Mendota FV44-M Instruction Manual

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Modern FullView DV Gas Fireplace Insert Heater

MODEL NO. FV44-M

DOCUMENT: FV44-M-PF2-0814

INSTALLER: Leave this manual with the appliance.

WARNING

Cosmetically Incredible & Highly Efficient at 84% Steady State Efficiency

INSTALLATION & OPERATING INSTRUCTIONS

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Open windows.

• Do not touch electrical switches.

• Do not try to light any appliance.

• Extinguish any open flame.

• Do not use the phone in your building.

• Immediately call your gas supplier from a neighbor's

phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire

department.

• Installation and service must be performed by a

qualified installer, service agency or the gas supplier.

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control, which has been under water.

AVERTISSEMENT : Assurez-vous de bien suivre les instructions donné dans cette notice pour réduire au minimum le risque d’incendie ou pour éviter tout dommage matéeriel, toute blessure ou la mort.

• Ne pas entreposer ni utiliser d'essence ni d'autres vape-

rurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

• QUE FAIRE SI VOUS SENTEZ UNE ODEUR

DE GAZ:

• Ne pas tenter d'allumer d'appareil.

• Ne touchez à aucun interrupteur. Ne pas vous servir

des téléphones se trouvant dans le batiment où vous vous trouvez .

• Appelez immédiatement votre fournisseur de gaz depuis

un voisin. Suivez les in structions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appe-

lez le service dos incendies.

• L'installation et service doit être exécuté par un quali-

fié installer, agence de service ou le fournisseur de gaz.

CONSUMER: Retain this manual for future reference. INSTALLATEUR : Laissez cette notice avec l’appareil.

CONSOMMATEUR : Conservez cette notice pour consulta-

tion ultérieure.

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In the Commonwealth of Massachusetts:

WARNING: Improper installation, adjustment, altera-

FOR YOUR SAFETY

A qualified installer, service agency , or the gas suppl i-

mary heat supply.

les Codes d'installation CAN/CGA-B149.

certifié est installé.

er must perform ins tallation and servic e.

Do not store or use gasoline or other flammable va-

pors and liquids in the vicinity of this or any other appliance.

WARNING

Do not operate this appliance with the glass removed,

cracked or broken. A licensed or qualified person

should do replacement of glass. AVERTISSEMENT. Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué ou brisé. Confiez le remplacement du panneau à un technicien agréé.

WARNING

Mendota gas fireplaces are heat producing appliances.

Do not burn wood, paper or other materials in this fire-

place. This fireplace is designed as a supplement

heat source. It is advisable to have an alternative pri-

tion, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home (USA Only), where not prohibited by local codes.

This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Cet appareil peut être installé dans un maison préfabriquée (mobile) déjà installée à demeure si les règlements locaux le permettent.

Cet appareil doit être utilisé uniquement avec les types de gas indiqués sur la plaque signalétique. Ne pas l’utiliser avec d’autres gas sauf si un kitde conversion

• Installation must be perform ed by a licensed

plumber or gas fitter;

• A CO detector shall be installed in the room where

the appliance is installed.

The installation must conform with local codes or, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1 (NFPA 54) or CAN/CGA B149.1 Installation Code.

Installer l'appareil se lon les codes ou règlem ents locaux, ou, en l'absence de tels règlement s, selon

READ and UNDERSTAND all instructi ons carefully before starting the appliance. FAILURE TO FOLLOW these instructions may result in a possible fire hazard and will void the warranty.

Any safety screen or guard removed for servicing must be replaced before operating this appliance. Tout écran ou

protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

READ and UNDERSTAND all instructi ons carefully before starting the appliance. FAILURE TO FOLLOW these instructions may result in a possible fire hazard and will void the warranty.

Any safety screen or guard removed for servicing must be replaced before operating this appliance. Tout écran ou

protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair shou ld be PERFORMED b y a qualified service person. T he appliance and venting sys tem should be INSPECTED before initi al use and at least annual ly by a pr ofessional ser vice person. More freque nt cleaning m ay be required due to exces sive lint from carpeting, beddin g, material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulat ing air passageways ARE K EPT CLEAN to provide f or adequate combustion and ventilat ion air.

Always KEEP the appliance clear and f ree f rom combustible materials, gasoline, and other flammable vapors and liquids.

NEVER OBSTRUCT the fl ow of combustion and ventilation air. Keep the front of the a ppliance CLEAR of all obstacles

and materials for servicing and proper operation. Due to high temperature, t he appliance should be LOCATED out of traffic areas and away from furniture a nd draperies.

En raison des température s élevées, l’appareil devr ait être installé dans un endr oit où il y a peu de circulation et l oin du mobilier et des tentures.

Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance. On ne devrait pas placer de

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vêtements ni d’autres matières inflammables sur l’appareil ni à proximité. Children and adults shoul d be ALERTED to the hazards of high surface temperature and shou ld STAY AWAY to av oid

burns or clothing ign ition. Les enfants et les adultes devra ient être inform és des dangers que posent l es tem pératures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.

Young children should be CAREFU LLY SU PERVI SED when they are in the sam e room as the appliance. Toddlers, young

children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. “Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.

These units MUST use one of the vent systems described in the Installing Your Fireplace s ection of the Installers Gui de. NO OTHER vent systems or components MAY BE U S ED.

This gas fireplace and vent assembly MUST be vented directl y to the outside and MUST N EVER be attached to a chimney serving a separate so lid fuel-burning appliance. E ach gas appliance MU ST USE a separate vent system . Common vent systems are PROHIBITED.

If the vent-air intake s ystem is disassembled f or any reason, reinstall per the instructions provided for the initial installation.

The vent system assembly for this fireplace must be periodically examined by a qualified service agency. INSPECT th e external vent cap on regular basis to mak e sure that no debris is interfering with the a irflow. The flow of

combustion and ventilation air not to be obstruc ted DO NOT abuse the glass door by striking the glass, slamming the door shut, etc.

Use only authorized parts and materials obtained from Johnson Gas Appliance Company when replacing defective or damaged glass.

DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot. Turn off the gas before s ervicing this appliance. It is recomm ended that a qualified service technic ian perform an appli-

ance check-up at the beginning of each heating season. DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.

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FV44-M FEATURES - QUICK REFERENCE INFORMATION

CONTROLS: IPI Electronic Ignition System with AC Primary Power and DC Backup Power. R emote Control with Smart Thermostat included. Accent Light operates on AC Power only.

Accent Light System: Accent Light System Included. Light can be turned on or off and dimmed from remote control. Light can be dimmed using dimmer mounted on Faceplate or Surround.

BURNER SYSTEM: Single Ceramic Plaque burner. BURNER SHUTTER SYSTEM: Internal rotary Burner air shutter. Burner Media: Optional Glass Marbles of various colors, Pebble Rocks, Driftwood and Glowing Twigs Set. REFRACTORY PANELS: High Detail Red Soldier Course Fiber Brick Panels included. Brick Panels required for opera-

tion. NATURAL GAS INFORMATION: Factory equipped for Natural Gas. 4.5”WC Minimum inlet pressure required. For NG

applications, Burner Orifice Size is #38. LPG INFORMATION: LP conversion kit #HA-58-00407 is required. 12”WC Minimum inlet pressure required. For the

FV44-M LPG application, burner orifices are to be drill size 52”. For higher altitude, adjustment to orifice size may be necessary.

INITIAL STARTUP ADVICE

PAINT CURING CYCLE RECOMMENDAT ION: It is recommended that you run this Insert on

maximum flame height for 3 cycles of 2 hours ON and 2 hours OFF initially to cure the paint.

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TABLE OF CONTENTS

FV44-M FEATURES - QUICK REFERENCE INFORMATION ............................................................................................................. 3

INITIAL STARTUP ADVICE ................................................................................................................................................................... 3

TABLE OF CONTENTS ........................................................................................................................................................................... 4

SPECIFICATIONS .................................................................................................................................................................................... 5

SPECIFIC REQUIREMENTS FOR THE COMMON WEALTH OF MASSACHUSETTS ........................................................... 6

SAFETY AND WARNING INFORMATION .......................................................................................................................................... 7

CONGRATULATIONS ............................................................................................................................................................................ 8

BUILDING PERMIT AND INSTALLATION INSPEC TION APPROVAL REQUIREMENTS ................................................... 8

GENERAL INFORMATION .................................................................................................................................................................... 9

SPECIFICATIONS & CLEARANCES ................................................................................................................................................... 10

INSTALLATION INSTRUCTIONS ....................................................................................................................................................... 11

FLUE VENTING ..................................................................................................................................................................................... 12

RAISED HEARTH SPECIFICATIONS ..................................................................................................................................................... 15

GAS SUPPLY REQUIREMENTS .............................................................................................................................................................. 16

GAS PRESSURE REQUIREMENTS ............................................................................................................................................................... 18

HIGH ALTITUDE INSTALLATIONS ................................................................................................................................................... 20

INSTALLATION CHECK OFF LIST ......................................................................................................................................................... 21

LIGHTING CHECK OFF LIST ................................................................................................................................................................. 21

DOOR REMOVAL AND REPLACEMENT........................................................................................................................................... 22

FV44-M BURNER MEDIA INSTALLATION INSTRUCTIONS.......................................................................................................... 23

FLAME APPEARANCE ADJUSTMENT .......................................................................................................................................... 23

BEFORE YOU BEGIN .......................................................................................................... ERROR! BOOKMARK NOT DEFINED.

SECONDARY BURNER: THIS FUNCTION IS NOT AVAILABLE ON THE FV44-M MODEL. SCROLL PAST THIS ICON. ..... ERROR! BOOKMARK

NOT DEFINED

OPERATING DURING POWER OUTAGES................................................................................... ERROR! BOOKMARK NOT DEFINED.

“FIRST TIME” PILOT LIGHTING INSTRUCTIONS ..................................................................... ERROR! BOOKMARK NOT DEFINED.

INITIALIZING THE REMOTE CONTROL SYSTEM .................................................................... ERROR! BOOKMARK NOT DEFI NED.

IPI/STANDING PILOT SYSTEM INFORMATION ........................................................................ ERROR! BO O K MARK NO T DEFI NED.

FV-44-M GAS IGNITION SYSTEM WIRING DIAGRAM ............................................................. ERROR! BOOKMARK NO T DEFI NED.

MAINTENANCE .................................................................................................................................................................................... 30

BURNER FLAMES GENERAL HEIGHTS REFERENCE DIAGRAM ......................................................................................... 30

NATURAL TO LP GAS CONVERSION INSTRUCTIONS .................................................................................................................. 31

GAS PRESSURE REQUIREMENTS ..................................................................................................................................................... 35

EMERGENCY GAS SHUTOFF CONTROL .......................................................................................................................................... 37

REPLACEMENT AND SERVICE PARTS .......................................................................................................................................... 37

CUSTOMER INFORMATION AND TROUBLE-SHOOTING ............................................................................................................. 38

TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT ........................................................................................................ 38

BURNERS AIR SHUTTER CONTROLS ............................................................................................................................................... 39

LISTING LABEL REPRESENTATION ............................................................................................................................................... 40

MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM ...................................................................................... 41

MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY ......................................................................... 43

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SPECIFICATIONS

MODEL FV-44-M

High Fire - Adj. to - Low Fire

BTUH ....................................................NAT. GAS 29,000 ----- 20,000

BTUH ....................................................L.P. GAS 29,000 ----- 24,894

MAIN ORIFICE…… #38 NAT. GAS [#52 L.P. GAS]

EFFICIENCY .....................................EXCEEDS D.O.E. EFFICIENCY REQUIREMENTS (A.F.U.E.)

FLUE VENT LINER ............................CO-LINEAR - 4 ” DIAMETER EXHAUST & 3” DIAMETER INLET

NET WEIGHT ...................................195 lbs.

SAFETY ...........................................AGA CERTIFIED, ELECTRONIC IGNITION IPI SYSTEM

ACTIVATED WITH THERMOSTATIC REMOTE CONTROL.

GAS REQUIREMENTS .......................SUPPLY PRESSURE: GAS INLET: 3/8" N.P.T.

NAT. GAS: 7" W.C. [5.0" W.C. MIN., 11" W.C. MAX.] L.P. GAS: 12" W.C. [12" W.C. MIN., 13" W.C. MAX.]

ELECTRICAL REQUIREMENTS ...... 120 Volts AC, 2 Amps (minimum line voltage allowed 110 Volts AC)

LISTINGS - INTERTEK TESTING SERVICES TESTED TO: ANSI Z21.88-2005 – CSA2.33-2005 – CAN/CGA 2.17-M91

Gas appliances must be tested and certified by a nationally recognized testing and certification agency to American National Standards Institute - ANSI Gas Appliance Sa fety Standards. . The Mendota Gas Fireplace Insert has been tested and certified by Intertek Testing Services. 8431 Murphy Drive, Middleton, WI 53562.

INSERT INCLUDES CERAMIC COMBUSTION SYSTEM, NEO-CERAM GLASS, THERMOSTATIC REMOTE ELECTRON IC IGNI TI O N, AGA CERTIFIED SAFETY SYSTEM.

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Specific Requirements for th e Common Wealth of Massachusetts

The information in this section applies to all installations performed in the Common Wealth of Massachusetts only.

a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure

used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied:

1. If there is no carbon monoxide detector with an alarm already installed in compliance with the most current edition of NFPA 720, NFPA 70 and the Massachusetts State Building code in the residential unit served by the side wall horizontally vented gas fueled equipment, a battery operated carbon monoxide detector with an alarm shall be installed in compliance with the most current edition of NFPA 720. NFPA 70 and the Massachusetts State Building Code.

2. In addition to the above requirements, if there is not one already present, a carbon monoxide detector with an alarm and a battery backup shall be installed and located in accordance with the installation requirements supplied with the detector on the floor level where the gas equipment is installed. The carbon monoxide detector with an alarm shall comply with 527 CMR, ANSI/UL 2034 Standards or CSA 6.19 and the most current edition of NFPA 720. In the event that the requirements of this subdivision cannot be met at the time of the completion of the installation of the equipment, the installer shall have a period of thirty (30) days to comply with this requirement; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed in compliance with the most current edition of NFPA 720, NFPA 70 and the Massachusetts State Building Code. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the carbon monoxide detector may be installed on the next adjacent habitable floor level. Such detector may be a battery operated carbon monoxide detector with an alarm and shall be installed in compliance with the most current edition of NFPA 720, NFPA 70 and the Massachusetts State Building Code.

3. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW, KEEP CLEAR OF ALL OBSTRUCTIONS”

4. A final inspection by the state or local gas inspector of the side wall horizontally vented equipment shall not be performed until proof is provided that the state or local electrical inspector having jurisdiction has granted a permit for installation of carbon monoxide detectors and alarms as required above.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2) (a) 1 through 4:

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

system design or venting system components with the equipment, the instructions for installation of the equipment and the venting system shall include:

1. A complete parts list for the venting system design or venting system; and

2. Detailed instructions for the installation of the venting system design or the venting system components.

(d) When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not

provide the parts for venting the flue gases, but identifies “special venting systems”, the following shall be satisfied:

1. The referenced “special venting system” instructions shall be include d w ith the app lianc e or equipment in-

stallation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that sys-

tem shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equip-

ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

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SAFETY AND WARNING INFORMATION

READ and UNDERSTAND all instructi ons carefully before starting the appliance. FAILURE TO FOLLOW these instruc-

tions may result in a possible fire hazard and will void the warranty. Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this applianc e if any part has been und e r w ater. Im mediately CALL a qualified service t echn ic ia n to insp ec t

the appliance and to replace any part of the control system and any gas control, which has been underwater. THIS UNIT IS NOT FOR USE WITH SOLID FUEL. Installation and repair shou ld be PERFORMED b y a qualified service person. T he appliance and venting system should

be INSPECTED before initi al use and at least annual ly by a pr ofessional ser vice person. More freque nt cleaning m ay be required due to exces sive lint from carpeting, beddin g, material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circ ulating air passageways AR E KEPT CLEAN to pro vide for adequate combustion and ve ntilation air.

Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids. NEVER OBSTRUCT the fl ow of combustion and ventilation air. Keep the front of the app liance CLEAR of all obstacles

and materials for servicing and proper operation. Due to high temperature, t he appliance should be LOCATED out of traffic areas and away from furniture a nd draperies.

Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance. Children and adults shoul d be ALERTED to the hazards of high surface temperature and shou ld STAY AWAY to av oid

burns or clothing i gnition. Young chi ldren sho uld be C AREFUL LY SU PERVIS ED when they are in th e same r oom as the appliance.

These units MUST use one of the vent systems described in the Installing Your Fireplace s ection of the Installers Gui de. NO OTHER vent systems or components MAY BE USED.

This gas fireplace and vent assembly MUST be vented directly to the outsi de and MUST N EVER be attached to a chimney serving a separate so lid fuel-burning appliance. E ach gas appliance MUST USE a separate vent system . Common vent systems are PROHIBITED.

If the vent-air intake s ystem is disassembled f or any reason, reinstall per the instructions provided for the initial installation.

The vent system assembly for this fireplace must be periodically examined by a qualified ser vice age ncy. INSPECT th e external vent cap on regular basis to mak e sure that no debris is inter fering with the airflow. The flow of

combustion and ventilation air not to be obstructed DO NOT abuse the glass door by striking the glass, slamming the door shut, etc.

Use only authorized parts and materials obtained from Johnson Gas Appliance Company when replacing defective or damaged glass.

ance check-up at the beginning of each heating season. DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front. CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should be

done by a licensed or qualified service person.

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CONGRATULATIONS

You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace. This elegant, highly efficient Fireplace will be a constant source of comfort and fascination. It will be the focal point of

beauty and interest in your home. The Mendota Gas Fireplace is a true heating appliance incorporating the traditional aesthetics of fireplace fire viewing with

the controllability and fuel efficiency of a home gas furnace. Of particular interest is the low fuel consumption and brilliant fire viewing afforded by the realistic Premium Fiber wood fire-like combustion system.

Carefully read the following instructions prior to actual installation. Proper Mendota Gas Fireplace installation and operation will give you years of safe, trouble free comfort and enjoyment. If you have any questions regarding installation or operation of your Mendota Fireplace please contact your local dealer.

...CAUTION...

Due to high temperatures, the Fireplace should be loc ated out of traffic and aw ay from furniture and draperi es. Children and adults should be alerted to the hazards of high s urface tem perature and sh ould stay a way to avo id burns or c lothing ignition. Young children should be carefully supervised when they are in the same room as the Mendota Gas Fireplace.

Clothing or other flammable material should not be placed on or near the Fireplace. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating this appliance. The Mendota Gas Fir eplace is a powerf ul and efficient heat ing unit. It has been designed as a major source of s upple-

mental heat. As w ith an y mechanical appliance there c an be compone nt shut downs. It is ad visable t o have an alternat e heat supply.

Installation, repair and any adjustments to logs or burner must be done by a qualified service person. The appliance should be inspected b efore use and at le ast annually b y a professional ser vice person. More f requent cleaning m ay be required due to excessiv e lint from carpeting, bedding material, c arbon build-up, etc. It is imperative that control compartments, burners and c irculat ing air pass agewa ys of the app liance be k ept c lea n. The burn er a nd pilot fla m es and lo gs should be visually checked periodically.

DO NOT use this app liance if any par t has bee n under water or ex posed to moi sture corr osion. Imm ediatel y call a qu al ified service technician t o inspect the F ireplace and repl ace any par t of the control system and any gas contr ol, whic h has been under water. DO NO T use this f ireplace if t he burner does not proved service person if there is any delay in burner light off.

It is Johnson Gas Applianc e Compan y's policy that no responsib ility is assum ed by the Com pany or b y any of its emplo yees or representatives f or any damages caused by an inopera ble, inadequa te, or unsafe c ondition which is the r esult, either directly or indirectly, of any improper operation, installation or servicing procedures.

Building Permit and Installation Inspection Approval Requirements

All installations of Mendota Fireplaces and Inserts must comply with all the re quirements stated in this Inst allation and Operating Instructio ns Manual. The D ealer and/or ins taller must also ob tain all required Bu ilding Perm its and Inspection Approval from the local building inspec tion departm ent or the loca l body having j urisdiction. I n order to vali date warrant y coverage, Mendota m a y require f acsim ile copies of th e Buildi ng Perm it and Insp ection Appro val f orms . Failur e to prov ide adequate proof that the installation conf orms to all local requirem ents and the requir ements stated in the Installation a nd Operating Instructions Manual will void all applicable warr ant y.

light immediately. Tur n unit of f and c all Mendota a p-

INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH HOMEOWNER.

HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con-

tact the Mendota technical service department for specific venting requirements and venting restrictions.

Page 10

APPROVED MANTEL PROFILES

MANTEL DEPTH (IN.)

NOTE: FOR MANTELS LOCATED AT A DISTANCE MORE THAN 14 INCHES ABOVE THE CONVECTION AIR OPENING, USE THE HEIGHT TO DEPTH RATIO IN THIS CHART TO DETERMINE IF THE EXISTING MANTEL IS CONFORMING.

DISTANCE TO MANTEL (IN.)

GENERAL INFORMATION

Your Mendota Gas Fireplace Insert has a stat e-of-the-art direct vent, sealed combustion system. This advanced, highly efficient system brings in outside air for combustion, has a separate exhaust vent and efficiently heats and re-circulates room air. The Mendota system maintains high air quality, maximizes efficiency and assures proper operation.

SAFETY AND STRUCTURAL CONCERNS:

The FV-44-M Fireplace Insert must be installed and serviced by a Mendota approved serviceper son. Any adjustments to burner, pilot, logs or coal bed must wait five (5) minutes before relighting pilot. The flame must not

be made by a Mendota approved service person. If pilot goes out, always

"lift" off the burner.

ALWAYS USE MENDOTA FACINGS, MENDOTA VENT SYSTEMS AND MENDOTA APPROVED VENT CAPS. ONLY DOORS CERTIFIED WITH THE APPLIANCE SHALL BE USED.

A non-combustible hearth protector is required and must extend a minimum of 16" in front of the fireplace when this insert is installed at floor level.

VENTING REQUIREMENTS

Use only Mendota specified vents and vent ca p s when installing your fireplace insert. All vent pipe sections must be tight and leak proof.

HEATING PERFORMANCE

The Mendota FV44-Mi I Fireplace Insert is a true, high efficiency gas heater. The Mendota Insert will usually heat a large area of your home if situated to maximize heat circulation. NOTE: The Mendota Insert is designed as a supplemental heat source. It should not be used as a whole house heating system. Supplemental air movement considerations for maximizing heat circulation are: through-the-wall grills, floor grills, ceiling fans, or the continuous operation of central heating and cooling blowers. The most efficient and successful method for overall heat distribution is a ceiling fan. The heat output of the Insert can be reduced by using the down arrow on the Remote Control.

ELECTRICAL REQUIREMENTS

A 120-volt electrical service must be supplied at the fireplace location at the time of installation on the left side and connected to the color coded wires within the electrical junction box. Alternatively, you may also connect the 8 foot extension cord supplied with this fireplace to the junction box and use it as an AC power source.

This appliance must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electric Code ANSI/NF PA 70-1987.

APPROVED MANTEL PROFILES

The existing Combustible Mantel must fall within the approved mantel profile chart. If it does not, either remove and relocate the combustible mantel at an approved height or add a 20 gage metal shield underneath the combustible mantel that extends the full width and depth of the combustible mantel. Provide a 1” active air space between the metal shield and the bottom surface of the combustible mantel. Use ceramic spacers to create the 1” active air space.

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FV-44-M Faceplate Dimension s

914

1321

With Black

792

44 1/8

1122

843

48 1/8

1224

“A”

“B”

The solid-fuel fireplace chimney must be

fireplace before installing insert.

MENDOTA FV-44-M GAS DIRECT V ENT FIREPLACE INSERT

SPECIFICATIONS & CLEARANCES

18” MIN CLEARANCE

Minimum Allowable Fireplace Opening:

34” wide X 24” high X 17” Deep

Inches mm. Inches mm.

No Trim 31 788 44 1118

33 838 48 1220

1/16

or Brass

Trim

1/16

36 1/16 920 52 1/8 1326

clean and in good working order and is constructed on non-combustible materials

Chimney cleanouts must fit properly. The refractory, glass doors, screen, and log

grates can be removed from the solid-fuel fireplace to accommodate the gas insert.

Smoke shelves, shields, and baffles can be removed if attached with mechanical fasteners.

Trim panels and surrounds shall not seal ventilation openings in the fireplace.

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

Cutting of any sheet metal parts on the solidfuel fireplace is prohibited.

NOTE: Installer must attach the supplied warning label, included in the instruction packet, to the inside of the

Page 12

INSTALLATION INSTRUCTIONS

CAUTION: Each installat ion must conform to all local, s tate and national codes. Refer to the national fuel gas code a nd local zoning and code auth orities for details on

installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 (NFPA 54), or Canadian Code CAN1-B149 or most current edition, also known as NFPA 54. Do not connect this Insert to a chimney flue serving a separate solid fuel or gas -burning appliance.

1. Remove glass doors, metal fire screens, etc. from existing fir ep l ace. Be sure there is 12" minimum distance from top of upper grill to bottom of mantel; see Specifications (Pg.10 & 5), and a 16" minimum noncombustible hearth extension in front of the glass surface if a raised hearth is not supplied. (See pg. 15 for "Raised Hearth").

2. Remove any additional framework or other ob struct io ns in the existing fireplace opening and burning area. Also remove any chimney cap from top of chimney so that vent liner can be installed freely.

3. Before Insert is install ed , have gas s upplier o r contract o r run gas line to the existing firep l a ce. Be sure gas plumbing instructions are carefully followed. Gas supply may enter fireplace on either side or back of fireplace, whichever is most convenient and accessible. Electrical service (120 volt) should also be supplied.

4. The entire chimney should be swept to remove creosote, soot and any obstructions (b ir d nests , etc.).

5. Open fireplace damper. If damper opening is large enough to accept the 4" and 3" flue liners, permanently secure damper in "open" position. NOTE :

Massachusetts requires that the flue damper must be re-

moved or permanently welded in the "open" position.

6. If damper opening is too small for the 4" & 3" flue liners, it will be necessary to remove the damper handle and the damper plate. Some damper plates are held in place by a pinned hinge that can be released easily by tapping out the pin with a hammer and punch. Others may be held in place by a screw or bolt, or pivots may be cast into the damper housing. The latter types may be harder to get out and may require sawing or breaking out. [NOTE: if flue size is 6" (127 mm) or less, or if severe offsets occur, or a significant mortar slop is evident between the liners, try to snake liner down the chimney to the top of the damper housing before breaking out damper plate and housing.]

CAUTION: If the 4" & 3" flue liners cannot be installed in an extremely tight chimney DO NOT proceed

with installation.

7. If damper opening is narrower than 4-1/2" to 5" (114 mm to 127 mm) and if local code authorities allow, loosen and remove mortar behind back side of damper housing in the center of the opening enough to get the gripping teeth of a pipe wrench over the flange of the damper housing (for cast iron housings). Tighten the wrench snugly, and kick down on the wrench handle to break out a half moon shaped piece of the damper housing, enough to easily fit the flex liner through it. If the opening is wide enough, the break out is not necessary.

8. Install Insert only in chimney heights of 12' (minimum) to 35' (maximum) -- as measured in step 9, below.

9. Measure the chimney height from the top of the chimney (or the existing flue liner) to a point 24" (610 mm) above the floor of the fireplace hearth. It may be necessary to drop a rope and measure the rope itself. Be sure to allow for all offsets in existing chimney. Cut the 4" diameter flex liner (s) to this measured length.

Page 13

FLUE VENTING

NOTE: In the USA, run the 4” exhaust

The FV-44-M Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system.

Note: In the USA, run only the 4” exha ust liner to the Vertical V en t Cap. In the USA, run the 3” air intake past the existing chimney damper about 2 feet. Pack around the liners at the damper area to create an air tight seal. In the USA, do not run the 3” air intake liner to the Vertical Cap.

NOTE: THE INSERT IS DESIGNED, TESTED AND LISTED FOR OPERATION ONLY WITH MENDOTA INSERT VENTING COMPONENTS

AS LISTED IN FIGURES BELOW:

liner from Insert Top to the Vent Cap. Run 3” exhaust liner from Insert Top past existing chimney damper about 2 feet.

Page 14

Chimney Flashing and cap

(See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue liner. This flashing prevents water and small animals from entering area between the chimney liner and flue liner. Plan for 1” to 1-1/2” (25 mm to 38 mm) overlap on each side. Center the flashing and mark it about 3" (75 mm) larger in each dimension than the existing chimney. Trim the notch with snips and bend edges with hand seaming tool, metal break or pliers.

12. Attach a sheet metal strap loop to the flex end of the liner(s) and tie a rope to it. Two installers should proceed to the roof and drop the rope (with weight on the end to make sure it goes all the way down) and insert the 4” liner(s) past the flexible portion, into the existing chimney – SEE BELOW:

NOTE: The 3” liner shall be cut at about 5 feet length and only stubbed into the chimney past the damper, from below.

13. One installer should then return to the fireplace opening and pull the rope to guide the liner(s) into place through the smoke shelf and the damper opening to a point 22" (560 mm) above the fireplace hearth. The person below should wear leather gloves and Safety Glasses during this process to avoid being cut and to safeguard eyes from flying debris.

CAUTION: WHEN USING FLEX ALUMINUM LINER, USE EXTREME CAUTION WHEN STRETCHING LINER

AROUND OFFSETS SO AS NOT TO RUPTURE LINER.

Page 15

14. Remove the Vent Adapter by removing two 5/16” Hex Bolts and sliding Vent Adapter towards rear of Insert.

15. Tightly secure 3” and 4” flex vents with clamps provided. Seal vent cap/flashing to top of chimney with weatherproof sealer. Seal areas between flex pipes and existing chimney, at damper area, with unfaced fiberglass insulation.

16. Carefully slide Insert into the fi replace opening (Note: Plug in the AC Power cord to a 110 volt AC receptacle insi de the fireplace opening or ex tend it out and connect to a grounded wall outlet.

17. Slide Vent Adapter forw ard between guide rails. Vent Adapter’s front flat section should contact insert top as you sli de the Vent Adapter forward.

18. Use Glass Latch Tool to grab Vent Adapter through slot and hole provided. As you apply downward pressure, pull Vent Adapter forward until front flange on Vent Adapter is about ½” away from front lip on Insert.

19. Slide 5/16” Hex Bolts through holes in face of Insert and start one Bolt in each of the two press nuts on Vent Adapter Flange. Using a 5/16” Hex Hand Driver, tighten the hex bolts a few turns at a time alternating between the two hex bolts until the screws are hand tight and vent adapter is pulled fully forward.

Page 16

16"

NON-COMBUSTIBLE REQUIRED

NON COMBUSTIBLE SURFACE REQUIRED

NOTE: IF UNIT IS ELEVATED 6" OR MORE ABOVE ROOM FLOOR LEVEL, NO PROTECTIVE SURFACE IS REQUIRED AT FLOOR LEVEL.

ELEVATED HEARTH

ZC or MASONRY FIREBOX BOTTOM STRUCTURE

18. You are now ready to hoo k up the Insert to gas supply. Be sure gas plumbing instructions and all state and local codes have been carefully followed. Be sure all items on Installation Check-Off List have been completed.

NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS.

19. Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with the fireplace opening and positioned in the middle of the opening. If Insert is unsteady or needs leveling, the unit may need to be “shimmed with washers under the bottom corners of insert.

20. The proper Insert Faceplate can now be placed in position. Assemble surround by following instructions supplied

with faceplate kit. Select the appropriate size of faceplate to cover the area between the Insert and existing fireplace opening.

IMPORTANT INSTALLATION, SERVICING AND REPAIR MUST BE DONE BY A QUALIFIED SERVICE PERSON. THE INSERT SHOULD BE INSPECTED AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT THE CONTROL COMPARTMENT BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE INSERT BE KEPT CLEAN.

RAISED HEARTH SPECIFICATIONS

NOTE: FOR EVERY 1” THAT THE UNIT IS RAISED ABOVE THE ROOM FLOOR LEVEL, THE NON-COMBUSTIBLE PROTECTION MAY BE REDUCED BY 2”.

In most installations, a 16" non-combustible protector is required in fro nt of the unit’s glass door surface on the floor or raised heart h. This protection can be any non-combustible material such as 24-gauge sheet metal, tile, brick, concrete board, etc. Please note that the r equired 16” clearance starts at the front face of the glass door. If replacing a wood-burning insert with t hi s gas in-

Page 17

sert, the existing and approved hearth protection will provide adequate floor protection. If a raised heart h extends less than 16" in front of this Insert, refer to the diagram above and the

following procedure to see if additi onal floor protection is required. For installations where t h e f ireplace is raised 6" or more above the floor of the room, or if the ex-

isting floor in front of this Insert is non-combustible (stone, brick, etc.), a non-combustible protector is not required.

GAS SUPPLY REQUIREMENTS

NOTE: IF INSERT IS TO BE OPERATED WITH LP GAS, SEE PAGE 34 BEFORE PROCEEDING.

CORRECT GAS PRESSURE AND PROPER GAS SUPPLY LINE SIZING IS IMPERATIVE TO THE SUCCESSFUL PERFORMANCE OF YOUR ENDOTA GAS FIREPLACE INSERT. BE SURE THE GAS SUPPLIER OR PLUMBER CAREFULLY CHECKS FOR CORRECT GAS PRESSURE AND GAS LINE SIZING WHEN INSTALLING THE FIREPLACE INSERT.

IT IS CRITICAL TO CAREFULLY CHECK FOR GAS LEAKS WHEN HOOKING UP THE FIREPLACE INSERT -- CHECK WITH SOAP & WATER SOLUTION. BE SURE TO INSTALL FLEX GAS LINE WITH BRASS-TO-BRASS FITTING S TO PREVENT GAS LEAKS AT CONNECTIONS. GAS SUPPLY PIPING MUST INCLUDE A DRIP LEG TO ELIMINATE THE POSSIBILITY OF CONTAMINANTS ENTERING THE GAS TRAIN. ADHERE

STRICTLY TO LOCAL AND NATIONAL CODES.

GAS SUPPLY LINE SIZING The Mendota Gas Insert comes equipped with a 3/8" N.P.T. [1.0 cm] inlet on the main gas valve. Gas supply piping may

enter the cabinet from either the left or rear side. A 48” X 3/8” SS Flex supply line is supplied in the Manual Packet with this Insert.

The proper gas line diameter must be selected to run from the supply regulator to the Insert. Refer to the following table for proper gas pipe diameters.

PIPE LENGTH

[FEET]

NAT. L.P. NAT. L.P.

0-10 1/2" [1.3 cm] 3/8" [1.0 cm] 1/2" [1.3 cm] 3/8" [1.0 cm]

10-40 1/2" [1.3 cm] 1/2" [1.3 cm] 5/8" [1.6 cm] 1/2" [1.3 cm]

40-100 1/2" [1.3 cm] 1/2" [1.3 cm] 3/4" [2.0 cm] 1/2" [1.3 cm] 100-150 3/4" [2.0 cm] 1/2" [1.3 cm] 7/8" [2.3 cm] 5/8" [1.6 cm] 150-200 3/4" [2.0 cm] 1/2" [1.3 cm] 7/8" [2.3 cm] 3/4" [2.0 cm]

NOTE:

Some areas allow copper tubing or galvanized pipe - check with local approval agencies and codes NEVER use plastic

SCHEDULE 40 PIPE

INSIDE DIA.

pipe.

TUBING, TYPE L

OUTSIDE DIA.

Page 18

GAS PRESSURE CHECKING REQUIREMENTS

A pressure tap for checking gas pressure is located on the main gas valve. A qualified installer should use this fitting for setting the correct gas pressure during initial installation. [See Gas Pressure Chart Pg. 17].

If supply gas pressures exceed 1/2 PSIG [3 .5KPA ], the appliance must be isolated from its supply with the factory installed manual shut-off valve. This manual shut-off valve must be closed during any supply line pressure testing. Check with your gas supplier or plumber.

If the factory-built fireplace has no gas access hole(s) provided, an access hole 1.5” or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be plugged with noncombustible insulation after the gas supply line has been installed.

The Manual Gas Shutoff Valve is located within the left-side convection chamber. To manipulate the Manual Gas Shutoff Valve, insert the tip of the glass latch tool into the hole in the VALVE ACTIVATION BRACKET. Rotate the tool Clockwise 90 Degrees or until it stops to fully close the Valve. To Open Valve, insert tool in VALVE ACTIVATION BRACKET rotate tool Counter-Clockwise 90 degrees or until it stops.

Page 19

GAS PRESSURE REQUIREMENTS

One major cause of operating problems with gas appliances can be improper gas pressure! Such problems as changes in flame color or configuration, gas pilot or burner outages, inte rmittent operatio n, changes

in heat output, excessive burner noise, etc. are nearly always the result of changes in gas pressure or improper gas pressure at the time of the installation. The most important item to check during the installation and the first thing to check when problems occur is gas pressure!

Gas supplies normally enter a residence at 1/2 PSI (13" - 15" W.C.) (3. KPA). A regulator is then placed inside the residence, which drops this pressure to 7" W.C. (1.8 KPA) (Nat. Gas). This "inches to inches" regulato r i s of adequate capacity to service the gas appliances (such as dryer, furnace, etc.). If thi s regulat o r's capacity i s not sufficient to add the Gas Fireplace, an additional "inches to inches" regulator must be installed for the Fireplace. EXCEPTION: Some codes allow 2-PSI (1.4KPA) supplies to enter the residence, i n w hi ch case "pounds to inches" regulators are used.

The following table provides information on correct gas pressure requirements. Be sure your gas supplier or plumber carefully follows this table.

DESIRED

INLET

PRESSURE

MINIMUM

INLET

PRESSURE

MAXIMUM

INLET

PRESSURE

NATURAL GAS 7.0" W.C.

(1.75 kPa)

L.P. GAS 12.0" W.C.

(2.99 kPa)

Make certain GAS VALVE is open in "HIGH" POSITION. GAS PRESSURES MAY VARY PLUS OR MINUS 5%.

*NOTE: FOR HIGH ALTITUDE (ABOVE 5.000 FEET) SOME VARIATIONS IN AIR SHUTTER SETTINGS MAY BE REQUIRED.

Manifold pressure must be taken at the MANIFOLD" tap and inlet pressure at the "SUPPLY" tap with the burner oper- ating by a qualified installer.

5.0" W.C.

(1.12 kPa)

12" W.C.

(2.99 kPa)

11" W.C.

(2.61 kPa)

13.0" W.C. (3.24 kPa)

GAS LEAK TEST REQUIREMENT: It is the responsibility of the installer/service person to assure that each and

every gas connection and supply tubing that are a part of this fireplace are leak proof. The qualified/ certified individual connecting the gas supply line, performing pressure tests or performing any service to this fireplace is required to perform a THOROUGH LEAK TEST on ALL gas fittings that are a part of this appliance or the gas supply line connection using soap-water solution or a calibrated combustible gas detector. Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installe r’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.

WARNING: Do not operate appliances with glass front removed, cracked, or broken. Replacement of glass should be

done a licensed or qualified service person.

Note: Consult the local or national installati o n code(s) to assure that adequate combustion and ventilation air is

available.

Page 20

ELECTRICAL REQUIREMENTS

WARNING: Label all wires prior to disconn ection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

If this appliance is installed with a three-prong (grounding) plug for protection against shock hazard, it should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from the plug.

For normal operation, this appliance requires 120 VAC, 2 Amp power or a 6V DC power source. This appliance is equipped with an electrical junction box on the left side and a 6V DC power inlet connector located

directly below the Master Switch on the left side, adjacent to the glass frame’s left edge. The Manual Packet accompanying this appliance also includes a 4XAA Battery Pack and a connector wire harness that is designed to be used as the 6V DC power source during electrical power outage conditions.

Planning for AC 120 VAC connection

Two options exist for supplying 120 VAC power to this appliance:

1. Connect the 8 foot grounding plug extension cord supplied in the Manual Packet to the Junction Box on the left side using the three wire nuts supplied and run the extension cord out of the fireplace cavity to a wall electrical outlet in the room.

2. Run Metal Flex Conduit encapsulated Romex 14-2 cable from an approved electrical junction in the home directly to the Junction Box on the left side of this appliance and connect to the thr e e color co ded wires with in the junction box using the three wire nuts supplied. Make certain to leave a 24-inch long excess loop of the Metal Flex Conduit encapsulated Romex within the fireplace cavity to allow removal of this appliance from the fireplace cavity during cleaning and service work.

Page 21

HIGH ALTITUDE INSTALLATIONS

For installations from 610-1370 m eters (2000-4500 ft.) the orifice sizes (DMS) for natural gas is #39 and for propane gas is #53. See data plate for additional information. For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods. If the installer must conve rt the unit to adjust for varying altitudes, the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion.

«Cet appareil est equipé pour des altitudes compries entre 0 et 2000 pieds (0-610 m) seulement»

This appliance has been converted for u se at an altitude of ______________ Orifice size _______________ Manifold Pressure ________________ Input (Btu/h)_______________ Fuel Type _______________________ Date of conversion _________ Converted by _____ ________________ «Cet appreeil a été converti au ____ Injecteur ________ Pression à la tubulure d'alimentation _____________ Déoit calorifi que _______________»

Page 22

INSTALLATION CHECK OFF LIST

The following check list must be completed prior to initial lighting of the Fireplace

Insert, or manufacturer's warranty and liabilities will be voided:

Venting system must be installed by a Mendota approved person according to Figure 3, Pg. 12 with



clamps securely in place and all joints leak proof.

Electrical supply and gas supply must be properly installed and must conform to National a nd Local Codes.

Check that correct fuel supply is connected t o appliance. Check correct g as pressure, correct size gas lines and for gas leaks on all gas supply connectors a nd this gas insert’s gas valve train connectors.

Proper clearances to combustibles must be maintained.



LEAK TEST REQUIREMENT: Vibration during shipping and transit of this appliance may cause some gas connections to loosen. All gas train connections in this appliance, including field installed supply line fittings and all factory installed gas train connectio ns between the gas valve and the burner orifice(s) and pilot light, must be leak tested prior to first firing using soap and water solution or a calibrated Combustible Gas Detector. All leak tests ar e to be per formed by a qualified i nstaller. It is the respo nsibility of the installer to verify that all connections are sealed properly and leak-proof.

LIGHTING CHECK OFF LIST

Be sure to check these items before final operation of the Fireplace Insert

All items on "Installation Check O ff List" must be completed.



Install batteries in Remote Control Transmitter and Receiver.



Carefully follow all lighting and log installation instructions. Make certain that burner lights immediately



and lights both front and rear burners.

DO NOT proceed with operation unless burner cycles "on/off" without delays and the flame is "stab le" and not

"lifting" off burner.

Caution: If pilot goes out be sure to wait a minimum of 5 minutes before relighting.



Page 23

DOOR REMOVAL AND REPLACEMENT

CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person.

To Unlatch Glass Frame Latches:

1. Insert Glass Latch Tool into hole in latch (two latches exist at top of glass frame).

2. Pull Glass Latch Tool outward about 3/8”.

3. Rotate Glass Latch Tool 90 degrees.

4. Release Glass Latch Tool.

5. Remove Glass Latch Tool.

1.) INSERT

To Latch Glass Frame Latches, reverse steps 5 to 1, above.

2.) PULL

3.) ROTATE

4.) RELEASE

Page 24

OPEN

FV44-M BURNER MEDIA INSTALLATION INSTRUCTIONS

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.” AVERTISSEMENT. Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.

Two media choices are available directly from Mendota for use on the FV41-M model. Select one media and purchase separately.

Media Choices:

1. Clear or Black Glossy Glass Media, 1/2" diameter, 5 lbs bag

2. Natural Rocks Fiber Media, 1"-2-1/2" diameter mixture, 60 pieces in random colors

3. Other media options may be available. Contact your Mendota dealer.

How to install burner media properly:

1. Spread media on burner's top surface only. Do not block air slots that are in front, behind or on sides of burner.

2. Burner Media shall be only 1-layer thick and loosely spread over burner surface. DO NOT pack tightly. Allow 1/8" space between media pieces. Save extra media that is not used.

FLAME APPEARANCE ADJUSTMENT

AIR SHUTTER ADJUSTMENTS

Be sure burner and burner media are properly. For Natural Gas applications, leave air shutter closed fully. For LPG applications, start with air shutter open ¼” to 3/8”. After burner has been properly installed and operate d f or 20 minutes, small additional adjustments to the air shutter may be necessary for final flame appearance. These small shutter adjustments can be made by following these procedures:

NOTE: Start with the burner air shutter s et at 0” to 1/8” open for NG and ¼” to 3/8” open for LPG. Open-

ing the shutter will yield shorter and blue(er) flames and closing the shutter will yield taller and yellow(er) flames.

The burner air shutter adjustment lever is located inside the firebox on the left side of center.

1. Install burner media and glass frame and burn unit for 20 minutes minimum.

2. If flame is too "blue" close Air Shutters until flames turn yellow.

3. If flames are too "orange" or are causing sooting, open Air Shutters until flames begin to turn blue. NOTE: If sooting does not stop, turn off fireplace & call a Mendota Service Person.

IMPORTANT: Try each new shutter setting for approx. 20 minutes before making additional changes.

NOTE: Changes in burner flame can be made by re-arranging the burner media as well. Make certain burner media is

loosely spread over burner in a SINGLE layer only. DO NOT pack media tightly.

4. For NG applications, start with the burner air shutter closed to 1/8” open. For high altitude applications, air shutter may need to be open further.

5. For LPG applications, start with the burner air shutter open ¼” to 3/8”. For high altitude applications, air shutter may need to be opened further.

Page 25

BEFORE YOU BEGIN

SMART

OFF

SMART

MODE

NORMAL

THERMOSTAT

MANUAL

MODE

MAXMAX

OFF

76°

F F

76°

ON SMART

76°

Read this entire manual bef ore you use your new fireplace i nsert(especi ally the section “Safet y Precautions”). F ailure to follow the instructions may result in property damage, bodily injury, or even death.

Remote Control Transmitter Functions

NOTE: The Wall Receiver will “beep” once every time a Remote Transmitter Key is pressed, signaling that the command has been received.

Identify the four function buttons on the Remote Transmitter:

1. ON/OFF KEY: This button turns the system ON or OFF. When this button is pressed and the system is OFF, the pilot light will stay ON if the “Standing Pilot Switch” is in the ON position.

2. THERMOSTAT KEY: This button, when pressed after the ON/OFF KEY is pressed and the system is ON, will allow the selection of three modes: Manual Operation, Normal Thermostat and Smart Thermostat.

a. Manual Mode: In this mode, the room temperature is ignored and the fireplace can be turned ON indefinitely. The

room temperature rise has no effect on this mode. All other functions such as fan speed control, flame height control, secondary burner On/OFF control and Accent Light ON/OFF controls will be manually controllable.

b. Normal Thermostat: In this mode, the fireplace will

stay functioning until the room temperature increases

F above the Set Point Temperature. To increase the

1 Set Point Temperature, Press the UP button until the desired temperature is displayed in the SET POINT TEMPERATURE windo w. T he fan will turn on 5 minutes after fireplace startup and will turn off 12-1/2 minutes after the flames turn off, in this mode. The flame height can be adjusted while the fireplace is functioning, fan speed can be adjusted after 5 minutes of startup. Secondary burner can be turned On or Off at any time after startup. The Accent Light can be turned on or off any time after startup.

c. Smart Thermostat: In this mode, all other functions

except the flame height adjustment are allowed. Manual flame height adjustment is not allowed in this mode. The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperature. As the room temperature gets closer to the set point temperature, the Smart Function automatically modulates the flame down.

3. UP/DOWN KEY: This key is used to increase or decrease the Set Point Temperatures, Flame Height and Fan Speed and to toggle between Accent Light ON/OFF and Secondary Burner ON/OFF.

MODE SELECTION KEY: This key is used to toggle between the various functio n icons: Set Temperature, Flame Height and Secondary Burner.

Setting Pilot to IPI versus CPI mode:

With the remote transmitter OFF, press the MODE button. You will see either “CPI” or “IPI” displayed on the transmitter screen. Press the UP arrow button to set “CPI” mode and press the DOWN arrow button to set “IPI” mode. One set to the desired setting, press On/Off button to activate the fireplace.

Page 26

REMOTE TRANSMITTER OPERATING INSTRUCTIONS

TO TURN ON THE APPLIANCE:

1. Press the ON/OFF button. The transmitter display will show all active icons on the screen.

2. Select the Thermostat Mode by pressing the Thermostat Key: OFF (meaning Manual Mode), ON (meaning normal Thermostat) or Smart (meaning Smart Mode). a. In OFF (Manual Mode), the appliance will ignite and start on HI. b. In ON (Normal Thermostat Mode), the appliance will only ignite if the Set Temperature

is greater than the Room Temperature.

c. In SMART (Smart Mode), the appliance will only ignite if the Set Temperature is greater

than the Room Temperature.

TO TURN OFF THE APPLIANCE, press the ON/OFF button.

MODE KEY: Pressing the MODE KEY toggles between the

various available functions: Flame Height, Fan Speed, Accent Light Dimmer and Secondary Burner On/Off.

Flame Height: 6 flame height Levels are available. While the Flame

Height Icon is displayed, pressing the Up or Down button once will increase or decrease the flame height by 1 of 6 increments. If the flame height is at Level 1 and the Down button is pressed, all burners will turn OFF. If in IPI mode, the pilot light will also extinguish. If in Standing Pilot Mode, the pilot light will remain ON. Note: If in SMART model, the flame height function is not available for manual adjustment. In

SMART mode, the flame height regulates automatically.

Fan Speed Control: The fan speed can be adjusted through six (6) speeds and

OFF. To activate this function, press the MODE Key to index to the fan control icon. Use the UP/Down Arrow Key to turn ON, OFF or adjust the fan speed. A single “beep” will confirm reception of the command. Once you set the desired fan control, the system will remember your selected fan speed until you manually change it.

Accent-Light Dimmer: This function controls the Mendota Accent Light functions.

Pressing the UP key in this mode will TURN ON the Accent Light and allow you to control the brightness of the Accent Light in 6 steps. A single “beep” will confirm reception of the command. Once you set the desired light brightness, the system will remember your selected brightness level until you manually change it.

Secondary Burner: This function is NOT available. Skip past this icon.

NOTE: The “AUX” function is not available and shall be skipped over.

Page 27

TEMPERATURE INDICATOR (oF or oC)

1. Press the ON/OFF Key and Turn Off the Fireplace.

2. Simultaneously, Press both the MODE Key and the Thermostat

Key.

3. Look at the LCD display to verify that your desired indicator (

C) is being displayed. If not, repeat step 2.

F or

KEY LOCK FUNCTION

To prevent unsupervised children from operating the fireplace, a KEY LOCK function is provided with this remote control system. To activate the KEY LOCK function, simultaneously press the “MODE KEY” and the “UP KEY”. To deactivate the KEY LOCK function, simultaneously press the “MODE KEY” and the “UP KEY”. During KEY LOCK mode, none of the Keys will function. You must DEACTIVATE the system before you can use the Remote Transmitter.

LOW BATTERY POWER DETECTION

1. Transmitter Batteries: The life span of the remote control transmitter batteries depends on various factors: quality of the batteries used the number of ignitions of the appliance, the number of changes to the room thermostat set point, etc. When the Transmitter batteries are low, a Battery Icon will appear on the LCD display of the Transmitter before all battery power is lost. When the batteries are replaced, this icon will disappear.

2. Wall Receiver Batteries: The life span of the wall receiver batteries depend on the qual- ity of the batteries used and how long the batteries have been installed in the wall receiver. These batteries are only utilized during power outages. Replace these batteries every heating season even if you have not experienced any power outages. Batteries drain slowly even when not in use. This is a normal characteristic of all batteries.

OPERATING DURING POWER OUTAGES

This electronic ignition s ystem utilizes the supplie d 110VAC power when it is availab le for all functions of this system . If the AC power is interrupted durin g a power outage, plug in the batter y pack (6V DC Max, supplied with this fireplace) to the Fireplace Backup Powe r Inlet Port ins talled on the wall to the left s ide of the fireplace ( located abou t 18” up fr om floor level).

During the power outa ge, the a pplianc e’s bur ners will function. In addition, Flame Height adjustment and Secondary Burner ON/OFF functions will be available. The Fan and Accent Light , which are wholly dependent on 110VAC power, will not function.

This appliance is designed and tested to be oper ated during power outages. The overall efficiency of this appliance will be reduced by approximatel y 5% when the blower function is dis abled during the po wer outage period.

You may operate this appliance indefinitely on battery power as long as you accept that high capacity DC 6 volt batteries will be required to sustain uninterrupted DC power to this appliance and that the blower function and accent light func tions will not be available.

Page 28

“FIRST TIME” PILOT LIGHTING INSTRUCTIONS

REMOTE TRANSMITTER

BLUE LCD DISPLAY

MODE SELECTION KEY

UP/DOWN SELECTION KEY

THERMOSTAT

SELECTION KEY

ON/OFF KEY

IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot.

1. Make certain that any manual gas supply shut-off valves located upstream of fireplace are open and the Master On/Off switch is toggled to the ON position. Master Switch is located on left side of appliance.

2. Make certain that 110VAC power is connected to Electrical Junction Box on left side of Fireplace and that the Electrical Power is “ON”.

3. Insert Batteries in the Remote Transmitter. Note the polarity of batteries and insert as indicated on the battery compartment cover.

4. For the “First Time Lighting”, Remove the Glass Door. This is required to purge the gas line of air and to inspect the pilot lighting spark.

5. Press OFF on the remote Transmitter. Press MODE button on Transmitter. Press UP for “CPI” (standing pilot mode). Press MODE button again to exit. You will hear a series of clicks and after a few seconds, you will hear sparking at the pilot spark electrode.

6. Allow adequate time for the air in the gas-line to purge. The control system will stop sparking after 30 seconds if the pilot light does not light. After a 30 second delay the control system will start sparking again for 30 seconds more. If the pilot light does not light after the third 30 second spark event, the system will enter “Lock-out” mode. To unlock from “Lock-out” mode, Press the ON/OFF button on Transmitter then Press ON/OFF button on the transmitter again so the Transmitter display turns off. Wait 30 seconds. Turn OFF the Master Switch. Wait 30 seconds and Turn Master Switch ON again. Repeat this sequence until the pilot flame lights and the pilot is burning steadily.

7. Once the pilot flame is lit and well-established, close glass door. WARNING: NEVER IGNITE MAIN BURNERS

WITH GLASS DOOR REMOVED OR OPEN. Doing so will lead to damage to pilot flame sensor and spark electrode wire leads.

8. Press the ON/OFF button on Transmitter to “ON”. All burners should ignite and run at “high-fire”. Toggle through other functions of the Fireplace (Flame Height, Fan Speed and Accent Light brightness) to verify all functions.

9. Perform gas inlet and outlet pressure tests and leak tests on field installed gas fittings and factory installed fittings in the gas valve compartment, at this time. Note: Burners must be ON to check outlet pressures and to leak test gas train fittings upstream of main gas valve.

INITIALIZING THE REMOTE CONTROL SYSTEM

MASTER SWITCH: Remote Transmitter WILL NOT communicate to receiver unless the Master Switch is ON. The master switch when OFF disables all functions and acts as a Master Safety Shutoff Switch.

(Synchronizing Receiver and Transmitter)

Master Switch and Sync Switch are located on the bottom left corner of the appliance.

1. Toggle Master Switch to ON (toggle UP). Remote Transmitter WILL NOT communicate to receiver unless the Master Switch is ON.

2. Locate Sync Switch (below Master Switch). Press the S ync Butt on and release. The receiver will beep 3 times indicating that it is ready to synchronize with a Remote Transmitter.

3. Push the “ON” key on the Remote Transmitter. The receiver will beep 4 times to indicate that the Transmitter’s command is accepted and sets to the particular code of that Transmitter. The system is now initialized.

NOTE: Once synchronized, the Transmitter and Receivers will communicate permanently and no further S y nchronizing steps are necessary unless either the Transmitter or Receiver is replaced.

Page 29

ATTENTION!

IPI/STANDING PILOT SYSTEM INFORMATION

REMOTE CONTROL

WALL RECEIVER

Supply voltage

4.5V (three 1.5V AAA batteries)

6.0V (four 1.5V AA batteries)

Ambient temperature ratings

32 – 122 oF (0 – 50 oC)

32 – 140 oF (0 – 60 oC)

Radio Frequency

315 MHz

The transmitter and receiver are RADIO FREQUENCY DEVICES. Placing the receiver in or near metal may severely reduce the signal range.

• Turn off the main gas supply of the appliance during installation or maintenance of the receiver.

• Toggle the Master Switch to OFF during installation or maintenance.

• Turn “off” main gas supply to the appliance prior to removing or reinserting the batteries in the receiver.

• During appliance installation/maintenance or in case of remote control malfunction, turn off electrical supply to

this appliance and disconnect the Backup batteries from the wall DC connector. Contact technical service.

Intermittent Pilot Light and Standing Pilot Light Features

This gas fireplace is equipped with an electronic ignition System that first lights a pilot lig ht then uses the pilot light to ignite the main burners. The pilot light can be set in the CPI (Standing Pilot) mode to allow the pilot light to remain on indefinit e ly by setting the Remote Transmitter to CPI mode. If the remote transmitter is set to the IPI (Intermittent Pilot) mode, the pilot light will only light and remain ON while the main fireplace burners are operating.

IPI Mode: This mode turns the pilot light “OFF” when the fireplace is not functioning and only lights the pilot light automatically when a call for heat is made by the remote control.

(CPI) Standing Pilot Mode: If set to CPI Mode, the pilot light will ignite and remain ON at all times.

Setting to IPI versus CPI mode:

NOTE: Mendota Fireplaces recommends that the (CPI) Standing Pilot Mode be used during the winter months when the average daily high temperature falls below 50

draft during burner ignition and it will also eliminate excessive condensation of exhaust vapors on the door glass. Further, leaving the fireplace in the Standing Pilot Mode will keep the fireplace body warm and eliminate cold drafts and heat loss to the cold air that is trapped inside the firebox.

F. This will keep the fireplace chimney heated for proper up-

Page 30

FV-44i GAS IGNITION SYSTEM WIRING DIAGRAM

The appliance must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70-National Electric Code or CSA C22.1-Canadian Electrical Code.

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation” and “Verify proper operation after servicing.”

Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant le débranchement. Des erreurs de c>blage peuvent entraΤun fonctionnement inadéquat et dangereux.” “S’assurer que l’appareil fonctionne adéquatement une fois l’entretien terminé.

Page 31

1" MIN.

SPARK ROD

FLAME SENSOR

HOOD

MAINTENANCE

1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIR ED. The following procedures must be performed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or burner media must be done by a qualified Mendota service person.

A. Clean all l int and dus t build -up around the contro l. Ins pect the c ondi-

tion of any wiring under the burner for melting or damage.

B. Remove m edia and c lean away an y foreign m atter (l int, Carbon , etc.)

on the burner and pi lot light bod y and bas e. Be sure t he bur ner por ts are "open". Clean the pilot f or any Carbon deposits. Be sure logs are re-installed per instructions in this manual.

C. Check condition of glass door gasket, gasket must seal tightly over

firebox, replace if necessary.

D. Periodically check to verify that the vent system and vent cap are

open and free of blockage.

E. Before re-installing glass, have qualified service person check the operation of the pilot and cycle the burner per

LIGHTING INSTRUCTIONS. Be sure all items in LIGHTING and INSTALLATION "check off” lists are completed.

4. The viewing glass should be cleaned periodically. Exterior glass surface may be cleaned with cleaner as desired. To clean Interior glass surface, use Kel Kem oven cleaner or abrasive cleaners to clean glass. Do not clean when glass is hot

5. Periodic visual check of pilot flames is required. Pilot Flame must overlap Flame Sensor and burner ignition ports at all times.

6. Periodic visual check of main burner’s flames is required.

“polish plus" (part # 65-06-00455) or comparable product. Do not use

BURNER FLAMES GENERAL HEIGHTS REFERENCE DIAGRAM

Page 32

Burner Orifice

[#53]

Motorized

LP Pressure

Regulator

0.0-5.5"WC]

This conversion kit shall be installed by a qualified service agency in accordanc e with the m anuf ac tur er’s instr uc tions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete unt il the oper ati o n of the converted appliance is checked as specified in the owner instructions supplied with the kit.

Cet équipement de conversion sera installé par une agence qualifiée de service conformément aux instructions du fabricant et toutes exigences et codes applicables de l'autorisés avoir la juridiction. Si l'information dans cette Instruction n'est pas suivie exactement, un feu, explosion ou production de protoxyde de carbone peut résulter le dommages causer de propriété, perte ou blessure personnelle de vie. L'agence qualifiée de service est esponsable de l'installation propre de cet équipement. L'installation n'est pas propre et complète jusqu'à l'opération de l'appareil converti est chèque suivant les critères établis dans les instructions de propriétaire provisionnées avec l'équipement.

NATURAL TO LP GAS CONVERSION INSTRUCTIONS

Kit # HA-58-00407 Mendota Model FV44-M

This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the owner instructions supplied with the kit.

Caution: The electrical supply to the fireplace must be turned off prior to performing the conversion. The gas supply must be shut off prior to disconnecting the electrical power.

ORIFICE SI ZES REQUIREM ENT

LP Conversion Kit # HA-58-00407 contains the following parts: One Motorized LP Pressure Regulator #907.012 and ONE Cap Orifices #65-14-00052(drill #52”) and an L-shaped Torx wrench.

Recommended Procedure to Convert This Fireplace To Burn LPG

This Fireplace Insert arrives from the factory ready to burn Natural Gas. If you intend to burn LPG, it is highly recommended that you convert this fireplace and its Pressure Regulator and Burner Orifice prior to placing this fireplace in its fireplace cavity.

See diagrams, on this page, and follow these instructions to prepare this fireplace for conversion to LPG.

1. Turn off gas supply at the appliance service valve.

2. See diagrams on this page and identif y the Pressur e Regu lat or on the Valve Body.

3. Using a Torx T20 or a slotted screwdriver, remove 2 screws that secure the NG Pressure Regulator to the gas valve body and remove NG Pressure Regulator, see following page.

4. Install the new LP Pressure Regular onto the gas valve body in the same position and orientation as the NG Pressure Regulator you removed in Step 2, above. The LP Pressure Regulator can only be mounted in one position. Secure the LP Pressure Regulator in place. Tighten down.

Page 33

5. Remove the Burner Airbox and Burner.

6. To remove Airbox, remove four screws along back edge of Airbox and lift Airbox out of firebox.

7. To remove Burner, loosen and remove three 3/8” hex nuts that hold burner legs to firebox floor. One leg is located on right side front and two legs are located on backside of burner.

8. Locate and Identify the Burner Orifice Spud. The Orifice Spuds can be removed and installed using a ½” deep well socket and ratchet. WARNING: Make certain to Secure the Brass fitting and flex supply tube attached to the orifice in place using a 1/2" open end wrench before attempting to remove the burner orifice and also when installing and tightening the new LP orifice.

9. Install Burner Orifice #65-14-00053 (#53 drill) for the Main Burner. Tighten down securely.

Page 34

10. Loosen Pilot Light’s hex shape base using a ½” open end wrench. Rotate counter clock-wise ¼ turn to loosen.

11. Pilot arrives from the factory set for NG. Push NG/LP Adjustment Clip inward all the way to set it for LP. See detail view, below. If you see “NAT” printing on the Adjustment Clip, this indicates that the pilot is set to burn NG. Push Clip in so that “NAT” is not visible.

12. Tighten down Hex shaped base of pilot using a ½” open end wrench.

13. Before reinstalling the burner, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the

air shutter open to ¼” minimum. For high altitude installations, open to 3/8” minimum.

14. Install burner in its original location and position and secure down using 3/8” nuts you removed earlier.

15. Make certain burner is running parallel to front face of unit positioned properly.

Page 35

You must remove the left side Valve Access Panel to replace the pressure regulator.

REMOVE (4) SCREWS "ONLY"

THAT HOLD LEFT SIDE COVER.

PRESSURE REGULATOR

SCREWS

16. Remove the left -side access panel mounted to the left outer skin and lay down gently without disc onnecting any wires of in-

ternal components. WARNING: DO NOT FORCE. EXCESSIVE FORCE MAY DAM AGE I NTERNAL WIRING COMPONENTS!

17. See diagrams on this page and identify the Pressur e Regu la-

tor on the Valve Body.

18. Using a Torx T20 (supplied) or a slotted screwdriver, remove 2

screws that secure the NG Pressure Regulator to the gas valve body and remove NG Pressure Regulator, see following page for detailed instructions. Note: Be careful when removing or tightening the screw on the back-side of the pressure regulator. The screw location is difficult to access and care must be taken to ensur e a proper sea l when ti ghte ned .

19. Install the new LP Pressure Regular onto the gas valve body

in the same position and orientation as the NG Pressure Regulator you removed in Step 2, above. The LP Pressure Regulator can only be mounted in one position. Secure the LP Pressure Regulator in plac e. Tighten down.

Page 36

GAS PRESSURE REQUIREMENTS

1" MIN.

Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace. Manifold pressure must burner operating by a qualified installer.

be taken at the “MANIFOLD PRESSURE" tap and inlet pressure at the "INLET PRESSURE" tap with the

DESIRED

INLET

PRESSURE

MINIMUM

INLET

PRESSURE

MAXIMUM

INLET

PRESSURE

MANIFOLD

OUTLET

PRESSURE

AIR SHUTTER

POSITION

L.P. GAS 12.0" W.C.

(2.99 kPa)

REGULATE THE FLAME HEIGHT TO "HIGH" POSITION. OUTLET GAS PRESSURES MAY VARY PLUS OR MINUS 5%.

12" W.C.

(2.99 kPa)

13.0" W.C. (3.24 kPa)

10.0" W.C. (2.5 kPa)

1/4" OPEN MIN.

(5 mm)

LPG PROPER INPUT RATES:

With the proper orifices installed, as specified above, this fireplace utilizing LP Gas will have a maximum input rate of 40,000 Btu/Hr.

LEAK TESTING REQUIREMENTS

Prior to completing the conversion process, check for gas leaks with soap and water solution at all plumbing joints prior to placing this appliance into operation. It is recommended that all gas-plumbing joints, factory installed and field installed are checked for leaks.

PILOT FLAME AND MAIN BURNER RELATIONSHIP VERIFICATION

Prior to completing the conversion process, the qualified service technician must, light the pilot light and verify the relationship between the pilot light flames and the main burners. The pilot light flames directed towards the propagation ports on the rear and front burner must overlap the propagation ports on the burners. The pilot light flames must be a minimum of ¾” long and must overlap the propagation ports on both the rear and front burners as shown in the diagram, below. Verify that the burner tubes ignite quickly and the burner flames propagate smoothly along the entire length of the burners.

Figure 1: Pressure Test Port

PILOT FLAME LENGTH ADJUSTMENT

If the pilot light flame length is too short and the system does not maintain a standing pilot, a qualified installer may increase the length of the pilot light flames to meet the two requirements: Minimum pilot light length to maintain a standing pilot light and the pilot light flames must be long enough to overlap the front and rear burner ports.

Page 37

CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTERISTICS

Once the conversion to LPG and all the above steps have been completed, light the main burners. Turn Gas Dial counterclockwise to "ON" then set Thermostat or push Main Burner ON/OFF switch to turn on burners. Main burner should now light IMMEDIATELY and flame should not "lift" off burner. If there is any delay in ignition or if flame is "lifting off" burner, turn off burner and carefully check for proper installation of logs/coals, vent system and proper pilot flame impingement on burner and thermopile. Logs or coals must not block pilot flame or main burner flame. Vent system must be leak proof.

DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE

UNLESS BURNER "CYCLES" ON/OFF WITHOUT DELAYS!

WARNING

ATTACHING LPG CONVERSION LABELS AND HIGH ALTITUDE DERATION LABEL

Two printed informational labels are included with the LPG Conversion Kit. Attach these two labels to the left side surface of this insert adjacent to the Serial Number Plate. If you are derating this appliance at a high altitude, also attach the High Altitude Deration Label, supplied in the Owner’s Manual Packet, to this same surface adjacent to other labels. Prior to attaching the labels, fill in all the information that is requested in these labels.

For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural and propane gas are _39_ and _53_, respectively. See data plate for additional information. For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods. If the installer must convert the unit to adjust for varying altitudes, the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion." «Cet appareil est equipé pour des altitudes compries entre 0 et 2000 pieds (0-610 m) seulement»

This appliance has been converted for use at an altitude of ______________ Orifice size _______________ Manifold Pressure ________________ Input (Btu/h)_______________ Fuel Type _______________________ Date of conversion _________ Converted by _____________________ «Cet appreeil a été converti au ____ Injecteur ________ Pression à la tubulure d'alimentation _____________ Déoit calorifique ______________

GAS LEAK TEST REQUIREMENT: It is the responsibility of the installer/service person to assure that each and every gas connection and supply tubing that are a part of this fireplace are leak proof. The qualified/ certified individual connecting the gas supply line, performing pressure tests or performing any service to this fireplace is required to perform a THOROUGH LEAK TEST on ALL gas fittings that are a part of this appliance or the gas supply line connection using soap-water solution or a calibrated combustible gas detector . Failu re to pe rform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connect ions and supply lines are leak proof.

WARNING: Do not operate appliances with glass front removed, cracked, or broken. Re-

placement of glass should be done a licensed or qualified service person.

Note: Consult the local or national installation code(s) to assure that adequate combustion

and ventilation air is available.

Page 38

GAS INLET

GAS SHUTOFF CONTROL

ROTATE TO CLOSE

HOLE FOR

TOOL

TIP INDICATES VALVE ORIENTATION

EMERGENCY GAS SHUTOFF CONTROL

ITEM

QTY

PART NUMBER

DESCRIPTION

3 1 05-04-00062

PSE-NA361, 2 WAY HOOD PILOT

This gas fireplace is equipped with an Emergency Gas Shutoff Control that is designed to be activated using the glass latch tool. The shutoff valve and the control is loca te d on the left side of the appliance be hind the remote control receiver/battery holder. Insert bent end of glass latch tool into the hole in the gas shutoff control. Rotate the tool clockwise to turn off ga s f low. Rotate the tool counter-clockwise to turn on gas flow.

REPLACEMENT AND SERVICE PAR TS

Note: Glass replacement is to be done by ordering the complete Glass Frame assembly #HA-58-00029. This assembly includes all necessary gaskets, glass and steel frame. Any replacement of glass other than this met hod voids the warran-

ty and my cause injury

FV-44-M VALVE ASSEMBLY REPLACEMENT PARTS

FV-44-M VALVE ASSEMBLY REPLACEMENT PARTS LIST

1 1 65-14-00042 Front ORIFICE, #42, NATURAL GAS

5 1 05-02-00344 885 PROFLAME SIT VALVE

Page 39

CUSTOMER INFORMATION AND TROUBLE-SHOOTING

SYMPTOM

PROBABLE CAUSES

CORRECTIVE ACTI ON

OVER FIRING/UNDER FIRING OF BURNER

NEVER "over fire" units by adjusting gas pressure to increase BTUH above nameplate specifications. Over firing can cause permanent damage to firebox and deterioration of parts and void warranty.

PILOT OUTAGE AND RE-LIGHTING

If pilot goes out, be sure to wait a minimum of five minutes before attempting to re-light the pilot.

CLEANING VIEWING GLASS

The viewing glass should be cleaned periodically. Exterior glass may be cleaned with cleaner as desired. For Interior glass, use soap and water. NEVER USE ABRASIVE CLEANERS, NEVER CLEAN GLASS WHILE OPERATING, OR WHEN GLASS IS HOT.

NOTE: Additives that are put in gas (both na tural and propane) to make it smell can be harmful to glass and can leave

a white film deposit on the glass. This deposit can be removed with cleaners such as KEL KEM “Polish Plus” (# 65-0600455, See your dealer for availability).

In some cases (especially propane) additives can cause “crazing” or etching on the glass. Although th is is not normal, it is not covered under the warranty. The solution may b e to change propane suppliers.

Sooting is caused by improper installation or operation. At the first sign of "sooting" (usually a thin black film on the Fireplace viewing glass) the unit must be immedia tely turned off and the local Mendota dealer promptly informed. Mendota products are designed and tested to operate without producing any "sooting" when installed and operated correctly. Mendota dealers will correct "sooting" problems, but Mendota and their dealers are not responsib le for damage caused by excessive sooting that has not been immediately brought to their attention.

AGA/ANSI APPROVAL

Gas appliances must be tested and certified by a nationally recognized testing and certification laboratory to ANSI [American National Standards Institute] gas appliance safety standards.

The Mendota Gas Fireplace Insert has been tested and certified by Intertek Testing Services, 8431 Murphy Drive, Mid dleton, Wisconsin 53562.

The Mendota Gas Fireplace Inserts have met all necessary AGA/ANSI Standards and are fully certified for installation in any community.

TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT

1. Thin black coating [soot] forms on viewing glass.

2. Humming or whistling coming from Fireplace Insert.

3. A change in flame appearance or burner operation.

A. Incorrect gas pressure B. Not enough combustion

air

A. Normal operating noise.

A. A change in gas pressure.

B. Carbon dirt or lint.

Have gas supplier check for correct gas pressure [7" W.C. Nat. Gas; 11" W.C. LP Gas]. If sooting continues open-air shutter on burner [see "Gas Flame Adjustment" below]. If sooting still continues, call a Mendota dealer. NOTE: To clean glass - remove glass and wipe glass with cloth or paper towel.

Some noise is normal. It is caused by the gas supply flowing through the gas orifice. It is expected from any gas fireplace. The noise can be reduced by turning the Hi/Lo Knob on the control. Turning down the flame will reduce the hea t output of the Insert.

Have your gas supplier check for correct gas 7" W.C. Nat. Gas; 11" W.C. LP Gas]. If flame still needs adjustment see "Flame Adjustment" below. Clean out carbon, spider webs, lint, etc. from shutter area. NEVER BLOCK AIR INTAKE OR OUTLET VENTS.

Page 40

BURNERS AIR SHUTTER CONTROLS

During the initial installation, the Front Burner Rotary Manual Air shutter opening should be checked to make certain that the shutter is s et correctly at 1/16" open for natural gas and 1/4" minimum open for L.P. gas. NOTE: Fo r altitudes above 5,000 ft., increase to 1/8” Open for NG and 3/8” Open for LPG.

Be sure burner and media are properly installed. After burner has been properly installed and operated for 2530 minutes, small additional adjustments to the air shutter may be necessary for final flame appearance. These small shutter adjustments can be made by the following procedure: [NOTE: Very small changes in shutter settings make major

changes in flame appearance.]

This appliance is equipped with a burner that has a manual primary air shutter control.

1. If flame is too "blue," push air shutter knob in (close) in small increments until flame turns desired realistic

"orange."

2. If flame is too "orange" and has sooty tips, pull

air shutter knob out (open) in small increments until sooting stops. IF SOOTING DOES NOT STOP, TURN OFF UNIT AND CALL YOUR MENDOTA SERVICE PERSON to inspect the Vent System.

IMPORTANT: Try each new shutter setting approx. ½ hr. before making additional changes. NOTE: Changes in front burner flame can be made by rearranging the coals and front burner air shutter opening. (See above.)

WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper

and dangerous operation. Verify proper operation after servicing.

Page 41

LISTING LABEL REPRESENTATION

Page 42

MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENC E FORM

As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It ins ure s long life and trouble-free operation of Mendota firepl aces & stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed. Optionally, please register at our website at : WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP

HOME OWNER: ______________________________ DEALER: _______________________________ ADDRESS: __________________________________ ADDRESS: _____________________________ CITY/STATE/ZIP: ____________________________ CITY/STATE/ZIP: ________________________ SIGNATURE: ________________________________ PHONE: _______________________________ MODEL #: FV-44-M-PF2 SERIAL #: ___________ DATE INSTALLED : ___________________________ GAS ________ NAT or _________ L.P. Mendota Fireplace Inserts are sophisticated, hi-tech gas appliances. All installation and operating instructions must be

carefully followed. This Insert must

 APPROVED VENT PIPES AND VENT CAP INSTALLED - Per Manual and manufacturer's specifications  CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES - Per pipe manufacturer's specifications  INSTALL PROPER SIZE GAS LINES - CHECK FOR GAS LEAKS - Per Manual  CHECK FOR CORRECT GAS PRESSURE AT SUPPLY INLET

a. 5 Inches Water Column Minimum - Na t. Gas b. 11 Inches Water C olumn Miniimum - L.P. G as

 CYCLE BURNERS ON/OFF FOR PROMPT IGNITION - Per "LIGHTING INSTRUC TIONS"

Burner must

 INSTALL MEDIA AND ADJUST FLAME - Per Manual Air shutter opening: 1/8" Nat . Gas - 1/4" LP  BRIEF OWNER ON OPERATION AND MAINTENANCE OF UNIT

 Light Pilot  Operate Burner

light IMMEDIATELY

be installed and serviced by a qualified Mendot a approved service person.

REF: MENDOTA GAS FIREPLACE INSERT

WARRANTY REGISTRATION Your Name __________________________________________________________________ Address _____________________________________________________________________ City _____________________________________ State ____ Zip _____________________ Dealer (Place of Purchase) ______________________________________________________ City _____________________________________ State ____ Zip _____________________ Date of Purchase ____________________ Serial Number _____________________________ Purchaser's Signa ture __________________________________________________________

MENDOTA FIREPLACE INSERT, FV-44-M-PF2

CUT OUT PAGE AND MAIL TO: JOHNSON GAS APPLIANCE CO., 520 E AVE. N.W. , CEDAR RAPIDS, IOWA 52405

OR REGISTER YOUR NEW INS ERT AT: WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP

Page 43

TAPE SHUT

----------------------------------------------------------------------------------------------------------------------------------------------

POSTAGE

NEEDED

JOHNSON GAS APPLIANCE COMPANY

520 E AVENUE N.W.

CEDAR RAPIDS, IA 52405

Page 44

MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY

MENDOTA GAS FIREPLACE INS ERT

MODEL: FV-44-M-PF2 NAT. & L.P.

Mendota Division of Johnson Gas Appliance Company, 520 E Avenue N.W. Cedar Rapids, Iowa 52405, extends this Extended Lifetime Protection and Limited Warranty to the original purchaser of a Mendota Gas Fireplace Insert, Serial Number , which is limi ted and used un de r normal home conditions.

STANDARD WARRANTY:

JOHNSON GAS APPLIANCE CO., MENDOTA DIVISION, W ARR ANTS THAT YOUR NEW MENDOTA GAS FIREPLACE INSERT IS FREE FROM MANUFACTURING AND MATERIAL DEFECTS FOR A PERIOD OF ONE YEAR FROM THE DATE OF INSTALLATION, SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:

EXTENDED LIFETIME WARRANTY:

THE HEAT EXCHANGER, THE BURNER TUBE, THE C OMBUSTION CHAMBER AND THE OUTER SHIELD OF THE MENDOTA GAS FIREPLACE INSERT ARE WARRANTED FOR THE LIFETIME OF THE ORIGINAL OWNER, SUBJECT TO PROOF OF PURCHASE AND THE FOLLOWING CONDITIONS AND LIMITATIONS:

1) This new Mendot a Fireplace Ins ert must be installed and serviced by a co mpetent, authorized serv ice contra ctor. It must b e installed and operated at all times in accordance with the installation and operating instructions furnished with the Fireplace. All adjustments to logs, coals or burner must be made by an authorized Mendota Service person.

This limited warranty does not cover the cost of service calls, the cost of labor to remove or install parts covered by this limited warranty, freight or other transportation expenses that may be incurred in connection with obtaining performances under this limited warranty. The remedy for damages as the result of any defects in this product which have been warranted herein is limited to replacement parts and does not include any incidental, indirect or consequential damages or expenses sustained in connection with the products, including damages to property, except as provided by law.

2) This warranty is non-transferable and is made to the original retail purchaser, provided the purchase was made through an authorized Mendota dealer.

Mendota is not responsible for any damage to or malfunction of the Insert unless caused by a defect in materi al or workmanship from normal home u se. Damage caused by abuse, improper installation or operation, installation by unqualified personnel or breach of the conditions of this limited warranty will excuse Mendota from performance of any part of the lim ited warranty. This warran ty does not cover glass or log breakage.

Mendota has the right to investigate and inspect the exact original fireplace and materials, in the event a claim is made (without alterations or tampering), to determine whether the claimed damage or malfunction was caused by abuse, improper installation or other cause outside this warranty. Mendota is not responsible for any repairs or material purchases that have not received prior written approval from Mend ota .

NOTE: Minor warping of cert ain parts or discoloration is normal and is not a defect covered by this limited warran ty. Over-firing of your Mendota Fireplace Insert can cause major warping of parts. Over-firing above rated nameplate specifications is contrary to the manufacturer's instructions and WILL void this warranty. This warranty may not be extended by our representatives in any manner. The company neither assumes, nor authorizes any third party to assu me, on its behalf, any other liabilities with respect to the sale of this Me n do ta product.

3) Mendota may at its discretion, fully discharge all obligations of this warranty by refunding the wholesale price of the defective part(s).

4) All other warranties - expr essed or impl ied - with respect to the product, its components and accessories, or any obli gation/liabilities on the part of the company are hereby expressly excl uded. Products made by other manufacturers, sold with the Fireplace or thereafter, are not covered by this limited warranty. The use of unauthorized components will make this warranty null and void.

This warranty shall be effective only if the original purchaser of the Mendota appliance is registered with Mendota Division within thirty (30) days of the date of purchase. Such registration or the failure to register shall not be deemed to created any obligation or liability by the manufacturer and this warranty with its conditions and limitations shall be the only procedure for obtaining any rights against the manufacturer and expresses the sole obligation and responsibilities of the manufacturer which are offered to the original purchaser and accepted up on purchase of the applianc e.

Mendota Division, reserves the right to make changes at any time without notice, in design, material, specifications, prices and the right to discontinue styles and products. Some states do not allow the exclusions of limit ation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

Page 45

Website: www.johnsongas.com

Part #85-03-00907

Johnson Gas Appliance Company

520 E Avenue N.W. - Cedar Rapids, IA 52405

or www.mendotahearth.com

Mendota FV44-M Instruction Manual

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