Memmert ICH, ICHL, ICHL 110, ICHL 750, ICHL 260 Operating Instructions

...
ICH
ICH L
OPERATING
INSTRUCTIONS
CLIMATE CHAMBER ICH/ICH L
100% ATMOSAFE. MADE IN GERMANY.
www.memmert.com | www.atmosafe.net

Manufacturer and customer service

Phone: +49 (0)9122 925-0 Fax: +49 (0)9122 14585 E-mail: sales@memmert.com Internet: www.memmert.com
Customer service: Service hotline: +49 (0)9171 9792 911 Service fax: +49 (0)9171 9792 979 E-mail: service@memmert.com
When contacting customer service, always quote the product serial number on the nameplate (see page 13).
Shipping address for repairs: Memmert GmbH + Co. KG
Kundenservice Willi-Memmert-Str. 90-96 DE-91186 Büchenbach Germany
Please contact our customer service before sending appliances for repair or before returning equipment, otherwise, we have to refuse acceptance of the shipment.
© 2017 MEMMERT GmbH + Co. KG D33142 | Date 03/2017 We reserve the right to make changes

About this manual

About this manual
Purpose and target audience
This manual describes the setup, function, transport, operation and maintenance of climate chambers ICH and ICHL. It is intended for use by trained personnel of the owner, who have the task of operating and/or maintaining the respective appliance.
If you are asked to work on the appliance, read this manual carefully before starting. Familiar­ise yourself with the safety regulations. Only perform work that is described in this manual. If there is something you do not understand, or certain information is missing, ask your man­ager or contact the manufacturer. Do not do anything without authorisation.
Versions
The appliances are available in different configurations and sizes. If specific equipment fea­tures or functions are available only for certain configurations, this is indicated at the relevant points in this manual.
The functions described in this manual refer to the latest firmware version. Due to individual configurations and sizes, illustrations in this manual may be slightly different
from the actual appearance. Function and operation are identical.
Other documents that have to be observed:
► For operation of the appliance with MEMMERT AtmoCONTROL, observe the separate
software manual. To open the AtmoCONTROL software manual, click on “Help” in the AtmoCONTROL menu bar.
► For service and repair work (see page 58), observe the separate service manual
Storage and resale
This instruction manual belongs with the appliance and should always be stored where persons working on the appliance have access to it. It is the responsibility of the owner to ensure that persons who are working or will work on the appliance are informed as to the whereabouts of this instruction manual. We recommend that it is always stored in a protected location close to the appliance. Make sure that the instruction manual is not damaged by heat or humidity. If the appliance is resold or transported and then set up again at a different loca­tion, the operating instructions must go with it.
For the current version of this operating manual in pdf format, please go to www.memmert.com/de/service/downloads/bedienungsanleitung/.
D33142 | Date 03/2017 3

Contents

Contents
1. For your Safety 6
1.1 Terms and signs used........................................................................................................... 6
1.2 Product safety and dangers ................................................................................................ 7
1.3 Safety labels ......................................................................................................................... 7
1.4 Requirements of the operating personnel ..........................................................................8
1.5 Responsibility of the owner .................................................................................................8
1.6 Intended use ........................................................................................................................ 8
1.7 Changes and conversions ....................................................................................................8
1.8 Behaviour in case of malfunctions and irregularities .......................................................... 9
1.9 Switching off the appliance in an emergency ....................................................................9
2. Construction and description 10
2.1 Construction ......................................................................................................................10
2.2 Construction and function ................................................................................................ 11
2.3 Material.............................................................................................................................. 11
2.4 Electrical equipment .......................................................................................................... 11
2.5 Connections and interfaces ............................................................................................... 11
2.6 Designation (nameplate) ................................................................................................... 13
2.7 Technical data ....................................................................................................................14
2.8 Applied directives and standards ...................................................................................... 15
2.9 Declaration of conformity ................................................................................................. 15
2.10 Ambient conditions ........................................................................................................... 16
2.11 Scope of delivery ...............................................................................................................16
2.12 Optional accessories .......................................................................................................... 16
3. Delivery, transport and setting up 17
3.1 For your Safety ................................................................................................................... 17
3.2 Delivery .............................................................................................................................. 18
3.3 Transport ............................................................................................................................ 18
3.4 Unpacking .........................................................................................................................18
3.5 Storage after delivery ........................................................................................................18
3.6 Setting up ..........................................................................................................................19
4. Putting into operation 22
4.1 Connecting the appliance .................................................................................................22
4.2 Fill up and connect the water tank ................................................................................... 22
4.3 Switching on ...................................................................................................................... 23
5. Operation and control 24
5.1 Operating personnel.......................................................................................................... 24
5.2 Opening the door .............................................................................................................. 24
5.3 Loading the appliance ....................................................................................................... 25
5.4 Operating the appliance .................................................................................................... 25
5.5 Monitoring function .......................................................................................................... 32
5.6 Graph ................................................................................................................................. 37
5.7 Ending operation ...............................................................................................................38
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Contents
6. Malfunctions, warning and error messages 39
6.1 Warning messages of the monitoring function ................................................................ 39
6.2 Malfunctions, operating problems and appliance errors ................................................ 41
6.3 Power failure ...................................................................................................................... 42
7. Menu mode 43
7.1 Overview ............................................................................................................................ 43
7.2 Basic operation in menu mode using the example of language selection ....................... 44
7.3 Setup.................................................................................................................................. 45
7.4 Date and Time ................................................................................................................... 48
7.5 Calibration ......................................................................................................................... 50
7.6 Program ............................................................................................................................. 54
7.7 Sound ................................................................................................................................ 55
7.8 Protocol ............................................................................................................................. 56
7.9 User-ID ...............................................................................................................................57
8. Maintenance and Servicing 58
8.1 Cleaning ............................................................................................................................. 58
8.2 Repairs and Service ............................................................................................................ 60
9. Storage and disposal 63
9.1 Storage .............................................................................................................................. 63
9.2 Disposal ............................................................................................................................. 63
Index 64
D33142 | Date 03/2017 5
For your Safety

1. For your Safety

1.1 Terms and signs used
In this manual and on the appliance itself, certain common terms and signs are used to warn you of possible dangers or to give you hints that are important in avoiding injury or damage. Observe and follow these hints and regulations to avoid accidents and damage. These terms and signs are explained below.
1.1.1 Terms used
"Warning"
"Caution"
is used whenever you or somebody else could be injured if you do not observe the accompanying safety regulation.
is used for information that is important for avoiding damage.
1.1.2 Signs used
Warning signs (warning of a danger)
Danger of electrocu-
tion
Danger of
explosion
Gases / va-
Prohibition signs (forbidding an action)
Do not lift Do not tilt Do not enter
Regulation signs (stipulating an action)
pours
Danger of
toppling
over
UV light Hazard area!
Observe the
operating
instructions
Disconnect
the mains
plug
Wear gloves Wear safety
boots
Wear UV
safety gog-
gles
Observe information in
separate manual
Other icons
Important or useful additional information
6 D33142 | Date 03/2017
For your Safety
1.2 Product safety and dangers
The appliances described in this manual are technically sophisticated, manufactured using high-quality materials and subject to many hours of testing in the factory. They contain the latest technology and comply with recognised technical safety regulations. However, there are still risks involved, even when the appliances are used as intended. These are described below.
Warning! After removing covers, live parts may be exposed. You may receive an electric shock if you touch these parts. Disconnect the mains plug before removing any covers. Only electrical technicians may work on the electrical equipment of the appliances.
Warning! When loading the appliance with an unsuitable load, poisonous or explosive vapours or gases may be produced. This could cause the appliance to explode, and people could be severely injured or poi­soned. The appliance may only be loaded with materials/test objects which do not form any toxic or explosive vapours when heated up (see also chapter Intended use on page 8).
Warning! If the door is open while the appliance is in operation, the appliance may overheat and pose a fi re hazard. Do not leave the door open during operation.
Warning! In case of appliances of a certain size, you can get accidentally locked in, which is life-threatening. Do not climb into the appliance!
1.2.1 Additional safety regulation for the model ICHL
Warning! UV light is a danger to your eyes. Your eyes could be injured by UV light if you do not wear protection. Always wear UV safety goggles when opening the door of the ICHL. This is indicated by the warning signs on the door (see Fig. 1).
1.3 Safety labels
The model ICHL has warning labels attached to its door, warning against dangerous UV radiation in the interior (Fig. 1). They indicate that either the lighting has to be switched off or UV safety goggles are required when the door is opened.
These stickers must not be removed and must always be well visible. If they become unrecognisable or if they peel off, they must be replaced. They can be ordered from Memmert customer service.
D33142 | Date 03/2017 7
Fig. 1 Warning sign on the door
For your Safety
1.4 Requirements of the operating personnel
The appliance may only be operated and maintained by persons who are of legal age and have been instructed accordingly. Personnel who are to be trained, instructed or who are un­dergoing general training may only work with the appliance under the continuous supervision of an experienced person.
Repairs may only be performed by qualified electricians. The regulations in the separate service manual must be observed.
1.5 Responsibility of the owner
The owner of the appliance
► is responsible for the flawless condition of the appliance and for it being operated in ac-
cordance with its intended use (see chapter 1.6);
► is responsible for ensuring that persons who are to operate or service the appliance are
qualified to do this, have been instructed accordingly and are familiar with the operating instructions at hand;
► must know about the applicable guidelines, requirements and operational safety regula-
tions, and train staff accordingly;
► is responsible for ensuring that unauthorised persons have no access to the appliance; ► is responsible for ensuring that the maintenance plan is adhered to and that maintenance
work is carried out properly (see page 58);
► has to ensure that the appliance and its surroundings are kept clean and tidy, for example
through corresponding instructions and inspections;
► is responsible for ensuring that personal protective clothing is worn by operating person-
nel, e.g. work clothes, safety shoes and UV safety goggles.
1.6 Intended use
Climate chambers ICH and ICHL are suitable for stability testing of pharmaceuticals, cosmetics, food etc under long-term stable ambient conditions. Any other use could be dangerous. In case of any doubts, please contact the Memmert customer service.
The appliance is not explosion-proof (does not comply with the German workplace health & safety regulation VBG 24). The appliance may only be loaded with materials and substances which cannot form any toxic or explosive vapours at the set temperature and which cannot explode, burst or ignite.
The appliance may not be used for drying, vaporising and branding paints or similar materi­als the solvents of which could form an explosive mixture when combined with air. If there is any doubt as to the composition of materials, they must not be loaded into the appliance. Potentially explosive gas-air mixtures must not form, neither in the working chamber nor in the direct vicinity of the appliance.
1.7 Changes and conversions
No unauthorised changes or alterations may be made to the appliance. No parts may be added or inserted which have not been approved by the manufacturer.
Unauthorised changes or alterations result in the CE declaration of conformity losing its valid­ity, and the appliance may no longer be operated.
The manufacturer is not liable for any damage, danger or injuries that result from unauthor­ised changes or alterations, or from non-observance of the regulations in this manual.
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For your Safety
ONN
1.8 Behaviour in case of malfunctions and irregularities
The appliance may only be used in a flawless condition. If you as the operator notice irregu­larities, malfunctions or damage, immediately take the appliance out of service and inform your superior.
You can find information on eliminating malfunctions from page 39.
1.9 Switching off the appliance in an emergency
Press the main switch at the ControlCOCKPIT (Fig. 2) and disconnect the power plug. This disconnects the appliance from the power sup­ply at all poles.
Fig. 2 Switch off the appliance by pressing the main switch
ON
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Construction and description

2. Construction and description

2.1 Construction
1 2
3
4
5
10
9
8
7
6
Fig. 3 Construction 1 ControlCOCKPIT with capacitive function
keys and LCD displays (see page 26) 2 On/Off switch (see page 23) 3 Door handle 4 Chamber fan 5 Castors 6 Cooling unit (see page 59)
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7 Nameplate (see page 13) 8 Inner glass door 9 Illumination box with fluorescent tubes
(only for model ICHL, see page 60)
10 Turn control with confirmation key
Construction and description
2.2 Construction and function
The appliance can heat up the interior to up to 60 °C and cool it down to –10 °C (without humidity and without light) or +10 °C (with humidity). A compressor is used for cooling.
Humidification of the interior is achieved by evaporating water from a tank at a set rate by means of a hot-air generator on the rear side of the appliance. The sterile hot air is introduced into the interior above the fan and mixed with the air current. Humidity is reduced through condensation, using Peltier cooling modules on the rear side of the appliance. Ice that might build up due to dehumidification is automatically defrosted in cycles.
The model ICHL is equipped with an illumination box in the upper interior, which contains fluorescent tubes. The chamber load can be illuminated with UV light and/or daylight.
2.3 Material
For the outer housing, MEMMERT uses stainless steel (Mat.No. 1.4016 – ASTM 430) and for the interior, stainless steel (Mat.No. 1.4301 – ASTM 304) is used, which stands out through its high stability, optimal hygienic properties and corrosion resistance to many (but not all!) chemical compounds (caution for example with chlorine compounds).
The chamber load for the appliance must be carefully checked for chemical compatibility with the materials mentioned. A material resistance table can be requested from the manufacturer.
2.4 Electrical equipment
► Operating voltage and current consumption: See nameplate ► Protection class I, i.e. operating insulation with PE conductor in accordance with EN 61010 ► Protection type IP 20 acc. to EN 60 529 ► Interference suppression acc. to EN 55011 class B ► Appliance fuse: Safety fuse 250 V/15 A, quick-blow ► The temperature controller is protected with a miniature fuse 100 mA (160 mA at 115 V)
2.5 Connections and interfaces
2.5.1 Electrical connection
This appliance is intended for operation on an electrical power system with a system imped­ance Z must ensure that the appliance is operated only on an electrical power system that meets these requirements. If necessary, you can ask your local energy supply company what the system impedance is.
Observe the country-specific regulations when connecting (e.g. in Germany DIN VDE 0100 with residual current circuit breaker).
D33142 | Date 03/2017 11
of a maximum of 0.292 ohm at the point of transfer (service line). The operator
max
Construction and description
2.5.2 Communication interfaces
The communication interfaces are intended for appliances which meet the requirements of IEC 60950-1.
USB interface
The appliance is fitted by default with a USB interface in accordance with the USB specifica­tion. This way, you can
► transfer software stored on a USB storage
medium to the appliance (see page 54).
► export protocol logs from the appliance to
a USB storage medium (see page 56).
► transfer user ID data stored on a USB stor-
age medium to the appliance (see page
57).
The USB port is located on the right side of the ControlCOCKPIT (Fig. 4).
Fig. 4 USB interface
Ethernet interface
Via Ethernet interface, the appliance can be connected to a network, so that you can transfer pro­grammes created with the AtmoCONTROL soft­ware to the appliance and read out protocols. The Ethernet interface is located on the rear of the appliance (Fig. 5).
For identification purposes, each appliance con­nected must have its own unique IP address. Setting the IP address is described on page 45 .
Fig. 5 Ethernet interface
You will find a description of how to transfer programmes via Ethernet in the en­closed AtmoCONTROL manual.
With an optional USB to Ethernet converter, the appliance can be directly connected to a com­puter / laptop (see Optional accessories on page 16).
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Construction and description
2.6 Designation (nameplate)
The nameplate (Fig. 6) provides information about the appliance model, manufacturer and technical data. It is attached to the front of the appliance, on the right behind the door (see page 10).
1 2
3 4
5
6
Fig. 6 Nameplate (example) 1 Type designation
2 Operating voltage 3 Applicable standard 4 Protection type 5 CE conformity
Typ: ICH 260 F.-Nr.: Y613.0088 230 V
~
DIN12880-Kl.3.3 Nenntemp.: -10 - +60 °C
5.9 A 50/60 Hz 1350 W
6 Address of manufacturer 7 Disposal note 8 Temperature range 9 Connection / power ratings 10 Appliance number
10
9 8
7
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Construction and description
2.7 Technical data
Appliance size 110 260 750
Appliance width D* [mm] 745 824 1224 Appliance height E* [mm] 1233 1552 1950 Appliance depth F* (without door handle) [mm] 634 734 834 Depth of door lock [mm] 56 Chamber width A* [mm] 560 640 1040 Chamber height B* [mm] 480 800 1200 Chamber depth C* [mm] 400 500 600 Chamber volume [litres] 108 256 749 Weight including packaging [kg] 127 209 324
Power [W]
Current consumption [A]
max. number of sliding shelves 5 9 14 max. load per sliding shelf [kg] 20 30
max. load per appliance [kg] 150 200
Working temperature range (°C)
Setting temperature range (°C) -10 to +60 °C
Adjustment precision (°C) 0.1
Adjustment range humidity (% rh) 10 to 80
Adjustment precision humidity (% rh) 1
Illumination (only ICHL) Standard illuminant D65/UV
ICH 1350 ICHL 1450 1530 230 V 50/60 Hz 5.9 230 V, 50/60 Hz with
light 115 V 50/60 Hz 11.8 115 V, 50/60 Hz with
light
with humidity +10 to +60 °C
without humidity -10 to +60 °C
with light 0 to +60 °C
6.3 6.7
12.6 13.3
14 D33142 | Date 03/2017
Construction and description
D
F
56
C
B
E
A
Fig. 7 Dimensions
2.8 Applied directives and standards
► Directive 2004/108/EC amended (Directive of the council for harmonisation of the laws of
the member states on electromagnetic compatibility). Standards complied with:
DIN EN 61326:2004-05, EN 61326:1997, EN 61326/A1:1998, EN 61326/A2:2001
EN 61326/A2:2003
► Directive 2006/42/EC (Directive of the European Parliament and Council dated May 17,
2006 on machinery and amending directive 95/16/EC (revised)). Standards complied with:
DIN EN ISO 12100-1:2003, DIN EN ISO 12100-2:2003
EN ISO 14121-1:2007, EN ISO 14121-2:2007
2.9 Declaration of conformity
You can download the EC declaration of conformity of the appliance online: English: http://www.memmert.com/en/service/downloads/ce-statement/ German: http://www.memmert.com/de/service/downloads/eg-konformitaetserklaerung/
D33142 | Date 03/2017 15
Construction and description
2.10 Ambient conditions
► The appliance may only be used in enclosed areas and under the following ambient condi-
tions:
Ambient temperature
Humidity rh max. 70 %, non-condensing
Overvoltage category II
Pollution degree 2
Altitude of installation max. 2,000 m above sea level
15 °C to 28 °C (to 34 °C with limited temperature and humidity range)
► The appliance may not be used in areas where there is a risk of explosion. The ambient air
must not contain any explosive dusts, gases, vapours or gas-air mixtures. The appliance is
not explosion-proof.
► Heavy dust production or aggressive vapours in the vicinity of the appliance could lead to
sedimentation in the interior and, as a consequence, could result in short circuits or dam-
age to electrical parts. For this reason, sufficient measures to prevent large clouds of dust
or aggressive vapours from developing should be taken.
2.11 Scope of delivery
► Power cable ► Sliding grid (load capacity 30 kg each) ► Water tank with connection hose ► USB storage medium with software and AtmoCONTROL manual ► The operating instructions at hand ► Calibration certificate ► Separately packaged fastening material for wall mounting (see page 20) ► Tank holder (only for appliances of size 750, see page 23)
2.12 Optional accessories
► USB to Ethernet converter (Fig. 8). Makes it
possible to connect the Ethernet connection
interface (see page 12) to the USB port of
a computer / laptop.
► Reinforced, sliding steel grids with a load
capacity of 60 kg each (for appliance size
110 and larger)
Fig. 8 Converter USB to Ethernet
16 D33142 | Date 03/2017

3. Delivery, transport and setting up

3.1 For your Safety
Warning! Because of the heavy weight of the appliance, you could injure your­self if you try to lift it. For carrying appliances of size 110, at least 4 people are needed. Appliances larger than that may not be carried but must be transported with a manual pallet jack or forklift truck.
110 260 750
Delivery, transport and setting up
Warning! You may get your hands or feet squashed when transport­ing and installing the appliance. Wear protective gloves and safety boots. When grasping the bottom of the appliance, grasp it only on the sides:
9
Warning! The appliance could fall over and seriously injure you. Never tilt the appliance and transport it in upright position and without load only (except for standard accessories such as steel grids or shelves). Appliances with castors always have to be moved by two people.
D33142 | Date 03/2017 17
Delivery, transport and setting up
3.2 Delivery
The appliance is packed in cardboard and is delivered on a wooden palette.
3.3 Transport
The appliance can be transported in three ways:
► With a forklift truck; move the forks of the truck entirely under the pallet. ► On a manual pallet jack ► On its own castors, in case of the corresponding configuration, for which the catch on the
(front) castors must be released
3.4 Unpacking
To avoid damage, do not unpack the appliance until you reach the installation site.
Remove the cardboard packaging by pulling it upwards or carefully cutting along an edge.
3.4.1 Checking for completeness and transport damage
► Check the delivery note to ensure that the delivery is complete. ► Check the appliance for damage.
If you notice deviations from the delivery note, damage or irregularities, do not put the appli­ance into operation but inform the haulage company and the manufacturer.
3.4.2 Removing the transport protection
Remove the transport protection. It is located between the door hinge, door and frame and has to be removed after opening the door.
3.4.3 Disposing of packaging material
Dispose of the packaging material (cardboard, wood, foil) in accordance with the applicable disposal regulations for the respective material in your country.
3.5 Storage after delivery
If the appliance is first to be stored after delivery: Read the storage conditions from page
63.
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Delivery, transport and setting up
3.6 Setting up
Warning! Due to its centre of gravity, the appliance can fall over to the front and injure you or other people. Always attach the appliance to a wall with the tilt protection (see page 20). In case there is not enough space, do not put the appliance into operation and do not open the door. Contact the Memmert service (see page 2). The appliance may only be installed on the fl oor.
3.6.1 Preconditions
The installation site must be flat and horizontal and must be able to reliably bear the weight of the appliance (see Technical data on page 14). Do not place the appliance on a flamma­ble surface.
Depending on the model (see nameplate), a 230 V or 115 V power connection must be avail­able at the installation site.
The distance between the wall and the rear of the appliance must be at least 15 cm. The clear­ance from the ceiling must not be less than 20 cm and the side clearance from walls or nearby appliances must not be less than 5 cm (Fig. 9). Sufficient air circulation in the vicinity of the appliance must be guaranteed at all times. Do not put anything in front of the fan opening of the cooling unit at the appliance front.
For appliances with castors, these need to be positioned in forward direction at all times.
FP
FP FP
Fig. 9 Minimum clearance from walls and ceiling
D33142 | Date 03/2017 19
FP
Delivery, transport and setting up
3.6.2 Tilt protection
Attach the appliance to a wall with the tilt protection. The tilt protection is included in the delivery.
1. Screw the tilt protection
as shown onto the back
of the appliance.
2. Bend the tilt protec-
tion upwards by 90 ° in
the desired distance to
the wall (consider the
minimum distance to the
wall, see Fig. 9).
3. Drill a hole, insert a plug
and screw the tilt protec-
tion to a suitable wall.
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Delivery, transport and setting up
3.6.3 Adjusting the doors (only for model size 750)
For model size 750, it is possible to adjust doors that warp due to the floor conditions. In order to do so, every door has two adjuster screws at the top and at the bottom (Fig. 10).
First, adjust the door at the top and then, if further adjustment is necessary, at the bottom
as well.
1. Open the door.
2. Undo the screws.
3. Adjust the door.
4. Tighten the screws again.
5. Check door alignment.
6. If necessary, readjust.
Fig. 10 Door adjustment screws
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