N’utilisez pas cet appareil s’il a été plongé dans l’eau,
MENDOTA GAS DIRECT VENT FIREPLACE
with
Premium Texture Fiber Logs Combustion System
Model DXV-35 DT3-PF2-LX
INSTALLATION & OPERATING INSTRUCTIONS
NO. PF2-LX-0113
WARNING
If you do not follow these instructions exactly, a fire or
explosion may result causing property damage, personal
injury or loss of life.
CAUTION: Keep gasoline and other liquids having flammable vapors away.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
•Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier’s instructions.
•If you cannot reach your gas supplier, call the fire
department.
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
AVERTISSEMENT. Quiconque ne respecte pas à la lettre
les instructions dans la présente notice risque de déclencher un incendie ou une explosion entraînant des
dommages, des blessures ou la mort.
ATTENTION. Garder l’essence ou autres liquides produisant des vapeurs inflammables loin del’appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur; ne pas vous servir
des téléphones se trouvant dans le bâtiment.
•Appelez immédiatement votre fournisseur de gaz
depuis un voisin. Suivez les instructions du
fournisseur.
•Si vous ne pouvez rejoindre le fournisseur, appelez
le service des incendies.
même partiellement. Faites inspecter l’appareil par un
technicien qualifiéet remplacez toute partie du système
de contrôle et toute commande qui ont été plongés dans
l’eau.
service or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas
supplier.
AVERTISSEMENT : Une installation, un réglage, une modification, une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures. Voir la notice
de l'utilisateur quiaccompgne l’appareil. Pour de l’aide oueds
renseignements supplémentaires, consultez un installateur,
un technicien agréé ou le fournisseur de gaz.
Page 2
In the Commonwealth of Massachusetts:
Cet appareil doit être utilisé uniquement avec le type
This appliance is only for use with the type(s) of gas
POUR PLUS DE SÉCURITÉ, LIRE AVANTD'ALLUMER
Caution: Label all wires prior to disconnection
improper and dangerous operation.
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING
Do not operate this appliance with the glass removed,
cracked or broken. A licensed or qualified person
should do replacement of glass.
This appliance must be installed in accordance with
local codes, if any; if none, follow the National Fuel
Gas Code, ANSI Z223.1, or Canadian Installation
Codes, CAN/CGA-B149. Gas and Propane Installation Code, CSA B149.1
indicated on the rating plate and may be installed in
an aftermarket, permanently located, manufactured
home (USA only) or mobile home, where not prohibited by local codes. See owner's manual for details.
when servicing controls. Wiring errors can cause
•Installation must be performed by a licensed
plumber or gas fitter;
•A CO detector shall be installed in the room
where the appliance is installed.
Attention. Ne pas utiliser l’appareil si le panneau fron-
tal en verre n’est pas enplace, est craqué ou brisé.
Confiez leremplacement du panneau à untechnicien
agréé.
Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence dételés règlements, selon les
codes d'installation ANSI Z223.1, National Fuel Gas
Code ou CAN/CGA-B149 en vigueur.
de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou
mobile (É.-U. seulement) installée à demeure si les
règlements locaux le permettent. Voir la notice de
l'utilisateur pour plus de renseignements.
Attention. Au moment de l’entretiennes commandes, étiquetez tous les fil savant de les débrancher. Des erreurs decâblage peuvent
entraîner unfonctionnement inadéquat
etdangereux.
CAUTION
THESE INSTRUCTIONS ARE TO REMAIN WITH
THE HOMEOWNER.
Page 3
2
DXV35 DT3 FEATURES - QUICK REFERENCE INFORMATION
EXTERNAL DIMENSIONS: 35-7/8” Wide X 31-1/2” High X 15-1/2” Deep
MINIMUM FRAMING DIMENSIONS: 37-1/8” WIDE x 31-1/2” HIGH X 16” DEEP
2
GLASS SIZE: NeoCeram Glass with non-reflective coating. Visible Glass measures 456 in
. Actual Glass size is 580 in2.
MANTEL ALLOWANCE: 8” Deep Mantel at 14” Above Top Convection Opening
VENT SYSTEM ALLOWANCE: Top Vent Only. 12” Vertical Minimum with 6” max horizontal. 55 feet Vertical Maximum.
4” exhaust and 6-5/8” combustion air intake coaxial vent pipe required. 12’ maximum horizontal run allowed with 4’ minimum vertical starter section.
VENT DAMPER ADJUSTMENT AVAILABLE: There is one exhaust vent damper included in this unit and located in the
top convection chamber at the center.
CONTROLS: IPI Electronic Ignition System with AC Primary Power and DC Backup Power. Accent light and Blowers operate on AC Power only. Thermostatic Remote Control Transmitter with Smart Thermostat Mode.
BLOWER SYSTEM: 210 CFM Dual Blower System. 120VAC, 2Amps. Dedicated Hot Power only. No switches, Fan Speed
Controls or Light Dimmers are allowed in same circuit.
Accent Light System: Accent Light System Included. Light can be turned on or off or dimmed using dimmer mounted
behind lower grill. Accent Light can also be turned on or off using Remote Control Transmitter.
BURNER SYSTEM: Dual 304 Stainless Steel Tubular burners.
BURNER AIR SHUTTER SYSTEMS: Externally controllable Rear Burner air shutter and Internal rotary Front Burner air
shutter.
LOG SET: 9-piece, Premium Definition Log Set with Extreme glow and realism ember bed.
REFRACTORY PANELS: High Detail Red Clinker Fiber Brick Panels included. Brick Panels required for operation.
NATURAL GAS INFORMATION: Factory equipped for Natural Gas. 4.5”WC Minimum inlet pressure required. For NG
applications, Front Burner Orifice Size is #49 and the Rear Burner Orifice Size is #44.
LPG INFORMATION: LP conversion kit #HA-30-00507 is required. 12”WC Minimum inlet pressure required. For the
DXV35 DT3 LPG application, both front are rear burner orifices are to be drill size 3/64”. For higher altitude, adjustment to
orifice size may be necessary.
INITIAL STARTUP ADVICE
PAINT CURING CYCLE RECOMMENDATION: It is recommended that you run this Fireplace on maximum flame height,
for 3 cycles of 2 hours ON and 2 hours OFF, initially, to cure the paint.
BLOWER BREAK-IN PERIOD: The integrated blowers in this Insert may exhibit some bearing noise and electrical static
noise during the first few days of operation. This is normal during the break-in period. It is recommended that following the
Paint Curing Cycle, the blowers be run at their maximum speed for two 3-hour periods. The burner flames must be on during these cycles. The blowers in a few fireplaces may take longer to break-in and may require additional operation time
before all extraneous noise is eliminated. Please allow adequate operational time for the blowers to break-in before you
contact your dealer for service.
Page 4
3
TABLE OF CONTENTS
FOR YOUR SAFETY READ BEFORE LIGHTING ................................................................................................................. 1
DXV35 DT3 FEATURES - QUICK REFERENCE INFORMATION ......................................................................................... 2
TABLE OF CONTENTS .......................................................................................................................................................... 3
MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION .................................................................................. 4
SAFETY AND WARNING INFORMATION ............................................................................................................................. 7
GENERAL INFORMATION ..................................................................................................................................................... 9
GAS SUPPLY REQUIREMENTS .......................................................................................................................................... 11
GAS PRESSURE REQUIREMENTS .................................................................................................................................... 12
EXTERIOR VENT LOCATIONS AND RESTRICTIONS ....................................................................................................... 13
GENERAL FLUE VENTING INSTRUCTIONS ..........................................................................................................................
DOOR REMOVAL AND REPLACEMENT ............................................................................................................................ 24
DXV-35 DT3 DEEP TIMBER LOG SET INSTALLATION INSTRUCTIONS ......................................................................... 26
INSTALLATION CHECK OFF LIST ...................................................................................................................................... 37
LIGHTING CHECK OFF LIST ............................................................................................................................................... 37
BEFORE YOU BEGIN ........................................................................................................................................................... 38
“FIRST TIME” PILOT LIGHTING INSTRUCTIONS ............................................................................................................. 41
INITIALIZING THE REMOTE CONTROL SYSTEM ............................................................................................................. 41
IPI/STANDING PILOT SYSTEM INFORMATION ................................................................................................................. 42
OPERATING DURING POWER OUTAGES ........................................................................................................................ 43
BLOWER OPERATION AND WIRING .............................................................................................................................
44
TROUBLE SHOOTING MENDOTA GAS DXV FIREPLACE ................................................................................................ 45
REPLACEMENT PARTS ...................................................................................................................................................... 55
MENDOTA DESIGNER FRONTS INSTALLATION INFORMATION .................................................................................... 56
ELECTRICAL REQUIREMENTS..... 120 VOLT, LESS THAN 2 amps, Un-switched direct power.
Unit to floor 0 in. Unit to enclosure sidewalls 0.5 in.
Unit to enclosure sidewall 0.5 in. Unit top to ceiling 18 in.
Vent to enclosed 1 in. Wall Pass-Through to framing 1 in.
Vent to adjacent sidewall 10 in. Mantle above discharge air opening 14 in.
Certified under ANSI Z21.88 (2005)
Approved or be d room installations and mobile homes. U L 307B approved for "mobile homes, after fir st sale of
home, not for recreation al vehicles."
Gas appliances must be tes ted and certified by a nationally recognized testing and certification agency to American
National Standards Institute - ANSI Gas Appliance Safety Standards. The Mendota Gas DXV Fireplace has been tested
and certified by Intertek Testing Services 8431 Murphy Drive, Middleton, WI
REAR BURNER: #44 NAT. GAS [3/64” L.P. GAS] – FRONT BURNER: #49 NAT. [3/64” LP]
78.5% Steady State Efficiency
MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION
•CSA 2-33 (2005) “Vented Gas Fireplace Heaters" not for use with solid fuel.
Fireplace Includes A Sealed Combustion System, 9-Piece Ceramic Fiber Log Set & Coals, Firebrick Lined Firebox, NeoCeram Glass, Piezo Igniter, Dual Blowers, Aga Certified Safety System, and Smart Thermostatic Remote Control.
Options: Black, Brass, Class ic Brass Or Classic Silver Tone Grill Sets, Black Or 24k Gold "Victoria" & “Tuscany” Filigree
Fronts, Bentley Arched Doors, Andover Arched Doors & 4 Color Overlay Fronts, Prairie Rectangular Doors & 4 Color
Overlay Fronts, Deerfield Front, Wellington Front, Versiheat Rem ote For c ed Air Heat Transfer System, Vers iheat II Forc ed
Air Heat Transfer System.
Building Permit and Installation Inspection Approval Requirements
All installations of Mendota Fireplaces and Inserts must comply with all
the requirements stated in this Installation and Operating Instructions
Manual. The Dealer and/or installer must also obtain all required Building
Permits and Inspection Approval from the local building inspection department or the local body having jurisdiction. In or der t o validate warranty coverage, Mendota may require facsimile copies of the Building Permit
and Inspection Approval forms. Failure to provide adequate proof that
the installation conforms to all local requirements and the requirements
stated in the Installation and Operating Instructions Manual will void all
applicable warranty.
INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH HOMEOWNER.
Page 6
5
Page 7
6
Specific Requirements for the Common Wealth of Massachusetts
The information in this section applies to all installations performed in the Common Wealth of Massachusetts only.
a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used
in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven
(7) feet above grade, the following requirements shall be satisfied:
1. If there is no carbon monoxide detector with an alarm already installed in compliance with the most current
edition of NFPA 720, NFPA 70 and the Massachusetts State Building code in the residential unit served by
the side wall horizontally vented gas fueled equipment, a battery operated carbon monoxide detector with
an alarm shall be installed in compliance with the most current edition of NFPA 720. NFPA 70 and the
Massachusetts State Building Code.
2. In addition to the above requirements, if there is not one already present, a carbon monoxide detector with
an alarm and a battery backup shall be installed and located in accordance with the installation requirements supplied with the detector on the floor level where the gas equipment is installed. The carbon
monoxide detector with an alarm shall comply with 527 CMR, ANSI/UL 2034 Standards or CSA 6.19 and
the most current edition of NFPA 720. In the event that the requirements of this subdivision cannot be
met at the time of the completion of the installation of the equipment, the installer shall have a period of
thirty (30) days to comply with this requirement; provided, however, that during said thirty (30) day period,
a battery operated carbon monoxide detector with an alarm shall be installed in compliance with the most
current edition of NFPA 720, NFPA 70 and the Massachusetts State Building Code. In the event that the
side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the carbon
monoxide detector may be installed on the next adjacent habitable floor level. Such detector may be a
battery operated carbon monoxide detector with an alarm and shall be installed in compliance with the
most current edition of NFPA 720, NFPA 70 and the Massachusetts State Building Code.
3. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half
(1/2) inch in size, “GAS VENT DIRECTLY BELOW, KEEP CLEAR OF ALL OBSTRUCTIONS”
4. A final inspection by the state or local gas inspector of the side wall horizontally vented equipment shall
not be performed until proof is provided that the state or local electrical inspector having jurisdiction has
granted a permit for installation of carbon monoxide detectors and alarms as required above.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2) (a) 1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current
edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting
system design or venting system components with the equipment, the instructions for installation of the
equipment and the venting system shall include:
1. A complete parts list for the venting system design or venting system; and
2. Detailed instructions for the installation of the venting system design or the venting system components.
(d) When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not
provide the parts for venting the flue gases, but identifies “special venting systems”, the following shall be satisfied:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment in-
stallation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system
shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equip-
ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion of the installation.
Page 8
7
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully before starting the applianc e. FAILURE TO FOLLOW these instruc-
tions may result in a possible fire hazard and will void the warranty.
Any safety screen or guard removed for servicing must be replaced before operating this appliance.
DO NOT USE this appliance if any part has been under water. Immediately CALL a qualified service technician to inspect
the appliance and to replace any part of the control system and any gas control, which has been underwater.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting system should be
INSPECTED before initial use and at least annually by a professional service person. More fr equent cleaning may be required due to excessive lint from c arpeting, bedding, material, etc. It is IMPERATIVE that the unit’s control com partment,
burners, and circulating air passageways ARE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of com bustion and ventilation air. Keep the front of the appliance CLEAR of all obstacles
and materials for servicing and proper operation.
Due to high temperature, the appliance should be LOCATED out of traffic areas and away from fur niture and draperies.
Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temper ature and should STAY AWAY to avoid
burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the sam e room as the
appliance.
These units MUST use one of the vent systems desc ribed in the Installing Your Fireplace section of the Installers Guide.
NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chimney
serving a separate solid fuel-burning appliance. Each gas appliance MUST USE a separate vent system. Com mon vent
systems are PROHIBITED.
If the vent-air intake system is disassembled for any reason, reinstall per the instructions provided for the initial installation.
The vent system assembly for this fireplace must be periodically examined by a qualified service agency.
INSPECT the ex ternal vent cap on regular basis to m ake sure that no debris is interfering with the airflow. The f low of
combustion and ventilation air not to be obstructed
DO NOT abuse the glass door by striking the glass, slamming the door shut, etc.
Use only authorized parts and materials obtained from Johnson Gas Appliance Company when replacing defective or
damaged glass.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas bef ore servicing this appliance. It is recommended that a qualified service technician perf orm an appli-
ance check-up at the beginning of each heating season.
DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.
CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should be
done by a licensed or qualified service person.
Page 9
8
CONGRATULATIONS
You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace.
This elegant, highly efficient Fireplace will be a constant source of comfort and fascination. It will be the focal point of
beauty and interest in your home.
The Mendota Gas Fireplace is a true heating appliance incorporating the traditional aesthetics of fireplace fire viewing with
the controllability and fuel efficiency of a home gas furnace. Of particular interest is the low fuel consumption and brilliant
fire viewing afforded by the realistic Premium Fiber wood fire-like combustion system.
Carefully read the following instructions prior to actual installation. Proper Mendota Gas Fireplace installation and operation will give you years of safe, trouble free comfort and enjoyment.
If you have any questions regarding installation or operation of your Mendota Fireplace please contact your local dealer.
CAUTION
Due to high temperatures, the Fireplace should be located out of traffic and away from furniture and draperies. Children
and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing
ignition. Young children should be carefully supervised when they are in the same room as the Mendota Gas Fireplace.
Clothing or other flammable material should not be placed on or near the Fireplace.
Any safety screen or guard removed for servicing an appliance must be replaced prior to operating this appliance.
The Mendota Gas Fireplace is a powerful and efficient heating unit. It has been designed as a major source of supple-
mental heat. As with any mechanical appliance there can be component shut downs. It is advisable to have an alternate
heat supply.
Installation, repair and any adjustments to logs or burner must be done by a qualified service person. The appliance
should be inspected before use and at least annually by a professional service person. More frequent cleaning may be
required due to excessive lint from carpeting, bedding material, carbon build-up, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. The burner and pilot flames and logs
should be visually checked periodically.
DO NOT use this appliance if any part has been under water or exposed to moisture corrosion. Immediately call a qualified service technician to inspect the Fireplace and replace any part of the control system and any gas control, which has
been under water. DO NOT use this fireplace if the burner does not
proved service person if there is any delay in burner light off.
It is Johnson Gas Appliance Company's policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation, installation or servicing procedures.
light immediately. Turn unit off and call Mendota ap-
Building Permit and Installation Inspection Approval Requirements
All installations of Mendota Fireplaces and Inserts m ust com ply with all the requirements stated in this I nstallation and Operating Instructions Manual. The Dealer and/or installer m ust also obtain all required Building Permits and Inspection Approval from t he local building inspection department or the local body having jurisdiction. In order to validate warranty
coverage, Mendota may require f acsim ile copies of the Building Permit and Ins pection Approval form s. Failure to pr ovide
adequate proof that the installation conform s to all local requirements and the requirem ents stated in the Installation and
Operating Instructions Manual will void all applicable warranty.
INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH HOMEOWNER.
HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con-
tact the Mendota technical service department for specific venting requirements and venting restrictions.
Page 10
9
GENERAL INFORMATION
Your Mendota Gas Fireplace has a state-of-the-art co-axial direct vent, sealed combustion system. This advanced, highly
efficient system brings in outside air for combustion and efficiently heats and re-circulates room air. The Mendota system
maintains high air quality, maximizes efficiency and assures proper operation in today's "tight" homes.
SAFETY AND STRUCTURAL CONCERNS
This Fireplace must be installed and serviced by a Mendota approved service person. Any adjustments to burner, pilot,
logs or coal bed must
fore relighting pilot. ALWAYS!
be made by a Mendota approved service person. If pilot goes out always wait five (5) minutes be-
VENTING REQUIREMENTS
This Mendota Fireplace can be vented using AMERIVENT, DURAVENT, SELKIRK METALBESTOS, SECURITY
CHIMNEY and ICC brands of coaxial pipe off the top. Use only Mendota specified vents and vent caps when installing
your fireplace. Closely follow venting locations, directions and requirements. Observe the restrictions relating to vent position on exterior of home. Be sure all vent pipe sections are fully twist-locked and leak-proof. Be sure Milpak Sealant is
used on the inner pipe joints of all Simpson DuraVent pipe components and all adjustable pipe sections manufactured by
Simpson DuraVent and American Metals.
REMOVE THE GLASS WHEN LIGHTING THE PILOT FOR THE FIRST TIME. The burners must light immediately & the
flame must travel promptly and smoothly around "curves" and light entire burner. The flame must not
"lift" off burners. DO
NOT operate unit if burner does not light immediately or if flame lifts off burner.
This Mendota Direct Vent Fireplace may be placed within inches of adjacent sidewalls. (See Figure 4: Specifications &
Clearances). The fireplace may be placed directly on concrete or wood flooring. If the appliance is to be installed on carpeting, vinyl or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood
panel extending the full width and depth of the appliance. Combustible mantels may be installed above top of the heat
outlet grills. How far out the mantel may protrude past the front face of this appliance is dependent on the distance from
upper grill. See
with steel protector plate on underside can be installed at any desired height above upper grill.
Never block upper or lower grills. Always use Mendota grills and Mendota approved vent systems and vent caps.
A non-combustible hearth protector is required and must extend a minimum of 12" in front of the fireplace. If fireplace is raised off floor 6" or more, no hearth protector is required.
HEATING PERFORMANCE
Mendota Gas Built-in Fireplaces are true, high efficiency gas heaters. With its high heat output the Mendota Fireplace will
heat a large area of your home if situated to maximize heat circulation. Air movement options for maximizing heat circulation, which can be considered, are through-the-wall grills or floor grills, the continuous operation of central heating furnace
blowers, or ceiling fan. The most efficient method for overall heat distribution is a ceiling fan. The heat output of the
Fireplace can be reduced by up to 23,000 BTUH by slowly turning the Hi/Lo temperature knob on the gas valve counter
clockwise from "Hi" to "Lo" and also turning OFF the rear burner using the Rear Burner ON/OFF Switch. Blower can also
be turned down to reduce heat output.
AESTHETIC CONSIDERATIONS
Burning or static fireplaces are a major aesthetic focus in any room. Locate your gas fireplace as you would a television
set. The Mendota Hearth Gas Fireplace will be a continuing source of comfort and fascination. Corner installations will
afford you the greatest potential for viewing in many rooms.
We suggest installing the Mendota Fireplace 6 to 12 inches above the floor by utilizing an elevated hearth.
ELECTRICAL REQUIREMENTS
A 120-volt electrical service must be supplied at the fireplace location at the time of installation. It must be electrically
grounded in accordance with local codes or in their absence with current edition of the National Electric Code ANSI/NFPA
70. Electrical Service must enter this appliance at the Right Side Junction Box. Power supply to blower must be continuous. DO NOT use switches or speed control devices in power supplied to fireplace.
The blower on this appliance is equipped with a three-prong plug for protection against shock hazard and should be
plugged directly into the grounded three-prong receptacle provided with the fireplace. Do not cut or remove the grounding
prong from the plug. NOTE: The blower output can be adjusted with the Remote Transmitter. There will be delays in
blower operation during "heat-up" (approx. 10 min.) and extended blower operation during "cool-down" (approx. ½ hr.) of
unit.
Wall Thermostats are NOT recommended for this appliance. A Thermostatic Remote Transmitter is supplied with this
appliance. Consult your dealer or the Mendota Service Department if you wish otherwise.
Page 11
10
VENT OPTIONS DISCUSSION
This Mendota Fireplace can be vented using AMERIVENT, DURAVENT, SELKIRK METALBESTOS, SECURITY
CHIMNEY and ICC brands of coaxial pipe off the top. Use only Mendota specified vents and vent caps when installing
your fireplace. Closely follow venting locations, directions and requirements provided in this Manual. Observe the restrictions related to vent position on exterior of home.
Make certain that all vent pipe sections are fully twist-locked and leak-proof. Note: When using Dura-vent pipes it is recommended that you use a silicate stove masonry sealant [Milpak Sealant #65-06-00909] on all inner pipe joints. On the
exterior (air intake) pipe joints, high temperature foil tape may be used instead of the masonry sealant. Contact your dealer to obtain this sealant material.
TOP VENTING
The DXV-35 Fireplace comes from the factory configured for venting off the top using 4” x 6-5/8” Coaxial Vent Pipes.
AMERIVENT, DURAVENT, SELKIRK METALBESTOS, SECURITY CHIMNEY and ICC brand pipes and venting components may be used when venting off the top.
Venting off the top on the DXV-35 Fireplace provides a large degree of flexibility for many venting configurations. However, a few critical limitations must be understood and adhered to.
Limitation 1: A 12” minimum vertical pipe section must be connected to the top starter collar of the DXV-35. With the
12” vertical section connected, you may only install one 90-degree elbow and a run a maximum 6” horizontal pipe section before connecting the horizontal vent cap.
Limitation 2: The maximum horizontal run allowed when venting off the top is 12 feet preceded by a minimum 4 feet
vertical run. This 12 feet horizontal run can only be used if a straight vertical run of 48 inches (4 feet) is
connected directly to the top of the dxv35. Do not exceed the maximum 12 feet horizontal run. Even if
the vertical section you installed is greater than 4 feet, do not exceed the 12 feet maximum horizontal run
throughout the entire vent system
Page 12
11
GAS SUPPLY REQUIREMENTS
Correct gas pressure and proper gas supply line sizing is imperative to the successful performance of your Mendota gas
fireplace. Be sure the gas supplier or plumber carefully checks for correct gas pressure and gas line sizing when installing
the fireplace.
It is critical to carefully check for gas leaks when hooking up the fireplace -- check with soap & water solution.
Be sure to install "approved" flex gas line with brass-to-brass fittings to prevent gas leaks at connections.
Gas supply piping must include a drip leg to eliminate the possibility of contaminants entering the gas train.
Adhere strictly to local and national codes for entire installation.
GAS SUPPLY LINE SIZING
The Mendota Gas Fireplace comes equipped with a 12” flexible connector kit including a manual shutoff ball valve. Gas
supply piping must enter the Fireplace cabinet from the right side.
The included manual shut-off valve meets Federal Codes. I required by local codes, install an additional manual shutoff
valve upstream of the fireplace’s manual shutoff valve. The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess
of ½ PSIG
(3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during
any pressure testing of the gas supply piping system at test pressures equal to or less than
1/2 PSIG (3.5 kPa).
A proper gas line diameter must be selected to run from the supply regulator to the Fireplace. Refer to the following table
for proper gas pipe diameters. Strictly adhere to the correct pipe sizes. If in doubt, use the next larger size.
NOTE: Some areas all ow copper tubing or galvanized pipe - check with local approval agencies and codes. NEVER use plastic
pipe.
GAS PRESSURE CHE CKING REQUIREMENTS
Inlet and manifold gas pressure checking taps are located on gas valve (see Figure 1 on Page 10). A qualified installer
should use these fittings for setting the correct gas pressure during initial installation.
NOTE: DO NOT DAMAGE OR KINK THE FLEX CONNECTOR. CHECK FOR GAS LEAKS WITH SOAP AND WATER
SOLUTION.
NOTE: 3/8" FLEX OR RIGID PIPING MAY BE USED TO CONNECT GAS SUPPLY TO UNIT DEPENDING ON STATE
AND LOCAL CODES.
NOTE: BE SURE TO INSTALL FLEX GAS HOSE WITH BRASS-TO-BRASS FITTINGS TO PREVENT LEAKS AT
CONNECTION.
NOTE: THE HARD PLUMBING FITTING PROVIDED IS TO BE USED WITH INSTALLATIONS REQUIRING HARD
PLUMBING. IT MAY BE REMOVED IF THE FIREPLACE IS BEING INSTALLED WITH A FLEXIBLE
CONNECTOR.
Page 13
12
GAS PRESSURE REQUIREMENTS
A MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS APPLIANCES CAN BE IMPROPER GAS PRESSURE!
Problems such as changes in flame color or flame height, pilot or burner out ages, intermittent operat ion,
changes in heat output, excessive burner noise, etc. ar e nearly always the result of changes in gas pressure
or improper gas pressure at t he time of the installation. The m ost important item to check dur ing the installation and the first thing t o chec k when problems occur is gas pressure!
Gas supplies normally enter a residence at 1/2 PSI (13" - 15" W. C. ) ( 3. KPA). A regulator is then placed inside the residence, which drops this pressure to 7" W.C. (1. 8 KPA) ( Nat . Gas). This "inches to inches" regulator is of adequate capacity to ser vice the g as appliances (s uch as dr yer, furnace, etc.). I f this regulator's
capacity is not sufficient to add the G as Fireplace, an additional "inches to inches" regulator must be installed
for the Fireplace. EXCEPTIO N: Som e c odes allow 2-PSI (1. 4KPA) supplies t o ent er the residence, in which
case "pounds to inches" regulators ar e used.
The following table provides information on correc t gas pressure requirements . Be sur e your gas supplier or
plumber carefully follows this table.
GAS PRESSURE REQUIREMENTS
DESIRED
INLET
PRESSURE
MINIMUM
INLET
PRESSURE
MAXIMUM
INLET
PRESSURE
MANIFOLD
OUTLET
PRESSURE
AIR SHUTTER
POSITION*
NATURAL GAS 7.0" W.C.
(1.75 kPa)
L.P. GAS 12.0" W.C.
(3.00 kPa)
TURN GAS VALVE KNOB TO "HIGH" POSITION. GAS PRESSURES MAY VARY PLUS OR MINUS 5%.
NOTE: For High Altitude (Above 5.000 Feet) Some Variations In Air Shutter Settings May Be Required.
Manifold pressure must be tak en at the Output Pressure tap and inlet pressure at the I nlet Pressure tap with the burner
operating by a qualified installer (see
Figure 1: Gas Pressure Test Port).
5.0" W.C.
(1.12 kPa)
11" W.C.
(2.75 kPa)
Figure 1: Gas Pressure Test Ports
11" W.C.
(2.61 kPa)
13.0" W.C.
(3.24 kPa)
3.5" W.C.
(0.87 kPa)
10.0" W.C.
(2.5 kPa)
1/16 - 3/16 "
OPEN
1/4" OPEN-MIN.
Page 14
13
∨ - Vent Terminal
∧ - Air Supply Inlet
≡ - Area where terminal isnot permitted
A =
Clearance above grade, veranda, porch, deck, or
faces require 24” min.
H =
*Not to be installed above a meter/regulator assembly
the regulator
B =
Clearance to window or door that may be opened
minimum)
*12 inches (30 cm) minimum.
require 24” min.
minimum) Vinyl surfaces require 24” min.
located on public property (*7 feet (2.1 m) minimum)
inches (30 cm) minimum ‡)
G =
Clearance to inside corner - 12 inches (30 cm).
as an exterior surface, for vertical terminations.
EXTERIOR VENT LOCATIONS AND RESTRICTIONS
Figure 2: Exterior Vent Locations
ALL MEASUREMENTS GIVEN ARE FROM THE CENTER LINE OF VENT CAP
balcony (*12 inches (30 cm) minimum). Vinyl sur-
(*12 inches (30 cm) minimum.
C = Clearance to permanently closed window (mini-
mum 12 inches (30 cm).
D = Vertical clearance to ventilated soffit located
above the terminal from the center-line of the terminal (12 inches (30 cm) minimum) Vinyl surfaces
E = Clearance to unventilated soffit (18 inches (46 cm)
F = Clearance to outside corner - 6 inches (15 cm). M = Clearance under veranda, porch, deck, or balcony (*18
Vinyl surfaces require 24” min.
within 3 feet (90 cm) horizontally from the center-line of
I = Clearance to service regulator vent outlet (*6 feet (1.8m)
J = Clearance to non-mechanical air supply inlet to building
or the combustion air inlet to any other appliance.
K = Clearance to a mechanical air supply inlet (*6 feet (1.8
m) minimum)
L =
† Clearance above paved side-walk or a paved driveway
N= Minimum 24” horizontal clearance to any surface, such
† A vent shall not terminate directly above a sidewalk or paved driveway, which is located between two single-family
dwellings and serves both dwellings.
‡ Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
* As specified in CGA B1:19 Installation Codes (1991). Note: Local codes or regulations may require different clearanc-
es.
Page 15
14
GENERAL FLUE VENTING INSTRUCTIONS
The Mendota Fireplace must be vented using Amerivent, Duravent, Selkirk Metalbestos, Security Chimney or ICC Brand
venting systems. All warranties will be voided and serious fire, health or other safety hazards may result from any of the
following actions: Installation by unauthorized personnel; installation of any damaged component; unauthorized modification of vent system; installation of any components not approved by Mendota; failure to meet all clearance requirements;
failure to properly twist-lock and positively seal all components. Consult local building codes before beginning the installation.
WARNING
Always maintain required clearances (air spaces) to combustibles to prevent a fire hazard. Do not fill air spaces with insulation. Check installation instructions for minimum clearance requirements between the outer walls of the vent pipe and
nearby combustible surfaces. Be sure to check the vent termination clearance requirements from decks, windows, soffits,
gas regulators, air supply inlets, and public walkways, as specified in these installation instructions and local building
codes. SAFETY PRECAUTIONS FOR THE INSTALLER: 1) Wear gloves and safety glasses for protection; 2) Exercise
extreme caution when using ladders or on rooftops; and 3) be aware of electrical wiring locations in walls and ceilings.
The gas appliance and vent system must be vented directly to the outside of the building, and never attached to a chimney
serving another solid fuel or gas burning appliance. Each direct vent gas appliance must have its own separate vent system. Common vent systems are prohibited.
To assure proper venting performance of the high-performance Mendota Direct Vent Fireplace, it is critical that all brands
of vent pipe sections are sealed tightly and leak-proof. This means that all pipe sections must be carefully rotated into the
fully "twist-locked" position.
We Strongly Recommend That Fixed Length Pipe Sections Be Used In Place Of Telescoping Sections Whenever
Possible.
Note: When using vent pipe and components that do not incorporate a fiberglass or graphite gasket at the joints, it is recommended that you use Milpak 1000F silicate stove sealant (#65-06-00909). High temperature foil tape may be used on
the outer (air intake) pipe joints.
DO NOT SEPARATE ADJUSTABLE TELESCOPING SECTIONS. THEY MUST BE USED AS COMPLETE
ASSEMBLIES.
VENT COMPONENTS "TWIST-LOCK" CONNECTION PROCEDURE
DuraVent and American Metals pipe and fittings are designed with special twist-lock connections. Twist-lock
procedure is as follows: four (4) indent at ions, located on the female ends of pipes and fittings are designed to
slide straight in to the male ends of the adjacent pipes and fittings, by orienting the four pipe identifications so that they match and slide into the four entry slots on the male ends (Figure 3).
Push the pipe sections completely together then twist-lock one section
clockwise, approximately ¼ turn until the two sections are fully locked. The
female locking lugs will not be visible from the out side on t he black pipe or
fittings. They may be located by examining inside of t he female ends
.
Figure 3: Twist-Lock Pi ping
Page 16
15
GENERAL INSTALLA TION INSTRUCTIONS
CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning
and code authorities for details on installation requirements. The Mendota Fireplace must be vented to the outside in accordance
with the latest edition of the National Fuel Gas Code. In the absence of local codes, the installation must conform to the most current edition of the National Fuel Gas Code ANSI Z223.1, also known as NFPA 54. NOTE: The Mendota DXV Fireplace is approved
for mobile home and bedroom installations.
CAUTION: The Mendota DXV Fireplace may be installed in a manufactured (mobile) home after the first sale of the home. Manufactured home (mobile home) installation must conform with the Manufactured Home Construction and Safety Standard, Title 24
CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI A225.1/NFPA
501A, or CSA Z240.4-Gas Equipped Mobile Housing. Consult your local building official. Note: For mobile home installations unit
must be bolted to the floor and properly grounded.
This Fireplace must be installed by a qualified service person.
1. After selection of the desired fireplace location, prepare the rough opening using framing dimensions on PAGE 164.
Be sure to also prepare opening to allow for co-axial vent (see "Flue Venting Instructions".
2. Check to make certain all venting requirements and clearances are being followed.
3. The Fireplace is designed to be installed into rough framing. The drywall will cover the adjustable nailing flanges on
the Fireplace sides. Before sliding the Fireplace into the framed opening, adjust the nailing flanges to accommodate
the thickness of the wall material. NOTE: FRAMING MATERIALS LOCATED ABOVE FIREPLACE BODY MUST
MAINTAIN CORRECT CLEARANCES TO VENT PIPE.
WARNING
DO NOT COVER THE 2” BLACK FRONT SURFACE OF THIS UNIT IF YOU INTEND TO USE THE ANDOVER,
BENTLEY, DEERFIELD or WELLINGTON TRIMS!!
4. Slide Fireplace into the rough framed opening. When finishing the unit, combustible materials may overlay nailing
flanges and come in contact with the edges of the black front surface, but may not
overlap the 2" black front surface.
Noncombustible material, such as marble, stones or brick, can be installed over the 2" black surface, only if you
are certain that a Deerfield Front, Andover Front, Bentley Front, Prairie Front or a Wellington Front is NOT
going to be used as the optional trim, up to the inside edge of black frame (next to glass). ROUGH FRAMING
CAN COME NO CLOSER TO UNIT THAN THE STAND-OFFS.
5. Level the Fireplace and secure into opening by nailing through the nailing flanges on cabinet side panels. Holes are
provided in fireplace floor behind grill to secure fireplace to floor using lag screws or drywall screws, if required.
NOTE: A removable panel in the enclosure for future visual inspection of flue connection is recommended.
6. Have an electrician install a 115-Volt supply to the junction box on lower left side of the fireplace cabinet. Connect
wires to the duplex outlet. This duplex outlet is removable from outside of cabinet for easy wiring. Make sure the
outlet is properly grounded and that the installation conforms to all local and national wiring codes.
7. Have gas supplier or qualified plumber install gas supply line to fireplace and connect to gas nipple. Be sure Gas
Supply Requirements (see PG. 9-10) and all local and national codes are carefully followed.
IMPORTANT: Any safety screen, guard, glass or grills removed for servicing a fireplace/room heater must be replaced
prior to operating the fireplace/room heater.
BLOWER OPERATION
This fireplace is designed so the blower operates continually when the body is of this fireplace is hot and the main burner(s) are on. The blower output can be regulated with the included blower speed control rheostat. NOTE: There will be
a delay before the blower operates during "heat-up" (approx. 10 minutes) and extended blower operation during "cooldown" of unit (approx. ½ hour).
OPERATION DURING POWER OUTAGES
The fireplace is designed to operate during power outages for 1-1/2 continuous hours, Maximum on HIGH FIRE. The
blower will not operate, but natural convection can be improved by removing the upper grill and opening the screen
doors (depending on the type of optional front installed). After 1-1/2 continuous hours of operation, during the power
Page 17
16
32 5/8
28 3/8
36 1/4 TO SCREW HEADS
31 11/16
8" COMBUSTIBLE MANTEL
FOR THIS FIREPLACE
MINIMUM FRAMING DIMENSIONS
22 5/16
11 1/8
35 7/8
4 1/2
ON THE UNDERSIDE IT MAY BE PLACED ANYWHERE ABOVE GRILL
(BRICK, STONE, ETC..), OR HAS A STEEL PROTECTOR PLATE
IF MANTEL IS MADE OF A NON-COMBUSTIBLE MATERIAL
outer edge is permitted. Projections behind this wall (shaded
wall at 45° to the front and starting at th e appl i a nc e 's
facing must be at least 10" from the firebox opening. A
A wall, perpendicular to and in front of the appliance front
Adjacent Walls:
41
31 7/16
27
area) are permitted.
45°
WIDTH
DEPTH
HEIGHT
"
10
1"MIN.
6"MIN.
4 21/32
GAS INLET
DECREASED IN THE SAME MANNER
BY 2". MANTEL MAY BE LOWERED
MANTEL DEPTH, INCREASE
TRIANGULAR AREA. FOR
COMBUSTIBLE MANTEL
12
FOR EVERY 1" THE FIREPL AC E I S RAISED OFF THE FLOOR,
HEARTH PROTECTOR MAY BE REDUCED BY 2".
IF FIREPLACE IS RAISE D 6" OR MORE, NO HEARTH PROT E C TION IS REQUIRED.
16 1/16
1 15/16
NON-COMBUSTIBLE
HEARTH PROTECTOR
NOTE:
REQUIRED
14
DEPTH (WIDTH)
8" MANTEL
HEIGHT FOR
14" MANTEL
8" MANTEL
2
1
COMBUSTIBLE
& MINIMUM
CEILING HEIGHT
ABOVE UNIT
2 7/16
85-03-00458
IF DEPTH IS
HEIGHT ABOVE GRILL
EVERY 1" INCREASE IN
CLEARANCE TO
49 1/2" MIN.
MIN.
CENTER
TO STACK
FROM TOP
16 1/4 MIN.
1"
OF UNIT
MUST REMAIN IN THIS
2" MIN.
26 1/2
37 7/16
52 1/2
10 3/4
15 3/8
37 1/8
16
(407 mm)
(943 mm)
(800 mm)
31-1/2
1/2 TO
2 1/2
16 1/4
outage, turn off the burners for 1 hour and allow the fireplace to cool down. Consecutive 1-1/2 hour burn and 1 hour cool
down cycles are allowed. On LOW FIRE (front burner only), you may operate continuously during power outage.
MENDOTA DXV-35 GAS DIRECT VENT FIREPLACE
SPECIFICATIONS & CLEARANCES
WARNING: Do not cover the 2” faceplate border of the unit with combustible materials.
NOTE: For L.P. & High Altitude (above 4,000 ft. but below 7500 ft.), 45º elbows must be used in place of 90º elbows. For
Installation At Altitudes Above 7,500 Feet, First Call Mendota Technical Hotline For Further Inform ation On The Strict Requirements For Installations At These Altitudes.
CAUTION: If 90ºelbows must be used with LP or at high altitudes, a 2-foot vertical starter section must be used
Figure 4: Specifications & Clearances
directly off the top of the fireplace.
Page 18
17
ITEM
DESCRIPTION
1
12" VENT STACK
1
24" VENT STACK
1
36" VENT STACK
1
48" VENT STACK
2
90ºGALVANIZED ELBOW
3
45º GALVANIZED ELBOW
4
ADJUSTABLE WALL THIMBLE
5
6" or 7” PIPE
9
ATTIC INSULATION SHIELD 12"
10
ROOF FLASHING (0/12 TO 6/12)
10
ROOF FLASHING (7/12 TO 12/12)
11
STORM COLLAR
12
VERTICAL VENT CAP
13
SUPPORT BAND
14
HORIZONTAL VENT CAP
15
FIRESTOP SPACER
NOTE: DO NOT SEPARATE TELESCOPING SECTIONS. THEY MUST BE USED AS COMPLETE ASSEMBLIES.
TOP FLUE VENTING COMPONENTS
Figure 5: Flue Venting Components
Using 45o elbows in place of a 90o elbow requires 22" minimum opening to center.
Page 19
18
NOTE: FOR LPG AND HIGH ALTITUDE
APPLICATIONS, SE E PA GE 19.
Figure 6: DXV35 Ve rtical & Horizontal Vent Requirements
FLUE VENTING ALLOWANCE CHART
NOTE: FOR LP GAS & HIGH ALTITUDE, SEE PG. 19
NOTE: 12” MINIMUM VERTICAL PIPE CAN BE USED IF NO HORIZONTAL VENT SECTIONS GREATER THAN 6” (or
7”) ARE USED. ALL OTHER INSTALLATIONS MUST FALL WITHIN ABOVE SHADED AREA.
Page 20
19
45° COAX
6" COAX
WALL THIMBLE
TERMINATION CAP
REQUIRED
(MIN.)
(MIN.)
(MIN.)
49 1/4"
(MIN.)
12" COAX
L.P. GAS MINIMUM HEIGHT HORIZONTAL TERMINATION
L.P.GAS OR HIGH ALTITUDE (ABOVE 4,000 FT.BUTBELOW7500FT.)
45° COAX VENT
22"
85-03-00531
15 1/2"
Figure 7: LP MINIMUM VENT
For L.P. gas and high altitude installations (above 4,000 ft.), 45° elbows must be used in place of 90° elbows.
NOTE: This requires 22” minimum height to center of vent cap.
CAUTION: If 90° elbows must be used, a 24 inch vertical starter section must be used off the top of the fireplace.
Page 21
20
NOTE: DO NOT SEPARATE TELESCOPING SECTIONS. THEY MUST BE USED AS COMPLETE ASSEMBLIES.
MINIMUM RISE THROUGH-THE-WALL VENTING:
The minimum vertical rise for vent installation through the wall is 16 1/4" from the top of the fireplace to the centerline of
the 90ºelbow in installations where only a 6” (or 7”) horizontal vent section is used (refer to chart on PG.16 when using
horizontal sections). NOTE: We recommend always using the most vertical rise the installation will allow. This maximizes
efficiency and flame appearance. This is especially true for LP gas installations and for installations at higher altitudes.
Use "fixed" pipe sections in place of adjust able pipe sections wherever possible. 1000º sealant us e is recomm ended on
inner pipe joints. Always maintain 1" clearances from vent pipe sides and bottom t o combustibles, 3" above pipes on horizontal runs and above elbows. Do not fill air spaces with insulation or other material.
For L.P. gas and High Altitude (above 4,000 ft.), 45º elbows must be used in place of 90º elbows.
NOTE: This requires 19" m inimum rough opening depth (see PG. 15). CAUTION: If 90º elbows must be used, a 2-foot
vertical starter section must
THIS FIREPLACE MUST BE INSTALLED BY A QUALIFIED MENDOTA APPROVED SERVICEPERSON.
IMPORTANT: REFER TO DRAWINGS ON PAGES 14-17 WHILE FOLLOWING THESE INSTRUCTIONS.
1. Position fireplace in desired location. See PG. 11 for guidelines on proper vent cap placement on the exterior of
home. Check to determine if wall studs are in the way when venting system is attached. If this is the case, you may
want to adjust the fireplace location.
2. Measure from the top of the fireplace up minimum (see Figure 4: Specifications & Clearances, PG. 164) and mark wall
directly at the center of where the vent pipe will penetrate the wall.
3. Cut and frame a 9" wide x 10" high rectangle opening in the wall. The hole must be positioned so the vent system will
run level or have a ¼" rise AND be perpendicular to the wall. The height of the opening must be located to meet all local and national building codes and not allow the termination to be easily blocked or obstructed. If wall being penetrated is non-combustible material, i.e. masonry block, brick, etc., a 7-inch diameter hole is acceptable.
be used directly off the top of the fireplace.
4. Assemble the components to the fireplace adapter with pipe seams oriented toward the wall or floor -- as much out of
view as possible. Be sure all vent component connections are in their fully twist-locked position and are leak-proof.
Be sure 1000ºsealant is used on the inner pipe joints of all pipe sections manufactured by Simpson DuraVent. American Metal pipe joints do not require this sealant.
5. The length of the horizontal piece that fits through the wall will be determined by the thickness of the wall. When installed, the end of the horizontal piece must be flush with the exterior wall of the home. There MUST be a minimum of
1" air space clearance to combustibles from all vent pieces (3" above horizontal runs and on top of elbows).
6. A wall thimble must always be used when penetrating combustible wall materials.
NOTE: Combustible wall thickness must
special protection. Contact Mendota Technical services for assistance.
7. From the exterior of the home, slide the horizontal vent cap over the end of the horizontal pipe and tightly secure the
cap to the wall with screws. Seal with a high quality caulking.
WARNING: Venting terminal shall never be recessed into wall cladding or siding. Vent Cap must sit on top of siding or
cladding.
be 4" to 8" maximum for the wall thimble. Wall more than 8” thick will require
Page 22
21
MENDOTA #DESCRIPTION
45-01-001867" LENGTH
45-01-0018712" LENGTH
45-01-0018824" LENGTH
45-01-0018936" LENGTH
45-01-0019048" LENGTH
45-01-00191ADJUSTABLE LENGTH
45-01-0019245 DEG. ELBOW
45-01-0019390 DEG. ELBOW
45-01-00194WALL THIMBLE
45-01-00195VERTICAL CAP
45-01-00196HORIZONTAL CAP
45-01-0019714" SNORKEL CAP
45-01-0019836" SNORKEL CAP
45-01-00199WALL STRAP
45-01-00200FIRESTOP SUPPORT PLATE
45-01-00201FLASHING: 0/12-6/12 PITCH
45-01-00202FLASHING: 6/12 - 12/12 PITCH
45-01-00203STORM COLLAR
45-01-00204ATTIC INSULATION SHIELD
45-01-00206CO-LINEAR APPLIANCE ADAPTOR
45-01-00207CO-LINEAR TOP KIT
45-01-00208VERTICAL KIT
45-01-00209HORIZONTAL KIT
45-01-00210HORIZONTAL KIT #2
45-01-002117" LENGTH- BLACK
45-01-0021212" LENGTH - BLACK
45-01-0021324" LENGTH - BLACK
45-01-0021436" LENGTH - BLACK
45-01-0021548" LENGTH - BLACK
45-01-00216ADJUSTABLE LENGTH - BLACK
45-01-0021745 DEG. ELBOW - BLACK
45-01-0021890 DEG. ELBOW - BLACK
45-01-00219FACEPLATE, CEILING SUPPORT/ WALL THIMBLE - BLK
45-01-00220ROOF SUPPORT - BLACK
45-01-0022436" LENGTH
45-01-0022548" LENGTH
45-01-00226ADJUSTABLE LENGTH
VENTING COMPONENTS LIST
NOTE: ALL PART NUMBERS LISTED ABOVE APPLY TO SIMPSON DURAVENT COMPONENTS ONLY.
Page 23
22
NOTE: DO NOT SEPARATE TELESCOPING SECTIONS. THEY MUST BE USED AS COMPLETE ASSEMBLIES.
ELEVATED VERTICAL RISE THROUGH-THE-WALL VENTING
The required MINIMUM vertical rise is 48 in. when used with a maximum horizontal run of 12 ft. For other venting configurations within these maximum limits, see Figure 6, PG. 18.
NOTE: All horizontal runs of vent pipe must be level or have a ¼" rise for every 1' of run toward the termination.
Never allow the vent to run downward. This will cause high temperatures and the possibility of a fire.
USING OFFSETS AND RETURNS: A single 90º vertical-to-horizontal elbow is already calculated into the allowable max-
imum 12' horizontal run. Each additional 90º elbow reduces the maximum horizontal distance by 3'. Example: by using
three total 90º elbows the maximum horizontal distance has been reduced to 6 ft. (3 - 1 = 2 elbows x 3' = 6'; 12’ Max. - 6'
of elbows = 6' of horizontal run). Note: 45º elbows reduce the maximum horizontal distance by 1½ '.
SUPPORT: Horizontal runs of pipe will require one vent support for every 3 ft. of pipe.
CAUTION: If a vertical-to-horizontal elbow is enclosed within a wall, floor or ceiling, a top air space clearance of 3" must
be maintained above the elbow. Be sure to maintain 1" air space to any combustibles on the sides and bottom, 3" above
horizontal pipe sections.
THIS FIREPLACE MUST BE INSTALLED BY A QUALIFIED MENDOTA APPROVED SERVICEPERSON.
IMPORTANT: REFER TO DRAWINGS ON PAGES 14-17 WHILE FOLLOWING THESE INSTRUCTIONS.
1. Position fireplace in desired location. See PG. 13 for guidelines on proper vent cap placement on exterior of
home. Check to determine if wall studs are in the way when vent system is attached. If this is the case you may
want to adjust the fireplace location.
2. Locate the position where vent pipe will pass through any ceilings and will penetrate the outside wall. Since vent
pipe sections "overlap" we suggest pre-assembling and measuring the total vent pipe run so you can more accurately locate the point where the vent pipe will penetrate the outside wall (See Figure 2: Exterior Vent Locations,
PG. 13). Be sure all vent components are properly twist locked and leak-proof. It is recommended that 1000º
sealant be used in the inner pipe joints of all pipe sections manufactured by Simpson DuraVent.
3. Cut and frame a 9-1/2” wide x 10” high openings in the outside wall openings and 9” x 9” opening in ceiling open-
ings. The outside wall hole must be positioned so the vent system will run level or have a ¼" on rise AND
be perpendicular to the wall. The height of the opening must be located to meet all building codes and not allow the
termination to be easily blocked or obstructed. A ceiling fire stop spacer is required at all floor (ceiling) penetrations.
4. Connect vent pipe to the fireplace adapter on top of fireplace vent outlet.
5. The horizontal pipe must end flush with the exterior wall of the home. Horizontal pipes will require proper support
every 3 ft. of vent pipe. THERE MUST BE A MINIMUM OF 1" CLEARANCE TO COMBUSTIBLES ON THE
SIDES AND BOTTOM OF ALL VENT PIECES (3" above horizontal runs and above elbows).
6. A wall thimble must always be used when penetrating combustible wall materials.
NOTE: Combustible wall thickness must
be 4" to 8" maximum for the wall thimble. Wall more than 8” thick will re-
quire special protection. Contact Mendota Technical services for assistance.
7. From the exterior of the home, slide the horizontal vent cap over the end of the horizontal pipe and tightly secure
the vent cap to the wall with screws. Seal with high quality caulking.
WARNING: Venting terminal shall never be recessed into wall cladding or siding. Vent Cap must sit on top of sid-
ing or cladding.
Page 24
23
IMPORTANT: REFER TO DRAWINGS ON PAGES 14-17 WHILE FOLLOWING THESE INSTRUCTIONS.
"H" DIMENSION
ROOF PITCH
FEET
METERS
FLAT to 6/12
2
.6
7/12 to 9/12
2
.6
10/12 to 12/12
4
1.2
13/12 to 16/12
6
1.8
17/12 to 21/12
8
2.4
VERTICAL THROUGH-THE-ROOF VENTING
The maximum vertical run of vent pipe is 55 ft. from the top of the fireplace. The fireplace will support a run of a maxi-
mum of 55 ft. The vent system must be supported every 3 feet using Support Straps. Maintain 1" air space clearances on
all sides of vent components that are positioned vertically and 3” above horizontal pipe sections and components.
THIS FIREPLACE MUST BE INSTALLED BY A QUALIFIED MENDOTA APPROVED SERVICEPERSON.
1. Place the fireplace in its desired location. Drop a plum bob from the ceiling to the position of the fireplace flue exit.
Mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plum bob from
the roof to the hole previously drilled in the ceiling. Mark and drill the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters or other framing will obstruct the venting system. You may choose to relocate the
fireplace or choose to offset the vent system to avoid cutting load bearing members.
2. Cut and frame a 9" x 9" opening in the ceiling centered on the hole drilled in Step 1.
3. To determine the length of the vent pipe required, measure the distance from the fireplace flue outlet to the ceiling, the
ceiling thickness, and the vertical rise in the attic or second story and allow sufficient vent height above roofline. For
two story installations, fire stops are required at each floor level. If an offset is needed in the attic, additional pipe and
elbows will be required.
4. Assemble the desired lengths of vent pipe and elbows to reach from the fireplace flue outlet. Ensure that all vent pipe
and elbow connections are in their fully twist-lock position and that inner pipe joints are sealed and are leak-proof.
Maintain 1" airspace clearances to combustibles around vertical pipe sections and 3" clearance above horizontal run
sections.
5. Cut a 9" x 9" opening in the roof, centered in the small drilled hole placed in the roof in Step 1. The opening should be
a sufficient size to meet all clearance requirements. Continue to assemble lengths of pipe and elbows necessary to
reach up through the roofline. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline.
The galvanized finish is desirable above the roofline due to its higher corrosive resistance.
a) If an offset is necessary, it is important to support the vent pipe every 3 ft. to avoid excessive stress on the el-
bows and possible separation. Wall straps are available for this purpose.
b) Whenever possible, use 45º elbows instead of 90º elbows. The 45º elbow offers less restriction to the flow
of flue gases and intake air. If a 90º elbow is necessary there must be a minimum of one pipe section rise between the 90º elbow and the vent cap. A maximum of three 90ºelbows are allowed per installation.
6. Slip the flashing over the pipe sections protruding through the roof. Secure the base of the flashing to the roof with
roofing nails and seal flashing to roof. Ensure the roofing material overlaps the top edge of the flashing. Verify you
have at least the minimum clearance to combustibles at the roofline.
7. Continue to add pipe sections until the pipe and the vent cap meet the minimum building code requirements, as outlined in No. 8 on the following PAGE.
a) For multi-story vertical installation, a ceiling fire stop is required at the second floor and any subsequent floors.
The opening should be framed to 9" x 9" inside dimensions as described in step No. 5.
b) Any occupied areas above the first floor, including closets and storage spaces, which the vertical vent passes
through, must be enclosed. The enclosure may be framed and sheet rocked with standard construction materials, however, be sure to maintain minimum allowable clearances between the outside of the vent pipe and
the combustible surfaces of the enclosure.
8. Height "*H" of top of vent cap can be determined as follows:
9. Complete installation with storm collar and vent cap.
Page 25
24
GLASS FRAME ASSY.
SPRING LATCH
INSERT
TAB
IN SLOT
DETAIL A
DOOR REMOVAL AND REPLACEMENT
CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the glass should be
done by a licensed or qualified service person. Glass latch tool #HA-57-00743 is supplied with the unit.:
To Unlatch Glass Frame Latches:
1. Insert Glass Latch Tool into hole in latch (two latches exist
at top of glass frame).
2. Pull Glass Latch Tool outward about 3/8”.
3. Rotate Glass Latch Tool 90 degrees.
4. Slowly Release Glass Latch Tool.
5. Remove Glass Latch Tool.
To Latch Glass Frame Latches, reverse steps 5 to 1,
above.
To Remove Glass Frame:
1. Rotate top edge of freed glass frame outward about 15
degrees.
2. Lift Glass Frame Up and Out.
To Install Glass Frame:
1. Align and insert tabs in side flanges of Glass Frame into Slots into the slot in the side bracket.
2. Rotate Glass Frame upward until vertical.
3. Latch Glass in place per instructions above.
1.) INSERT
2.) PULL
3.) ROTATE
4.) RELEASE
Page 26
25
GLASS FRAME ASSEMBLY REPLACEMENT PARTS LIST
S,
DXV35 DT 3
GASKET, TADPOLE,
3/8”BULB, 3/4” TAIL
DT3
WARNING
WARNING
DO NOT substitute other manufac-
door shut, etc
GLASS
TRACER LINES
IN GASKET
GLASS SHALL SIT BETWEEN
TRACER LINES IN GASKET
ROTATE GASKET UP
SO ADHESIVE MAKES
CONTACT WITH GLASS
SURFACE
ADHESIVE
GASKET
GASKET IN
FLAT FORM
GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT
turer's materials or components.
DO NOT operate unit with cracked,
broken or missing glass.
DO NOT abuse the glass door by
striking the glass, slamming the
Use only authorized parts and
materials obtained from Johnson
Gas Appliance Company when
replacing defective or damaged
glass.
Do not operate this appliance
with the glass removed, crack ed
or broken. Glass should be replaced by a licensed or qualified
person.
TO REPLACE DAMAGED GLASS
1. Using a 1/8” drill bit, drill through 3 rivets on each side of glass frame.
2. Remove glass retainer brackets and the damaged glass and gasket material. Clean the inner surface of the glass
frame.
3. Assemble new gasket on glass edge starting with the bottom left corner. The adhesive on the gasket should
make contact with the glass surface. Use tracer lines in gasket to determine where the glass should sit on the
gasket surface.
4. Place glass and gasket assembly in glass frame. Carefully attach glass retainer brackets to sides of glass frame
using new 1/8” Aluminum rivets.
The glass frame assembly and its individual components are available through Johnson Gas Appliance Company. Contact
your dealer for more detailed ordering information.
ITEM PART NUMBER DESCRIPTION
1
HA-30-00411
FRAME, WELDMENT, GLAS
2 65-02-00103
3 65-06-00463
GLASS, CERAMIC, DXV35
Page 27
26
DXV-35 DT3 DEEP TIMBER LOG SET INSTALLATION INSTRUCTIONS
FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET.
CAUTION: LOGS ARE FRAGILE, HANDLE LOG PIECES WITH CARE.
Carefully unpack 9-piece log set, bag of coals and bag of inswool. NOTE: Logs are very f r agile, handle with
care. Break packaging foam if log pieces are t r apped within f oam . Do not pull on logs!
Coals must not block pilot or burner f lam es
! Placement of coals has a big ef fect on front bur ner flame appearance and "glow" of coals. More coals = less yellow flame and more glow. Fewer coals = more yellow
flame and less "glow".
Heat can be reduced by lowering flame height by turning the HI-LO knob. Blowers can also be turned down to
reduce heat output.
Do Not “over fire" by increasing G as I nput Rat e above Rating Plate specificat ions.
Do Not turn down pilot flame length less than 1 inch long.
DXV35 DT3 LOG SET PARTS IDENTIFICATION
(COALS AND INSWOOL BAGS ARE NOT SHOWN HERE)
Page 28
LOG# 1
PLACE LOG #1 (REAR LOG) ON
REAR SHELF BEHIND REAR
BURNER. SLIDE LOG TO RIGHT
UNTIL LOG TOUCHES RIGHT
SIDE BRICK PANEL. PUSH LOG
BACK SO IT TOUCHES REAR
BRICK PANEL. THIS LOG IS
RECOMMENDED TO BE
PUSHED TO THE FAR RIGHT
SIDE.
Page 29
LOG #2
LOG #2
LOG #2 (MID EMBER BED) SITS BETWEEN REAR
AND FRONT BURNER, FLAT DOWN ON THE
SURFACE OF THE BURNER AIRBOX. ADJUST
POSITION OF FRONT AND REAR BURNERS IF LOG
#2 DOES NOT SIT BETWEEN REAR AND FRONT
BURNER.
PLACE LOG #2 BETWEEN THE TWO BURNERS AND
SLIDE TO THE RIGHT UNTIL THE CURVATURE IN
THE FRONT BURNER CONTACTS THE CURVATURE
ON THE RIGHT FRONT TIP OF LOG #2. PUSH LOG
#2 DOWN TO INDENT THE BOTTOM WITH THE
TWO BURNER MOUNTING SCREW HEADS. LOG #2
MUST NOT ROCK ON TOP OF THE SCREW HEADS.
LOG #2 MUST BE STABLE.
LOG# 1
Page 30
LOG #2
LOG# 1
LOG# 3
PLACE LOG #3 (LEFT LOG) ON TOP OF THE RECTANGLE
AIR SHUTTER BOX ON THE LEFT SIDE. LOG #3 HAS A
RECTANGULAR NOTCH ON ITS BOTTOM SIDE THAT
ALLOWS THE LOG TO SIT SQUARELY ON TO OF THE BOX.
ALSO, THERE IS A NOTCH THAT MATES WITH THE LEFT-
MOST GRATE BAR. SET LOG #3 ON THE GRATE BAR AND
THE RECTANGLE SHAPED AIR SHUTTER BOX TOP
SURFACE.
LOG #3 MUST LEAVE CLEARANCE FOR THE REAR BURNER
PORTS. SOME ROTATIONAL FLEXIBILITY IS ALLOWED FOR
THE REAR END OF THIS LOG TO ROTATE TOWARDS LOG
#2. HOWEVER, LOG #3 SHALL NEVER SIT ON TOP OF THE
REAR BURNER PORTS. DOING SO WILL LEAD TO SOOT
CREATION.
LOG# 3
LOG# 3
BURNER
Page 31
LOG #4
LOG #4 (RIGHT LOG) HAS A HOLE FOR THE PIN ON
LOG #2.
INSERT PIN IN LOG #2 INTO HOLE IN LOG #4. SET
RIGHT END OF LOG #4 ON TOP OF THE FIRST GRATE
BAR ON THE FAR RIGHT SIDE.
SOME ROTATIONAL FLEXIBILITY IS ALLOWED TO LOG
#4 AROUND THE PIN AND HOLE. HOWEVER, DO NOT
ROTATE REAR END OF LOG OUTWARD. ROTATE
INWARD ONLY IF DESIRED.
ROTATING OUTWARD MAY PLACE LOG #4 ON TOP OF
REAR BURNER PORTS AND MAY LEAD TO SOOTING
LOG #2
LOG# 1
LOG# 4
REAR TIP OF LOG #4 MUST SIT
ON TOP OF LOG #2, HERE.
Page 32
LOG #2
LOG# 1
LOG# 3
LOG# 4
LOG# 5
LOG #5 (LEFT TOP LOG) SITS ON THE LEFT SHOULDER OF LOG #1 AND ITS TWO
BRANCHES SIT ON TOP OF LOG #2 AND LOG #3. LOG #5 HAS A HOLE THAT
ALIGNS WITH THE LEFT SIDE PIN ON LOG #1.
THE V-NOTCH BETWEEN THE TWO BRANCHES MUST SIT DIRECTLY ON TOP OF
THE REAR BURNER’S LEFT SIDE PORTS AND MUST ALLOW THE FLAMES TO RISE
INTO THE V-NOTCH IN THIS LOG.
PUSH LOG #5 BACK SO ITS REAR END TOUCHES THE REAR BRICK PANEL.
PIN ON LOG #1
FOR
ALIGNMENT OF
LOG #6
PIN FOR LOG #5
Page 33
LOG #6 (RIGHT TOP LOG) SITS ON TOP OF LOG #1
USING THE PIN THAT IS ON THE RIGHT SIDE OF LOG #1.
LOG #6 HAS A HOLE IN ITS BACK-SIDE TO MATE WITH
THIS PIN.
PLACE LOG #6 ON TOP OF LOG #1’S PIN. THE OTHER
END OF LOG #6 SITS ON TOP OF LOG #2 AS SHOWN,
BE L O W.
SOME ROTATIONAL FLEXIBILITY IS ALLOWED FOR LOG
#6. THE POSITION OF LOG #4 WILL LIMIT THE ROTATION
OF LOG #6.
LOG #2
LOG# 1
LOG# 4
LOG# 4
LOG# 6
LOG# 6
Page 34
LOG# 4
LOG# 7
LOG# 7
LOG #7 REST ON TOP OF THE FRONT BURNER’S REAR VISIBLE
EDGE AND ON TOP OF LOG #4. THIS LOG IS DESIGNED TO HIDE
THE PILOT LIGHT. PLACE THIS LOG SO IT PROVIDES CLEARANCE
TO ALL BURNER FLAMES AND PILOT FLAMES, YET POSITIONED
TO HIDE THE PILOT FLAMES.
LOG# 4
Page 35
LOG# 2
LOG# 8
LOG# 8
PLACE LOG #8 ( LEFT FRONT TWIG) IN THE POSTION
SHOWN HERE. LOG #8 SITS ON TOP OF LOG #2 AND
RESTS AGAINST THE GRATE BAR (2
ND
FROM LEFT).
ATTEMPT TO POSITION LOG #8 AS SHOWN HERE FOR
THE BEST GLOW EFFECT AND REALISTIC LOOK.
DO NOT PINCH FRONT BURNER PORTS WITH LOG #8.
LOG# 2
LOG# 2
2
ND
BAR
Page 36
LOG# 9
LOG #9 (RIGHT FRONT CHUNK) IS TO BE PLACED AT A SEVERE ANGLE
AGAINST THE HORIZONTAL GRATE BAR AND FLOATING OVER THE FRONT
BURNER PORTS. THE POSITION OF THIS LOG IS NOT CRITICAL. HOWEVER, DO
NOT PLACE THIS LOG DIRECTLY ON TOP OF THE FRONT BURNER PORTS AND
DO NOT PLACE THIS LOG ON TOP OF LOG #2.
SCATTER SMALL COALS ON THE FLOOR AND BETWEEN THE LOG GRATE’S
HORIZONTAL BAR AND THE FRONT BURNER. A FEW COALS MAY SIT ON TOP
OF THE FRONT BURNER TUBE BUT AVOID PLACING TOO MANY COALS ON
TOP OF THE FRONT BURNER PORTS.
USING A TOOTH BRUSH, BRUSH INSWOOL (GLOWING EMBERS) RANDOMLY
OVER LOG #2, THE COALS AND IN AREAS WHERE YOU WISH TO SEE
GLOWING EMBER EFFECTS.
LOG# 9
Page 37
COMPLETED LOG SET ASSEMBLY
Page 38
37
semblies.
The following Check Off Lists must be completed prior to final operation of the Fireplace, or manufac-
turer's warranty and liabilities will be voided:
INSTALLATION CHECK OFF LIST
Co-axial vent rigid pipe, wall vent cap or roof vent cap must be installed by a Mendota
q
approved person in accordance with instructions. All joints must be secured, "twistlocked" and leak-proof. 1000ºF sealant use is recommended on the inner pipe joints of
DuraVent pipe sections.
q
q
q
q
q
q
q
q
q
Horizontal or vertical vent cap must be installed "right-side-up" and tightly sealed to
structure per instructions. Vent Caps must
Clearances to combustibles requirements must be strictly adhered to.
Proper exterior and interior clearances for vent systems and locations for wall vent
cap/roof vent cap must be maintained.
Carefully check for correct gas pressure, proper size gas lines and for gas leaks.
120 V electrical service and gas supply must be installed in accordance with instructions
and local and national codes.
LIGHTING CHECK OFF LIST
All items on "Installation Check Off List" (see above) must be completed.
Check air shutter opening - 1/16" to 1/8" Nat. gas or 1/4" Min. LP gas.
Carefully follow all Lighting and Log Installation Instructions.
Make certain that burner lights immediately and flame runs promptly around "curve" in
burner and lights entire burner. DO NOT proceed with operation unless burner cycles
"on/off" without delays.
be Mendota approved.
q
q
Make certain that the flame is "stable" and does not "lift" off burner. If flame lifts off burner, turn unit off and check that all vent pipes are "twist locked" and leak proof, the vent
cap is "right side up". DO NOT proceed with operation if flame is "lifting off" burner.
Note: do not separate telescoping sections. They must be used as complete as-
Make certain glass door is in properly closed and "centered" in firebox opening.
Page 39
38
SMART
ON
OFF
SMART
MODE
NORMAL
THERMOSTAT
MANUAL
MODE
68
Hi
MAXMAX
Hi
OFF
76°
FF
76°
ONSMART
76°
F
BEFORE YOU BEGIN
Read this entire manual before you use your new fireplace (especially the section “Safety Precautions” on page 2). Failure
to follow the instructions may result in property damage, bodily injury, or even death.
An Optional Wall Holder (#HA-78-00205) for the Remote Transmitter is available. Contact you dealer.
Remote Control Transmitter F u nctions
NOTE: The Receiver will “beep” once every time a
Remote Transmitter Key is pressed, signaling that the
command has been received.
Identify the four function buttons on the Remote
Transmitter:
1. ON/OFF KEY: This button turns
the system ON or OFF. When
this button is pressed and the
system is OFF, the pilot light
will stay ON if the “Standing Pilot Switch” is in
the ON position.
2. THERMOSTAT KEY: This button, when pressed after the ON/OFF KEY is pressed and the
system is ON, will allow the selection of three modes: Manual Operation, Normal Thermostat
and Smart Thermostat.
1. Manual Mode: In this mode, the room temperature is ignored and the fireplace can be turned ON indefinitely.
The room temperature rise has no effect on this mode. All other functions such as fan speed control, flame
height control, secondary burner On/OFF control and Accent Light ON/OFF controls will be manually controllable.
2. Normal Thermostat: In this mode, the fireplace will
stay functioning until the room temperature increases 1
o
F above the Set Point Temperature. To
increase the Set Point Temperature, Press the UP
button until the desired temperature is displayed in
the SET POINT TEMPERATURE window. The fan
will turn on 5 minutes after fireplace startup and will
turn off 12-1/2 minutes after the flames turn off, in
this mode. The flame height can be adjusted while
the fireplace is functioning, fan speed can be adjusted after 5 minutes of startup. Secondary burner
can be turned On or Off at any time after startup.
The Accent Light can be turned on or off any time
after startup.
3. Smart Thermostat: In this mode, all other functions except the flame height adjustment are allowed. Manual flame height adjustment is not allowed in this
mode. The Smart Thermostat function adjusts the flame height in accordance to the difference between the
set point temperature and the actual room temperature. As the room temperature gets closer to the set point
temperature, the Smart Function automatically modulates the flame down.
3. UP/DOWN KEY: This key is used to increase or decrease the Set Point Temperatures, Flame
Height and Fan Speed and to toggle between Accent Light ON/OFF and Secondary Burner
ON/OFF.
4. MODE SELECTION KEY: This key is used to toggle between the various function icons : Flame
Height, Fan Speed, Accent Light Dimmer and Secondary Burner On/Off.
Page 40
39
REMOTE TRANSMITTER OPERATING INSTRUCTIONS
TO TURN ON THE APPLIANCE:
1. Press the ON/OFF button. The transmitter display will show all active icons on the screen.
2. Select the Thermostat Mode by pressing the Thermostat Key: OFF (meaning Manual
Mode), ON (meaning normal Thermostat) or Smart (meaning Smart Mode).
a. In OFF (Manual Mode), the appliance will ignite and start on HI.
b. In ON (Normal Thermostat Mode), the appliance will only ignite if the Set Temperature
is greater than the Room Temperature.
c. In SMART (Smart Mode), the appliance will only ignite if the Set Temperature is greater
than the Room Temperature.
TO TURN OFF THE APPLIANCE, press the ON/OFF button.
MODE KEY: Pressing the MODE KEY toggles between the various available functions: Flame Height, Fan Speed, Accent Light
Dimmer and Secondary Burner On/Off.
Flame Height: 6 flame height Levels are available. While the Flame Height
Icon is displayed, pressing the Up or Down button once will increase or de-
crease the flame height by 1 of 6 increments. If the flame
height is at Level 1 and the Down button is pressed, all burners
will turn OFF. If in IPI mode, the pilot light will also extinguish. If
in Standing Pilot Mode, the pilot light will remain ON. Note: If in
SMART model, the flame height function is not available for
manual adjustment. In SMART mode, the flame height regu-
lates automatically.
Fan Speed Control: The fan speed can be adjusted through six (6) speeds and
OFF. To activate this function, press the MODE Key to index to the fan
control icon. Use the UP/Down Arrow Key to turn ON, OFF or adjust the
fan speed. A single “beep” will confirm reception of the command. Once
you set the desired fan control, the system will remember your selected
fan speed until you manually change it.
Accent-Light Dimmer: This function controls the Mendota Accent Light functions.
Pressing the UP key in this mode will TURN ON the Accent Light and
allow you to control the brightness of the Accent Light in 6 steps. A
single “beep” will confirm reception of the command. Once you set the
desired light brightness, the system will remember your selected
brightness level until you manually change it.
Secondary Burner: This function controls the Secondary Burner’s ON/OFF fea-
ture. Pressing the UP Key in this mode will TURN ON the Secondary Burner and Pressing the DOWN Key will TURN OFF the Secondary Burner. The flame level will not change when you turn the
Secondary Burner On or Off. The flame level can only be changed
in the Flame Level mode.
Page 41
40
TEMPERATURE INDICATOR (oF or oC)
1. Press the ON/OFF Key and Turn Off the Fireplace.
2. Simultaneously, Press both the MODE Key and the Thermostat
Key.
3. Look at the LCD display to verify that y our desired indicator (
o
C) is being displayed. If not, repeat step 2.
o
F or
KEY LOCK FUNCTION
To prevent unsupervised children from operating the fireplace, a KEY LOCK function is provided with this remote control system. To activate the KEY LOCK function, simultaneously
press the “MODE KEY” and the “UP KEY”. To deactivate the KEY LOCK function, simultaneously press the “MODE KEY” and the “UP KEY”.
During KEY LOCK mode, none of the Keys will function. You must DEACTIVATE the system before you can use the Remote Transmitter.
LOW BATTERY POWER DETECTION
1. Transmitter Batteries: The life span of the remote control transmitter batteries depends
on various factors: quality of the batteries used the number of ignitions of the appliance,
the number of changes to the room thermostat set point, etc. When the Transmitter batteries are low, a Battery Icon will appear on the LCD display of the Transmitter before all
battery power is lost. When the batteries are replaced, this icon will disappear.
OPERATING DURING POWER OUTAGES
This electronic ignition system utilizes the supplied 120VAC power when it is available for all functions of this system. If the
AC power is interrupted during a power outage, install batteries in the battery pack ( supplied with this fireplace on the right
side of Courtesy Panel).
During the power outage, the appliance’s bur ners will function. In addition, Flam e Height adjus tm ent and Secondary Burner ON/OFF functions will be available. The Fan and Accent Light, which are wholly dependent on 110VAC power, will not
function.
The fireplace is designed to operate during power outages for 1-1/2 continuous hours, Maximum. The blower will
not operate, but natural convection can be improved by removing the upper grill and opening the screen doors
(depending on the type of option al front installed). After 1-1/2 continuous hours of operation, during the po wer
outage, turn off the burners for 1 hour and allow the fireplace to cool down. Consec u tive 1-1/2 hour burn and 1
hour cool down cycles are allowed.
Page 42
41
REMOTE TRANSMITTER
BLUE LCD
DISPLAY
MODE
SELECTION KEY
UP/DOWN
SELECTION KEY
THERMOSTAT
SELECTION KEY
ON/OFF KEY
“FIRST TIME” PILOT LIGHTING INSTRUCTIONS
IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed!
CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot.
1. Make certain that any manual gas supply shut-off valves located upstream of
fireplace are open and the Master On/Off switch is toggled to the ON position.
2. Make certain that 110VAC power is connected to Electrical Junction Box on left
side of Fireplace and that the Electrical Power is “ON”.
3. Insert Batteries in the Remote Transmitter. Note the polarity of batteries and
insert as indicated on the battery compartment cover.
4. For the “First Time Lighting”, Remove the Glass Door. This is required to purge
the gas line of air and to inspect the pilot lighting spark.
5. Press OFF on the remote Transmitter. Press MODE button on Transmitter.
Press UP for “CPI” (standing pilot mode). Press MODE button again to exit.
You will hear a series of clicks and after a few seconds, you will hear sparking
at the pilot spark electrode.
6. Allow adequate time for the air in the gas-line to purge. The control system will stop sparking after 30 seconds if the
pilot light does not light. After a 30 second delay the control system will start sparking again for 30 seconds more. If
the pilot light does not light after the third 30 second spark event, the system will enter “Lock-out” mode. To unlock
from “Lock-out” mode, Press the ON/OFF button on Transmitter then Press ON/OFF button on the transmitter again
so the Transmitter display turns off. Wait 30 seconds. Turn OFF the Master Switch. Wait 30 seconds and Turn Master
Switch ON again. Repeat this sequence until the pilot flame lights and the pilot is burning steadily.
7. Once the pilot flame is lit and well-established, close glass door. WARNING: NEVER IGNITE MAIN BURNERS WITH
GLASS DOOR REMOVED OR OPEN. Doing so will lead to damage to pilot flame sensor and spark electrode
wire leads.
8. Press the ON/OFF button on Transmitter to “ON”. All burners should ignite
and run at “high-fire”. Toggle through other functions of the Fireplace
(Flame Height, Fan Speed and Accent Light brightness) to verify all functions.
9. Perform gas inlet and outlet pressure tests and leak tests on field installed
gas fittings and factory installed fittings in the gas valve compartment, at this
time. Note: Burners must be ON to check outlet pressures and to leak test
gas train fittings upstream of main gas valve.
INITIALIZING THE REMOTE CONTROL SYSTEM
MASTER SWITCH: Remote Transmitter WILL NOT communicate to receiver
unless the Master Switch is ON. The master switch when OFF disable all
functions and acts as a Master Safety Shutoff Switch.
(Synchronizing Receiver and Transmitter)
Master Switch and Sync Switch are located beneath the Glass Frame.
1. Toggle Master Switch to ON (pull toward front of unit). Remote Transmitter
WI LL NOT communicate to receiver unless the Master Switch is ON.
2. Locate Sync Switch (directly above Master Switch). Press the Sync Button.
The receiver will beep 3 times indicating that it is ready to synchronize with
a Remote Transmitter.
3. Push the “ON” key on the Remote Transmitter. The receiver will beep 4
times to indicate that the Transmitter’s command is accepted and sets to
the particular code of that Transmitter. The system is now initialized.
NOTE: Once synchronized, the Transmitter and Receivers will communicate
permanently and no further Synchronizing steps are necessary unless either
the Transmitter or Receiver is replaced.
Page 43
42
ATTENTION!
REMOTE CONTROL
Supply voltage
4.5V (three 1.5V AAA batteries)
Ambient temperature ratings
32 – 122 oF (0 – 50 oC)
Radio Frequency
315 MHz
IPI/STANDING PILOT SYSTEM INFORMATION
• The transmitter and receiver are RADIO FREQUENCY DEVICES.
• Turn off the main gas supply of the appliance during installation or maintenance of the receiver.
• Toggle the Master Switch to OFF during installation or maintenance.
• During appliance installation/maintenance or in case of remote control malfunction, turn off electrical sup-
ply to this appliance and disconnect the Backup batteries from the wall DC connector. Contact technical
service.
Intermittent Pilot Light and Standing Pilot Light Features
This gas fireplace is equipped with an electronic ignition System that first lights a pilot light then uses the pilot light to ignite
the main burners. The pilot light can be set in the CPI (Standing Pilot) mode to allow the pilot light to remain on indefinitely
by setting the Remote Transmitter to CPI mode. If the remote transmitter is set to the IPI (Intermittent Pilot) mode, the
pilot light will only light and remain ON while the main fireplace burners are operating.
IPI Mode: This mode turns the pilot light “OFF” when the fireplace is not functioning and only lights the pilot light automatically when a call for heat is made by the remote control.
(CPI) Standing Pilot Mode: If set to CPI Mode, the
pilot light will ignite and remain ON at all times.
Setting to IPI versus CPI mode:
With the remote transmitter OFF, press the MODE
button. You will see either “CPI” or “IPI” displayed
on the transmitter screen. Press the UP arrow button to set “CPI” mode and press the DOWN arrow
button to set “IPI” mode. One set to the desired
setting, press On/Off button to activate the fireplace.
NOTE: Mendota Fireplaces recommends that
the (CPI) Standing Pilot Mode be used during the winter months when the average daily hi g h temperature falls
below 50
excessive condensation of exhaust vapors on the door glass. Further, leaving the fireplace in the Standing Pilot Mode will
keep the fireplace body warm and eliminate cold drafts and heat loss to the cold air that is trapped inside the firebox.
o
F. This will keep the fireplace chimney heated for proper updraft during burner ignition and it will also eliminate
Page 44
43
Backup Batteries
Backup Batteries are to be installed in the Battery Pack located on the right side of the Courtesy Panel beneath the glass
frame. The life span of the backup batteries depends on the quality of the batteries used and how long the batteries have
been installed in the Battery Pack. With good quality batteries, you can expect proper operation for periods in excess of 2
weeks.
These batteries are only utilized during power outages. Replace these batteries every heating season even if you have not
experienced any power outages. Batteries drain slowly even when not in use. This is a normal characteristic of all batteries. To prevent the batteries from bleeding while not in use, you may choose to remove the backup batteries and install
them only when they are needed.
OPERATING DURING POWER OUTAGES
This electronic ignition system utilizes the supplied 120VAC power when it is available for all functions of this system. If the
AC power is interrupted during a power outage, this system utilizes the batteries (installed in the Battery Pack) as back-up
batteries. During the power outage, the appliance’s burners will function. In addition, Flame Height adjustment and Secondary Burner ON/OFF functions will be available. The Fan and Accent Light, which are wholly dependent on 110VAC
power, will not function.
The fireplace is designed to operate during power outages for 1-1/2 continuous hours, Maximum. The blower will
not operate, but natural convection can be improved by removing the upper grill and opening the screen doors
(depending on the type of option al front installed). After 1-1/2 continuous hours of operation, during the power
outage, turn off the burners for 1 hour and allow the fireplace to cool down. Consecutive 1-1/2 hour burn and 1
hour cool down cycles are allowed.
Page 45
44
BLOWER OPERATION AND WIRING
WARNING: The Electrical Junction box within this appliance must be connected to a grounded LIVE power circuit. No
switches, Light Dimmers or Fan Speed Control Devices are allowed within the same electric circuit as this appliance.
Connect only to a LIVE electrical power supply that is not controlled by any other switching device.
Dual blowers are provided as standard equipment with this DXV35 DT3 Fireplace. The dual blowers have an air output
rating of 210 CFM (in free air). This Fireplace is designed to operate with the blowers turned ON when the appliance is
running and hot. The blowers increase the overall efficiency of this fireplace and aid in distributing and circulating heat
to the room this Insert is installed in.
BLOWER BREAK-IN PERIOD: The integrated blowers in this Insert may exhibit some bearing noise and electrical static noise during the first few hours of operation. This is normal during the break-in period. It is recommended that following the Paint Curing Cycle, the blowers be run at their maximum speed for two 3-hour periods. The blowers in a few
units may take longer to break-in and may require additional operation time before all extraneous noise is eliminated.
Please allow adequate operational time (a minimum of 2 weeks) for the blowers to break-in before you contact your
dealer for service.
WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after servicing.
BLOWER OPERATION
This Fireplace is designed so the blower operates at all times the fireplace is operating. The blower output can be
regulated with the rheostat. NOTE: There will be a time delay in blower operation during "heat-up" (approx. 10
minutes) and extended blower operation during "cool-down" of unit. (Approx. ½ hour). NOTE: Power supply to blower
must be continuous. DO NOT use a switch or variable speed control in power supplied to fireplace.
OPERATION DURING POWER OUTAGES
The fireplace is designed to operate during power outages for 1-1/2 continuous hours, Maximum. The blower will not
operate, but natural convection can be improved by removing the upper grill and opening the screen doors (depending
on the type of optional front installed). After 1-1/2 continuous hours of operation, during the power outage, turn off the
burners for 1 hour and allow the fireplace to cool down. Consecutive 1-1/2 hour burn and 1 hour cool down cycles are
allowed on if fired on the maximum HIGH FIRE setting. If only the FRONT BURNER is fired, you may run this fireplace
indefinitely during a power outage at this LOW FIRE setting.
Page 46
45
SYMPTOM
PROBABLE CAUSES
CORRECTIVE ACTION
towel.
the heat output of the unit.
B. Carbon, dirt or lint
NEVER BLOCK AIR INTAKE OR OUTLET VENTS.
TROUBLE SHOOTING MENDOTA GA S DXV FIREPLACE
1. Thin black coating
(soot) forms on viewing
glass.
2. Humming or whistling
coming from Firepl ace.
3. A change in flame
appearance or burner
operation.
A. Incorrect gas pressure
B. Not enough combustion
air
A. Normal operating noise.
A. A change in gas pres-
sure.
Have gas supplier check for correct gas pressure (7" W.C. Nat. Gas; 12"
W.C. LP Gas ).
If sooting continues open ai r s hutter on burner (see "Gas Flame A dj ustment" below).
If sooting stil l continues, shut off uni t and call Mendota service person.
NOTE: To cl ean gl ass - remove glass and wipe glass with cloth or paper
Some noise is norm al . It is caused by the gas supply flowing through the
gas orifice. It is expect ed from any gas fireplace. Turni ng the Hi/Lo Knob
on the control can reduce the noise. Turning down the flame will reduce
Have your gas supplier check for correc t gas 7" W.C. Nat . Gas; 12" W.C.
LP Gas). If flam e still needs adjustment see "Flame Adj ustment" below.
Clean out carbon, spider webs, lint, etc. from shut ter area.
Logs and burner.
FLAME ADJUSTMENT
Be sure burner and logs are properly installed. After logs have been properly installed and operated f or
one to one and a half hours, small additional adjustments to the air s hutter may be necessary for final
flame appearance. These small shutt er adjustments c an be made by the following procedure:
NOTE: Very small changes in shutter sett ings make major chang es in flame appearance.
1. One Air Shutter Control is located behind lower hinged grill on the right side. This controls the rear burner shutter. This shutter control controls the rear burner flames. The front burner shutter is of the rotary-type. The front
burner shutter is factory adjusted for Natural Gas at 1/ 8” open. For LPG, open to a minimum ¼”.
2. Light pilot; install logs and glass, and burn unit for 30 minutes.
3. If flame is too "blue" push Air Shutter Control Knob inward until flame turns yellow.
4. If flame is too "orange" or is causing sooting open shutter until flame begins to turn blue. NOTE: If sooting
does not stop, turn off fireplace & call Mendota Service Person.
5. IMPORTANT: Try each new shutter setting approx. 1/2 hour before making additional changes.
NOTE: Changes in front bur ner flame can be made by re-arranging t he c oals and rock wool. Densely packed
coals will yield more glow and blue flames. Loosely packed coals will yield less glow and yellow flames.
CAUTION: Any changes in pilot flame length must be made by qualified person only.
Page 47
46
CUSTOMER INFORMATION AND TROUBLE-SHOOTING
MAXIMUM ALLOWABLE SURFACE TEMPERATURE
Mendota Fireplaces comply with UL Standards for maximum surface temperatures on exposed combustible surfaces adjacent to the unit. The Maximum allowable surface temperature is 117° F. over ambient (room) temperature. Thus, if a
room is 70° – 80° the exposed combustible surfaces immediately surrounding the Fireplace can have a surface temperature as high as 187° F. – 197° F. (Too hot to touch). The continuous blower operation automatically keeps temperatures
within these safety limits. During power outages you may turn on the burners for maximum 1-1/2 hours at a time with a 1
hour cooling period in between the burn cycles. Do not exceed the 1-1/2 hour burn time during power outages.
OVER FIRING OF BURNER
NEVER "over fire" units by adjusting gas pressure or drilling out the orifice to increase BTUH above nameplate specifications. Over firing can cause permanent damage to firebox and deterioration of parts and void warranty.
MAINTAINING CORRECT PILOT-FLAME -- PILOT OUTAGE & RELIGHTING
If pilot flame goes out, always wait 5 minutes before relighting.
CLEANING VIEWING GLASS
The viewing glass should be cleaned periodically. Exterior glass surface may be cleaned with cleaner as desired. The
Interior glass surface should be cleaned using only soap and water or KEL KEM “Polish Plus” or comparable product.
CAUTION: Do not
use oven cleaner to clean glass. Never touch glass or attempt to clean when glass is hot.
NOTE: Additives that are put in gas (both natural and propane) to make it smell can be harmful to glass and can leave a
white film deposit on the glass. This deposit can be removed with cleaners such as KEL KEM “Polish Plus” (part # 65-06-
00455) or comparable product (contact your dealer).
In some cases (especially when burning propane) additives can cause “crazing” or etching on the glass. This is not an
uncommon occurrence and it is not covered under the warranty. The solution may be to change propane suppliers.
SOOTING
Sooting is caused by improper installation or operation. However, some small areas of soot deposits on log surfaces are
deemed acceptable. Open the burner air shutters if you observe sooting. If you observe large soot areas (larger than
1”x2”) on log surfaces or signs of sooting on the door glass (usually a thin black film on the Fireplace viewing glass or on
the outside of the home around the vent cap), open both burner air shutters. If sooting continues, the unit must
be immediately turned off and the local Mendota dealer promptly informed. Mendota dealers will correct "sooting" problems, but
Mendota and their dealers are not
responsible for damage caused by excessive sooting that has not been immediately
brought to their attention.
Page 48
47
HOOD
SPARK
ROD
FLAME
SENSOR
FRONT
BURNER
REAR
BURNER
PILOT LIGHT FLAMES
MUST OVERLAP
BURNER PORTS.
MAINTENANCE
1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED.The following procedures must be performed
each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must
by a qualified Mendota service person.
A. Replace backup batteries at least 2 times annually. Replace them when the Day Light Savings Time changes.
B. Clean all lint and dust build-up around the control. Inspect the condition of any wiring under the burner for
melting or damage.
C. Rem ove logs & coals and clean away any foreign matter (lint, Carbon, etc.) on the burner and logs. Be sure
the burner ports ar e "open". C lean the pilot and under s ide of t he logs f or any Carbon deposits. NOTE: Logs
should be visually checked for Carbon "build-up". If c arbon depos its are visible on logs, unit s hould be turned
off and Mendota service person contacted. Be sure logs are re-installed per instructions.
D. Check condition of glass door gasket, gasket must seal tightly over firebox, replace if necessary.
E. Periodically check to verify that the vent system and vent cap are open and free of blockage.
F. Before re-installing glass, have qualified service person check the operation of the pilot
G. The viewing glass should be cleaned periodically. Exterior glass surface may be cleaned with cleaner as desired.
To clean Interior glass surface, use Kel Kem
oven cleaner or abrasive cleaners to clean glass. Do not clean when glass is hot
“polish plus" (part # 65-06-00455) or comparable product. Do not use
.
H. Periodic visual check of pilot flames is required. Pilot Flame must overlap Flame Sensor and burner ignition ports at
all times.
I. Periodic visual check of main burner’s rear and front flames is required.
be done
BURNER FLAMES GENERAL HEIGHTS REFERENCE DIAGRAM
Page 49
48
WIRING SCHEMATICS
Note: The DXV35-DT3-LX ignition system utilizes Transformed DC power for normal ignition functions. In the event of a
power outage, the Battery Pack power is utilized.
NATURAL TO LP GAS CONVERSION INSTRUCTIONS
Kit # HA-30-00507 Mendota Model DXV35 DT3
This conversion kit shall be installed by a qualified service agency in
accordance with the manufacturer’s instructions and all applicable
codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion
or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not
proper and complete until the operation of the converted appliance is
checked as specified in the owner instructions supplied with the kit.
Caution: The electrical supply to the fireplace must be turned off prior
to performing the conversion. The gas supply must be shut off prior to
disconnecting the electrical power.
ORIFICE SIZES REQUIREMENT:
A Natural Gas to LPG conversion kit #HA-30-00507 is Optional and
must be purchased separately.
LP Conversion Kit # HA-30-00507 contains the following parts: One Motorized LP Pressure Regulator #907.012, and two
Cap Orifices #65-14-00364(drill #3/64”) and an L-shaped Torx wrench.
RECOMMENDED PROCEDURE TO CONVERT THIS FIREPLACE TO BURN LPG
This Fireplace Insert arrives from the factory ready to burn Natural Gas. If you intend to burn LPG, it is highly recommended that you convert this fireplace and its Pressure Regulator, Pilot Orifice Thimble and Burner Orifices prior to placing this
fireplace in its fireplace cavity.
See diagrams, on this page, and follow these instructions to prepare this fireplace for conversion to LPG.
1. Using a ¼” Hex Driver, remove 2 screws that secure the Rear and Front burners to the Burner Airbox.
2. Lift Up and remove Front Burner.
3. Loosen Front Burner Air Shutter Screw and rotate air shutter open ¼” minimum. Set burner aside.
4. Slide Rear Burner to the right about 2” and lift up and remove from Firebox.
Page 51
50
FRONT
ORIFICE
REAR
ORIFICE
DETAIL D
DETAIL C
5. Using a ½” deep well socket wrench, remove Front and Rear Orifices.
6. Thread a new 3/64” drilled orifice to both Front and Rear Orifice mounting brass fittings. Tighten down orifices.
7. Locate Pilot Light on left side of firebox. While holding the pilot base body with large vice grips tightly, loosen Pilot
Light’s hex shape base using a ½” open end wrench. Rotate counter clock-wise ¼ turn to loosen.
8. Pilot arrives from the factory set for NG. Push NG/LP Adjustment Clip inward all the way to set it for LP. See detail
view, below. If you see “NAT” printing on the Adjustment Clip, this indicates that the pilot is set to burn NG. Push Clip
in so that “NAT” is not visible.
Tighten down Hex shaped base of pilot using a ½” open end wrench.
9.
Page 52
51
FRONT BURNER SHUTTER ADJUSTMENT
LOOSEN SCREW
ROTATE SHUTTER OPEN
-1/4" MINIMUM-
FRONT
BURNER
REAR
BURNER
PILOT LIGHT FLAMES
MUST OVERLAP
BURNER PORTS.
10. Before reinstalling burners, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the air
shutter open to ¼” minimum.
11. Install both rear and front burners
in their original locations and positions and secure down using
screws you removed earlier.
12. Make certain front burner is running parallel to front face of unit positioned properly so that the pilot light hood pointing to the left is pointed properly
towards the burner’s flame propagation ports.
13. Make certain Rear Burner is positioned properly so that the pilot light hood pointing to the left is pointed properly towards the burner’s flame propagation holes.
Page 53
52
INSTALLING THE LP PRESSURE REGULATOR
WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS PACKAGED WITH LP PRESSURE REGULATOR BODY
BEFORE YOU ATTEMPT THE CONVERSION. FAILURE TO FOLLOW ALL INSTRUCTIONS WILL RESULT IN A LEAK
OR OVERFIRING OF THE APPLIANCE AND CAN LEAD TO AN EXPLOSION OR A FIRE HAZARD.
1. Remove the Courtesy Access Panel mounted behind the lower grill and lay down gently without disconnecting any
wires of internal components. WARNING: DO NOT FORCE. EXCESSIVE FORCE MAY DAMAGE INTERNAL
WIRING COMPONENTS!
2. Follow Instructions given below directly from SIT Controls.
Page 54
53
INLET TAP
1" MIN.
FRONT
BURNER
REAR
BURNER
PILOT LIGHT FLAMES
MUST OVERLAP
BURNER PORTS.
LP GAS PRESSURE REQUIREMENTS
Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left
side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas
pressures during the LP Kit installation and before fascia materials are installed over the front of this fireplace. Manifold
pressure must
be taken at the “MANIFOLD PRESSURE" tap and inlet pressure at the "INLET PRESSURE" tap with the
burner operating by a qualified installer.
DESIRED
INLET
PRESSURE
MINIMUM
INLET
PRESSURE
MAXIMUM
INLET
PRESSURE
MANIFOLD
OUTLET
PRESSURE
AIR SHUTTER
POSITION
L.P. GAS 11.0" W.C.
(2.75 kPa)
REGULATE THE FLAME HEIGHT TO "HIGH" POSITION. OUTLET GAS PRESSURES MAY VARY PLUS OR MINUS 5%.
11" W.C.
(2.75 kPa)
13.0" W.C.
(3.24 kPa)
10.0" W.C.
(2.5 kPa)
1/4" OPEN MIN.
(5 mm)
LPG PROPER INPUT RATES
With the proper orifices installed, as specified above,
this fireplace utilizing LP Gas will have a maximum
input rate of 33,000 Btu/Hr.
LEAK TESTING REQUIREMENTS
Prior to completing the conversion process, check for
gas leaks with soap and water solution at all plumbing
joints prior to placing this appliance into operation. It
is recommended that all gas-plumbing joints, factory
installed and field installed are checked for leaks.
PILOT FLAME AND MAIN BURNER RELATIONSHIP VERIFICA TION
Figure 8: Pressure Test Port
OUTLET T AP
Prior to completing the conversion process, the qualified service technician must, light
the pilot light and verify the relationship between the pilot light flames and the main burners. The pilot light flames directed
towards the propagation ports on the rear and front burner must overlap the propagation ports on the burners. The pilot
light flames must be a minimum of ¾” long and must overlap the propagation ports on both the rear and front burners as
shown in the diagram, below. Verify that the burner tubes ignite quickly and the burner flames propagate smoothly along
the entire length of the burners.
PILOT FLAME LENGTH ADJUSTMENT
If the pilot light flame length is too s hor t and the system
does not maintain a standing pi lot, a qualified installer
may increase the length of the pilot light flames to meet
the two requirements: Minimum pilot light lengt h to
maintain a standing pilot light and the pilot light flames
must be long enough to overlap the front and rear
burner ports, 1 inch long minimum.
Page 55
54
CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTERISTICS
Once the conversion to LPG and all the above steps have been completed, light the main burners.
Press the On/Off button on Remote Transmitter. Once the pilot light is lit and established, Main burner should now light
IMMEDIATELY and flame should not "lift" off burner. If there is any delay in ignition or if flame is "lifting off" burner, turn off
burner and carefully check for proper installation of logs/coals, vent system and proper pilot flame impingement on burner
and thermopile. Logs or coals must not block pilot flame or main burner flame. Vent system must be leak proof.
ATTACHING LPG CONVERSION LABELS AND HIGH ALTITUDE DERATION LABEL
Two printed informational labels are included with the LPG Conversion Kit. Attach these two labels to the rear surface of
this insert adjacent to the Serial Number Plate. If you are derating this appliance at a high altitude, also attach the High
Altitude Deration Label, supplied in the Owner’s Manual Packet, to this same surface adjacent to other labels.
Prior to attaching the labels, fill in all the information that is requested in these labels.
DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE
UNLESS BURNER "CYCLES" ON/OFF WITHOUT DELAYS!
WARNING
For installations from 610-1370 met er s ( 2000-4500 ft.) the orifice sizes (DMS) for natural and propane gas are
_#45R/#49F_ and _#55”R/#3/64”F_, respectively. See data plate f or addit ional inf ormation. For high altitude
installations consult the local gas distributor or t he aut hority having jurisdiction for proper rat ing methods. If
the installer must convert the unit to adjus t for varying altitudes, the infor m at ion st icker must be filled out by
the installer and adhered to the appliance at the time of conversion."
Cet appareil est equipé pour des altitudes compries entre 0 et 2000 pieds (0-610 m) seulement
This appliance has been converted for use at an altitude of ______________
Orifice size _______________ Manifold Pressure ________________
Input (Btu/h) _______________ Fuel Type _______________________
Date of conversion _________ Converted by _____________________
«Cet appreeil a été converti au ____
Injecteur ________
Pression à la tubulure d'alimentation _____________
Déoit calorifique ______________
GAS LEAK TEST REQUIREMENT: It is the responsibility of the installer/service person to assure
that each and every gas connection and supply tubing that are a part of this fireplace are leak proof.
The qualified/ certified individual connecting the gas supply line, performing pressure tests or performing any service to this fireplace is required to perform a THOROUGH LEAK TEST on ALL gas
fittings that are a part of this appliance or the gas supply line connection using soap-water solution or
a calibrated combustible gas detector. Failure to perform this leak test may lead to a house fire
and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
WARNING: Do not operate appliances with glass front removed, cracked, or broken. Replacement of glass should be
done a licensed or qualified service person.
Note: Consult the local or national installation code(s) to assure that adequate combustion and ventilation air is available.
WARNING: It is of the utmost importance that the correct burner orifices be installed for both the rear and front burners.
HA-30-00415 DOOR FRAME ASSEMBLY – FLAT HA-30-00507 LP KIT
35-01-00600 DEEP TIMBER III LOG SET
35-01-00240 COALS 12 OZ BAG 65-14-00044 REAR ORIFICE (NAT. GAS) # 44
35-01-00239 GLOWIN G INSWOOL 65-14-00049 FRONT ORIFICE (NAT. GAS) # 49
35-01-00601 FIREBRICK KIT 65-14-00364 REAR & FRONT ORIFICE (LP GAS) 3/64”
70-01-00130 REAR BURNER TUBE WEL DMENT 15-02-00064 R H BLOWER WITH MOTOR
HA-82-00408 FRONT BURNER TUBE WELDMENT 15-02-00065 L H BLOW ER WITH MOTOR
HA-30-00510 VALVE ASEMBLY, DXV35 DT3 05-01-00157 SNAP-DISC (FAN TEMP SENSOR)
10-01-00003 RHEOSTAT/BLOWER SPEED CONTROL
65-06-00125 BLACK PAINT - 12 OZ. SPRAY CAN
05-02-00364 SIT VALVE NAT. GAS 65-06-00455 KEL-KEM GLASS CLEANER/POLISH
WARNING: Use only authorized parts and materials obtained from Johnson Gas Appliance when replacing defective or
damaged glass.
DO NOT substitute other manufacturer's materials or components.
DO NOT operate unit with cracked, broken or missing glass.
WARNING: DO NOT OPERATE THIS APPLIANCE WITH THE GLASS REMOVED, CRACKED OR BROKEN. REPLACEMNET OF GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED PERSON.
Page 57
56
MENDOTA DESIGNER FRONTS INSTALLATION INFORMATION
The following Designer Fronts are available for t he DX V -35 Fireplace:
1. Andover, Bentley Arched Door Kit or Prairie Rectangular Door kit with Fire screen with optional Overlays as listed
below:
a. Black Overlay
b. Pewter Overlay
c. Antique Copper Overlay
d. 24K Gold
2. Wellington Fire screen Front
3. Black or 24K Gold Victoria Filigree
4. Black or 24K Gold Tuscany Filigree
5. Millennia Flat Grills in four optional color schemes as listed below:
a. Black Millennia Flat Grills
b. Full Brass Millennia Flat Grills
c. Classic Black and Brass Millennia Flat Grills
d. Classic Black and Bright Silver Millennia Flat Grills
Information specific to the installation of the Andover, Bentley and Prairie Fronts
The Andover Door and Prairie Door Fronts are designed to be “Full-Face” trim kits. These two Fronts cover an area
equivalent to that shown in the diagram below. Any material that protrudes into this area on the sides, top or bottom edges
can only be flush with the front surface of the fireplace faceplate.
If planning to install either the Andover Door or the Prairie Door Front, DO NOT COVER THE FACEPLATE OF THE FIREPLACE WITH ANY MATERIALS. Furthermore, any drywall or wall covering material that is adjacent to the sides, top
or bottom of the Fireplace’s faceplate may not protrude out past the front surface of the Fireplace Faceplate’s front surface.
The Andover, Bentley and Prairie Doors Mounting Faceplate (required for installation of the Andover,
Bentley and prairie Doors) may be covered over with noncombustible f acing materials. See Figure 11,
below.
To install Tile, Marble, Slate, Stone, Rocks or
other noncombustible facings to enhance the
arch shape of the Andover Doors or the Rectangular shape of the Prairie Doors, do so
only after the Andover or Prairie Door Kits
have been installed on the DXV-35 Fireplace.
WARNING: COMBUSTIBLE
MATERIALS MUST NOT COVER
THE FRONT SURFACE OF THE
FIREPLACE’S FACEPLATE.
Figure 9
Page 58
57
HEARTH PAD SURFACE MUST BE
FLUSH WITH FIREPLACE BOTTOM
IF INSTALLING THE
WELLINGTON!!
HEARTH PAD
SURFACE
DO NOT COVER THIS AREA OF THE FACEPLATE WHEN
INSTALLING THE WELLINGTON FIRESCREEN FRONT
ONLY THE CROSS HATCHED AREA MAY BE COVERED
WITH NON-COMBUSTIBLE MATERIALS WHEN INSTALLING
THE WELLINGTON FIRESCREEN FRONT.
Figure 11
Information specific to the installation of Millennia Flat Grills, Victoria Filigrees and Tuscany Filigrees
The Millennia Flat Grills, Victoria Filigree and Tuscany
Filigree are designed to be “inside-fit” trim kits . All of these trim k its fit within the inner perim eter of the F ireplace’s
Faceplate and remain flush within the Faceplate’s front
surface, see Figure below. This fitting method allows
flexibility in covering the black visible surface of the Faceplate with non-combustible materials such as Tile, Marble, Slate, Stone and Brick; as long as enough room is
allowed for the removal of these Mendota Designer
Fronts and the glass door for servicing,
WARNING: COMBUSTIBLE MATERIALS
MUST NOT COVER THE FRONT SURFACE
OF THE FIREPLACE’S FACEPLATE.
Figure 10
Information specific to the installation of the WELLINGTON FIRESCREEN F RONT:
The Wellington Fire screen Front is designed to be
“inside-fit” trim. The top and sides of these trim kits fit
within the inner perimeter of the Fireplace’s Faceplate. The bottom member of this trim, however,
overlaps the bottom 2” black boarder of the fireplace
front faceplate. Therefore, DO NOT COVER THE
BOTTOM 2” BOARDER OF THE FIREPLACE
FACEPLATE WHEN INSTALLING THE
WELLING TON FIRESCREEN TRIM. The sides and
top edges of the black visible surface of the Faceplate may be covered with non-combustible materials
such as Tile, Marble, Slate, Stone and Brick ; as long
as enough room is allowed for the removal of this Mendota Des igner Fronts
and the glass door for servicing,
Hearth Protection Pad Installation Information when planning t o install the Welling-
ton Front
If planning to install the Wellington Front, the hearth protection pad installed in front of the DXV-35 Fireplace m ust be designed, built and installed so that the hearth protection pad’s top surf ace is flush with the bottom-most surface of the DXV35 Fireplace. See FIGURE 21.
Figure 12
Page 59
58
RATING LABEL REPRESENTATION
DXV35 DT3
Page 60
59
THIS PAGE LEFT BLANK INTENTIONALLY
Page 61
60
THIS PAGE LEFT BLANK INTENTIONALLY
Page 62
61
MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM
As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed and mail a copy along with
Warranty Registration to Mendota. OPTIONALLY, PLEASE REGISTER AT OUR WEBSITE AT:
WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP
MODEL #: DXV-35-DT3-LX __________________ SERIAL #: _____________________________
DATE INSTALLED: _______________
Mendota direct vent fireplaces are sophisticated, hi-tech gas appliances. All installation and operating instructions must be
carefully followed. The DXV fireplace must
REF: MENDOTA DXV35-DT3-LX INSTALLATION MANUAL
q APPROVED VENT PIPES AND VENT CAP INSTALLED - Per Manual.
q CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES & VENT LOCATIONS - Per Manual
Vent pipes must be fully twist-locked and leak proof.
Check minimum and maximum vertical / horizontal and vent runs.
be installed and serviced by a qualified Mendota approved service person.
q INSTALL PROPER SIZE GAS LINES - CHECK FOR GAS LEAKS - Per Manual
q CHECK FOR CORRECT GAS PRESSURE AT MANIFOLD - Per Manual
a. 3.5 Inches Water Column Maximum - Nat. Gas (1/8” WC variation is allowed)
b. 10.0 Inches Water Column Maximum - L.P. Gas (1/8” WC variation is allowed)
q CYCLE BURNERS ON/OFF FOR PROMPT IGNITION - Per "LIGHTING INSTRUCTIONS"
q INSTALL LOGS AND ADJUST FLAME - Per Manual
Proper pilot flame impingement on flame sensor & burner - Air shutter opening: 1/16" - 1/8" Nat. Gas - 1/4" LP
Check that flame is "stable" and is not "lifting" off burner
Your Name ________________________________________________________________
Address ___________________________________________________________________
City _____________________________________ State ____ Zip ____________________
Dealer (Place of Purchase) ___________________________________________________
City _____________________________________ State ____ Zip ____________________
Date of Purchase ___________________ Serial Number ___________________________
Purchaser's Signature _______________________________________________________
Burner must light IMMEDIATELY - Flame must travel promptly around "curve" & light burner.
WARRANTY REGISTRATION
MENDOTA DXV-35DT3 DIRECT VENT FIREPLACE
CUT OUT PAGE AND MAIL TO: JOHNSON GAS APPLIANCE CO., 520 E AVE. N.W., CEDAR RAPIDS, IOWA 52405
PLEASE REGISTER AT OUR WEBSITE AT: WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP
Mendota Division of Johnson Gas Appl i ance Company, 520 E Avenue N.W. Cedar Rapids, Iowa 52405, extends this E xtended Protection
and Limited Warranty to the original purchaser of a Mendota F V 46 F i repl ace, which is limit ed and us ed under normal home conditions .
STANDARD WARRANTY:
JOHNSON GAS APPLIANCE CO., MENDOT A DIVISION, WARRANTS THAT YOUR NEW MENDOTA FIREPLACE AND ALL ITS
COMPONENTS ARE FREE FROM MANUFACTURING AND MATERIAL DEFECTS FOR A PERIOD OF ONE YEAR FROM THE DATE OF
INSTALLATION. SUBJECT TO PRO OF OF PURCHASE AND THE CONDITIONS AND LIMI T ATIONS OUTLINED, BELOW.
EXTENDED WARRANTY:
THE MAIN BURNER ASSEMBLIES ARE WARRANTED FOR A PERIOD OF 2-YEARS TO THE ORIGINAL OWNER, FROM THE DATE OF
PURCHASE. SUBJECT TO PROOF OF P URCHASE AND THE CONDITIONS AND LIMITATIONS OUTLINED, BE L OW.
THE HEAT EXCHANGER, COMB USTION CHAMBER AND OUTE R SHIELD OF THE MENDOTA FV46 FIREPLACE ARE WARRANTED
FOR 10-YEARS TO THE ORIGINAL OWNER. SUBJECT TO PROOF OF PURCHASE AND THE CONDITIONS A ND L IMITATIONS
OUTLINED, BELOW.
1) This new Mendota Fireplace must be installed & serviced by a competent, authorized servic e contractor. It m ust be installed and operated at all times in ac cordance with the installation and operating instructions f urni shed with the Fireplace. All adjustments to logs ,
coals or burner must be m ade by an authorized Mendota person. Any alteration, willful abuse, accident or misuse of the product shall
nullify this warranty. This warranty does not c over gl ass or log breakage.
This limited warranty does not cover the cost of service calls, the c os t of labor to remove or install parts covered by this limited warran-
ty, freight or other transportation expenses, which may be incurred in connection with obtai ni ng perf ormances under this limited warranty. The remedy for damages as the result of any defects i n this product which have been warranted herein is lim i t ed to replacement
parts and does not include any inci dent al , indirect or consequential damages or expenses sustained in c onnection with the product, including damages to property, except as provided by law.
2) This warranty is non-transferable and is made to the original retail purchaser, provided the purchase was made t hrough an aut hori zed
Mendota dealer.
Mendota is not responsible for any dam age to or malfunction of the Fireplace unless caus ed by a defect in material or workmanship
from normal home use. Damage caused by abuse, improper installation, i mproper servicing, and instal l ation by unqualified personnel
or breech of conditions of thi s limited warranty will excuse Mendota from perf ormance of any part of this li mited warranty. Mendota has
the right to investigate and inspect the exact, original Firepl ac e and entire installation (without any alt erations or tampering) in the event
a claim is m ade t o determine whether the claimed damage or malfuncti on was caused by abuse, improper install ation or other cause
outside this warranty. Mendota is not res ponsible for any repairs or material purc hases that have not received prior written approval
from Mendota.
NOTE: Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty. Major warping of parts
can be caused by over-firing of your Mendota Fireplace. O ver-fi ri ng above rat ed nameplate specific ation is as contrary to the manufacturer's instructions and m ay void this warranty.
This warranty may not be extended by our representatives or any third part y in any manner. The company neither assumes, nor authorizes any third party to assum e, on its behalf, any other liabi l i t i es with respect to the sale of t hi s Mendota product.
3) Mendota may at its dis cretion, fully discharge al l obl i gations of this warranty by refunding the wholesale price of the defective part(s).
4) All other warranties - expressed or im pl i ed - with respect to the product, its components and accessories, or any obligation/liabilities on
the part of the company are hereby expressly excluded. P roduc ts made by other manufac turers, sold with the Fireplace or t hereaf ter,
are not covered by this limit ed warranty. T he us e of unauthorized components will make this warranty null and void.
5) It remains t he f ul l responsibility of the owner to operate thi s appl i ance within the
guidelines provided in the Install ation Manual and the Operating Instruct i ons
Manual accompanying this appli anc e. Further, the owner shall bear full responsibility to enforce cl earances to combusti bl es requirements and cautioni ng others about hot glass surfaces and hot metal surf ac es. Owner, by operating this
appliance, accepts t hat this is a heat producing appli ance which has glass and
steel parts that are hot enough t o cause severe burns. Owner accepts that this
appliance requires close m oni toring of children and vulnerable individuals who
are in the vicinity of this appl i ance when this appliance is in operation. Mendota
does not assume or acc ept any liability claims for burns or other physical or
material damages resul t i ng from touching hot glass surfaces and hot m et al surfaces that are part of this appli ance or other adjacent object such as hearth
pads and mantels that may heat up during operation of this appl i anc e.
This warranty shall be effective only if the original purchaser of the Mendota appl iance is registered with Mendota Division within thirty (30) days of the date of purchase. Such registrat i on or the failure to register shall not be deemed to create any
obligation or liability by the manufacturer and this warranty with its c ondi tions and limitations shall be the only proc edure for obtaining any rights against t he manufacturer
and expresses the sole obligation and respons i bi l i ties of the manufac turer which are
offered to the original purchaser and ac cepted upon purchase of the appliance.
Mendota Division, reserves the right t o make changes at any time without notice, in design, material, specif i cations, prices and t he right to
discontinue styles and produc ts.
Some states do not al l ow the exclus i on of limitation of i ncidental or consequential damages or limitati ons on how long an implied warranty
lasts, so the above limitation or exclusion m ay not appl y t o you. T hi s warranty gives you specific legal right s and you may also have other
rights which vary from state to state.
Page 65
Johnson Gas Appliance Company
520 E Avenue N.W. - Cedar Rapids, IA 52405
Mendota Hearth Division
WEBPAGE:
Document #85-03-00906
www.johnsongas.com or www.mendotahearth.com
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.