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Full View Direct Vent Gas Fireplace Insert
MODEL NO. E-FV44i
DOCUMENT: E-FV44i-1011
INSTALLER: Leave this manual with the appliance.
WARNING: If the information in this manual is not followed
WARNING
AVERTISSEMENT : Assurez-vous de bien suivre
With
Premium Texture Fiber Logs Combustion System
MODEL #E-FV44I ECHO SERIES
INSTALLATION & OPERATING INSTRUCTIONS
exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flam mable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Open windows.
• Do not touch electrical switches.
• Do not try to light any appliance.
• Extinguish any open flame.
• Do not use the phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
• Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
les instructions donné dans cette notice pour réduire au minimum le risque d’incendie ou pour éviter tout dommage
matéeriel, toute blessure ou la mort.
• Ne pas entreposer ni utiliser d'essence ni d'autres vape-
rurs ou liquides inflammables dans le voisinage de cet
appareil ou de tout autre appareil.
• QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez .
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les in structions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appe-
lez le service dos incendies.
• L'installation et service doit être exécuté par un quali-
fié installer, agence de service ou le fournisseur de gaz.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l’appareil.
CONSOMMATEUR : Conservez cette notice pour consulta-
tion ultérieure.
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TABLE OF CONTENTS
SPECIFICATIONS .................................................................................................................................................................................... 2
SAFETY AND WARNING INFORMATION .......................................................................................................................................... 3
GENERAL INFORMATION .................................................................................................................................................................... 5
SAFETY AND STRUCTURAL CONCERNS: .......................................................................................................................... 5
VENTING REQU IREMENTS ................................................................................................................................................... 5
HEATING PERFORMANCE ....................................................................................................................................................... 5
ELECTRICAL R EQUIREMENTS ............................................................................................................................................ 5
SPECIFICATIONS & CLEARANCES ................................................................................................................................................. 6
INSTALLATION INSTRUCTIONS ......................................................................................................................................................... 7
FLUE VENTING ..................................................................................................................................................................................... 8
CHIMNEY FLASHING AND CAP .............................................................................................................................................. 9
RAISED HEARTH SPECIFICATIONS .............................................................................................................................................. 11
GAS SUPPLY REQUIREMENTS ....................................................................................................................................................... 12
GAS PRESSURE REQUIREMENTS .................................................................................................................................................. 13
INSTALLATION CHECK OFF LIST ................................................................................................................................................. 16
LIGHTING CHECK OFF LIST ............................................................................................................................................................... 16
DOOR REMOVAL AND REPLACEMENT ............................................................................................................................ 17
FV-44I LOG SET INSTALLATION INSTRUCTIONS ........................................................................................................... 18
FV-44I LOG SET PARTS ............................................................................................................................................................... 18
BEFORE YOU BEGIN .......................................................................................................................................................................... 28
REMOTE CONTROL TRANSMITTER FUNCTIONS ............................................................................................................... 28
MODE SELECTION KEY ................................................................................................................................................................. 28
REMOTE TRANSMITTER OPERATING INSTRUCTIONS ........................................................................................................................ 29
TO TURN ON THE APPLIANCE ........................................................................................................................................................ 29
TO TURN OFF THE APPLIANCE ...................................................................................................................................................... 29
MODE KEY................................................................................................................................................................................... 29
FLAME HEIGHT. ........................................................................................................................................................................... 28
MANUAL BYPASS OF THE REMOTE SYSTEM ...................................................................................................................... 30
TEMPERATURE INDICATOR (OF OR OC) ............................................................................................................................ 30
KEY LOCK FUNCTION ............................................................................................................................................................ 30
LOW BATTERY POWER DETECTION .................................................................................................................................... 30
OPERATING
“FIRST TIME” PILOT LIGHTING INSTRUCTIONS ............................................................................................................. 31
INITIALIZING THE REMOTE CONTROL SYSTEM ...................................................................................................................................... 31
SYNCHRONIZING RECEIVER AND TRANSMITTER .............................................................................................................................. 31
IPI/STANDING PILOT SYSTEM INFORMATION ......................................................................................................................... 32
INTERMITTENT PILOT LIGHT AND STANDING PILOT LIGHT FEATURES ...................................................................... 32
IPI MODE. ................................................................................................................................................................................ 32
STANDING PILOT MODE........................................................................................................................................................ 32
FV-44I GAS IGNITION SYSTEM WIRING DIAGRAM ....................................................................................................................... 33
MAINTENANCE .................................................................................................................................................................................... 34
BURNER FLAMES GENERAL HEIGHTS REFERENCE DIAGRAM ...................................................................................... 34
NATURAL TO LP GAS CONVERSION ............................................................................................................................................. 35
ORIFICE SIZES REQUIREMENT: ........................................................................................................................................... 35
RECOMMENDED PROCEDURE TO CONVERT THIS FIREPLACE TO BURN LPG ........................................................... 35
LP GAS PRESSURE REQUIREMENTS ......................................................................................................................................................... 38
Lpg proper input rates: .............................................................................................................................................................. 38
Leak testing requirements .......................................................................................................................................................... 38
DURING POWER OUTAGES ............................................................................................................................. 30
EMERGENCY GAS CONTROL SHUTOFF .......................................................................................................... 39
CUSTOMER INFORMATION AND TROUBLE-SHOOTING ............................................................................................................. 41
TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT ........................................................................................................ 41
GAS FLAME ADJUSTMENT ........................................................................................................................................................................... 42
REPLACEMENT AND SERVICE PARTS ........................................................................................................................................................ 43
FV-44i VALVE ASSEMBLY REPLACEMENT PARTS .............................................................................................................. 43
MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM ............................................................................. 44
MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY ......................................................................... 46
Part #85-03-00855
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SPECIFICATIONS
MODEL E-FV-44i
High Fire - Adj. to - Low Fire
BTUH ....................................................NAT. GAS 40,000 ----- 29,000
BTUH ....................................................L.P. GAS 40,000 ----- 33,000
MAIN ORIFICE……REAR BURNER: #42 NAT. GAS [#55 L.P. GAS] – FRONT BURNER: #45 NAT. [#55 LP]
EFFICIENCY .....................................EXCEEDS D.O.E. EFFICIENCY REQUIREMENTS (A.F.U.E.)
FLUE VENT LINER ............................CO-LINEAR - 4” DIAME TER EXHAUST & 3” DIAMETER INLET
NET WEIGHT ...................................195 lbs.
SAFETY ...........................................AGA CERTIFIED, ELECTRONIC IGNITION IPI SYSTEM
ACTIVATED WITH THERMOSTATIC REMOTE CONTROL.
GAS REQUIREMENTS .......................SUPPLY PRESSURE: GAS INLET: 3/8" N.P.T.
NAT. GAS: 7" W.C. [5.0" W.C. MIN., 11" W.C. MAX.]
L.P. GAS: 11" W.C. [11" W.C. MIN., 13" W.C. MAX.]
ELECTRICAL REQUIREMENTS ...... 120 Volts AC, 2 Amps (minimum line voltage allowed 110 Volts AC)
LISTINGS - INTERTEK TESTING SERVICES TESTED TO: ANSI Z21.88-2005 – CSA2.33-2005 – CAN/CGA 2.17-M91
Gas appliances must be tested and certified by a nationally recognized testing and certification agency to American National Standards Institute - ANSI Gas Appliance Sa fety Standards. . The Mendota Gas Fireplace Insert has been tested
and certified by Intertek Testing Services. 8431 Murphy Drive, Middleton, WI 53562.
INSERT INCLUDES CERAMIC COMBUSTION SYSTEM, PREMIUM 8-PIECE FIBER LOG SET & COALS, NEO-CERAM GLASS,THERMOSTATIC REMOTE
ELECTRONIC IGNITION, AGA CERTIFIED SAFETY SYSTEM.
Part #85-03-00855
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructi ons carefully before starting the appliance. FAILURE TO FOLLOW these instruc-
tions may result in a possible fire hazard and will void the warranty.
Any safety screen or guard removed for servicing must be replaced before operating this appliance.
DO NOT USE this applianc e if any part has been und e r w ater. Im mediately CALL a qualified service technician to insp ec t
the appliance and to replace any part of the control system and any gas control, which has been underwater.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair shou ld be PERFORMED b y a qualified service person. T he appliance and venting system should
be INSPECTED before initial use and at le ast annually by a profess ional service person. More fr equent cleani ng may be
required due to exces sive lint from carpeting, beddin g, material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulat ing air passageways AR E KEPT CLEAN to pro vide for adequate combustion and ve ntilation
air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the fl ow of combustion and ventilation air. Keep the front of the app liance CLEAR of all obstacles
and materials for servicing and proper operation.
Due to high temperature, t he appliance should be LOCATED out of traffic areas and away from furniture a nd draperies.
Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults shoul d be ALERTED to the hazards of high surface temperature and shou ld STAY AWAY to av oid
burns or clothing i gnition. Young chi ldren sho uld be C AREFUL LY SU PERVIS ED when the y are in th e same r oom as the
appliance.
These units MUST use one of the vent systems described in the Installin g Your Fireplac e section of the Installers Guide.
NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be vented directl y to the outside and MUST N EVER be attached to a chimney serving a separate so lid fuel-burning appliance. E ach gas appliance MUST USE a separate vent system . Common
vent systems are PROHIBITED.
If the vent-air intake s ystem is disassembled f or any reason, reinstall per the instructions provided for the initial installation.
The vent system assembly for this fireplace must be periodically examined by a qualified ser vice age ncy.
INSPECT th e external vent cap on regular basis to mak e sure that no debris is interfering with the a irflow. The flow of
combustion and ventilation air not to be obstructed
DO NOT abuse the glass door by striking the glass, slamming the door shut, etc.
Use only authorized parts and materials obtained from Johnson Gas Appliance Company when replacing defective or
damaged glass.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qu alified service technician perform an ap-
pliance check-up at the beginning of each heating season.
DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.
CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should be
done by a licensed or qualified service person.
Part #85-03-00855
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CONGRATULATIONS
You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace.
This elegant, highly efficient Fireplace will be a constant source of comfort and fascination. It will be the focal point of
beauty and interest in your home.
The Mendota Gas Fireplace is a true heating appliance incorporating the traditional aesthetics of fireplace fire viewing with
the controllability and fuel efficiency of a home gas furnace. Of particular interest is the low fuel consumption and brilliant
fire viewing afforded by the realistic Premium Fiber wood fire-like combustion system.
Carefully read the following instructions prior to actual installation. Proper Mendota Gas Fireplace installation and operation will give you years of safe, trouble free comfort and enjoyment.
If you have any questions regarding installation or operation of your Mendota Fireplace please contact your local dealer.
...CAUTION...
Due to high temperatures, the Fireplace should be loc ated out of traffic and aw ay from furniture and draperi es. Children
and adults should be alerted to the hazards of high s urface tem perature and sh ould stay a way to avoid bur ns or clothin g
ignition. Young children should be carefully supervised when they are in the same room as the Mendota Gas Fireplace.
Clothing or other flammable material should not be placed on or near the Fireplace.
Any safety screen or guard removed for servicing an appliance must be replaced prior to operating this appliance.
The Mendota Gas Fir eplace is a powerf ul and efficient he ating unit. It has been designed as a major source of supple-
mental heat. As w ith an y mechanical appliance there c an be c ompone nt shut downs. It is adv isable to have an alternat e
heat supply.
Installation, repair and any adjustments to logs or burner must be done by a qualified service person. The appliance
should be inspected b efore use and at le ast annually b y a professional servic e person. More fr equent cleaning m ay be
required due to excessiv e lint from carpeting, bedding mater ial, carbon build-up, etc. It is imperative that control compartments, burners and c irculat ing air pass agewa ys of the app liance be k ept c lea n. The burn er a nd pilot fla m es and lo gs
should be visually checked periodically.
DO NOT use this applianc e if any par t has bee n und er water or ex posed to moi sture corr osion. Imm ediatel y call a qu alified service technician t o inspect the F ireplace and replac e any part of the control s ystem and an y gas contr ol, whic h has
been under water. DO NO T use this f ireplace if t he burner does not
proved service person if there is any delay in burner light off.
It is Johnson Gas A ppliance Company's policy that no responsibility is assumed b y the Company or by any of its employees or representati ves for an y damages caused b y an ino perable , inade quat e, or unsaf e condition which is the r esult,
either directly or indirectly, of any improper operation, installation or servicing procedures.
Building Permit and Installation Inspection Appr oval Requirements
All installations of Mendota Fireplaces and Inserts must comply with all the re quirements stated in this Inst allation and
Operating Instructio ns Manual. The D ealer and/or ins taller must also ob tain all required Bu ilding Perm its and Inspectio n
Approval from the local building inspec tion departm ent or the loca l body having j urisdiction. I n order to vali date warrant y
coverage, Mendota m a y require f acsim ile copies of th e Buildi ng Perm it and Insp ection Appro val f orms . F ailure to provid e
adequate proof that the installation conf orms to all local requirem ents and the requir ements stated in the Installation a nd
Operating Instructions Manual will void all applicable warrant y.
light immediately. Tur n unit of f and c all Mendota a p-
INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH HOMEOWNER.
HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con-
tact the Mendota technical service department for specific venting requirements and venting restrictions.
Part #85-03-00855
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APPROVED MANTEL PROFILES
MANTEL DEPTH (IN.)
NOTE: FOR MANTELS LOCATED
AT A DISTANCE MORE THAN 14
INCHES ABOVE THE
CONVECTION AIR OPENING, USE
THE HEIGHT TO DEPTH RATIO IN
THIS CHART TO DETERMINE IF
THE EXISTING MANTEL IS
CONFORMING.
DISTANCE TO MANTEL (IN.)
GENERAL INFORMATION
Your Mendota Gas Fireplace Insert has a stat e-of-the-art direct vent, sealed combustion system. This advanced, highly
efficient system brings in outside air for combustion, has a separate exhaust vent and efficiently heats and re-circulates
room air. The Mendota system maintains high air quality, maximizes efficiency and assures proper operation.
SAFETY AND STRUCTURAL CONCERNS:
The FV-44i Fireplace Insert must be installed and serviced by a Mendota approved serviceperson. Any adjustments to
burner, pilot, logs or coal bed must
five (5) minutes before relighting pilot. The flame must not
be made by a Mendota approved service person. If pilot goes out, always wait
"lift" off the burner.
ALWAYS USE MENDOTA FACINGS, MENDOTA VENT SYSTEMS AND MENDOTA APPROVED VENT CAPS.
ONLY DOORS CERTIFIED WITH THE APPLIANCE SHALL BE USED.
A non-combustible hearth protector is required and must extend a minimum of 16" in front of the fireplace when this
insert is installed at floor level.
VENTING REQUIREMENTS
Use only Mendota specified vents and vent ca p s when installing your fireplace insert. All vent pipe sections must be
tight and leak proof.
HEATING PERFORMANCE
The Mendota FV-44i I Fireplace Insert is a true, hi gh efficiency gas heater. The Mendota Insert will usually heat a large
area of your home if situated to maximize heat circulation. NOTE: The Mendota Insert is designed as a supplemental heat
source. It should not
heat circulation are: through-the-wall grills, floor grills, ceiling fans, or the continuous operation of central heat ing a nd
cooling blowers. The most EFFICIENT and succes s ful me thod for overall heat distribution is a ceiling fan.
formation". The heat output of the Insert can be reduced by using the down arrow on the Remote Control.
be used as a whole house heating system. Supplemental air movement considerations for maximizing
"Customer In-
ELECTRICAL REQUIREMENTS
A 120-volt electrical service must be supplie d at the fireplace location at the time of installation. The ignition system requires transformed DC power. A DC transformer is supplied with this fireplace.
APPROVED MANTEL PROFILES
The existing Combustible Mantel must fall within
the approved mantel profile chart. If it does not,
either remove and relocate the combustible
mantel at an approved height or add a 20 gage
metal shield underneath the combustible mantel
that extends the full width and depth of the combustible mantel. Provide a 1” active air space
between the metal shield and the bottom surface of the combustible mantel. Use ceramic
spacers to create the 1” active air space.
Part #85-03-00855
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FV-44i Faceplate Dimensions
A
B
36
914
52
1321
With Black
31
792
44 1/8
1122
33
843
48 1/8
1224
“A”
“B”
The solid-fuel fireplace chimney must be
NOTE: Installer must attach the sup-
fireplace before installing insert.
18” MIN CLEARANCE
MENDOTA FV-44i GAS DIRECT V ENT FIREPLACE INSERT
SPECIFICATIONS & CLEARANCES
Minimum Allowable Fireplace Opening:
34” wide X 24” high X 17” Deep
Inches mm. Inches mm.
No Trim 31 788 44 1118
33 838 48 1220
1/16
or Brass
Trim
1/16
36 1/16 920 52 1/8 1326
clean and in good working order and is constructed on non-combustible materials
Chimney cleanouts must fit properly.
The refractory, glass doors, screen, and log
grates can be removed from the solid-fuel
fireplace to accommodate the gas insert.
Smoke shelves, shields, and baffles can be
removed if attached with mechanical fasteners.
Trim panels and surrounds shall not seal
ventilation openings in the fireplace.
WARNING: Failure to position the parts in
accordance with these diagrams or failure to
use only parts specifically approved with this
appliance may result in property damage or
personal injury.
Cutting of any sheet metal parts on the solidfuel fireplace is prohibited.
Part #85-03-00855
plied warning label, included in the
instruction packet, to the inside of the
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INSTALLATION INSTRUCTIONS
CAUTION: Each installat ion must conform to all local, s tate and national codes. Refer to the national fuel gas code and local zoning and code auth or ities for details on
installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local
codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 (NFPA 54), or Canadian Code CAN1-B149 or most current edition, also known as
NFPA 54. Do not connect this Insert to a chimney flue serving a separate solid fuel or gas -burning appliance.
1. Remove glass doors, metal fire screens, etc. from existing firep lace. Be sure there is 12" minimum distance from top of upper grill to bottom of mantel; see Specifications (Pg.6 & 5), and a 16" minimum noncombustible hearth extension in front of the glass surface if a raised hearth is not supplied. (See pg. 11
for "Raised Hearth").
2. Remove any additional framework or other obstructions in the exist i ng fireplace op ening and bur ning area.
Also remove any chimney cap from top of chimney so that vent liner can be installed freely.
3. Before Insert is installed, have gas supplier or contracto r r un gas line to the existing firepl a ce. Be sure gas
plumbing instructions [see Pg. 12 & 13 are carefully followed. Gas supply may enter fireplace on either
side or back of fireplace, whichever is most convenient and accessible. Electrical s er vice (120 volt) should
also be supplied.
4. The entire chimney should be swept to remove creosote, soot and any obstructions (bird nests, etc.).
5. Open fireplace damper. If damper opening is large enough to accept the 4" and 3" flue liners, permanently secure damper in "open" position. NOTE :
Massachusetts requires that the flue damper must be re-
moved or permanently welded in the "open" position.
6. If damper opening is too small for the 4" & 3" fl ue liners, it will be necessary t o remove the damper handle
and the damper plate. Some damper plates are held in place by a pinned hinge that can be released easily
by tapping out the pin with a hammer and punch. Others may be held in place by a screw or bolt, or pivots may be cast into the damper housing. The latter types may be harder to get out and may require
sawing or breaking out. [NOTE: if flue size is 6" (127 mm) or less, or if severe offsets occur, or a significant mortar slop is evident between the liners, try to snake liner down the chimney to the top of the damper housing before breaking out damper plate and housing.]
CAUTION: If the 4" & 3" flue liners cannot be installed in an extremely tight chimney DO NOT proceed
with installation.
7. If damper opening is narrower than 4-1/2" to 5" (114 mm to 127 mm) and if local code authorities allow,
loosen and remove mortar behind back side of damper housing in the center of the opening enough to get
the gripping teeth of a pipe wrench over the flange of the damper housing (for cast iron housings). Tighten the wrench snugly, and kick down on the wrench handle to break out a half moon shaped piece of the
damper housing, enough to easily fit the flex liner through it. If the opening is wide enough, the break out
is not necessary.
8. Install Insert only in chimney heights of 12' (minimum) to 35' (maximum) -- as measured in
step 9, below.
9. Measure t he chimney height from the top of the chimney (or the existing flue liner) to a point 24" (610
mm) above the floor of the fireplace hearth. It may be necessary to drop a rope and measure the rope itself. Be sure to allow for all offsets in existing chimney. Cut the 4" diameter flex liner (s) to this measured
length.
Part #85-03-00855
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FLUE VENTING
NOTE: In the USA, run the 4” exhaust
The FV-44i Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system.
Note: In the USA, run only the 4” exha ust liner to the Vertical V en t Cap. In the USA, run the 3” air in take
past the existing chimney damper about 2 feet. Pack around the liners at the damper area to create an air
tight seal. In the USA, do not run the 3” air intake liner to the Vertical Cap.
NOTE: THE INSERT IS DESIGNED, TESTED AND LISTED FOR OPERATION ONLY WITH MENDOTA INSERT VENTING COMPONENTS
AS LISTED IN FIGURES BELOW:
Part #85-03-00855
liner from Insert Top to the Vent Cap.
Run 3” exhaust liner from Insert Top
past existing chimney damper about 2
feet.
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Chimney Flashing and cap
(See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the
existing flue liner. This flashing prevents water and small animals from entering area between the chimney
liner and flue liner. Plan for 1” to 1-1/2” (25 mm to 38 mm) overlap on each side. Center the flashing and
mark it about 3" (75 mm) larger in each dimension than the existing chimney. Trim the notch with snips and
bend edges with hand seaming tool, metal break or pliers.
12. Attach a sheet metal strap loop to the flex end of the liner(s) and tie a rope to it. Two installers
should proceed to the roof and drop the rope (with weight on the end to make sure it goes all the way
down) and insert the 4” liner(s) past the flexible portion, into the existing chimney – SEE BELOW:
NOTE: The 3” liner shall be cut at about 5 feet length and only stubbed into the chimney past
the damper, from below.
13. One installer should then return to the fireplace opening and pull the rope to guide the liner(s) into place
through the smoke shelf and the damper opening to a point 22" (560 mm) above the fireplace hearth.
The person below should wear leather gloves and Safety Glasses during this process to avoid being cut
and to safeguard eyes from flying debris.
CAUTION: WHEN USING FLEX ALUMINUM LINER, USE EXTREME CAUTION WHEN STRETCHING LINER
AROUND OFFSETS SO AS NOT TO RUPTURE LINER.
Part #85-03-00855
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14. Remove the Vent Adapter by removing two
5/16” Hex Bolts and sliding Vent Adapter towards rear of Insert.
15. Tightly secure 3” and 4” flex vents with
clamps provided. Seal vent cap/flashing to
top of chimney with weatherproof sealer.
Seal areas between flex pipes and existing
chimney, at damper area, with unfaced fiberglass insulation.
16. Carefully slide Insert into the fi replace opening (Note: Plug in the AC Power cord to a
110 volt AC receptacle insi de the fireplace
opening or extend it out and connect to a
grounded wall outlet.
17. Slide Vent Adapter forw ard between guide
rails. Vent Adapter’s front flat section should
contact insert top as you sli de the Vent Adapter forward.
18. Use Glass Latch Tool to grab Vent Adapter
through slot and hole provided. As you apply
downward pressure, pull Vent Adapter forward until front flange on Vent Adapter is about ½” away from
front lip on Insert.
19. Slide 5/16” Hex Bolts through holes in face of Insert and start one Bolt in each of the two press nuts on
Vent Adapter Flange. Using a 5/16” Hex Hand Driver, tighten the hex bolts a few turns at a time alternating between the two hex bolts until the screws are hand tight and vent adapter is pulled fully forward.
Part #85-03-00855
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16"
NON-COMBUSTIBLE REQUIRED
NON COMBUSTIBLE
SURFACE REQUIRED
NOTE: IF UNIT IS ELEVATED 6" OR MORE
ABOVE ROOM FLOOR LEVEL, NO PROTECTIVE
SURFACE IS REQUIRED AT FLOOR LEVEL.
ELEVATED HEARTH
ZC or MASONRY FIREBOX
BOTTOM STRUCTURE
18. You are now ready to hoo k up the Insert to gas supply. Be sure gas plumbing instructions and all state and local
codes have been carefully followed. Be sure all items on Installation Check-Off List have been completed.
NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS.
19. Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with
the fireplace opening and positioned in the middle of the opening. If Insert is unsteady or needs leveling, the unit
may need to be “shimmed with washers under the bottom corners of insert.
20. The proper Insert Faceplate can now be placed in position. Assemble surround by following instructions supplied
with faceplate kit. Select the appropriate size of faceplate to cover the area between the Insert and existing fireplace
opening.
IMPORTANT
INSTALLATION, SERVICING AND REPAIR MUST BE DONE BY A QUALIFIED SERVICE PERSON. THE INSERT SHOULD BE
INSPECTED AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE
REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT THE
CONTROL COMPARTMENT BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE INSERT BE KEPT CLEAN.
RAISED HEARTH SPECIFICATIONS
In most installations, a 16" non-combustible protector is required in fro nt of the unit’s glass door
surface on the floor or raised heart h. This protection can be any non-combust ible material such
as 24-gauge sheet metal, tile, brick, concrete board, etc. Please note that the r equired 16” clearance starts at the front face of the glass door. If replacing a wood-burning insert with t hi s gas in-
Part #85-03-00855
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sert, the existing and approved hearth protection will provide adequate floor protection.
If a raised heart h extends less than 16" in front of this Insert, refer to the diagram above and the
following procedure to see if additi onal floor protection is required.
For installations where t h e f ireplace is raised 6" or more above the floor of the room, or if the ex-
isting floor in front of this Insert is non-combustible (stone, brick, etc.), a non-combustible protector is not required.
GAS SUPPLY REQUIREMENTS
NOTE: IF INSERT IS TO BE OPERATED WITH LP GAS, SEE PAGE 34 BEFORE PROCEEDING.
CORRECT GAS PRESSURE AND PROPER GAS SUPPLY LINE SIZING IS IMPERATIVE TO THE SUCCESSFUL PERFORMANCE OF YOUR ENDOTA GAS
FIREPLACE INSERT. BE SURE THE GAS SUPPLIER OR PLUMBER CAREFULLY CHECKS FOR CORRECT GAS PRESSURE AND GAS LINE SIZING WHEN
INSTALLING THE FIREPLACE INSERT.
IT IS CRITICAL TO CAREFULLY CHECK FOR GAS LEAKS WHEN HOOKING UP THE FIREPLACE INSERT -- CHECK WITH SOAP & WATER SOLUTION.
BE SURE TO INSTALL FLEX GAS LINE WITH BRASS-TO-BRASS FITTINGS TO PREVENT GAS LEAKS AT CONNECTIONS.
GAS SUPPLY PIPING MUST INCLUDE A DRIP LEG TO ELIMINATE THE POSSIBILITY OF CONTAMINANTS ENTERING THE GAS TRAIN. ADHERE
STRICTLY TO LOCAL AND NATIONAL CODES.
GAS SUPPLY LINE SIZING
The Mendota Gas Insert comes equipped with a 3/8" N.P.T. [1.0 cm] inlet on the main gas valve. Gas supply piping may
enter the cabinet from either the left or rear side. A 48” X 3/8” SS Flex supply line is supplied in the Manual Packet with
this Insert.
The proper gas line diameter must be selected to run from the supply regulator to the Insert. Re fer to the following table
for proper gas pipe diameters.
PIPE LENGTH
[FEET]
NAT. L.P. NAT. L.P.
0-10 1/2" [1.3 cm] 3/8" [1.0 cm] 1/2" [1.3 cm] 3/8" [1.0 cm]
10-40 1/2" [1.3 cm] 1/2" [1.3 cm] 5/8" [1.6 cm] 1/2" [1.3 cm]
40-100 1/2" [1.3 cm] 1/2" [1.3 cm] 3/4" [2.0 cm] 1/2" [1.3 cm]
100-150 3/4" [2.0 cm] 1/2" [1.3 cm] 7/8" [2.3 cm] 5/8" [1.6 cm]
150-200 3/4" [2.0 cm] 1/2" [1.3 cm] 7/8" [2.3 cm] 3/4" [2.0 cm]
NOTE:
Some areas allow copper tubing or galvanized pipe - check with local approval agencies and codes NEVER use plastic
SCHEDULE 40 PIPE
INSIDE DIA.
pipe.
TUBING, TYPE L
OUTSIDE DIA.
Part #85-03-00855
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GAS PRESSURE CHECKING REQUIREMENTS
A pressure tap for checking gas pressure is located on the main gas valve. A qualified installer should use this fitting for
setting the correct gas pressure during initial installation. [See Gas Pressure Chart Pg. 13].
If supply gas pressures exceed 1/2 PSIG [3.5KPA], the appliance must be isolated from its supply with an approved manual shut-off cock. This manual shut-off cock must be closed during any supply line pressure testing. Check with your
gas supplier or plumber.
If the factory-built fireplace has no gas access hole(s) provided, an access hole 1.5” or less may be drilled through the
lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be plugged with noncombustible insulation after the gas supply line has been installed.
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GAS PRESSURE REQUIREMENTS
One major cause of operating problems with gas appliances can be improper gas pressure!
Such problems as changes in flame color or configuration, gas pilot or burner outages, intermittent operation, changes
in heat output, excessive burner noise, etc. are nearly always the result of changes in gas pressure or improper gas pressure at the time of the installation. The most important item to check during the installation and
the first thing to check when problem s occur is gas pressure!
Gas supplies normally enter a residence at 1/2 PSI (13" - 15" W.C.) (3. KPA). A regulator is then placed inside
the residence, which drops this pressure to 7" W.C. (1.8 KPA) (Nat. Gas). This "inches to inches" regulator is
of adequate capacity to service the gas appliances (such as dryer, furnace, etc.). If this regulator's capacity is
not sufficient to add the Gas Fireplace, an additional "inches to inches" regulator must be installed for the
Fireplace. EXCEPTION: Some codes allow 2-PSI (1.4KPA) supplies to enter the resi dence, in which case
"pounds to inches" regulators are used.
The following table provides information on correct gas pressure requirements. Be sure your gas supplier or
plumber carefully follows this table.
DESIRED
INLET
PRESSURE
MINIMUM
INLET
PRESSURE
MAXIMUM
INLET
PRESSURE
NATURAL GAS 7.0" W.C.
(1.75 kPa)
L.P. GAS 11.0" W.C.
(2.75 kPa)
TURN GAS VALVE KNOB TO "HIGH" POSITION. GAS PRESSURES MAY VARY PLUS OR MINUS 5%.
*NOTE: FOR HIGH ALTITUDE (ABOVE 5.000 FEET) SOME VARIATIONS IN AIR SHUTTER SETTINGS MAY BE REQUIRED.
Manifold pressure must be taken at the MANIFOLD" tap and inlet pressure at the "SUPPLY" tap with the burner oper-
ating by a qualified installe r .
5.0" W.C.
(1.12 kPa)
11" W.C.
(2.75 kPa)
11" W.C.
(2.61 kPa)
13.0" W.C.
(3.24 kPa)
GAS LEAK TEST REQUIREMENT: It is the responsibility of the installer/service person to assure that each and
every gas connecti on and supply tubi ng that are a part of this firepla ce are leak proof. The qualified/ certified individual
connecting the gas supply line, performing pressure tests or performing any service to this fireplace is required to perform
a THOROUGH LEAK TEST on ALL gas fittings that are a part of this appliance or the gas supply line connect ion using
soap-water solution or a calibrated combustible gas detector. Failure to perform this leak test may lead to a house fire
and/or an explosion. Mendota is not responsible for any damages due to an Installe r’s failure to conduct a lea k test and
verify that all connections and supply lines are leak proof.
WARNING: Do not operate appliances with glass front removed, cracked, or broken. Replacement of glass should be
done a licensed or qualified service person.
Note: Consult the local or national installation code(s) to assure that adequate combustion and ventilation air is
available.
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HIGH ALTITUDE INSTALLATIONS
For installations from 610-1370 m eters (2000-4500 ft.) the orifice sizes (DMS) for natural gas are #43 Front/#46
rear and for propane gas are #55 front/#54 rear. See data plate for additional information. For high altitude insta llations consult the local gas distributor or the authorit y having jurisdiction for proper rating methods. If the installer
must convert the unit to adjust for varying altitudes, the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion.
«Cet appareil est equipé pour des altitudes compries entre 0 et 2000 pieds (0-610 m) seulement»
This appliance ha s been converted for use at an altitude of ______________
Orifice size _______________ Manifold Pressure ________________
Input (Btu/h)_______________ Fuel Type _______________________
Date of conversion _________ Converted by _____ ________________
«Cet appreeil a été converti au ____
Injecteur ________
Pression à la tubulure d'alimentation _____________
Déoit calorifi que _______________»
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INSTALLATION CHECK OFF LIST
The following check list must be completed prior to initial lighting of the Fireplace
Insert, or manufacturer's warranty and liabilities will be voided:
Venting system must be installed by a Mendota approved person according to Figure 3, Pg. 8 with
clamps securely in place and all joints leak proof.
Electrical supply and gas supply must be properly installed and must conform to National a nd Local
Codes.
Check that correct fuel supply is connected to appliance. Check correct gas pressure, correct size gas
lines and for gas leaks on all gas supply connectors a nd this gas insert’s gas valve train connectors.
Proper clearances to combustibles must be maintained.
LEAK TEST REQUIREMENT: Vibra tion during shipping and transit of this appliance may cause some
gas connections to loosen. All gas train connections in this appliance, incl uding field installed supply line
fittings and all factory installed gas train connectio ns between the gas valve and the burner orifice(s)
and pilot light, must be leak tested prior to first firing using soap and water solution or a calibrated
Combustible Gas Detector. All leak tests are to be performed by a quali fied installer. It is t he responsibility of the installer to verify that all connections are sealed properly and leak-proof.
LIGHTING CHECK OFF LIST
Be sure to check these items before final operation of the Fireplace Insert
All items on "Installation Check Off List" must be completed.
Connect Rocker Sw itch, Wall Switch, Remote Control or Thermostat to main valve.
Carefully follow all lighting and log installation instructions. Make certain that burner lights immediately
and lights both front and rear burners.
DO NOT proceed with operation unless burner cycles "on/off" without delays and the flame is "stable"
and not
"lifting" off burner.
Caution: If pilot goes out be sure to wait a minimum of 5 minutes before relighting.
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DOOR REMOVAL AND REPLACEMENT
CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should be
done by a licensed or qualified service person.
To Unlatch Glass Frame Latches:
1. Insert Glass Latch Tool into hole in latch (two latches exist at top o f glass frame).
2. Pull Glass Latch Tool outward about 3/8”.
3. Rotate Glass Latch Tool 90 degrees.
4. Release Glass Latch Tool.
5. Remove Glass Latch Tool.
1.) INSERT
To Latch Glass Frame Latches, reverse steps 5 to 1, above.
2.) PULL
3.) ROTATE
4.) RELEASE
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FV-44i LOG SET INSTALLATION INSTRUCTIONS
FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET.
CAUTION: LOGS ARE FRAGILE, HANDLE LOG PIECES WITH CARE.
FV-44i LOG SET PARTS
IDENTIFICATION DIAGRAM
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PLACE SMALL COALS ON TOP OF FLOOR
BRICK PANELS AND CLOSE TO GRATE
BOTTOM TO SIMULATE A COAL BED.
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BEFORE YOU BEGIN
SMART
ON
OFF
SMART
MODE
NORMAL
THERMOSTAT
MANUAL
MODE
68
Hi
MAXMAX
Hi
OFF
76°
F F
76°
ON SMART
76°
F
Read this entire manual before you use your new fireplace insert(especially the section “Safety Precautions”). Failure to follow the
instructions may result in proper ty damage, b odily injury, or even death.
Remote Control Transmitter Functions
NOTE: The Wall Receiver will “beep” once every time
a Remote Transmitter Key is pressed, signaling that
the command has been received.
Identify the four function buttons on the Remote
Transmitter:
1. ON/OFF KEY: This button turns the
system ON or OFF. When this button is pressed and the system is
OFF, the pilot light will stay ON if
the “Standing Pilot Switch” is in the ON position.
2. THERMOSTAT KEY: This button, when pressed after the ON/OFF KEY is pressed and the system is ON, will allow the selection of three modes: Manual Operation, Normal Thermostat and
Smart Thermostat.
a. Manual Mode: In this mode, the room temperature is ignored and the fireplace can be turned ON indefinitely. The
room temperature rise has no effect on this mode. Other functions such flame height control will be manually
controllable.
b. Normal Thermostat: In this mode, the fireplace will
stay functioning until the room temperature increases
o
F above the Set Point Temperature. To increase the
1
Set Point Temperature, Press the UP button until the
desired temperature is displayed in the SET POINT
TEMPERATURE windo w. T he flam e height can be adjusted while the fireplace is functioning
c. Smart Thermostat: In this mode, all other functions
except the flame height adjustment are allowed. Manual flame height adjustment is not allowed in this
mode. The Smart Thermostat function adjusts the
flame height in accordance to the difference between
the set point temperature and the actual room temperature. As the room temperature gets closer to the set
point temperature, the Smart Function automatically
modulates the flame down.
3. UP/DOWN KEY: This key is used to increase or decrease the Set Point Temperatures and Flame
Height.
4. MODE SELECTION KEY: This key is used to t oggle between the various function icons: Set Temperature and Flame
Height/Gas Input Rate.
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REMOTE TRANSMITTER OPERATING INSTRUCTIONS
70
67°
F
ON
TO TURN ON THE APPLIANCE:
1. Press the ON/OFF button. The transmitter display will show all active icons on the screen.
2. Select the Thermostat Mode by pressing the Thermostat Key: OFF (meaning Manual Mode), ON
(meaning normal Thermostat) or Smart (meaning Smart Mode).
a. In OFF (Manual Mode), the appliance will ignite and start on HI.
b. In ON (Normal Thermostat Mode), the appliance will only ignite if the Set Temperature is
greater than the Room Temperature.
c. In SMART (Smart Mode), the appliance will only ignite if the Set Temperature is greater than
the Room Temperature.
TO TURN OFF THE APPLIANCE, press the ON/OFF button.
MODE KEY: Pressing the MODE KEY toggles between the various available functions: Temperature Setting
and Flame Height Setting.
Temperature Setting: Press the Mode Key until the large Set Temperature is dis-
played. Pressing the Up or Down button once in this mode will increase or decrease the
set temperature. Note that the large temperature display in the center of the screen is the
Set Temperature. The smaller temperature display in the top right corner is the room temperature that the hand held transmitter has sensed.
Flame Height: 6 flame height Levels are available. While the Flame Height
Icon is displayed, pressing the Up or Down button once will increase or decrease
the flame height by 1 of 6 increments. In Manual Mode, if the flame height is at
Level 1 and the Down button is pressed, all burners will turn OFF. If in IPI mode,
the pilot light will also extinguish. If in Standing Pilot Mode, the pilot light will re-
main ON. Note: If in SMART model, the flame height function is not available for
manual adjustment. In SMART mode, the flame height regulates automatically. In Thermostat mode, you will be able to reduce the flame height down to the Level 1 setting but
you will not be able to turn the burner off.
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MANUAL BYPASS OF THE REMOTE SYSTEM
SLIDE
SWITCH
TO "OFF"
TO TURN
SYSTEM
OFF.
If the remote transmitter is misplaced or lost, the appliance can be turned on manually by sliding the three position slider switch on the wall receiver to the ON position. This will bypass the
remote control feature of the system and the appliance’s main burner will turn on.
To turn off the appliance, if the remote control is misplaced or lost, slide the three position slider
switch on the wall receiver to the OFF Position.
TEMPERATURE INDICATOR (oF or oC)
1. Press the ON/OFF Key and Turn Off the Fireplace.
2. Simultaneously, Press both the MODE Key and the Thermostat Key.
3. Look at the LCD display to verify that your desired indicator (
o
F or oC)
is being displayed. If not, repeat step 2.
KEY LOCK FUNCTION
To prevent unsupervised children from operating the fireplace, a KEY LOCK function is provided with
this remote control system. To ac tivate the KEY LOCK functi on, simultaneously pr ess the “MODE KEY”
and the “UP KEY”. To deactivate the KEY LOCK function, simultaneously press the “MODE KEY” and
the “UP KEY”.
During KEY LOCK mode, none of the Keys will function. You must DEACTIV ATE the system before you can use the Remote
Transmitter.
LOW BATTERY POWER DETECTION
1. Transmitter Batteries: The life span of the remote control transmitter batteries depends on
various factors: quality of the batteries used, the number of ignitions of the appliance, the
number of changes to the room thermostat set point, etc. When the Transmitter batteries are
low, a Battery Icon will appear on the LCD display of the Transmitter before all battery power
is lost. When the batteries are replaced, this icon will disappear.
2. Wall Receiver Batteries: The life span of the wall receiver batteries depend on the quality of the batteries used and
how long the batteries have been installed in the wall receiver. These batteries are only utilized during power outages.
Replace these batteries every heating season even if you have not experienced any power outages. Batteries drain
slowly even when not in use. This is a normal characteristic of all batteries.
OPERATING DURING POWER OUTAGES
This electronic ignition s ystem utilizes the supplied 110V AC power when it is available for all f unctions of this system. If
the AC power is inter rupted during a power ou tage, this system utilizes t he batteries (installed in t he Wall Recei ver) as
back-up batteries. Dur ing the power outage, the ap pliance’s burners will func tion. In addition, Flame Heig ht adjustment
will be available.
This appliance is designed and tested to be operated during power outages.
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“FIRST TIME” PILOT LIGHTING INSTRUCTIONS
BATTERY
COMPARTMENT
LID
3-POSITION
SLIDER SWITCH
PRG KEY
PRG
WALL RECEIVER
REMOTE TRANSMITTER
BLUE LCD
DISPLAY
MODE
SELECTION KEY
UP/DOWN
SELECTION KEY
THERMOSTAT
SELECTION KEY
ON/OFF KEY
DETAIL C
MANUAL GAS
SHUTOFF CONTROL
RECEIVER & BATTERY
HOLDER
STANDING PILOT LIGHT
ON/OFF SWITCH
IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed!
CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot.
Make certain that any manual gas supply shut-off valves located upstream of fireplace are open and the wall receiver and the remote
control transmitter are in the "OFF" position. Make certain that the wall receiver harness is connected to the wall receiver properly.
Synchronize Remote Transmitter and Receiver. See “INITIALIZING THE REMOTE CONTROL SYSTEM”, below.
1. Make certain that 110VAC power cord is connected to an electrical outlet.
2. Insert Batteries in the Wall Receiver (4 x AA) and the Remote Transmitter (3 x AAA). Note the polarity of batteries and insert as
indicated on the battery compartment covers.
3. For the “First Time
Lighting”, R emove the
Glass Door. This is required to purge the gas
line of air and to inspect
the pilot lighting spark.
Slide the wall receiver
switch to “REMOTE”.
Locate the “Standing Pilot ON/OFF Switch”.
See Figure 1. Toggle
“Standing Pilot
ON/OFF Switch” to
“ON”. You will hear a
series of clicks and after
a few seconds, you will
hear sparking at the pilot spark electrode.
7. Allow adequate time for the air in the gas-line to purge. The control system will stop sparking after 30 sec onds if the pilot light
does not light. After a 30 second delay the control system will start sparking again for 30 seconds more. If the pilot light does not
light after the third 30 second spark event, the system will enter “Lock-out” mode. To unlock from “Lock-out” mode, slide Wall
Receiver Switch to “OFF”, wait 30 seconds and slide back to “Remote”. Repeat this sequence until the pilot flame lights and the
pilot is burning steadily. After you inspect the spark and t he pilot lights, turn off the pilot switch and close the glass door.
8. Relight Pilot after closing glass door. WARNING: NEVER IGNITE MAIN BURNERS WITH GLASS DOO R REMOVED
OR OPEN. Doing so will lead to damage to pilot flame sensor and spark electrode wire leads.
9. Slide switch on Wall Receiver to “O N”. All bur ners should ignite and run at “high-fire” if rear burner solenoid is in ON position
from the factory. If rear solenoid is in off position the rear burner will not ignite. Use the Remote System to turn rear burner ON.
Slide Wall Receiver switch to REMOTE after 15 seconds. Burner Flames will e xtinguish.
10. Perform gas inlet and outlet press ure te sts and leak tests on field installed gas fittings and factory installed fittings in the gas valve
compartment, at this time. Note: B urner s must be
ON to check outlet pressures and to leak test gas
train fittings upstream of main gas valve.
INITIALIZING THE REMOTE
CONTROL SYSTEM
(Synchronizing Receiver and Transmitter)
1. Place 3-position slider switch in Wall Receiver in
the “Remote” position.
2. Locate “PRG” key on Wall Receiver Face. Use
the tip of a pen/pencil or a wire clip to push the
PRG button. The receiver will beep 3 times indicating that it is ready to synchronize with a Remote Transmitter.
3. Push the “ON” key on the Remote Tr ansmitter.
The receiver will beep 4 times to indicate that the
Transmitter’s command is accepted and sets to
the particular code of that Transmitter. The system is now initialized.
NOTE: Use this Synchronizing procedure every time
the batteries are replaced in the Receiver or the Transmitter.
Part #85-03-00855
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ATTENTION!
REMOTE CONTROL
WALL RECEIVER
Supply voltage
4.5V (three 1.5V AAA batteries)
6.0V (four 1.5V AA batteries)
Ambient temperature ratings
32 – 122 oF (0 – 50 oC)
32 – 140 oF (0 – 60 oC)
Radio Frequency
315 MHz
315 MHz
MANUAL GAS
SHUTOFF CONTROL
RECEIVER & BATTERY
HOLDER
STANDING PILOT LIGHT
ON/OFF SWITCH
ON
OFF
IPI/STANDING PILOT SYSTEM INFORMATION
The transmitter and receiver are RADIO FREQUENCY DEVICES. Placing the receiver in or near metal may
severely reduce the signal range.
• Turn off the main gas supply of the appliance during installation or maintenance of the receiver.
• Place the receiver’s 3-position slider switch in the “off ” position duri ng insta ll ati on or m aintenanc e .
• Turn “off” main gas supply to the appliance prior to removing or reinserting the batteries in the receiver.
• During appliance installation/maintenance or in case of remote control malfunction, turn off electrical supply to
this appliance and remove the batteries from the wall receiver battery compartment. Contact technical service.
Intermittent Pilot Light and Standing Pilot Light
Features
This gas fireplace Insert is equipped with an electronic ignition
System that first lights a pilot light then uses the pilot light to
ignite the main burners. The pilot light can be set in the
“Standing Pilot” mode to allow the pilot light to remain on indefinitely by toggling the “Standing Pilot Switch” to the ON position. If the “Standing Pilot Switch” is toggled to the OFF
position, the pilot light will only light and remain ON while the
main fireplace burners are operating.
NOTE: Before inserting batteries into the Remote Receiver’s battery
compartment, toggle the Pilot Light ON/O FF switch to the OFF
position. Toggle the switch “DOW N ” to OFF. If the Pilot Light
ON/OFF switch is left in the ON position, the pilot light will start
sparking as soon as the batteries are inserted and the system may
“Lock-Out” if the ga s line is turned to off.
IPI Mode: This mode turns the pilot light “OFF” when the fire-
place is not functioning and only lights the pilot light automatically
when a call for heat is made by the remote control.
Standing Pilot Mode: If the “Standing Pilot Switch” is to ggled
to ON, the pilot light will ignite and r emain ON as long as the
“Standing Pilot Light Switch” is in the ON position.
NOTE: Mendota Fireplaces recommends that the Standing Pilot Mode be used during the winter months when
external temperatures fall below 50
fireplace chimney heated for proper updraft during burner ignition and it will also eliminate excessive condensation of exhaust vapors on the door glass. Further, leaving the fireplace
in the Standing Pilot Mode will keep the fireplace body warm and eliminate cold drafts and heat loss to the cold air that is
trapped inside the firebox.
o
F. This will keep the
Part #85-03-00855
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FV-44i GAS IGNITION SYSTEM WIRING DIAGRAM
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34
MAINTENANCE
1" MIN.
1" MIN.
1" MIN.
1. ANNUAL MAINT ENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed
each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must
by a qualified Mendota service person.
A. Clean all lint and dust bui ld -up ar oun d the control. Inspect the condit io n of an y wiring un der th e burner for melting
or damage.
B. Remove logs & coals an d clean awa y any foreign m atter (lint, Carbon, etc.) on the bur ner and logs . Be sure the
burner ports are "ope n" . C lean the pilot and und er s ide of the logs for a n y Carb o n deposits. NOTE: Lo gs s hou ld
be visually checked f or Carbon "build-up". If carbon deposits are vis ible on logs, unit should be turned off and
Mendota service person contacted. Be sure logs are re-installed per instructions on PAGE 34.
C. Check condition of glass door gasket, gasket must seal tightly over firebox, replace if necessary.
D. Periodically check to verify that the vent system and vent cap are open and free of blockage.
E. Before re-installing glass, have qualified service person check the operation of the pilot and cycle the burner per
LIGHTING INSTRUCTIONS . Be sure all items in LIGHTING and INSTALLATION "check off” lists are completed.
4. The viewing glass should be cleaned periodically. Exterior glass
surface may be cleaned with cleaner as desired. To clean Interior
glass surface, use Kel Kem “polish plus" (part # 65-06-00455) or
comparable product. Do not use oven cleaner or abrasive cleaners to clean glass. Do not clean when glass is hot.
5. Periodic visual check of pilot flames is required. Pilot Flame must
overlap Flame Sensor and burner ignition ports at all times.
6. Periodic visual check of main burner’s rear and front flames is re-
quired.
BURNER FLAM ES GENERAL HEIGHTS REFERENCE DIAGRAM
be done
Part #85-03-00855
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35
55
54
LP Pilot Orifice
[#977.168]
Motorized
LP Pressure
Regulator
[10.0-5.5"WC]
# 907.012
Burner Orifices
#65-14-00054[54 DRILL]
#65-14-00055[55 DRILL]
NATURAL TO LP GAS CONVERSION
REMOVE SCREWS
FIRST.
REMOVE LOG GRATE
Kit # HA-58-00302 for Mendota Model FV-44i
This conversion kit shall be installed by a qualified service
agency in accordance with the manufacturer’s instructions
and all applicable codes and requirements of the authority
having jurisdiction. If the information in these instructions is
not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is
responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in the owner
instructions supplied with the kit.
Caution: The electrical supply to the fireplace must be
turned off prior to performing the conversion. The gas
supply must be shut off prior to disconnecting the electrical
power.
ORIFICE SI ZES REQUIREM ENT
:
A Natural Gas to LPG conversion kit #HA-58-00302 must be ordered and installed to convert the FV-44i Fireplace to burn
LPG.
LP Conversion Kit # HA-58-00302 contains the following parts: One Motorized LP Pressure Regulator #907.012, One LP
Pilot Orifice Thimble #977.168, and two Cap Orifices (drill #55).
Recommended Procedure to Convert This Fireplace To Burn LPG
This Fireplace Insert arrives from the factory ready to burn Natural Gas. If you intend to burn LPG, it is highly recommended that you
convert this fireplace and its Pressure Regulator, Pilot Orifice Thimble a nd Burner Orifices prior to plac ing this fir e place in its fire-
LIFT UP AND
REMOVE
FLOOR PANELS
place cavity.
See diagrams, on this page, and follow these instructions to pr e pare this fireplace for conversion to LPG.
1. Using a ¼” Hex Driver, remove 4 screws that secure the Log Grate in place. Remove Grate from Firebox.
2. Remove t he Floor Br ick Panels by li fting them out of the firebox.
3. Remove the left-side access panel mounted to the left outer ski n and lay down gently without disco nnecting any wires of internal
components.
Part #85-03-00855
FLOOR PANELS
Page 37
36
Use an Alan Wrench
To loosen and remove
NG Pilot Orifice. Install
LP Pilot Orifice, Tighten
Down.
Pull Pilot Hood UP
and lift UP off the base.
WASHERS (2)
3/8" COMP X 1/8NPT
BRASS FITTING
ORIFICE
PILOT LIGHT HOOD
MOTORIZED PRESSURE
REGULATOR
REAR ORIFICE
INSIDE HERE.
FRONT ORIFICE
INSIDE HERE.
LP Pilot Orifice
urner Orifices
[#55 X2]
55
55
WARNING: It is of the utmost importance that the correct burner orifices be installed for both the rear and front
PRESSURE
REGULATOR
VIEW FROM OUTSIDE FIREBOX
WIRE
CLIP.
burners.
It is highly recommended that you remo ve th e left side exterior controls box before a ttempting to replace the
pressure regulator.
1. Turn off gas supply at the appliance service valve.
2. See diagrams on this page and identif y the Press ur e Regulator on the
Valve Body.
3. Using a Torx T20 or a slotted screwdriver, remove 2 screws that secure
the NG Pressure Regulator to the gas valve body and remove NG Pressure Regulator, see following page.
4. Install the new LP Pressure Regular onto the gas valve body in the same
position and orientation as the NG Pressure Regulator you removed in
Step 2, above. The LP Pressure Regulator can only be mounted in one
position. Secure the LP Pressure Regulator in place. Tight en do wn.
5. Remove both Rear and Front Burners. Locate and Identify the Rear
Burner Orifice Spud and the Front Burner Orifice Spud. Both Front and
Rear Orifice Spuds are removed and installed using a ½” deep well socket
and ratchet.
6. Install Rear Burner Orifice #65-14-00055(#55 drill) for the Rear Burner.
Tighten down securely.
7. Install Front Burner Orifice #65-14-00055 (#55 drill) for the Front Burner.
Tighten down securely.
Install pilot orifice thimble #05-04-00036 (.014”) see Figure 25 for location.
To remove Pilot Hood, use a screw driver to pry open the Wire Clip that is
located at the base of the Pilot Hood. Pull Upward and remove pilot hood.
Use an Alan wrench to remove NG Pilot Orifice. (Pilot orifice thimble is located inside pilot hood base).
8. Install LP Pilot Orifice. Tighten down using an Alan wrench. Replace
Wire Clip in its original position.
9. Push Pilot Hood down into base until it snaps in place.
Part #85-03-00855
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37
LP PRESSURE REGULATOR CONVERSIO N INS TRUCTIONS
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance m a y result in property damage or personal injury.
Part #85-03-00855
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38
LP GAS PRESSURE REQUIREMENTS
1" MIN.
1" MIN.
1" MIN.
Pilot Flame
must overlap
Burner Ports
Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer
left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct
gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace. Manifold
pressure must
burner operating by a qualified installer.
be taken at the “MANIFOLD PRESSURE" tap and inlet pressure at the "INLET PRESSURE" tap with the
DESIRED
INLET
PRESSURE
MINIMUM
INLET
PRESSURE
MAXIMUM
INLET
PRESSURE
MANIFOLD
OUTLET
PRESSURE
AIR SHUTTER
POSITION
L.P. GAS 11.0" W.C.
(2.75 kPa)
REGULATE THE FLAME HEIGHT TO "HIGH" POSITION. OUTLET GAS PRESSURES MAY VARY PLUS OR MINUS 5%.
11" W.C.
(2.75 kPa)
13.0" W.C.
(3.24 kPa)
10.0" W.C.
(2.5 kPa)
1/4" OPEN MIN.
(5 mm)
LPG PROPER INPUT RATES:
With the proper orifices installed, as specified above, this
fireplace utilizing LP Gas will have a maximum input rate of
40,000 Btu/Hr.
LEAK TESTING REQUIREMENTS
Prior to completing the conversion process, check for gas
leaks with soap and water solution at all plumbing joints
prior to placing this appliance into operation. It is recommended that all gas-plumbing joints, factory installed and
field installed are checked for leaks.
PILOT FLAME AND MAIN BURNER
RELATIONSHIP VERIFICATION
Prior to completing the conversion process, the qualified
service technician must, light the pilot light and verify the relationship between the
pilot light flames and the main burners. The pilot light flames directed towards the propagation ports on the rear and front
burner must overlap the propagation ports on the burners. The pilot light flames must be a minimum of ¾” long and must
overlap the propagation ports on both the rear and front burners as shown in the diagram, below. Verify that the burner
tubes ignite quickly and the burner flames propagate smoothly along the entire length of the burners.
Figure 1: Pressure Test Port
PILOT FLAME LENGTH ADJUSTMENT
If the pilot light flame length is too short and the system does not maintain a standing pilot, a qualified installer may increase the length of the pilot light flames to meet the two requirements: Minimum pilot light length to maintain a standing
pilot light and the pilot light flames must be long enough to overlap the front and rear burner ports.
Part #85-03-00855
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39
CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTERISTICS
Once the conversion to LPG and all the above steps have been completed, light the main burners.
Turn Gas Dial counterclockwise to "ON" then set Thermostat or push Main Burner ON/OFF switch to turn on burners.
Main burner should now light IMMEDIATELY and flame should not "lift" off burner. If there is any delay in ignition or if
flame is "lifting off" burner, turn off burner and carefully check for proper installation of logs/coals, vent system and proper
pilot flame impingement on burner and thermopile. Logs or coals must not block pilot flame or main burner flame. Vent
system must be leak proof.
DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE
UNLESS BURNER "CYCLES" ON/OFF WITHOUT DELAYS!
WARNING
ATTACHING LPG CONVERSION LABELS AND HIGH ALTITUDE DERATION LABEL
Two printed informational labels are included with the LPG Conversion Kit. Attach these two labels to the left side surface
of this insert adjacent to the Serial Number Plate. If you are derating this appliance at a high altitude, also attach the High
Altitude Deration Label, supplied in the Owner’s Manual Packet, to this same surface adjacent to other labels.
Prior to attaching the labels, fill in all the information that is requested in these labels.
For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural and propane gas are _56_ and
_55_, respectively. See data plate for additional information. For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods. If the installer must convert the unit to adjust for varying
altitudes, the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion."
«Cet appareil est equipé pour des altitudes compries entre 0 et 2000 pieds (0-610 m) seulement»
This appliance has been converted for use at an altitude of ______________
Orifice size _______________ Manifold Pressure ________________
Input (Btu/h)_______________ Fuel Type _______________________
Date of conversion _________ Converted by _____________________
«Cet appreeil a été converti au ____
Injecteur ________
Pression à la tubulure d'alimentation _____________
Déoit calorifique ______________
GAS LEAK TEST REQUIREMENT: It is the responsibility of the installer/service person to assure
that each and every gas connection and supply tubing that are a part of this fireplace are leak proof.
The qualified/ certified individual connecting the gas supply line, performing pressure tests or performing any service to this fireplace is required to perform a THOROUGH LEAK TEST on ALL gas fittings that are a part of this appliance or the gas supply line connection using soap-water solution or a
calibrated combustible gas detector. Failure to perform this leak test may lead to a house fire and/or
an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a
leak test and verify that all connect ions and supply lines are leak proof.
WARNING: Do not operate appliances with glass front removed, cracked, or broke n. Re-
placement of glass should be done a licensed or qualified service person.
Note: Consult the local or national installation code(s) to assure that adequate combustion
and ventilation air is available.
Part #85-03-00855
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40
GAS INLET
GAS SHUTOFF
CONTROL
GAS SHUTOFF
CONTROL
ROTATE TO CLOSE
HOLE FOR
TOOL
TIP INDICATES
VALVE ORIENTATION
EMERGENCY GAS SHUTOFF CONTROL
This gas fireplace is equipped with an Emergency Gas Shutoff Control that is designed to be activated using the glass latch tool. The
shutoff valve and the control is loca te d on the left side of the appliance behind the remote control receiver/battery holder.
Insert bent end of glass latch tool into the hole in the gas shutoff control. Rotate the tool clockwise to turn off ga s f low. Rotate the tool
counter-clockwise to turn on gas flow.
Part #85-03-00855
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CUSTOMER INFORMATION AND TROUBLE-SHOOTING
SYMPTOM
PROBABLE CAUSES
CORRECTIVE ACTION
OVER FIRING/UNDER FIRING OF BURNER
NEVER "over fire" units by adjusting gas pressure to increase BTUH above nameplate specifications. Over firing can
cause permanent damage to firebox and deterioration of parts and void warranty.
PILOT OUTAGE AND RE-LIGHTING
If pilot goes out, be sure to wait a minimum of five minutes before attempting to re-light the pilot.
CLEANING VIEWING GLASS
The viewing glass should be cleaned periodically. Exterior glass may be cleaned with cleaner as desired. For Interior
glass, use soap and water. NEVER USE ABRASIVE CLEANERS, NEVER CLEAN GLASS WHILE OPERATING, OR WHEN
GLASS IS HOT.
NOTE: Additives that are put in gas (both natural and propane) to make it smell can be harmful to glass and can leave
a white film deposit on the glass. This deposit can be removed with cleaners such as KEL KEM “Polish Plus” (# 65-0600455, See your dealer for availability).
In some cases (especially propane) additives can cause “crazing” or etching on the glass. Although this is not normal, it
is not covered under the warranty. The solution may be to change propane suppliers.
Sooting is caused by improper installation or operation. At the first sign of "sooting" (usually a thin black film on the Fireplace viewing glass) the unit must be immedia tely turned off and the local Mendota dealer promptly informed. Mendota
products are designed and tested to operate without producing any "sooting" when installed and operated correctly.
Mendota dealers will correct "sooting" problems, but Mendota and their dealers are not responsib le for damage caused by
excessive sooting that has not been immediately brought to their attention.
AGA/ANSI APPROVAL
Gas appliances must be tested and certified by a nationally recognized testing and certification laboratory to ANSI [American National Standards Institute] gas appliance safety standards.
The Mendota Gas Fireplace Insert has been tested and certified by Intertek Testing Services, 8431 Murphy Drive, Middleton, Wisconsin 53562.
The Mendota Gas Fireplace Inserts have met all necessary AGA/ANSI Standards and are fully certified for installation in
any community.
TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT
1. Thin black coating
[soot] forms on viewing
glass.
2. Humming or whistling
coming from Fireplace
Insert.
3. A change in flame appearance or burner operation.
A. Incorrect gas pressure
B. Not enough combustion
air
A. Normal operating noise.
A. A change in gas pressure.
B. Carbon dirt or lint.
Have gas supplier check for correct gas pressure [7" W.C. Nat. Gas; 11" W.C. LP Gas].
If sooting continues open-air shutter on burner [see "Gas Flame Adjustment" below].
If sooting still continues, call a Mendota dealer.
NOTE: To clean glass - remove glass and wipe glass with cloth or paper towel.
Some noise is normal. It is caused by the gas supply flowing through the gas orifice.
It is expected from any gas fireplace. The noise can be reduced by turning the Hi/Lo
Knob on the control. Turning down the flame will reduce the hea t output of the Insert.
Have your gas supplier check for correct gas 7" W.C. Nat. Gas; 11" W.C. LP Gas]. If
flame still needs adjustment see "Flame Adjustment" below.
Clean out carbon, spider webs, lint, etc. from shutter area.
NEVER BLOCK AIR INTAKE OR OUTLET VENTS.
Part #85-03-00855
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GAS FLAME ADJUSTMENT
During the initial installation, the air shutter opening should be checked to be certain that the shutter is set
correctly at 1/8" to 1/4" open for natural gas and 1/2" minimum open for L.P. gas. NOTE: For altitudes above
5,000 ft., some variations may be required.
Be sure burner and logs are properly installed (see pages 17
-27). After burner has been properly installed and
operated for 2-3 hours, small additional adjustments to the air s hutter may be necessary fo r final flame appearance. These small shutter adjustments can be made by the following procedure:
[NOTE: Very small changes in shutter settings make major
changes in flame appearance.]
1. Air shutter contro l s are located on the right side of the unit, behind facings or door, next to the glass door
frame.
2. If flame is to o "blue," push air shutter k nob in (close) in small 1/8" increments until flame turns desired
realistic "orange."
3. If flame is too "orange" or is causing sooting on viewing glass, pull air shutter knob out (open) in approx. 1/8" incre-
ments until sooting stops. IF SOOTING DOES NOT STOP, TURN OFF UNIT AND CALL YOUR MENDOTA SERVICE
PERSON.
IMPORTANT: Try each new shutter setting approx. ½ hr. before making additional changes. NOTE: Changes in front
burner flame can be made by re-arranging the coals and front b urner air shutter opening. (See above. )
NOTICE: Initial heater start-up will cause some NON TOXIC “off gassing” of adhesives, gasket binders, paint and other
materials. Most nuisance odors will be eliminated after the first two hours of operation; however, slight amounts may be
present during first 24 hours of initial operation. To eliminate all nuisance odors, continuously operate this wall unit on the
HIGH setting for 4 to 6 hours.
WARNING: Label all wires prior to disconn ection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing.
Part #85-03-00855
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43
Replacement and Service Parts
FV-44i VALVE ASSEMBLY REPLACEMENT PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
9 2 65-07-00012
BCF,3/8 TBE X 3/8MPT COMP ELBW
10 1 55-02-00089
3/8" FLARED FLEXTUBE, SS X 9"
11 1 55-02-00073
TUBING, 3/8" OD X 10" SS 304
Note: Glass replacement is to be done by ordering the complete Glass Frame assembly #HA-58-00029. This assembly
includes all necessary gaskets, glass and steel frame . Any replacement of glass other than this method voids the warran-
ty and my cause injury
.
E-FV-44i VALVE ASSEMBLY REPLACEMENT PARTS
1 1 65-14-00042 Front ORIFICE, #42, NATURAL GAS
2 2 65-07-00024 1/8 NPT to Flex CF Coupler
3 1 05-04-00050 SIT Pilot Assembly
4 2 65-14-00045 Rear ORIFICE, #45 NATURAL GAS
5 1 05-02-00344 885 PROFLAME SIT VALVE
7 1 60-01-00018 NIPPLE, 3/8" NPT X 1.5" LONG, 0.493 ID, BLACK
8 1 65-07-00753 Elbow 90 Deg, 3/8 Flared Tube X 3/8" NPT Male, Brass
12 1 55-02-00088 TUBING, 3/8" OD X 30" SS 304
Figure 2: E-FV-44i VALVE ASSEMBLY
Part #85-03-00855
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MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM
As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It
is important as a reference for future service. It ins ure s long life and trouble-free operation of Mendota fireplaces &
stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed. Optionally, please register at our website at : WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP
HOME OWNER: ______________________________ DEALER: _______________________________
ADDRESS: __________________________________ ADDRESS: _____________________________
CITY/STATE/ZIP: ____________________________ CITY/STATE/ZIP: ________________________
SIGNATURE: ________________________________ PHONE: _______________________________
MODEL #: E-FV-44i SERIAL #: _______________ DATE INSTALLED: ___________________________
GAS ________ NAT or _________ L.P.
Mendota Fireplace Inserts are sophisticated, hi-tech gas appliances. All installation and operating instructions must be
carefully followed. This Insert must
APPROVED VENT PIPES AND VENT CAP INSTALLED - Per Manual and manufacturer's specifications
CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES - Per pipe manufacturer's specifications
INSTALL PROPER SIZE GAS LINES - CHECK FOR GAS LEAKS - Per Manual
CHECK FOR CORRECT GAS PRESSURE AT SUPPLY INLET
a. 5 Inches Water Col umn Minimum - Nat. Gas
b. 11 Inches Water C olumn Miniimum - L.P. G as
CYCLE BURNERS ON/OFF FOR PROMPT IGNITION - Per "LIGHTING INSTRUCTIONS"
Burner must
INSTALL LOGS AND ADJUST FLAME - Per Manual
Proper pilot flame impingement on thermopile & burner - Air shutter opening: 1/8" - 1/4" Nat. Gas - 1/2" LP
BRIEF OWNER ON OPERATION AND MAINTENANCE OF UNIT
Light Pilot Operate Burner
light IMMEDIATELY - Flame must travel promptly around "curve" & light burner.
be installed and serviced by a qualified Mendota approved service person.
REF: MENDOTA GAS FIREPLACE INSERT
WARRANTY REGISTRATION
Your Name __________________________________________________________________
Address _____________________________________________________________________
City _____________________________________ State ____ Zip _____________________
Dealer (Place of Purchase) ______________________________________________________
City _____________________________________ State ____ Zip _____________________
Date of Purchase ____________________ Serial Number _____________________________
Purchaser's Signa ture __________________________________________________________
MENDOTA FIREPLACE INSERT, FV-44i
CUT OUT PAGE AND MAIL TO: JOHNSON GAS APPLIANCE CO., 520 E AVE. N.W. , CEDAR RAPIDS, IOWA 52405
OR REGISTER YOUR NEW INS ERT AT: WWW.JOHNSONGAS.COM/MEND OTA-REGISTRATION.ASP
Part #85-03-00855
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TAPE SHUT
----------------------------------------------------------------------------------------------------------------------------------------------
POSTAGE
NEEDED
JOHNSON GAS APPLIANCE COMPANY
Part #85-03-00855
520 E AVENUE N.W.
CEDAR RAPIDS, IA 52405
Page 47
46
MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY
MENDOTA GAS FIREPLACE INS ERT
MODEL: FV-44i NAT. & L.P.
Mendota Division of Johnson Gas Appliance Company, 520 E Avenue N.W. Cedar Rapids, Iowa 52405, extends this Extended Lifetime Protection and Limited
Warranty to the original purchaser of a Mendota Gas Fireplace Insert, Serial Number , which is limited and used under normal home conditions.
STANDARD WARRANTY:
JOHNSON GAS APPLIANCE CO., MENDOTA DIVISION, W ARR ANTS THAT YOUR NEW MENDOTA GAS FIREPLACE INSERT IS FREE FROM
MANUFACTURING AND MATERIAL DEFECTS FOR A PERIOD OF ONE YEAR FROM THE DATE OF INSTALLATION, SUBJECT TO THE
FOLLOWING CONDITIONS AND LIMITATIONS:
EXTENDED LIFETIME WARRANTY:
THE HEAT EXCHANGER, THE BURNER TUBE, THE C OMBUSTION CHAMBER AND THE OUTER SHIELD OF THE MENDOTA GAS FIREPLACE
INSERT ARE WARRANTED FOR THE LIFETIME OF THE ORIGINAL OWNER, SUBJECT TO PROOF OF PURCHASE AND THE FOLLOWING
CONDITIONS AND LIMITATIONS:
1) This new Mendot a Fireplace Ins ert must be installed and serviced by a co mpetent, authorized serv ice contra ctor. It must b e i nstalled and operated at all times
in accordance with the installation and operating instructions furnished with the Fireplace. All adjustments to logs, coals or burner must be made by an authorized Mendota Service person.
This limited warranty does not cover the cost of service calls, the cost of labor to remove or install parts covered by this limited warranty, freight or other transportation expenses that may be incurred in connection with obtaining performances under this limited warranty. The remedy for damages as the result of any
defects in t h is product which have been warranted herein is limited to replacement parts and does not include any incidental, indirect or consequential damages or
expenses sustained in connection with the products, including damages to property, except as provided by law.
2) This warranty is non-transferable and is made to the original retail purchaser, provided the purchase was made through an authorized Mendota dealer.
Mendota is not responsible for any damage to or malfunction of the Insert unless caused by a defect in material or workmanship from normal home use. Dam age
caused by abuse, improper installation or operation, installation by unqualified personnel or breach of the conditions of this limited warranty will excuse Mendota
from performance of any part of the limi ted warranty. This warrant y does not cover glass or log break age.
Mendota has the right to investigate and inspect the exact original fireplace and materials, in the event a claim is made (without alterations or tampering), to determine whether the claimed damage or malfunction was caused by abuse, improper installation or other cause outside this warranty. Mendota is not responsible
for any repairs or material purchases that have not received prior written approval from Mend ota .
NOTE: Minor warping of certain parts or discoloration is normal and is not a defect covered by this limited warranty. Over-firing of your Mendota Fireplace
Insert can cause major warping of parts. Over-firing above rated nameplate specifications is contrary to the manufacturer's instructions and WILL void this warranty.
This warranty may not be extended by our representatives in any manner. The company neither assumes, nor authorizes any third party to as su me, on its behalf,
any other liabilities with respect to the sale of this Mendota prod uct.
3) Mendota may at its discretion, fully discharge all obligations of this warranty by refunding the wholesale price of the defective part(s).
4) All other warranties - expr essed or impl ied - with respect to the product, its components and accessories, or any obligation /liabilities on the part of the c om pany
are hereby expressly excl uded. Produ cts made by other manufacturers, sold wi th the Firepl ace or therea fter, are not covered by this limited warranty. The use of
unauthorized components will make this warranty null and void.
This warranty shall be effective only if the original purchaser of the Mendota appliance is registered with Mendota Division within thirty (30) days of the date of
purchase. Such registration or the fa ilure to register shall not be deemed to created any obligation or liability by the manufacturer and this warranty with its conditions and limitations shall be the only procedure for obtaining any rights against the manufacturer and expresses the sole obligation and responsibilities of the
manufacturer which are offered to the original purchaser and accepted upon purchase of the appliance.
Mendota Division, reserves the right to make changes at any time without notice, in design, material, specifications, prices and the right to discontinue styles an d
products.
Some states do not allow the exclusions of limit ation of incidental or cons equential damages or limitations on how long an implied warranty lasts, so the above
limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
Part #85-03-00855
Page 48
Johnson Gas Appliance Company
520 E Avenue N.W. - Cedar Rapids, IA 52405
Website: www.johnsongas.com
or www.mendotahearth.com
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