This check box enables or disables an audio feedback when

pushing any button. One "beep" audibly designates a legal entry and a double "beep" audibly designates an attempt to enter an illegal value.

 Remote status check box: The Remote status check box enables or disables the

remote status icon on the main menu. This icon will show a broken wire when there is no connection to a remote computer or a connected wire if the computer is connected.

 Barometer (optional): The Barometer check box is under the "View" section and

enables or disables the indication of the barometric pressure on the main menu.

Figure - Languages

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.8.2 Setup Control

Configuration of parameters associated with setting limits and adjusting parameters used to control pressure are configured in the Main->Setup->Control menu shown in Figure - "Setup Control".

Figure - Setup Control

 Maximum and minimum control limits: The [DATA ENTRY] keys above the "Step

Range" label in Figure - "Setup Control" allow the operator to enter a "user defined range" within the full scale range of the internal sensor. For example, if the CPC3000 has a 0-100 psi internal sensor, the user can define a range of 0-50 psi. When the user defined range is changed, the step menu automatically adjusts so that the percent step equals a percentage of the user defined range. Example: 80% value of a 0-50 psi user defined range is 40 psi; for a user defined range of 0-100 the 80% value equals 80 psi. The user defined range can be set to the same range as the

pressure device being tested. This is useful when there is a test that requires calibration at intervals equal to a percentage of the range. Each individual step

can also be changed by pressing the [step]

 PSI or %F.S.: The [SELECTED UNITS] and [%F.S.]

the step keypad display in the main menu and on the setup screen from the user selected units to percent of the full scale of the user defined range. The values when shown in the [SELECTED UNITS] mode correspond to the values in the [%F.S.] mode. For example, in Figure

- "PSI Mode", the [PSI] key is pressed and the value shown in the 100% step is 50, corresponding to the maximum limit chosen in this same screen. Individual steps in "%F.S." or "Selected Units" mode can be included or excluded from the step menu by changing the [CHECK BOX]

next to the step.

key and entering a new value.

keys switch

Figure - PSI Mode

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

 [Preset Points] key allows the operator to select the number of points that appear

as steps. For example, in Figure - "Preset Points" [5] is entered as the preset points value.This automatically configures 5 points from 0 to 100% of user defined range. It automatically calculates the steps that populate the step keypad in the main menu.

Figure - Preset Points

 [Percent Overrange] The percent overrange key allows a step or control input point

to within a set percentage outside of the user defined range. This is useful when a pressure gauge is reading low and the controller must be set higher to reach a cardinal point on the gauge.

 [High Speed] When checked the controller will control the pressure output to the

setpoint as quickly as conditions allow. When unchecked the controller will control to the setpoint more slowly but will have minimal or no overshoot.

7.8.3 Setup remote

Configuration of parameters associated with remote communication are set up in the Main->Setup->Remote screen. Detailed information on setup of Ethernet USB and IEEE-488 are given in section 8, Remote Operation.

Figure - Setup Remote

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

 The [ETHERNET SETUP] key opens a dialog box where host name, IP, netmask,

gateway, port, and client IP can be entered. There is also a check box that will activate (checked) or deactivate (unchecked) Dynamic Host Configuration Protocol (DHCP). DHCP is a protocol used by networked devices (clients) to obtain the parameters necessary for operation in an Internet Protocol network. This protocol reduces system administration workload, allowing devices to be added to the network with little or no manual configuration.

 The [USB SETUP] key opens a dialog box where baud rate (9600, 19200, 38400,

57600, or 115200), data bit (7 or 6), stop bit (1 or 2), and parity (none, odd or even) can be chosen. There is also a check box that turns echo on (checked) or off (unchecked).

 The [IEEE ADDRESS DATA ENTRY] key opens a data entry dialog box where the

IEEE address can be entered.

 In the Communication section there are three remote "command set" emulation

settings. The [MENSOR] key enables the standard Mensor command set, the [SCPI WIKA] key enables the WIKA SCPI (Standard Commands for Programmable Instrumentation) command set structure, and the [DPI510] key enables the command set that will communicate with the Druck DPI 500 series of controllers. In this section there is also a [REMOTE MONITOR] key that will open a screen that shows the most recent commands and responses sent and received plus any errors. Details of each command set are given in section 8.5.

7.8.4 Setup info

The Main->Setup->Info screen, Figure - "Setup Info", provides Mensor contact information plus the model number, serial number, min and max range and the native pressure units of the internal sensor, date of calibration and the software version installed. This is an information screen only and does not contain any interactive keys.

Figure - Setup Info

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.8.5 Setup service

The Main->Setup->Service screen is a password protected area where calibration of the sensor and setup of the regulator is accomplished.

Figure - Setup Service

7.8.5.1 Zero (non password protected)

The Main->Setup->Service screen allows zero adjustment without entering the password. For an absolute sensor a zero adjustment screen, Figure - "Zero", opens when the [Zero] button is pressed. A new zero value corresponding to a true pressure applied at the Measure/Control port can be entered in this screen. For gauge sensors, the sensor is automatically vented and "zeroed" at the current atmospheric pressure. In the latter case the zero adjustment screen does not appear.

Figure - Zero

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.8.5.2 Unlock setup for calibration and regulator adjustment

To access the password protected portion of the Main->Setup->Service screen press the yellow [KEY] icon red [KEY] icon can only be accessed using a factory supplied password. Adjustment of the regulator Seal Point, Linearization and Adaptation should only be necessary in situations where external conditions are outside of the specified limits (example: high volume applications). Adjustment of these parameters should only be done with supervision from Mensor Customer Service.

Both [KEY] icons open a password entry screen, Figure - "Password". The Sensor section default password is 123456. Entering the sensor section password will open the Main->Setup->Service screen with the buttons unlocked indicating free access to these selections, Figure - "Setup Service Unlocked".

Warning

to unlock the sensor section to perform calibration of the internal sensors. The

is available to unlock the regulator section, however, the regulator parameters

Consult factory before changing any Seal Point, Linerization or Adaptation

parameters.

Figure - Password

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Figure - Setup Service Unlocked

7.8.5.3 Change Password

The [CHANGE PASSWORD] opens the Change Password screen, Figure - "Change Password" which allows the owner to change the default password (123456) to a "user" password. This "user" password should be recorded in a safe location to allow authorized changes and secure the instrument from unauthorized changes to the calibration parameters.

Enter a new value in the Change Password screen and accept the value by pressing the [ACCEPT

ENTRY]

key. This new value deletes and replaces the default password.

Figure - Change Password

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.8.5.4 Calibrate sensor or optional barometer

The [CALIBRATE] key provides access to the calibration screen for the internal sensor. If the optional barometer is installed the [BAROMETER] key provides access to the barometer calibration screen (see Figure - "Setup Service Unlocked" for key location). Both processes are identi-

cal except for the range of the sensor.

Figure - "Calibration Setup" is a pneumatic schematic for a typical calibration.

Figure - Calibration Setup

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.8.5.4.1 Calibration data

Figure - "Calibrate Data" shows the screen that appears when the [CALIBRATE] key is pressed.

Figure - Calibrate Data

The Calibrate screen contains three tabs: [DATA], [EDIT] and [CALIBRATE]. When entering the calibrate screen the first time the [DATA] tab is the default. The Data screen allows changes to be made to the [ZERO], [SPAN], [DATE OF CALIBRATION] and displays the sensor reading and the serial number. It also allows the mode to be changed between [MEASURE] and [VENT].

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.8.5.4.2 Edit calibration

The screen accessed by pressing the [Edit] Tab, Figure - "Calibration Edit", allows calibration using data available from a previous calibration. An example of this is when an "as-found calibration" is performed. Data from the "as-found calibration" can be used to make a "zero and span" adjustment to the sensor. The data indicating the pressure applied by the primary standard and the pressure measured by the CPC3000 transducer from the as-found calibration must be available. The lower pressure applied by the standard (the "zero") should be less than 20% FS and the high pressure applied by the standard (the "span") should be greater than 80% FS.

To edit the calibration from the as-found calibration data:

1. Enter the pressures applied by the standard in the "Desired" column by pressing the corresponding number on the screen (use row 1 for the "zero" value and row 2 for "span" value).

2. Enter the pressure measured by the CPC3000 sensor in the "Actual" column by pressing the corresponding number on the screen (use row 1 for the "zero" value and row 2 for "span" value).

3. When the values are changed, an [Apply] key will appear on the screen. Press the [Apply] key to save the calibration data and apply the correction to the "zero" and "span".

Figure - Calibration Edit

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

7.8.5.4.3 Live calibration

The Screen accessible by pressing the [Calibrate] tab, Figure - "Calibrate Calibrate", allows the operator to perform a live calibration while connected directly to a primary standard. The primary standard should be able to generate a "zero" pressure that is less than 20% of the full scale value of the sensor in the CPC3000 and a "span" pressure that is greater than 80% of the full scale value of the sensor in the CPC3000. For best results, the two points should be as close to the end points of the sensor’s range as possible.

To perform a live "zero" and "span" calibration:

1. Put the CPC3000 in Measure mode by pressing the [MEASURE] key.

2. Using row 1 for the "zero" value and row 2 for "span" value, enter the pressure generated by the primary standard in the "Desired" column (pressing the number in the "Desired" column will open a data entry screen). This is the value of the pressure applied to the CPC3000 Measure/ Control Port. For a gauge sensor the "zero" point can be accomplished simply by pressing the [VENT] key thus venting the CPC3000 sensor to atmospheric pressure.

3. The CPC3000 will display the measured pressure in the "Actual" column, but only after the measured pressure is within +/- 3.0 % FS of the value in the "Desired" column. At this point the row number highlight will turn yellow and the value will be displayed in a key.

4. When the pressure displayed on the key in the "actual' column is stable, press this key. This action serves to accept the value; as a result, the key will change to a label and display the accepted data. In addition, the row number highlight will change from yellow to green indicating that the number has been accepted.

5. After the "zero" (row 1) and "span" (row 2) have been accepted, press the [APPLY] key to save changes.

Figure - Calibrate Calibrate

When calibrating an absolute transducer, set the low calibration point at or above a

Notice

pressure of 600 millitorr. At or above that pressure the system will have a viscous flow so that the entire system should have the same pressures after a few minutes.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

8. Remote operation

8.1 Remote setup

To set up any of the remote communication protocols start in the Main->Setup->Remote screen, Figure - "Setup Remote".

Figure - Setup Remote

8.2 Remote setup – Ethernet

The Ethernet communication port allows the CPC3000 to communicate with computers using 10/100 Bases-T specification. Ethernet communications are transmitted over a standard RJ-45 cable. Connecting directly to a PC requires a crossover Ethernet cable. Hub or router connections require a straight Ethernet cable.

Before using Ethernet communication, four parameters must be set up: IP, Netmask, Gateway and Port. In Figure - "Ethernet Setup" the Main->Setup->Remote->Ethernet setup screen is shown. Each value entry key opens an alpha or numeric data entry screen to change values of the Ethernet parameters.

Figure - Ethernet Setup

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

8.3 Remote setup – USB

The USB communication port allows the CPC3000 to communicate with computers using a USB cable. The connection on the back panel of the CPC3000 is a Type B recepticle. The USB Driver

can be downloaded at http://www.mensor.com/download_software_instrument_en_um.WIKA.

Figure - USB Setup

8.4 Remote setup – IEEE-488

The IEEE-488 communication port allows the CPC3000 to communicate with computers using an IEEE-488 cable. This screen, Figure - "IEEE-488 Address", is accessed by pressing the IEEE-488 numeric value box in the Main->Setup->Remote screen. After pressing the numeric value box a number entry keypad will appear for entering the new IEEE-488 address. The manufacturer of the host IEEE-488 interface board provides software to allow communication between the board and various programming languages. An interactive program for debugging is usually provided as well. Refer to the board manufacturer’s documentation for more information.

FIgure - IEEE-488 Address

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

8.5 Remote command set

This remote command set is the default set available on the CPC3000. All CPC3000 remote operation commands are included in the lists below. All commands must be terminated with a <cr> or a <lf>.

For a query command (ends with a ?), the Data column represents the response of the CPC3000. All response strings begin with a space character or an “E” representing that there is an error in the CPC3000 error queue. All response strings are terminated with a <cr> and a <lf>. The error queue holds the last 10 errors identified by the CPC3000.

For all commands without a question mark (?), the data column represents the required parameters to be sent to the CPC3000 following the string in the command column. For any command that requires multiple parameters to be sent to the CPC3000, the parameters must be separated by commas.

8.5.1 Mensor command set

Command Data Response/Function

? See Table Below Returns data per the current

Acquire? 15 char string.

Address 0-31 Sets the GPIB Address. Address? <sp>xx<cr><lf> Returns the GPIB Address. A? <sp>n.nnnnnE+nn<cr><lf> Returns the A channel

AR? <sp>n.nnnnnE+nn<cr><lf> Returns the A channel rate. ARS? <sp>(Yes or No)<cr><lf> Returns the A channel rate

AS? <sp>(Yes or No)<cr><lf> Returns the A channel stable

Baro? <sp>n.nnnnnE+nn<cr><lf> Returns reading from

Barocaldisable Yes or No Sets whether or not the

Ex:

Acquire? Test_stand_1

Returns: <sp>(Yes or No), CCC… CCC<cr><lf>

output format. This command is used when

multiple computers would like to control the instrument. Yes if acquisition is successful, No if instrument is being controlled with another computer. CCC… = name of controlling computer See: Release? and Unlock

pressure reading.

stable flag.

flag.

barometric sensor. (Note: barometric sensor is optional).

calibration of the barometric sensor is disabled. (Note: barometric sensor is optional).

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Barocaldisable? <sp>(Yes or No)<cr><lf> Returns whether or not the

calibration of the barometric sensor is disabled. (Note: barometric sensor is optional).

Caldisable Yes or No Sets whether or not calibra-

tion of the active sensor is disabled.

Caldisable? <sp>(Yes or No)<cr><lf> Returns whether or not

calibration of the active

sensor is disabled. Cerr None Clears the error queue. CID? Returns the ID string of

the regulator for the active

channel. Cmdset Mensor, DPI510, DPR60c,

SCPI

Cmdset? <sp>X<cr><lf> Returns active command set

Control Instrument placed in Control

Control? <sp>(Yes or No)<cr><lf> Returns Yes if instrument is in

Ctype? <sp>HSPC<cr><lf> Returns the type of regulator

Decpt? <sp>n<cr><lf> Returns the number of

Default None Sets the default values. DHCP Reserved for DHCP setup DHCP? Reserved for DHCP setup DIO Integer 2 turns on digital output, 0

DIO? Bit 0 = input, bit 1 = output DOC mm/dd/yyyy Sets the date of cal for the

DOC? <sp>mm/dd/yyyy<cr><lf> Returns the date of cal for the

DOM? <sp>mm/dd/yyyy<cr><lf> Returns the date of manufac-

Error? <sp>text message<cr><lf> Returns the next error in the

Errorno? <sp>Enn-text<cr><lf> Returns pcs400 error code

Activates remote command

set for instrument emulation

modes.

identifier.

Mode.

control, No if otherwise.

for the active channel.

decimal points for the active

channel.

(see Resolution)

turns it off.

active sensor and turndown.

ture.

error queue.

and text.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Filter Off, Low, Normal, High Sets the reading filter

Filter? <sp>(filter)<cr><lf> Returns the reading filter. Gateway nnn.nnn.nnn.nnn Sets the Ethernet gateway

Gateway? <sp>nnn.nnn.nnn.

Id? <sp>MENSOR,CPC3000,

Install Start software installer. IP nnn.nnn.nnn.nnn Sets the IP address of the

IP? <sp>nnn.nnn.nnn.

Keylock Yes or No Locks or unlocks keyboard. Keylock? <sp>(Yes or No)<cr><lf> Returns Yes or No. List? <sp>Pri,X,X;Sec,X,X;Bar,1<c

Listrange? <sp>PRI,1, min,max,2, min,

LowerLimit Value inside primary xducer

LowerLimit? <sp>n.nnnnnE+nn<cr><lf> Returns the lower control limit

Measure None Instrument placed in Measure

Measure? <sp>(Yes or No)<cr><lf> Returns YES if instrument is

Mode Standby, measure, control,

Mode? <sp>Xxxxxx<cr><lf> Returns the operation mode

Netmask nnn.nnn.nnn.nnn Sets the Ethernet network

Netmask? <sp>nnn.nnn.nnn.

Outform 1 to 7 Sets the output format. (See

nnn<cr><lf>

ssssss,v.v.vv

nnn<cr><lf>

r><lf>

max;SEC,1, min,max,2, min,max,Bar,min,max<cr><lf>

Range on turndown #1 in current units.

vent

nnn<cr><lf>

0, 80%, 92%, 95%.

address. Gets the Ethernet gateway

address. Ssssss is the serial number,

v.v.vv is the CPC3000 software version.

instrument. Returns the IP address of the

instrument.

Returns list of available turndowns on installed sensors in the active channel. X will be non-existent if the turndown isn’t available.

Returns the ranges of the installed sensors for the active channel.

Sets the lower control limit for the instrument.

for the instrument in current units.

Mode.

in measure, No if otherwise. Sets the operation mode of

the active channel.

of the active channel.

mask. Gets the Ethernet network

mask.

"8.5.7 - Output Format")

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Outform? <sp>X<cr><lf> Returns the output format.

(See "8.5.7 - Output Format") Overrange value Sets overrange to value. Overrange? <sp>n.nnnnne+nn<cr><lf> Returns overrange value. Peakmax? <sp>n.nnnnnE+nn<cr><lf> Returns the max. pressure

since peakreset was sent. Peakmin? <sp>n.nnnnnE+nn<cr><lf> Returns the min. pressure

since peakreset was sent. Peakreset None Resets the peak values. Port nnnnnn Sets the Ethernet port of the

instrument. Port? <sp>nnnnn<cr><lf> Returns the Ethernet port of

the instrument. Ptype Absolute or Gauge Sets the instrument pressure

type – gauge only works if the

optional barometric sensor is

installed. Ptype? <sp>CCCCC<cr><lf> Returns “Absolute” or

“Gauge” for the pressure type RangeMax? <sp>XXXXXXX<cr><lf> Returns the maximum range

of the active transducer and

turndown in the current units. RangeMin? <sp>XXXXXXX<cr><lf> Returns the minimum range

of the active transducer and

turndown in the current units. Rate? <sp>XXXXXXX<cr><lf> Returns the rate reading of

the instrument in current

units/second. Rdecpt? <sp>n<cr><lf> Returns the number of rate

decimal points for the active

channel. (see: Resolution) Release? 15 char string.

Ex: Release? Test_stand_1

Returns: <sp>(Yes or No), CCC… CCC<cr><lf>

Resolution n Sets the number of significant

Resolution? <sp>n<cr><lf> Returns the number of signifi-

Rfilter Value in % Sets the % of the rate filter.

This command is used to

release control of the instru-

ment in a multiple computer

environment.

Yes if release is successful.

No if instrument is being

controlled with another

computer.

CCC… = name of controlling

computer or AVAILABLE

See: Acquire? and Unlock

digits. See decpt?.

cant digits. See decpt?.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Rfilter? <sp>n.nnnnnE+nn<cr><lf> Returns the rate filter. Rsetpt Value in current units Sets the rate setpoint. Rsetpt? <sp>n.nnnnnE+nn<cr><lf> Returns the rate setpoint. Rfreq Value in frequency Sets rate Butterworth corner

Rfreq? <sp>n.nnnnnE+nn<cr><lf> Returns rate Butterworth

Rwindow Value in current units Sets rate exponential filter

Rwindow? <sp>n.nnnnnE+nn<cr><lf> Returns rate exponential filter

Sbaud 9600, 19200, 38400, 57600 Sets the serial baud rate. Sbaud? <sp>XXXX<cr><lf> Returns the serial baud data. Sdata 7 or 8 Sets the serial data bits. Sdata? <sp>X<cr><lf> Returns the serial data bits

Sensor C,X Sets the active sensor where

Sensor? <sp>C,X<cr><lf> Returns active sensor as

Sensorid? <sp>Mensor QRS,SN

Setpt Value inside upper and lower

Setpt? <sp>XXXXXXX<cr><lf> Returns the control setpoint in

Setpt% Value in % of current range Sets the control setpoint in %

Setptpct Value in % of current range Sets the control setpoint in %

Setptpct? <sp>n.nnnnnE+nn<cr><lf> Returns the current setpoint

Span desired pressure or ? Sets span on active trans-

Span? <sp>XXXXXXX<cr><lf> Returns span scale factor for

Sparity Even, Odd, None Sets the serial parity. Sparity? <sp>CCCC<cr><lf> Returns the serial parity. Sstop 1 or 2 Sets the serial stop bits.

XXXXXX,VER V.VV<cr><lf>

limits and inside the range of the active sensor and turndown.

frequency.

corner frequency.

window.

number.

C = Primary or Secondary and X = the turndown.

above. Returns the active sensor’s

serial number and firmware version.

Sets the control setpoint for the instrument.

current units.

of current range.

in % of current range.

ducer or for ?, clears previous value, must be > 50% FS and has a 1% limit.

active transducer.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Sstop? <sp>X<cr><lf> Returns the serial stop bits. Stable? <sp>(Yes or No)<cr><lf> Returns YES if instrument is

stable, or No.

Stabledelay 0 to 65535 Sets the stable time to the

number of seconds specified. Stabledelay? <sp>XXXXXXX<cr><lf> Returns the stable time. stabletime 0 to 65535 Sets the stable time to the

number of seconds specified. Stabletime? <sp>XXXXXXX<cr><lf> Returns the stable time. StableWin %fs value Sets the stable window as

a %FS for the active sensor

and turndown. StableWin? <sp>XX<cr><lf> Returns the stable window. Standby None Instrument placed in Standby

Mode. Standby? <sp>(Yes or No)<cr><lf> Returns Yes if instrument is in

Standby, No if otherwise. Step value inside upper and lower

limits and inside the range of the active sensor and turndown.

Step- Optional value Jogs the setpoint down one

Step+ Optional value Jogs the setpoint up one

Step? <sp>XXXXXXX<cr><lf> Returns the control step for

Step% Value in % of current range Sets the control step in % of

Steppct Value in % of current range Sets the control step in % of

Steppct? <sp>n.nnnnnE+nn<cr><lf> Returns the current step in %

Step.prog nn Go to step nn. Step.prog.en Nn,(Yes or No) Enables step nn. Step.prog.en? nn <sp>(Yes or No)<cr><lf> Returns step nn enable state. Step.prog.pct Yes or No Sets step units. Step.prog.pct? <sp>(Yes or No)<cr><lf> Returns step units (% step or

Step.prog.val Nn,value Sets step nn value. Step.prog.val? nn <sp>n.nnnnne+nn<cr><lf> Returns step nn value. Step.prog.min value Sets step min range Step.prog.min? <sp>n.nnnnne+nn<cr><lf> Returns step min range.

Sets the control step size for

the instrument.

step.

the instrument.

current range.

of current range.

pressure units).

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Step.prog.max value Sets step max range. Step.prog.max? <sp>n.nnnnne+nn<cr><lf> Returns step max range. Units Units code or text in table Sets the instrument engineer-

Units? <sp>CCCC<cr><lf> Returns the instrument units

Unlock None Releases Acquire locks. See:

UpperLimit Value inside primary xducer

UpperLimit? <sp>xxxxxxx<cr><lf> Returns the upper control

Vent None Instrument placed in Vent

Vent? <sp>(Yes or No)<cr><lf> Returns Yes if instrument is in

Window Value in current units Sets the exponential filter

Window? <sp>n.nnnnnE+nn<cr><lf> Returns the exponential filter-

Range on turndown #1 in current units.

ing units. See: "Measurement Units Table" in section 11, Appendix.

in a text string.

Acquire? and Release? Sets the Upper control limit

for the active transducer.

limit for the active transducer.

Mode.

Vent, No if otherwise.

window for the active sensor.

Zero desired pressure or ? Sets zero to set pressure or

for ?, clears previous value.

Zero? <sp>xxxxxxx<cr><lf> Returns zero offset for active

transducer.

8.5.2 PCS 400 commands emulated

Command Data Response/Function

_pcs4 autorange <value> 0 or 1 Not applicable. _pcs4 autorange? Not applicable. _pcs4 cal a/d Not applicable. _pcs4 cal atm Performs pcs400 1 pt cal. _pcs4 cal span <value> Sets the span of the active transducer to

<value>.

_pcs4 cal zero <value> Sets the zero of the active transducer to

<value>.

_pcs4 cal_disable_off Enables zero or span calibrations if

previously disabled.

_pcs4 cal_disable_on Prevents zero or span calibrations.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

_pcs4 ctrl <value><sp><unitno> Sets control value – will take effect

immediately if instrument is in control mode.

_pcs4 ctrl? Returns the current control point in

current engineering units. _pcs4 ctrlmax <value> Sets maximum control value. _pcs4 ctrlmax? Returns current maximum control

pressure. _pcs4 ctrlmin <value> Sets minimum control value. _pcs4 ctrlmin? Returns current minimum control

pressure. _pcs4 emul? Returns ptype emulation mode. _pcs4 default Sets default values into instrument. _pcs4 err? Returns the error number and descrip-

tion. _pcs4 exhaustp? Returns exhaust pressure. _psc4 filtersetting Sets the filter %. _pcs4 filtersetting? Returns the filter %. _pcs4 filterwindow Sets the filter window. _pcs4 filterwindow? Returns the filter window. _pcs4 func ctrl <value> <unitno> Instrument placed in control mode at

<value> pressure in <unitno> units. _pcs4 func emul Toggles ptype emulation mode. _pcs4 func F1 Toggles ptype emulation mode. _pcs4 func meas Instrument placed in measure mode. _pcs4 func stby <unitno> Instrument placed in standby mode in

<unitno> units. _pcs4 func vent <unitno> Instrument placed in vent mode in

<unitno> units. _pcs4 id? Returns instrument ID. _pcs4 lang PCS2 Sets command set to PCS 200. _pcs4 list? Returns range list. _pcs4 opt? Returns option list (old PCS 400 format). _pcs4 option? Returns option list. _pcs4 outform <digit> Sets output format. _pcs4 outform? Returns the current output format. _pcs4 peakreset Resets peak readings. _pcs4 peakunit Selects Peak+ or Peak-. _pcs4 peakunit? Returns Peak+ or Peak-. _pcs4 rangemax? Returns the maximum pressure of the

active transducer.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

_pcs4 rangemin? Returns the minimum pressure of the

_pcs4 rate Sets the control rate. _pcs4 rate? Returns the pressure rate. _pcs4 rateunit Selects the rate units (SEC or MIN). _pcs4 rateunit? Returns the rate units. _pcs4 reading? Returns the current pressure. _pcs4 sourcep? Returns the supply pressure. _pcs4 span? Returns the stored multiplication factor

_pcs4 stabledelay <value> 1 to 255 Sets the number of consecutive

_pcs4 stabledelay? Returns the number of readings that

_pcs4 stablewindow <value> Sets the pressure window that is used to

_pcs4 stablewindow? Returns the pressure tolerance allowed

_pcs4 stat? Returns Mode and stable flag status

_pcs4 unit <unitno> Sets the instrument to specified

_pcs4 unit? Returns the current engineering units

_pcs4 xducer? Returns the number of the currently

_pcs4 xducerid? Returns information on active sensor. _pcs4 zero? Returns the stored zero offset of the

active transducer.

from the active transducer & turndown.

readings that the pressure must remain within the stable window for a pressure stable indication.

must be within the stable window before a stable pressure is indicated.

indicate pressure is stable.

for a stable pressure indication as a % of span of the active transducer.

“mode, stable CR LF”.

engineering units.

and the type of transducer (A, G, D).

active transducer.

active transducer and turndown in the current pressure units.

8.5.3 PCS 200 commands emulated

Command Response/Function

CX Control Pressure at last control point and units C$nnnnnnnX Control Pressure at n in units $ C$nnnnnnnsX Control Pressure at n in units $ D#X CAL POINT CONTROL MODE NOT SUPPORTED EX Clear Error/Clear Service Request

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

E?X Return error code and clear error F$nnnnnnn1X Re-initialize; $,n ignored F$nnnnnnn2X RETURN CAL DATA NOT SUPPORTED F$nnnnnnn3X Return Unit ID string; $,n ignored F$nnnnnnn5X RETURN QPS TEMPERATURE NOT SUPPORTED F$nnnnnnn6X RETURN NULL METER READING NOT SUPPORTED F$nnnnnnn1X RETURN VACUUM GAUGE READING NOT SUPPORTED F$nnnnnnn1X Return Clock Reading (Time); $,n ignored F$nnnnnnn1X Return Pressure Control Limits; $,n ignored MX Measure Pressure in current pressure units M$X Measure Pressure in units specified by $ M$nnnnnnnX Measure Pressure in units specified by $; n ignored M$nnnnnnnnsX Measure Pressure in units specified by $; n,s ignored Q#X SEQ FUNCTIONS NOT SUPPORTED R0X Return to Standard Output Format R1X Re-initialize R2X RETURN CAL DATA NOT SUPPORTED R3X Return unit ID string R5X RETURN QPS TEMPERATURE NOT SUPPORTED R6X RETURN NULL METER READING NOT SUPPORTED R7X RETURN VACUUM GAUGE READING NOT SUPPORTED R8X Return Clock Reading (Time) R9X Return Pressure Control Limits (Min and Max) SX Standby Mode S$X Standby Mode; $ ignored S$nnnnnnnX Standby Mode; $,n ignored S$nnnnnnnsX Standby Mode; $,n,s ignored U$X Change Units to units specified by $ VX Vent Mode in current units V$X Vent Mode in units specified by $ V$nnnnnnnX Vent Mode in units specified by $; n ignored V$nnnnnnnsX Vent Mode in units specified by $; n,s ignored ZX AUTO RE-ZERO NOT SUPPORTED

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

8.5.4 DPI 510 commands emulated

Command Response/Function

Q Return data in output format A Make the A channel active

M Go to local R Select active range S Select preset units U Set units D Select output data F Select function N Set output format I Set interrupt conditions C Select control mode P Set the control setpoint / Setpoint ratio NOT EMULATED * Setpoint preset NOT EMULATED W Set the stable time @ Error Report V Set rate setpoint J Rate setpoint preset NOT EMULATED O Set zero offset Q (baro) Get baro reading (secondary address 9) A (baro) Select absolute G (baro) Select gauge DCL Device clear GTL Go to local IFC Interface clear

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

8.5.5 IEEE 488.2 commands

Command Response/Function

*IDN? Return identification string *RST Reset to known state (DEFAULT+PSI) *TST? Returns OK *OPC Operation completed *WAI Returns operation completed state *CLS Clear status and error queue *ESE Enable status event *ESE? Returns enable status event value *ESR Event status register *ESR? Returns event status register value *SRE Service request enable *SRE? Returns service request enable value *STB? Returns status byte

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

8.5.6 SCPI commands

Note: If Wika option is enabled, SCPI units are BARS, otherwise SCPI units are the currently selected

unit.

Command Response/Function

MEASure

[:PRESsure][R]? Returns the pressure from range R :TEMPerature[R]? Returns the temperature from range R :RATE[R]? Returns the rate/sec from range R :BAROmetric? Returns the barometric pressure [:PRESsure][R]

:MODE? Returns 1=calibrated or 0=not calibrated :DATE? Returns date of cal “DD,MM,YY” :DATE <i,i,i> Sets date of cal YYYY,MM,DD :ZERO? Returns zero offset :ZERO <n> Sets the zero offset :ZERO:RUN Same as CAL:ZERO 0 :ZERO:INITiate? Returns zero status :ZERO:INITiate No function

SENSe

[:PRESsure][R]

:NAME? Returns sensor name string :MODE? Returns “ABSOLUTE” or “GAUGE” :MODE ABS|GAUGE Sets pressure type :ABS? Returns native sensor type 0=GAUGE

:RESolution? Returns resolution (float) :RANGe

[:UPPer]? Returns maximum range :LOWer? Returns minimum range

:UNIT

[:NAME]? Returns ASCII units (mixed case) :VALue? Returns the units conversion factor

:REFerence

[:HEIGht] <n> Sets the head pressure height :MODE? Returns “OFF”, “GAS”, or “LIQUIT” :MODE OFF | GAS | LIQUIT Sets the head pressure mode :MEDium <n> Sets the medium density

1=ABSOLUTE

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

SYSTem

:DATE <i,i,i> Sets sytem date YY,MM,DD :TIME <i,i,i> Sets system time HH,MM,SS :ERRor[:NEXT]? Returns error code, description :KLOCk ON | OFF | 1 | 0 Sets the keylock state :PRESet Load known state values :SAVe No function (not needed) :VERSion? Returns SCPI version 1994.0

TEST

:ELECtronic? Returns “OK” :RELay <n>? Returns status of digital output <n>

ignored

:RELay <n> ON | OFF Turns the digital output on or off <n>

ignored

UNIT

:NAME <n>? Returns the units string for units code

<n>

:FACTor <n>? Returns the units conversion for units

code <n>

OUTPut

:STATe ON | OFF | 1 | 0 ON or 1 = Control OFF or 0 = Measure :STATe? Returns 0 for measure 1 for control :MODE MEASure | CONTrol | VENT Sets the mode indicated :MODE? Returns the mode string :STABle? Returns 1 if stable 0 if not :AUTOvent ON | OFF | 1 | 0 Puts the unit in the Vent mode if true :AUTOvent? Returns the state of the Vent mode

[SOURce]

:PRESsure

[:LEVel]

[:IMMediate]

[:AMPLitude] <n> Sets the setpoint

[:AMPLitude]? Returns the setpoint :SLEW <n> Sets the rate setpoint :SLEW? Returns the rate setpoint :TOLerance? Returns the stable window :TOLerance <n> Sets the stable window

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

CALCulate

:LIMit

:LOWer <n> Set the minimum control limit :LOWer? Set the minimum control limit :UPPer <n> Set the maximum control limit :UPPer? Set the maximum control limit

:SYSTem

:DETECT SLOW | FAST | CANCEL Control autotune (NOT USED NOW) :DETECT? Returns state of control autotune

8.5.7 Output formats

1. <sp> pressure value <cr><lf>

2. <sp> pressure, units number, mode <cr><lf>

3. <sp> pressure, pressure rate <cr><lf>

4. <sp> pressure, minimum peak, maximum peak<cr><lf>

5. <sp> pressure, active sensor (P or S) active turndown (1-4)<cr><lf>

6. <sp> pressure, control point, “stable” or “slewing”<cr><lf>

7. <sp> pressure, “no barometer” or baro reading<cr><lf>

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

9. Trouble-shooting measures

If faults cannot be repaired, the system must be taken out of operation

immediately and protected against unintentional restarting. This information should be reported to authorized service personnel.

Repairs must only be performed by Mensor or authorized service personnel.

Work on electrical or pneumatic/hydraulic equipment must only be performed by qualified and authorized service personnel, observing the corresponding

safety regulations.

9.1 Table: Fault description and measures

Type of fault Measures

I. After the system is switched for 60

seconds, no measurement(s) appears,

Switch off the system and then switch back

on again after 5 seconds. and the entire area of the screen is white or dark.

II. The screen is dark and the measures for

faults of type I are without effect.

Check that the power cable is connected

properly and have authorized technical staff

check that the supply voltage is correct.

III. The screen is dark and the measures for

faults of type II are without effect.

First pull out the power cable from the power

socket and then from the power supply input

socket of the system. Then pull out the fuse

holder and check the fuses.

Fuse holder

Power supply input socket

IV. Malfunction during operation Switch off the system and switch on again

after 5 seconds.

V. The set value is not reached. Check whether the value of the supply

pressure at the SUPPLY port is the value

required and leak-test the pipe connections.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

If the fuses of the power supply input socket have to be replaced, use

Warning

If you require further help please contact Mensor or WIKA at:

3/4 amp Slo-Blo 250V.

Mensor 201 Barnes Drive San Marcos, Tx 78666

TEL: 512.396.4200

800.984.4200 (USA only) WEB SITE: www.mensor.com FAX: 512.396.1820 E-MAIL: sales@mensor.com tech.support@mensor.com quality@mensor.com

WIKA Alexander Wiegand SE & Co. KG Alexander-Wiegand-Straße 30 D-63911 Klingenberg / Germany

TEL: (+49) 93 72/132-9986 WEB SITE: www.wika.de FAX: (+49) 93 72/132-8767 E-MAIL: testequip@wika.de

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

10. Re-calibrating and servicing

We recommend having the system re-calibrated periodically by the manufacturer. Initially, the recommended period between calibration is as specified (365 days). This period may be extended as confidence is gained in the span stability.

During the first re-calibration a service file is started automatically in which every re-calibration and service is recorded.

The CPC3000 requires almost no maintenance, because all moving parts are extremely robust. There are no parts which have to be serviced by the user.

Before cleaning the surface of the instrument, make sure the instrument

Warning

is not pressurized, that the power is off and the power supply has been

disconnected.

To clean the touch-screen use only customary plastic or glass cleaning agents in compliance with the guidelines of the manufacturer.

Caution

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

11. Removal of the system

Work on electrical or pneumatic/hydraulic equipment must only be carried out

Warning

When dismantling the system proceed as follows:

1. Vent the system and make sure that there is no positive or negative pressure on the system and that all parts of the instrument are at room temperature.

2. Switch the system off by pressing the power switch located at the rear of the instrument.

3. First pull out the power cable from the power socket and then from the power supply input.

4. Disconnect the pressure connections.

by qualified and authorized service personnel, observing the corresponding

safety regulations.

If a connection to a SWAGELOK overturning or loosening the SWAGELOK with suitable tools.

- connection is to be disconnected,

- connection must be prevented

5. Remove the system as necessary.

6. Protect connections with the protective caps supplied.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

12. Transport of the system

Before the system is shipped it must be clean and free of dirt and debris. This

Warning

The CPC3000 must only be shipped in an appropriate transport box. If necessary, please ask for a proper transport box:

Mensor Phone 512.396.4200

800.984.4200 in USA and Canada Fax 512.396.1820 E-mail tech.support@mensor.com

Follow these instructions to prevent damage:

is particularly important if the medium is a health hazard such as a corrosive, toxic, carcinogenic, radioactive, etc.

WIKA Phone +49 - (0) 93 72 / 132-9986 Fax +49 - (0) 93 72/132-8767 E-mail testequip@wika.de

Alexander Wiegand SE & Co. KG

1. Wrap the system in anti-static plastic foil.

2. Place the system in the box assuring the instrument is packed tight with insulating material surrounding the instrument on all sides.

3. If possible add a bag of desiccant to the box.

4. Make sure that the shipment is marked as transport of a highly sensitive measuring instrument.

The shipping address for Mensor and WIKA:

Mensor 201 Barnes Drive San Marcos, Texas 78666-5994

WIKA Alexander Wiegand SE & Co. KG Abteilung: Kalibriertechnik CT Alexander-Wiegand-Straße D-63911 Klingenberg / Germany

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

13. Storage of the system

Before the system is stored it must be clean and free of dirt and debris. This

is particularly important if the medium is a health hazard such as a corrosive, toxic, carcinogenic, radioactive, etc.

The storage place must satisfy the following conditions:

 Storage temperature: 0 to 70 °C  Humidity: 0 to 95% relative humidity without condensation

Avoid the following influences:

 Direct sunlight or vicinity to hot objects  Mechanical vibration  Soot, steam, dust and corrosive gases  Explosion-hazard environment, flammable atmosphere

The system should be stored in its original transport box, in a place that meets the conditions listed above.

Follow these instructions to avoid damage:

1. Wrap the system in anti-static plastic foil.

2. Using the insulating material, place the system in the box.

3. If the system is to be stored for a longer period of time (more than 30 days) add a bag with desiccant to the box.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

14. Placing out of service

Before the system is shipped it must be clean and free of dirt and debris. This

Warning

When placing the system out of service, please dismantle it according to the instructions in the manual in section 11: "Removal of the system".

Notice

is particularly important if the medium is a health hazard such as a corrosive, toxic, carcinogenic, radioactive, etc.

When disposing of the system please observe the legal and local regulations in force. For the final disposal of the system a special firm qualified for this is to be commissioned.

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

15. Appendix

Sales and Service International Table – Measurement Units Table – Conversion Factors, Pascal

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Sales and Service International

(Service centers shown in bold text)

Europe Europe Europe Europe

Germany

Headquarters: WIKA Alexander Wiegand GmbH & Co. KG Alexander-Wiegand-Str. 63911 Klingenberg Tel. (+49) 93 72-1 32-0 Fax (+49) 93 72-1 32-406 E-mail: info@wika.de www.wika.de

Austria

WIKA Messgerätevertrieb Ursula Wiegand GmbH & Co. KG Perfektastr. 83 1230 Wien Tel. (+43) 1- 869 16 31 Fax (+43) 1- 869 16 34 E-mail: info@wika.at www.wika.at

Benelux

WIKA Benelux Industrial estate De Berk Newtonweg 12 6101 WX Echt Tel. (+31) 475-53 55 00 Fax (+31) 475-53 54 46 E-mail: info@wika.nl www.wika.nl

Bosnia

GRIZELJ d.d. Nikole Sopa 46, Ilizda 71000 Sarajevo Tel. (+387) 33-542992 Fax (+387) 33-457141 E-Mail: grizelj@grizelj.com www.grizelj.com

RUDEL PROJEKT Rate Dugojnica 10 75000 Tuzla Tel. (+387) 35 267 067 Fax (+387) 35 267 067 E-Mail: rudelpro@bih.net.ba

Bulgaria

WIKA Bulgaria EOOD Blvd. „Al. Stamboliyski“ Nr. 205 1309 Sofia Tel. (+359) 2 82138-10 Fax (+359) 2 82138-13 E-mail: t.antonov@wika.bg

Croatia

WIKA Croatia d.o.o.

Hrastovičcka19 10250Zagreb-Lucčko

Tel. (+385) 1 6531 034 Fax (+385) 1 6531 357 E-mail: info@wika.hr

Cyprus

Theseas Savva 118, Franklin . Roosevelt Avenue P.O. Box 114 3601 Limassol Tel. (+357) 5 - 56 58 99 Fax (+357) 5 - 56 29 17 E-mail: theseas@cytanet.com.cy

Czech Republic

WIKA Representative Office Dipl.Ing. Rainer Arlt Ul. Mora Krausza C. 13 SK-94504 Komarno 4 Tel. (+421) 35-7782215 Fax (+421) 35-7852020 E-mail: r.arlt@nextra.sk

ARMEX Holding a.s. Folknarska 21 40502 Decin II Tel. (+420) 412-526 500 Fax (+420) 412-526 501 E-mail: obchod@armex.cz

Tertec spol. s.r.o. Cihelni 95/1191 70200 Ostrava Tel. (+420) 596-623 157 Fax (+420) 596-613 913 E-mail: info@tertec.cz

Manag a.s. Stitarska 154 28002 Kolin Tel. (+420) 321-71 12 94 Fax (+420) 321-72 26 98 E-mail: jiri.novak@manag.com

MaR Systems s.r.o. Ivana Olbrachta 3998/5A 69503 Hodonin Tel. +420 518 321669 Fax +420 518 321669 E-mail: obchod@marsystems.cz

G.A.S.a.s U Kyjovky c. 3928/1 69501 Hodonin Tel. (+420) 518-700-162 Fax (+420) 518-700-222 E-mail: gas@gas-as.cz

Denmark

Carl A. Plesner A/S Klintehoej Vaenge 6 Postbox 119 3460 Birkerod Tel. (+45) 45 81 96 00 Fax (+45) 45 81 96 22 E-mail: carl@plesner.dk

Finland

WIKA Finland Oy Melkonkatu 24 00210 Helsinki Tel. (+358) 9-682 49 20 Fax (+358) 9-682 49 270 E-mail: info@wika.fi www.wika.fi

France

WIKA Instruments s.a.r.l. Parc d‘Affaires des Bellevues „Eragny Parc“ Immeuble Colorado 8, Rue Rosa Luxembourg 95610 Eragny-sur-Oise B.P. 261 95615 Cergy Pontoise Cedex Tel. (+33) 1-34 30 84 84 Fax (+33) 1-34 30 84 94 E-mail: info@wika.fr www.wika.fr

Greece

Deka S.A. Aristidou 21 GR 18531 Pireas Tel. (+30) 210- 422 23 25 Fax (+30) 210- 411 81 07 E-mail: deka@otenet.gr www.deka.gr

Hungary

ID. VASILESCU JANOS KFT. Ipari Meresi Technikai Export-Import Schwartzer F. u. 4 1123 Budapest Tel. (+36) 1-212-3822 Fax (+36) 1-213-8205

Component Kft. Galamboc u. 45 1119 Budapest Tel. (+36) 1-206 67 31 Fax (+36) 1-204 01 56 E-mail: info@componentkft.hu

Iceland

Sturlaugur Jonsson & Co. ehf. Fiskisloo 26 P.O. Box 605 121 Reykjavik Tel. (+354) 551 46 80 Fax (+354) 552 63 31 E-mail: sturlaugur@sturlaugur.is

Ireland, Republic of

Instrument Technology Ltd. Unit 6 Dunboyne Business Park Dunboyne Co. Meath Tel. (+353) 1-801 37 70 Fax (+353) 1-801 37 71 E-mail: info@itldub.ie

Italy

WIKA Italiana SRL Via G. Marconi 8 20020 Arese (Milano) Tel. (+39) 02-93 86 11 Fax (+39) 02-93 86 174 E-mail: info@wika.it www.wika.it

Lithuania

Uzdaroji Akcine Bendrove „Lintera“ Ukmerges Str. 22 LT - 5000 Jonava Tel. (+370) 349 - 611 61/614 48 Fax (+370) 349 - 612 97 E-mail: lintera@is.lt

Macedonia

TEGA INZENERING d.o.o. Ul. Kozle 88 B3 mezanin lokal 7 1000 Skopje Tel. (+389) 2308 6094 Fax (+389) 2308 6095 E-mail: poposki@tegaing.com.mk

Malta

Salvo Grima & Sons Ltd. 12 Barriera Wharf Valetta Tel. (+356) 23 22 75

Montenegro

FILCOM Danila Bojovica BB 81400 Niksic Tel. (+382) 83 212374 Fax (+382) 83 212374 E-mail: filcom@cg.yu

Norway

Ax Flow-Norsk Pumpe & Gregersen AS Lilleakerveien 10 P.O. Box 98 0216 Oslo Tel. (+47) 22 73 67 00 Fax (+47) 22 7367 86 E-mail: arne.vagn.petersen@axflow.no

Poland

WIKA Polska S.A. UL. Legska 29/35 87-800 Wloclawek Tel. (+48) 542 30 11 00 Fax (+48) 542 30 11 01 E-mail: info@wikapolska.pl www.wikapolska.pl

Romania

WIKA Instruments Romania S.R.L. Bucuresti, Sector 5 Calea Rahovei Nr. 266-268 Corp 61, Etaj 1 Tel. (+40) 21 4048 327 Fax (+40) 21 4563 137 E-mail: m.anghel@wika.ro

Russia

ZAO WIKA MERA Wjatskaya Str. 27, Building 17 Office 205/206 127015 Moscow Tel. (+7) 495-648 01 80 Fax (+7) 495-648 01 81 E-mail: info@wika.ru www.wika.ru

Serbia

WIKA Merna Tehnika d.o.o. Sime Solaje 15 11060 Beograd Tel. (+381) 11 27 63 722 Fax (+381) 11 75 36 74 E-mail: info@wika.co.yu www.wika.co.yu

Slovakia WIKA Representative Office Dipl.-Ing. Rainer Arlt Ul. Mora Krausza c. 13 94504 Komarno 4 Tel. (+421) 35-778 22 15 Fax (+421) 35 78 52 020 E-mail: r.arlt@nextra.sk

MICROWELL spol.s.r.o. Ul. SNP 2018/40 92700 Sala Tel. (+421) 31-770 70 82 Fax (+421) 31-770 75 88 E-mail: microwell@microwell.sk

EL-TECHNIK, spol.s r.o. Budovatelská 63 08001 Presov Tel. (+421) 51 7733 890 Fax (+421) 51 7733 890 E-mail: fortuna@eltechnik.sk

Slovenia

Materm d.o.o. Morje 159 b 2313 Fram Tel. (+386) 2 6089 014 Fax. (+386) 2 6089 018 E-mail: m.zgalin@siol.net

Termocenter d.o.o. Zaloska Cesta 149

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Sales and Service International

(Service centers shown in bold text)

1000 Ljubljana Tel. (+386) 1 5406581 Fax (+386) 1 5400408 E-mail: info@termocenter-tps.si

Spain

Instrumentos WIKA, S.A. C/Josep Carner, 11-17 08205 Sabadell (Barcelona) Tel. (+34) 902 902 577 Fax (+34) 933 938 666 E-mail: info@wika.es www.wika.es

Sweden

AB Svenska Industri Instrument Exportgatan 38D Box 8923 40273 Göteborg Tel. (+46) 31-742 56 00 Fax (+46) 31-742 56 01 E-mail: info@sini.se www.sini.se

Switzerland

Manometer AG Industriestrasse 11 6285 Hitzkirch Tel. (+41) 41-919 72 72 Fax (+41) 41-919 72 73 E-mail: info@manometer.ch www.manometer.ch

Ukraine

WIKA Pribor GmbH Ul. Kujbischeva 63-A 83016 Donetsk Tel. (+38) 062 / 345 34 17 Fax (+38) 062 / 345 34 16 E-mail: info@wika.donetsk.ua www.wika.donetsk.ua

United Kingdom

WIKA Instruments Ltd 4 Gatton Park Business Centre Wells Place Merstham, Redhill RH1 3LG Tel. (+44) 1737 644 008 Fax (+44) 1737 644 403 E-mail: info@wika.co.uk www.wika.co.uk

North America Central/South AmericaEurope

Canada

WIKA Instruments Ltd. Head Office 3103 Parsons Road Edmonton, Alberta, T6N 1C8

Tel. (+1) 780-463 70 35 Fax (+1) 780-462 00 17

E-mail: info@wika.ca www.wika.ca

USA

WIKA Instrument Corporation 1000 Wiegand Boulevard Lawrenceville, GA 30043 Tel. (+1) 770-513 82 00 Fax (+1) 770-338 51 18 E-mail: info@wika.com www.wika.com

Mensor (Sales and Service) 201 Barnes Drive San Marcos, TX 78666 Tel. (+1) 512-396 4200-15 Fax (+1) 512-396 1820

E-mail: sales@mensor.com www.mensor.com

Argentina

WIKA Argentina S.A. Gral. Lavalle 3568 (B1603AUH) Villa Martelli Buenos Aires Tel. (+54) 11 4730 18 00 Fax (+54) 11 4761 00 50 E-mail: info@wika.com.ar www.wika.com.ar

Brazil

Wika do Brasil Ind. e Com. Ltda. Av. Ursula Wiegand, 03 Poligono Industrial CEP 18560-000 Iperó - SP Tel. (+55) 15-3459 9700 Fax (+55) 15-3266 1650 E-mail: marketing@wika.com.br www.wika.com.br

Chile

Veto y Cia Ltda. San Eugenio N°567 Nunoa - Santiago, Zip Code 7780008 P. O. Box 10289 Tel. (+56) 2 355 44 00 Fax (+56) 2 355 44 55 E-mail: andres.veto@veto.cl www.veto.cl

Colombia

Flexilatina de Colombia Ltda. Transversal 40, No. 20 - 53 Apartado Aéreo 20216 Santafé de Bogotá Tel. (+571) 269 09 50 Fax (+571) 283 49 74 E-mail: ventas@flexilatina.com

Costa Rica

Central de Mangueras, S.A. 150 Metros Oeste de La Plaza de Deportes de La Uruca San José P.O. Box 241-1150 La Uruca Tel. (+506) 256-1111 Fax (+506) 222-8513 E-mail: ventas@centraldemangueras. com

FLOTEC SA P.O. Box 774-1007, San Jose-Costa Rica Tel. (+506) 221-5559 Fax (+506) 223-8457 E-Mail: flotec@racsa.co.cr

Dominican Republic

Garlas Controls Euclides Morillo No. 55 Aroyo Hondo Santo Domingo Tel. (+809) 563-3226 Fax (+809) 563-3498 E-mail: juangarcia@garlascontrol.com

Central/South America

El Salvador

Valvulas y Equipos/Indelpin S.A. de C.V. Res. Escalon Nte. Calle El Escorial y Avenida Los Encinos Block B. No. 14 San Salvador Tel. (+503) 262-2680 Fax (+503) 262-0361 E-mail: valvulasyequipos@integra.com.sv

Ecuador

Disetec Av. Eloy Alfaro N52-225 y Capitan Ramon Borja Quito Tel. (+593) 2-328 12 55 Fax (+593) 2-328 12 77 E-mail: disetec@interactive.net.ec

Guatemala

Maquinara e Insumos Industriales, S.A (MAQUINSA) 10 Calle 0-78 Zona 14 Plaza San Judas Oficina 201 01014 Guatemala Tel. (+502) 363-19 86 Fax (+502) 363-20 26 E-mail: maquinsa@intelnet.net.gt

Jamaica

B.J. Hanna & Sons Ltd. 7 Retirement Crescent Kingston, Jamaica W.I. Tel. (+876) 960-48 90 Fax (+876) 960-48 95

T.M. & T. Associates Ltd. 33 Ward Ave. P.O. Box 322 Mandeville, Jamaica W.I. Tel. (+876) 962-53 44 Fax (+876) 962-94 09 E-mail: heavent@cwjamaica.com

Mexico

Instrumentos WIKA Mexico S.A. de C.V. Av. Santa Fe 170 oficina 6-2-18 Lomas de Santa Fe Alvaro Obregon 01210, Mexico D.F. Tel. (+52) 55-5020 5300 Fax (+52) 55-5020 5301 E-Mail: ventas@wika.com www.wika.com.mx

Nicaragua

Buhler Bandas y Mangueras C. Norte, Cerveceria Victoria 2 1/2 c. Arriba P.O. Box 2358 Managua Tel. (+505) 249-36 16 Fax (+505) 276-00 44 E-mail: buhler@ns.tmx.com.ni

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Sales and Service International

(Service centers shown in bold text)

Central/South America Australia Africa

Panama

Accesorios Industriales AV. Ricardo J. Alfaro, EDIF. Metales, APDO 0819-08369 Panama City Tel. (+507) 230-1444 Fax (+507) 230-1413 E-Mail: Accindsa@cableonda.net

Paraguay

Petersen Industria & Hogar S.A. Santo Tomás e/ Av. Artigas y Vía Férrea Asunción Tel. (+595) 21 - 20 61 31 Fax (+595) 21 - 20 61 31 E-mail: petersen@hpetersen.com.py

Peru

Logindustrias S.R.L. Marques de Torre Tagle 357 Pisos 6 y 7 Miraflores, Lima 18 Tel. (+51-1) 444-23 89 Fax (+51-1) 446-39 14 E-mail: logindus@terra.com.pe

Puerto Rico

Herpla Engineering Corp. Calle del Parque 865 Santurce, PR 00907 Tel. (+1) 787-727-9500 Fax (+1) 787-727-9510 E-Mail: bobby.herrera@herpla.com

Trinidad & Tobago

Trinidad Valve & Fitting P.O. Box Pointe.A.Pierre Rd. San Fernando, Trinidad & Tobago W.I. Tel. (+868) 652-48 89 Fax (+868) 652-26 51 E-mail: trinval@tstt.net.tt

Venezuela

Grupo Instrucontrol, C.A. P.O. Box 14467 Caracas 1011-A Tel. (+58) 212 - 576 33 20 Fax (+58) 212 - 576 18 42 E-mail: info@grupoinstrucontrol.net

Australia

WIKA Australia Pty. Ltd. Unit N, 10-16 South Street Rydalmere, NSW 2116 Tel. (+61) 2- 8845 5222 Fax (+61) 2- 9684 4767 E-mail: sales@wika.com.au www.wika.com.au

WIKA Australia Pty. Ltd. Unit 3, 24 Lakeside Drive Burwood East, Victoria, 3151 Tel. (+61) 3 - 8847 2000 Fax (+61) 3 - 9802 9559 E-mail: sales@wika.com.au www.wika.com.au

New Zealand

Process Instruments Ltd. P.O. Box 57-051 60 Stoddard Road, Mt. Roskill Auckland 1004 Tel. (+64) 9 - 620 4169 Fax (+64) 9 - 620 8253 E-mail: process@itl-pil.co.nz www.processi.co.nz

Egypt

WIKA Alexander Wiegand GmbH Representative Office El-Serag City Towers Tower #2, Office #67 Nasr City, Cairo Tel. (+20) 2 2287 6219 Fax (+20) 2 2287 6219 E-mail: ahmed.azab@wika.de

Kenya

Markmann & Company Limited Off Enterprise Road Industrial Area P.O. Box 18404 Nairobi Tel. (+254) 20 - 651431 Fax (+254) 20 - 650176 E-mail: info@markmann.co.ke

South Africa

WIKA Instruments (Pty.) Ltd. P.O. Box 75225 Gardenview, 2047 Tel. (+27) 11-621 0000 Fax (+27) 11-621 0059 E-mail: sales@wika.co.za www.wika.co.za

& Co. KG

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Sales and Service International

(Service centers shown in bold text)

Asia

Brunei

Joffren Omar Co. Sdn Bhd Lot No. 23, G-25 area, Simpang 81-4, P.O. Box 105 Seria KB 1133 Negara Brunei Darussalam Tel. (+673) 3 - 22 21 83 Fax (+673) 3 - 22 33 09 E-mail: josks@brunet.bn

China

WIKA International Trading (Shanghai) Co., Ltd. Harbour Ring Plaza, Rm. 1101-1103 Xizang Zhong Road 18 200001 Shanghai Tel. (+86) 21 - 53 85 25 72 Fax (+86) 21 - 53 85 25 75 E-mail: wikash@online.sh.cn

WIKA Instrumentation (Suzhou) Co., Ltd. Intersection 81, Ta Yuan Road 215011 Suzhou Tel. (+86) 512 - 68 25 98 41 Fax (+86) 512 - 6825 44 62 E-mail: public@wikachina.com

Beijing Laisen Co. LTD Room 3-9D, C Bldg of IN DO Mansion No. 48 Zhichunlu Haidian District Beijing 100086 Mrs. Xie Yunfeng Tel: 011 86 10 58731870 Fax: 011 86 10 58731875 E-Mail: xyf@laisen.com

Hong Kong

PTC International Limited. Unit 1712, Kodak House II 39 Healthy Street East North Point, Hong Kong Tel. (+852) 28 27 99 77 Fax (+852) 25 19 61 80 E-mail: general@ptc.com.hk

India

WIKA Instruments India Pvt. Ltd. Plot No. 40, GAT No. 94 + 100 High Cliff Industrial Estate Village Kesnand Pune - 412 207 Tel. (+91) 20 - 270 52 901 Fax (+91) 20 - 270 51 925 E-mail: sales@wika.co.in www.wika.co.in

Asia Asia

Iran

WIKA Instrumentation Pars (KFZ) Ltd. Unit 15, 4th Floor, Building No. 19, 4th Alley, Ghaem Magham Ave., Upper Mottahari St. Postal code: 1586833944 Tehran Tel. (+98) 21 8854 0252 - 55 Fax (+98) 21 8875 7351 E-Mail: info@wika.ir www.wika.ir

Israel

Technomad Ltd. 19 Hashikma St., Azor P.O. Box 161 Azor 58009 Tel. (+972) 3 - 558 55 50 Fax (+972) 3 - 558 50 90 E-mail: info@technomadltd.co.il

Japan

WIKA Japan K. K. MG Shibaura Bldg. 6F 1-8-4, Shibaura, Minato-ku Tokyo 105-0023 Tel. (+81) 3-5439-6673 Fax (+81) 3-5439-6674 E-mail: t-shimane@wika.co.jp

WIKA Japan K. K. Osaka Branch MF Sakurabashi Bldg. 3F 2-6-23 Sonezakishinchi, Kita-ku Osaka 530-0002 Tel. (+81) 6 - 63 47 - 15 33 Fax (+81) 6 - 63 47 - 15 34 E-mail: t-otsuka@wika.co.jp

Sankyo International Corp. 9-14, Nihonbashi-Yokoyamacho Chuo-ku, Tokyo 103-0003 Ayumu Komatsuzaki Susumu Miyamoto Tel: 011 81 3 3662 8100 Fax: 011 81 3 3662 8050 E-Mail: a.komatsuzaki@sankyointernational. co.jp

Jordan + Syria

Ramallah Engineering & Chemical Est. P.O.Box 925 682 Amman 11110 Jordan Tel. (+962) 6 - 553 82 56 Fax (+962) 6 - 551 82 57 E-mail: ramallah@wanadoo.jo

Kazakhstan

TOO WIKA Kazakhstan 050050, Almaty Raimbekstr. 169, 3rd floor Tel. (+7) 727 233 08 48 - 49 Fax (+7) 727 278 99 05 E-mail: info@wika.kz

Korea

WIKA Korea Ltd. #704 DaeRyung Technotown II 569-21, Gasan-dong Kumcheon-gu Seoul 153-023 Tel. (+82) 2 - 869 0505 Fax (+82) 2 - 869 0525 E-mail: info@wika.co.kr

WIKA Korea Ltd. (Ulsan Office) #201, DaeSung Bldg., 1550-1 Samsan-Dong, Nam - Gu Ulsan 680-815 Tel. (+82) 52 - 257 88 44 Fax (+82) 52 - 257 88 47 E-mail: info@wika.co.kr

Samsawon Inc. K.P.O. Box 707 Seoul 110-607 Tel. (+82) 2 - 395 34 00 Fax (+82) 2 - 396 03 40 E-mail: samsawon@samsawon.co.kr www.samsawon.co.kr

Jung Jin Pressure Systems Dae Wond B/D 5F, 174-28 Karak-Dong Songpa-Gu Seoul 138-811 J. U. Lee Tel: 011 82 2 3402 2633 Fax: 011 82 2 3402 2635 E-Mail: jjsys@hanafos.com

Lebanon

Al-Husam Generae Trading + Contracting Est. Zalka - Amaret Chalhoub Audi Building P.O. Box 90/286 Beirut Tel. (+961) 1-88 50 61 Fax (+961) 1-88 50 61 E-mail: alhusam@inco.com.lb

Malaysia

WIKA Instrumentation (M) Sdn. Bhd. No. 27 & 29 Jalan Puteri 5/20 Bandar Puteri Puchong 47100 Puchor, Selangor Tel. (+603) - 8063 1080 Fax (+603) - 8063 1070 E-mail: info@wika.com.my www.wika.com.my

Philippines

Nasa Trading Phil. Co., Inc. Rm. 606 Pacific Bank Bldg. Gandara cor. Q. Paredes Sts. 1006 Binondo - Manila Tel. (+63) 2-743-3469 Fax (+63) 2-740-5773 E-mail: nasatrad@i-manila.com.ph

Asia

Singapore

WIKA Instrumentation Pte.Ltd. Block 4008, #04-11/15 Ang Mo Kio Avenue 10 Techplace 1 569625 Singapore Tel. (+65) 68 44 55 06 Fax (+65) 68 44 55 07 E-mail: info@wika.com.sg www.wika.com.sg

SINGAPORE (Sales and Service) TIS Instruments (S) PTE LTD

7 Toh Guan Road East #08-08 Alpha Industrial Bldg Singapore 608599 Gwee Cheng Yong

Tel: 011 65 6779 9272 Fax: 011 65 6873 8262

E-Mail: gweecy@tisinstruments. com Taiwan

WIKA Instrumentation Taiwan Ltd. No. 26, Alley 53, Lane 118, Sec. Shuang-Lien 2, Min-Tsu Road, Pinjen, Taoyuan Tel. (+886) 3 4 20 60 52 Fax (+886) 3 4 90 00 80 E-mail: info@wika.com.tw www.wika.com.tw

Thailand

Kanit Engineering Corporation Ltd. 800/3-4 Asoke - Dindaeng Road Dindaeng Bangkok 10400 Tel. (+66) 2 - 245 04 19 Fax (+66) 2 - 246 32 14 E-mail: sales1@kanitengineering.co.th www.kanit.co.th

MB Sales and Services Co., LTD Dr. Gerhard Link Bldg 88 Krungthepkreetha Road Huamark, Bangkapi Bangkok 10240 Mike Bailey Tel: 011 66 2 379 4152, 731, 6990 Fax: 011 66 2 379 4153 Cell: 011 66 81 835 0920 E-Mail: mikebailey@mb-th.com info@mb-th.com

Turkey

WIKA Türkiye irtibat bürosu, Zümrütevler Hanimeli Cad. No. 4 Kat 4 Istanbul - Maltepe E-mail: H.Kizilkaya@wika.de

United Arab Emirates

WIKA Middle East FZE Warehouse No. RB08JB02 P.O. Box 17492 Jebel Ali, Dubai Tel. (+971) 4 - 883 90 90 Fax (+971) 4 - 883 91 98 E-mail: wikame@emirates.net.ae

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Measurement units

The Units command selects the measurement units to be output on the bus and the display.

Table – Measurement Units (unit no)

Code Description

2 inches of mercury @ 0 °C inHg 0 °C 3 inches of mercury @ 60 °F inHg 60 °F 4 inches of water @ 4 °C inH2O 4 °C 5 inches of water @ 20 °C inH2O 20 °C 6 inches of water @ 60 °F inH2O 60 °F 7 feet of water @ 4 °C ftH2O 4 °C 8 feet of water @ 20 °C ftH2O 20 °C 9 feet of water @ 60 °F ftH2O 60 °F 10 millitorr mTorr 11 inches of seawater @ 0 °C 3.5 % salinity inSW 12 feet of seawater @ 0 °C 3.5 % salinity ftSW 13 atmospheres atm 14 bars bar 15 millibars mbar 16 millimeters of water @ 4 °C mmH2O 4 °C 17 centimeters of water @ 4 °C cmH2O 4 °C 18 meters of water @ 4 °C mH2O 4 °C 19 millimeters of mercury @ 0 °C mmHg 0 °C 20 centimeters of mercury @ 0 °C cmHg 0 °C 21 torr Torr 22 kilopascals kPa 23 pascals PA 24 dyne per square centimeter dy/cm² 25 grams per square centimeter gm/cm² 26 kilograms per square centimeter kg/cm² 27 meters of seawater @ 0 °C 3.5 % salinity m SW 28 ounce per square inch OSI 29 pounds per square foot PSF 30 tons per square foot TSF 31 percent of full scale % FS 32 micron HG @ 0 °C µHg 0 °C 33 ton per square inch tsi 34 n/a n/a 35 hectopascals hPa 36 megapascals MPa 37 millimeters of water @ 20 °C mmH2O 20 °C 38 centimeter of water @ 20 °C cmH2O 20 °C 39 meters of water @ 20 °C mH2O 20 °C n/a User Units 1 User defined n/a User Units 2 User defined

Output Format

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

Conversion factors, pascal

The following table lists factors which should be used as multipliers when converting other pressure units to or from Pascal.

Table – Conversion Factors, Pascal

Unit No. Pressure Unit To Convert from Pascal To Convert to Pascal

1 psi 1.450377E-04 6.894757E+03 2 inHG @ 0 °C 2.952997E-04 3.386390E+03 3 inHG @ 60 °F 2.961339E-04 3.376850E+03 4 inH 5 inH 6 inH 7 ftH 8 ftH 9 ftH 10 mTORR 7.500636E+00 1.333220E-01 11 inSW @ 0 °C 3.5% sal 3.904899E-03 2.560885E+02 12 ftSW @ 0 °C 3.5% sal 3.254082E-04 3.073062E+03 13 atm 9.869230E-06 1.013250E+05 14 bar 1.00000E-05 1.00000E+05 15 mbar 1.00000E-02 1.00000E+02 16 mmH 17 cmH 18 mH 19 mmHG @ 0 °C 7.500636E-03 1.333220E+02 20 cmHG @ 0 °C 7.500636E-04 1.333220E+03 21 TORR 7.500636E-03 1.333220E+02 22 KPA 1.00000E-03 1.00000E+03 23 Pa 1.00000E+00 1.00000E+00 24 DYNE/SQ cm 1.00000E+01 1.00000E-01 25 g/sq cm 1.019716E-02 9.806647E+01 26 kg/sq cm 1.019716E-05 9.806647E+04 27 mSW @ 0 °C 3.5% sal 9.918444E-05 1.008222E+04 28 OSI 2.320603E-03 4.309223E+02 29 PSF 2.088543E-02 4.788025E+01 30 TSF 1.044271E-05 9.576052E+04 32 MICRON HG @ 0 °C 7.500636E+00 1.333220E-01 33 TSI 7.251885E-08 1.378951E+07 35 hPA 1.00000E-02 1.00000E+02 36 MPA 1.00000E-06 1.00000E+06 37 mmH 38 cmH 39 mH

O @ 4 °C 4.014741E-03 2.490820E+02

O @ 20 °C 4.021862E-03 2.486410E+02

O @ 60 °F 4.018645E-03 2.488400E+02

O @ 4 °C 3.345622E-04 2.988980E+03

O @ 20 °C 3.351551E-04 2.983692E+03

O @ 60 °F 3.348871E-04 2.986080E+03

O @ 4 °C 1.019744E-01 9.806378E+00

O @ 4 °C 1.019744E-02 9.806378E+01

O @ 4 °C 1.019744E-04 9.806378E+03

O @ 20 °C 1.021553E-01 9.789017E+00

O @ 20 °C 1.021553E-02 9.789017E+01

O @ 20 °C 1.021553E-04 9.789017E+03

High-Speed Pressure Controller CPC3000

Operating Instructions - CPC3000

NOTES

Mensor 201 Barnes Drive San Marcos, Texas 78666 Phone: 512.396.4200 Fax: 512.396.1820 Web site: www.mensor.com E-mail: sales@mensor.com

OperatingInstructions-CPC3000 PN0018043001J•02/2014

WIKA Alexander Wiegand SE & Co. KG Alexander-Wiegand-Straße 30 D-63911 Klingenberg / Germany Tel: +49 - (0) 93 72/132-9986 Fax: +49 - (0) 93 72/132-8767 E-mail: testequip@wika.de www.wika.de

Mensor CPC3000 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1.1 Warranty

1.2 Important notice

1.5 Trademarks and copyrights

1.6 Software license agreement

2. Safety notices

2.1 User responsibilities

2.3 Warnings and caution notices

3. Product description

3.1 Proper use

3.2 Features

3.3 Turning on the CPC3000

3.4 Front panel

3.5 Main menu

3.7 Main menu setpoint entry options

5. Installation

5.1 Introduction

5.2 Unpacking the system

5.4 Installation

5.5 Rear panel

5.6 Pressure connections

5.7 Function of pressure connections

5.8 Electrical connections

5.8.1 Connecting the power supply and turning on the instrument

5.8.2 Connecting the Communications interfaces

7. Local Operation

7.1 Setting the operating language

7.2 Display configuration

7.3 Setpoint entry

7.4 Operating modes

7.5 Data entry

7.6 "Pressure unit", "pressure mode" and "emulation mode"

7.7 Bar chart

7.8 Setup menus

7.8.1 Setup display

7.8.2 Setup Control

7.8.3 Setup remote

9. Trouble-shooting measures

9.1 Table: Fault description and measures