Memmert ICO Operating Manual

ICO
OPERATING MANUAL
CO2 INCUBATOR ICO
Manufacturer and customer service
Phone: +49 (0)9122 925-0 Fax: +49 (0)9122 14585 E-mail: sales@memmert.com Internet: www.memmert.com
Customer service: Service hotline: +49 (0)9171 9792 911 Service fax: +49 (0)9171 9792 979 E-mail: service@memmert.com
For service enquiries, please always specify the appliance number on the nameplate (see page
12). Shipping address for repairs:
Memmert GmbH + Co. KG Customer service Willi-Memmert-Str. 90-96 DE-91186 Büchenbach Germany
Please contact our customer service before sending appliances for repair or before returning equipment, otherwise, we have to refuse acceptance of the shipment.
© 2018 MEMMERT GmbH + Co. KG D33451 | Date 01/2018 Changes reserved
D33451 | Date 01/2018 3
About this manual
About this manual
Purpose and target audience
This manual describes the design, function, transport, putting into operation, the actual op­eration and maintenance of CO
2
incubators ICO. It is intended for use by trained personnel of
the owner, who have the task of operating and/or maintaining the respective appliance. If you are asked to work on the appliance, read this manual carefully before starting. Familiar-
ise yourself with the safety regulations. Only perform work that is described in this manual. If there is something you do not understand, or certain information is missing, ask your man­ager or contact the manufacturer. Do not do anything without authorisation.
Versions
The appliances are available in different configurations and sizes. If specific equipment fea­tures or functions are available only for certain configurations, this is indicated at the relevant points in this manual.
The functions described in this manual refer to the latest firmware version. Due to individual configurations and sizes, illustrations in this manual may be slightly different
from the actual appearance. Function and operation are identical.
Other documents that have to be observed
When operating the appliance with the MEMMERT AtmoCONTROL PC software, observe the separate software manual. To open the AtmoCONTROL software manual, click on “Help” in the AtmoCONTROL menu bar.
Storage and resale
This instruction manual belongs with the appliance and should always be stored where persons working on the appliance have access to it. It is the responsibility of the owner to ensure that persons who are working or will work on the appliance are informed as to the whereabouts of this instruction manual. We recommend that it is always stored in a protected location close to the appliance. Make sure that the instruction manual is not damaged by heat or humidity. If the appliance is resold or transported and then set up again at a different loca­tion, the operating instructions must go with it.
For the current version of this operating manual in pdf format, please go to http://www.mem­mert.com/en/service/downloads/user-manual/ .
4 D33451 | Date 01/2018
Contents
1. For your safety 6
1.1 Terms and signs used........................................................................................................... 6
1.2 Product safety and dangers ................................................................................................ 6
1.3 Requirements of the operating personnel .......................................................................... 8
1.4 Responsibility of the owner ................................................................................................. 8
1.5 Intended use ........................................................................................................................ 8
1.6 Changes and conversions ....................................................................................................9
1.7 Behaviour in case of malfunctions and irregularities .......................................................... 9
1.8 What to do in case of accidents .......................................................................................... 9
1.9 Switching off the appliance in an
emergency ........................................................................................................................... 9
2. Construction and description 10
2.1 Construction ...................................................................................................................... 10
2.2 Description and function ................................................................................................... 10
2.3 Material.............................................................................................................................. 11
2.4 Electrical equipment .......................................................................................................... 11
2.5 Connections and interfaces ............................................................................................... 11
2.6 Designation (nameplate) ................................................................................................... 12
2.7 Technical data .................................................................................................................... 13
2.8 Applied directives and standards ...................................................................................... 14
2.9 Declaration of conformity ................................................................................................. 14
2.10 Ambient conditions ...........................................................................................................15
2.11 Scope of delivery ...............................................................................................................15
2.12 Optional accessories .......................................................................................................... 15
3. Delivery, transport and setting up 16
3.1 For your safety ................................................................................................................... 16
3.2 Delivery .............................................................................................................................. 17
3.3 Transport ............................................................................................................................ 17
3.4 Unpacking ......................................................................................................................... 17
3.5 Storage after delivery ........................................................................................................17
3.6 Setting up .......................................................................................................................... 18
4. Putting into operation 20
4.1 Connect the appliance to the power supply ..................................................................... 20
4.2 Establishing water supply .................................................................................................. 20
4.3 CO
2
and N2 connection ...................................................................................................... 21
4.4 Switching on ......................................................................................................................22
5. Operation and control 23
5.1 For your safety ................................................................................................................... 23
5.2 Operating personnel.......................................................................................................... 23
5.3 Opening the door .............................................................................................................. 24
5.4 Loading the appliance ....................................................................................................... 25
5.5 Operating the appliance .................................................................................................... 25
5.6 Monitoring function .......................................................................................................... 32
5.7 Graph ................................................................................................................................. 39
5.8 Sterilising the appliance ...................................................................................................40
5.9 Ending operation ...............................................................................................................40
Contents
D33451 | Date 01/2018 5
Contents
6. Malfunctions, warning and error messages 41
6.1 Warning messages of the monitoring function ................................................................ 41
6.2 Malfunctions, operating problems and appliance errors ................................................ 43
6.3 Power failure ...................................................................................................................... 45
7. Menu mode 46
7.1 Overview ............................................................................................................................ 46
7.2 Basic operation in menu mode using the example of language selection ....................... 47
7.3 Setup.................................................................................................................................. 48
7.4 Date and time .................................................................................................................... 51
7.5 Calibration ......................................................................................................................... 52
7.6 Programme ........................................................................................................................ 58
7.7 Sounds ............................................................................................................................... 59
7.8 Protocol ............................................................................................................................. 60
7.9 USER ID .............................................................................................................................. 61
8. Maintenance and Servicing 63
8.1 Regular maintenance.........................................................................................................63
8.2 Cleaning ............................................................................................................................. 63
8.3 Repairs and Service ............................................................................................................ 63
9. Storage and disposal 64
9.1 Storage ..............................................................................................................................64
9.2 Disposal .............................................................................................................................64
Index 65
6 D33451 | Date 01/2018
For your safety
1. For your safety
1.1 Terms and signs used
In this manual and on the appliance itself, certain common terms and signs are used to warn you of possible dangers or to give you hints that are important in avoiding injury or damage. Observe and follow these notes and regulations to avoid accidents and damage. These terms and signs are explained below.
1.1.1 Terms used
WARNING
Warns about a dangerous situation that might lead to death or serious injuries
CAUTION
Warns about a dangerous situation that might lead to mod­erate or minor injuries
NOTICE
Warns about material damage
1.1.2 Signs used
Danger of elec-
trocution
Fire hazard
Gases / vapours Danger of frost-
bite/
cold burns
Warning about
gas bottles
Do not tilt Disconnect the
mains plug
Wear gloves Wear safety
boots
Observe informa-
tion in separate
manual
Information on
first aid
First aid:
Rinse eyes out
Important or
useful
additional infor-
mation
1.2 Product safety and dangers
The appliances described in this manual are technically sophisticated, manufactured using high-quality materials and subject to many hours of testing in the factory. They reflect the state of the art and comply with recognised technical safety regulations. However, there are still risks involved, even when the appliances are used as intended. These are described below.
D33451 | Date 01/2018 7
For your safety
WARNING
After removing covers, live parts may be exposed. You may receive an electric shock if you touch these parts. Disconnect the mains plug before removing any covers. Only electrical engineers may work on the electrical equipment of the appliances.
WARNING
When loading the appliance with an unsuitable load, poisonous or explosive vapours or gases may be produced. This could cause the appliance to explode, and people could be severely injured or poi­soned. The appliance may not be loaded with materials / test objects that release toxic or explosive vapours when heated up (see also chapter Intended use on page 8).
WARNING
Leaving the door open during operation can cause the appliance to overheat or pose a fi re hazard. Do not leave the door open during operation.
WARNING
Gas bottles may burst or explode at high temperatures. Keep the gas bottles away from open fl ames. Store gas bottles below 50 °C and ensure that the location is always well ventilated. Prevent water from penetrating as well as backfl ow into the gas bottles. It is es- sential that you read the safety notes and instructions of the gas supplier.
WARNING
Condensation might cause a short circuit. After transport or storage at high humidity conditions, the appliance shall be stored unpacked at normal conditions for at least 24 hours. During this period of time the appliance shall not be connected to the power supply.
CAUTION
Danger of suffocation. CO2 and N2 can have a suffocating effect in high concentrations. In normal mode, the appliance emits small amounts of CO
2
and N2 to its surroundings. You should therefore ensure that the room in which it is installed is properly ventilated. A ventilation rate of 250 m³ / h is required. Always close the stop valve or pressure reducer on the gas bottles if the appliance is not in operation.
CAUTION
High concentrations of CO2 can cause cold burns or frostbite. Avoid contact with CO
2
gas to the eyes and skin.
8 D33451 | Date 01/2018
For your safety
CO
2
and N2 are not dangerous substances in terms of the German Hazardous Substances Ordinance (GefStoffV). You should nevertheless familiarise yourself with the applicable safety regulations prior to handling such gas bottles.
1.3 Requirements of the operating personnel
The appliance may only be operated and maintained by persons who are of legal age and have been instructed accordingly. Personnel who are to be trained, instructed or who are un­dergoing general training may only work with the appliance under the continuous supervision of an experienced person.
Repairs may only be performed by qualified electricians. The regulations in the separate service manual must be observed.
1.4 Responsibility of the owner
The owner of the appliance
► is responsible for the flawless condition of the appliance and for it being operated in ac-
cordance with its intended use (see chapter 1.5);
► is responsible for ensuring that persons who are to operate or service the appliance are
qualified to do this, have been instructed accordingly and are familiar with the operating
instructions at hand;
► must know about the applicable guidelines, requirements and operational safety regula-
tions, and train staff accordingly;
► is responsible for ensuring that unauthorised persons have no access to the appliance; ► is responsible for ensuring that the maintenance plan is adhered to and that maintenance
work is carried out properly (see page 63);
► has to ensure that the appliance and its surroundings are kept clean and tidy, for example
through corresponding instructions and inspections;
► is responsible for ensuring that personal protective clothing is worn by operating person-
nel, e.g. work clothes and safety shoes.
1.5 Intended use
CO2 incubators ICO are intended for incubation of cell cultures or similar. The appliance is not explosion-proof (does not comply with the German occupational health
& safety regulation VBG 24). The appliance may only be loaded with materials and substances which cannot form any toxic or explosive vapours at the set temperature and which cannot explode, burst or ignite.
The appliance may not be used for the drying, evaporation and baking of paints or similar materials, the solvents of which could form an explosive mixture when combined with air. If there is any doubt as to the composition of materials, they must not be loaded into the appli­ance. Potentially explosive gas-air mixtures must not form, neither in the working chamber nor in the direct vicinity of the appliance.
Only feed distilled water as well as CO
2
and N2 into the chamber through the media connec-
tions on the rear of the appliance. Introducing other liquids or gases is not permitted. The incubator may not be used for sterilisation purposes. It is not a steriliser according to the
German Law on Medical Products. Sterilisation programmes (see page 58) that are saved in the appliance only serve to sterilise the appliance itself. Do not use them to sterilise medical devices!
D33451 | Date 01/2018 9
For your safety
1.6 Changes and conversions
No unauthorised changes or alterations may be made to the appliance. No parts may be added or inserted which have not been approved by the manufacturer.
Unauthorised changes or alterations result in the CE declaration of conformity losing its valid­ity, and the appliance may no longer be operated.
The manufacturer is not liable for any damage, danger or injuries that result from unauthor­ised changes or alterations, or from non-observance of the regulations in this manual.
1.7 Behaviour in case of malfunctions and irregularities
The appliance may only be used in a flawless condition. If you as the operator notice irregu­larities, malfunctions or damage, immediately take the appliance out of service and inform your superior.
You can find information on eliminating malfunctions from page 41.
1.8 What to do in case of accidents
1. Keep calm. Act with determination and consideration. Pay attention to your own safety.
2. Switch off the appliance and close the valves of the gas bottle.
3. Call a doctor.
4. Start first aid measures. If available: Call a trained first aid helper.
In case of contact with CO2 to the eyes and skin:
Rinse eyes out with water for at least 15 minutes. In case of cold burns, rinse with water for at least 15 minutes. Cover over in a sterile way. Call a doctor.
When breathing in CO2 or N2:
High concentrations can cause suffocation. Symptoms may include a loss of mobility and unconsciousness. The victim is not aware of suffocating.
Low concentrations of CO
2
can cause accelerated breathing and headaches.
Anyone affected should breathe fresh air, using a breathing device independent of recircu­lating air. Keep the person warm and calm. Call a doctor. In case of respiratory arrest, use artificial respiration.
In case of gas leakage:
Leave the room immediately, warn others and ventilate the room. If you re-enter the room, use a breathing device independent of recirculating air if it has not been established that the atmosphere is harmless.
1.9 Switching off the appliance in an emergency
Press the main switch at the ControlCOCKPIT (Fig. 1) and disconnect the power plug. This disconnects the appliance from the power supply at all poles.
ON
ONN
Fig. 1 Switch off the appliance by press­ing the main switch
10 D33451 | Date 01/2018
Construction and description
2. Construction and description
2.1 Construction
1 2
3 4
5
6
7
Fig. 2 Construction of CO2 incubators ICO
1 ControlCOCKPIT with capacitive function
keys and LCD displays (see page 26) 2 On/Off switch (see page 22) 3 Inner glass door
4 Stainless steel perforated sheet 5 Water tray (passive humidity control) 6 Adjustable feet 7 Nameplate (see page 12)
2.2 Description and function
Air is heated inside the appliance by means of large-area all-round heating. The interior of appliances with passive humidity control is humidified with water that evapo-
rates from a tray that is placed inside. The interior of appliances with active humidity control is humidified with water evaporating at a set rate from a tank by means of a hot-air generator on the rear side of the appliance. The sterile hot air is introduced into the interior above the fan and mixed with the air current. In appliances with water trays, a Peltier humidity trap in the back of the appliance limits humidity. Appliances with active humidity are dehumidified with a dosed supply of fresh air provided through a sterile filter.
Carbon dioxide (CO
2
) and nitrogen (N2 only for models with O2 module) are also injected into the interior through sterile filters. Interior ventilation ensures a uniform distribution of the gases, creating a homogeneous atmosphere. The oxygen concentration is controlled by intro­ducing nitrogen: If nitrogen is introduced, the concentration of oxygen decreases.
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Construction and description
2.3 Material
For the outer housing, MEMMERT uses stainless steel (Mat.No. 1.4016 – ASTM 430) and for the interior, stainless steel (Mat.No. 1.4301 – ASTM 304) is used, which stands out through its high stability, optimal hygienic properties and corrosion resistance to many (but not all!) chemical compounds (caution for example with chlorine compounds).
The chamber load for the appliance must be carefully checked for chemical compatibility with the materials mentioned. A material resistance table can be requested from the manufacturer.
2.4 Electrical equipment
► Operating voltage and current consumption: See nameplate ► Protection class I, i.e. operating insulation with PE conductor in accordance with EN 61010 ► Protection type IP 20 acc. to EN 60 529 ► Interference suppression acc. to EN 55011 class B ► Appliance fuse: Safety fuse 250 V/15 A, quick-blow ► The temperature controller is protected with a miniature fuse 100 mA (160 mA at 115 V)
2.5 Connections and interfaces
2.5.1 Electrical connection
This appliance is intended for operation on an electrical power system with a system imped­ance Z
max
of a maximum of 0.292 ohm at the point of transfer (service line). The operator must ensure that the appliance is operated only on an electrical power system that meets these requirements. If necessary, you can ask your local energy supply company what the system impedance is.
Observe the country-specific regulations when making connections (e.g. in Germany DIN VDE 0100 with earth leakage circuit breaker).
2.5.2 Communication interfaces
The communication interfaces are intended for appliances which meet the requirements of IEC 60950-1.
USB interface
The appliance is fitted by default with a USB interface in accordance with the USB specifica­tion. This way, you can
► transfer software stored on a USB storage
medium to the appliance (see page 58).
► export protocol logs from the appliance to
a USB storage medium (see page 60).
► transfer user ID data stored on a USB stor-
age medium to the appliance (see page
61).
The USB port is located on the right side of the ControlCOCKPIT (Fig. 3).
Fig. 3 USB interface
12 D33451 | Date 01/2018
Construction and description
Ethernet interface
Via Ethernet interface, the appliance can be connected to a network, so that you can transfer programmes created with the AtmoCONTROL software to the appliance and read out protocols. The Ethernet interface is located on the rear of the appliance (Fig. 4).
For identification purposes, each appliance con­nected must have its own unique IP address. Setting the IP address is described on page 48 .
You will find a description of how to transfer programmes via Ethernet in the en­closed AtmoCONTROL manual.
With an optional USB to Ethernet converter, the appliance can be directly connected to a com­puter / laptop (see Optional accessories on page 15).
2.6 Designation (nameplate)
The nameplate (Fig. 5) provides information about the appliance model, manufacturer and technical data. It is attached on the upper right behind the door (see page 10).
Typ: ICO240 F.-Nr.: 0817.0050 230 V~ 50/60 Hz
7.2
21650 W
DIN12880-Kl.3.3 Nenntemp.: 18-50 °C
1 2
3 4
5
6
11
9
10
8 7
0197
Fig. 5 Nameplate (example) 1 Type designation
2 Operating voltage 3 Applicable standard 4 Protection type 5 CE conformity 6 Address of manufacturer
7 Test mark of the notified body 8 Disposal note 9 Temperature range 10 Connection / power ratings 11 Appliance number
Fig. 4 Ethernet interface
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Construction and description
2.7 Technical data
Appliance size 50 105 150 240
Appliance width D* [mm] 559 719 719 759 Appliance height E* [mm]
(varies due to adjustable feet)
791 846 1066 1176
Appliance depth F* (without door handle) [mm] 521 591 591 691 Depth of door handle [mm] 56 Chamber width A* [mm] 400 560 560 600 Chamber height B* [mm] 425 480 700 810 Interior depth C* [mm] (less 35 mm for fan) 330 400 400 500 Chamber volume [litres] 56 107 156 241 Net weight [kg] 55 75 90 110 Weight including packaging [kg] 74 100 116 145 Power [W] 1100 1300 1500 1650 Supply voltage [AC V] 230/115 Frequency [Hz] 50/60 max. number of sliding shelves 5 6 10 12 max. load per sliding shelf [kg] 15
max. load per appliance [kg] 75 90 120 140
Operating temperature range
5 °C above room temperature up to
50 °C
Setting temperature range [°C] +18 to +50
Adjustment precision [°C] 0.1 Temporal temperature deviation
(in accordance with DIN 12880:2007-05) at 37 °C [K]
±0.1
Spatial temperature deviation at +37 °C (in accordance with DIN 12880:2007-05) at 37 °C [K]
±0.3
Adjustment range of active humidity control [% rh] (only for appliances with the corresponding con­figuration)
40 to 97 and rh off
Setting accuracy humidity [%] 0.5
Adjustment range for CO
2
[%]
0 to 20
Setting accuracy for CO
2
[%]
0.1
Adjustment range for O
2
[%] (optional and only for
appliances with active humidity control)
1 to 20
Setting accuracy for O
2
[%]
0.1
* see Fig. 6 on page 14 .
14 D33451 | Date 01/2018
Construction and description
D
A
F
C
56
E
B
Fig. 6 Dimensions
2.8 Applied directives and standards
► Directive 2004/108/EC amended (Directive of the council for harmonisation of the laws of
the member states on electromagnetic compatibility). Standards complied with: DIN EN 61326:2004-05, EN 61326:1997, EN 61326/A1:1998, EN 61326/A2:2001 EN 61326/A2:2003
► Directive 2006/95/EC amended (Directive of the council for harmonisation of the laws of
member states relating to electrical equipment designed for use within certain voltage limits). Standards complied with: DIN EN 61 010-1 (VDE 0411 part 1) DIN EN 61 010-2-010 (VDE 0411 part 2-010) EN 61 010-1:2001, EN 61 010-2-010
2.9 Declaration of conformity
You can download the EC declaration of conformity of the appliance online: English: http://www.memmert.com/en/service/downloads/ce-statement/ German: http://www.memmert.com/de/service/downloads/eg-konformitaetserklaerung/
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Construction and description
2.10 Ambient conditions
► The appliance may only be used in enclosed areas and under the following ambient condi-
tions:
Ambient temperature
10 °C to 35 °C
Humidity rh max. 70 %, non-condensing
Overvoltage category II
Pollution degree 2
Altitude of installation max. 2,000 m above sea level
► The appliance may not be used in areas where there is a risk of explosion. The ambient air
must not contain any explosive dusts, gases, vapours or gas-air mixtures. The appliance is not explosion-proof.
► Heavy dust production or aggressive vapours in the vicinity of the appliance could lead to
sedimentation in the interior and, as a consequence, could result in short circuits or dam­age to electrical parts. For this reason, sufficient measures to prevent large clouds of dust or aggressive vapours from developing should be taken.
2.11 Scope of delivery
► Power cable ► 1 or 2 stainless steel perforated sheets (load capacity: 15 kg each) ► 1 stainless steel water tray (only for appliances with passive humidity control) ► 1 water tank (only for appliances with active humidity control) ► Gas connection hose (depending on the model: one to three) ► Silicone plugs (2 units) ► USB storage medium with software and AtmoCONTROL manual ► the operating instructions at hand ► Calibration certificates ► Separately packaged fastening material for wall mounting (see page 19)
2.12 Optional accessories
► USB to Ethernet converter (Fig. 7). Makes it
possible to connect the Ethernet connection interface (see page 12) to the USB port of a computer / laptop.
Fig. 7 USB to Ethernet converter
16 D33451 | Date 01/2018
Delivery, transport and setting up
3. Delivery, transport and setting up
3.1 For your safety
WARNING
Because of the heavy weight of the appliance, you could injure your­self if you try to lift it. To carry appliances of size 50, at least two persons are needed; for appliances of the sizes 105 and 150, four people are needed. Appliances larger than that may not be carried but must be transported with a manual pallet jack or forklift truck.
50
105
150 240
CAUTION
You might get your hands or feet squashed when transport­ing and installing the appliance. Wear protective gloves and safety boots. When grasping the bottom of the appliance, grasp it only on the sides:
9
D33451 | Date 01/2018 17
Delivery, transport and setting up
3.2 Delivery
The appliance is packed in cardboard and is delivered on a wooden palette.
3.3 Transport
The appliance can be transported in the following ways:
► With a forklift truck; move the forks of the truck entirely under the pallet. ► On a manual pallet jack
3.4 Unpacking
NOTICE
► To avoid damage, do not unpack the appliance until you reach the installation site.
Remove the cardboard packaging by pulling it upwards or carefully cutting along an edge.
3.4.1 Checking for completeness and transport damage
► Check the delivery note to ensure that the delivery is complete. ► Check the appliance for damage.
If you notice deviations from the delivery note, damage or irregularities, do not put the appli­ance into operation but inform the haulage company and the manufacturer.
3.4.2 Removing the transport protection
Remove the transport protection. It is located between the door hinge, door and frame and has to be removed after opening the door.
3.4.3 Disposing of packaging material
Dispose of the packaging material (cardboard, wood, foil) in accordance with the applicable disposal regulations for the respective material in your country.
3.5 Storage after delivery
If the appliance is first to be stored after delivery: Read the storage conditions from page
64.
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Delivery, transport and setting up
3.6 Setting up
3.6.1 Preconditions
The installation site must be flat and horizontal and must be able to reliably bear the weight of the appliance (see Technical data on page 13). Do not place the appliance on a flamma­ble surface.
The appliance emits small amounts of CO
2
and N2 to its surroundings during operation. There-
fore, the installation site must be ventilated. Depending on the model (see nameplate), a 230 V or 115 V power connection must be avail-
able at the installation site. The distance between the wall and the rear of the appliance must be at least 15 cm. The clear-
ance from the ceiling must not be less than 20 cm and the side clearance from walls or nearby appliances must not be less than 5 cm (Fig. 8). Sufficient air circulation in the vicinity of the appliance must be guaranteed at all times.
FP FP
FP
FP
Fig. 8 Minimum clearance from walls and ceiling
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Delivery, transport and setting up
3.6.2 Tilt protection
Due to its centre of gravity, the appliance can fall over to the front and injure you or other people. Always attach the appliance to a wall with the tilt protection included in the delivery. In case there is not enough space, do not put the appliance into operation and do not open the door. Contact the Memmert service (see page 2).
1. Screw the tilt protection
onto the back of the ap­pliance as illustrated.
2. Bend the tilt protec-
tion upwards by 90 ° in the desired distance to the wall (consider the minimum distance to the wall, see Fig. 8).
3. Drill a hole, insert a plug
and screw the tilt protec­tion to a suitable wall.
20 D33451 | Date 01/2018
Putting into operation
4. Putting into operation
NOTICE
The first time the appliance is operated, it must not be left unattended until it has reached the steady state.
4.1 Connect the appliance to the power supply
WARNING
Condensation might cause a short circuit. After transport or storage at high humidity conditions, the appliance shall be stored unpacked at normal conditions for at least 24 hours. During this period of time the appliance shall not be connected to the power supply.
Observe the country-specific regulations when making connections (e.g. in Germany: DIN VDE 0100 with earth leakage circuit breaker). Observe the connection and power ratings (see nameplate and "Technical Data" on page 13). Make sure to establish a safe PE conductor connection.
Plug the provided power cable into the rear of the appli­ance and connect it to the power supply ( Fig. 9 ). Place the power cable so that
► it is easily accessible at all times and can be pulled off quickly, for example in case of inter-
ference or an emergency;
► it does not represent a trip hazard; ► it cannot come into contact with any hot parts.
4.2 Establishing water supply
4.2.1 Water specifi cations
For humidification with a water tray or steam generator, only use: demineralised water (aqua dem) in accordance with VDE 0510/DIN EN 50272 if you are working according to these regulations (production conductivity 5 10 μS/cm). You can buy battery water in accord- ance with the VDE 0510 standard in all larger drug stores, supermarkets and hardware stores as well as from wholesale traders. The VDE 0510/DIN EN 50272 standard has to be explicitly specified on the label.
Otherwise, possible calcification in the steam generators, steam piping and steam generator pumps could affect the correct functioning of the appliance.
Only use chlorine-free water with a pH value of > 5 and < 7.
4.2.2 For appliances with passive humidity control: inserting the water tray
Mount the provided sealing lip to the narrow side of the water tray (Fig. 10) and fill 1.5 cm to 2 cm of water into the tray (for specifications see section 4.2.1).
Place the water tray with the attached sealing lip in the centre of the appliance floor and carefully push it towards the rear panel until the sealing lip is completely under the ventilation opening, touching the rear panel along its entire length (Fig. 11). The sealing lip magnetically adheres to the rear panel and returns the water condensing on the humidity limiter to the water tray.
Fig. 9 Connect the power cable to the rear of the appliance
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Putting into operation
NOTICE
Important: make sure not to spill any water and make sure that no water flows past the water tray and onto the floor, as this would cause the humidity to exceed the maximum values.
Fig. 10 Attach the sealing lip
Fig. 11 Push the water tray to the rear panel
4.2.3 For appliances with active humidity control: Fill up and connect the water
tank
Fill the supplied water tank with water and use the enclosed tube to connect it to the “H2O” connection on the rear of the chamber (Fig. 12).
4.3 CO2 and N2 connection
WARNING
Danger of explosion and poisoning when introducing gases/sub­stances other than CO
2
and N2. Only carbon dioxide (CO2) and ni-
trogen (N
2
) may be introduced into the appliance through the gas
connections on the rear of the appliance.
WARNING
Gas bottles may burst or explode at high temperatures. Keep the gas bottles away from open fl ames. Do not store gas bottles at or above 50 °C and ensure that the location is always well-ventilated. Prevent water from penetrating as well as backfl ow into the gas bottles. It is essential that you read the safety notes and instructions of the gas supplier.
CAUTION
Danger of suffocation. CO2 and N2 can have a suffocating effect in high concentrations. In normal mode, the appliance emits small amounts of CO
2
and N2 to its surroundings. You should therefore ensure that the room in which it is installed is properly ventilated. A ventilation rate of 250 m³ / h is required. Always close the stop valve or pressure reducer on the gas bottles if the appliance is not in operation.
22 D33451 | Date 01/2018
Putting into operation
CAUTION
High concentrations of CO2 can cause cold burns or frostbite. Avoid contact with CO
2
gas to the eyes and skin.
On the rear of the appliance, connect the delivered gas connection tubes to the CO
2
and N2 gas bottles (pressure reducer) and to the connections “CO2 In” and “N2 In” (N
2
only for appliances with active humidity control) (Fig. 12). Set pressure reducer to between 1.0 and 1.2 bar.
4.4 Switching on
Switch on the appliance by pressing the On/Off switch on the front of the appliance ( Fig. 13 ).
Three animated white dots
indi­cate that start-up is in progress . If the dots have another colour, an error has occurred (see page 45).
After the first start-up, the appliance display is set to English by default. You can change the language as described from page 47 . However, to get a basic overview of operating the appliance, you should read the following chapter first.
ON
N
N
Fig. 13 Switch on appliance
123
4
Fig. 12 Media connections on the rear of the appliance 1 Connection 1 CO
2
2 Connection 2 CO2 (optional) 3 Connection N
2
(only for models with O2
module)
4 Water connection (only for appliances with
active humidity control)
D33451 | Date 01/2018 23
Operation and control
5. Operation and control
5.1 For your safety
WARNING
Leaving the door open during operation can cause the appliance to overheat or pose a fi re hazard. Do not leave the door open during operation.
WARNING
Gas bottles may burst or explode at high temperatures. Keep the gas bottles away from open fl ames. Do not store gas bottles at or above 50 °C and ensure that the location is always well-ventilated. Prevent water from penetrating as well as backfl ow into the gas bottles. It is essential that you read the safety notes and instructions of the gas supplier.
CAUTION
Danger of suffocation. CO2 and N2 in high concentrations can have a suffocating effect. In normal mode, the appliance emits small amounts of CO
2
and N2 to its surroundings. You should therefore ensure that the room is properly ventilated. A ventilation rate of 250 m³ / h is required. Always close the stop valve or pressure reducer on the gas bottles if the appliance is not in operation.
CAUTION
High concentrations of CO2 can cause cold burns or frostbite. Avoid contact with CO
2
gas to the eyes and skin.
5.2 Operating personnel
The appliance may only be operated by persons who are of legal age and have been instruct­ed accordingly. Personnel who are to be trained, instructed or who are undergoing general training may only work with the appliance under the continuous supervision of an experi­enced person.
24 D33451 | Date 01/2018
Operation and control
5.3 Opening the door
► To open the door, pull the door handle to the side (to the left or to the right, depending
on the door variation, see Fig. Fig. 14 , A).
► To close the appliance, push the door closed and push the door handle to the side (B).
A
B
Fig. 14 Opening and closing the door
D33451 | Date 01/2018 25
Operation and control
5.4 Loading the appliance
WARNING
When loading the appliance with an unsuitable load, poisonous or explosive vapours or gases may be produced. This could cause the appliance to explode, and people could be severely injured or poi­soned. The appliance may only be loaded with materials which do not form any toxic or explosive vapours when heated up and cannot ignite (see also Intended use on page 8). If there is any doubt as to the composition of materials, they must not be loaded into the appliance.
NOTICE
► Check the chamber load for chemical compatibility with the materials of the appliance (see
page 11).
Insert the sliding steel grids or sliding shelves. The maximum number or grids / shelves and the load capacity are specified in the technical data overview from page 13 .
Load the chamber leaving enough space between the items so that proper air circulation in the interior is guaranteed. Do not place any of the chamber load on the bottom, touching the side walls or right below the ceiling of the chamber (Fig. 15, see also the "correct loading" sticker on the appliance).
In case of improper loading (not enough space between the items), the set tempera­ture may be exceeded or it may take longer until it is reached.
5.5 Operating the appliance
5.5.1 ControlCOCKPIT
In manual operation, the desired parameters are entered at the ControlCOCKPIT on the front of the appliance (Fig. 16 and Fig. 17 ). You can also make basic settings here (menu mode). Ad­ditionally, warning messages are displayed, e.g. if the temperature is exceeded. In programme mode, the parameters defined, the programme description, the programme segment cur­rently active and programme duration remaining are displayed (for a more detailed descrip­tion, see page 30).
Fig. 15 Correct placement of the chamber load
26 D33451 | Date 01/2018
Operation and control
ON
N
N
TIMER
End 14: 45
44h:44m
Holz trocknen aufheizen 09:12h
Fr 20.10.2010 20:31
min
000°C
ALARM
of °C
max
000°C
auto off
99K
-
+
012
%rh°C
GRAPH
off
ON
LIGHTONLIGHT
ON
N
N
HUMIDITY
30%rh
Set 30 %rh
22.4°C
TEMP
Set 37
.0°C
O2
10.0 %
10.
0
%
Set
CO2
1.0 %
15.
0
%
Set
ALARM
max
40.0°C
+
/
-
0.0K
min
15.0°C
auto
Manual Mode
12.Sept.2012
13:44
5 678912 3 4
19 2015 16 17 1810 11 12 13 14
TIMER
30m04h
End
13:30 23.11.
Fig. 16 ControlCOCKPIT of ICO appliances with O2 and active humidity control in operating mode
ON
N
N
TIMER
End 14: 45
44h:44m
Holz trocknen aufheizen 09:12h
Fr 20.10.2010 20:31
min
000°C
ALARM
of °C
max
000°C
auto off
99K
-
+
012
%rh°C
GRAPH
off
ON
LIGHTONLIGHT
ON
N
N
°C22.4
TEMP
°CSet 37.0
TIMER
30m04h
Ende
13:30 23.11.
CO2
1.0 %
15.
0
%
Set
ALARM
max
40.0°C
+
/
-
0.0K
min
15.0°C
auto
Manual Mode
12.Sept.2012
13:44
5678912
19 2015 16 17 1810 11 12
Fig. 17 ControlCOCKPIT of ICO appliances without O2 and active humidity control in oper­ating mode
1 Activation key for temperature setpoint
adjustment 2 Setpoint and actual temperature display 3 Display O
2
setpoint and actual value
4 Activation key for setting the O
2
setpoint 5 Switch to menu mode (see page 46) 6 Activation key for setting the CO
2
setpoint
7 Display CO
2
setpoint and actual value 8 Appliance state and programme display 9 Activation key for the appliance state 10 Activation key digital backwards counter
with target time setting, adjustable from 1 minute to 99 days
11 On/Off switch
12 Display digital backwards counter with
target time setting, adjustable from 1 min­ute to 99 days
13 Display humidity setpoint and actual
value 14 Humidity control activation key 15 Turn control for setpoint adjustment 16 Confirmation key (accepts setting made
with the turn control) 17 Activation key for setting the temperature,
humidity, CO
2
and O2 monitoring
18 Temperature, humidity, CO
2
and O2
monitoring 19 Graphical representation of setpoint and
actual values 20 Activation key for graphic representation
D33451 | Date 01/2018 27
Operation and control
5.5.2 Basic operation
In general, all settings are made according to the following pattern:
1. Activate the desired parameter (e.g. tem­perature). To do so, press the correspond­ing activation key on the left or right or the respective display. The activated dis­play is lined in colour, the other displays are dimmed. The set value is highlighted in colour.
.5°C100
TEMP
22.4°C
TEMP
37.0°CSet
2. By turning the turn control to the left or right, adjust the set value (e.g. to
37.0 ºC).
3. Save the set value by pressing the confir­mation key. The display returns to normal and the appliance begins adjusting to the defined set value.
23.2°C
TEMP
Set 37
.0°C
Additional parameters can be set accordingly.
If no new values are entered or confirmed for approx. 30 seconds, the appliance automati­cally restores the former values.
If you want to cancel the setting procedure, press the activation key on the left or right of the display that you want to exit. The appliance restores the former values. Only the settings that you have confirmed by pressing the confirmation key before cancelling the setting procedure are accepted.
5.5.3 Operating modes
The appliance can be operated in different modes:
► Manual mode: The appliance runs in permanent operation at the values set on the Con-
trolCOCKPIT. Operation in this mode is described in chapter 5.5.4 .
► Operation with digital backwards counter with target time setting, adjustable from 1
minute to 99 days (timer): The appliance runs at the values set until the timer has elapsed. Operation in this mode is described in chapter 5.5.5 .
► Programme mode: The appliance automatically runs programme sequences which have
been defined using AtmoCONTROL software at a computer / laptop and then transferred to the appliance from a USB stick or via Ethernet. Operation in this mode is described in chapter 5.5.6 .
► via remote control (AtmoREMOTE)
22.4°C
TEMP
37.0°CSet
T
T
28 D33451 | Date 01/2018
Operation and control
The status display shows you which operating mode or operating state the appliance is currently in. The current operating state is highlighted in colour and indicated by the text display:
Appliance is in programme mode
Programme is stopped
Appliance is in manual mode
The example on the right shows the appliance in manual mode, identified by the coloured hand symbol.
► When the appliance is in timer mode, Timer active
is displayed:
► If the appliance is in remote control mode,
the
symbol appears in the temperature display:
5.5.4 Manual mode
In this operating mode, the appliance runs in permanent operation at the values set on the ControlCOCKPIT.
Adjustment options
As described in chapter 5.5.2 , you can set the following parameters after pressing the cor­responding activation key (in any sequence):
Temperature Adjustment range: +18 °C to +50 °C
Heating operation is indicated by the
symbol.
You can select °C or °F as the temperature unit displayed (see page 49).
22.4
37.0
TEMP
Set
°C
°C
Humidity (only for appliances with active humidity control) Adjustment range: 40 to 97 % rh and OFF
Humidification is indicated by the
symbol.
Dehumidification is indicated by the
symbol.
When the appliance heats up, the humidity is dynamically adjusted to approach the setpoint depending on the dew point of the interior temperature.
HUMIDITY
70
%rh
Set
34%
rh
Manual Mode
12.Sept.2012
13:44
Timer active
12.Sept.2012
13:44
23.2°C
TEMP
Set 38
.0°C
D33451 | Date 01/2018 29
Operation and control
CO
2
Adjustment range: 0 to 20 % in steps of 0.1 %
CO2
1.0 %
15.
0
%
Set
The number 1 or 2 displayed in the gas bottle symbol indicates which gas bottle is currently active.
1 2
O2 (only for corresponding model) Adjustment range: 1 % to 20 % in steps of 0.1 %
O2
1.0 %
10.
0
%
Set
5.5.5 Operation with digital backwards counter with target time setting,
adjustable from 1 minute to 99 days ( timer)
In timer operation, you can adjust the time the appliance runs at the set values. The appliance has to be in manual operating mode for this.
1. Press the activation key to the left of the timer display. The timer display is activated.
TIMER
-
Ende
9:00 23.11.
--h- m
2. Turn the turn control until the desired duration is displayed – in this example 4 hours 30 minutes. The approximate end time is shown beneath, in a smaller font.
TIMER
End
0
13:30 23.11.
04 mh 3
Up to a duration of 23 hours 59 minutes, the time is displayed in hh:mm (hours:minutes) format. For 24 hours and more, the format dd:hh (days:hours) is used. The maximum duration adjustable is 99 days 00 hours.
3. Press the confirmation key to confirm.
The display now shows the remaining time in a large font and the approximate end time in a smaller font beneath. The status display shows
Timer active.
TIMER
30m04h
End
13:30 23.11.
Timer active
12.Sept.2012
13:44
30 D33451 | Date 01/2018
Operation and control
4. Now, as described under 5.5.2 , set the individual values which you want the appliance to operate at. The set values can be changed at any time while the timer elapses. The changes are effective immediately.
In
Setup, you can choose if the timer should run setpoint-dependent or not. This deter-
mines whether the timer should not start until a tolerance band around the set tempera­ture is reached or if it should start right after activation (see page 50). If the timer runs setpoint-dependent, this is indicated by the
symbol in the timer display.
When the timer expires, the display shows 00h:00m. All functions (heating etc.) are switched off. In addition, an acoustic alarm sounds, which can be turned off by pressing the confirmation key.
Note that condensation may occur in the interior after you switch off the heating.
To deactivate the timer, open the timer display by pressing the activation key again and then turning the turn control to reduce the timer setting until --:-- is displayed. Confirm with the confirma­tion key.
5.5.6 Programme mode
In this operating mode, programmes saved in the appliance can be started with different combinations of individual parameters (temperature, humidity, etc.) at staggered intervals, which the appliance then automatically processes in sequence. These programmes are not cre­ated directly at the appliance but externally at a computer / laptop and using AtmoCONTROL software. Transfer to the appliance is possible using the provided USB storage medium or via Ethernet.
A description of how to create and save programmes can be found in the separate AtmoCONTROL software manual.
NOTICE
One or several default sterilisation programmes are saved in the appliance (see page 58). They only serve to sterilise the appliance itself. Do not use them to sterilise medical devices. The hold time in the sterilisation programme set in the appliance at 180 °C is 1 h. The total time including heating up and cooling down to 50 °C is 6 h 30 min.
Starting a programme
1. Press the activation key to the right of the status display. The current operating mode is highlighted automatically, in this example
Manual mode ( ).
manueller Betrieb
Fr 20.10.2010 20:31
80
GRAPH
8
0
Manual mode
17:4413.Sept.2012
Activate
2. Turn the turn control until the  start symbol is highlighted. The current programme is displayed, in this example
Steri 180.
Steri 180 ready
10:4412.Sept.2012
TIMER
00m00h
End
13:30 23.11.
TIMER
--m--h
End
9:00 23.11.
D33451 | Date 01/2018 31
Operation and control
Only the programme currently selected in menu mode and shown in the display can be used. If you want to process another programme, you need to activate it in menu mode first (description from page 58).
3. To start the programme, press the confir­mation key. The programme is executed. The display shows:
► the programme description (in this exam-
ple
Steri 180)
► the programme segment description, in
this example
Heat up
► the current run (in case of loops)
Steri 180 Heat up
10:4412.Sept.2012
You cannot change any parameters (e.g. the temperature) at the appliance while a programme is running. However, the displays
ALARM and GRAPH can still be used.
Cancel programme
You can cancel an active programme at any time.
1. Press the activation key to the right of the status display. The status display is automatically highlighted.
%
manueller Betrieb
%
Fr 20.10.2010 20:31
°
80
GRAPH
8
0
Steri 180 Heat up
10:4412.Sept.2012
2. Turn the turn control until the stop sym­bol
is highlighted.
Progr. Stopp
Steri 180
10:4812.Sept.2012
3. Press the confirmation key to confirm. The programme is cancelled.
End
Steri 180
10:4912.Sept.2012
A cancelled programme cannot be resumed at the point it was cancelled. It must be restarted from the beginning.
End of programme
End
is shown on the display to indicate that
the programme has finished.
End
Steri 180
10:4912.Sept.2012
32 D33451 | Date 01/2018
Operation and control
You can now
► restart the programme as described ► select another programme for processing in menu mode (see page 58) and run it as
described.
► return to manual mode. To do so, reactivate it by pressing the
activation key next to the status display, then turn the turn control until the hand symbol
is highlighted in colour and
press the confirmation key.
5.6 Monitoring function
5.6.1 Temperature monitoring
The appliance is equipped with a multiple overtemperature protection in accordance with DIN 12 880. This serves to avoid damage to the chamber load and/or appliance in case of a malfunction:
► electronic temperature monitoring (TWW) ► automatic temperature monitor ( ASF) ► mechanical temperature limiter (TB)
The monitoring temperature of the electronic temperature monitor is measured via a separate Pt100 temperature sensor in the interior. Temperature monitoring settings are made via the
ALARM display. The settings made apply to all operating modes.
If temperature monitoring has been triggered, this is indicated by the temperature display: the actual temperature is highlighted in red and a warning symbol
is displayed ( Fig. 18 ). The type of temperature monitoring triggered (TWW in this example) is shown beneath the temperature.
If the acoustic alarm has been activated in menu mode (
Sound
see page 59, indicated by the speaker symbol
in the alarm display), the alarm is additionally signalled by an intermittent acoustic signal, which can be turned off by pressing the confir­mation key. Information on what to do in this case is provided in chapter Malfunctions, warning and error messages from page
41. Before reading how to adjust temperature monitoring (from page 34), please read the
description of the individual monitoring functions here.
Electronic temperature monitoring ( TWW)
The manually set monitoring temperature min and max of the overtemperature control is monitored by an adjustable over/undertemperature controller (TWW) of protection class 3.3 according to DIN 12 880. If the manually set monitoring temperature
max is exceeded, the
TWW takes overtemperature control and begins to regulate the monitoring temperature (Fig.
19).
Manual Mode
12.Sept.2012
13:44
ALARM
max
38.5°C
1.0K
min
36.5°C
auto
+
-
TEMP
TWW Set 38.5 °C
42.4°C
Fig. 18 Temperature monitoring triggered
D33451 | Date 01/2018 33
Operation and control
Setting MAX
Set temperature
t
°C
Controller error
Emergency operation
Fig. 19 Schematic diagram of how TWW temperature monitoring works
Automatic temperature monitor ( ASF)
ASF is a monitoring device that automatically follows the set temperature setpoint within an adjustable tolerance band (Fig. 20).
The ASF – if switched on – is automatically activated as soon as the actual temperature value reaches 50 % of the set tolerance band of the setpoint (in the example: 50 °C ± 1 K) for the first time (section A).
When the temperature violates the set tolerance band around the setpoint (in the example in Fig. 20: 50 °C ± 2 K) – e.g. if the door is opened during operation (section B of illustration) – the alarm is set off. The ASF alarm is automatically triggered as soon as 50 % of the set tolerance band of the setpoint (in the example: 50 °C ± 1 K) are reached again (section C).
If the temperature setpoint is altered, the ASF is automatically disabled temporarily (in this example: The setpoint is changed from 50 °C to 25 °C, section D), until it reaches the tolerance range of the new temperature setpoint (section E).
52°C
48°C
ASF active
52°C
48°C
ASF alarm
ASF active ASF active
27°C
23°C
°C
50°C
25°C
t
ABCDE
AUTO AUTO AUTO
Fig. 20 Schematic diagram of how the ASF temperature monitoring works
34 D33451 | Date 01/2018
Operation and control
Mechanical temperature monitoring: Temperature limiter (TB)
The appliance is equipped with a mechanical temperature limiter (TB) of protection class 1 in accordance with DIN 12 880. If the electronic monitoring unit fails during operation and the default maximum temperature is exceeded by at least 20 °C, the temperature limiter, as the final protective measure, switches off the heating permanently.
Adjusting temperature monitoring
1. Press the activation key to the left of the
ALARM display. The temperature moni-
toring setting is automatically activated (
).
min
000°C
ALARM
max
000°C
auto off
99K
-
+
ALARM
max
auto
40
0.0K
min
15.0 °C .0°C
+
-
2. Save the selection by pressing the con-
firmation key. The
min setting (under-
temperature protection) is automatically activated.
ALARM
max
auto
40
0.0K
min
15.0°C .0 °C
+
-
1. By turning the turn control, adjust the
desired lower alarm limit value, in the example on the right 35.5 °C.
The lower alarm limit value cannot be set higher than the top one. If no undertem­perature protection limit is required, set the lowest temperature.
ALARM
0.0K
min
°C
auto
max
40.0°C
35 5.
+
-
2. Press the confirmation key to confirm.
The
max display (overtemperature pro-
tection) is activated.
ALARM
0.0
K
min
°C
auto
max
°C
35 5.
40 0.
+
-
3. By turning the turn control, adjust the
desired upper alarm limit value, in the example on the right 38.5 °C.
The monitoring temperature must be set sufficiently high above the maximum set temperature. We recommend 0.5 to 1 K.
ALARM
0.0K
min
°C
auto
max
°C35 5. 385.
+
-
4. Accept the upper alarm limit value by
pressing the confirmation key. The setting of the automatic temperature monitor (ASF) is automatically activated (
auto).
ALARM
max
38.5 °C
0.0K
min
35.5°C
auto
+
-
TEMP
TB Set 38.5 °C
72
.4°C
D33451 | Date 01/2018 35
Operation and control
5. With the turn control, select ON (
) or
OFF ().
ALARM
max
38.5 °C
0.0K
min
35.5°C
auto
+
-
6. Press the confirmation key to confirm.
The ASF tolerance band setting is acti­vated.
ALARM
K
min
°C
auto
max
38.5°C
35 5.
0.0
+
-
7. With the turn control, adjust the desired
tolerance band. We recommend 0.5 to 1 K.
ALARM
K
min
°C
auto
max
38.5°C
35 5.
1.0
+
-
8. Press the confirmation key to confirm.
Temperature monitoring is now active.
ALARM
max
38.5°C
1.0K
min
36.5°C
auto
+
-
5.6.2 Humidity monitoring
(only for appliances in the corresponding configuration) If humidity monitoring was triggered, this
is indicated by the humidity display: the actual humidity is highlighted in red and a warning symbol
is shown ( Fig. 21 ). If the acoustic alarm has been activated in menu mode (
Sound, see page 59, as indicated
by the speaker symbol
), the alarm is additionally signalled by an intermittent acoustic signal. Information on what to do in this case is provided in chapter Malfunc­tions, warning and error messages from page 46.
m
min
000
°
O
LIG
IG
O
LIG
FEUCHTE
30.0%rh
Set 30.0%rh
0C°C
°C22.4
MP
°CSet 37.0
a
m
m
:30
HUMIDITY
Set 70
.0%rh
%rh
75.4
FEUCHTE
30.0%rh
Set 30.0%rh
°CSet 37.0
HUMIDITY
Set 70
.0%rh
%rh
75.4
Fig. 21 Humidity monitoring triggered
36 D33451 | Date 01/2018
Operation and control
Adjusting humidity monitoring (only for appliances in the corresponding configuration)
1. Press the activation key to the left of the
ALARM display. The temperature moni-
toring setting is automatically activated.
min
000°C
ALARM
max
000°C
auto off
99K
-
+
ALARM
max
auto
40
0.0K
min
15.0 °C .0°C
+
-
2. Turn the turn control until the humidity
monitoring entry
is highlighted.
ALARM
min
20.0 %rh
max
60.0 %rh
3. Accept the selection by pressing the con-
firmation key. The lower humidity alarm limit is automatically highlighted.
ALARM
min
20.0%rh
max
60.0 %rh
4. By turning the turn control, adjust the
desired lower alarm limit, in the example on the right 50 % rh.
ALARM
min
50.0%rh
max
60.0 %rh
5. Accept the selection by pressing the con-
firmation key. The upper humidity alarm limit is automatically highlighted.
ALARM
min
50.0%rh
max
60.0 %rh
6. By turning the turn control, adjust the
desired upper alarm limit, in the example on the right 70 % rh.
ALARM
min
50.0%rh
max
70.0 %rh
7. Accept the selection by pressing the
confirmation key and leave the
Alarm
display by pressing the activation key on the side. Humidity monitoring is now active.
ALARM
min
50.0%rh
max
70.0 %rh
D33451 | Date 01/2018 37
Operation and control
5.6.3 CO2 monitoring
If CO2 monitoring was triggered, this is indicated by the CO
2
display: the actual value is highlighted in red and a warning symbol
is shown ( Fig. 22 ). If the acoustic alarm has been activated in menu mode (
Sound, see page 59, as indicated by the
speaker symbol
), the alarm is addition­ally signalled by an intermittent acoustic signal. Information on what to do in this case is provided in chapter Malfunctions, warning and error messages from page
41.
Adjusting CO2 monitoring
1. Press the activation key to the left of the
ALARM display. The temperature moni-
toring setting is automatically activated.
min
000°C
ALARM
max
000°C
auto off
99K
-
+
ALARM
max
auto
40
0.0K
min
15.0 °C .0°C
+
-
2. Turn the turn control until the CO2 adjust-
ment entry is selected (upper gas bottle symbol
).
ALARM
min
10.0%
max
10.0%
3. Accept the selection by pressing the
confirmation key. The lower alarm limit is automatically selected.
ALARM
min
%
max
10.0%
10 4.
10.0
4. By turning the turn control, adjust the
desired lower alarm limit, in the example on the right 7 %.
ALARM
min
%
max
10.0%
10 4.
7.0
5. Accept the selection by pressing the
confirmation key. The upper alarm limit is automatically highlighted.
ALARM
min
7.0 %
max
10.0%
min
000°C
ALARM
of °C
max
000°C
auto off
99K
-
+
ON
LIGHTONLIGHT
E
.0%rh
t 30.0%rh
LICHT
%
100
ALARM
max
38.5°C
auto
+
/
-
0.0K
min
35.5°C
CO2
Set 15
.0%
%
12.0
H au 09
Fr 20
ALARM
of °C
ON
LIGHT
ON
LIGHT
LICHT
%
100
ALARM
Ma
12.Se
CO2
Set 15
.0%
%
12.0
Fig. 22 CO
2
monitoring triggered
38 D33451 | Date 01/2018
Operation and control
6. By turning the turn control, adjust the
desired upper alarm limit, in the example on the right 15 %.
ALARM
min
7.0%
max
15.0%
7. Accept the selection by pressing the
confirmation key and leave the
Alarm
display by pressing the activation key on the side. CO
2
monitoring is now active.
ALARM
min
7.0%
max
15.0%
5.6.4 O2 monitoring
(only for appliances in the corresponding configuration) If O
2
monitoring was triggered, this is
indicated by the O
2
display: the actual value
is highlighted in red and a warning symbol
is shown ( Fig. 23 ). If the acoustic alarm
has been activated in menu mode (
Sound,
see page 59, as indicated by the speaker symbol
), the alarm is additionally signalled by an intermittent acoustic signal. Information on what to do in this case is provided in chapter Malfunctions, warning and error messages from page 41.
Adjusting O2 monitoring
O2 monitoring is set the same way as CO2 monitoring (see page 37). After the alarm display is activated, turn the turn control un­til the O
2
adjustment entry is selected (upper
gas bottle symbol
) and set the min and max
values as described above.
ALARM
min
10.0%
max
10.0%
5.7 Graph
The GRAPH display provides an overview of the chronological sequence of the setpoint values and actual values for temperature, humidity, CO
2
and O2 content as a curve.
Press the activation key to the right of the
GRAPH display. The
display is enlarged and the tem­perature profile shown.
0 4 8 12162024
°C
40 20
60
80
100
Fr 20.10.2010 20:34
12.09.2012
14.00 16.00 18.00
38
39
40
FEUCHTE
C
O2
10.0 %
10.
0
%
Set
O2
Set 15
.0%
%
12.0
FEUCHTE
.0°C
O2
10.0 %
10.
0
%
Set
O2
Set 15
.0%
%
12.0
Fig. 23 O
2
monitoring triggered
D33451 | Date 01/2018 39
Operation and control
► To display the setpoint and ac-
tual values for humidity, CO
2
and O
2
: Press the activation key next to the parameter selection.
0 4 8 12162024
°C
40 20
60
80
100
Fr 20.10.2010 2
0
12.09.2012
14.00 16.00 18.00
38
39
40
Select the humidity symbol or one of the gas bottle symbols with the turn control. Accept the selection by pressing the confir­mation key.
12.09.2012
38
39
40
► To change the time frame to
be displayed: Press the activa­tion key next to the  ar­row symbols. The time frame to be displayed can now be changed by turning the turn control.
0 4 8 12162024
°C
40 20
60
80
100
Fr 20.10.2010 20
:
12.09.2012
14.00 16.00 18.00
38
39
40
► To zoom the graph in or out:
Press the activation key next to the magnifying glass sym­bol. Select whether you want to zoom in or out (+/–) with the turn control and confirm your selection by pressing the confirmation key.
.2010 20:34
2
To close the graphical representation, press the activation key you used to activate it again.
5.8 Sterilising the appliance
One or several sterilisation programmes are saved in the appliance. They are used to sterilise the appliance. Do not use them to sterilise medical devices.
The hold time in the appliance’s sterilisation programme at 180 °C is 1 h. The total time including heating up and cooling down to 50 °C is 6 h 30 min. At the end of the sterilisation programme, the appliance maintains a constant temperature of 37 °C and the status display shows
Steri End.
Appliance sterilisation procedure
1. If there is a HEPA filter in the interior of the fan box (dditional equipment, Fig. 24) is fitted: Remove HEPA filter. It can get damaged during sterilisation.
2. Empty the water trays or, for appliances with active humidity control, open the door briefly to vent the appliance and let the humidity escape.
3. Insert the slide-in units and the water tray with the rubber seal and close the door.
Fig. 24 HEPA filter
40 D33451 | Date 01/2018
Operation and control
4. In the menu mode, prepare the sterilisation programme for execution (see page 58).
5. Switch to the operating mode and start the sterilisation programme as described on page
30. You cannot set or change any values as long as the programme is running.
6. Once sterilisation is finished and the ap­pliance has cooled down to 37 °C, end the sterilisation programme. To do so, press the activation key to the right of the status display. The status display is automatically highlighted.
%
manueller Betrieb
%
Fr 20.10.2010 20:31
°
80
GRAPH
8
0
Steri 180 Steri End
10:4412.Sept.2012
7. Turn the turn control until the hand symbol is highlighted.
Manual mode
17:4413.Sept.2012
Activate
8. Press the confirmation key to confirm.
9. Replace the HEPA filter in the interior (optional).
You can now load the appliance and con­tinue to operate it as usual. You have to enter all set values again (temperature, CO
2
, O2,
humidity), see chapter 5.5.4.
Manual Mode
12.Sept.2012
13:44
5.9 Ending operation
1. Switch off active appliance functions (turn back the set values).
2. Close the valves on the gas bottles.
3. Remove the chamber load.
4. Check and, if required, fill up the water tank (see page 21) or remove the water tray(s) of appliances with passive humidity control.
5. Switch off the appliance with the main switch (Fig. 25).
ON
N
N
Fig. 25 Switching off the appliance
D33451 | Date 01/2018 41
Malfunctions, warning and error messages
6. Malfunctions, warning and error messages
WARNING
After removing covers, live parts may be exposed. You may receive an electric shock if you touch these parts. Do not try to rectify appli­ance errors yourself by opening the appliance, instead, contact the MEMMERT customer service department (see page 2) or an author­ised service point.
6.1 Warning messages of the monitoring function
If the acoustic alarm has been activated in the menu mode (
Sound, see page 59, indicated by the speaker symbol ), the
alarm is additionally signalled by an intermittent acoustic signal. If the confirmation key is pressed, the acoustic alarm can be tempo­rarily switched off until the next alarm event occurs.
6.1.1 Temperature monitoring
Description Cause Action See
Temperature alarm and "ASF" are displayed
TEMP
ASF Set 38.5 °C
40.4°C
Automatic temperature monitor (ASF) was triggered.
Check if the door is closed. Close the door.
Increase the ASF tolerance band. If the alarm continues: Contact
customer service
Page 34
Page 2
Temperature alarm and "TWW" are displayed
TEMP
TWW Set 38.5 °C
42
.4°C
The adjustable temperature controller (TWW) has as­sumed heating control.
Increase the difference between the monitoring and setpoint temperature – by either increas­ing the max value of the tem­perature monitoring or decreas­ing the setpoint temperature.
If the alarm continues: Contact customer service
Page 34
Page 2
Temperature alarm and "TB" are displayed
TEMP
TB Set 38.5 °C
72
.4°C
The mechanical temperature limiter (TB) permanently switched off heating.
Switch off the appliance and leave to cool down.
If the error occurs again, contact customer service.
Page 2
42 D33451 | Date 01/2018
Malfunctions, warning and error messages
6.1.2 Humidity monitoring (only for appliances in the corresponding
confi guration)
Description Cause Action See
Error display symbol
HUMIDITY
Set 55
.0%rh
%rh
55
.4
Water tank empty
Fill the water tank with deminer­alised/distilled water and press the confirmation key
Page 21
Alarm display (
MaxAl)
HUMIDITY
MaxAl Set 70
.0%rh
%rh
75
.4
Upper hu­midity limit exceeded
Open the door for 30 sec. and wait to see if the appliance reli­ably adjusts to the setpoint.
If the error occurs again, contact customer service.
Page 2
Alarm display (
MinAl)
HUMIDITY
MinAl Set 60
.0%rh
%rh
55
.4
Humidity below lower limit
Check if the door is closed. Check the water supply and the
fill level of the water tank / water trays. If required, refill the water tank / water trays.
If the error occurs again, contact customer service.
Page 21
Page 2
6.1.3 CO2 Monitoring
Description Cause Action See
Alarm indicates that the upper CO
2
alarm limit
was exceeded
CO2
Set 10
.0%
%
13.0
Open the door for 30 sec. and wait to see if the appliance then steadily adjusts to the setpoint.
If the error occurs again, contact customer service. Page 2
D33451 | Date 01/2018 43
Malfunctions, warning and error messages
Description Cause Action See
Alarm indicates that the lower CO
2
alarm limit
was undercut
CO2
Set 15
.0%
%
12.0
Check if the door is closed. Check that the lines are con-
nected correctly, check the valve and level of the gas bottle. If necessary, connect a new gas bottle.
If the error occurs again, contact customer service.
Page 21
Page 2
6.1.4 O2 monitoring
Description Cause Action See
Alarm indicates that the upper O
2
alarm limit
was exceeded
O2
Set 10
.0%
%
13.0
Check the N2 supply and the fill level of the gas bottle.
If the error occurs again, contact customer service.
Page 2
Alarm indicates that the lower O
2
alarm limit was
undercut
O2
Set 15
.0%
%
12.0
Open the door for 30 sec. and wait to see if the appliance then steadily adjusts to the setpoint.
If the error occurs again, contact customer service. Page 2
6.2 Malfunctions, operating problems and appliance errors
Description Cause Action See
Displays are dark External power supply
was interrupted
Check the power supply
Page 20
Miniature fuse, appliance fuse or power module faulty
Contact customer service
Page 2
Displays cannot be activated
Appliance locked by USER IDUnlock with USER ID Page 61
The appliance is in pro­gramme, timer or remote control mode (mode "Write" or "Write + Alarm")
Wait until the end of the programme or timer mode or switch off the remote control
44 D33451 | Date 01/2018
Malfunctions, warning and error messages
Description Cause Action See
Displays suddenly look different
Appliance is in "wrong" mode
Change to operating or menu mode by pressing the
MENU
key
Error message
T:E-3 in
the temperature display
TEMP
T:E-3 Set 37.0 °C
37.4°C
Temperature operating sen­sor is defective. The moni­toring sensor takes over the measurement function.
► The appliance can
temporarily be kept in service
► Contact customer
service as soon as possible
Page 2
Error message
AI E-3 in
the temperature display
TEMP
AI E-3 Set 37.0 °C
37.4°C
Temperature monitoring sensor is defective. The operating sensor takes over the measurement function.
► The appliance can
temporarily be kept in service
► Contact customer
service as soon as possible
Page 2
Error message
E-3 in
the temperature display
TEMP
Set 45.0 °C
E-3 °C
Operating and monitoring sensor defective
► Switch off appli-
ance
► Remove the cham-
ber load
► Contact customer
service
Page 2
Error message
E-6 in
the humidity display
HUMIDITY
Set 50
.0%rh
%rh
E-6
Humidity sensor defective ► No humidity con-
trol possible
► Contact customer
service
Page 2
D33451 | Date 01/2018 45
Malfunctions, warning and error messages
Description Cause Action See
Error message E-5 in the CO
2
display
CO2
Set 15
.0%
%
E-5
CO2 sensor is defective ► No CO2 control
possible
► Contact customer
service
Page 2
When switching on the appliance, the "start" animation is displayed in another colour than white
► Cyan :
Not enough storage space on the SD card
► Red :
The system files could not be loaded
► Orange : The
fonts and images could not be loaded
Contact customer service
Contact customer service
Download the firm­ware update at mem­mert.com and install it
Page 2
Page 2
6.3 Power failure
In case of a power failure, the appliance operates as follows:
In manual mode
After power supply has been restored, operation is continued with the parameters set. The time and duration of the power failure are documented in the log memory.
In timer or programme mode
In case of an interruption of the power supply of less than 60 minutes, the current pro­gramme is continued from the point at which it was interrupted. For longer interruptions of the power supply, all appliance functions (heating, fan etc.) are switched off.
The sterilisation time is reset if the temperature drops while the sterilisation programme is running.
In remote control mode
The previous values are restored. If a programme has been initiated via remote control, it is continued.
46 D33451 | Date 01/2018
Menu mode
7. Menu mode
In menu mode, you can make basic settings, load programmes and export protocols, as well as calibrate the appliance.
NOTICE
► Before changing menu settings, read the description of the respective functions on the fol-
lowing pages to avoid possible damage to the appliance and/or chamber load.
To enter menu mode, press the MENU key.
To exit the menu mode at any time, press the MENU key again. The appliance then returns to operating mode. Only changes that are accepted by pressing the confirmation key are saved.
7.1 Overview
Press the MENU key to change between the displays in menu mode:
SETUP
SIGNALTÖNE
PROG
ZEIT UND DATUM
CALIB
USER ID
PROTOCOL
LANGUAGE
TIME
SOUND
ON
N
N
12 34 512141513
67 18 1989 1011 16 17
Fig. 25 ControlCOCKPIT in menu mode
1 Language selection activation key 2 Language selection display 3 Date and time display 4 Date and time setting activation key 5 Exit menu mode and return to operating
mode
6 Setup activation key (basic appliance set-
tings)
7 Setup display (basic appliance settings) 8 Adjustment display 9 Adjustment activation key
10 Turn control for adjustment 11 Confirmation key (accepts setting made
with the turn control) 12 Programme selection activation key 13 Programme selection display 14 Protocol display 15 Protocol activation key 16 Acoustic signal adjustment activation key 17 Acoustic signal adjustment display 18 USER ID display 19 USER ID display activation key
D33451 | Date 01/2018 47
Menu mode
7.2 Basic operation in menu mode using the example of language selection
In general, all settings in menu mode are done just like in operating mode: Activate the respective display, use the turn control for setting and press the confirmation key to accept the change. A more detailed description is provided in the following, using the example of language selection.
1. Activate the desired parameter (in this
example the language). To do so, press the corresponding activation key on the left or right of the respective display. The activated display is enlarged.
ENGLISH
DEUTSCH
ESPANOL
FRANCAIS
If you want to exit or cancel the settings, press the activation key you used to activate the display again. The appliance returns to the menu overview. Only the settings that you have confirmed by pressing the confirmation key before cancelling the setting procedure are ac­cepted.
SETUP
SIGNALTÖNE
CALIB
LANGUAGE
TIME
ON
N
N
2. With the turn control, select the desired
new setting, e.g. Español (Spanish).
3. Save the setting by pressing the confir-
mation key.
ENGLISH DEUTSCH
ESPANOL
FRANCAIS
4. To return to the menu overview, press the
activation key again.
SETUP
SIGNALTÖ
N
CALI
B
LANGUAGE
TIM
You can now
► activate another menu function by press-
ing the corresponding activation key or
► return to operating mode by pressing the
MENU key.
Balance
Einheit
IP Adresse
Alarm Temp Timer Mode
Unit
IP address
Subnet mask
Alarm Temp Timer Mode
ENGLISH DEUTSCH
ESPANOL
FRANCAIS
48 D33451 | Date 01/2018
Menu mode
All other settings can be made accordingly. The settings possible are described in the follow­ing sections.
If no new values are entered or confirmed for approx. 30 seconds, the appliance automati­cally restores the former values.
7.3 Setup
7.3.1 Overview
In the SETUP display, you can set the following parameters:
► the IP address and subnet mask of the appliance's Ethernet interface (for connection to a
network)
► the temperature display unit (°C or °F, see page 49) ► how the digital backwards counter with target time setting works (Timer Mode, see page
50)
► Remote control (see page 50) ► Gateway (see page 50)
If the Setup menu contains more entries than can be displayed, this is indicated by the display "1/2". This means that there is a second "page" of entries.
To display the hidden entries, use the turn control to scroll beyond the lowest entry. The page display changes to "2/2".
7.3.2 IP address and subnet mask
If you want to operate one ore more appliances in a network, each appliance must have its own unique IP address for identification. By default, each appliance is delivered with the IP address 192.168.100.100.
LAN 1: 192.168.1.233
192.168.1.216
LAN 2: 192.168.1.215
LAN 3: 192.168.1.241
192.168.
1
Editor
Programmname
Simulation Protokoll
-
+-+
INP 250 Test 01
180
.0°C
i
HPP 250 Labor
i
37
.0°C
44
.4%rh
15
STAND BY
Programm negnulletsniEllokotorPtäreG efliHnekcurD
AtmoCONTROL
Fig. 26 Operation of several appliances in a network (schematic example)
Setup
Unit
IP adress 255.145.136.22
5
Subnet mask 255.255. 0.0
°C F
1/2
D33451 | Date 01/2018 49
Menu mode
1. Activate the
SETUP display. The entry IP
address is automatically highlighted.
SETUP
Balance
Einheit
IP Adresse
+30%
192.168.100.100
Alarm Temp
°C F TWW TWB
Timer Mode
SETUP
Unit
IP address 192.168.100.100
Subnet mask 255.255.0.0
Alarm Temp
°C F TWW TWB
Timer Mode
2. Accept the selection by pressing the con-
firmation key. The first three digits of the IP address are automatically selected.
SETUP
Unit
IP address 192. 168.1 0 0. 100
Subnet mask 255.255.0 . 0
Alarm temp
°C F TWW TWB
Timer mode
3. With the turn control, set the new num-
ber, e.g. 255.
SETUP
Unit
IP address 255. 168.1 0 0. 100
Subnet mask 255.255.0 . 0
Alarm temp
°C F TWW TWB
Timer mode
4. Accept the selection by pressing the
confirmation key. The next three digits of the IP address are automatically selected. Setting these is done according to the description above.
SETUP
Unit
IP address 255. 168.100.100
Subnet mask 255.255.0 . 0
Alarm temp
°C F TWW TWB
Timer mode
5. After setting the last three digits, accept
the new IP address by pressing the con­firmation key. The selection returns to the overview. The subnet mask is set accordingly.
SETUP
Unit
IP address 255. 145.136.225
Subnet mask 255.255.0 . 0
Alarm temp
°C F TWW TWB
Timer mode
Unit Here, you can choose whether the temperature is displayed in
°C or °F.
SETUP
Unit
IP address 255. 145.136.225 Subnet mask 255.255.0 . 0
Alarm temp
°C °F
TWW TWB
Timer mode
50 D33451 | Date 01/2018
Menu mode
7.3.3 Timer Mode
Here, you can choose whether the digital backwards counter with target time setting (see page 29, timer) should run setpoint-dependent or not – this determines whether the timer should not start until a tolerance band of ±3 K around the set temperature is reached (Fig. 27, B) or whether it should start right after activation (A).
t
Timer
t
Timer
A
B
°C/°F
t
6 K
Fig. 27 Timer mode A Timer independent of setpoint: Timer starts right after activation B Timer setpoint-dependent: Timer does not start until tolerance band is reached
7.3.4 Remote control (AtmoREMOTE)
In the "remote control" setup entry , you can set whether the appliance should be controlled via remote control and if so, in which mode. These settings are available:
Off Read only Write Write + Alarm
If the appliance is in remote control mode, the symbol appears in the temperature display. In the settings
Write
and Write + Alarm, the appliance cannot be controlled at the ControlCOCKPIT unless the remote control is switched off (setting
Off) or set to Read only.
In order to use the remote control function, program­ming skills and special libraries are required.
7.3.5 Gateway
The setup entry gateway is used to connect two networks with different protocols.
The gateway is set the same way as the IP address (see page
48).
Unit
IP address 255. 145.136.225 Subnet mask 255.255.0 . 0
Alarm temp
°C F TWW TWB
Timer mode
Remote Control Off
Gateway 192.168.5 .1
23.2°C
TEMP
Set 38
.0°C
Remote Control Off
Gateway 192.168.5 .1
D33451 | Date 01/2018 51
Menu mode
7.4 Date and time
In the TIME display, you can set the date and time, time zone and daylight saving time.
NOTICE
Always set the time zone (and daylight saving time yes/no) before you set the date and time. Avoid changing the set time after that since this can lead to gaps or overlapping when record­ing measured values. If you still need to change the time, you should not run a programme immediately before or after doing so.
1. Activate the time setting. To do so, press
the activation key on the right side of the
TIME display. The display is enlarged
and the first adjustment option (
Date)
automatically highlighted.
Date and time
Time Time zone Daylight savings
12.05 . 2012
12:00 GMT 01:00
Date
2. Turn the turn control until Time zone is
highlighted.
Time
Daylight savings
12. 05 .2012 12:00 GMT 01:00
Date
Time zone
3. Accept the selection by pressing the
confirmation key.
Time
Daylight savings
12. 05 .2012 12: 00 GMT
Date
Time zone
01:00
4. Set the time zone of the installation site
with the turn control, e.g. 00:00 for France, Spain or Great Britain and 01:00 for Germany. Accept the selection by pressing the confirmation key.
Time
Daylight savings
12. 05 .2012 12: 00 GMT
Date
Time zone
00:00
5. With the turn control, select the Daylight
savings
entry.
Time
12. 05 .2012 12: 00 GMT 00:00
Date
Time zone
Daylight savings
6. Accept the selection by pressing the
confirmation key. The adjustment options are highlighted.
Time
12. 05 .2012 12: 00 GMT 00:00
Date
Time zone
Daylight savings
52 D33451 | Date 01/2018
Menu mode
7. Set daylight savings to off () or on
(
) with the turn control – in this case
on (
). Save the setting by pressing the
confirmation key.
Time
12. 05 .2012 12: 00 GMT 00:00
Date
Time zone
Daylight savings
Daylight saving time and standard time are not changed automatically. For this reason, please keep in mind to adjust them at the beginning of each period.
8. Now, set date (day, month year) and time
(hours, minutes) in the same way. Accept the selection by pressing the confirma­tion key.
Time Time zone Daylight savings
..2012 12:00 GMT 00:00
Date 27 05
7.5 Calibration
NOTICE
To guarantee perfect control, we recommend to calibrate the appliance once a year. The cali­bration possibilities depend on the appliance configuration.
7.5.1 Temperature calibration
The appliances are temperature calibrated and adjusted at the factory. In case readjustment should be necessary later on – for example due to influence of the chamber load – the ap­pliance can be calibrated customer-specifically using three calibration temperatures of your choice:
► Cal1 Temperature calibration at low temperature ► Cal2 Temperature calibration at medium temperature ► Cal3 Temperature calibration at high temperature
For temperature calibration, you will need a calibrated reference measuring device.
CAL 1
+0,5°C
CAL 3
+0,4°C
CAL 2
-0,4°C
factory calibration
20°C 30°C 40°C 50°C
0°C
10°C
Fig. 28 Schematic example of temperature calibration
D33451 | Date 01/2018 53
Menu mode
Example: Temperature deviation at 42 °C should be corrected.
1. Press the activation key to the right of the
CALIB display. The display is enlarged
and the temperature adjustment option is automatically selected.
Cal1 °C -0,2K Cal2 100.0 °C +0,1 K Cal3 180.0 °C -0,2 K
JUSTIEREN
Temperatur
letzte Justierung 12.10.2012 12:00
40.0
CK0,2- CK0,1+ CK0,2-
Calibrate
Cal1
Cal2
Cal3
40.0
50.0
30.0
Temperature
Humidity CO2 O2
2. Press the confirmation key repeatedly, until the calibration temperature Cal2 is selected.
CK0,2- CK0,1+ CK0,2-
Cal1
Cal2
Cal3
50.0
30.0
40.0
3. With the turn control, set the calibration temperature Cal2 to 42 °C.
CK0,2- CK0,1+ CK0,2-
Cal1
Cal2
Cal3
50.0
30.0
42.0
4. Save the setting by pressing the confir­mation key. The corresponding calibra­tion value is automatically highlighted.
CK0,2-
CK
CK
0,2-
Cal1
Cal2
Cal3
50.0
30.0
42.0 0,1+
5. Set the calibration value to 0.0 K and ac­cept the setting by pressing the confirma­tion key.
CK0,2-
CK
CK
0,2-
Cal1
Cal2
Cal3
50.0
30.0
42.0 0,0
6. Position the sensor of a calibrated refer­ence instrument centrally in the appli­ance's working chamber.
7. Close the door and, in manual mode, adjust the set temperature to 42 °C.
21.4°C
TEMP
42.0 °CSet
8. Wait until the appliance reaches the set temperature and displays 42 °C. The ref­erence instrument should display 43.6 °C.
42.0°C
TEMP
Set 42
.0°C
43.6 °C
54 D33451 | Date 01/2018
Menu mode
9. In the SETUP, adjust the calibration value Cal2 to +1.6 K (measured reference value minus displayed value) and save the set­ting by pressing the confirmation key.
CK0,2-
CK
CK
0,2-
Cal1
Cal2
Cal3
50.0
30.0
42.0 1,6+
10. After the calibration procedure, the temperature measured by the reference instrument should now also be 36 °C.
42.0°C
TEMP
Set 42
.0°C
42,0 °C
With Cal1, a calibration temperature below Cal2 can be programmed accordingly, and with Cal3, a temperature above. The minimum interval between the Cal values is 10 K.
If all calibration values are set to 0.0 K, the factory calibration settings are restored.
7.5.2 Humidity calibration
(only for appliances with active humidity control) You can adjust the humidity according to customer requirements with the two freely selecta-
ble balance points. For each selected calibration point, a positive or negative compensation correction value between –10 % and +10 % can be set (Fig. 29).
For temperature calibration, you will need a calibrated reference measuring device.
rh 50
+3,0 %
rh 95
+1,5 %
60%
40%
80%
100%
rh 85
-1,5 %
Factory calibration
Fig. 29 Humidity calibration (example)
D33451 | Date 01/2018 55
Menu mode
Example: Humidity deviation at 60 % should be corrected:
1. Press the activation key to the right of the
CALIB display. The display is enlarged
and the temperature adjustment option is automatically selected.
Cal1
°C -0,2
K
Cal2 100.0 °C +0,1 K Cal3 180.0 °C -0,2 K
JUSTIEREN
Temperatur
letzte Justierung 12.10.2012 12:00
40.0
CK0,2- CK0,1+ CK0,2-
Calibrate
Cal1
Cal2
Cal3
40.0
50.0
30.0 Temperature
Humidity CO2 O2
2. Turn the turn control until Humidity is highlighted.
%rh
%rh
%0,5- %1,0+
Temperature
Cal1
Cal2
10.0
50.0
%rh
%
1,0+Cal3 80.0
Humidity
CO2 O2
3. Press the confirmation key repeatedly, until the calibration point Cal2 is selected.
%rh
%rh
%0,5- %1,0+
Temperature
Cal1
Cal2
10.0
Humidity
50.0
CO2
%rh
%
1,0+Cal3
80.0
O2
4. With the turn control, set the calibration point Cal2 to 60 % rh.
%rh
%rh
%0,5- %1,0+
Temperature
Cal1
Cal2
10.0
Humidity
60.0
CO2
%rh
%
1,0+
Cal3 80.0
O2
5. Save the setting by pressing the confir­mation key. The corresponding calibra­tion value is automatically highlighted.
%rh
%rh
%0,5-
%
JUSTIEREN
Temperature
Cal1
Cal2
10.0
Humidity
60.0 1,0+
CO2
%rh
%
1,0+
Cal3 80.0
O2
6. Set the calibration value to 0.0 % and ac­cept the setting by pressing the confirma­tion key.
%rh
%rh
%0,5-
%
Temperature
Cal1
Cal2
10.0
Humidity
60.0 0,0
CO2
%rh
%
1,0+Cal3
80.0
O2
7. Position the sensor of the calibrated refer­ence instrument centrally in the working chamber of the appliance.
8. Close the door and, in manual mode, adjust the set humidity to 60 % rh.
HUMIDITY
29.5%rh
Set 60.0%rh
56 D33451 | Date 01/2018
Menu mode
9. Wait until the appliance reaches the set humidity and displays 60 % rh. The reference instrument should display
58.5 % rh.
FEUCHTE
60.0%rh
Set 60.0%rh
58.5 %rh
10. In the SETUP, adjust the calibration value Cal2 to –1.5 % (measured reference value minus displayed value) and save the set­ting by pressing the confirmation key.
%rh
%rh
%0,5-
%
Temperature
Cal1
Cal2
10.0
Humidity
60.0 -1.5
CO2
%rh
%
1,0+Cal3 80.0
O2
11. After the calibration procedure, the hu­midity measured by the reference instru­ment should now also be 60 % rh.
HUMIDITY
60.0%rh
Set 60.0%rh
60.0 %rh
7.5.3 CO2 and O2 calibration
You can calibrate the CO2 and O2 control (O2 only in the corresponding configuration) accord­ing to customer requirements with three freely selectable balance points. You can set a posi­tive or negative compensation correction values for each selected balance point(Fig. 30).
For CO
2
calibration, a calibrated CO2 measuring instrument is required;for O2 calibration, a
calibrated O
2
measuring instrument is required.
The procedure for CO
2
and O2 calibration is identical. This is explained with the example of CO2
in the following.
Cal1
-0,4 %
20%
0%
10%
Cal2
+1,5 %
Cal3
-0,7 %
Factory calibration
Fig. 30 CO2 calibration (example)
Example: A CO
2
deviation of 10 % or more should be corrected.
D33451 | Date 01/2018 57
Menu mode
1. Press the activation key to the right of the
CALIB display. The display is enlarged
and the temperature adjustment option is automatically selected.
Cal1
°C -0,2
K
Cal2 100.0 °C +0,1 K Cal3 180.0 °C -0,2 K
JUSTIEREN
Temperatur
letzte Justierung 12.10.2012 12:00
40.0
CK0,2- CK0,1+ CK0,2-
Calibrate
Cal1
Cal2
Cal3
40.0
50.0
30.0
Temperature
Humidity CO2 O2
2. Turn the turn control until CO2 or O2 is selected.
%CO2
%CO2
%0,5- %1,0+
Temperature
Cal1
Cal2
5.0
12.0
Humidity
%CO2
%
1,0+Cal3 15.0
CO2
O2
3. Press the confirmation key repeatedly, until the calibration point Cal2 is selected.
%CO2
%CO2
%0,5- %1,0+
Temperature
Cal1
Cal2
5.0
Humidity
%CO2
%
1,0+
Cal3 15.0
CO2
12.0
O2
4. With the turn control, set the calibration point Cal2 to 10 %.
%CO2
%CO2
%0,5- %1,0+
Temperature
Cal1
Cal2
5.0
Humidity
%CO2
%
1,0+Cal3 15.0
CO2
10.0
O2
5. Save the setting by pressing the confir­mation key. The corresponding calibra­tion value is automatically highlighted.
%CO2
%CO2
%0,5-
%
JUSTIEREN
Temperature
Cal1
Cal2
5.0
Humidity
%CO2
%
1,0+Cal3 15.0
CO2
10.0 1,0+
O2
6. Set the calibration value to 0.0 % and ac­cept the setting by pressing the confirma­tion key.
%CO2
%CO2
%0,5-
%
Temperature
Cal1
Cal2
5.0
Humidity
%CO2
%
1,0+
Cal3 15.0
CO2
10.0 0,0
O2
7. Position the sensor of the calibrated refer­ence instrument centrally in the working chamber of the appliance.
8. Close the door and, in manual operating mode, adjust the CO
2
content setpoint to
10 %.
CO2
1.0 %
10.
0
%
Set
58 D33451 | Date 01/2018
Menu mode
9. Wait until the appliance reaches the setpoint and displays 10 %. The reference instrument displays 8.5 %, for example.
CO2
10.0 %
10.0
%
Set
8.5 %CO2
10. In the SETUP, adjust the calibration value Cal2 to –1.5 % (reference value measured minus value displayed) and save the set­ting by pressing the confirmation key.
%CO2
%CO2
%0,5-
%
Temperature
Cal1
Cal2
5.0
Humidity
%CO2
%
1,0+
Cal3 15.0
CO2
10.0 1,5-
O2
11. After the calibration procedure, the CO2 value measured by the reference instru­ment should now also be 10 %.
CO2
10.0 %
10.0
%
Set
10.0 %CO2
7.6 Programme
In the Program display, programmes created using the AtmoCONTROL software can be transferred to the appliance and saved on a USB storage medium. Here, you can also select the programme provided for use (see page 30 ) and delete programmes.
NOTICE
One or several default sterilisation programmes are saved in the appliance. They only serve to sterilise the appliance itself and must not be used to sterilise medical devices.
To load a programme from a USB stor­age medium: Connect the USB storage medium with the saved programme(s) to the interface on the right side of the ControlCOCKPIT.
1. Activate the programme display. To do so, press the activation key on the left side of the
Prog display. The display is enlarged
and the entry
Select is automatically
highlighted. The programmes available for activation are shown on the right. The programme currently available for use – in this example
Test 012 – is highlighted
in orange.
Program
Delete
Test 012
Test 013 Test 014 Test 015 Test 016
Select
2. Access the Select function by pressing the confirmation key. All programmes available are displayed, including the ones saved on the USB storage medium (identified by the USB symbol
). The programme currently available for use is highlighted in orange.
Select
Delete
Test 012
Test 022 Test 013 Test 014 Test 022
D33451 | Date 01/2018 59
Menu mode
3. With the turn control, select the pro­gramme you want to make available for use, in this example the sterilisation programme
Steri 180.
Select
Delete
Test 012
Test 022 Test 013 Test 014
Steri 180
4. Accept the selection by pressing the con­firmation key. The programme is loaded and provided for use.
Select
Delete
Test 012
Test 022 Test 013 Test 014
Steri 180
5. As soon as the programme is ready, the selection returns to
Select. To start the
programme: Return to operating mode by pressing the MENU key and start the programme as described on page 30.
OG
Delete
Test 012 Test 022 Test 013
Select
If you connected a USB storage medium, you can now remove it. To delete a programme, select
Delete with the turn control and select the programme to be
deleted the same way you can select a programme for activation. Sterilisation programmes cannot be deleted.
7.7 Sounds
In the SOUND display, you can define whether or not the appliance should emit acoustic signals and, if yes, define for which events it should do so:
► on the press of a key ► at the end of a programme ► On alarm ► if the door is open
1. Activate the acoustic signal adjustment. To do so, press the activation key on the left side of the
SOUND display. The
display is enlarged. The first category (in this case
Keysound) is automatically
highlighted. On the right, the current set­tings are shown on.
Sound
Keysound
At the end
If door open
On alarm
If you want to edit another list entry: Turn the turn control until the respective entry – e.g.
if door open (special configura-
tion) – is highlighted in colour.
Keysound At the end
If door open
On alarm
Sound
60 D33451 | Date 01/2018
Menu mode
2. Save the selection by pressing the confir­mation key. The adjustment options are automatically highlighted.
Keysound At the end
If door open
On alarm
Sound
3. With the turn control, select the desired setting – in this example OFF ().
Keysound At the end
If door open
On alarm
Sound
4. Save the setting by pressing the confir­mation key.
If an acoustic alarm sounds, it can be turned off by pressing the confirmation key.
Keysound At the end
If door open
On alarm
Sound
7.8 Protocol
The appliance continually logs all relevant measured values, settings and error messages at 1-minute intervals. The internal log memory is of the continuous memory type. The logging function cannot be switched off and is always active. The measured data are stored in the appliance, safe from manipulation. If the power supply is interrupted, the time of the power failure and voltage recovery are stored in the appliance.
You can export the protocol data for different periods to a USB storage medium via the USB interface or, via Ethernet, import them to the AtmoCONTROL software for graphical represen­tation, print-out or storage.
The log memory of the appliance is not modified or deleted by reading it out.
1. Connect the USB storage medium to the interface on the right side of the Control­COCKPIT.
2. Activate the protocol. To do so, press the activation key on the right side of the
PROTOCOL display. The display is en-
larged and the period
This Month is au-
tomatically highlighted. To select another logging period, use the turn control.
Protocol
12.10.2012 12:00
ontrol range
D33451 | Date 01/2018 61
Menu mode
3. Save your selection by pressing the confir­mation key. The transfer starts and a status symbol indicates the progress.
Protocol
This Year Complete control range
This Month
4. As soon as the transfer is complete, a check mark appears in front of the period selected. You can now remove the USB storage medium.
Protocol
This Year Complete control range
This Month
For a description of how to import and process protocol data in AtmoCONTROL or read them out via Ethernet, please observe the separate AtmoCONTROL manual.
7.9 USER ID
7.9.1 Description
With the USER ID function, you can lock the settings of individual (e.g. temperature) or all parameters, so that they cannot be changed at the appliance by accident or unauthorised persons. You can also lock setting options in menu mode (e.g. adjustment or date and time settings) this way.
If adjustment options are locked, this is indicated by the lock symbol in the respective display (Fig.
31).
USER ID data is entered in the AtmoCONTROL software and saved on the USB storage medium. The USB stor­age medium is thus acting as a key: Parameters can only be locked or unlocked if it is connected.
A description of how to create a USER ID in AtmoCONTROL is provided in the separate AtmoCONTROL manual.
7.9.2 USER ID activation and deactivation
1. Connect the USB storage medium with the USER ID data to the interface on the right side of the ControlCOCKPIT.
22.4
TEMP
°C
°
Fig. 31 Temperature adjustment at appliance locked (example)
62 D33451 | Date 01/2018
Menu mode
2. Activate the USER ID. To do so, press the activation key on the right side of the
USER ID display. The display is enlarged
and the entry
Activate is automatically
highlighted.
USER-ID
Deactivate
Activate
3. Confirm the activation by pressing the confirmation key. The new USER ID data are transferred from the USB storage medium and activated. As soon as activa­tion is complete, a check mark appears in front of the corresponding entry.
USER-ID
Deactivate
Activate
4. Remove the USB storage medium. Locked parameters are indicated by the lock symbol in the respective display (Fig. 31 ).
To unlock the appliance, connect the USB storage medium, activate the
USER ID display and
select the entry
Deactivate.
D33451 | Date 01/2018 63
Maintenance and Servicing
8. Maintenance and Servicing
WARNING
Danger due to electric shock. Disconnect the mains plug before any cleaning or maintenance work.
8.1 Regular maintenance
Annually:
► Check the sterile filters and the water pump filters in the control unit and replace them if
they are dirty.
► To guarantee perfect control, we recommend to calibrate the appliance once a year (see
page 52).
Every two years:
► Replace all sterile filters and water pump filters in the control unit.
8.2 Cleaning
8.2.1 Interior and metal surfaces
Regular cleaning of the easy-to-clean interior prevents build up of material remains that could impair the appearance and functionality of the stainless steel chamber over time.
The metal surfaces of the appliance can be cleaned with normal stainless steel cleaning agents. Make sure that no rusting objects come into contact with the interior or with the stainless steel housing. Rust deposits can lead to an infection of the stainless steel. If rust spots appear on the surface of the interior due to impurities, immediately clean and polish the af­fected area.
8.2.2 Plastic parts
Do not clean the ControlCOCKPIT and other plastic parts of the appliance with caustic or solvent-based cleaning agents.
8.2.3 Glass surfaces
Glass surfaces can be cleaned with a commercially available glass cleaner.
8.3 Repairs and Service
Only authorised customer service points may carry out maintenance work.
64 D33451 | Date 01/2018
Storage and disposal
9. Storage and disposal
9.1 Storage
The appliance may only be stored under the following conditions:
► in a dry and enclosed, dust-free room ► frost-free ► disconnected from the power supply and gas supply
Close the valves of the gas bottles and disconnect the hoses. Gas bottles may only be stored in closed rooms if these are sufficiently ventilated.
Disconnect the tube of the water supply tank and empty it.
9.2 Disposal
This product is subject to the Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE) of the European Parliament and of the Council. This appliance has been brought to market after August 13th, 2005 in countries which have already integrated this directive into their national laws. It may not be disposed of in normal household waste. For disposal, please contact your dealer or the manufacturer. Any appliances that are infected, infectious or contaminated with materials hazardous to health are excluded from return. Please also observe all other regulations applicable in this context.
Before disposing of the appliance, please render the door locking mechanism unusable, for example to prevent playing children from be­ing locked inside the appliance.
There is a lithium battery in the ControlCOCKPIT of the appliance. Re­move it and dispose of it in accordance with the regulations in your country (Fig. 32).
Fig. 32 Removing the lithium battery
D33451 | Date 01/2018 65
Index
Index
A
Accessories 15 Accidents 9 Activation button 27 Alarm 32, 33, 35, 37, 38, 41 Ambient conditions 15 Ambient temperature 15 Appliance error 43 ASF 32, 33 AtmoCONTROL 3, 12, 15, 27,
30, 58, 60, 61
B
Basic device settings 46 Basic settings 46
C
Calibration 52 Cancel programme 31 Carrying 16 Chamber load 25 Changes 9 Cleaning 63 CO2 29 CO2 connection 21 CO and O calibration 56 Cold burns 7 Communication interfaces
11
CO monitoring 37 Compensation correction
values 54
Connections 11 ControlCOCKPIT 25, 26 Customer service 2
D
Danger of suffocation 7 Date 51 Declaration of conformity 14 Decommissioning 64 Delete programme 59 Delivery 16, 17, 20 Digital backwards counter
with target time setting 29
Dimensions 14 Directives 14 Disposal 64 Door 24
E
Electrical connection 11 Electrical equipment 11 Electronic temperature moni-
toring 32 Emergency 9 Ending operation 40 End of programme 31 Error message 44, 45 Error messages 41 Ethernet 12 Explosion protection 8
F
Fan speed 29 Forklift truck 17 Fresh water container 21
G
Gas bottles 6, 7, 8, 9, 20 Gas connection 21 Gas leakage 9 Gateway 50 Graph 37, 39
H
Hazards 6 Hot-air generator 10 Humidity 28 Humidity adjustment 54 Humidity monitoring 35, 36,
37, 38, 43 Humidity profile 39
I
Installation site 18 Intended use 8 Interfaces 11 IP address 48
K
Keysound 59
L
Language selection 47 Loading the appliance 25 Log memory 45, 60
M
Maintenance 63 Malfunctions 9, 41, 43
Manufacturer 2 Material 11 Mechanical temperature
monitoring 34 Menu 46 Menu mode 46 Minimum clearances 18 Monitoring function 32 Monitoring temperature 32
N
Nameplate 12 Network 12, 48
O
O monitoring 38 Operating 23 Operating modes 27 Operating personnel 8 Operating problems 43 Operation 23
P
Packaging material 17 Parameter adjustment 27,
47 Power failure 45 Power supply 20, 60 Product safety 6 Programme 58 Programme mode 27, 30 Protocol 60 Pt100 temperature sensor
32 Putting into operation 20
R
Regular maintenance 63 Remote control 50
S
Safety regulations 6, 10 Service 63 Servicing 63 Setting up 16, 18 Setup 48 Sound 52, 59 SOUND 59 Speaker symbol 32, 35, 37,
38, 41 Standards 14
66 D33451 | Date 01/2018
Index
Starting a programme 30 Sterile filter 63 Sterilisation programme 40 Sterilisation programmes 8,
58, 59 Sterilising 40 Sterilizing the appliance 40 Storage after delivery 17 Switching off 40 Switching on 22
T
TB 34 Technical data 13 Temperature 28 Temperature calibration 52 Temperature comparison 52 Temperature deviation 53 Temperature limiter 34 Temperature monitor 32, 33 Temperature monitoring 32 Temperature sensor 32 Tilt protection 19 Time 51
Timer 29 Timer mode 50 Transport 16, 17 Transport damage 17 Turn control 27 TWW 32 TWW temperature monitor-
ing 33
U
Unit 49 Unpacking 17 USB interface 11, 60 USER ID 61
W
Warning messages 11, 41 Water specifications 20 Water supply 20 Water tank 21 Water tray 20 Weight 13 What to do in case of ac-
cidents 9
Memmert GmbH + Co. KG Willi-Memmert-Straße 90-96 | D-91186 Büchenbach Tel. +49 9122 925-0 | Fax +49 9122 14585 E-Mail: sales@memmert.com facebook.com/memmert.family Die Experten-Plattform: www.atmosafe.net
CO2 Incubator ICO
D33451 | Date 01/2018
englisch
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