Memmert HCP 50, HCP 150, HCP 105 Instruction Manual
HCP
OPERATING MANUAL
HUMIDITY CHAMBER HCP
Manufacturer and customer service
MEMMERT GmbH + Co. KG
Willi-Memmert Strasse 90-96
91186 Büchenbach
Germany
Phone: +49 (0)9122 925-0
Fax: +49 (0)9122 14585
E-mail: sales@memmert.com
Internet: www.memmert.com
Customer service:
Service hotline: +49 (0)9171 9792 911
Service fax: +49 (0)9171 9792 979
E-mail: service@memmert.com
When calling for service enquiries, please state the appliance number given on the nameplate (see page 13).
Shipping address for repairs:
Memmert GmbH + Co. KG
Customer service
Willi-Memmert Str. 90-96
91186 Büchenbach
Germany
Please contact our customer service department before sending appliances for repair or
before returning equipment, or the shipment may be refused.
© 2018 MEMMERT GmbH + Co. KG
D39303 | Date 09/2018
Subject to change without notice
About this manual
About this manual
Purpose and target audience
This manual describes the design, function, transport, putting into operation, the actual operation and maintenance of HCP humidity chambers. It is intended for use by trained personnel of the owner, who have the task of operating and/or maintaining the respective appliance.
If you are asked to work on the appliance, read this manual carefully before starting. Familiarise yourself with the safety regulations. Only perform work that is described in this manual. If
there is something you do not understand, or certain information is missing, ask your manager or contact the manufacturer. Do not do anything without authorisation.
Versions
The appliances are available in different configurations and sizes. If specific equipment features or functions are available only for certain configurations, this is indicated at the relevant
points in this manual.
The functions described in this manual refer to the latest firmware version.
Due to individual configurations and sizes, illustrations in this manual may be slightly different
to the actual appearance. Function and operation are identical.
Other documents that have to be observed
When operating the appliance with the MEMMERT AtmoCONTROL PC software, observe the
separate software manual. To open the AtmoCONTROL software manual, click on “Help” in
the AtmoCONTROL menu bar.
Storage and resale
This operating manual belongs with the appliance and should always be stored where persons working on the appliance have access to it. It is the owner's responsibility to ensure that
persons who are working on or are going to work on the appliance know where to find the
operating manual. We recommend that it is always stored in a protected location close to the
appliance. Make sure that the operating manual is not damaged by heat or humidity. If the
appliance is resold or transported and then set up again at a different location, the operating
manual must remain with it.
For the current version of this operating manual in PDF format, please go to
http://www.memmert.com/en/service/downloads/user-manual/ .
D39303 | Date 09/2018 3
Contents
Contents
1. For your safety 6
1.1 Terms and signs used........................................................................................................... 6
1.2 Product safety and dangers ................................................................................................ 7
1.3 Requirements of the operating personnel .......................................................................... 8
1.4 Responsibility of the owner ................................................................................................. 8
1.5 Intended use and improper use .......................................................................................... 8
1.6 Changes and alterations ...................................................................................................... 9
1.7 Behaviour in case of malfunctions and irregularities .......................................................... 9
1.8 Switching off the appliance in an emergency .................................................................... 9
2. Construction and description 10
2.1 Design ................................................................................................................................ 10
2.2 Description and function .................................................................................................. 10
2.3 Working range ...................................................................................................................11
2.4 Material.............................................................................................................................. 12
2.5 Electrical equipment .......................................................................................................... 12
2.6 Connections and interfaces ............................................................................................... 12
2.7 Designation (nameplate) ................................................................................................... 13
2.8 Technical data .................................................................................................................... 14
2.9 Applied directives and standards ...................................................................................... 15
2.10 Declaration of conformity .................................................................................................15
2.11 Ambient conditions ...........................................................................................................16
2.12 Scope of delivery ...............................................................................................................16
2.13 Optional accessories .......................................................................................................... 16
3. Delivery, transport and setting up 17
3.1 For your safety ................................................................................................................... 17
3.2 Delivery .............................................................................................................................. 18
3.3 Transport ............................................................................................................................18
3.4 Unpacking ......................................................................................................................... 18
3.5 Storage after delivery ........................................................................................................18
3.6 Setting up .......................................................................................................................... 19
4. Putting into operation 21
4.1 Connect the appliance to the power supply ..................................................................... 21
4.2 Establish water supply .......................................................................................................21
4.3 Switching on ......................................................................................................................22
5. Operation and control 23
5.1 For your safety ................................................................................................................... 23
5.2 Operating personnel.......................................................................................................... 23
5.3 Opening the door .............................................................................................................. 23
5.4 Loading the appliance ....................................................................................................... 24
5.5 Operating the appliance .................................................................................................... 24
5.6 Monitoring function .......................................................................................................... 30
5.7 Graph ................................................................................................................................. 35
5.8 Ending operation ...............................................................................................................36
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Contents
6. Malfunctions, warning and error messages 37
6.1 Warning messages of the monitoring function ................................................................ 37
6.2 Malfunctions, operating problems and appliance errors ................................................ 38
6.3 Power failure ...................................................................................................................... 40
7. Menu mode 41
7.1 Overview ............................................................................................................................ 41
7.2 Basic operation in menu mode using the example of language selection ....................... 42
7.3 Setup.................................................................................................................................. 43
7.4 Date and time ....................................................................................................................45
7.5 Calibration ......................................................................................................................... 47
7.6 Program ............................................................................................................................. 51
7.7 Sounds ............................................................................................................................... 52
7.8 Protocol ............................................................................................................................. 53
7.9 USER ID .............................................................................................................................. 54
8. Maintenance and Servicing 55
8.1 Regular maintenance.........................................................................................................55
8.2 Cleaning ............................................................................................................................. 55
8.3 Repairs and Service ............................................................................................................ 55
9. Storage and disposal 56
9.1 Storage ..............................................................................................................................56
9.2 Disposal ............................................................................................................................. 56
Index 57
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For your safety
1. For your safety
1.1 Terms and signs used
In this manual and on the appliance itself, certain common terms and signs are used to warn
you of possible dangers or to give you hints that are important in avoiding injury or damage.
Observe and follow these notes and regulations to avoid accidents and damage. These terms
and signs are explained below.
1.1.1 Terms used
WARNING
CAUTION
NOTICE
1.1.2 Signs used
Danger of electrocu-
tion
Warns of a dangerous situation that might lead to death or
serious injuries
Warns of a dangerous situation that might lead to moderate
or minor injuries
Warns of material damage
Fire hazard
Danger of burns
Danger from hot
steam
Do not tilt
Wear safety
boots
Disconnect the
mains plug
Observe information
in separate
manual
6 D39303 | Date 09/2018
For your safety
1.2 Product safety and dangers
The appliances described in this manual are technically sophisticated, manufactured using
high-quality materials and subject to many hours of testing in the factory. They reflect the
state of the art and comply with recognised technical safety regulations. However, there are
still risks involved, even when the appliances are used as intended. These are described below.
WARNING
After removing covers, live parts may be exposed. Touching these
can lead to an electrical shock. Disconnect the mains plug before
removing any covers. Work on the electrical system must only be
performed by qualifi ed electricians.
WARNING
When loading the appliance with an unsuitable chamber load, poisonous or explosive vapours or gases may be produced. This could
cause the appliance to explode, and people could be severely injured
or poisoned. The appliance may only be loaded with materials/test
objects which do not release any toxic or explosive vapours when
heated (see also chapter Intended use and improper use on page
8).
WARNING
Hot steam can build up inside the appliance. You could be scalded
on opening the door. Allow the appliance to cool before opening the
door.
WARNING
Depending on operation, the surfaces in the interior of the appliance
and the chamber load may still be very hot after the appliance is
switched off. Touching these surfaces can cause burns. Wear heatresistant protective gloves or wait until the appliance cools down
before touching.
WARNING
Leaving the door open during operation can cause the appliance to
overheat or pose a fi re hazard. Do not leave the door open during
operation.
WARNING
Condensation in the electrical components may cause short circuits.
After transporting or storing the device under humid conditions, remove it from its packaging and let it ventilate for at least 24 hours in
normal environmental conditions. Do not connect the device to the
mains power during this time.
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For your safety
1.3 Requirements of the operating personnel
The appliance may only be operated and maintained by persons who are of legal age and
have been instructed accordingly. Personnel who are to be trained, instructed or who are undergoing general training may only work with the appliance under the continuous supervision
of an experienced person.
Repairs may only be performed by qualified electricians. The regulations in the separate service
manual must be observed.
1.4 Responsibility of the owner
The owner of the appliance
► is responsible for the flawless condition of the appliance and for it being operated in ac-
cordance with its intended use (see chapter 1.5);
► is responsible for ensuring that persons who are to operate or service the appliance are
qualified to do this, have been instructed accordingly and are familiar with the operating
manual at hand;
► must know about the applicable guidelines, requirements and operational safety regula-
tions, and train staff accordingly;
► is responsible for ensuring that unauthorised persons have no access to the appliance;
► is responsible for ensuring that the maintenance plan is adhered to and that maintenance
work is carried out properly (see page 55);
► has to ensure that the appliance and its surroundings are kept clean and tidy, for example
through corresponding instructions and inspections;
► is responsible for ensuring that personal protective clothing is worn by operating person-
nel, e.g. work clothes and safety shoes.
1.5 Intended use and improper use
Humidity chambers may be used exclusively for temperature and climate testing of materials
and substances in the context of the procedures and specifications described in this manual.
Any other use is improper and may result in hazards and damage.
The appliance is not explosion-proof (does not comply with the German occupational health
and safety regulation VBG 24). The appliance may only be loaded with materials and substances which cannot form any toxic or explosive vapours at the set temperature and which
cannot explode, burst or ignite.
The appliance may not be used for the drying, evaporation and burning-in of paints or similar
materials, the solvents of which could form an explosive mixture when combined with air. If
there is any doubt as to the composition of materials, they must not be loaded into the appliance. Potentially explosive gas-air mixtures must not form, neither in the chamber nor in the
direct vicinity of the appliance.
8 D39303 | Date 09/2018
For your safety
ONN
1.6 Changes and alterations
No unauthorised changes or alterations may be made to the appliance. No parts may be
added or inserted which have not been approved by the manufacturer.
Unauthorised changes or alterations result in the CE declaration of conformity losing its validity, and the appliance may no longer be operated.
The manufacturer is not liable for any damage, danger or injuries that result from unauthorised changes or alterations, or from non-compliance with the provisions in this manual.
1.7 Behaviour in case of malfunctions and irregularities
The appliance may only be used in a flawless condition. If you as the operator notice irregularities, malfunctions or damage, immediately take the appliance out of service and inform
your superior.
You can find information on troubleshooting from page 37.
1.8 Switching off the appliance in an emergency
Press the main switch at the ControlCOCKPIT (Fig. 1) and
disconnect the power plug. This disconnects the appliance
from the power supply at all poles.
ON
Fig. 1
Switch off the appliance by pressing the main switch
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Construction and description
2. Construction and description
2.1 Design
1
2
3
6
7
4
Fig. 2 Design of HCP humidity chambers
1 ControlCOCKPIT with capacitive function
keys and LCD displays (see page 25)
2 On/Off switch (see page 22)
3 Chamber fan
2.2 Description and function
5
4 Stainless steel perforated sheet
5 Inner glass door
6 Nameplate (see page 13)
Air is heated inside the appliance by means of large-area all-round heating. Humidification of
the interior is achieved by evaporating water from a tank at a set rate by means of a hot-air
generator on the rear side of the appliance. The sterile hot steam is introduced into the interior underneath the fan and mixed with the air current. Dehumidification takes place through
the metered supply of fresh air via a sterile filter.
10 D39303 | Date 09/2018
Construction and description
2.3 Working range
The temperature-humidity diagram (Fig. 3) specifies at what range of temperature and humidity a permanent operation is possible.
NOTICE
If in operation for long periods at the upper level or outside the working range, puddles of
water may form inside the chamber and water may force its way out of the door seal.
B
A
% rh
C
°C
Fig. 3 Temperature-humidity working range (possible at an ambient temperature of
22 °C ± 3 K, relative humidity < 50 %)
Range A:
In this range, temperature and humidity can be combined as you please. If the chamber is in
operation at the upper limit or outside the working range for long periods, puddles of water
may form inside the chamber and water may leak out through the door seal. In extreme ambient conditions, the working range may be restricted.
Range B:
If the specified range is exceeded upwards, the hot steam fed in will immediately condense,
due to the dew-point, at the coldest point in the appliance.
Range C:
At low temperatures and low relative air humidity, the effective range is heavily dependent on
the degree of humidity of the chamber load.
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Construction and description
2.4 Material
For the outer housing, MEMMERT uses stainless steel (Mat.No. 1.4016 – ASTM 430) and for
the interior, stainless steel (Mat.No. 1.4301 – ASTM 304) is used, which stands out through
its high stability, optimal hygienic properties and corrosion resistance to many (but not all!)
chemical compounds (caution for example with chlorine compounds).
The chamber load for the appliance must be carefully checked for chemical compatibility with
the materials mentioned. A material resistance table can be requested from the manufacturer.
2.5 Electrical equipment
► Operating voltage and current consumption: See nameplate
► Protection class I, i.e. operating insulation with PE conductor in accordance with EN 61010
► Protection type IP 20 acc. to EN 60 529
► Interference suppression acc. to EN 55011 class B
► Appliance fuse: Safety fuse 250 V/15 A, quick-blow
► The temperature controller is protected with a miniature fuse 100 mA (160 mA at 115 V)
2.6 Connections and interfaces
2.6.1 Electrical connection
This appliance is intended for operation on an electrical power system with a system impedance Z
must ensure that the appliance is operated only on an electrical power system that meets
these requirements. If necessary, you can ask your local energy supply company what the
system impedance is.
Observe the country-specific regulations when making connections (e.g. in Germany DIN VDE
0100 with earth leakage circuit breaker).
2.6.2 Communication interfaces
The communication interfaces are intended for appliances which meet the requirements of
IEC 60950-1.
USB interface
The appliance is fitted by default with a USB
interface in accordance with the USB specification. This way, you can
► transfer software stored on a USB storage
of a maximum of 0.292 ohm at the point of transfer (service line). The operator
max
medium to the appliance (see page 51).
► export protocol logs from the appliance to
a USB storage medium (see page 53).
► transfer user ID data stored on a USB stor-
age medium to the appliance (see page
54).
The USB port is located on the right side of the ControlCOCKPIT (Fig. 4).
12 D39303 | Date 09/2018
Fig. 4 USB interface
Construction and description
Ethernet interface
Via Ethernet interface, the appliance can be
connected to a network, so that you can transfer programs created with the AtmoCONTROL
software to the appliance and read out protocols. The Ethernet interface is located on the
rear of the appliance (Fig. 5).
For identification purposes, each appliance connected must have its own unique IP address.
Configuration of the IP address is described on
page 43.
You will find a description of how to transfer programs via Ethernet in the enclosed
AtmoCONTROL manual.
The appliance can be directly connected to a computer / laptop using an optional USB to
Ethernet converter (see Optional accessories on page 16).
Fig. 5 Ethernet interface
2.7 Designation ( nameplate)
The nameplate (Fig. 6) provides information about the appliance model, manufacturer and
technical data. It is attached on the upper right behind the door (see page 10).
1
2
3
4
5
6
Fig. 6 Nameplate (example)
1 Type designation
2 Operating voltage
3 Applicable standard
4 Protection type
5 CE conformity
Typ: HCP240 F.-Nr.: H818.3008
230 V~ 50/60 Hz
DIN12880-Kl.3.1 Nenntemp.: 18-90 °C
6 Address of manufacturer
7 Disposal note
8 Temperature range
9 Connection / power ratings
10 Appliance number
8.0
1840 W
10
9
8
7
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Construction and description
2.8 Technical data
Appliance size 50 105 150 240
Appliance width D* [mm] 559 719 719 759
Appliance height E* [mm]
(varies due to adjustable feet)
Appliance depth F* (without door handle) [mm] 521 591 591 691
Depth of door handle [mm] 56
Chamber width A* [mm] 400 560 560 600
Chamber height B* [mm] 425 480 700 810
Interior depth C* [mm] (less 35 mm for fan) 330 400 400 500
Chamber volume [litres] 56 107 156 241
Net weight [kg] 55 75 90 110
Weight including packaging [kg] 74 100 116 145
Power [W] 1520 1720 1800 1840
Mains voltage [AC V] 230/115
795 851 1071 1181
Mains frequency [Hz] 50/60
max. number of sliding grids/shelves 5 6 10 12
max. load per sliding grid [kg] 15
max. load per appliance [kg] 75 90 120 140
Operating temperature range
Setting temperature range [°C] +18 bis +90
Adjustment precision [°C] 0.1
Adjustment range of active humidity control [% rh]
(only for appliances with the corresponding configuration)
Setting accuracy humidity [%] 0.5
* See Fig. 7 on page 15.
7 °C above room temperature up to
90 °C
20 to 95
14 D39303 | Date 09/2018
Construction and description
E
B
Fig. 7 Dimensions
D
A
(79,3)(79,3)(79,3)(79,3)
243,6
8
40,8
F
C
56
2.9 Applied directives and standards
► Directive 2004/108/EC amended (Directive of the European Parliament and of the Council
on the approximation of the laws of the Member States relating to electromagnetic com-
patibility). Standards complied with:
DIN EN 61326:2004-05, EN 61326:1997, EN 61326/A1:1998, EN 61326/A2:2001
EN 61326/A2:2003
► Directive 2006/95/EC amended (Directive of the European Parliament and of the Council
on the harmonisation of the laws of Member States relating to electrical equipment de-
signed for use within certain voltage limits). Standards complied with:
DIN EN 61 010-1 (VDE 0411 part 1)
DIN EN 61 010-2-010 (VDE 0411 part 2-010)
EN 61 010-1:2001, EN 61 010-2-010
2.10 Declaration of conformity
You can download the EC declaration of conformity of the appliance online:
English: http://www.memmert.com/en/service/downloads/ce-statement/
German: http://www.memmert.com/de/service/downloads/eg-konformitaetserklaerung/
D39303 | Date 09/2018 15
Construction and description
2.11 Ambient conditions
► The appliance may only be used in enclosed areas and under the following ambient condi-
tions:
Ambient temperature
Humidity rh max. 70 % non-condensing
Overvoltage category II
Pollution degree 2
Altitude of installation max. 2,000 m above sea level
10 °C to 35 °C
► The appliance may not be used in areas where there is a risk of explosion. The ambient air
must not contain any explosive dusts, gases, vapours or gas-air mixtures. The appliance is
not explosion-proof.
► Heavy dust production or aggressive vapours in the vicinity of the appliance could lead to
sedimentation in the interior and, as a consequence, could result in short circuits or dam-
age to electrical parts. For this reason, sufficient measures to prevent large clouds of dust
or aggressive vapours from developing should be taken.
2.12 Scope of delivery
► Power cable
► 1 or 2 stainless steel perforated sheets (load capacity: 15 kg each)
► 1 water tank
► 2 sponge plugs for silicone entry ports
► USB storage medium with software and AtmoCONTROL manual
► the operating instructions at hand
► Safety data sheet
► Calibration certificates
► Separately packaged fixing material for wall mounting (see page 20)
2.13 Optional accessories
► USB to Ethernet converter (Fig. 8). Makes it
possible to connect the Ethernet connection
interface of the appliance (see page 13)
to the USB port of a computer/laptop.
Fig. 8 USB to Ethernet converter
16 D39303 | Date 09/2018
3. Delivery, transport and setting up
3.1 For your safety
WARNING
Because of the heavy weight of the appliance, you could injure yourself if you try to lift it. To carry appliances of the size 50 at least two
persons, for appliances of the sizes 105 and 150, four people are
needed. Appliances larger than that may not be carried, but must be
transported using a manual pallet jack or forklift truck.
Delivery, transport and setting up
CAUTION
50
You may get your hands or feet squashed when transporting
and installing the appliance. Wear protective gloves and safety boots. Only grasp the appliance at the sides of the base:
105
150 240
9
D39303 | Date 09/2018 17
Delivery, transport and setting up
3.2 Delivery
The appliance is packed in cardboard and is delivered on a wooden palette.
3.3 Transport
The appliance can be transported in the following ways:
► With a forklift truck; move the forks of the truck entirely under the pallet.
► On a manual pallet jack
3.4 Unpacking
NOTICE
► To avoid damage, do not unpack the appliance until you reach the installation site.
Remove the cardboard packaging by pulling it upwards or carefully cutting along an edge.
3.4.1 Checking for completeness and transport damage
► Check the delivery note to ensure that the delivery is complete.
► Check the appliance for damage.
If you notice deviations from the delivery note, damage or irregularities, do not put the appliance into operation but inform the haulage company and the manufacturer.
3.4.2 Remove the transportation lock
Remove the transportation lock. This is located between the door hinge, door and frame and
can be removed after opening the door.
3.4.3 Disposing of packaging material
Dispose of the packaging material (cardboard, wood, foil) in accordance with the applicable
disposal regulations for the respective material in your country.
3.5 Storage after delivery
If the appliance is first to be stored after delivery: Read the storage conditions from page
56.
18 D39303 | Date 09/2018
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