Memorex MT1125 service Manual

MT1125
SERVICE MANUAL
COLOR TELEVISION RECEIVER
ORIGINAL
MFR’S VERSION A
Design and specifications are subject to change without notice.
SERVICING NOTICES ON CHECKING
As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.
PUT PARTS AND WIRES IN THE
4. ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE
In the condition that an explosion-proof cathode­ray tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by consider­ing about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage pe­ripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathode­ray tube.
7.PERFORM A SAFETY CHECK AFTER SERVICING
Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn on the TV.
3.
Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].
4.
If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.
IMPORTANT
Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.
A1-1
CONTENTS
SPECIFICATIONS....................................................................................................................................
SERVICING NOTICES ON CHECKING ...................................................................................................
HOW TO ORDER PARTS........................................................................................................................
IMPORTANT ............................................................................................................................................
CONTENTS ..............................................................................................................................................
GENERAL SPECIFICATIONS..................................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP.........................................................................................................
2. REMOVAL OF DEFLECTION YOKE ...........................................................................................
SERVICE MODE LIST .............................................................................................................................
CONFIRMATION OF USING HOURS.......................................................................................................
NOTE FOR THE REPLACING OF MEMORY IC .....................................................................................
ELECTRICAL ADJUSTMENTS................................................................................................................
MAJOR COMPONENTS LOCATION GUIDE ..........................................................................................
BLOCK DIAGRAM...................................................................................................................................
PRINTED CIRCUIT BOARDS
MAIN/CRT ......................................................................................................................................
SCHEMATIC DIAGRAMS
MICON/TUNER ..............................................................................................................................
CHROMA ......................................................................................................................................
DEFLECTION/CRT ........................................................................................................................
POWER ..........................................................................................................................................
SOUND AMP ..................................................................................................................................
WAVEFORMS .........................................................................................................................................
MECHANICAL EXPLODED VIEW ...........................................................................................................
MECHANICAL REPLACEMENT PARTS LIST........................................................................................
ELECTRICAL REPLACEMENT PARTS LIST ........................................................................................
COVER A1-1 A1-1 A1-1 A2-1 A3-1~A3-4
B-1 B-2 C-1 C-1 C-1 D1-1~D2-1 D3-1 E-1, E-2
F-1~F-4 G-1, G-2
G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 H-1~H-3 I-1 J1-1 J2-1, J2-2
A2-1
G E N E R A L S P E C I F I C A T I O N S
G-1.Outline of the Product
25 inch( 626 mmV):Measured d iagonally Color CRT 100 degree deflection
G-2.Broadcasting Syst em
US System M G-3.Color System NTSC PAL SECAM or Monochrome signal G-4.NTSC Playback(PAL 60Hz) Yes No G-5.NTSC 3.58+4.43/PAL60Hz Yes No G-6.Antenna Input Impedance
VHF/UHF 75 ohm unbalanced G-7.Tuner and Receiving Contactless Electric tuner 1Tuner System
2Tuner System
channel Tuner Oscar(W/O HYPER) Oscar(W/ HYPER)
France CATV) Others
Receiving channel
VHF (LOW) 2 ch~ 6 c h
(HIGH) 7 ch ~ 13 c h
(CATV) A5 ch~ I ch J c h~ W+29 ch GGG ch~ W+84 c h
UHF 14 ch~ 69 ch
Tuning System
Frequency syn. Voltage syn. Others
G-8.Preset Channel
-- channels
G-9.Intermediate Frequency
Picture(fP) 45.75 MHz MHz MHz
Sound (fS) 41.25 MHz MHz MHz
fP-fS 4.50 MHz MHz MHz G-10.Stereo/Dual TV Sound
Yes( NICAM GERMAN USA JAPAN) No G-11. Tuner Sound Muting Yes No G-12.Power Source 120 V AC 50Hz AC 60Hz G-13.Power Consumption: 130 W at AC 120 V 60 Hz
W at DC V Stand by: 8 W at AC 120 V 60 Hz Per Year: - kWh / Year
G-14.Dimensions(Approx.)
618 mm(W) 504 mm(D) 525 mm(H)
G-15.Weight(Approx.) Net : 27 kg ( 59.9 lbs)
Gross: 29 kg ( 64.3 lbs)
G-16.Cabinet Material
Cabinet Front: PS 94HB DECABROM
AB S 94V2 NON-DECA
94V0
Back Panel: PS 94HB DECABROM
AB S 94V2 NON-DECA
94V0
A 3 - 1
G E N E R A L S P E C I F I C A T I O N S
G-17. Protector: Power Fuse G-18.Regulation
S afety
UL CSA SAA SI CE SEV BS NF NEMKO FEMKO DEMKO IEC65 SEMKO NZ HOMOLO SABS CNS SISIR NOM AS3159 DENTORI UNE GOST NONE
Radiation
FCC DOC FTZ PTT CE SEV SABA SI NF NZ HOMOLO UNE CNS CISPR13 DENTORI AS/NZS NONE
X-Radiation
PTB DHHS HWC DENTORI NONE
G-19.Temperature
Operation 5 ºC~ 40 ºC
Storage -20 ºC~ 60 ºC G-20.Operating Humidity Less than 80 %RH G-21.Clock and Timer
Sleep Timer Yes Max 120 Min.( 10 Min. Step) No
On/Off Timer Yes Programs No
Wake Up Timer Yes Programs No G-22.Timer back up Time
More than -- Minutes (at Power Off Mode) G-23.Terminals
VHF/UHF Antenna Din Typ e F-Type France Type Video Input(Front) Phono Jack ( R CA ø8.3) BNC Video Input(Rear) Phono Jack ( R CA ø8.3) BNC Video Output(Rear) Phono Jack ( R CA ø8.3) BNC Audio Input(Front) Phono Jack ( R CA ø8.3) Audio Input(Rear) Phono Jack ( R CA ø8.3) Audio Output(Rear) Phono Jack ( R CA ø8.3) 21 Pin DC Jack(Center +) Ear Phone Jack(ø3.5) Head Phone Jack(ø3.5) AC Outlet Ext Speaker Diversity S Input(Front) S Input(Rear)
G-24.Indicator
Power Stand B y On Timer NONE
( ) ( ) ( ) G-25.Display
On Screen Display
Menu Clock Set( 12H 24H) System Selec On/Off Timer
Control Level Sound Brightness Contrast
Stereo,Audio Output,Bilingual Picture Menu Stereo,Audio Output,SAP Mid Night Theater Stereo,Audio Output GAME CH/AV Clock Pin Code Hotel Lock Sleep Timer Sound Mute Channel
Hotel Lock Area Code CH Tuning Sound 1/2 NICAM Auto Off Picture Guide CH Se t Audio Language CATV Pin Code Registration V-Chip
Color Tint(NTSC Only) Sharpness Tuning Bass Treble Balance Back Light
A 3 - 2
G-26.OSD Langua g e
Eng Ger Fre Spa Ita Por Jpn
OSD Language Setting
Eng Ger Fre Spa Ita Por Jpn Not Applicable
G-27.Speaker
1.5 x 2.7 inches Imp. 32 ohm x 2 pcs
Max 2.5 + 2.5 W (Typical)
10% 2.0 + 2.0 W (Typical) G-28.EXT Speaker
Yes -- W Imp -- ohm
G-29.Carton
Master Carton: Need No Need
Content: ---- Set
Material: ---- / ---- Corrugated Carton
Dimensions: ---- mm(W) ---- mm(D) ---- mm(H)
Description of Origin Yes No
Gift B ox
Material AB Double/Brown Corrugated Carton ( with Photo Label)
Dimensions: 689 mm(W) 577 mm(D) 620 mm(H)
Design: As Per BUYER ' s
Description of Origin: Yes No
Drop Test Natural Dropping At 1 Corner / 3 Edges / 6 Surfaces
Container Stuffing: 204 Sets / 40' container
G E N E R A L S P E C I F I C A T I O N S
AB Double/White Corrugated Carton ( with Photo Label) AB Double Full Color Carton W/Photo
Height 25cm 31cm 46cm 62cm 80cm
G-30.Accessories
Owner's Manual ( W/Guarantee Card) [ English/French ] AC Plug Adapter Channel Film Battery (UM- 4 x 2 ) Remote Control Unit S afety Tip Toll Free Insert Sheet Guarantee Card Audio-Video Cord ( R CA ) Registration Card Warning Sheet Quick Set-Up Sheet Schematic Diagram Information Sheet U/V Mixer 75 ohm Coaxial Cable ( Single Shield Double Shield) 300 ohm to 75 ohm VHF Antenna Adaptor 21pin Cable Car Cord Rod Antenna
Loop Antenna ( F-Type Din Typ e France Type )
G-31.Other Features
Auto Degauss Auto Search Full OSD Auto Shut Off CH Allocation Premiere Canal+ SAP Comb Filter CATV(181CH) Channel Lock Auto CH Memory Anti-Theft Just Clock Function Hotel Lock Rental Game Position Fastext Unitext TopText Closed Caption Picture Menu Mid Night Theater V-Chip
One Pole Two Pole ( F-Type Din Type France Type)
A 3 - 3
G E N E R A L S P E C I F I C A T I O N S
G-32.Switch
Front
Power(Tact) Channel Up/Reset Volume Up/Set Up System Select Channel Down/Enter Volume Down/Set Down Main Power S W Sub Power Menu:Vol UP + Vol Down
Rear
AC/DC TV/CATV Selector Degauss Main Power SW
G-33.Magnetic Field
BV : +0.45G BV : +0.35G BV : +0.25G
BH : 0.18G B H : 0.30G B H : 0.30G
BV : -0.15G B V : -0.25G B V : -0.50G
BH : 0.15G B H : 0.15G BH : 0.30G
G-34.Remote Control Unit: RC- 74
Power Source: D.C 3 V Battery UM - 4 x 2
Power Quick View TV/AV Stand B y Status Bar Select 0 Time Select PAL/SECAM 1 Time S et Volume Up 2 Muting Volume Down 3 CH Skip CH Call 4 CH1/CH2 C H Down 5 Channel CH Up 6 Text/Mix/TV CH Down/Page Down 7 Display Cancel CH Up/Page Up 8 Initial P age + / ­ 9 Store Program 10 R eveal F/T/B 11 Sleep Hold 12 Aft/Skip List 1 Preset Rotate 2 5.5/6.5MHz Browse 0/10 Auto Memory Std/Auto Tone 1/2 Auto Memory Info Call Band Select Mono/Auto Reset Search TV/Caption/Text Menu Clock/Program Expand Enter Clock/Set Red Add Ch Se t Cyan Delete Set + Normal Yellow Set ­Color System Random Green Wide Selecy Tuning Up/Time T ext Nicam/Mono Auto Wide On/Off Tuning Down/Reset Tone A/ B Picture Position Navi FM Transmitter Direct Change/Auto Search Back Light Picture Menu Mid Night Theater Stereo/Mono
A 3 - 4
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work. *
After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)
Location of Anode Cap
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2. arrow and remove one side of the support.
(Refer to Fig. 1-2.)
Rubber Cap
Support
CRT
Fig. 1-1
Fig. 1-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where the cap was located.
2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Fig. 1-4
CRT
Support
Fig. 1-2
B-1
DISASSEMBLY INSTRUCTIONS
4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.
Support
CRT
5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.
2. REMOVAL OF DEFLECTION YOKE
(Refer to Fig. 2-1)
1.
Loosen the screw 1.
2.
Remove the Convergence • Purity Magnet in the direction of arrow (A).
3.
Loosen the screw 2.
4.
Remove the 3 Wedges.
5.
Remove the Deflection Yoke in the direction of arrow (B).
Fig. 1-5
2
Wedge
Wedge
INSTALLATION
Install new Deflection Yoke in reverse steps of REMOVAL.
NOTE
After adjusting the purity and the convergence, fix the screw 2 and lock the wedges.
(B)
Deflection Yoke
1
(A)
Convergence • Purity Magnet
Fig. 2-1
B-2
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
Set Key Remocon Key Operations
VOL. (-) MIN
0
Releasing of V-CHIP PASSWORD.
VOL. (-) MIN 1
VOL. (-) MIN 6
VOL. (-) MIN 8
VOL. (-) MIN
9
Initialization of the factory. NOTE: Do not use this for the normal servicing.
POWER ON total hours is displayed on the screen. Refer to the "CONFIRMATION OF USING HOURS".
Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "NOTE FOR THE REPLACING OF MEMORY IC".
Writing of EEPROM initial data. NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
CONFIRMATION OF USING HOURS
POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and the Channel button (6) on the remote control for more than 2 seconds.
3.
After the confirmation of using hours, turn off the power.
ADDRESS DATA
INIT 00 83 CRT ON
0010
FIG. 1
Initial setting content of MEMORY IC. POWER ON total hours.
= (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
NOTE FOR THE REPLACING OF MEMORY IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1.
NOTE: No need the setting for after INI 09.
ADDRESS
DATA
1.
Enter DATA SET mode by setting VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and the Channel button (6) on the remote control for more than 2 seconds.
3.
ADDRESS and DATA should appear as FIG 1.
4.
ADDRESS is now selected and should "blink". Using the SET + or - keys on the remote, step through the ADDRESS until required ADDRESS to be changed is reached.
5.
Press ENTER to select DATA. When DATA is selected, it will "blink".
6.
Again, step through the DATA using SET + or - until required DATA value has been selected.
7.
Pressing ENTER will take you back to ADDRESS for further selection if necessary.
8.
Repeat steps 4 to 7 until all data has been checked.
9.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
The unit will now have the correct DATA for the new MEMORY IC.
INI00INI01INI02INI03INI04INI05INI06INI07INI08INI
09
88 6C 80 00 00 00 00 98 07 04
Table 1
C-1
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