Memmert HPP 108 Operating Instructions

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HPP page 1
Constant Climate Chamber with Peltier technology HPP 108
Operating Instructions
Page 2
1. Contents
1. Contents ......................................................................................................................................................................2
2 General notes and safety notes ....................................................................................................................................4
2.1 Transport ...........................................................................................................................................................4
3 Installation facilities (accessories) .................................................................................................................................. 5
3.1 Subframe ........................................................................................................................................................... 5
3.2 Stackable version ..............................................................................................................................................5
3.3 Initial start-up .................................................................................................................................................... 6
3.4 Oven load ..........................................................................................................................................................6
4 Technical data .............................................................................................................................................................. 7
4.1 Working range of the HPP units ............................................................................................................................ 9
4.3 Material quality ................................................................................................................................................ 11
4.4 Electrical equipment ........................................................................................................................................11
4.5 Note on EMC (electromagnetic compatibility) ....................................................................................................... 11
4.6 External connection ......................................................................................................................................... 11
4.7 Water connection ................................................................................................................................................ 11
5 Oven construction and operation ...............................................................................................................................12
5.1 Operating the door ..........................................................................................................................................12
5.2 Setting the temperature ...................................................................................................................................12
5.3 Controls and indications ..................................................................................................................................13
5.4 Switching on ................................................................................................................................................... 13
6 Selecting the operating mode .................................................................................................................................... 14
7 Setting the parameters ...............................................................................................................................................14
8 Normal operation ............................................................................................................................................15
8.1 Setting example “Normal operation“ ....................................................................................................................16
9 Weekly programmer ........................................................................................................................................17
9.1 Programming example “Weekly programmer“ ......................................................................................................18
10 Programme operation ...................................................................................................................................... 19
10.1 Closure commands for ramp segments ............................................................................................................21
10.2 Programming example programme operation ....................................................................................................22
11 Printer
PRINT
.............................................................................................................................................................25
12 Basic oven settings
SETUP
...........................................................................................................................................26
12.1 Real-time clock ................................................................................................................................................27
13 Temperature monitor and protection devices .............................................................................................................. 28
13.1 Electronic temperature monitor HPP .................................................................................................................28
13.1.1 Overtemperature protection
MAX
.................................................................................................................28
13.1.2 Undertemperature protection
MIN
...............................................................................................................28
13.1.3 Adjustable temperature monitor (TWW) Protection Class 3.3 to DIN 12 880 ................................................... 29
13.1.4 Adjustable temperature limiter (TWB) Protection Class 2 to DIN 12 880 .......................................................... 29
13.1.5 Automatic temperature monitor (ASF)
AUTO
............................................................................................... 30
14 Active humidity control (%rh) ..................................................................................................................................... 32
15 Audible alert signals ................................................................................................................................................... 33
16 Calibration ................................................................................................................................................................. 34
17 Humidity ....................................................................................................................................................................36
18 Communication interface for the PC ...........................................................................................................................38
18.1 Communication interface USB ..........................................................................................................................38
18.2 Bus interface RS485 ...........................................................................................................................................38
18.3 Communication interface RS232C ....................................................................................................................38
19 Report memory ..........................................................................................................................................................40
19.1 Reading the report memory ............................................................................................................................. 40
19.2 Reading the report memory into the PC via USB ...............................................................................................40
19.3 Printing the report memory from the climatic chamber .....................................................................................40
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20 Memory card: MEMoryCard XL...................................................................................................................................41
20.1 Programming the MEMoryCard XL from the climatic chamber .......................................................................... 41
20.2 Programming the MEMoryCard XL from a PC with the climatic chamber .......................................................... 41
20.3 Programming the MEMoryCard XL from a PC using the read-write unit ............................................................41
20.4 Documentation on memory card MEMoryCard XL ............................................................................................. 42
21 User-ID-Card (available as optional extra) ....................................................................................................................43
22 Maintenance ..............................................................................................................................................................44
23 Cleaning ....................................................................................................................................................................44
23.1 Cleaning HPP incubators ..................................................................................................................................45
24 Check list for fault rectification ...................................................................................................................................45
25 Supply failure ............................................................................................................................................................. 46
26 CE Conformity Declaration .........................................................................................................................................47
27 Address .....................................................................................................................................................................49
28 Index .........................................................................................................................................................................50
29 Note ..........................................................................................................................................................................51
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This mark in the Operating Instructions means:
Watch out
Important Note!
2 General notes and safety notes
You have purchased a technically fully proven product which has been produced in Germany with the use of high-grade materials and the application of the latest manufacturing techniques; it has been factory tested for many hours. In addition we guarantee the supply of spare parts over 10 years.
Observation of the Operating Instructions is necessary for faultless
operation and for any possible claims under warranty. If these
Instructions are disregarded, all claims under warranty, guarantee and
indemnification are excluded!
The right to technical modifications is reserved. Dimensional details are not binding.
2.1 Transport Always use gloves! If the oven has to be carried, at least 2 persons are required to transport it.
Do not place the oven on a readily inflammable support surface!
It is important that the oven is set up accurately horizontally!
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mind.
15 cm
mind.
8 cm
mind.
8 cm
mind. 20 cm
3 Installation facilities (accessories)
The oven can be placed on the floor or on a bench (working surface). It is important that the oven is set up accurately horizontally; the door may have to be adjusted (see Section:
„Maintenance“)
The spacing from the back of the oven to the wall should be at least 15 cm. The spacing to the ceiling must not be less than 20 cm and that at the side to the wall not less than 8 cm. Generally it is essential to have adequate air ventilation around the oven.
Model HPP 108 is mounted on castors. The front castors pivot and can be locked. In order to ensure the stability of the oven the front castors must always be set facing towards the front.
Information on accessories will be found in our leaflet or on our internet page www.memmert.com. Please note the installation instructions for our accessories.
3.1 Subframe Model HPP 108 can be mounted on a subframe (accessory)
3.2 Stackable version Two HPP 108 ovens of the same model size can be stacked on each other. Note that the oven with the lower working temperature must always be placed at the bottom. Foot locators (accessory) have to be fitted on the bottom oven.
Take off cover of bottom oven• Place drill jig (supplied with foot locators) into the inverted cover at the •
back
Mark holes and drill 4.2 mm dia.• Screw the foot locators to the top of the cover using the screws and nuts •
supplied
Re-fit the cover•
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3.3 Initial start-up When the oven is started up for the first time, it should be supervised continuously until steady conditions have been reached. Severe vibrations during transport may cause movement of the temperature probes in their holder inside the chamber. Note therefore that before the first start-up the temperature probes should be checked for their correct position and, if necessary, carefully aligned in their mounting (see ill).
3.4 Oven load Full consideration must be given to the physical and chemical properties of your load (e.g. combustion temperature etc.) in order to prevent serious damage to load, oven and surroundings. Please note that the MEMMERT ovens described here are not explosionproof (they do not conform to the Industrial Association Specification VBG 24) and are therefore not suitable for drying, evaporating and burning-in of paints, enamels or similar materials whose solvents may produce an inflammable mixture with air. There must be no possibility of the formation of inflammable gas/air mixtures either within the oven chamber or in the immediate surroundings of the equipment. Large amounts of dust or corrosive fumes inside the oven chamber or in the surroundings of the equipment may produce deposits within the oven and lead to short-circuits or damage the electronics. It is therefore important that adequate precautions are taken against excessive dust or corrosive fumes.
In order to ensure proper air circulation inside the chamber, there must be sufficient spacing of the load inside the oven. Do not place any load on the floor, against the side walls or underneath the ceiling of the chamber (heating ribs). In order to ensure optimum air circulation the shelves must be so inserted that the air spacings between door, shelf and rear chamber wall are approximately equal. The maximum number and the loading of the shelves can be found in the table in the Section „Technical
Data“. With unfavourable loading (too closely spaced) it is possible that the set temperature may be
reached only after a longer period of time. See stick-on label “Correct Loading“ on the oven!
Ill: Chamber ceiling with Pt 100 metal temperature probes
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D
A75 75
E
12
302
10
B 19771
38F
C
USB-Schnittstelle
parallele Schnittstelle
Anschlusskabel
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4 Technical data
Model HPP 108
Chamber width A [mm] 560
Chamber height B [mm] 480
Chamber depth C [mm] 400
Oven width D [mm] 710
Oven height E [mm] 760
Oven depth F [mm] 640
Chamber volume [litre] 108
Weight [kg] 66/70
Power [W] 350
Max. number of shelves 5
Max. load per shelf [kg] 30
Max. load per oven [kg] 60
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Ambient conditions Ambient temperature HPP: 16ºC to 28ºC•
rH 70% max., no condensation• Overvoltage category: II• Contamination level: 2•
temperature
temperature is measued with Pt100 in 4-wire circuit• Setpoint range 0°C to 70°C• setting accuracy: 0,1°C• Working temperature range : from 5°C to 70°C• variation (time): ±0,1°C max• uniformity (space): ±0,4 K (at 10 - 37 °C )•
Monitor temperature is measued with Pt100 in 4-wire circuit•
Setpoint range 0°C to 70°C• setting accuracy: 0,1°C•
Humidity The relative humidity in the chamber is measured by a capacitive humidity
sensor and indicated digitally in %.
accuracy of humidity sensor: 0,5 % rh• adjustment range: 10 to 90 %rh, off*• setting accuracy: 1rh%• indication range: 1 to 98 % rh• variation (time): ±1,5%rh max•
*setting off: humidity control deactivated
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HPP
Temperatur-Feuchte Arbeitsbereich Memmert HPP 108
0
10
20
30
40
50
60
70
80
90
100
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75
Temperatur °C
Feuchte % rH
B
A
C
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4.1 Working range of the HPP units
The temperature-humidity diagram of the humidity chamber HCP indicates the range of temperature and humidity within which continuous condensation-free operation is possible.
Range A: Within this range, any combination of temperature and humidity is possible without any appreciable condensation.
Range B: Above the range indicated, e.g. 80% rH at 60°C, the steam introduced immediately condenses at the coldest point of the unit due to the dew point.
With prolonged operation at the upper limit or outside the working range there is a possibility of water puddles forming inside the chamber and water can escape from the door seal!
Range C: At low temperatures and low relative humidity, the usable range depends largely on ambient temperature and humidity.
Humidity %rh
Temperature °C
Temperature-humidity working range Memmert HPP 108
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4.2 Standard equipment of cooled incubators
HPP incubators with low-noise, long-life and energy-saving Peltier cooling and heating technology •
(during heating, part of the energy required is drawn from the surroundings =heat pump)
Electronic fuzzy-supported PID process controller with permanent power matching and time-saving •
auto-diagnostic system for rapid fault finding (see Section: „Error messages“)
Alphanumerical text display• Control of oven and documentation of actual values on MEMoryCard XL• Programme sequence control for up to 40 ramp segments• Integral weekly programmer with group function (e.g. all workdays)• Recessing push/turn control for simple operation of oven• Visual alarm indication• Built-in sounder as alarm on overlimit, as audible signal at programme end, and to acknowledge •
input (key click)
Digital monitor controller for overtemperature, undertemperature, and as automatically setpoint- •
following monitor (ASF)
Monitor relay to switch off heating in case of fault• Two separate PT100 temperature sensors Class A in 4-wire circuit for control and monitoring• Convenient integral 3-point temperature calibration• Parallel printer interface (PCL3 compatible)• USB interface for computer-supported temperature programmes and for reading the •
internal report memory
MEMMERT software “Celsius“ for remote operation of oven via a PC and for reading the • report memory inside the controller
A pre-formatted blank MEMoryCard XL with 32 kB storage capacity, reprogrammable for up to 40 •
ramp segments and additionally 135 hours report memory at 1 minute intervals
Special equipment (to be ordered separately as accessories): • external card reader for MEMoryCard XL for connection to the PC USB interface, 25-way printer cable (parallel, screened)
Language selection (English, French, Spanish, Italian, German)•
Capacitive humidity sensor•
Active humidity control avoids condensation and ensures rapid achievement of set humidity • as well as short recovery times
7 different ramp exit commands for advanced temperature applications•
Visual alarm indication•
Audible signal on over-/undertemperature and over-/under-humidity •
Internal documentation memory 1024kB as ring memory for all temperature and humidity values, • errors and settings with real-time and date. Documentation approx. 3 months at 1 minute storage interval
Calibration possible without separate PC: 3-point calibration for temperature on the controller and • 2-point calibration for humidity at 20% rH and 90% rH
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WARNING! Always pull out the supply plug before
opening the oven cover!
4.4 Electrical equipment
Operating voltage see label 50/60 Hz•
Current rating see label•
Protection Class 1, i.e. operating isolation with ground connection to EN 61 010•
Protection IP20 to DIN EN 60 529•
Interference suppression to EN55011 Class B•
Oven protected by a fuse 250V/15A fast blow•
Controller protected by a 100 mA fuse (200 mA on 115 V)•
When connecting a MEMMERT oven to the electrical supply you have to observe any local • regulations which apply (e.g. in Germany DIN VDE 0100 with FI protection circuit)
4.5 Note on EMC (electromagnetic compatibility) This product is intended to operate on a supply network with a system impedance Zmax at the transfer point (building connection) of 0.292 Ohm max. The user has to ensure that the product is only operated on an electrical supply network which meets these requirements. If necessary, details of the system impedance can be obtained from the local electricity supply authority.
Note: Any work involving opening up the oven must only be carried out by a suitably qualified electrician!
4.6 External connection Equipment connected to the external connections must have interfaces which meet the requirements for safe low voltage (e.g. PC, printer).
4.7 Water connection
The water container supplied has to be filled with distilled water and connected to the H2O connection using the hose supplied.
4.3 Material quality For external housing MEMMERT employs stainless steel (Mat.Ref. 1.4016). The chamber is made from stainless steel (Mat.Ref. 1.4301) which exhibits high stability, optimum hgygienic properties and corrosion resistance against many (not all) chemicals (warning against e.g. chlorine compounds). The oven load has to be checked carefully for its chemical compatibility with the above materials. A compatibility table covering all these materials can be requested from MEMMERT.
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5 Oven construction and operation
5.1 Operating the door The door is opened by pulling on the door handle. The door is closed by the door handle being pushed in.
open
close
5.2 Setting the temperature Hold down the SET key and set the temperature setpoint with the push/turn control. After the SET key has been released the display briefly flashes the temperature setpoint. The display then changes to the actual current temperature and the controller starts to control to the selected temperature setpoint.
close
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HPP
set
off
on
push
card
4
3
2
1
mb
CO mb
2
IN 1
IN 2
OUT
IN 1
IN 2
OUT
PRINT
SETUP
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
°C
°C
MIN
AUTO
MAX
h
rh
DEFROSTERI
%
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5.3 Controls and indications
5.4 Switching on Oven switched on and can be operated using the push/turn control and the SET key.
The oven is switched on by pressing the push/turn control.
Oven switched off. The push/turn control is pushed in and protected against damage.
push/turn control
(main switch)
SET key
chip card
reader
temperature
display
time
display
alarm indication
heating
monitor temperature
indication
text display
cooling
manipulation prevention
(User-ID-Card)
sounder
humidity
indication
operating mode
indication
steam
generation
warning water
container empty
Programme
operation
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6 Selecting the operating mode
PRINT
SETUP
After holding down the SET key (approx. 3 sec), the current operating mode flashes on the display. A different operating mode can be selected with the push/turn control while the SET key is being held down. After the SET key has been released the controller operates in the new operating mode.
7 Setting the parameters
After an operating mode has been selected, all relevant controller settings are shown simultaneously on the display. A parameter (menu item) can be selected by rotating the push/turn control; all other parameters are then dimmed. The selected parameter flashes brightly and can now be altered with the push/turn control while holding down the SET key. After the SET key has been released the newly set value is stored.
If the push/turn control or the SET key have not been operated for a period of 30 seconds, the controller automatically returns to the main menu.
Normal
operation
Weekly
programmer
Programme
operation
Printer Basic settings
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MIN
MAX
AUTO
°C
page 15
8 Normal operation
PRINT
SETUP
In this operating mode the oven operates continuously. The settings for operating the oven can be selected. The settings act directly on the operation of the oven.
By rotating the push/turn control the following parameters can be selected and can be altered as described in the Section „Setting the parameters“:
Temperature setpoint
Range: 0°C bis 70°C
˚C
Temperature monitor Adjustment range: MIN MAX AUTO
(see Section: „Temperature monitor“)
MIN
MAX
AUTO
°C
Humidity setpoint Range: 10 to 90%rh, off
rh
%
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HPP
temperature °C
relative humidity (rh) %
time
time
60
80
40
20
100
temperature monitor
60
80
40
20
100
page 16
8.1 Setting example “Normal operation“ The climatic chamber has to heat up to 50°C at 70% fan speed. The monitor function has to operate at 51°C.
1. Select operating mode “Normal operation“
After holding down the SET key (approx. 3 sec), the current operating mode is flashing. Select operating mode I with the push/turn control while holding down the SET key. After the SET key has been released the controller is in operating mode I.
PRINT
SETUP
2. Select temperature setpoint
Hold down the SET key and use the push/turn control to select the
required temperature setpoint of 50°C.
After the SET key has been released the oven briefly flashes the temperature setpoint. The display then changes to the actual temperature and the controller starts to control to the selected temperature setpoint
50°C.
Heating is indicated by the orange heater symbol
Cooling is indicated by the green cooling symbol
˚C
3. Select monitor temperature: Turn the push/turn control clockwise until the overtemperature protection and the symbol
MAX
or
MIN
flashes. Keep the SET key
depressed and use the push/turn control to set the overtemperature
protection to 51.0 °C and the undertemperature protection to 49.0 °C.
or: Turn the push/turn control clockwise until the monitor temperature and the symbol
AUTO
flashes. Keep the SET key depressed and set the push/ turn control to on . The tolerance band is selected in the SETUP menu (see section 11).
°C
MIN
AUTO
MAX
4. Select humidity setpoint: Turn the push/turn control clockwise until the humidity display flashes. Keep the SET key depressed and use the push/turn control to set the
required humidity setpoint of 70.0 %. After the SET key has been
released the humidity setpoint continues to flash briefly. The display then changes to the actual humidity and the controller starts to control to the set value.Humidification is indicated by the symbol .
rh
%
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9 Weekly programmer
PRINT
SETUP
In this operating mode the weekly programmer is activated and the oven switches on and off automatically at the programmed times. While the weekly programmer is in the OFF phase the oven is in standby mode. Heating and fan are switched off, the controller display is dimmed and shows the clock time. The sequence of the weekly programmer is repeated every week. A maximum of 9 time blocks, each consisting of ON time and OFF time, can be programmed.
Mo
Tu
We
Th
Fr
Sa
Su
h
on
off
By rotating the push/turn control the following parameters can be selected and can be altered as described in the Section “Setting the parameters“:
Weekday Range: Monday to Sunday
Mo
Tu
We
Th
Fr
Sa
Su
Day groups Range: workday Mo-Fr
weekend Sa-Su
Mo
Tu
We
Th
Fr
Sa
Su
Mo
Tu
We
Th
Fr
Sa
Su
No ON time: ---­On these days the oven is not switched on
on
off
ON time
Range: 00:00 to 23:59 hrs.
on
off
h
OFF time Range: one minute above ON time to
24:00
on
off
h
Further clockwise rotation selects the parameters (temperature setpoint etc.) as in operating mode I. If no further settings (temperature setpoint etc.) are made for the ON phase, the controller accepts the values from operating mode I. For safety reasons, always check that an ON time has been programmed only during the required time blocks and days.
Direct setting of the temperature setpoint:
When the controller is in stand-by mode or if the weekly programmer is in the ON phase, the temperature setpoint can be selected directly by briefly pressing the SET key. Clockwise rotation then selects fan speed, air flap and temperature monitor. Anticlockwise rotation again selects setting the individual time blocks.
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9.1 Programming example “Weekly programmer“ The oven (IPP500) has to switch on at 07.30 hrs from Mo to Fr (workday group) and switch off at 18.00 hrs. In addition it has to operate on Saturday from 10.00 to 14.00 hrs.
Mo
Sa
Fr
Th
We
Tu
Su
1. Select operating mode “Weekly programmer“
After holding down the SET key (approx. 3 sec) the current operating mode is flashing. Select operating mode “Weekly programmer“ with the push/turn control while holding down the SET key. After the SET key has been released the controller is in operating mode “Weekly programmer“.
PRINT
SETUP
2. Switch on at 07.30 hrs Mo-Fr
Turn the push/turn control anticlockwise to select the symbols “Mo-Fr on“ (workday group). Hold down the SET key and use the push/turn control to set the switch-
on time to 7:30.
Sa
Su
off
Mo
T u
We
Th
Fr
h
on
3. Switch off at 18.00 hrs Mo-Fr
Using the push/turn control select the symbols “Mo-Fr off“ (workday group). Hold down the SET key and use the push/turn control to set the switch-
off time to 18:00.
Sa
Su
on
Mo
T u
We
Th
Fr
h
off
4. Switch on at 10.00 hrs Sa
Using the push/turn control select the symbols “Sa on“. Hold down the SET key and use the push/turn control to set the switch-
on time to 10:00.
Mo
T u
We
Th
Fr
Su
off
Sa
h
on
5. Switch off at 14.00 hrs Sa
Using the push/turn control select the symbols “Sa off“. Hold down the SET key and use the push/turn control to set the switch-
off time to 14:00.
Mo
T u
We
Th
Fr
Su
on
Sa
h
off
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PRINT
SETUP
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10 Programme operation
In this operating mode, up to 40 freely programmable temperature-time ramps can be set. Rotating the press/turn control while holding down the SET key selects the following parameters in sequence after released the SET key:
- a new programme can be programmed or an existing programme can be edited EDIT
- stops the programme STOP
- starts the programme START
After EDIT has been activated, the following parameters can be selected and can be altered as described in the Section “Selecting the parameters“:
Delayed programme start: switch-on day Range: Monday to Sunday, workdays Mo-Fr, weekend Sa-Sun, all days Mo-Su or no day. If no day of the
week is selected, the oven starts up immediately after the programme is started ( instant start ).
Delayed programme start: switch-on time
Range: 00:00 to 23:59
If no switch-on day has been selected it is not possible to select a switch-on time, and the programme
starts immediately ( instant start ).
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI
DEFRO
mb
IN 1
IN 2
OUT
MIN
AUTO
MAX
°C
°C
%rh
h
PRINT
SETUP
mb
IN 1
IN 2
OUT
AUTO
MAX
°C
%rh
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI
DEFRO
mb
IN 1
IN 2
OUT
MIN
AUTO
MAX
°C
°C
%rh
h
PRINT
SETUP
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Duration of first ramp segment
Range: 1 minute to 999 hours.
Setpoint temperature / temperature at the end of the ramp segment
Range: 0°C to 70°C.
Setpoint humidity / humidity at the end of the ramp segment Range: 10 to 90%rh.
Closure command of ramp segment
Range: next, spwt, loop, hold, end (see Section: „Closure commands for ramp segments“).
Exit the programme write mode EDIT
Turn the push/turn control clockwise unti EXIT appears on the display, briefly press the SET key to enter.
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI
DEFRO
mb
IN 1
IN 2
OUT
MIN
AUTO
MAX
°C
°C
%rh
h
PRINT
SETUP
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI
DEFRO
mb
IN 1
IN 2
OUT
MIN
AUTO
MAX
°C
°C
%rh
h
PRINT
SETUP
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI
DEFRO
mb
IN 1
IN 2
OUT
MIN
AUTO
MAX
°C
°C
%rh
h
PRINT
SETUP
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI
DEFRO
mb
IN 1
IN 2
OUT
MIN
AUTO
MAX
°C
°C
%rh
h
PRINT
SETUP
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI
DEFRO
mb
IN 1
IN 2
OUT
MIN
AUTO
MAX
°C
°C
%rh
h
PRINT
SETUP
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10.1 Closure commands for ramp segments
NEXT Follow-on with next programme segment.
SPWT (T)
SET-POINT WAIT
Wait until the setpoint temperature is reached. The oven only starts the next programme segment when the programmed setpoint temperature has been reached, even if the programmed heating time has already elapsed.
SPWT (H)
SET-POINT WAIT (humidity)
Wait until set humidity is reached. The unit starts with the next programme segment only when the programmed humidity setpoint has been reached, even if the programmed heating time has already elapsed.
SPWT (TH)
SET-POINT WAIT (temperature and humidity)
Wait until set temperature and set humidity are reached. The unit starts with the next programme segment only when the programmed temperature setpoint and the programmed humidity setpoint have been reached, even if the programmed heating time has already elapsed.
LOOP Ramp repeat function
The set programme is repeated after passing through all programmed segments.
1-99 = repeats cont = continuous repeat function
HOLD End of programme without switching off the heating; temperature and
all other settings (e.g. air valve) are maintained.
END End of programme, heating is switched off, all other settings (e.g. air
valve) are reset to base status.
The programme segments are linked together by the segment closure command. These commands therefore control the programme sequence.
°C
Ramp
closure
command
ramp
segment 1
spwt (t)
t=time
segment 1
closure
command
ramp
segment 2
next
closure
command
ramp
segment 4
next
closure
command
ramp
segment 5
end
closure
command
ramp
segment 3
spwt (t)
closure
command
ramp
segment 3
spwt (tH)
segment 3
segment 1
segment 5
segment 4
delayed
programme start
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Mo 8.00 h
0.45 h
1.00 h
50°C
°C
t
37°C
0.01 h
70%
50%
page 22
10.2 Programming example programme operation The climatic chamber has to heat up as quickly as possible to 50°C on Monday at 08.00 hrs with a vel. humidity of 70%rh. The climatic chamber has to hold this temperature for 45 minutes, followed by cooling down in one hour to 37°C with a vel humidity of 50%rh.
1. Select operating mode “programme“
After holding down the SET key (approx. 3 sec) the current operating mode is flashing. Hold down the SET key and select operating mode “programme“ using the push/turn control. After the SET key has been released the controller is in operating mode “programme operation“.
PRINT
SETUP
2. Edit programme
Hold down the SET key and turn the push/turn control to select ”EDIT”. After the SET key has been released, the controller is in the programme writing mode.
3. Weekday for delayed programme start
Hold down the SET key and turn the push/turn control to set the start day Mo.
Mo
T u
We
Th
Fr
Sa
Su
4. Select clock time for delayed programme start
Using the push/turn control, select the time display.
Hold down the SET key and set the time 08:00 using the push/turn
control.
h
wait until set temperature and set humidity have been reached
sufficient if SPWT (TH) is set as segment closure command
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5. Select duration of first ramp segment
Turn the push/turn control further clockwise until the time of the first ramp segment is flashing.
Hold down the SET key and set the time 00:01 using the push/turn
control.
h
6. Select temperature of first ramp segment
Turn the push/turn control clockwise until the temperature display is flashing. Hold down the SET key and set the required temperature setpoint of
50°C using the push/turn control.
˚C
7. Select relative humidity of first ramp segment
Turn the push/turn control clockwise until the humidity display is flashing.
Hold down the SET key and set the required humidity setpoint of 70.0
%rh using the push/turn control.
%rh
8. Set closure command of first ramp segment
Turn the push/turn control clockwise until a segment closure command
(e.g. end ) appears. Hold down the SET key and set SPWT [TH] with the push/turn control.
9. Select duration of second ramp segment
Using the push/turn control select the time indication.
Hold down the SET key and set the time 00:45 using the push/turn
control.
h
10. Select temperature of second ramp segment
Turn the push/turn control clockwise until the temperature display is flashing. Hold down the SET key and set the required temperature setpoint of
50°C using the push/turn control.
˚C
11. Select relative humidity of second ramp segment
Turn the push/turn control clockwise until the humidity display is flashing.
Hold down the SET key and set the required humidity setpoint of 70.0
%rh using the push/turn control.
%rh
12. Set closure command for second ramp segment
Turn the push/turn control clockwise until a segment closure command
(e.g end ) appears. Hold down the SET key and set next with the push/turn control.
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13. Select duration of third ramp segment
Mit dem Drück/Using the push/turn control select the time indication
Hold down the SET key and set the time 01:00 using the push/turn
control.
h
14. Select temperature of third ramp segment
Turn the push/turn control clockwise until the temperature display is flashing. Hold down the SET key and set the required temperature setpoint of
37°C using the push/turn control.
°C
15. Select relative humidity of third ramp segment
Turn the push/turn control clockwise until the humidity display is flashing.
Hold down the SET key and set the required humidity setpoint of 50.0
%rh using the push/turn control.
%rh
16. Set closure command for third ramp segment
Turn the push/turn control clockwise until a segment closure command
(e.g end ) appears.
Press the SET key briefly to enter.
17. Exit programme writing mode EDIT
Turn the push/turn control clockwise until EXIT appears on the display.
Press the SET key briefly to enter.
18. Set temperature monitor
Turn the push/turn control clockwise and set the temperature monitor.
(see Section: “Temperature monitor”).
MIN
AUTO
MAX
°C
19. Start programme
Turn the push/turn control anticlockwise until the stop symbol is flashing. Hold down the SET key and select Start with the push/turn control.
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11 Printer
PRINT
PRINT
SETUP
All IPP / ICP incubators are fitted as standard with a parallel printer interface, as used on personal computers.
This parallel printer interface on the back of the oven is suitable for connecting conventional PCL3­compatible ink jet printers which are provided with a parallel printer interface (e.g. HP Deskjet 5550 or HP Deskjet 9xx).
It is important to use a screened interface cable. The screen must be connected to the plug case.
The controller is provided with an internal report memory (see Section: „Report memory”). The report data can in this operating mode be printed out through the printer connected to the oven.
When using a colour printer, the various graphics can be printed in colour.
On the printout the GLP data head is also printed automatically and contains the following information:
- Printing date
- Time period of report
- Running page number
- Serial number and oven designation
By turning the push/turn control the following parameters can be selected in turn and altered as described in the Section Setting the parameters.
Reading the date of the first print page
Reading the date of the last print page
Start graphics print
Print programme and configuration page
Exit print menu and back to main menu
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12 Basic oven settings
SETUP
PRINT
SETUP
In this operating mode it is possible to make the basic settings of the oven. Clock time, date, day, year, and settings of sounder, of address assignment, monitoring units, heater power and calibration are set here.
The following parameters can be selected by turning the push/turn control, and altered as described in the
Section „Setting the parameters“:
Clock time in 24-hour format The winter/summer time changeover does not take place automatically but must be set manually by the user.
Date The controller incorporates a calendar which automatically allows for the different lengths of the months and also for leap years.
Weekday
Tu
Year
Adjustment range: from 2000 to 2100
Audible signal at programme end
ENDSOUND
Setting: OFF or ON
Audible signal on alarm, e.g. overtemperature, open door
ALARM SOund
Setting: OFF or ON
Communication address
Range: 0 to 15
(see section 18) Tolerance margin ASF
Range: 2 to 20
(see section 12.2.4) Language
Settings: GERMAN, English, franCAIS, ESPANOL and italIANO
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Calibration correction for user-calibration (see section 17)
Exit setup mode = store all settings and exit SETUP mode
12.1 Real-time clock
The real-time clock is set in SETUP and includes date and clock time. The real-time clock serves for documentation according to GLP. Date and clock time are marked in the report print. On the graphics print the time axis is marked in real-time. The clock runs with a buffer battery independently of the mains power supply. The built-in lithium battery Type CR 2032 has a life of approx. 10 years.
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13 Temperature monitor and protection devices
The monitor temperature is measured with a separate PT100 temperature sensor inside the chamber. The monitor unit provides protection for the oven load as well as protection for oven and its surroundings.
MIN
MAX
AUTO
°C
13.1 Electronic temperature monitor HPP
13.1.1 Overtemperature protection
MAX
Range: up to 5°C max above nominal temperature (for nominal temperature see label)
MIN
AUTO
MAX
°C
Using the push/turn control select the symbol
MAX
­Symbol anwählen. Hold down the SET key and set the protection temperature using the push/turn control.
13.1.2 Undertemperature protection
MIN
Range: from 5°C below minimum temperature of oven (for nominal temperature see label).
The low alarm cannot be programmed above the value set as high alarm.
Where no undertemperature protection is required, this has to be set to the lowest temperature.
MIN
MAX
AUTO
°C
Using the push/turn control select the symbol
MIN
. Hold down the SET key and set the protection temperature using the push/turn control.
Note:
The temperature monitor can be set independently of the operating mode. During ramp operation the monitor temperature must always be set sufficiently far above the maximum working temperature.
visual alarm symbol alight: TB alarm flashing: TWW alarm ASF-alarm
undertemperature
protection
overtemperature
protection
audible
alarm signal
automatic
temperature monitor
(ASF)
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TWW manuell eingestellt
Solltemperatur
t
°C
Reglerfehler
Notbetrieb
TWB manuell eingestellt
Solltemperatur
t
°C
Reglerfehler
Heizungsabschaltung durch TWB
page 29
The manually adjusted monitor temperature
MIN
and
MAX
of the electronic overtemperature protection is monitored by an adjustable temperature monitor (TWW) Protection Class 3.1 to DIN 12880. The choice of temperature monitor is selected in SETUP.
(see the menu item Tolerance margin ASF in Section „Basic oven settings”)
13.1.3 Adjustable temperature monitor (TWW) Protection Class 3.3 to DIN 12 880 If the manually set monitor temperatur
MAX
is exceeded, the TWW takes over the control of the temperature
and starts to control at the monitor temperature. As a warning the alarm symbol is flashing.
If the sounder is switched on in SETUP, the TWW alarm is additionally signalled by an interrupted tone. By pressing the SET key the sounder can be switched off temporarily until the next occurrence of an alarm event.
13.1.4 Adjustable temperature limiter (TWB) Protection Class 2 to DIN 12 880 If the manually set monitor temperature
MAX
is exceeded, the TWB switches off the heating permanently
and can only be reset by pressing the SET key. As a warning the alarm signal is flashing.
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13.1.5 Automatic temperature monitor (ASF)
AUTO
A monitoring device which automatically follows the selected temperature setpoint. The tolerance margin of the ASF is set in SETUP (see the menu item Tolerance margin ASF in the Section
„Basic oven settings SETUP“).
Automatic temperature monitor OFF
(ASF OFF)
MIN
MAX
AUTO
°C
Using the push/turn control select the AUTO
symbol.
Hold down the SET key and select off using
the push/turn control.
Automatic temperature monitor ON
(ASF ON)
MIN
MAX
AUTO
°C
Using the push/turn control select the AUTO
symbol.
Hold down the SET key and select on using
the push/turn control.
Notes on the ASF:
The tolerance margin for the ASF is selected in SETUP (see the menu item Tolerance margin ASF in the
Section „Basic oven settings SETUP”).
Tolerance margin reached = ASF activated
The ASF is automatically activated when the actual temperature has reached 50% of the selected tolerance margin of the setpoint (in the example 50°C – 5°C). The activation of the automatic temperature monitor is indicated by the bright
AUTO
- symbol.
60°C
40°C
ASF alarm
ASF activated
ASF activated
60°C
40°C
ASF-alarm
ASF activated ASF activated
35°C
15°C
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Going outside tolerance margin = ASF alarm
Going outside the selected tolerance margin of the setpoint (in the example 50°C +/-10°C), for example through opening the oven door during operation, triggers the alarm.
Triggering the ASF alarm is indicated by flashing
AUTO
and -symbol.
If the sounder is switched on in SETUP, the ASF alarm is additionally signalled by an interrupted tone. By pressing the SET key the sounder can be switched off temporarily until the next occurrence of an alarm event.
60°C
40°C
ASF alarm
ASF activated
ASF activated
60°C
40°C
ASF-alarm
ASF activated ASF activated
35°C
15°C
Again within tolerance margin = ASF alarm switched off
The automatic temperature monitor alarm is switched off automatically as soon as the selected tolerance margin of the setpoint (in the example 50°C +/-10°C) is reached again.
60°C
40°C
ASF alarm
ASF activated
ASF activated
60°C
40°C
ASF-alarm
ASF activated ASF activated
35°C
15°C
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Setpoint changed = ASF de-activated automatically
If the temperature setpoint is altered, the automatic temperature monitor is automatically de-activated temporarily (see in the example the setpoint is changed from 50°C to 25°C) until the tolerance margin of the new temperature setpoint is reached (see in the example below: the ASF is re-activated at 25°C +/-10°C).
60°C
40°C
ASF alarm
ASF activated
ASF activated
60°C
40°C
ASF-alarm
ASF activated ASF activated
35°C
15°C
14 Active humidity control (%rh)
Active humidity control ensures that the set humidity is reached rapidly without the use ofwater dishes.
During the heating-up phase the humidity control is initially de-activated. Humidification and dehumidification control starts to operate approx. 5 minutes after the set temperature has been reached. The setpoint can be adjusted between 10% rh and 90% rh. The humidity setpoint can be set or altered during the stabilisation phase. Humidification operates by passing water vapour through a dosing pump into the working chamber. In order to prevent bacteria formation the steam is first heated to approx. 140°C. De-humidification.
If no humidity is required in the chamber, humidity control can be de-activated by the setting OFF.
is indicated if the humidity exceeds the selected setpoint for longer than 30 minutes. The humidity indication then flashes as well as the symbol . In this case open the door for 30 sec and wait whether the controller controls in a stable manner on the setpoint. If the fault is repeated, contact customer service. (Note: this monitor function becomes activated only after the humidity setpoint has been reached for the first time)
is indicated when the water container is empty.
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15 Audible alert signals
The interval sound indicates a fault in the temperature control system or the humidifying system. It is triggered in the following cases:
Fault in the temperature control system:
Tb activ - temperature limiter activated if the temperature limiter operates
(see section 12.1)
hi-alarm - overtemperature alarm activated if the overtemperature
protection operates (see section 12.2.3)
lo-alarm- undertemperature alarm activated if the undertemperature
protection operates (see section 12.2.3)
asf-alarm - temperature outside tolerance if the automatic monitoring
function operates (see section 12.2.4)
Fault in the humidifying system:
when the water container is empty.
when the humidity exceeds the selected setpoint for longer than 30 minutes.
The audible alarm can be switched off temporarily by pressing the SET key.
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CAL 1
+0,5°C
CAL 3
+0,8°C
CAL 2
-0,4°C
werkseitige
Kalibrierung
37°C
20°C
0°C
5°C
page 34
16 Calibration
User-calibration of oven and controller, with three calibration temperatures selected by the user.
CAL1 temperature calibration at low temperature CAL2 temperature calibration at medium temperature CAL3 temperature calibration at high temperature
Either a positive or a negative calibration correction can be applied to each selected calibration point.
General calibration instructions:
1. Select the required calibration temperature in SETUP and set the corresponding calibration correction to 0.0°C.
2. Measure the deviation from the selected calibration temperature under steady conditions, using a reference instrument.
3. Set the calibration correction in SETUP. If the measured reference temperature is too low, the calibration correction setting has to have a negative sign.
4. Carry out a check measurement using the reference meter.
5. The procedure can be carried out for up to 3 calibration temperatures.
Example: Correction of a temperature deviation in the load at 20°C.
1. Set calibration temperature CAL.2 to 20.0°C in SETUP and set the corresponding calibration
correction to 0.0°C.
2. Using a calibrated reference instrument, an actual temperature of 19.6°C is measured in normal operation for a setpoint temperature of 20°C.
3. In SETUP set the calibration correction for CAL.2 to –0.4°C.
4. After the oven has settled down the reference instrument should read 20.0°C.
5. With CAL.1 a further calibration temperature can be programmed below CAL.2 , and with CAL.3 an additional calibration temperature above CAL.2.
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Note: If all calibration corrections are set to 0.0°C the factory calibration is restored!
calibration point1
calibration point 3
calibration point 2
calibration temperature
calibration temperature
calibration temperature
calibration correction
adjustment range
-4.9 °C to +4.9 °C
calibration correction
adjustment range
-4.9 °C to +4.9 °C
calibration correction
adjustment range
-4.9 °C to +4.9 °C
h
˚C
˚C
h
˚C
˚C
h
˚C
˚C
Page 36
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rh 20
+3 %
rh 90
-2 %
werkseitige
Kalibrierung
60%
40%
0%
20%
80% 100%
page 36
17 Humidity
User-calibration of the unit at the controller, using two humidity points:
RH 20 Humidity calibration at 20% relative humidity RH 90 Humidity calibration at 90% relative humidity
Either a positive or a negative calibration correction can be applied to each selected calibration point.
General calibration instructions:
Select the required calibration humidity in SETUP and set the corresponding calibration 1.
correction to 0.0 °C.
Measure the deviation from the selected calibration humidity under steady conditions, using a 2.
reference instrument.
Set the calibration correction in SETUP. If the measured reference humidity is too low, the 3.
calibration correction setting has to have a negative sign.
Carry out a check measurement using the reference instrument.4. The procedure can be carried out for up to 2 calibration humidities.5.
Example: Humidity deviation at the load at 90% has to be corrected:
Set calibration humidity in SETUP on 1. RH 90 and set the corresponding calibration correction
to 0.0 %
Using a calibrated reference instrument, an actual humidity of 88% is measured in normal 2.
operation for a humidity setting of 90 %.
In SETUP set calibration correction for 3. RH 90 to -2.0 %
The reference instrument should read 90.0% after the unit has settled down.4.
An additional calibration can be programmed with 5. RH 20 at 20% relative humidity.
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PRINT
SETUP
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI DEFRO
°C
°C
rh
mb
%
CO mb
2
IN 1
IN 2
OUT
IN 1
IN 2
OUT
MIN
AUTO
MAX
PRINT
SETUP
loop
t3
t4
t2
t1
on
off
Mo
Tu
We
Th
Fr
Sa Su
3
4
2
1
STERI DEFRO
°C
°C
rh
mb
%
CO mb
2
IN 1
IN 2
OUT
IN 1
IN 2
OUT
MIN
AUTO
MAX
calibration humidity
20%rh
calibration correction
adjustment range
-5.0 % to +5.0 %
calibration humidity
90%rh
calibration correction
adjustment range
-5.0 % to +5.0 %
Note: If all calibration corrections are set to 0.0 % the factory humidity calibration is restored.
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RS485
RS232
Umsetzer
page 38
ASF set to
+/-10°C in
SETUP
18 Communication interface for the PC
18.1 Communication interface USB The oven is provided as standard with a USB-interface according to USB spezification. Using this interface it is possible to control the oven from the PC and to produce reports. This is done using the “Celsius“ software.
For this purpose the oven has to be assigned a unique device address in sub-menu SETUP, option ADDRESS; This is the address through which the PC communicates with the oven. The default setting is ADDRESS 0.
Using this address each oven can be addressed by the PC and programmed. If several ovens are connected by the USB interface to one PC, each oven requires a corresponding interface on the PC as well as a separate cable. The maximum cable length is 5 m. For connection of the oven to the PC there is a USB connector on the back of the oven. The oven can be connected to the PC using a A+B USB interface cable.
18.2 Bus interface RS485 When so ordered, the oven can be equipped at the factory with an RS485 interface instead of the USB interface. This permits networking of several ovens (up to 16) with a single PC using a common 2-wire circuit. The system is operated using the “Celsius” software. A unique device address has to be assigned
to the oven in sub-menu SETUP, option ADDRESS. This is the address through which the PC communicates with the oven. The default setting is ADDRess 0. Using this address each oven can be addressed by the PC
and programmed.
For this purpose the PC must be equipped with an RS485 interface or must be fitted with an RS232/RS485 converter. The cabling has to suit the individual location using a screened cable. The maximum total length of the cable is 150 m. A maximum of 16 devices can be addressed on the RS485 bus. A termination resistance of 220 Ohm has to be connected to the last device.
18.3 Communication interface RS232C The oven can be equipped as optional with a serial communication interface RS232C according to
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DIN 12-9001. Using this interface it is possible to control the oven from the PC and to produce reports. This is done using the “Celsius“ software.
For this purpose the oven has to be assigned a unique device address in sub-menu SETUP, option ADDRESS; This is the address through which the PC communicates with the oven. The default setting is ADDRESS 0.
Using this address each oven can be addressed by the PC and programmed. If several ovens are connected by the RS232C interface to one PC, each oven requires a corresponding interface on the PC as well as a separate cable. The maximum cable length is 15 m. For connection of the oven to the PC there is a 9-pin connector on the back of the oven. The oven can be connected to the PC using a screened interface cable. The screen has to be connected to the plug case. If the serial interface is not being used, the cover supplied has to be fitted
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19 Report memory
The controller continuously records all relevant measurements, settings and error messages at 1-minute intervals.
The internal report memory is arranged as a ring memory, i.e. the new data always overwrite the oldest report data.
The report function can not be switched off but remains active at all times. The data are stored in the controller, protected against any manipulation. The controller memory can be read to produce documentation.
Every data set is stored with a unique date stamp.
The size of the internal report memory is 1024kB. This corresponds to a memory capacity of approximately 6 months‘ continuous operation.
During ramp operation a larger amount of data are stored in the memory so that the maximum report duration may be reduced.
If the power supply is interrupted, the instants of power failure and restoration of power are stored in the controller.
19.1 Reading the report memory
Past report data can be printed either via the USB interface or by a PLC3-compatible printer connected to the oven.
19.2 Reading the report memory into the PC via USB Using the “Celsius“ program the record memory of the controller can be read via the RS232C interface into a PC where it can be shown graphically, printed, and stored in memory.
Note:
The report memory of the controller is not altered or cleared by the reading procedure.
19.3 Printing the report memory from the climatic chamber
(see Section: „Printer“)
If the printer is not ready, e.g. cartridge empty or no paper, no report data are lost. Prints can be repeated several times since the report memory is not cleared after printing.
The GLP data header is automatically included in the print-out: it contains the following information:
- Printing date
- Time period of report
- Running page number
- Serial number and oven designation
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20 Memory card: MEMoryCard XL
A temperature programme with up to 40 ramps can be programmed on the MEMoryCard XL. Programming can take place directly on the controller or through the PC program “Celsius”. For improved clarity it is recommended that extensive programmes are prepared graphically on the PC. Where a MEMoryCard XL is programmed, it can be read only on the same oven type for which it has been programmed. Marking: The text field of the MEMoryCard XL can be marked individually with text or diagram.
20.1 Programming the MEMoryCard XL from the climatic chamber Insert the MEMoryCard XL into the slot in the control panel field. The selected settings are written directly to the card and stored on it. After the card has been removed, the programme stored internally in the controller becomes again activated.
20.2 Programming the MEMoryCard XL from a PC with the climatic chamber Link the PC to the oven with an interface cable via the serial interface (see Section: „Communication
interface“). Insert the MEMoryCard XL into the input slot in the control panel field.
Write protection: The MEMoryCard XL can be provided with write protection using the PC program “Celsius”. The programme on the card can then not be altered on the controller.
20.3 Programming the MEMoryCard XL from a PC using the read-write unit Using a read-write unit (which can be purchased separately) the MEMoryCard XL can be programmed from a PC with “Celsius” without any connection to an oven. It is important to ensure that the MEMoryCard XL has to be inserted with the contact field pointing upwards towards the marking of the read-write unit.
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Note:
The programme remains stored on the MEMoryCard XL after the card has been removed from the unit. It can however be overwritten at any time by the PC using “Celsius”.
Details on programming the MEMoryCard XL with PC and „Celsius“ can be found in the Celsius Operating Manual and in the Online Help.
20.4 Documentation on memory card MEMoryCard XL
The actual temperatures can be documented continuously on the memory card while the programme is running from the chip card. After the programme has been completed they can be read and printed using “Celsius”. The operation is described in the “Celsius” Operating Manual.
A certain amount of storage space is provided for documentation depending on the programme duration. The sampling rate is set automatically by the controller depending on the programme duration. With a programme duration up to 135 hours the documentation of the actual values on the MEMoryCard XL takes place with a 1-minute cycle. With programmes of longer duration the sampling time is extended up to 30 min max.
Documentation is started afresh on each programme start; the old report data are overwritten.
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access authority card
Name:
ID:
_____________________
_____________________
page 43
21 User-ID-Card (available as optional extra)
The User-ID-Card stores the serial number of the oven and a unique user number in encrypted format. The User-ID-Card therefore functions only in the oven with the corresponding serial number.
Each log-on via the User-ID-Card is documented in the internal flash memory.
If the User-ID-Card card is inserted, the
SETUP
menu includes the additional item ID-LOCK. When the setting
is changed to ON, all changes to the oven are blocked after the chip card has been removed.
The blockage through the User-ID-Card is indicated by the illuminated key symbol on the control panel.
Important:
If the oven is blocked through the User-ID-Card, there is no
programme operation with the MEMoryCard XL since that card could
be removed at any time and reprogrammed externally!
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1
2
3
4
6
5
page 44
22 Maintenance
Important for a long life of your MEMMERT product and in case of warranty claims.
Note: Any work involving opening up the oven must only be carried out by a suitably qualified electrician!
MEMMERT products require little maintenance. It is however recommended to lubricate all moving parts of the doors (hinges and closure) once a year (or 4 times a year with continuous operation) using a thin Silicone grease, and to check that the hinge screws are tight.
A well-closing door is essential on an oven. On Memmert ovens, tight closure of the door is ensured by a seal on the oven and another one on the door. In continuous operation the flexible sealing material may take a permanent set. Readjustment may then be necessary in order to ensure proper closing of the door.
The top part (1) of the door hinge can, after releasing • the 2 screws (2) at the top or bottom of the door, be moved slightly in the direction of the arrow.
The door can be adjusted after releasing the socket • screw (3) and rotating the excentric (4) by means of a screwdriver. NOTE ! Screw (3) is locked with locking varnish. It can be released by a sharp tug using a hexagon socket key. Apply more locking varnish to screw (3) and tighten it.
The closing panel (6) can also be adjusted in the direction of the arrow after releasing the screw (5). It is important that the panel is then screwed down firmly.
23 Cleaning
Regular cleaning of the easy-to-clean inside of the chamber prevents deposits which over time can detract from the appearance and the functionality of the stainless steel chamber .
The metal surfaces of the oven can be cleaned with commercially available cleaning agents for stainless steel. It is important to ensure that no rust-forming object comes into contact with the chamber or the stainless steel casing. Rust deposits cause infection of the stainless steel.
If any contamination causes rust stains on the surfaces of the chamber, such spots must be cleaned off immediately and the area polished.
The control panel, the plastic input modules and other plastic components of the oven must not be cleaned using scouring cleaning agents or those containing solvents.
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23.1 Cleaning HPP incubators In order to ensure the proper function and long life of the Peltier cooling module it is essential to remove any dust deposits from the heat sink on the back of the incubator (using vacuum cleaner, brush or bottle brush depending on the amount of dust). To assist with cleaning, the protective cover can be removed after releasing the screws.
24 Check list for fault rectification
Mains switch switched on:
no indication on the display of •
the temperature module
equipment fuse has blown; 15A instrument fuse has blown; T100mA 250V~ on board 55162.x controller faulty (board 55616.x) power supply interrupted
Symbol nor alight
ambient temperature too high temperature inside the unit higher than the selected setpoint temperature
Symbol is alight
temperature protection (TB) has been activated
Symbol is flashing
temperature protection (TWW, ASF) has been activated
and • rh empty
water container empty
and • rh over
humidity setpoint has been exceeded
E-0 in temperature module
error on self-test
E-1 in temperature module
power unit triac faulty
E-2 in temperature module
power unit faulty
E-3 in temperature module
Pt100 temperature sensor faulty
E-6 in humidity module error sensor rh
humidity sensor faulty
E-L1 in timer module
error communication to power unit L1
As far as HCP appliances are concerned, error messages are shown in the alphanumeric display. In case there is a fault on the oven, please get in touch with an authorised service organisation or contact the MEMMERT customer service department. (see section 25) In case of queries always specify model and serial number (on the rating label)
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HPP page 46
25 Supply failure
Supply failure in operating mode “Normal operation“
After a supply failure the operation is continued with the set parameters. The instant and duration of the supply failure are documented in the record memory.
Supply failure in operating mode “Weekly programmer“
After a supply failure the operation is continued with the set parameters. The instant and duration of the supply failure are documented in the record memory.
Supply failure in programme operation
After a supply failure lasting less than 15 minutes the current programme is continued at the point where it was interrupted. The instant and duration of the supply failure are documented in the report memory.
On a supply failure lasting longer than 15 minutes the oven immediately starts in manual operation for safety reasons and all settings are set to safe default values (see table).
Supply failure in remote operation
On a supply failure in remote operation the oven immediately starts in manual operation for safety reasons and all settings are set to safe default values (see table). Programme continuation has to take place from the PC. The instant and duration of the supply failure are documented in the report memory.
Parameter Default-value Temperature 20 °C Humidity 20%rh
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HPP page 47
26 CE Conformity Declaration
Standard ovens HPP are safety-approved and bear the test marks:
This product is subject to the Directive 2002/96/EC by the European Parliament and the EU Council of Ministers which concerns Waste Electrical and Electronic Equipment (WEEE). This product has been put on the market after 13 August 2005 in countries which have already incorporated this Directive into National Law. It should not be disposed off as part of domestic refuse. For disposal please contact your dealer or the manufacturer. Products which are infected, infectious or contaminated with health-endangering substances are excluded from return. Please note also all further regulations in this context.
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HPP page 48
EC Declaration of Conformity
Manufacturer´s name and address: MEMMERT GmbH + Co. KG
Äußere Rittersbacher Straße 38
D-91126 Schwabach Product: Constant-Climate-Chamber Type: HPP … Sizes: 108 Nominal voltage: AC 230 V 50 / 60Hz
alternative AC 115 V 50/60 Hz
The designated product is in conformity with the European EMC-Directive
89/336/EEC
including amendments
Council Directive of 03 May 1989 on the approximation of the laws of the Member States relating to
electromagnetic compatibility.
Full compliance with the standards listed below proves the conformity of the designated product with the essential protection requirements of the above-mentioned EC Directive:
DIN EN 61326:2004-05 EN 61326:1997
EN 61326/A1:1998 EN 61326/A2:2001 EN 61326/A2:2003
The designated product is in conformity with the European Low Voltage Directive
73/23/EEC
including amendments
Council Directive on the approximation of the laws of the Member States relating to Electrical
equipment for use within certain voltage limits.
Full compliance with the standards listed below proves the conformity of the designated product with the essential protection requirements of the above-mentioned EC Directive:
DIN EN 61 010-1 (VDE 0411 part 1):2002-08 EN 61 010-1:2001 DIN EN 61 010-2-010 (VDE 0411 part 2-010):2004-06 EN 61 010-2-010:2003
Schwabach, 09.04.08
______________________________
(Legally binding signature of the issuer)
This declaration certifies compliance with the above mentioned directives but does not include a property assurance. The safety note given in the product documentation which are part of the supply, must be observed.
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HPP page 49
27 Address
MEMMERT GmbH+Co.KG PO Box 17 20 91107 Schwabach Germany Phone: (+49) (0)9122 / 925-0 Fax:: (+49) (0)9122 /14585 E-mail: sales@memmert.com Internet: www.memmert.com
Customer service: Phone: (+49) (0)9122 / 925-143 or (+49) (0)9122 / 925-126 E-mail: service@memmert.com
When contacting customer service, always quote the product serial number on the oven label.
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HPP page 50
A
accessories 9 address 46 alarm indication 11 alarm symbol 26, 28 ASF 29 automatic defrost 36 automatic temperature monitor 29
B
bus interface 35
C
calibration 32 calibration correction 32 calibration temperature 32 CE conformity declaration 44 cleaning 41 closure commands 19 connection 8 controls 11 customer service 46
D
day groups 15 Day/night simulation 12 defrosting 36 delayed programme start 17 DIN 12 880 26 door 10 door handle 10
E
END 19 error messages 43
F
fan indication 11 fan speed 13
H
HOLD 19
I
indications 11 initial start-up 5 installation facilities 9 Interior lighting 12
L
light 12 load, incubator 5 LOOP 19
M
maintenance 41 material quality 4, 7 MEMoryCard XL 38
N
NEXT 19 normal operation 13
O
OFF time 15 ON time 15 operating mode, selection of 12 operating mode indication 11 overtemperature protection 27
P
parameters, setting the 12 printer 23 programme segments 19 Protection Class 1 26 Protection Class 2 25, 28 Protection Class 3.1 25, 28 protection devices 26
R
ramp segments 19 refrigeration unit 36 RS485 35
S
segment closure command 19 SETPOINT WAIT 19 SPWT(T) 19 stacking 9 start-up 5 subframe 9
T
TB 26 Temperature 10 temperature calibration 32 temperature deviation 32 temperature display 11 temperature limiter 26 temperature monitor 26 temperature monitor, automatic
29 temperature setpoint 10 time display 11 transport 4 TWB 25, 28 TWW 25, 28
U
undertemperature protection 27
W
weekday 15 weekly programmer 15
28 Index
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HPP
____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________
page 51
29 Note
Page 52
HPP page 52
09.04.2008
HPP englisch
D10621
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