Memmert hpp 1400, hpp 2200 Operating Instructions

www.memmert.com | www.atmosafe .net
100% ATMOSAFE. MADE IN GERMANY.
HPP
OPERATING
CONSTANT CLIMATE CHAMBER HPP 1400/2200
Manufacturer and customer service
Memmert GmbH + Co. KG Willi Memmert Straße 90-96 D-91186 Büchenbach Deutschland
Phone: +49 (0)9122 925-0 Fax: +49 (0)9122 14585 E-mail: sales@memmert.com Internet: www.memmert.com
Customer service: Service hotline: +49 (0)9171 9792 911 Service fax: +49 (0)9171 9792 979 E-mail: service@memmert.com
When contacting customer service, always quote the product serial number on the nameplate (see page 12 ).
Shipping address for repairs: Memmert GmbH + Co. KG
K
undenservice Willi-Memmert-Str. 90-96 DE-91186 Büchenbach Germany
Please contact our customer service before sending appliances for repair or before returning equipment, otherwise, we have to refuse acceptance of the shipment.
© 2018 MEMMERT GmbH + Co. KG D33464 | Date 09/2018 We reserve the right to make changes
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About this manual
About this manual
Purpose and target group
This manual describes the assembly, function, transport and operation of constant climate chambers HPP 1400 and 2200. It is intended for use by trained personnel of the owner, who have the task of operating and/or maintaining the respective appliance.
If you are asked to work on the appliance, read this manual carefully before starting. Familiar­ise yourself with the safety regulations. Only perform work that is described in this manual. If there is something you do not understand, or certain information is missing, ask your superior or contact the manufacturer. Do not do anything without authorisation.
Versions
The appliances are available in different configurations and sizes. If specific equipment fea­tures or functions are available only for certain configurations, this is indicated at the relevant points in this manual.
The functions described in this manual refer to the latest firmware version. Due to individual configurations and sizes, illustrations in this manual may be slightly different
from the actual appearance. Function and operation are identical.
Other documents that have to be observed:
► For operation of the appliance with MEMMERT AtmoCONTROL, observe the separate
software manual. To open the AtmoCONTROL software manual, click on “Help” in the AtmoCONTROL menu bar.
► for service and repair work (see page 57) – a separate service manual
Storage and forwarding
This instruction manual belongs with the appliance and should always be stored where persons working on the appliance have access to it. It is the responsibility of the owner to ensure that persons who are working or will work on the appliance are informed as to the whereabouts of this instruction manual. We recommend that it is always stored in a protected location close to the appliance. Make sure that the instruction manual is not damaged by heat or humidity. If the appliance is sold on or transported and then set up again at a different location, the operating instructions must go with it.
You will find the current version of our operating manual as pdf file if you go to www.memmert.com/de/service/downloads/bedienungsanleitung/.
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Contents
Contents
1. For your Safety 6
1.1 Terms and signs used........................................................................................................... 6
1.2 Product safety and dangers ................................................................................................ 7
1.3 Requirements of the operating personnel .......................................................................... 7
1.4 Responsibility of the owner ................................................................................................. 7
1.5 Intended use ........................................................................................................................ 8
1.6 Changes and alterations ...................................................................................................... 8
1.7 Behaviour in case of malfunctions and irregularities .......................................................... 8
1.8 Switching off the appliance in an emergency ....................................................................8
2. Construction and description 9
2.1 Construction ........................................................................................................................ 9
2.2 Description .........................................................................................................................10
2.3 Material.............................................................................................................................. 10
2.4 Electrical equipment .......................................................................................................... 10
2.5 Connections and interfaces ............................................................................................... 10
2.6 Designation (nameplate) ................................................................................................... 12
2.7 Technical data .................................................................................................................... 13
2.8 Applied directives and standards ...................................................................................... 14
2.9 Declaration of conformity ................................................................................................. 14
2.10 Ambient conditions ...........................................................................................................15
2.11 Scope of delivery ...............................................................................................................15
2.12 Optional accessories .......................................................................................................... 15
3. Delivery, transport and setting up 16
3.1 Safety regulations .............................................................................................................. 16
3.2 Delivery .............................................................................................................................. 16
3.3 Transport ............................................................................................................................16
3.4 Unpacking ......................................................................................................................... 16
3.5 Storage after delivery ........................................................................................................17
3.6 Setting up .......................................................................................................................... 17
4. Putting into operation 21
4.1 Connecting the appliance .................................................................................................21
4.2 Filling and connecting the water tank .............................................................................. 21
4.3 Switching on ...................................................................................................................... 22
5. Operation and control 23
5.1 Operating personnel.......................................................................................................... 23
5.2 Opening and closing the doors ......................................................................................... 23
5.3 Loading the appliance ....................................................................................................... 24
5.4 Operating the appliance .................................................................................................... 25
5.5 Monitoring function .......................................................................................................... 31
5.6 Graph ................................................................................................................................. 35
5.7 Ending operation ............................................................................................................... 36
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Contents
6. Malfunctions, warning and error messages 37
6.1 Warning messages of the monitoring function ................................................................ 37
6.2 Malfunctions, operating problems and appliance errors ................................................ 38
6.3 Power failure ......................................................................................................................40
7. Menu mode 41
7.1 Overview ............................................................................................................................ 41
7.2 Basic operation in menu mode using the example of language selection ....................... 42
7.3 Setup.................................................................................................................................. 43
7.4 Date and Time ................................................................................................................... 47
7.5 Calibration ......................................................................................................................... 48
7.6 Program ............................................................................................................................. 53
7.7 Sound ................................................................................................................................54
7.8 Protocol ............................................................................................................................. 55
7.9 User-ID ............................................................................................................................... 56
8. Maintenance and service 57
8.1 Cleaning ............................................................................................................................. 57
8.2 Regular maintenance.........................................................................................................58
8.3 Repairs and service ............................................................................................................ 58
9. Storage and disposal 59
9.1 Storage ..............................................................................................................................59
9.2 Disposal .............................................................................................................................59
Index 60
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For your Safety
1. For your Safety
1.1 Terms and signs used
In this manual and on the appliance itself, certain common terms and signs are used to warn you of possible dangers or to give you hints that are important in avoiding injury or damage. Observe and follow these hints and regulations to avoid accidents and damage. These terms and signs are explained below.
1.1.1 Terms used
"Warning"
is used whenever you or somebody else could be injured if you do not observe the accompanying safety regulation.
"Caution"
is used for information that is important for avoiding damage.
1.1.2 Signs used
Warning signs (warning of a danger)
Danger of
electrocution
Danger of
explosion
Dangerous
gases / vapours
Danger of top-
pling over
Hazard area!
Observe the opera-
ting instructions
Prohibition signs (forbidding an action)
Do not lift Do not tilt Do not enter
Regulation signs (stipulating an action)
Disconnect
the mains
plug
Wear gloves Wear safety
boots
Observe information in separate manual
Other icons
Important or useful additional information
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For your Safety
1.2 Product safety and dangers
The appliances described in this manual are technically sophisticated, manufactured using high-quality materials and subject to many hours of testing in the factory. They contain the latest technology and comply with recognised technical safety regulations. However, there are still risks involved, even when the appliances are used as intended. These are described below.
Warning! After removing covers, live parts may be exposed. You may receive an electric shock if you touch these parts. Disconnect the mains plug before removing any covers. Only electrical technicians may work on the electrical equipment of the appliances.
Warning! When loading the appliance with an unsuitable load, poisonous or explosive vapours or gases may be produced. This could cause the appliance to explode, and people could be severely injured or poi­soned. The appliance may only be loaded with materials/test objects which do not form any toxic or explosive vapours when heated up (see also chapter Intended use on page 8).
Warning! If the door is open while the appliance is in operation, the appliance may overheat and pose a fi re hazard. Do not leave the door open during operation.
Warning! In case of appliances of a certain size, you can get accidentally locked in, which is life-threatening. Do not climb into the appliance!
1.3 Requirements of the operating personnel
The appliance may only be operated and maintained by persons who are of legal age and have been instructed accordingly. Personnel who are to be trained, instructed or who are un­dergoing general training may only work with the appliance under the continuous supervision of an experienced person.
Repairs may only be performed by qualified electricians. The regulations in the separate service manual must be observed.
1.4 Responsibility of the owner
The owner of the appliance
► is responsible for the flawless condition of the appliance and for it being operated in ac-
cordance with its intended use (see page 8);
► is responsible for ensuring that persons who are to operate or service the appliance are
qualified to do this, have been instructed accordingly and are familiar with the operating instructions at hand;
► must know about the applicable guidelines, requirements and operational safety regula-
tions, and train staff accordingly;
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For your Safety
► is responsible for ensuring that unauthorised persons have no access to the appliance; ► is responsible for ensuring that the maintenance plan is adhered to and that maintenance
work is carried out properly (see page 57);
► has to ensure that the appliance and its surroundings are kept clean and tidy, for example
through corresponding instructions and inspections;
► is responsible for ensuring that personal protective clothing is worn by operating person-
nel, e.g. work clothes, safety shoes and protective gloves.
1.5 Intended use
Constant climate chambers HPP 1400 and 2200 may be used exclusively for temperature and climate testing of materials and substances in the context of the procedures and specifications described in this manual. Any other use is improper, and may result in hazards and damage.
The appliance is not explosion-proof (does not comply with the German workplace health & safety regulation VBG 24). The appliance may only be loaded with materials and substances which cannot form any toxic or explosive vapours at the set temperature and which cannot explode, burst or ignite.
The appliance may not be used for drying, vaporising and branding paints or similar materi­als the solvents of which could form an explosive mixture when combined with air. If there is any doubt as to the composition of materials, they must not be loaded into the appliance. Potentially explosive gas-air mixtures must not form, neither in the working chamber nor in the direct vicinity of the appliance.
1.6 Changes and alterations
No unauthorised changes or alterations may be made to the appliance. No parts may be added or inserted which have not been approved by the manufacturer.
Unauthorised changes or alterations result in the EC declaration of conformity losing its valid­ity, and the appliance may no longer be operated.
The manufacturer is not liable for any damage, danger or injuries that result from unauthor­ised changes or alterations, or from non-observance of the regulations in this manual.
1.7 Behaviour in case of malfunctions and irregularities
The appliance may only be used in a flawless condition. If you as the operator notice irregu­larities, malfunctions or damage, immediately take the appliance out of service and inform your superior.
You can find information on eliminating malfunctions from page 37.
1.8 Switching off the appliance in an emergency
Push the On/Off switch on the control panel (Fig. 1) and disconnect power plug. This disconnects the appliance from the power supply at all poles.
ON
ONN
Fig. 1 Switch off the appliance by pressing the On/ Off switch
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Construction and description
2. Construction and description
2.1 Construction
1 2
3
4
5
6
8
9
7
Fig. 2 Construction 1 ControlCOCKPIT with capacitive function
keys and LCD displays (see page 25) 2 On/Off switch (see page 22) 3 Door handle (see page 23) 4 Slide-in units 5 Heated full-sight glass door
6 Lockable castors with extendable feet
(see page18) 7 Nameplate (see page 12) 8 Door handle (see page 23) 9 USB interface (see page 11)
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Construction and description
2.2 Description
The appliance can heat the interior up to 60 °C and cool it down to 15 °C. Low-noise, long-life and energy-saving Peltier cooling and heating technology is used for this. In heating opera­tion, a part of the required energy is extracted from the surroundings (heat pump principle).
Additionally, the humidity in the interior can be regulated. The humidity is increased by the evaporation of water from a tank which is then fed into the interior and reduced by conden­sation on a Peltier module.
2.3 Material
For the outer housing, MEMMERT uses stainless steel (Mat.No. 1.4016 – ASTM 430) and for the interior, stainless steel (Mat.No. 1.4301 – ASTM 304) is used, which stands out through its high stability, optimal hygienic properties and corrosion resistance to many (but not all!) chemical compounds (caution for example with chlorine compounds).
The chamber load for the appliance must be carefully checked for chemical compatibility with the materials mentioned. A material resistance table can be requested from the manufacturer.
2.4 Electrical equipment
► Operating voltage and current consumption: See nameplate ► Protection class I, i.e. operating insulation with PE conductor
in accordance with EN 61010
► Protection type IP 20 acc. to EN 60 529 ► Interference suppression acc. to EN 55011 class B ► Appliance fuse: Safety fuse 250 V/15 A, quick-blow ► The temperature sensor is equipped with a 100 mA miniature fuse.
2.5 Connections and interfaces
2.5.1 Electrical connection
This appliance is intended for operation on an electrical power system with a system imped­ance Z
max
of a maximum of 0.292 ohm at the point of transfer (service line). The operator must ensure that the appliance is operated only on an electrical power system that meets these requirements. If necessary, you can ask your local energy supply company what the system impedance is.
Observe the country-specific regulations when making connections (e.g. in Germany DIN VDE 0100 with earth leakage circuit breaker).
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Construction and description
2.5.2 Communication interfaces
The interfaces are intended for appliances which meet the requirements of IEC 60950-1.
USB interface
The appliance is fitted by default with a USB interface in accordance with the USB specifica­tion. This way, you can
► transfer software stored on a USB storage
medium to the appliance (see page 53).
► export protocol logs from the appliance to
a USB storage medium (see page 55).
► transfer user ID data stored on a USB stor-
age medium to the appliance (see page
56).
The USB port is located on the right side of the ControlCOCKPIT (Fig. 3).
Ethernet interface
Via Ethernet interface, the appliance can be connected to a network, so that you can trans­fer programmes created with the AtmoCONTROL software to the appliance and read out protocols. The Ethernet interface is located on the rear of the appliance (Fig. 4).
For identification purposes, each appliance con­nected must have its own unique IP address. Setting the IP address is described on page 43 .
You will find a description of how to transfer programmes via Ethernet in the enclosed AtmoCONTROL manual.
With an optional USB to Ethernet converter, the appliance can be directly connected to a computer / laptop (see Optional accessories on page 15).
Fig. 3 USB interface
Fig. 4 Ethernet interface
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Construction and description
2.6 Designation ( nameplate)
The nameplate (Fig. 5) provides information about the appliance model, manufacturer and technical data. It is attached to the front of the appliance on the right, behind the right door (see page 9).
Typ: HPP 1400 F.-Nr.: 0109.0088
230 V
~
13,5 A 50/60 Hz 3100 W
DIN12880-Kl.3.1 Nenntemp.: 60 °C
1 2
3 4
5
6
10
8
9
7
Fig. 5 Nameplate (example) 1 Type designation
2 Operating voltage 3 Applicable standard 4 Protection type 5 CE conformity
6 Address of manufacturer 7 Disposal note 8 Temperature range 9 Connection / power ratings 10 Appliance number
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Construction and description
2.7 Technical data
Appliance size
1400 2200
Appliance width D
1
[mm] 1435 2157
Appliance height E
1
(incl. castors) [mm] 1905 1905
Appliance depth F
1
[mm] 1005 1005 Depth of door lock [mm] 56 Chamber width A
1
[mm] 1250 1972
Chamber height B
1
[mm] 1450 1450
Chamber depth C
1
[mm] 750 750 Chamber volume [litres] 1360 2140 Net weight [kg] 450 493
Current consumption [A]
230 V, 50/60 Hz 13.5 15,2
115 V, 50/60 Hz 27 30,4 Power [W] 3100 3500 max. number of sliding grids 28 (2 x 14) 42 (3 x 14) max. load per sliding grid [kg] 30
max. load per appliance [kg] 250
Temperature
Adjustment range 15 °C to 60 °C
2
Adjustment precision 0.1 K
Humidity Adjustment range [% rh] 15 % to 80 %
1
see Fig. 6.
2
The minimum temperature depends on the outdoor temperature (see ambient conditions
on page 15). If the interior is illuminated, the temperature range is further restricted.
3
In the range of 15 to 45 °C
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Construction and description
D A
F
C
(93)
(93)
56
35
256
E
B
82
295 147
180
Fig. 6 Dimensions
2.8 Applied directives and standards
► Directive 2004/108/EC amended (Directive of the council for harmonisation
of the laws of the member states on electromagnetic compatibility). Standards complied with: DIN EN 61326:2004-05, EN 61326:1997, EN 61326/A1:1998, EN 61326/A2:2001 EN 61326/A2:2003
► Directive 2006/95/EC amended (Directive of the council for harmonisation of the laws of
member states relating to electrical equipment designed for use within certain voltage limits). Standards complied with: DIN EN 61 010-1 (VDE 0411 part 1):2002-08 DIN EN 61 010-2-010 (VDE 0411 part 2-010):2004-06 EN 61 010-1:2001, EN 61 010-2-010:2003
2.9 Declaration of conformity
You can download the EC declaration of conformity of the appliance online: English: http://www.memmert.com/en/service/downloads/ce-statement/ German: http://www.memmert.com/de/service/downloads/eg-konformitaetserklaerung/
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Construction and description
2.10 Ambient conditions
► The appliance may only be used in enclosed areas and under the following ambient condi-
tions:
Ambient temperature
16 ºC to 40 ºC
Humidity rh max. 70 % non-condensing
Overvoltage category II
Pollution degree 2
Altitude of installation max. 2,000 m above sea level
► The appliance may not be used in areas where there is a risk of explosion. The ambient air
must not contain any explosive dusts, gases, vapours or gas-air mixtures. The appliance is not explosion-proof.
► Heavy dust production or aggressive vapours in the vicinity of the appliance could lead to
sedimentation in the interior and, as a consequence, could result in short circuits or dam­age to electrical parts. For this reason, sufficient measures to prevent large clouds of dust or aggressive vapours from developing should be taken.
2.11 Scope of delivery
► Power cable ► Tilt protection (see page 19) ► Sliding grids (load capacity 30 kg each) ► USB storage medium with software and AtmoCONTROL manual ► the operating instructions at hand ► Calibration certificate ► Water tank with connection hose
2.12 Optional accessories
► USB to Ethernet converter (Fig. 7). Makes it
possible to connect the Ethernet connection interface (see page 11) to the USB port of a computer / laptop.
Fig. 7 USB to Ethernet converter
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Delivery, transport and setting up
3. Delivery, transport and setting up
3.1 Safety regulations
Warning! Because of the heavy weight of the appliance, you could injure yourself if you try to lift it. The appliance may only be transported by a manual pallet jack or forklift truck.
Warning! You may get your hands or feet squashed when transport­ing and installing the appliance. Wear protective gloves and safety boots.
Warning! The appliance could fall over and seriously injure you. Never tilt the appliance. Only transport in upright position and without load (except standard accessories such as steel grids or shelves). Appliances with castors always have to be moved by two people.
3.2 Delivery
The appliance is packaged in a wooden crate and delivered on a wooden pallet.
3.3 Transport
The appliance can be transported in three ways:
► With a forklift truck; move the forks of the truck entirely under the pallet. ► On a manual pallet jack ► on its own castors, for which the catch on the (front) castors must be released
3.4 Unpacking
To avoid damage, do not unpack the appliance until you reach the installation site.
Unscrew wooden crate and remove. Remove the protective film.
3.4.1 Checking for completeness and transport damage
► Check the delivery note to ensure that the delivery is complete. ► Check the appliance for damage.
If you notice deviations from the delivery note, damage or irregularities, do not put the appli­ance into operation but inform the haulage company and the manufacturer.
3.4.2 Remove the transport protection
Remove the transport protection. It is located between the door hinge, the door and the frame and has to be removed after opening the doors.
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Delivery, transport and setting up
3.4.3 Disposing of packaging material
Dispose of the packaging material (cardboard, wood, foil) in accordance with the applicable disposal regulations for the respective material in your country.
3.5 Storage after delivery
If the appliance is first to be stored after delivery: Read the storage conditions from page
59.
3.6 Setting up
Warning! Due to its centre of gravity, the appliance can fall over to the front and injure you or other people. Always attach the appliance to a wall with the tilt protection (see page 19). If there is not enough space, do not begin operating the appliance and do not open the doors. Contact the Memmert service (see page 2).
3.6.1 Preconditions
The appliance may only be installed on the bottom. The installation site must be flat and horizontal and must be able to reliably bear the weight of the appliance (see Technical data on page 13). Do not place the appliance on a flammable surface.
A suitable power source (see type plate and technical data on page 13) must be available at the installation site.
The distance between the wall and the rear of the appliance must be at least 15 cm. The clearance from the ceiling must not be less than 20 cm and the side clearance from walls or nearby appliances must not be less than 5 cm (Fig. 8). Sufficient air circulation in the vicinity of the appliance must be guaranteed at all times.
For appliances with castors, always position and lock the castors facing forwards.
FP FP FP
FP
Fig. 8 Minimum clearance from walls and ceiling
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Delivery, transport and setting up
3.6.2 Level and secure the device against rolling away
The height of the appliance can be adjusted using the heavy-duty castors attached to the bot­tom of the appliance. It can also be secured against rolling away or being shifted. To do this, the feet must be extended.
1. To unlock the adjustment mechanism, pull out the ratchet lever on the ring (Fig. 9).
2. To retract and extend the stand, actuate the ratchet lever (Fig. 10).
Fig. 9 To unlock the mechanism, pull out the ratchet lever
Fig. 10 To retract and extend the stand, actuate the ratchet lever
The direction of movement (up/down) can be adjusted using the rocker above the ratchet lever:
► Press in the rocker on the right side to extend the stand with the ratchet lever (Fig. 11). ► Press in the rocker on the left side to retract the stand with the ratchet lever (Fig. 12).
Fig. 11 To extend the stand, press in the right-hand rocker
Fig. 12 To retract the stand, press in the left-hand rocker
In the end position, push in the ratchet lever again to fix the stand.
Use a spirit level to ensure that all four feet are adjusted to the same height.
To move the cabinet, all four feet must be retracted.
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Delivery, transport and setting up
3.6.3 Tilt protection
Attach the appliance to a wall with the tilt protection. The tilt protection is included in the delivery.
3. Screw the tilt protection onto the back of the ap­pliance as illustrated.
4. Bend the tilt protec­tion upwards by 90° in the desired distance to the wall (observe the minimum distance to the wall, see Fig. 8).
5. Drill a hole, insert a dowel and screw the tilt protection to a suitable wall.
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Delivery, transport and setting up
3.6.4 Adjusting the doors
You can adjust the doors if necessary, for example if they are warped due to uneven flooring. There are two adjusting screws each at the top and the bottom of each door for this purpose (Fig. 13).
First, adjust the setting at the top of the door and, if this is not sufficient, adjust the screws at the bottom of the door.
1. Open the door.
2. Loosen the screws.
3. Adjust the position of the door.
4. Tighten the screws again.
5. Check the position of the door.
6. Readjust if required.
Fig. 13 Adjusting the doors
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