Mendota FV34-PF2 Installation Manual

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FULLVIEW RECTANGLE DIRECT VENT GAS FIREPLACE HEATER
INSTALLER: Leave this manual with the a ppliance.
WARNING: If the information in this man ual is not followed
WARNING
AVERTISSEMENT: Assurez-vous de bien suivre les instruc-
INSTALLATION INSTRUCTIONS MANUAL
Model FV34-PF2
DOCUMENT NO. FV34-PF2-IM-0615
exactly, a fire or explosion may resu lt causing property dam­age, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Open windows.
Do not touch electrical switches.
Do not try to light any appliance.
Extinguish any open flame.
Do not use the phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must b e performed by a
qualified installer, service agency or the gas suppli­er.
Do NOT use this appliance if an y part has been un der water. Immediately call a qua lified service technician to inspect the appliance and to replace any part of the control system and any gas control, which has been under water.
tions donné dans cette notice pour ré dui re au minimum le risque d’incendie ou pour éviter t out dommage matéeriel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ni d'autres vape-
rurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
Ne pas tenter d'allumer d'appareil.
Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous vous trouvez.
Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appe-
lez le service dos incendies.
L'installation et service doit être exécuté par un quali-
fié installer, agence de service ou le fournisseur de gaz.
CONSUMER: Retain this manual for f uture reference. INSTALLATEUR : Laissez cette notice avec l’appareil.
CONSOMMATEUR : Conservez cette notice pour consulta-
tion ultérieure.
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LISTING LABEL INFORMATION
INSTALLER: WRITE UNIT SERIAL
When contacting your dealer for any cleaning service or warranty service, always provide the Model N um ber, Serial Number and Manufactured Date. This informati on will expedite the warranty verification proc ess.
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NUMBER HERE FOR FUTURE REFERENCES. INFORM CUSTOMER OF THIS SERIAL NUMBER LOCATION AND IMPORTANCE.
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In the Commonwealth of Massachusetts:
the appliance is installed.
WARNING: Improper installation, adjustment, altera-
FOR YOUR SAFETY
A qualified installer, service agency, or the gas suppli-
mary heat supply.
The installation must conform with local c odes or, in th e
les Codes d'installation CAN/CGA-B149.
certifié est installé.
er must perform installation and service.
Do not store or use gasoline or other flammable va-
pors and liquids in the vicinity of this or any other ap­pliance.
WARNING
Do not operate this appliance with t he glass removed,
cracked or broken. A licensed or qualif i ed person
should do replacement of glass. AVERTISSEMENT. Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué ou brisé. Confiez le remplac em ent du panneau à un technicien agréé.
WARNING
Mendota gas fireplaces are heat producing appliances.
Do not burn wood, paper or other materials in this fire-
place. This fireplace is designed as a supplement
heat source. It is advisable to have an alt ernative pri-
Installation must be performed b y a lic ensed
plumber or gas fitter;
A CO detector shall be installed in the room where
tion, service or maintenance can cause in jury or proper­ty damage. Refer to this manual. For assistance or additional information consult a qualified installer, ser­vice agency or the gas supplier.
This appliance may be installed in an aftermarket per­manently located, manufactured (mobile) home (USA Only), where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. T his appliance is not con­vertible for use with other gases, unles s a certified kit is used.
Cet appareil peut être installé dans u n maison préfabriquée (mobile) déjà inst al lée à demeure si les règlements locaux le permettent.
Cet appareil doit être utilisé uniquement avec les types de gas indiqués sur la plaque signalét ique. Ne pas l’utiliser avec d’autres gas sau f si un kitde conversion
absence of local codes, to the current National Fuel Gas Code, ANSI Z223.1 (NFPA 54) or CAN/CGA B149.1 Installation Code.
Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon
READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc- tions may result in a possible fire hazard and will void the warranty.
Any safety screen or guard removed for servicing must be replaced before operating this appliance. Tout écran ou
protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc- tions may result in a possible fire hazard and will void the warranty.
Any safety screen or guard removed for servicing must be replaced before operating this appliance. Tout écran ou
protecteur retiré pour permettre l’ entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, material, etc. It is IMPERATIVE that the unit’s control compart­ment, burners, and circulating air passageways ARE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the appliance CLEAR of all obstacles
and materials for servicing and proper operatio n. Due to high temperature, the appliance should be LOCATED out of traffic areas and away from furniture and draperies.
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.
Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance. On ne devrait pas placer de vêtements ni d’autres matières inflammable s su r l’ appareil ni à proximité.
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Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance afin d’évi t er des brûlures ou que leurs vêtements ne s’enflamment.
Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance. Toddlers, young
children and others may be s usceptibl e to a ccident al conta ct burns. A ph ysical bar rier i s recomm ended i f there ar e at r isk in dividu als i n the house. To restrict access to a fireplace or stove, install an a djustable saf ety gate to keep to ddlers, young chi ldren and other at risk individuals out of the room and a way from hot surf aces. “Les jeunes enfants devrai ent être surveil lés étroiteme nt lorsqu’ils se trouvent dans la même pièce que l’app areil. Les tout petits, les j eunes enfants ou les adultes p euvent subir des brûlures s’ils viennent en con­tact avec la surface chaude. Il est recommandé d’installer une barrière physique si des perso nnes à risques habitent la mai son. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
These units MUST use one of the vent systems described in the Flue Venting s ection of this manual. This gas fireplace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chim-
ney serving a separate solid fuel-burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.
If the vent-air intake system is disassembled for any reason, reinstall per the instructions provided for the initial installa­tion.
The vent system assembly for this fireplace must be periodically examined by a qualified service agency . INSPECT the external vent cap on regular basis to make sure that no debris is interfering with the airflow. The flow of
combustion and ventilation air not to be obstructe d DO NOT abuse the glass door by striking the glass, slamm ing the door shut, etc.
Use only authorized parts and materials obtained from Johnson Gas Appliance Company when replacing defective or damaged glass.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot. Turn off the gas before servicing this appliance. It is recommended that a qualified service technician perform an appli-
ance check-up at the beginning of each heating season.
DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.
This vented gas fireplace heater is not for use with air filters”. Foyer au gaz à évacuation.- Ne pas utiliser avec du com­bustible solide.
Keep burner and control compartment clean. See ins tallation and operating instructions accompanying a ppliance." S'assurer que le brûleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil .
WARNING: Improper installation, adjustment, al t eration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional informat ion consult a qualified installer, service agency or the gas supplier.”"L'AVERTISSEMENT: L'installation inconvenante, ajustement, modification, service ou entretien peut causer le do mmages de propriété ou blessure. Référer au manuel d 'information de propriétaire fourni cet appareil. Pour l'assistance ou information supplémentaire consulte un qualifiée installeur, agence de service ou le fournisseur de gaz.
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc- tions may result in a possible fire hazard and will void the warranty.
Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this appliance if any part has been under water. Immediately CALL a qualified service technician to inspect
the appliance and to replace any part of the control system and any gas control, which has been underwate r. THIS UNIT IS NOT FOR USE WITH SOLID FUEL. Installation and repair should be PERFORMED by a qualified service person. The appliance and venting system should
be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, material, etc. It is IMPERATIVE that the unit’s control compart­ment, burners, and circulating air passageways ARE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids. NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the appliance CLEAR of all obstacles
and materials for servicing and proper operatio n. Due to high temperature, the appliance should be LOCATED out of traffic areas and away from furniture and draperies.
Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance. Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid
burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
These units MUST use one of the vent systems described in the Installing Your Fireplace section of the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chim­ney serving a separate solid fuel-burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.
If the vent-air intake system is disassembled for any reason, reinstall per the instructions provided for the initial installa­tion.
The vent system assembly for this fireplace must be periodically examined by a qualified service agency. INSPECT the external vent cap on regular basis to make sure that no debris is interfering with the airflow. The flow of
combustion and ventilation air not to be obstructed DO NOT abuse the glass door by striking the glass, slamm ing the door shut, etc.
Use only authorized parts and materials obtained from Johnson Gas Appliance Company when replacing defective or damaged glass.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot. Turn off the gas before servicing this appliance. It is recommended that a qualified service technician perform an appli-
ance check-up at the beginning of each heating season. DO NOT place furniture or any other combustibl e household objects within 36 inches of the fireplace front.
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FV34 FEATURES - QUICK REFERENCE INFORMATION
EXTERNAL DIMENSIONS: 39-5/8” Wide X 36-1/2” High X 14-1/2” Deep MINIMUM FRAMING DIMENSIONS: 40-5/8”” WIDE x 36-3/4” HIGH X 14-5/8” DEEP
2
GLASS SIZE: NeoCeram Glass with non-reflective coating. Visibl e G lass measures 601 in
(29-1/2” W x 20-3/8” H).
MANTEL ALLOWANCE: 8” Deep Mantel at 12” A bove Top Convection Opening VENT SYSTEM ALLOWANCE: Top Vent Only. 4” exhaust and 6-5/8” combustion air intake coaxial vent pipe required.
18” Vertical Minimum with 6” max horizontal. 40 f eet Vertical Maximum. 25’ maximum horizontal run allowed with 5’ min­imum vertical starter section.
CONTROLS: IPI Electronic Ignition System with AC Primary Power and DC Backup Power. Accent light and Blower oper­ate on AC Power only. Thermostatic Remote Control Transmitter with Smart Thermostat M ode included.
BLOWER SYSTEM: 105 CFM High Efficiency Motor Blower System. 120VAC, 2Amps. Dedicated Hot Power only. No switches, Fan Speed Controls or Light Dimmers are allowed in same circuit.
Accent Light System: Accent Light System Included and can be turned on or off or dimmed using Remote Cont rol Transmitter.
BURNER SYSTEM: Dual 304 Stainless Steel Tubular burners. BURNER AIR SHUTTER SYSTEMS: Externally controllable Rear Burner air shutter and Internal rotary Front Burner air
shutter.
LOG SET: 9-piece, Premium Definition Log Set with Extreme glow and realism ember bed. REFRACTORY PANELS: Premium Detailed Red Clinker Fiber Brick Panels; Black, Copper, Moch a E namel Panel Op-
tions. NATURAL GAS INFORMATION: Factory equipped for Natural Gas. 5”WC Mini mum inl et pressure required. For NG ap-
plications, Front Burner Orifice Size is #49 and the R ear B urner Orifice Size is #44. LPG INFORMATION: LP conversion kit #HA-30-00507 is required. 12”WC Minimum inlet pressure required. For the FV34
LPG application, both front are rear burner orifi ces are to be drill size 3/64”. For higher altitude, adjustment to orifice size may be necessary.
INITIAL STARTUP ADVICE
PAINT CURING CYCLE RECOMM ENDATION: It is recommended that you run thi s Fireplace on maximum flame height
and Blowers OFF, for 1 cycle of 2 hours ON and 2 hours OFF, initially , to cure the paint and expel any burn off odors. Ex­pect small amounts of visible smoke and smell during curing cycle. Open all door and windows during init i al cur e cy cle.
BLOWER BREAK-IN PERIOD: The integrated blowers in thi s I nsert may exhibit some bearing noise and electrical st at i c noise during the first few hours of operation. This is normal during the break-in period. The burner flames must be on dur­ing these cycles.
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TABLE OF CONTENTS
LISTING LABEL INFORMATION .......................................................................................................... 2
SAFETY AND WARNING INFORMATION ........................................................................................... 5
FV34 FEATURES - QUICK REFERENCE INFORMATION .................................................................. 6
INITIAL STARTUP ADVICE .................................................................................................................. 6
TABLE OF CONTENTS ........................................................................................................................ 7
SPECIFIC REQUIREMENTS FOR THE COM MO N WEALTH OF MASSACHUSETTS ....................... 8
FV-34 FULL VIEW GAS FIREPLACE DIMENSIONS ........................................................................... 9
CONGRATULATIONS ........................................................................................................................ 11
BUILDING PERMIT AND INSTALLATION INSPECTI ON APPROVAL REQUIREMENTS ................. 11
GENERAL APPLIANCE SPECIFICATIONS ....................................................................................... 12
PLANNING THE INSTALLATION ....................................................................................................... 14
ROUGH FRAMING DIMENSIONS ..................................................................................................... 15
FRAMING DEPTH AND FINISHING GUIDES .................................................................................... 17
FINISHING MATERIALS INSTALLATION .......................................................................................... 18
HEARTH PROTECTION PAD REQUIREMENTS ............................................................................... 19
GENERAL INFORMATION ................................................................................................................. 20
GAS SUPPLY REQUIREMENTS ....................................................................................................... 21
GAS PRESSURE REQUIREMENTS .................................................................................................. 22
GENERAL INSTALLATION INSTRUCTIONS ..................................................................................... 23
GENERAL FLUE VENTING INSTRUCTIONS .................................................................................... 24
EXTERIOR VENT LOCATIONS AND RESTRICTIONS ..................................................................... 25
FLUE VENTING COMPONENTS IDENTIFICATION .......................................................................... 26
FV-34 MASTER FLUE VENTING REQUIREMENTS CHA RT ............................................................ 27
IMPORTANT VENTING CONFIGURATION NOTES .......................................................................... 28
APPROVED VENT SYSTEMS ........................................................................................................... 29
MINIMUM RISE (18”) WITH HORIZONTAL TERMINATION .............................................................. 30
VERTICAL RISE HORIZONTAL TERMINATION ............................................................................... 31
VERTICAL THROUGH-THE ROOF VENTING ................................................................................... 33
VERTICAL THROUGH-THE-ROOF VENTING USI NG FOUR 900 ELBOWS ..................................... 35
INSTALLATION CHECK OFF LIST .................................................................................................... 37
LIGHTING CHECK OFF LIST ............................................................................................................. 37
BLOWER SYSTEM INFORMATION ................................................................................................... 38
LOG SET INSTALLATION .................................................................................................................. 39
FLAME APPEARANCE ADJUSTMENT ............................................................................................. 50
TROUBLE SHOOTING THE FV-34 FIREPLACE & MAINTENANCE INFORMATION ....................... 51
MAINTENANCE .................................................................................................................................. 52
LP GAS PRESSURE REQUIREMENTS............................................................................................. 58
BEFORE YOU BEGIN ........................................................................................................................ 61
REMOTE TRANSMITTER OPERATING INSTRUCTIONS ................................................................ 62
TEMPERATURE INDICATOR (OF OR OC) ......................................................................................... 63
KEY LOCK FUNCTION....................................................................................................................... 63
LOW BATTERY POWER DETECTION .............................................................................................. 63
OPERATING DURING POWER OUTAGES ....................................................................................... 63
“FIRST TIME” PILOT LIGHTING INSTRUCTIONS ............................................................................. 64
FV-34 GAS IGNITION SYSTEM WIRING DIAGRAM ......................................................................... 67
MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM .................................. 69
MENDOTA EXTENDED PROTECTION AND LIMITED WARRANTY ................................................ 71
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Specific Requirements for the Common Wealth of Massachusetts
The information in this section applies to all installat i ons performed in the Common Wealth of Massachusetts only.
a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structu re
used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied:
1. If there is no carbon monoxide detector with an ala rm already installed in compliance with the most cur­rent edition of NFPA 720, NFPA 70 and the Massachusett s S tate Building code in the residential unit served by the side wall horizontally vented gas fueled equipment, a battery operated carbon monoxide detector with an alarm shall be installed in compli ance with the most current edition of NFPA 720. NFPA 70 and the Massachusetts State Building Code.
2. In addition to the above requirements, if there is not one already present, a carbon monoxide detector with an alarm and a battery backup shall be installed and located in accordance with the installation r e­quirements supplied with the detector on the floor lev el where the gas equipment is installed. The carbon monoxide detector with an alarm shall comply with 527 CMR, ANSI/UL 2034 S tandards or CSA 6.19 and the most current edition of NFPA 720. In the event t hat the requirements of this subdivision cannot be met at the time of the completion of the installation of the equipment, the installer shall have a period of thirty (30) days to comply with this requirement; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed in compliance with the most current edition of NFPA 720, NFPA 70 and the Massachusetts State Building Code. In the event that the side wall horizontally vented gas fueled equipm ent is installed in a crawl space or an attic, the carbon monoxide detector may be installed on the next adjac ent habitable floor level. Such detector may be a battery operated carbon monoxide detector wit h an alarm and shall be installed in compliance with the most current edition of NFPA 720, NFPA 70 and the M assachusetts State Building Code.
3. A metal or plastic identification plate shall be per m anently mounted to the exterior of the building at a mi n­imum height of eight (8) feet above grade directly i n l i ne with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment . The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW, KEEP CLEAR OF ALL OBSTRUCTIONS”
4. A final inspection by the state or local gas inspector of the side wall horizontally vented equipment shall not be performed until proof is provided that the state or local electrical inspector having jurisdiction h as granted a permit for installation of carbon monox ide detectors and alarms as required above.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2) (a) 1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipm ent Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally v ent ed gas fueled equipment installed in a room or structure sepa­rate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a vent i ng
system design or venting system components with t he equi pment, the instructions for installation of the equipment and the venting system shall include:
1. A complete parts list for the venting system design or venting system; and
2. Detailed instructions for the installation of the venting system design or the venting system comp onents.
(d) When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not
provide the parts for venting the flue gases, but identifies “special venting systems”, the following shall be sat­isfied:
1. The referenced “special venting system” instructions shall be included with the appliance o r equipment in-
stallation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that sys-
tem shall include a parts list and detailed installat i on instructions.
(e) A copy of all installation instructions for all Produ ct Approved side wall horizontally vented gas fueled equip-
ment, all venting instructions, all parts lists for venti ng instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
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FV-34 FULL VIEW GAS FIREPLACE DIMENSIONS
14 9/16
18 1/8
GAS INLET 3 19/32
12 9/16
7 15/16
5 11/32 AC INLET
32 1/2
38 31/32
39 9/16
23 1/16
1 5/8
36 19/32
14 9/16
28 3/8
29 27/32
8 7/32
LH FRAMING ATTACH BRACKETS
110VAC
INLET
GAS TRAIN
IGNITION SYSTEM
INSPECTION COVER
GAS SUPPLY
INLET (1/2" MNPT)
CONTROLS HARNESSES
EXIT
CONTROLS ACCESS
& INSPECTION PLATE
LH LIFT
HANDLE
4"X6" COAXIAL
STARTER COLLAR
SERIAL # AND LIGHTING INSTRUCTIONS PLATES
SYNC SWITCH
AND MAIN
ON/OFF SWITCH
RH FRAMING ATTACH BRACKETS
BLOWER INSPECTION COVER
REAR BURNER
AIR SHUTTER
CONTROL
EXHAUST DAMPER ADJUSTMENT
ACCENT LIGHT
HOUSING
HEAT TRANSFER DUCTS CONNECTION PORTS
4"X6" COAXIAL VENT STARTER COLLAR
29.500
20.375
VISIBLE GLASS AREA 29-1/2" X 20-3/8"
[601 sq. in.]
OVERALL APPLIANCE DIMENSIONS AND FEATURES
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TECHNICAL SPECIFICATIONS FOR FV-34
CAUTION
THESE INSTRUCTIONS ARE TO
NOTE: This installation must conform to local codes. In the absence
This appliance may be installed in an
MODEL FV34
High Fire - Adjustable to - Low Fire
BTUH. (MODEL FV-34) NAT. GAS 32,000 9,260 BTUH. (MODEL FV-34) LP GAS 32,000 12,707
NOTE: LPG CONVERSION KIT, HA-30-00501, MUST BE PURCHASED SEPARATELY TO CONVERT TO BURN LPG IN THIS FIREPLACE.
MAIN ORIFICE [0-2000ft (610 m)]: REAR BURNER: #44 NG [3/64” L.P.] – FRONT BURNER: #49 NG [3/64“ LP]
........................ [2000-4500ft (610-1370 m)]: REAR BURNER: #44 NG [#3/64” L.P.] – FRONT BURNER: #49 NG [#55 LP]
OVERALL EFFICIENCY: ..................... P.4 FE 77.4%
CO-AXIAL DIRECT VENT FLUE: .......... 4" INNER, 6-5/8" OUTER
TOTAL WEIGHT: ................................... 200 POUNDS
SAFETY: ................................................ AGA/CECERTIFIED IPI AUTO ELECTRONIC IGNITION SYSTEM
ACTIVATED WITH THERMOSTATIC REMOTE CONTROL.
APPLIANCE CERTIFICATION AND TESTING AGENCY
INTERTEK TESTING SERVICES, ICBO#AA647-4 Certified under ANSI Z21.88 (2014) CSA 2-33 (2014) “ Vented Gas Fireplace Heaters" not for use with solid fuel. Approved for bed­room installations and mobile homes. UL307B approved for "mobile homes, after first sale of home, not for recreational vehicles."
GLASS SAFETY BARRIER
A certified Glass Safety Barrier must be installed on this appliance during any use.
GAS REQUIREMENTS .......................... SUPPLY PRESSURE: GAS INLET: 1/2" N.P.T.
NAT. GAS: 7" W.C. (5" W.C. MIN., 11" W.C. MAX.) L.P. GAS: 11.0" W.C. (11" W.C. MIN., 13" W.C. MAX.)
ELECTRICAL REQUIREMENTS ........... 115 VOLT, LESS THAN 1.5 amps (for blower operation on ly)
APPROVED VENT SYSTEMS ............... DURAVENT, SELKIRK, AMERIVENT, SECURITY
MINIMUM CLEARANCES TO COM BUSTIBLE CONSTRUCTION
UNIT TO FLOOR 0in. (0mm) INNER GUIDE EDGE TO ADJACENT SIDEWALL 12in. (30.5 cm) UNIT TO ENCLOSURE SIDEWALL 1/2in. (13mm) VENT PIPE TOP TO COMBUSTIBLES 2in. (51mm) UNIT TO ENCLOSURE BACK WALL 1/2in. (13mm) VENT PIPE SIDES TO COMBUSTIBLES 1in. (25mm) UNIT BOTTOM TO ENCLOSURE CEILING 43 in. (110 cm) VENT PIPE BOTTOM TO COMBUSTIBLES 1in. (25mm) UNIT BOTTOM TO ROOM CEILING 72 in. (182.9 cm) 8” MANTLE ABOVE DISCHARGE AIR OPENING 12 in. (30.5 cm)
MINIMUM COMBUSTIBLE ROUGH FRAMING DIMENSIONS (allow extra clearance for vent system)
WIDTH = 40-5/8” (103.2 cm) HEIGHT = 36-3/4” (94 cm) DEPTH = 14-5/8” (37 cm)
THIS FIREPLACE INCLUDES A SEALED COMBUSTION SYSTEM, 9-PIECE PREMIUM CERAMIC FIBER LOG SET & COALS, FIREBRICK OR ENAMELED LINER LINED FIREBOX, NEO-CERAM GLASS, ELECTRONIC IGNITION SYSTEM, 110 CFM CONVECTION AIR BLOWER, AGA CERTIFIED SAFETY SYSTEM, ACCENT LIGHT and THERMOSTATIC REMOTE CONTROL.
OPTIONS: ANDOVER, PRARIE, BENTLEY, HOMESTEAD,WILLOW AND PIONEER DOOR KITS IN VARIOUS COLORS, DUCHESS STAINED GLASS FRONT and other accessories.
REMAIN WITH THE HOMEOWNER.
of local codes, you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the Natural Gas and
Propane Installation Code, CSA B149 Installation Codes in Cana­da.
aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the
WARNING: Do not operate t his appliance with the glass removed, cracked or broken. A licensed or qualified person should do re­placement of glass.
rating plate.
HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at al t i tudes higher than 7500, understand the need for gas input Deration. Contact Mendota Technical Service for support.
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CONGRATULATIONS
You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace. This elegant, highly efficient Fireplace will be a constant source of comfort and fascination. It will be t he focal point of
beauty and interest in your home. The Mendota Gas Fireplace is a true heating applian ce i ncorporating the traditional aesthetics of fireplace fire viewing with
the controllability and fuel efficiency of a home gas fur nace. Of particular interest is the low fuel consumption and brilliant fire viewing afforded by the realistic HearthGlo wood f i re-like combustion system.
Carefully read the following instructions prior to a ct ual installation. Proper Mendota Gas Fireplace instal lation and opera­tion will give you years of safe, trouble free comfort a nd enj oyment. If you have any questions regarding installation or operation of your Mendota Fireplace please conta ct your local dealer.
...CAUTION...
Due to high temperatures, the Fireplace should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Young children should be carefully superv i sed when they are in the same room as the Mendota Gas Fi replace.
Clothing or other flammable material should not be placed on or near the Fireplace. Any safety screen or guard removed for servicing an appli ance must be replaced prior to operating this ap pl i ance. The Mendota Gas Fireplace is a powerful and efficient heating unit. It has been designed as a major source of supple-
mental heat. As with any mechanical appliance there can be component shut downs. It is advisable to have an alternate heat supply.
Installation, repair and any adjustments to logs or burner must be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, carbon build-up, etc. It is imperative that control com­partments, burners and circulating air passageways of the appliance be kept clean. The burner and pilot flames and logs should be visually checked periodically.
DO NOT use this appliance if any part has been under water or exposed to moisture corrosion. Immediately call a quali­fied service technician to inspect the Fireplace and replace any part of the control system and any gas control, which has been under water. DO NOT use this fireplace if the burner does not proved service person if there is any delay in burner light off.
It is Johnson Gas Appliance Company's policy that no responsibility is assumed by the Company or by any of its employ­ees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, ei­ther directly or indirectly, of any improper operation, installation or servicing procedures.
Building Permit and Installation Inspection Approval Requirements
All installations of Mendota Fireplaces and Inserts must comply with all the requirements stated in this Installation and Operating Instructions Manual. The Dealer and/or installer must also obtain all required Building Permits and Inspection Approval from the local building inspection department or the local body having jurisdiction. In order to validate warranty coverage, Mendota may require facsimile copies of the Building Permit and Inspection Approval forms. Failure to provide adequate proof that the installation conforms to all local requirements and the requirements stated in the Installation and Operating Instructions Manual will void all applicable warranty.
light immediately. Turn unit off and call Mendota ap-
INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH HOMEOWNER.
HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at al t i tudes higher than 7500, understand
the need for gas input Deration. Contact Mendota Technical Service for support.
85-03-00954 11 | Page
Page 12
14-
5
8
"
ROUGH FRAMING
DEPTH
40-
5
8
"
ROUGH FRAMING
WIDTH
16"
MINIMUM
TO SIDE
WALL
135°
ANY PROTRUSIONS IN HATCHED AREA ARE EXEMPTED AND ALLOWED.
16"
36
3
4
"
ROUGH FRAMING
HEIGHT
39
1
2
STICK FRAMING WIDTH
40-
5
8
" SOLID WALL FRAMING WIDTH
2X4 STUDS
HATCHED AREAS ARE NON-COMBUSTIBLE ZONES. RECOMMENDED MICORE-SB 1/2" AS BASE MATERIAL.
72" MINIMUM
UNIT BASE TO CEILING
36
3
4
UNIT BASE TO 8" DEEP MANTEL
24
3
4
8
49
7
8
" UNIT BASE TO VENT CENTER LINE
9
5
8
" UNIT FACE TO VENT CENTERLINE
18" MINIMUM TO SOFFIT. 24" TO VINYL SOFFITS.
18"
HEARTH PAD
1
1
2
" THICK
MAXIMUM
R-1 MINIMUM RATING REQUIRED. USE OF 1/2" THICK MICORE-SB AS BASE LAYER RECOMMENDED
MINIMUM REQUIRED DIMENSIONS
Column 1 Column 2
ROUGH FRAMING WIDTH
39-1/2" STICK FRAMING or 40-5/8"
SOLID WALL FRAMING
ROUGH FRAMING HEIGHT
36-3/4"
ROUGH FRAMING DEPTH
14-5/8"
MINIMUM FINISHING MATERIALS TOTAL THICKNESS
1"
UNIT BASE TO ROOM CEILING MINIMUM DISTANCE 72"
MINIMUM DISTANCE TO 8" MANTEL ABOVE UNIT BASE
36-3/4"
18" MIN.
NOTE: For every 1" this fireplace is raised off the floor, the non-combustible hearth protection pad may be reduced by 2". If this fireplace is raised off the floor more than 6", No hearth protection pad is required.
CAUTION: The distance from floor level to the centerline of the vent
cap is given based on Simpson Duravent GS components. If using vent components of other brands do not assume that the
measurement given here is applicable. Verify the distance to
centerline of vencap by measuring the components you will be using.
16
7
16
"
16
7
16
"
32.9475
46
5 8
"
65
7 8
"
40-5/8"
MIN
23
1 4
"
18
5
16
FV34 DIRECT VENT GAS FIREPLACE
GENERAL APPLIANCE SPECIFICATIONS
HIGH ALTITUDE INSTALLATI ON INFORMATION: Prior to installing at alt i t udes higher than 7500, understand the need
for gas input Deration. Contact Mendota Technical Serv i ce f or support.
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Page 13
MANTEL CLEARANCES
1/2" CLEARANCE
FROM BACK
1/2" CLEARANCE
FROM SIDES
0" CLEARANCE FROM
TOP STANDOFFS
12" 12"
8"
37 23/32"
36-3/4"
NON-COMBUSTIBLE ZONE
RECOMMEND USE OF MICORE 300
1 2
"
THICK BASE MATERIAL IN THIS ZONE
NON-COMBUSTIBLE ZONE
NON-COMBUSTIBLE ZONE
Mantel Clearances for this fireplace may be measured from the top of the convection air opening or the floor level of this fireplace. The location that is referenced normally to measure mantel clearances is the Top of the Convection Air Opening. For ease, however, measure up from the floor level of this fireplace. The chart and diagram, in this page, provide all t he ref er­ence dimensional information necessary i n determining the distance a combustible mantel m ay protrude out from the face surface of this fireplace. The Chart, at right, sho ws t he Distance from Fireplace Face the combustible mantel may pro­trude outward at a Distance up From Floor Level of this Fireplace. If you prefer to take measurements from the Top of the Conv ection Air Opening, note that the Top of the convecti on air opening is 24-3/4” inches
up from the floor level of this fireplace.
WARNING: Make proper use of this chart. Use a 3:2 Rise to Run ratio to calculate the required distanc e up based on your mantel depth. Do not compromise the specifications contained in this chart. Failure to adhere to proper clearances required t o combustibles may cause spontaneous combustion of t he mant el and may result in a fire causing property damage, personal injury or loss of life.
Mantel Clearances
85-03-00954 13 | Page
Clearances to Combustibles
Page 14
Planning Installation
WARNING
40-5/8" MIN.
ROUGH FRAMING
WIDTH
16
7
16
"
14
5 8
"
MIN
14
5 8
"
MIN
16
7
16
"
32.9475
46
5 8
"
65
7
8
"
40-5/8"
MIN
40-5/8" MIN
ROUGH
FRAMING
WIDTH
23
1 4
"
18
5
16
PLANNING THE INSTALLATION
When planning on appliance installation, it i s nece ssary to determine the following information before in st all ing:
Where the appliance is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical Wiring.
Framing and finishing details.
Hearth Protection Pad Requirements.
Whether accessories such as a ceiling fan are desired.
Selecting Appliance Location
When selecting a location for your appliance, i t is im port ant to consider the required clearances to walls. Clearances to Combustibles
85-03-00954 14 | Page
Install appliance on hard metal or wood surfaces ext ending full width and depth of this fireplace.
FIRE RISK- ODOR RISK
An R-1 Rated Hearth Protection Pad [1-1/2” Thick Max im um ] is required unless this fireplace is elevated at least 6” above floor level of the room. For every 1” thi s f i replace is elevated, you may reduce the hearth pad depth by 2”. If this fireplace is elevated 6” or higher no hearth protection pad is required.
Do NOT install this fireplace directly on carpeting, vinyl or any combustible material other than wood. Con- struct chase to all clearance specifications in manual.
Locate and install appliance to all clearance specifications in manual.
Page 15
ROUGH FRAMING DIMENSIONS
Minimum Rough Framing Dimensions
DESCRIPTION
DIMENSION (INCHES)
A
Width
40-5/8””
B
Height
37”
14-5/8” (adjust/reduce based on finishing
material thickness desired)
D
Vent opening height
10”
E
Vent opening width
9”
49-7/8"
FLOOR
TO
WALL
THIMBLE
CENTER
Rough Framing Dimensions
The Rough Framing Dimensions must be maintained to allow this fireplace to slide into the framing cavity.
SPECIAL FRAMING NOTE: On the left side of this unit, a metal box containing the igni­tion system protrudes outward ½” and an electrical cable clamp protrudes outward 1­1/4”.
If the fireplace is to be recessed in a cavity deeper t han 14-5/8”, all framing and finishing materials protruding past the front face of this fireplace must be of the NON-COMBUSTIBLE variety.
Constructing the Appliance Chase
A chase is a vertical box-like structure built t o enclose this fireplace and its vent system. Vertical vent s t hat run on the outside of a building may be, but are not required to be, inst al l ed i nside a chase.
Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be adhered to.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting probl em s. T he chase should not break the outside building envelope in any manner.
Wall, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air i nfiltration may be an issue, the inside surfaces of the chase may be sheet rocked and taped for maximum air tightness.
C Depth
To further prevent drafts, the fire stops should be caulked with high temperature caulk to seal the gaps. Gas line holes and other openings should be caulked with high tem p caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath this fireplace to prevent conducting cold up into the room.
FINALIZED Framing Dimensions
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Page 16
BACKUP DC POWER INLET
ATTACH DECAL TO COVER PLATE.
PORT INSTALLATION
Under normal conditions when AC power is available, this appliance is designed to operate on 110 VAC power. During power outages, it is designed to operate using 6 V DC backup power. This appliance is supplied with a DC power inlet harness, a single gang outlet box and two single cover plates. In addition, a 4 X AA size battery pack and a connector harness is also supplied.
INSTALLATION: It is important that you install the supplied harness, outlet box and cover plate on the left side of this appliance. The DC Power Inlet harness is 6 feet long, allowing installation of the single gang box up to 5 feet to the left of this appliance. Install the single gang box at a maximum height of 18” to the center of the box or match the mounting height of this single gang box with the height of other AC outlets that are installed in the same room as this appliance. WARNING: DO NOT STAPLE the 6’ DC Power Inlet Harness to the wall studs.
COVER PLATES: Two cover plates are supplied and are White and Beige in color. If the home décor requires a different color other than the two supplied colors, obtain one from a local hardware store. Make certain that the cover you obtain is exactly the same dimensions as the ones sup­plied with this fireplace.
DECAL INSTALLATION: A notification decal (label) is supplied with this fireplace that aids in identifying the DC Power Inlet. Attach this label to cover plate once installation is complete and verified.
INSTRUCT HOMEOWNER: Demonstrate to the homeowner how to attach the backup DC power pack during power outages. Instruct homeowner to retain the DC battery pack and the connecting harness in a safe and secure place for use during power outages.
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Page 17
FRAMING DEPTH and FINISHING GUIDES
The nominal framing depth for this fireplace is 14-5/8 inches. This is a fixed depth required for all installations, except a corner installation and for installations that use s ol id Granite or Marble slabs or thick natural stone materi als as fascia ma­terials. For corner installations, see General Appliance Specifications and Planning the Installation Sections.
For installing solid Granite or Marble slabs as fas cia material, reduce the framing depth by ½” then i nstal l ½” thick drywall on the framing studs so that the drywall is flush with t he front face of this fireplace. Install the Granite or M arble slab so that it adheres to the face of the fireplace and the drywall.
Finishing Guide
Only one set of Finishing Guides are supplied with this f i replace. Guides protrude out 1” from the face of this fireplace. Guides are factory secured using rivets and may be removed by drilli ng through the rivets using 1/8” drill bits if not needed or may be permanently left in place.
NOTE: All Decorative options available for this appliance shall employ the “factory-mounted guides” for locating the inner edges of the Finishing material adjacent to the conv ection air gaps. All decorative options ava i l abl e for this fireplace either fit inside the “factory mounted guides” or fit on top of the surface of the final finishing material selected.
MAXIMUM THICKNESS OF FINISHING MATERIAL ALLOWED:
A maximum 3” thickness of material is allowed to be pl aced on top of the flat face of this fireplace and still allow all deco­rative Fronts options to mount and function properly. If the total thickness of finishing materials on top of the flat face of this appliance is to exceed 3”, reduce the framing depth accordingly or contact Mendota Technical Service for support.
RECOMMENDED BACKING MATE RIAL OVER NON-COMBUSTIBLE ZONES: Mendota recommends the use of ½” thick Micore Mineral Fiber Board SB (stove board) in the non-combustible zone s as base material when you want a smooth painted fini sh around this fireplace. For applications where you want a smooth paint ed pl aster finish over the Micore Mineral Fiberboard SB, cut to size and secure metal lath screen to the top surface of the Micore board using 1” long screws which penetrate the screen, M icore board and the combustible rough framing for this ap pl i ance and under the Micore Board.
For applications where you want to attach ti les or stone slabs to the Micore Mineral Fiberboard SB, cut to size and secure metal lath screen to the top surface of the Micore board using 1” long screws which penetrate the screen, Micore board and the combustible floor structure under the Mico re Board.
Proceed by applying ThinSet mortar (with no polymeric additives) which will not off gas at high temperatures and place tiles or stone slab on the ThinSet surface.
Micore-SB Boards (1/2” thick) are available for order on O nli ne stores in 48” X 24” size.
For Hearthpad applications where you want to attach tiles or stone slabs to the Micore Mineral Fiberboard SB, cut to size and secure met al l ath screen to the top surface of the Micore board using 1” long s crews which penetrate the screen, Micore board and the combustible floor structure under the Micore Board.
85-03-00954 17 | Page
Page 18
2 5/8
2 5/8
36 19/32
24 11/16
FACE OF FV-34
1" FINISHING
GUIDE
1" Guide
FINISHING MATERIALS INSTALL ATI ON
NON COMBUSTIBLE ZONE
[ALL HATCHED AREAS]
All finishing materials that surround this fireplace’s rectangle profile must extend out from the face surface of t hi s f i replace 1 inch minimum for most decorative Fronts to fit properly. A maximum finishing material thicknes s of 3” is allowed. FINISHING GUIDES This appliance arrives with the finishing guides factory i nstalled. For all Decorative Fronts available for this appliance, use the guide that is factory installed in this appliance. You may choose to remove the factory installed guides if you are using decorative metallic tile edging or polished stone finishing materials. However, never encroach fin­ishing material or finishing backer material into t he convection air gap around the glass frame edges of t hi s appliance. Do­ing so will prevent cooling air flow which may overheat internal components and also compromise clearances to combustible materials installed around this appliance.
Tiles and Faux Rock
If installing Tiles or Faux Rock, first install a ½” thick (minimum) (Micore SB board) over the face of the fireplace and fram­ing members. Follow by applying ThinSet mortar (n o polymer additives) using ¼” square notched trowel on the cement board surface. Finally, install tile to reach a fini sh material depth of 1 inch.
Marble and Granite Slabs
If installing Marble or Granite slabs as fascia materials, specify that the inner edges that will be adjacent to the Glass Door are polished. Rough Framing should be created at 14-1/8” depth with the front surface of this fireplace protrud­ing out ½” from the framing surface. In­stall 1/2'” thick drywall on framing members so that its outer surface is flush with the front face of this fireplace. At­tach Marble or Granite slabs to face of unit and to drywall surface using adhe­sive that does not off gas when hot. Mendota recommends using High Tem­perature RTV Silicone 1/8” round beads in serpentine lines over the metal face of the unit to adhere the marble or Granite
slabs. Never use large pools of RTV silicone. Only 1/8” round beads in spline shapes are permitted. Allow at least 24 hours or longer per manufacturer’s recommendations for the RTV Silicone to cure be­fore operating this appliance. Failure to allow ade­quate cure time can result in the RTV silicone oozing out of joints or the RTV can off-gas pungent odors.
In the area defined as “NONCOMBUSTIBLE ZONE” [FIGURE 7], only NONCOMBUSTIBLE MATERIALS ARE ALLOWED. Mendota Recom­mends the use of Micore SB ½” board as base ma­terial in the non-combustible zones. DO NOT use Durock When this fireplace is installed in a framed cavity that is 14-5/8” deep, the facing material finishing guide will protrude out into the room 1 inch. Build finishing materials to 1 inch thickness and use the built-in guides for edge alignment of fascia material. Consult section “FRAMING DEPTH and FINISHING GUIDES”.
WARNING: The cross hatched areas labeled as “NONCOMBUSTIBLE ZONE” must be covered with noncombustible finishing ma­terials that is 1-inch thick, minimum. DO NOT ALLOW COMBUSTIBLE FACING MATERIALS TO ENCROACH IN THIS AREA! Conforming combustible mantels may be installed on top of the non-combustible facing in the top noncombustible zone.
MENDOTA recommends the use of Micore-SB ½” Mineral Fiber Boards as base backing material in the non-combustible zones.
85-03-00954 18 | Page
Page 19
18" min. Non-combustible Hearth
protection required [SEE HEARTH
PROTECTION PAD R-RATING, PAGE 12]
1
1 2
" MAX. THICK HEARTH PAD
(MIN R-1 RATING) IS REQUIRED!
NOTE: For every 1" this fireplace is raised off the floor,
the non-combustible hearth protection pad may be reduced by 2". If this fireplace is raised off the floor more than 6",
No hearth protection pad is required.
FRONT
FIGURE 8
HEARTH PROTECTION PAD REQUIREMENTS
ThinSet surface.
Hearth Protection R Rating: MINIMUM R-1 IS REQUIRED. A ½” THICK (MINIMUM) MINERAL Micore SB Board is rated at R 1.42. Any non-combustible tile or stone material on top of the Micore SB board exceeds the required R-1 rating. Mendota recommends the use of Micore SB as the base mat erial under any hearth pad. You may use alter native materi­als that provide R-1 rating.
All hearth pads must be non-combustible (metal, brick, stone, or mineral fiberboard). Do not use any combustible material to pro-
tect the floor in front of this fireplace. For the FV-34, the hearth protection pad must be rated at R-1 minimum AND it must ex­tend 18 inches in front of the fireplace face if the FV-34 fireplace is installed at floor l evel.
To achieve this required R-rating if using Micore SB, employ ½” thick Micore Mineral Fiber Board SB as the base sub­strate on top of the combustible floor construction or combustible raised hearth structure before you place additional finish­ing materials or natural stone products to achieve an R-1.42 rating. Micore-SB Boards (1/2” thick) are available at local hardware stores in 48” X 24” size. Most hardware stores require online ordering of the Micore SB board. For applications where you want to attach ti les or stone slabs to the Micore Mineral Fiberboard SB, cut to size and secure metal lath screen to the top surface of the Micore board using 1” long screws which penet rate the screen, Micore board and the combustible fl oor structure under the Micore Board.
Proceed by applying ThinSet mortar (with no polymeric additives) which will not off gas at high temperatures and place tiles o r stone slab on the
Hearth Pad Guide- [Usage and Removal]
This fireplace is shipped with a Hearth Pad Guide Installed. The purpose of the Hearth Pad Guide is t o li m i t t he height of the Hearth Pad during installations and to provide a guiding edge for the finishing material thickness conformity. DO NOT build a Hearth pad that is more than 1-1/2” thick. Doing so will not allow installation of decorative fronts on this fireplace. Do not remove any finishing guides installed on thi s appli ance unless you are replacing them with metallic tile edging or are installing polished stone facing such as marble or granite. This fireplace may be installed in an elevated po sit i on by created an elevated deck and an appropriate f ramed enclosure. NOTE: This fireplace may be elevated but MUST allow a minimum of 72” distance between this fireplace’s floor level and the ceiling of the room.
85-03-00954 19 | Page
Page 20
GENERAL INFORMATION
Your Mendota Gas Fireplace has a state-of-the-art co-axial direct vent, sealed combustion system. This advanced and highly efficient system brings in outside air for combustion, has a separate exhaust vent and efficiently heats and re-circulates room air. The Mendota system maintains high air quality, maximizes efficiency and assures proper operation in today's "air-tight" homes.
SAFETY AND STRUCTURAL CO NCERNS:
The FV34 Fireplace must be installed and serviced by a Mendota approved serviceperson. Any adjustments to burner, pilot, logs or coal bed must attempting to relight pilot.
be made by a Mendota approved service person. If pilot goes out, always wait five (5) minutes before
VENTING REQUIREMENTS:
This Mendota Fireplace can be vented using many available LISTED DIRECT VENT coaxial pipe (4”X 6-5/8”) off the top. Ap-
proved brands of vent components include DuraVent, Amerivent, ICC, Selkirk and Security vent pipes and venting com­ponents.
exterior of home. Be sure all vent pipe sections are fully twist-locked and leak-proof. Be sure 1000º Silicate Stove Sealant is used on the inner pipe joints of all Simpson DuraVent pipe components and all adjustable pipe sections.
The Mendota Direct Vent Fireplace may be placed within 16 inches of adjacent sidewalls. The fireplace may be placed directly on concrete or wood flooring. If the appliance is to be installed on carpeting, vinyl or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance. An 8” combustible mantel may be installed at a minimum of 12" above the top of the heat outlet (36-1/16”) up from the floor level of this fireplace) and no more than 8" out from wall at that height. Non-combustible (marble, brick, stone, etc.) mantels can be installed at any desired height above the top convection air opening. Combustible Mantels of any depth with a sheet metal protector plate in its under-side may only be installed outside
Never block off convection air openings or paths. Always use Mendota decorative fronts and Mendota approved vent systems and vent caps.
A non-combustible hearth protector with a total insulation rating of R-1 is required when installing this fireplace directly on the floor and must extend a minimum of 18" in front of the fireplace. For every 1 inch the fireplace is raised off the floor, the depth of the hearth protector may be reduced by 2 inches. If fireplace is raised off the floor 6" or more, no hearth protector is required.
Closely follow venting locations, directions and requirements. Observe the restrictions relating to vent position on
the “NON-COMBUSTILBE ZONE” above the top convection air opening.
HEATING PERFORMANCE:
With its high heat output this Mendota Fireplace will heat a large area of your home if located properly to maximize heat/ air cir­culation. Air movement options for maximizing heat circulation that can be considered are the continuous operation of central heating furnace blowers or ceiling fans. The most efficient method for overall heat distribution within a single room is a ceiling fan. The heat output of the Fireplace can be reduced to a low 7,000 BTUH by turning off the Rear Burner and reducing flame height using the remote control. Blower can be turned down or turned off to reduce heat distribution.
AESTHETIC CONSIDERATIONS:
Burning or static fireplaces are a major aesthetic focus in any room. Locate your gas fireplace as you would a television set. The Mendota Hearth Gas Fireplace will be a continuing source of comfort and fascination. Corner installations will afford you the greatest potential for viewing in many rooms. We suggest installing this Mendota Fireplace a minimum of 12 inches above the floor by utilizing an elevated hearth. This fireplace may be installed in an elevated position as long as 72 in. minimum dis­tance is provided between the floor level of this fireplace and the room’s ceiling surface.
ELECTRICAL REQUIREMENTS:
Electronic Ignition System, Dual Blowers and an Accent Light system are included in this Mendota Direct Vent Fireplace. These devices require constant electrical power except during power outages. A 115-volt electrical service must be supplied at the fireplace location at the time of installation, on the left side of this fireplace. It must be electrically grounded in accordance with local codes, or in their absence, with the current edition of the National Electric Code ANSI/NFPA 70. Use of a wall switch con­trol in the power supplied to this fireplace is NOT allowed.
Thermostatic function is included in the Remote Control Transmitter. Therefore, no Thermostat wire is required.
MANUAL GAS SHUTOFF VALVE INSTALLATION REQUIREMENT
Obtain a Manual Gas Shutoff Valve approved per local gas plumbing codes and install per local gas plumbing codes in the specified location. Manual Shutoff Valv e i s not supplied with this product.
85-03-00954 20 | Page
Page 21
GAS SUPPLY REQUIREMENTS
Gas Supply and Electrical
WARNING: Never use any type of pipe t hread sealants or compounds on the seats of flare or compres sion connections.
8 21/32
7 13/16
6 3/4
12 9/16
GAS LINE INLET
1/2" FNPT REQ'D
110VAC INLET
14-2 CABLE REQ'D
FRONT
Correct gas pressure and proper gas supply line sizing is imperative to the successful performance of your Mendota gas fireplace. Be sure the gas supplier or plumber carefully checks for correct gas pressure and gas line sizing when in­stalling the fireplace.
It is critical to carefully check for gas leaks when hooking up the fireplace -- check with soap & water solution.
Be sure to install "approved" flex gas line with bra ss -to-brass fittings to prevent gas leaks at connections.
Gas supply piping must include a drip leg to eliminate the possibility of contaminants entering the gas t rain.
Adhere strictly to local and national codes for entire instal-
lation.
Correct gas pressure and proper gas supply li ne sizing is required.
GAS SUPPLY LINE SIZING
Supply Inlets Locations
This Mendota Gas Fireplace comes equipped with a 1/2" N.P.T. Female inlet. Gas supply piping must enter the Fireplace cabinet on the left side.
An approved manual shut-off ball valve, as required by local codes must be installed at an accessible location. The appli­ance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressur e testing of that system at test pressures in excess
of ½ PSIG (3.5
kPa). The appliance must be isolated from the gas supply piping
system by closing its manual shut-off ball valve during any pressure testing of the gas supply piping system at test pres­sures equal to or less than
1/2 PSIG (3.5 kPa).
A proper gas line diameter must be selected to run from the supply regulator to the Fireplace. Refer to the following table for proper gas pipe diameters. Strictly adhere to the correct pipe sizes.
PIPE LENGTH
(FEET)
NAT. L.P. NAT. L.P.
0-10 1/2" (1.3 cm) 3/8" (1.0 cm) 1/2" (1.3 cm) 3/8" (1.0 cm)
10-40 1/2" (1.3 cm) 1/2" (1.3 cm) 5/8" (1.6 cm) 1/2" (1.3 cm)
40-100 1/2" (1.3 cm) 1/2" (1.3 cm) 3/4" (2.0 cm) 1/2" (1.3 cm) 100-150 3/4" (2.0 cm) 1/2" (1.3 cm) 7/8" (2.3 cm) 5/8" (1.6 cm) 150-200 3/4" (2.0 cm) 1/2" (1.3 cm) 7/8" (2.3 cm) 3/4" (2.0 cm)
NOTE: Some areas allow coated stainless steel (CSST), copper tubing or galva nized pipe - check with local ap-
SCHEDULE 40 PIPE
INSIDE DIA.
proval agencies and codes. NEVER
TUBING, TYPE L
OUTSIDE DIA.
use plastic pipe.
GAS PRESSURE CHECKING REQUIREMENTS
Inlet and manifold gas pressure checking taps are loc ated on gas valve. Perform inlet and outlet pressure t ests before completing the facing installation. Remove valve access cover box on left side of fireplace to access the gas valve and all control components.
A qualified installer shall take pressure measurements at these ports to verify and set the correct inlet gas pre ss ures dur­ing initial installation. Outlet gas pressures are factory-set and cannot be fi el d adjusted.
NOTE: Check for gas leaks with soap and water solution on all factory joints and field installed joints during first firing of
this appliance.
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Page 22
GAS PRESSURE REQUIREMENTS
Gas Valve Pressure
One of the main causes of operating problems with gas appliances can be improper gas pressure! Problems such as changes in flame color or configuration, gas pilot or burner outages, intermittent operat i on, changes in
heat output, excessive burner noise, etc. are nearly always the result of changes in gas pressure or improper gas pres­sure at the time of the installation. The most import ant item to check during initial installation and the first t hi ng to check when problems occur are the input and output gas pressures!
Gas is normally supplied to a residence at 1/2 PSI (13" - 15" W.C.) (3 K PA). A pressure regulator is then placed outside the residence, near the gas meter, which drops this p ressure to 7" W.C. (1.8 KPA) (Nat. Gas). This "inches to inches" regulator is of adequate capacity to service the gas ap pli ances (such as dryer, furnace, etc.). If this regulator's capacity is not sufficient to add the Gas Fireplace, an additional "inches to inches" regulator must be installed f or the Fireplace. EXCEPTION: Some codes allow 2-PSI (1.4KPA) supplies to enter the residence, in which case "pounds to i nches" regula­tors are used.
The following table provides information on correct gas pressure requirements. Be sure your gas supplier or plumber carefully follows this table.
GAS PRESSURE REQUIREMENTS
DESIRED
INLET
PRESSURE
NATURAL GAS 7.0" W.C.
(1.75 kPa)
L.P. GAS 11.0" W.C.
(2.75 kPa)
MINIMUM
INLET
PRESSURE
5.0" W.C.
(1.12 kPa)
11" W.C.
(2.75 kPa)
MAXIMUM
INLET
PRESSURE
11" W.C.
(2.61 kPa)
13.0" W.C. (3.24 kPa)
MANIFOLD
OUTLET
PRESSURE
3.5" W.C.
(0.87 kPa)
10.0" W.C. (2.5 kPa)
AIR SHUTTER
POSITION*
0 - 1/8 " OPEN
(3 mm)
1/4" OPEN MIN.
(5 mm)
NOTE: For altitudes above 2.000 feet some variations in air shutter settings may be required.
Manifold pressure must be taken at the “OUTPUT PRESSUR E" tap and inlet pressure at the "INLET PRESSURE" tap with the burner operating by a qualified installer. Perform pressure tests prior to installing fascia material around this fireplace.
Test Ports
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Page 23
GENERAL INSTALLATION INSTRUCTIONS
8 21/32
7 13/16
6 3/4
12 9/16
GAS LINE INLET
1/2" FNPT REQ'D
110VAC INLET
14-2 CABLE REQ'D
FRONT
CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The M endota Fireplace must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local codes , the installation must conform to the most current edition of the National Fuel Gas Code ANSI Z223.1, also known as NFPA 54. NOTE: The Mendota FV-34 Fireplace is approved for mobile home and bedroom installations.
CAUTION: The Mendota FV-34 Fireplace may be installed in a manufactured (mobile) home after t he first sale of the home. Manu­factured home (mobile home) installation must conform with the Manufactured Home Construction and Safet y Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A, or CSA Z240.4-Gas Equipped Mobile Hous ing. Consult your local building offic ial. Note: For mobile home installations unit must be bolted to the floor and properly grounded.
The FV-34 Fireplace must be installed by a qualified service person.
HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes greater than 7500, please contact the
Mendota technical service department for specific venting requirements and venting restrictions.
1. After selection of the desired fireplace locat i on, prepare the rough opening using framing dimensions on page 10.
Be sure to also prepare opening to allow for co-axial vent).
2. Check to make certain all venting requirements and l ocations are being followed.
3. This Fireplace is designed for installation into rough framing. NOTE: FRAMING MATERIAL ABOVE FIREPLACE MAINTAIN CORRECT CLEARANCE TO FIREPLACE AND VENT PIPES.
MUST
WARNING: One-inch clearance to sid es & below and 2 inches clearance on top of horizontal vent sections and elbows are required.
4. NOTE: A removable panel in the enclosure for future visual inspection of flue connection is recommended.
5. Have an electrician install a 115-Volt supply to the junction box on lower left side of the fireplace cabinet. Connect
wires using wire nuts. Make sure the grounding wires are properly connected and that the installation conforms to all local and national wiring codes.
6. Have gas supplier or qualified plumber install ga s su pply line to fireplace and connect to the ½” female connector.
Be sure gas and plumbing instructions (see Page 21 and 22) and all local and national codes are carefully followed.
IMPORTANT: Any safety screen, guard, gl ass, grill etc. removed for servicing this fireplace must be repl aced prior to operating this fireplace.
BLOWER OPERATION
The blower output can be regulated with the remot e (included). NOTE: There will be a time delay in blower operation during "heat-up" (5 min.) and extended blower operation during "cool­down" of unit (12-1/2 min.).
OPERATION DURING POWER OUTAGES
The fireplace is designed to operate during power outages on back-up batteries. The blower and Accent Light will not operate during the power outage.
Junction Box
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Page 24
GENERAL FLUE VENTING INSTRUCTIONS
HEAT SHIELD #AA-11-00458
The Mendota Fireplace must be vented using the Mendota approved vent system components. Approved brands of vent components include DuraVent, Amerivent, ICC, Selkirk and Security vent pipes and venting components. All warranties will be voided and serious fire, health or other safety haza rds may result from any of the following actions: Inst all ation by unauthorized personnel; installation of any dam aged component; unauthorized modification of v ent sy stem ; installation of any components not approved by Mendota; failure t o m eet all clearance requirements; failure to prope rl y twist-lock and positively seal all components. Consult local buil ding codes before beginning the installation.
WARNING
Always maintain required clearances (air spaces) to combustibles to prevent a fire hazard. Do not fill ai r spaces wit h insu­lation. Check installation instructions for minimum clearance requirements between the outer walls of the vent pipe and nearby combustible surfaces. Be sure to check t he vent termination clearance requirements from decks, windows, soffit, gas regulators, air supply inlets, and public walkways, as specified in these installation instructions and local building codes.
SAFETY PRECAUTIONS FOR THE INSTALLER: 1) Wear gloves and safety glasses for protection; 2) Exercise extreme caution when using ladders or on rooftops; and 3) be aware of electrical wiring locations in wal l s and ceilings.
This gas appliance and vent system must be vented directly to the outside of the building, and never at tached to a chim­ney serving another solid fuel or gas burning appli ance. Each direct vent gas appliance must have its ow n separate vent system. Common vent systems are prohibited.
To assure proper venting performance of this high-performance Mendota Direct Vent Fireplace, it i s c ritical that all brands of vent pipe sections are sealed tightly and leak-proof. This means that all pipe sections must be caref ul l y rotated into the fully "twist-locked" position.
We strongly recommend that fixed length pipe sections be used in place of telesco p i ng sections whenever pos­sible.
Note: When using vent pipe and components that do not incorporate a fiberglass or graphite gasket at the inner exhaust
tube joints, you must use Milpak 1000F silicate st ove sealant (#65-06-00909). Aluminum foil tape may be used on the outer (air intake) pipe joint but is not mandatory. Loc al Codes may vary. Contact your dealer for proper materials.
Do not separate telescoping sections. They must be used as complete as­semblies.
Twist-Lock Piping
COMPONENT "TWIST-LOCK" CONNECTION PROCEDURE
DuraVent and American Metals pipe and fittings are designed with special twist-lock connections. Twist-loc k procedure is as follows: four (4) indentations, located on the female ends of pipes and fittings are designed to slide straight in to the male ends of the adjacent pipes and fittings, by orienting the four pipe indentations so that they match and slide into the four entry slots on the male ends. Push the pipe sections completely together then twist-lock one section clockwise, ap­proximately ¼ turn until the two sections are fully locked. The female locking lugs will not be visible from the outside on the black pipe or fittings. T hey may be located by examining inside of the female ends.
HIGH ALTITUDE INSTALLATI ON INFORMATION
Prior to installing at altitudes higher than 7500, ple ase contact the Mendota technical service department for specific vent­ing requirements and venting restrictions.
WARNING: Always Use Heat Shield (#Aa-11-00458) When Ex- terior Wall Covering Is Made Of Vinyl, Wood Or Other Combus­tible Materials. Heat Shield (#Aa-11-00458) Or An Equi valent Heat Shield Shall Be Installed. Heat Shield (#Aa-11-00458) Is Available For Order Directly From Mendota Fireplac es.
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Page 25
EXTERIOR VENT LOCATIONS AND RESTRICTIONS
∨ - Vent Terminal
∧ - Air Supply Inlet
≡ - Area where terminal is not permitted
A =
Clearance above grade, veranda, porch, deck, or balco-
quire 24” min.
H =
*Not to be installed above a meter/regulator assembly
the regulator
B =
Clearance to window or door that may be opened minimum.
tion on window)
J =
*Clearance to non-mechanical air supply inlet to building
cm) min.
located on public property (*7 feet (2.1 m) minimum)
inches (30 cm) minimum ‡)
G =
Clearance to inside corner - 12 inches (30 cm). Vinyl an exterior surface, for vertical terminations.
Exterior Vent
ALL MEASUREMENTS FROM OUTER EDGES OF VENT CAP
ny (*12 inches (30 cm) minimum). Vinyl surfaces re-
(*12 inches (30 cm) minimum.
C = *Clearance to permanently closed window (minimum
12 inches (30 cm) recommended to prevent condensa-
D = *Vertical clearance to ventilated soffit located above
the terminal from the center-line of the terminal 24” (60
E = *Clearance to unventilated soffit 24” min (60 cm) min. L =
F = Clearance to outside corner - 7 inches (18 cm). M = Clearance under veranda, porch, deck, or balcony (*12
surfaces require 24” min (60 cm).
within 3 feet (90 cm) horizontally from the center-line of
I = *Clearance to service regulator vent outlet *3 feet (92 cm)
or the combustion air inlet to any other appliance. 12 inches (30 cm) minimum.
K = *Clearance to a mechanical air supply inlet 6 feet (1.8 m)
minimum
† Clearance above paved side-walk or a paved driveway
N= Minimum 24” horizontal clearance to any surface, such as
† A vent shall not terminate directly above a sidewalk or paved driveway, which is located between two single-family dwell­ings and serves both dwellings.
‡ Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * As specified in CGA B1:19 Installation Codes (1991). Note: Local codes or regulations may require different clearances.
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Page 26
FLUE VENTING COMPONENTS IDENTIFICATION
ITEM
DESCRIPTION
1
6" or 7” PIPE (DuraVent 6”/Amerivent 7”), 9”, 12”
2
12" VENT STACK
3
24" VENT STACK
4
36" VENT STACK
5
48" VENT STACK
6
90ºGALVANIZED ELBOW
45º GALVANIZED ELBOW
7
ADJUSTABLE WALL THIMBLE
8
ATTIC INSULATION SHIELD 12"
9
ROOF FLASHING (0/12 TO 6/12)
10
ROOF FLASHING (7/12 TO 12/12)
11
STORM COLLAR
12
VERTICAL VENT CAP
13
SUPPORT BAND
14
HORIZONTAL VENT CAP
15
FIRE STOP SPACER
DO NOT SEPARATE TELESCOPING SECTIONS.
6
1
7
14
1,2,3,4,5
13
15
9,10
11
12
HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at al t i tudes higher than 7500, please contact the Mendota technical service department for specific venting requirements and venting restrictions.
USE TELESCOPING SECTIONS AS COMPLETE ASSEMBLIES.
Flue Venting Components
85-03-00954 26 | Page
Page 27
FV-34 MASTER FLUE VENTING REQUIREMENTS CHART
V min
H max
18 in.
6"
24 in.
4’
36 in.
11’
48 in.
18’
60 in.
25'
5 ft. - 17 ft.
25'
17ft. - 40 ft.
Varies
FV34
1'
2'
3'
4'
6'
10'
40'
35'
30'
25'
20' 18'
17'
16'
1'
2'
5'
10'
11' 17'
18' 20' 24'
25'
6"
18"
MINIMUM 18" VERTICAL STARTER SECTION REQUIRED. MAXIMUM 6" HORIZONTAL RUN WITH 18" VERTICAL STARTER
SECTION ALLOWED. MAXIMUM 25 FEET HORIZONTAL RUN ALLOWED WITH MINIMUM 5 FEET VERTICAL STARTER SECTION. MAXIMUM 40 FEET VERTICAL RUN ALLOWED. MAXIMUM 40 FEET VENT SYSTEM LENGTH ALLOWED. MAXIMUM 3 90° ELBOWS ALLOWED FOR HORIZONTAL
TERMINATION. MAXIMUM 4 90° ELBOWS ALLOWED FOR VERTICAL
TERMINATION.
12'
NOTE: THIS CHART IS APPLICA BL E TO BOTH NATURAL GAS AND LPG INSTALLATIONS.
IMPORTANT NOTES: See Figure 15, below.
1. 18 inches minimum vertical pipe run required to be connected directly to this fireplace’s flue starter collar.
2. Maximum Horizontal run allowed with the minimum 18” vertical run is 6”.
3. Maximum Vertical Run allowed is 40 feet.
4. Maximum Vent System length allowed is 40 feet.
5. 25 feet maximum horizontal run allowed with a minimum 5 feet starter section. If the starter vertical section is less than 5 feet, use the chart and reduce 3 feet for every 90
6. 25 feet maximum horizontal run allowed only if the first vertical section connected directly to the top of this fireplace is 5 feet or longer. Three 90 every 90 90
0
o
elbow installed after the first 900 elbow. 4th 90o elbow is allowed at the end of the horizontal run but the 4th
elbow must point vertically upward and you must terminate the vent system vertically.
7. For ALL horizontal terminations, only 3 90
8. For ALL vertical terminations, Four 90
0
elbows may be installed anywhere within the 25 feet horizontal run but reduce 3 feet for
o
elbows allowed.
o
elbows allowed. However, the 4th 90o elbow must point vertically and directly to
0
elbow installed after the first 900 elbow.
the vent termination Cap.
MASTER VENT CHART
85-03-00954 27 | Page
Page 28
IMPORTANT VENTING CONFIG URATION NOTES
See [MASTER FLUE VENTING REQUIREMENTS CHART].
HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at al t i tudes higher than 7500, understand the gas Deration requirement and adjust burner gas orifices accordingly. If unable, please contact t he M endota technical service department for specific venting requirements an d venting restrictions.
MAXIMUM HORIZONTAL RUN
A. Maximum Horizontal Run allowed is 25 feet if a vertical starter section that is between 5 f eet to 17 feet is con-
nected directly to this fireplace’s flue starter col lar and no more than three (3) 90 degree elbows are used.
B. Maximum Horizontal Run allowed is 6” if an 18” starter vertical section then a 90-degree elbow is connected di-
rectly to this fireplace’s flue starter collar.
MAXIMUM VENT SYSTEM LENGTH
A. Combined total length of all straight pipe sections in the vent system shall be less than 40 feet. B. Combined total length of all straight pipe sections in the vent system shall be less than 40 feet when using three
(3) 90-degree elbows or equivalent and terminating the vent sy st em horizontally.
C. Combined total length of all straight pipe sections in th e vent system shall be less than 40 feet when using f our (4)
90-degree elbows or equivalent and terminating vertically.
USING 900 ELBOWS
The FV-34 Fireplace by MENDOTA allows maximum flexibility in the use of 90o elbows in the vent system. The length of the first straight vertical section directly conne ct ed to the fireplace’s starter collar determines the m aximum horizontal run and the number of 90 For vent systems that provide a starting vertical section that is 5 feet or longer, you may connect up to 25 f eet of horizon­tal pipe and up to three (3) 90
0
elbows allowed for this fireplace.
0
elbows. But be certain to deduct 3 feet for the 2nd and Third 90o elbow (ignore the first 90o
elbow which is already compensated for in the maximum al l owed 25 feet horizontal maximum run).
USING 900 ELBBOWS WHEN THE INITIAL STARTER VERTICAL SECTION IS LESS THAN 5 FEET
For vent systems that provide a starting vertical section less than 5 feet, the following rules apply: a. You must use the Master Flue Venting Requirements Chart. See the area below the 5’ vertical run line. b. A single 90º vertical-to-horizontal elbow is already cal culated into the allowable maximum 25' horizontal run. The Vent­ing Requirements Chart assumes that for all horizontal runs calculated, one 90 Each additional 90º elbow reduces the maxi mum horizontal distance allowed by 3'. c. If you plan to use more than one 90
0
elbow within the vent system, first use the Venting Require m ents Chart (Figure 14) and calculate the maximum horizontal run you are allowed based on the first vertical section connected direct l y to the fire­place. From this maximum horizontal run calculate d, subtract 3 feet for each additional 90
Example 1: Assume you are using a 3 feet long starter vertical section. This should allow, per the Master Venting Chart,
11 feet of horizontal run. If you want to use three 90
0
elbows, subtract 6 feet for two elbows from the 11 feet
0
elbow is used within the venting system.
0
elbow you will use.
maximum allowed [3 feet for each elbow after the first elbow]. This yields 5 feet as the maximum horizontal run that you are allowed to install using the 3 foot vertical starter section.
CAUTION: If a vertical-to-horizontal discharge elbow or a horizontal-to-horizontal discharge elbo w is enclosed within a
wall, floor or ceiling, a top air space clearance of 2" must
be maintained above the entire body of t he el bow.
USING 45-DEGREE ELBOWS
Two 45-degree elbows may be used in place of one 90o elbow. On 45o runs, one foot of diagonal pipe is equal to 8-1/2 inches horizontal run and 8-1/2 inches vertical run. Two 45-degree elbows may be connected directly to t he vent starter adapter on this fireplace to create an offset to prov i de the required clearances to combustible framing or sheathing mate­rials.
Two 45-degree elbows may be connected directly to the top of this fireplace to create a horizontal offset. 25 feet maxi­mum horizontal run allowed with this offset configuration only if the first vertical section connected directly to the last 45­degree elbow is more than 5 feet long. For maximum allowable horizontal distances with the 45-degree offsets, see the Master Venting Configuration Chart.
Note: Each horizontally positioned 45º elbow reduces the maxim um horizontal distance by 1½ '. SUPPORT: Horizontal runs of pipe will require one vent support for every 3 ft. of pipe.
85-03-00954 28 | Page
Page 29
ZERO VERTICAL
HORIZONTAL TER MINATION
VERTICAL RISE
HORIZONTAL TER MINATION
ZERO VERTICAL
DUAL 90° ELBOWS
VERTICAL TERMINATION
VERTICAL RISE
DUAL 90° ELBOWS
VERTICAL TERMINATION
VERTICAL RISE
DUAL 90° ELBOWS
HORIZONTAL TER MINATION
VERTICAL RISE
TRIPLE 90° ELBOWS
HORIZONTAL TER MINATION
VERTICAL RISE
TRIPLE 90° ELBOWS
VERTICAL TERMINATION
THREE HORIZONTAL DISCHARGE
90° ELBOWS
APPROVED w/ RESTRI CT IO NS
STRAIGHT UP,
VERTICAL VENTING
NOT ALLOWED
APPROVED
H
H
H
H
H1
H1
H1
V
V
V2
V1
V2
V1
V2
H2
V1
H2
V
H2
APPROVED
APPROVED
APPROVED
APPROVED
APPROVED APPROVED
40 FEET
MAXIMUM
APPROVED
NOT ALLOWED
QUICK REFERENCE CHART
APPROVED VENT SYSTEMS
Figure 1: Vent Systems
85-03-00954 29 | Page
Page 30
ONE(1) 90° ELBOW
TOP VENT
HORIZONTAL TERMINATION
H
V
MINIMUM RISE (18”) WITH HORIZONTAL TERMINATION
49-1/2" FLOOR
TO
WALL
THIMBLE
CENTER
37"
FINALIZED
HEIGHT
The FV-34 Fireplace must be installed by a qualified Mendota approved serviceperson.
A Maximum Horizontal Run allowed is 6 inches if an 18” vertical starter section and one 90-degree elbow is connected directly to this fireplace’s flue starter collar. When a 90-degree elbow is connected directly to this fireplace, the horizontal centerline of the 90ºelbow will be 49-1/2” inches up from the floor level of this Fireplace.
See, MASTER FLUE VENTING REQUIREMENTS CHART and Figures, below. Use "fixed" pipe sections in place of adjustable pipe section s wherever possible. 1000º sealant must be used on ALL
inner pipe joints that do not have factory installed gasket material. Always maintain 1" clearance from vent pipe sides and bottom to combustibles, 2" clearance on top of pipe on horizontal
runs and on top of horizontal discharge elbows. Do not fill air spaces with insulation or other material.
1. Position fireplace in desired loca-
tion. See guidelines on proper vent cap placement on the exte­rior of home. Check to deter­mine if wall studs are in the way when venting system is attached. If this is the case, you may want to adjust the fireplace location or modify the exterior wall framing to allow the vent system to pene­trate the wall.
2. Measure from the floor level of
the fireplace up 49-1/2” inches and mark wall directly at the cen­ter of where the vent pipe will penetrate the exterior wall.
3. Cut and frame a 9" wide x 10"
high opening in the wall. The hole must be positioned so the vent system will have a ¼" rise per foot of run AND be perpendicular to the wall. The height of the opening must be located to meet all local and na­tional building codes. Do not allow the termination to be easily blocked or obstructed. If wall being penetrated is non­combustible material, i.e. masonry block, brick, etc., an 8-inch diameter hole is acceptable.
4. Attach the 18” straight section to the fireplace starter adapter. At tach a
90-degree elbow to the top of the 18” vertical starter section and rotate and lock in position. Attach a horizontal section to the 90-degree elbow. Be sure all vent component connections are in their f ul ly twist-locked posi­tion and are leak-proof. Be sure 1000ºsealant is used on the inner pipe joints of all pipe sections manufactured by Simpson DuraVent. The length of the horizontal piece that fits through the wall will be determined by the location of the fireplace relative to the wall. F or a normal installation where this fireplace is installed directly against an exterior wall construct­ed using 2x4 lumber or 2x6 lumber, only a 6” horizont al section is re­quired. There MUST be a minimum of 1" air space cleara nce to combustibles from all vent components (2" above horizontal runs and hor­izontal discharge elbows).
5. A wall thimble must always be used when penetrating combustible
wall materials.
6. From the exterior of the home, slide the horizontal vent cap over the end
of the horizontal pipe and tightly secure the cap t o the wall with screws. Seal with a high quality caulking.
NOTE: Combustible wall thickness must be 4" to 8" maximum. Vent Cap shall not be recessed into wall or siding.
85-03-00954 30 | Page
Page 31
NOTE: DO NOT SEPARATE TELESCOPING SECTIONS.
V
H
18”
6”
24”
4’
3’
11’
4’
18’
5’- 17’
25’
For V greater than 17’, Chart
VERTICAL RISE HORIZONTAL TERMINATION
The minimum vertical section required to be connected directly to the starter adapter on this fireplace is 60 inches when used with a maximum horizontal run of 25 ft. If the total length of the vertical sections connected directly to the starter adapter on this fireplace is between 5 feet and 17 feet, you are allowed a maximum 25 feet horizontal run. This fireplace provides a maximum flexibility in the use of 90 the starter collar. If 5 feet or more vertical section is connected to the starter collar, you may use three 90 degree elbows and 25 feet of horizontal pipe sections for Horizontal Termi nat ion s. For ot her venting configurations within these maximum limits, see Master Venting Chart.
Combined total length of all pipe sections in the vent system shall be less than 40 feet. NOTE: The horizontal run of vent pipe must have a ¼ " rise for every 1' of run toward the termination. Nev er all ow t he
vent to run downward. This will cause high temperatures and the possibility of a fire.
This FV-34 Fireplace must be installed by a qu alified Mendota service person
1. Position fireplace in desired location. See Figure 13 for guidelines on proper vent cap placement on ex terior of home.
Check to determine if wall studs are in the way when vent system is attached. If this is the case you may want to ad­just the fireplace location.
2. Locate where vent pipe will pass through any ceiling s and will penetrate the outside wall. Since vent pipe sect ions
"overlap" we suggest pre-assembling and measuring the total vent pipe run so you can more accurately locate the point where the vent pipe will penetrate the outside wall (See Figure 13). Be sure all vent components a re properly twist locked and leak-proof. Be sure 1000º seal ant is used in the inner pipe joints of all pipe sections manufactured by Simpson DuraVent.
3. Cut and frame a 9” wide x 10”” high opening in the outside wall openings and 9” x 9” opening in ceiling openings. The
outside wall hole must be positioned so the vent syste m wil l have a ¼" rise per foot on horizontal runs AND pendicular to the wall. The height of the opening must be locat ed to meet all building codes and not allow the termi­nation to be easily blocked or obstructed. A ceiling f i re stop spacer is required at any floor (ceiling) opening.
4. The horizontal pipe must end flush with the exterio r wall of the home. Horizontal pipe will require a proper suppo rt
every 3 ft. of vent pipe. THERE MUST BE A MINIMUM OF 1" CLEARANCE TO COMBUSTIBLES FROM ALL VENT PIECES ON THE SIDES AND BOTTOM AND 2" ABOVE HORIZONTAL RUNS).
0
elbows when more than 5 feet of vertical starter section is co nnected to
be per-
5. A wall thimble must always be used when penetrating combustible wall materials.
NOTE: Combustible wall thickness must
be 4" to 8" maximum.
THEY MUST BE USED AS COMPLETE ASSEMBLIES.
6. From the exterior of the home, slide the horizontal vent cap over the end of the horizontal pipe and tightl y secure the
vent cap to the wall with screws. Seal with high quality caulking around the outer perimeter of the Vent Cap . NOTE: Venting terminal (Vent Cap) should not be recessed into wall or siding.
see Master Venting
85-03-00954 31 | Page
Page 32
APPROVED
85-03-00954 32 | Page
Page 33
VERTICAL THROUGH-THE ROOF VENTING
ROOF PITCH
FEET
METERS
FLAT to 6/12
2
.6
7/12 to 9/12
2
.6
10/12 to 12/12
4
1.2
13/12 to 16/12
6
1.8
17/12 to 21/12
8
2.4
The maximum vertical run of vent pipe is 40 ft. from the top of the fireplace. The fireplace will support a run of a maximum of 40 ft. Maintain 1" air space clearances on all sides of vents (2" above horizontal runs). If an offset is required directly on top of the firepla ce, two 45
o
elbows may be connected directly to the t op of thi s f i replace to create a horizontal offset then to run upwards v ert i cally. Doing so will continue to allow the use of the 25 feet maximum vertical run.
The FV-34 Fireplace must be installed by a qualified Mendota approved serviceperson.
1. Place the fireplace in its desired location. Drop a plu m bob from the ceiling to the position of the fireplace fl ue exit.
Mark the location where the vent will penetrate t he ceiling. Drill a small hole at this point. Next, drop a plum bob from the roof to the hole previously drilled in the ceiling. M ark and drill the spot where the vent will penetrate th e roof . De­termine if ceiling joists, roof rafters or other framing will obstruct the venting system. You may wish to relocate the fireplace or to offset, to avoid cutting load bearing mem bers.
2. Cut and frame a 9" x 9" opening in the ceiling centered on the hole drill ed i n Step No. 1.
3. To determine the length of the vent pipe required, measure the distance from the fireplace flue outlet to t he ceiling, the
ceiling thickness and the vertical rise in the attic or second story and allow sufficient vent height above roofline. For two story installations, fire stops are required at each floor level. I f an offset is needed in the attic, additional pipe and elbows will be required.
4. Assemble the desired lengths of vent pipe and elbow s to reach from the fireplace flue outlet. Ensure that all vent pipe
and elbow connections are in their fully twist-lock po sition and that inner pipe joints (DuraVent only) are sealed and are leak-proof. Maintain 1" airspace clearances to combustibles (2" above horizontal runs). Cut a 9" x 10" opening in the roof, centered in the small drilled hole placed in the roof in No. 1. The opening should be a sufficient size to meet all clearance requirements. Continue to assembl e lengths of pipe and elbows necessary to reach up through the roof­line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline. The galvanized finish is desirable above the roofline due to its higher corro sive resistance.
5. If an offset is necessary, it is important to support the vent pipe every 3 ft. to avoid excessive stress on the el bows and
possible separation. Wall straps are available f or t hi s purpose.
6. Slip the flashing over the pipe sections prot ruding through the roof. Secure the base of the flashing to the roof with
roofing nails and seal flashing to roof. Ensure the roofi ng m aterial overlaps the top edge of the flashing. Verify you have at least the minimum clearance to combustibles at the roofline.
Continue to add pipe sections until the pipe and the vent cap meet the minimum building code require-
7.
ments.
8.
For multi-story vertical installation, a ceiling fire stop is required at the second floor and any subsequent floors. The opening should be framed to 9" x 9" inside dimensions.
9. Any occupied areas above the first floor, including closets and st orage spaces, which the vertical vent passes
through, must be enclosed. The enclosure may be framed and sheet rocked with standard construction ma terials, however, be sure to maintain minimum allowable clearances between the outside of the vent pipe and the combus­tible surfaces of the enclosure.
10. Height "*H" from roof surface to the top of vent cap can be determined as follows:
11. Complete installation with storm collar and vent cap.
"H" DIMENSION
85-03-00954 33 | Page
Page 34
1,2,3,4,5
13
15
9,10
11
12
40 FEET
MAX.
.
85-03-00954 34 | Page
Page 35
H2
H1
V1
FOUR 90° ELBOWS, VERTI C AL TERMINATION
4'
5'- 17'
4'
V1(12" MIN.)
3'
H1+H2+H3
5'
18'
12'
2'
25'
19'
26'
37'
V2 MAX
V2
H3
VERTICAL THROUGH-THE-ROOF VENTING USING FOUR 900 ELBOWS
0
In extreme situations, Four 90 spent considerable time and effort in the design of t hi s f i replace and its venting system. Through this effort, Mendota has been able to certify the use of Four 90
The use of Four 90
0
elbows must meet some minimum prereq uisites.
elbows may be required to reach a proper exit poi nt for the vent system. Mendota has
0
elbows when terminating Vertically.
Prerequisite #1: The vent system must terminate vertically using a vertical vent cap. Prerequisite #2: There must be a minimum 18 inches of vertical starter section connected directly to the top of this fire-
place.
Prerequisite #3: For vertical starter sections less than 5 feet tall, you must reduce 6 feet of f t he max im um horizontal run
allowed per the Master Vent Chart.
85-03-00954 35 | Page
Page 36
FV-34 DOOR OPERATION
2.) PULL
3.) ROTATE
4.) RELEASE
1.) INSERT
TO REMOVE DOOR
1. Use the glass latch tool to disconnect the spring latches from the glass frame. Insert tool into hole in latch,
pull towards you and Rotate 90 degrees to disengage top latches. Remove tool. There are two spring
latches on top of this gas fireplace.
2. With both hands, rotate top edge of glass frame away from unit 8 inches.
3. Lift glass frame up 1 inch, at an angle, and move away from unit.
4. Door is now free from unit.
TO REPLACE DOOR
1. Line up the three bottom tabs in glass frame bottom with slots in glass clips on firebox bottom. Insert
tabs into slots and center tabs in slots, left to right.
2. Center Glass Frame over Firebox; left to right.
3. After door has been placed into slots, rotate door towards firebox until gasket seal is touching the firebox
frame.
4. Use the tool provided to connect the spring latches to the glass frame. Insert tool into hole in spring
latch, pull latch towards you, rotate latch so the hook is facing downward then release latch to hook to door frame.
5. Door is now connected and sealed to unit.
The following Check-Off Lists must be completed prior to final operation of the Fireplace.
85-03-00954 36 | Page
Page 37
INSTALLATION CHECK OFF LIST
semblies.
 
 
Co-axial vent rigid pipe, wall vent cap or roof vent cap must be installed by a Mendota approved person in accordance with instructions. All joints must be secured, "twist­locked" and leak-proof. 1000ºF sealant must be used on the inner pipe joints of all DuraVent pipe sections.
Horizontal or vertical vent cap must be installed "right-side-up" and tightly sealed to structure per instructions. Vent Caps must
Proper exterior and interior clearances for vent sy st ems and locations for wall vent cap/roof vent cap must be maintained.
Carefully check for correct gas pressure, proper size gas lines and for gas leaks.
115 V electrical service and gas supply must be installed in accordance with instructions and local and national codes.
LIGHTING CHECK OFF LIST
All items on "Installation Check Off List" (see above) must be completed.
Check for gas leaks and gas pressures prior to installing facing materials.
Install fresh batteries in remote transmitter. Follow “Initializing the System for the first time” instructions to synchronize the remote control and the ignition module.
be Mendota approved.
Check air shutter opening - 0" to 1/8" Nat. gas or 1/4” to 1/2” LP gas.
Carefully follow all Lighting and Log Installation I nstructions.
Make certain that burners light immediately and flame runs promptly around "curve" in rear burner and lights entire burner. DO NOT pr oceed with operation unless burner cy­cles "on/off" without delays.
Make certain that the flame is "stable" and does not " li ft" off burner. If flame lifts off burn­er, turn unit off and check that all vent pipes are "twist locked" and leak proof, the vent cap is "right side up" and that 1000º Sealant has been used on the inner pipe joints of all DuraVent pipe sections. DO NOT proceed with operation if flame is "lifting off" burner.
Note: Do not separate telescoping sections. They must be used as complete as-
Make certain glass door is in proper closed posit i on and "centered" in firebox opening.
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Page 38
BLOWER SYSTEM INFORMATION
FV-34 BLOWER WIRING DIAGRAM
WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
This appliance is equipped with an internal three-wire (grounding) cable for protec tion against shock hazard and should be hard-wired directly to a properly grounded three-wire home power supply cable within an approved junction box or within this appliance body. Do not cut or remove the grounding wire.
A powerful single blower is provided as standard equipment with this FV-34 firep lace. T he blower has an air output rating of 105 CFM (in free air). This fireplace is de signed to operate with the blowers turned OFF or ON. Turning the blower on aids in distributing and circulating heat t o t he room this fireplace is installed in.
BLOWER OPERATION
The remote control system supplied with this appliance can turn the blowers ON or OFF and regulate the speed of the blowers in six (6) steps.
NOTE: In the Normal Thermostat Mode and the SMART Mode, there wil l be a time delay in blower operation during "heat-up" (5 minutes) and extended blower operation during "cool-down" of unit (12-1/2 minutes).
85-03-00954 38 | Page
Page 39
LOG SET INSTALLATION
LOG #1: REAR LOG
35-01-00581
LOG #3: LEFT LOG
35-01-00755
LOG #2: MID EMBER BED
35-01-00582
LOG #5: LEFT
LOG #4: RIGHT LOG
35-01-00754
LOG #6: RIGHT TOP
LOG - 35-01-00578
LOG #7: PILOT SHIELD
LOG - 35-01-00756
LOG #8: LEFT FRONT
TWIG - 35-01-00577
LOG #9: RIGHT FRONT
CHUNK - 35-01-00576
LOG #10: RIGHT SIDE FLOOR
LOG - 35-01-00757
Open the box and, very gently and carefully, pull out the three foam packages and lay on the floor. Use a utility knife to cut tape strips that secure foam package tops to foam package bottoms. Lift off foam
package top very slowly and carefully. If you find that the foam package is upside down, reverse it before at­tempting to separate the top and bottom foam trays. It is of the utmost importance that you treat every package and every twig piece and assembly like you would an egg. Breakage is your responsibility and is not covered by a Warranty Policy. The diagrams, below, show all the parts included with this log set.
TOP LOG
35-01-00579
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Page 40
PLACE LOG #1 (REAR LOG) ON REAR SHELF BEHIND REAR BURNER. CENTER LOG ON THE AIRBOX.
LOG #1
PUSH LOG BACK SO IT TOUCHES REAR BRICK PANEL.
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Page 41
LOG #2 (MID EMBER BED) SITS BETWEEN REAR AND FRONT BURNER, FLAT DOWN ON THE
LOG #1
LOG #2
SURFACE OF THE BURNER AIRBOX. ADJUST POSITION OF FRONT AND REAR BURNERS IF LOG #2 DOES NOT SIT BETWEEN REAR AND FRONT BURNER.
PLACE LOG #2 BETWEEN THE TWO BURNERS AND SLIDE TO THE RIGHT UNTIL THE CURVATURE IN THE FRONT BURNER CONTACTS THE CURVATURE ON THE RIGHT FRONT TIP OF LOG #2. PUSH LOG #2 DOWN TO INDENT THE BOTTOM WITH THE TW O BURNER MOUNTING SCREW HEADS. LOG #2 MUST NOT ROCK ON TOP OF THE SCREW HEADS. LOG #2 MUST BE STABLE.
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Page 42
PLACE LOG #3 (LEFT LOG) ON TOP OF THE RECTANGLE AIR SHUTTER BOX ON THE LEFT SIDE. LOG
LOG #1
LOG #2
LOG #3
AIR SHUTTER BOX
BURNER
#3 HAS A RECTANGULAR NOTCH ON ITS BOTTOM SIDE THAT ALLOWS THE LOG TO SIT SQUARELY ON THE BOX. ALSO, THERE IS A NOTCH THAT MATES WITH THE LEFT-MOST GRATE BAR. SET LO G #3 ON THE GRATE BAR AND THE RECTANGLE SHAPED AIR SHUTTER BOX TOP SURFACE.
LOG #3 MUST LEAVE CLEARANCE FOR THE REAR BURNER PORTS. SOME ROTATIONAL FLEXIBILITY IS ALLOWED FOR THE REAR END OF THIS LOG TO ROTATE TOWARDS LOG #2. HOWEVER, LOG #3 SHALL NEVER SIT ON TOP OF THE REAR BURNER PORTS. DOING SO WILL LEAD TO SOOT CREATION.
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Page 43
LOG #4 (RIGHT LOG) HAS A HOLE FOR THE PIN ON LOG #2.
PIN #1
LOG #1
LOG #4
LOG #2
LOG #2
INSERT PIN IN LOG #2 INTO HOLE IN LOG #4. SET RIGHT END OF LOG #4 ON TOP OF THE FIRST GRATE BAR ON THE FAR RIGHT SIDE. SOME ROTATIONAL FLEXIBILITY IS ALLOWED TO LOG #4 AROUND THE PIN AND HOLE. HOWEVER, DO NOT ROTATE REAR END OF LOG OUTWARD. ROTATE INWARD ONLY IF DESIRED. ROTATING OUTWARD MAY PLACE LOG #4 ON TOP OF REAR BURNER PORTS AND MAY LEAD TO SOOTING.
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Page 44
LOG #5 (LEFT TOP LOG) SITS ON THE LEFT SHOULDER OF LOG #1 AND ITS TWO BRANCHES SIT ON
PIN FOR
LOG #5
LOG #1
LOG #2
LOG #5
LOG #3
PIN FOR
LOG #6
TOP OF LOG #2 AND LOG #3. LOG #5 HAS A HOLE THAT ALIGNS WITH THE LEFT SIDE PIN ON LOG #1. THE V-NOTCH BETWEEN THE TWO BRANCHES MUST SIT DIRECTLY ON TOP OF THE REAR BURNER’S LEFT SIDE PORTS AND MUST ALLOW THE FLAMES TO RISE INTO THE V-NOTCH IN THIS LOG. PUSH LOG #5 BACK SO ITS REAR END TOUCHES THE REAR BRICK PANEL.
85-03-00954 44 | Page
Page 45
LOG #6 (RIGHT TOP LOG) SITS ON TOP OF LOG #1 USING THE PIN THAT IS ON THE RIGHT SIDE OF
LOG #1
LOG #6
LOG #4
LOG #2
LOG #1. LOG #6 HAS A HOLE IN ITS BACK-SIDE TO MATE WITH THIS PIN. PLACE LOG #6 ON TOP OF LOG #1’S PIN. THE OTHER END OF LOG #6 SITS ON TOP OF LOG #2 AS
SHOWN, BELOW. SOME ROTATIONAL FLEXIBILITY IS ALLOWED FOR LOG #6. THE POSITION OF LOG #4 WILL LIMIT THE
ROTATION OF LOG #6.
85-03-00954 45 | Page
Page 46
LOG #7 (FAR RIGHT MID LOG) RESTS ON TOP OF THE FRONT BURNER’S REAR VISIBLE EDGE AND
LOG #4
LOG #7
ON TOP OF LOG #4. THIS LOG IS DESIGNED TO HIDE THE PILOT LIGHT. PLACE THIS LOG SO IT PROVIDES CLEARANCE TO ALL BURNER FLAMES AND PILOT FLAMES, YET POSITIONED TO HIDE THE PILOT FLAMES.
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Page 47
PLACE LOG #8 ( LEFT FRONT TWIG) IN THE POSTION SHOWN HERE. LOG #8 SITS ON TOP OF LOG #2
LOG #8
GRATE
LOG #2
LOG #9
AND RESTS AGAINST THE GRATE BAR (2ND FROM LEFT). ATTEMPT TO POSITION LOG #8 AS SHOWN HERE FOR THE BEST GLOW EFFECT AND REALISTIC LOOK. DO NOT PINCH FRONT BURNER PORTS WITH LOG #8.
LOG #9 (RIGHT FRONT CHUNK) IS TO BE PLACED AT A SEVERE ANGLE AGAINST THE HORIZONTAL GRATE BAR AND FLOATING OVER THE FRONT BURNER PORTS. THE POSITION OF THIS LOG IS NOT CRITICAL. HOWEVER, DO NOT PLACE THIS LOG DIRECTLY ON TOP OF THE FRONT BURNER PORTS AND DO NOT PLACE THIS LOG ON TOP OF LOG #2.
85-03-00954 47 | Page
Page 48
PLACE LOG #10 (FAR RIGHT LOG) ON THE FIREBOX FLOOR NEXT TO LOG #4
GRATE
LOG #10
FIREBOX
FLOOR
GRATE
LOG #10
FIREBOX
FLOOR
85-03-00954 48 | Page
Page 49
SCATTER SMALL COALS ON THE FLOOR AND BETWEEN THE LOG GRATE’S HORIZONTAL BAR AND THE FRONT BURNER. A FEW COALS MAY SIT ON TOP OF THE FRONT BURNER TUBE BUT AVOID PLACING TOO MANY COALS ON TOP OF THE FRONT BURNER PORTS.
USING A TOOTH BRUSH, BRUSH INSWOOL (GLOWING EMBERS) RANDOMLY OVER LOG #2, THE COALS AND IN AREAS WHERE YOU WISH TO SEE GLOWING EMBER EFFECTS.
85-03-00954 49 | Page
COMPLETED LOG SET ASSEMBLY
Page 50
FLAME APPEARANCE ADJUSTM ENT
AIR SHUTTER ADJUSTMENTS
Be sure burner and logs are properly installed (see FV-34 Log Set Installation Section in the Owner’s Man ual ). After burner has been properly installed and operated for 30 minutes, small additional adjustments to the air shutter may be necessary for final flame appearance. These small shutter adjustments can be made by following these procedures:
NOTE: Start with the rear burner air shutter set at 1/8” open for NG and 3/8” open for LPG. The Rear burner shutter can be manipu­lated with the fireplace operating. Opening the shutter will yield
shorter and blue(er) flames and closing the shutt er wil l yield taller and yellow(er) flames.
The front burner air shutter adjustment lever is lo cat ed at the gas entry end of the Front Burner on the right side. Remove the burner and rotate the air shutter cap open or shut for primary air adjustment.
The rear burner air shutter adjustment lever is locat ed in the air gap on the right side of the Glass Door Frame. Locate the Ring Terminal on the right side towards the bottom edge of the Glass Frame. Insert Glass latch tool tip in the Ring Terminal’s ring hole. Sl ide this lever to the “Forward” to Open and to the “Backwards” to close the rear burner shutter.
1. Install logs and glass frame, and burn unit f or 30 mi nutes
2. If flame is too "blue" close Air Shutters u ntil flames turn yellow.
3. If flames are too "orange" or are causing sooting, open Air Shutters
until flames begin to turn blue. NOTE: If sooting does not st op, turn off fireplace & call a Mendota Service Person.
IMPORTANT: Try each new shutter setting f or approx. 1/2 hour before making additional changes.
NOTE: Changes in front burner flame can be made by re-arranging the coals as well. Densel y packed coals will yield
more glow and blue flames. Loosely packed coal s will yield less glow and yellow flames.
4. For NG applications, start with the rear burner air shutter open 1/8”. For high altitude applications, air shutter may
need to be open further.
5. For LPG applications, start with the rear burner air shutter open ¼”. For high altitude applications, air shutter may
need to be opened further.
85-03-00954 50 | Page
Page 51
TROUBLE SHOOTING THE FV-34 FIREPLACE & MAINTENANCE I NF ORMATION
SYMPTOM
PROBABLE CAUSES
CORRECTIVE ACTION
NOTE: To clean glass - remove glass and wipe glass with cloth or paper towel.
output of the unit.
B. Vent system restricted.
Check Vent Cap’s AIR INTAKE and Exhaust OUTLET ports.
1" MIN.
FRONT BURNER
REAR BURNER
PILOT LIGHT FLAMES MUST OVERLAP BURNER PORTS.
1. Thin black coating (soot) forms on viewing glass.
2. Humming or whistling coming from Fireplace.
3. A change in flame ap­pearance or burner op­eration.
A. Incorrect gas pressure B. Not enough combustion
air
A. Normal operating noise.
A. A change in gas pres-
sure.
Have gas supplier check for correct gas inlet pressure (7" W.C. Nat. Gas; 11" W.C. LP Gas). If sooting continues, open air shutter on burner (see "Gas Flame Adjustment" below). If sooting still continues, shut off unit and call Mendota service person.
Some noise is normal. It is caused by the gas supply flowing through the gas orifice. It is expected from any gas fireplace. Turning the Hi/Lo Knob on the control can reduce the noise. Turning down the flame will reduce the heat
Have your gas supplier check for correct gas 7" W.C. Nat. Gas; 11" W.C. LP Gas). If flame still needs adjustment see "Flame Adjustment" below. Clean out carbon, spider webs, lint, etc. from shutter area. Logs and burner.
OVER FIRING OF BURNER
NEVER "over fire" units by adjusting gas pressure o r dril l ing out the orifice to increase BTUH above nameplate specifica­tions. Over firing can cause permanent damage to firebox and deterio­ration of parts and void warranty.
MAINTAINING CORRECT PIL OT -FLAME, PILOT OUTAGE & RELIGHTING
The pilot flame must be checked during initial installation and annually by a qualified Mendota Technician. This appliance ut i lizes Flame Recti­fication Technology. If the pilot flame is turned down t oo l ow, the flame sensor may not detect the pilot flame and the pilot l i ght may not stay lit. Do not turn down the pilot light flame. The flame sensor rod may be coated with debris after a few months of use. It i s im port ant to clean the flame sensor rod using emery cloth if flame recti fication problems are encountered after use for a few months. Environmental factors beyond the control of Mendota can cause flame rectification concerns.
CLEANING VIEWING GLASS
The viewing glass should be cleaned periodically. Exterior glass surface may be cleaned with cleaner a s desired. To clean interior surface of glass - use soap and wate r. CA UTI ON: Do not
use oven cleaner to clean glass. Clean the glas s
only when it has cooled to room temperature. NOTE: Additives that are put in gas (both natural and propane) to make it smell can be harmful to glass and can leave a
white film deposit on the glass. This deposit can be remov ed with cleaners such as KEL KEM “Polish Plus” (part # 65-06-
00455) or comparable product (contact your deal er). In some cases (especial ly when burning propane) additives can cause “ crazing” or etching of the glass. This is not a
common occurrence. However, any “crazing” or etching of the glass is not covered under the warranty. The solution may be to change propane suppliers.
SOOTING
Sooting is caused by improper installation or ai r shutter operation. However, some small areas of soot deposits on log surfaces are deemed acceptable. If you observe la rge soot areas (larger than 1”x1”) on log surfaces or sig ns of sooting on the door glass (usually a thin black film on the Fireplace viewing glass or on the outside of the home around the vent cap), the unit must "sooting" problems, but Mendota and their dealers are not
be immediately turned off and the local M endota dealer promptly informed. Mendota dealers will co rrect
responsible for damage caused by excessive sooting that has
not been immediately brought to their attention.
OPERATION DURING POWER FAILURE
This fireplace is designed to operate during po wer outages. Blowers and the Accent Light will not function during power outages. However, all burners will continue t o function normally.
GAS SHUTOFF PROCEDURES
Locate Keyed Manual Gas Shutoff Valve installed adjacent to this Fireplace. Turn Key to OFF.
85-03-00954 51 | Page
Page 52
MAINTENANCE
1" MIN.
1" MIN.
1" MIN.
1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed
each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must
be done
by a qualified Mendota service person.
A. Clean all lint and dust build-up around the control. Inspect the condition of any wiring under the burner for melting
or damage.
B. Remove logs & coals and clean away any foreign matter (lint, Carbon, etc.) on the burner and logs. Be sure the
burner ports are "open". Clean the pilot and under side of the logs for any Carbon deposits. NOTE: Logs should be visually checked for Carbon "build-up". If carbon deposits are visible on logs, unit should be turned off and Mendota service person contacted. Be sure logs a re re-installed per instructions on PAGE 34.
C. Check condition of glass door gasket, gasket must seal tightly over firebox, replace if necessary. D. Periodically check to verify that the vent system and vent cap a re
open and free of blockage.
E. Before re-installing glass, have qualified service person check the
operation of the pilot and cycle the burner per LIGHTING INSTRUCTIONS (see Owner’s Manual). Be sure all items in LIGHTING and INSTALLATION "check off” li st s are completed.
1. The viewing glass should be cleaned periodically. Exterior glass
surface may be cleaned with cleaner as desired. To clean Interior glass surface, use Kel Kem “polish plus" (part # 65-06-00455) or comparable product. Do not use oven cleaner or abrasive clean­ers to clean glass. Do not clean when glass is hot.
2. Periodic visual check of pilot flames is required. Pilot Flame must
overlap Flame Sensor and burner ignition ports at all times.
3. Periodic visual check of main burner’s rear and front flames is re-
quired.
BURNER FLAMES GENERAL HEIGHTS REFERENCE DIAGRAM
85-03-00954 52 | Page
Page 53
Motorized
LP Pressure
Regulator
[10.0-5.5"WC]
# 907.012
Burner Orifice
#65-14-00364[3/64"DRILL]
364
364
WARNING
NATURAL TO LP GAS CONVERSI ON INSTRUCTIONS
BURNERS MOUNTING SCREWS
FRONT BURNER
REAR BURNER
Kit # HA-30-00507 Mendota Model FV34 & DXV35 DT4
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the in­formation in these instructions is not followed exactly, a fire, explosio n or production of carbon monoxide may result causing property dam­age, personal injury or loss of life. The qualified service agency is re­sponsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the owner instructions supplied with the kit.
Caution: The electrical supply to the firepla ce must be turned off prior to performing the conversion. The gas supply
must be shut off prior to disconnecting the electri cal power.
ORIFICE SIZES REQUIREMENT:
A Natural Gas to LPG conversion kit #HA-30-00507 is included with this fireplace insert. LP Conversion Kit # HA-30-00507 contains the following parts: One Motorized LP Pressure Regulato r #907.012, and two
Cap Orifices #65-14-00364(drill #3/64”) and an L-shaped Torx wrench.
Recommended Procedure to Convert This Fireplace To Burn LPG
This Fireplace Insert arrives from the factory ready to burn Natural Gas. If you intend to burn LPG, it is highly recommended that you convert this fireplace and it’s Pressure Regulator, Pilot NG/LP clip position and Burner Orifices prior to placing th is firep lac e in its fireplace cavity.
See diagrams, on this page, and follow these instructions to prepare this fireplace for conversion to LPG.
1. Using a ¼” Hex Driver, remove 2 screws that secure the Rear and Front burners to the Burner Airbox.
2. Lift Up and remove Front Burner.
3. Loosen Front Burner Air Shutter Screw and rotate air shutter open ¼” minimum. Set burner aside.
4. Slide Rear Burner to the right about 2” and lift up and remove from Firebox.
85-03-00954 53 | Page
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5. Using a ½” deep well socket wrench, remove Front and Rear Orifices.
FRONT
ORIFICE
REAR
ORIFICE
DETAIL D
DETAIL C
REAR
BURNER
PILOT LIGHT HOOD
FRONT BURNER
6. Thread a new 3/64” drilled orifice to both Front and Rear Orifice mounting brass fittings. Tighten down orifices.
7. Remove the left-side access panel mounted to the left outer skin and lay down gently without disconnecting any wires of internal
components.
8. Locate Pilot Light on right side of firebox. While hold­ing the pilot base body with large vice grips tightly , loosen Pilot Light’s hex shape base using a ½” open end wrench. Rotate counter clock-wise ¼ turn to loosen.
9. Pilot arrives from the factory set for NG. Push NG/LP Adj ust m ent Clip inward all the way to set it for LP. See detail view, below. If you see “NAT” printing on the Adjustment Clip, this indicates that the pilot is set to burn NG. Push Clip in so that “NAT” is not visible.
10. Tighten down Hex shaped base of pilot using a ½” open end wrench.
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8. Before reinstalling burners, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the air shutter open to
FRONT BURNER SHUTTER ADJUSTMENT
LOOSEN SCREW
ROTATE SHUTTER OPEN
-1/4" MINIMUM-
FRONT BURNER
REAR BURNER
PILOT LIGHT FLAMES MUST OVERLAP BURNER PORTS.
¼” minimum.
9. Install both rear and front burners in their
original locations and positions and secure down using screws you removed earlier.
10. Make certain front burner is running par a l l e l
to front face of unit positioned properly so that the pilot light hood pointing to the left is pointed properly towards the burner’s flame propagation port s.
11. Make certain Rear Burner is position ed prop erly so that the pilot light hood pointing to the left is pointed properly towards the
burner’s flame propagation holes.
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You must remove the left side Valve Access P anel to replace the pressure regulator.
PRESSURE REGULATOR
PRESSURE REGULATOR
SCREWS
11. Remove the left-side access panel mounted to the left outer skin and lay down gently without disconnecting any wires of in­ternal components. WARNING: D O NOT FORCE. EXCESSIVE FORCE MAY DA M AGE INTERNAL WIRING COMPONENTS!
12. See diagrams on this page and identify the Pressure Regulator on the Valve Body. Remove the left side Controls Access Panel. Gas Valve and the Pressure Regulat or Mounted on the Gas Valve are accessible through the opening on the left side.
13. Using a Torx T20 (supplied) or a slotted screwdriver, remove 2 screws that secure the NG Pressure Regulator to the gas valve body and remove NG Pressure Regula tor, see following page for detailed instructions. Note: Be careful when removing or tightening the screw on the back-side of the pressure regulator. The screw location is difficult to access and care must be taken to ensure a proper seal when tightened.
14. Install the new LP Pressure Regular onto the gas valve body in the same position and orientation as the NG Pressure Regulator you re­moved in Step 2, above. The LP Pressure Regulator can only be mounted in one position. Secure the LP Pressure Regulator in place. Tighten down.
85-03-00954 56 | Page
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WARNING: Failure to position the parts in accordan ce with these diagrams or failure to use only parts specifica l­ly approved with this appliance may result in property damage or personal injury.
LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS
85-03-00954 57 | Page
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LP GAS PRESSURE REQUIREMENTS
1" MIN
1" MIN
1" MIN
Pilot Flame must overlap Burner Ports
Inlet and manifold gas pressure checking taps are loc ated on gas valve. These ports are only accessible fro m the outer left side of the fireplace. A qualified installer shal l take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before fascia mate rial s are installed over the front of this fireplace. Mani­fold pressure must
be taken at the “MANIFOLD PRESSURE" tap and inl et pressure at the "INLET PRESSURE" tap with
the burner operating by a qualified installer.
DESIRED
INLET
PRESSURE
MINIMUM
INLET
PRESSURE
MAXIMUM
INLET
PRESSURE
MANIFOLD
OUTLET
PRESSURE
AIR SHUTTER
POSITION
L.P. GAS 12.0" W.C.
(2.98 kPa)
REGULATE THE FLAME HEIGHT TO "HIGH" POSITION. OUTLET GAS PRESSURES MAY VARY PLUS OR MINUS 5%.
12" W.C.
(2.98 kPa)
13.0" W.C. (3.24 kPa)
10.0" W.C. (2.5 kPa)
1/4" OPEN MIN.
(5 mm)
LPG PROPER INPUT RATES:
With the proper orifices installed, as specified ab ove, this fireplace utilizing LP Gas will have a maximum input ra te of 32,000 Btu/Hr.
LEAK TESTING REQUIREMENTS
Prior to completing the conversion process, check for gas leaks with soap and water solution at all plumbing joints prior to placing this appliance into operation. It is recom­mended that all gas-plumbing joints, factory instal l ed and field installed are checked for leaks.
PILOT FLAME AND MAIN BURNER RELATIONSHIP VERIFICATION
Figure 3: Pressure Test Port
Prior to completing the conversion process, t he qualified service technician must, light the pilot light and v erif y the relationship between the pilot light flames and the m ain burners. The pilot light flames directed towards the propagation ports on the rear and front burner must overlap the pr opagation ports on the burners. The pilot light flames must be a min­imum of ¾” long and must overlap the propagation po rts on both the rear and front burners as shown in the di agram, be­low. Verify that the burner tubes ignite quickly and t he burner flames propagate smoothly along the entire length of the burners.
PILOT FLAME LENGTH ADJUSTMENT
If the pilot light flame length is too short and the system does not maintain a standing pilot, a qualified installer may increase the length of the pilot light flames to meet the two requirements: Minimum pilot light length to maintain a standing pilot light and the pilot light flames must be long enough to overlap the front and rear burner ports.
85-03-00954 58 | Page
Page 59
WARNING
GAS INPUT RATE VERICATION REQUIREMENTS
Natural Gas Applications Gas Input Rate Verification Procedures
Verify Main Orifice Size. The main orifice body has the orifice hole size stamped on it. NG orifice size shall be #44” (Rear Burner) and # 49 (Front Burner) for all elevations. Verify that the Manifold Gas Pressure is within 3.5" WC +/- 1/8". Once setup, read the main home gas supply meter reading. Write the initial reading here >> Initial Gas Meter Reading _______________ Turn OFF all other appliances and their pilot flame in the hom e. Run this appliance for a period of 30 minutes on maximum flame size. Turn off main burner and pilot flame. Read the main home gas supply meter reading after the 30 mi nutes of burn time. Write the reading here >> Final Gas Meter Reading _ ______________ Calculate the following: FINAL GAS METER READING - INITIAL GAS METER READING...Subtract Initial Gas Meter from Final Gas Meter Reading. This will yield the number of Therms used during the 30 minute burn time. Multiply the result in Item 11 by 100,000. Multiply the result in Item 12 by 2. Write down the Result here >>_________________ The result in item #13 shall be at least maximum I nput Rate (34,000 Btu) for altitudes below 2000 Feet . For alti­tudes higher than 2000 feet, the result in item #13 shall be at least 33,000 Btu.
LPG Applications Gas Input Rate Verification Procedures
Verify Main Orifice Size. The main orifice body has the orifice hole size stamped on it. LPG orifice si ze shall be 3/64” (Front and Rear Burners) for 0-2000 feet elevati on and 3/64” Front Burner and #55 Rear Burner for elev a­tions exceeding 2000 feet. Verify that the Manifold Gas Pressure is within 10.0" WC +/- 1/8".
CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTE RISTICS
Once the conversion to LPG and all the above steps have been completed, light the main burners. Use Remote Transmitter to turn on Pilot Light and burners. Main burner should now li ght IMMEDIATELY and flame
should not "lift" off burner. If there is any delay in igni tion or if flame is "lifting off" burner, turn off burner and carefully check for proper installation of logs/coals, v ent system and proper pilot flame impingement on burner. Logs or coals must not block pilot flame or main burner flame. Vent sy st em m ust be l eak proof.
DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE
UNLESS BURNER "CYCLES" ON/OFF WITHOUT DELAYS!
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Page 60
ATTACHING LPG CONVERSIO N LABELS AND HIGH ALTITUDE DE RATION LABEL
Two printed informational labels are included with the LPG Conversion Kit. Attach these two label s t o the back surface of the Serial Number Plate that is located in the convection air cavity below the firebox. If you are derati ng this appliance at a high altitude, also attach the High Altitude Der ation Label, supplied in the Owner’s Manual Packet, to this same surface.
Prior to attaching the labels, fill in all the information that is requested in these labels.
For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for Natural Gas are #44(rear) and #49(front) and Propane Gas are $55(rear) and 3/64”(front), respectively. See data plate for additional in­formation. For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods. If the installer must convert the unit to adjust for varying altitudes, the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion."
«Cet appareil est equipé pour des altitudes compries entre 0 et 2000 pieds (0-610 m) seulement»
This appliance has been converted for use at an altitude of ______________ Orifice size _______________ Manifold Pressure ________________ Input (Btu/h)_______________ Fuel Type _______________________ Date of conversion _________ Converted by _____________________ «Cet appreeil a été converti au ____ Injecteur ________ Pression à la tubulure d'alimentation _____________
Déoit calorifique ______________
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SMART
ON
OFF
SMART
MODE
NORMAL
THERMOSTAT
MANUAL
MODE
68
Hi
MAXMAX
Hi
OFF
76°
F F
76°
ON
SMART
76°
F
BEFORE YOU BEGIN
Read this entire manual before you use your new fireplace (especially the section “Safety Precautions” on page 2). Failure to follow the instructions may result in property damage, bodily injury, or even death.
Remote Control Transmitter Functions
NOTE: The Ignition Module Receiver will “beep” once every time a Remote Transmitter Key is pressed, sig­naling that the command has been received.
Identify the four function buttons on the Remote Transmitter:
1. ON/OFF KEY: This button turns the system ON or OFF. When this button is pressed and the system is OFF, the pi­lot light will stay ON if the “Standing Pilot
Switch” is in the ON position.
2. THERMOSTAT KEY: This button, when pressed after the ON/OFF KEY is pressed and the sys­tem is ON, will allow the selection of three modes: Manual Operation, Normal Thermostat and Smart Thermostat.
b. Manual Mode: In this mode, the room temperature is ignored and the fireplace can be turned ON indefinitely.
The room temperature rise has no effect on this mode. All other functions such as fan speed control, flame height control, secondary burner On/OFF control and Accent Light ON/OFF controls will be manually cont rol­lable.
c. Normal Thermostat: In this mode, the fireplace
will stay functioning until the room temperature in­creases 1
o
F above the Set Point Temperature. To increase the Set Point Temperature, Press the UP button until the desired temperature is displayed i n the SET POINT TEMPERATURE window. The fan will turn on 5 minutes after fireplace startup and will turn off 12-1/2 minutes after the flames turn off, i n this mode. The flame height can be adjusted while the fireplace is functioning, fan speed can be ad­justed after 5 minutes of startup. Secondary burne r can be turned On or Off at any time after startup. The Accent Light can be turned on or off any time after startup.
d. Smart Thermostat: In this mode, all other func-
tions except the flame height adjustment are allowed. Manual flame height adjustment is not allowe d i n this mode. The Smart Thermostat function adjusts the flame height in accordance to the difference between t he set point temperature and the actual room temperat ure. As the room temperature gets closer to t he set point temperature, the Smart Function automati cally modulates the flame down.
3. UP/DOWN KEY: This key is used to increase or decrease the Set Point Temperatures, Flame Height and
Fan Speed and to toggle between Accent Light ON/OFF and Secondary Burner ON/OFF.
4. MODE SELECTION KEY: This key is used to toggle between the various function icons : Flame
Height, Fan Speed, Accent Light and Secondary Burner.
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REMOTE TRANSMITTER OPERATING INSTRUCTIONS
TO TURN ON THE APPLIANCE:
1. Press the ON/OFF button. The transmitter display wil l show all active icons on the screen.
2. Select the Thermostat Mode by pressing the Thermostat Key: OFF (meaning Manual Mode), ON (meaning normal Thermostat) or Sma rt (meani ng Smart Mode). a. In OFF (Manual Mode), the appliance will ignite and start on HI. b. In ON (Normal Thermostat Mode), the appliance will only ignite if the Set Temperature
is greater than the Room Temperature.
c. In SMART (Smart Mode), the appliance will only ignite if the Set Temperature is greater
than the Room Temperature.
TO TURN OFF THE APPLIANCE, press the ON/OFF button.
MODE KEY: Pressing the MODE KEY toggles between the
various available functions: Flame Height , Fan Speed, Accent Light Dimmer and Secondary Burner On/Off.
Flame Height: 6 flame height Levels are available. While the Flame Height Icon is displayed, pressing the Up or Down button once will increase or decrease
the flame height by 1 of 6 increments. If the flame height is at Lev­el 1 and the Down button is pressed, all burners will turn OFF. If in IPI mode, the pilot light will also extinguish. If in Standing Pilot Mode, the pilot light will remain ON. Note: If in SMART model, the flame height function is not available for manual adjustment. In SMART mode, the flame height regulates automatically.
Fan Speed Control: The fan speed can be adjusted through six (6) speeds and
OFF. To activate this function, press the MODE Key to index to the fan con­trol icon. Use the UP/Down Arrow Key to turn ON, OFF or adjust the fan speed. A single “beep” will confirm reception of the command. Once you set the desired fan control, the system will remember your selected fan speed
until you manually change it.
Accent-Light Dimmer: This function controls the Mendota Accent Light functions. Press-
ing the UP key in this mode will TURN ON the Accent Light and allow you to control the brightness of the Accent Light in 6 steps. A single “beep” will confirm reception of the command. Once you set the desired light bright­ness, the system will remember your selected brightness level until you manually change it.
Secondary Burner: This function controls the Secondary Burner’s ON/OFF feature.
Pressing the UP Key in this mode will TURN ON the Secondary Burner and Pressing the DOWN Key will TURN OFF the Secondary Burner. The flame level will not change when you turn the Secondary Burner On or Off. The flame level can only be changed in the Flame Level mode.
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FIREPLACE BACKUP POWER INLET
BATTERY PACK WITH
TEMPERATURE INDICATOR (oF or oC)
1. Press the ON/OFF Key and Turn Off the Fireplace.
2. Simultaneously, Press both the MODE Key and the Thermostat
Key.
3. Look at the LCD display to verify that your desired indicator (
o
C) is being displayed. If not, repeat step 2.
o
F or
KEY LOCK FUNCTION
To prevent unsupervised children from operating the fireplace, a KEY LOCK function is provided with this remote control system. To activate the KEY LOCK function, simultaneously press the “MODE KEY” and the “UP KEY”. To deactivate the KEY LOCK function, simultaneously press the “MODE KEY” and the “UP KEY”. During KEY LOCK mode, none of the Keys will function. You must DEACTIVATE the system before you can use the Remote Transmitter.
LOW BATTERY POWER DETECTION
1. Transmitter Batteries: The life span of the remote control transmitter batteries depends on various factors: quality of the batteries used the number of ignitions of the appliance, the number of changes to the room thermostat set point, etc. When the Transmitter bat­teries are low, a Battery Icon will appear on the LCD display of the Transmitter before all battery power is lost. When the batteries are replaced, this icon will disappear.
OPERATING DURING POWER OUTAGES
This electronic ignition system utilizes the supplied 110VAC power when it is available for all functions of this system. If the AC power is interrupted during a power outage, plug in the battery pack (supplied with this fireplace) to the Fireplace Backup Power Inlet Port installed on the wall to the left side of the fireplace (located about 18” up from floor level).
During the power outage, the appliance’s burners will function. In addition, Flame Height adjustment and Secondary Burner ON/OFF functions will be available. The Fan and Accent Light, which are wholly dependent on 110VAC power, will not function.
This appliance is designed and tested to be operated during power outages. The overall efficiency of this appliance will be reduced by approximately 5% when the blower functi on i s disabled during the power outage period.
4X AA BATTERIES.
(6V DC MAXIMUM)
85-03-00954 63 | Page
Page 64
MASTER SWITCH ON
MASTER SWITCH ON SYNC SWITCH
“FIRST TIME” PILOT LIGHTING INSTRUCTIONS
REMOTE TRANSMITTER
BLUE LCD DISPLAY
MODE SELECTION KEY
UP/DOWN SELECTION KEY
THERMOSTAT
SELECTION KEY
ON/OFF KEY
IMPORTANT: Be sure all items on "INSTALLA TION CHECK OFF LIST" in the Installation Manual h ave been completed! CAUTION: If the pilot goes out, be sure to wait a mi ni m um of five minutes before attempting to relight the pilot.
1. Make certain that any manual gas supply shut-off valves located upstream of fireplace are open and the Master On/Off swit ch is toggled to the ON position.
2. Make certain that 110VAC power is connected to Electrical Junction Box on left side of Fireplace and that the Electrical Power is “O N”.
3. Insert Batteries in the Remote Transmitter. Not e the polarity of batteries and insert as indicated on the battery compartment cov er.
4. For the “First Time Lighting”, Remove the Glass Door. This is required to purge the gas line of air and to inspect the pilot lighting spa rk.
5. Press OFF on the remote Transmitter. Press MODE button on Transmitter. Press UP for “CPI” (standing pilot mode). Press MODE button again to exit. You will hear a series of clicks and after a few seconds, you will hear sparking at the pilot spark electrode.
6. Allow adequate time for the air in the gas-line to purge. T he control system will stop sparking after 30 seconds if the pilot light does not light. After a 30 second delay the control system will start sparking again for 30 seconds more. If the pilot light does not l i ght af ter the third 30 second spark event, the system will enter “Lock-o ut” mode. To unlock from “Lock-out” mode, Press t he ON/OFF but­ton on Transmitter then Press ON/OFF button on the transmitter again so the Transmitter displ ay turns off. Wait 30 seconds. Turn OFF the Master Switch. Wait 30 seconds and Turn Master Switch ON again. Repeat this sequence un­til the pilot flame lights and the pilot is burning steadily.
7. Once the pilot flame is lit and well-established, close g l ass door. WARNING: NEVER IGNITE M AIN BURNERS WITH GLASS DOOR REMOVED OR OPEN. Doing so will lead to damage to pilot flame sensor and spark elec­trode wire leads.
8. Press the ON/OFF button on Transmitter to “ON”. All burners should ignite and run at “high-fire”. Toggle through other functions of the Fireplace (Flame Height, Fan Speed and Accent Light brightness) to verify all func­tions.
9. Perform gas inlet and outlet pressure tests and leak tests on fi eld installed gas fittings and factory installed fittings in the gas valve compartment, at this time. Note: Burners must be ON to check outlet pressures and to leak test gas train fittings upstream of main gas valve.
INITIALIZING THE REMOTE CONTROL SYSTEM
MASTER SWITCH: Remote Transmitter WILL NOT communicate to receiver unless the Master Switch is ON. The master switch when OFF disable all functions and acts as a Master Safety Shutoff Switch.
(Synchronizing Receiver and Transmitter)
Master Switch and Sync Switch are located at t he bottom left corner of the Glass Frame.
1. Toggle Master Switch to ON (pull toward front of unit). Remote Transmitter WILL NOT communicate to receiver unless the Master Switch is ON.
2. Locate Sync Switch (directly above Master Switch ). P ress the Sync Button. The receiver will beep 3 times indicating that it i s ready to synchronize with a Re­mote Transmitter.
3. Push the “ON” key on the Remote Transmitter. The receiver will beep 4 times to indicate that the Transmitter’s command is accepted and sets to the particu­lar code of that Transmitter. The system is now initi al ized.
NOTE: Once synchronized, the Transmitter and Rec eivers will communicate per­manently and no further Synchronizing steps are necessary unless either the Transmitter or Receiver is replaced.
85-03-00954 64 | Page
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ATTENTION!
ATTENTION!
REMOTE CONTROL
IGNITION MODULE/ RECEIVER
Supply voltage
4.5V (three 1.5V AAA batteries)
6.0V (four 1.5V AA batteries)
Ambient temperature ratings
32 – 122 oF (0 – 50 oC)
32 – 140 oF (0 – 60 oC)
Radio Frequency
315 MHz
315 MHz
IPI/STANDING PILOT SYSTEM INFORMATION
The transmitter and receiver are RADIO F RE QUENCY DEVICES. Placing the receiver in or near met al m ay
The transmitter and receiver are RADIO F RE QUENCY DEVICES. severely reduce the signal range.
Turn off the main gas supply of the appliance during i nstal l ation or maintenance of the receiver.
Turn off the main gas supply of the appliance during i nstal l ation or maintenance of the receiver.
Toggle the Master Switch to OFF during installation or maintenance.
Place the receivers 3-position slider switch in the of f position during installation or maintenance.
During appliance installation/maintenance or in ca se of remote control malfunction, turn off electrical sup-
Turn off main gas supply to the appliance prior to rem oving or reinserting the batteries in the receiver.
During appliance installation/maintenance or in ca se of remote control malfunction, turn off electrical su ppl y to
ply to this appliance and disconnect the Backup batteries from the wall DC connector. Contac t t echnical service.
this appliance and remove the batteries from the wall receiver battery compartment. Contact techni cal service.
Intermittent Pilot Light and Standing Pilot Light Features
This gas fireplace is equipped with an electronic ig ni tion System that first lights a pilot light then uses the pilot light to ig­nite the main burners. The pilot light can be set in the CPI (S tanding Pilot) mode to allow the pilot light to remain on indef­initely by setting the Remote Transmitter to CPI m ode. If the remote transmitter is set to the IPI (Intermittent Pilot) mode, the pilot light will only light and remain ON while the main f i replace burners are operating.
IPI Mode: This mode turns the pilot light “OFF” when the fireplace is not functioning and only lights the pilot light automatically when a call for heat is made by the remote control.
(CPI) Standing Pilot Mode: If set to CPI Mode, the pilot light will ignite and remain ON at all times.
Setting to IPI versus CPI mode:
With the remote transmitter OFF, press the MODE button. You will see either “CPI” or “IPI” displayed on the transmitter screen. Press the UP arrow button to set “CPI” mode and press the DOWN arrow button to set “IPI” mode. One set to the desired setting, press On/Off button to activate the fireplace.
NOTE: Mendota Fireplaces recommends that the (CPI) Standing Pilot Mode be used during the winter months when the average daily high temperature falls b elow 50
draft during burner ignition and it will also eliminate excessive condensation of exhaust vapors on the door glass. Further, leaving the fireplace in the Standing Pilot Mode will keep the fireplace body warm and eliminate cold drafts and heat loss to the cold air that is trapped inside the firebox.
85-03-00954 65 | Page
o
F. This will keep the fireplace chimney heated for proper up-
Page 66
ITEM
QTY
PART NUMBER
DESCRIPTION
1 1 HA-97-00028
VALVE HEAT SHIELD, FV34
2 1 05-02-00344
VALVE, 885 PROFLAME (NG) SIT# 0.885.001
3 1 05-02-00351
SPLIT-FLOW, PROFLAME, SIT# 0.540.002
4 1 65-07-00024
1/8 NPT to Flex CF Coupler
5 1 65-14-00045
ORIFICE, #45 17,072 BTU NAT
6 1 65-07-00012
BCF,3/8 TBE X 3/8MPT COMP ELBW
7 1 HA-81-00419
SHUTTER BOX SLIDER, FV33i
8 2 65-06-00577
CABLE NUT, ASSY
9 1 65-07-00010
BCF,3/8 TBE X 1/8MPT COMP ELBW-AF
10 1 HA-81-00408
VALVE BRACKET, FV33I
11 1 60-01-00257
NIPPLE, 3/8" NPT X 2.0" LONG, 0.493 ID, BLACK
12 1 55-02-00098
TUBING, 3/8" OD x 27" SS 304
13 1 55-02-00083
3/8" SS Flex Tube X 6" T6-06
14 1 65-14-00049
ORIFICE, #49 13,530 BTU NAT
15 1 65-07-00005
BCF 3/8 x 3/8 PT STRT W/ NUT & FRRL
16 1 HA-97-00086
HEAT SHIELD, INNER
17 2 65-14-00364
ORIFICE, 3/64"
18 1 05-04-00065
PILOT, 3-WAY HOOD
19 4 50-01-00252
SCREW, HEX WASHER, 8-32 X 3/8", TYPE 23, ZINC
Figure 4: FV-34 VALVE ASSEMBLY
18
5
14
9
12
17
4
13
8
7
1
16
2
11
15
6
3
10
FV-34 VALVE ASSEMBLY REPLACEMENT PARTS
85-03-00954 66 | Page
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FV-34 GAS IGNITION SYSTEM WIRING DIAGRAM
The appliance must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70-National Electric Code or CSA C22.1-Canadian Elect rical Code.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can caus e i mproper and danger­ous operation” and “Verify proper operation after se rv icing.”
Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant l e débranchement. Des erreurs de c>blage peuvent entraΤun fonctionnement inadéquat et dangereux.” “S’assurer que l’appareil fonctionne adéquatement une fois l’entretien terminé.
85-03-00954 67 | Page
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TAB #2
USE LARGE PLIERS TO BEND DOWN (4) TABS
AS SHOWN
GLASS
GASKET
GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT
GLASS FRAME ASSEMBLY # HA-78-00103
REPLACEMENT PARTS LIST
ITEM
PART NUMBER
DESCRIPTION
FRAME, WELDMENT, GLASS, FV-34&FV44
GASKET, TADPOLE, 3/8”BULB, 3/4” TAIL
GLASS, CERAMIC, FV­34&FV44
WARNING
Do not operate this appliance
WARNING
DO NOT substitute other manufac-
door shut, etc
Figure 5
GLASS
TRACER LINES
IN GASKET
GLASS SHALL SIT BETWEEN
TRACER LINES IN GASKET
ROTATE GASKET UP SO ADHESIVE MAKES CONTACT WITH GLASS SURFACE
ADHESIVE
GASKET
GASKET IN
FLAT FORM
turer's materials or components. DO NOT operate unit with cracked,
broken or missing glass. DO NOT abuse the glass door by
striking the glass, slamming the
Use only authorized parts and materials obtained from Johnson Gas Appliance Company when replacing defective or damaged glass.
with the glass removed, cracked or broken. Glass should be re­place by a licensed or qualified person.
TO REPLACE DAMAGED GLASS
1. Bend Glass Retainer Tabs up 90 degrees. Four tabs hold down the glass and gasket assembly.
2. Remove the damaged glass and gasket material. Clean the inner surface of the glass frame.
3. Assemble new gasket on glass edge starting with the bottom left corner. The adhesive on the gasket should
make contact with the glass surface. Use tracer lines in gasket to determine where the glass shoul d sit on the gasket surface.
4. Place glass and gasket assembly in glass frame and car efully bend down glass retainer tabs. Extra glass re tainer
tabs are provided should any originally used tabs br eak off. The glass frame assembly and its individual components are available through Johnson Gas Appliance Company. Con­tact your dealer for more detailed ordering information.
1 HA-58-00262
85-03-00954 68 | Page
2 65-02-00103
3 65-06-01184
Page 69
MENDOTA WARRANTY QUALI F ICATION & SERVICE REFERE NCE FORM
As a part of Mendota's on-going program of custom er satisfaction, this Form verifies proper installation and operation. It is im­portant as a reference for future service. It i nsures long life and trouble-free operation of Mendota f i replaces & stoves and quali­fies the owner for Mendota's lifetime limited warr anty. Owner should sign Form when completed and mail a copy along with Warranty Registration to Mendota. OPTIONALLY, PLEASE REGISTER AT OUR WEBSITE AT:
WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP
HOME OWNER: ________________________________ DEALER: _________________________________ ADDRESS: ____________________________________ ADDRESS: _______________________________ CITY/STATE/ZIP: ______________________________ CITY/STATE/ZIP: __________________________ SIGNATURE: __________________________________ PHONE: __________________________________
MODEL #: FV-34-PF2 SERIAL #: ___________ DATE INSTALLED: ________________________ Mendota direct vent fireplaces are sophisticated, hi-tech gas appliances. All installation and operating instructions must be carefully
followed. This FV-34 fireplace must
be installed and serviced by a qualified Mendota approved service person.
REF: ___________________ MENDOTA FV-34-PF2 INSTALLATION MANUAL
APPROVED VENT PIPES AND VENT CAP INSTALLED - Per Manual.
Vent pipes must be fully twist-locked and leak proof.
Check minimum and maximum vertical / horizontal and vent runs. 1000ºsealant must be used on inner joints at adjustable pipe sections.
CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES & VENT LOCATIONS - Per Manual  INSTALL PROPER SIZE GAS LINES - CHECK FOR GAS LEAKS - Per Manual  CHECK FOR CORRECT GAS PRESSURE AT MANIFOLD - Per Manual
a. 3.5 Inches Water Column Maximum - Nat. Gas (plus or minus 1/8”) b. 10.0 Inches Water Column Maximum - L.P. Gas (plus or minus 1/8”)
CYCLE BURNERS ON/OFF FOR PROMPT IGNITION - Per "LIGHTING IN ST R U C T IO NS "
Burner must light IMMEDIATELY - Flame must travel promptly around "curve" & light burner.
INSTALL LOGS AND ADJUST FLAME - Per Manual
Check that flame is "stable" and is not "lifting" off burner
Proper pilot flame impingement on burner - Air shutter opening: 1/8" Nat. Gas – 1/4-“-1/2" LP
BRIEF OWNER ON OPERATION AND MAINTENANCE OF UNIT
Light Pilot Operate Burner Train on Remote Control Functions  Explain Thermostatic Functions
WARRANTY REGISTRATION Your Name _______________________________________________________________________ Address _________________________________________________________________________ City ________________________________________ State ______Zip ______________________ Dealer (Place of Purchase) ___________________________________________________________ City ________________________________________ State ______Zip ______________________ Date of Purchase _______________________ Serial Number _______________________________ Purchaser's Signature _______________________________________________________________
MENDOTA FV-34 DIRECT VENT FIREP LAC E
CUT OUT PAGE AND MAIL TO: JOHNSON GAS APPLIANCE CO., 520 E AVE. N.W., CEDAR RAPIDS, IOWA 52405
PLEASE REGISTER AT OUR WEBSITE AT: WWW.JOHNSONGAS.COM/ME NDOTA-REGISTRATION.ASP
85-03-00954 69 | Page
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TAPE SHUT
--------------------------------------------------------------------------------------------------------------------------------------------------------
POSTAGE
NEEDED
JOHNSON GAS APPLIANCE COMPANY
520 E AVENUE N.W.
CEDAR RAPIDS, IA 52405
85-03-00954 70 | Page
Page 71
MENDOTA EXTENDED PROTECT ION AND LIMITED WARRANTY
MENDOTA FV34 DIRECT VENT FIREPLACE
Mendota Division of Johnson Gas Applianc e Company, 520 E Avenue N.W. Cedar Rapids, Iow a 52405, extends this Extended Protection and Limited War­ranty to the original purchaser of a Mendota FV46 Fireplace, which is limited and used under normal home conditions.
STANDARD WARRANTY:
JOHNSON GAS APPLIANCE CO., MENDOTA DIVISION, WARRANTS THAT YOUR NEW MENDOTA FIREPLACE AND ALL ITS COMPONENTS ARE FREE FROM MANUFACTURING AND MATERIAL DEFECTS FOR A PERIOD OF ONE YEAR FROM THE DATE OF INSTALLATION. SUBJECT TO PROOF OF PURCHASE AND THE CONDITIONS AND LIMITATIONS OUTLINED, BELOW.
EXTENDED WARRANTY:
THE MAIN BURNER ASSEMBLIES ARE WARRANTED FOR A PERIOD OF 2-YEARS TO THE ORIGINAL OWNER, FROM THE DATE OF PURCHASE. SUBJECT TO PROOF OF PURCHASE AND THE CONDITIONS AND LIMITATIONS OUTLINED, BELOW. THE HEAT EXCHANGER, COMBUSTION CHAMBER AND OUTER SHIELD OF THE MENDOTA FV46 FIREPLACE ARE WARRANTED FOR 10-YEARS TO THE ORIGINAL OWNER. SUBJECT TO PROOF OF PURCHASE AND THE CONDITIONS AND LIMITATIONS OUTLINED, BELOW.
1) This new Mendota Fireplace must be installed & serviced by a competent, authorized service contractor. It must be installed and operated at all times
in accordance with the installation and operating instructions furnished with the Fireplace. All adjustments to logs, coals or burner must be made by an authorized Mendota person. Any alteration, willful abuse, accident or misuse of the product shall nullify this warranty. This warranty does not cover glass or log breakage.
This limited warranty does not cover the cost of service calls, the cost of labor to remove or install parts covered by this limited warranty, freight or
other transportation expenses, which may be incurred in connection with obtaining performances under this limited warranty. The remedy for dam­ages as the result of any defects in this product which have been warranted herein is limited to replacement parts and does not include any incidental, indirect or consequential damages or expenses sustained in connection with the product, including damages to property, except as provided by law.
2) This warranty is non-transferable and is made to the original retail purchaser, provided the purchase was made through an authorized Mendota dealer. Mendota is not responsible for any dam age to or malfunction of the Fireplace unless caused by a defect in material or workmanship from normal
home use. Damage caused by abuse, improper installation, improper servicing, and installation by unqualified personnel or breech of conditions of this limited warranty will excuse Mendota from performance of any part of this limited warranty. Mendota has the right to investigate and inspect the exact, original Fireplace and entire installation (without any alterations or tampering) in the event a claim is made to determine whether the claimed damage or malfunction was caused by abuse, improper installation or other cause outside this warranty. Mendota is not responsible for any repairs or material purchases that have not received prior written approval from Mendota.
NOTE: Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty. Major warping of parts can be caused by
over-firing of your Mendota Fireplace. Over-firing above rated nameplate specification is as contrary to the manufacturer's instructions and may void this warranty. This warranty may not be extended by our representatives or any third party in any manner. The company neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this Mendota product.
3) Mendota may at its discretion, fully discharge all obligations of this warranty by refunding the wholesale price of the defective part(s).
4) All other warranties - expressed or implied - with respect to the product, its components and accessories, or any obligation/liabilities on the part of the company are hereby expressly excluded. Products made by other manufacturers, sold with the Fireplace or thereafter, are not covered by this lim­ited warranty. The use of unauthorized components will make this warranty null and void.
5) It remains the full responsibility of the owner to operate this appliance within the guide­lines provided in the Installation Manual and the Operating Instructions Manual accom­panying this appliance. Further, the owner shall bear full responsibility to enforce clearances to combustibles requirements and cautioning others about hot glass surfaces and hot metal surfaces. Owner, by operating this appliance, accepts that this is a heat producing appliance which has glass and steel parts that are hot enough to cause severe burns. Owner accepts that this appliance requires close monitoring of children and vul­nerable individuals who are in the vicinity of this appliance when this appliance is in op­eration. Mendota does not assume or accept any liability claims for burns or other
physical or material damages resulting from touching hot glass surfaces and hot metal surfaces that are part of this appliance or other adjacent object such as hearth pads and mantels that may heat up during operation of this appliance.
This warranty shall be effective only if the original purchaser of the Mendota appliance is reg­istered with Mendota Division within thirty (30) days of the date of purchase. Such registra­tion or the failure to register shall not be deemed to create any obligation or liability by the manufacturer and this warranty with its conditions and limitations shall be the only procedure for obtaining any rights against the manufacturer and expresses the sole obligation and respon­sibilities of the manufacturer which are offered to the original purchaser and accepted upon purchase of the appliance.
Mendota Division, reserves the right to make changes at any time without notice, in design, material, specifications, prices and the right to discontinue styles and products. Some states do not allow the exclusion of limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
85-03-00954 71 | Page
Page 72
Johnson Gas Appliance Company
520 E Avenue N.W. - Cedar Rapids , IA 52405
Mendota Hearth Division
WEBPAGE:
www.johnsongas.com or www.mendotahearth.com
85-03-00954 72 | Page
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