QUICK START GUIDE: MICRON GEAR SERIES
328,5
13
Warning: Risk of electrical shock. Carelessness may produce injury or death.
Warning: Hot zone with high temperatures. Risk of burns. Use thermal
protective equipment.
Warning: System under pressure. Risk of burns or particle projection. Use
thermal protective equipment and googles.
Warning: Important information for the correct use of the system. May include
one or several of the previous hazards, and therefore must be kept in mind to
avoid damage and injury.
Warning: The Micron gear series melters are equipment with current technology and with
certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and
experience to use, install or repair this equipment.
In case of doubts in the moment of installation, refer to the corresponding instructions
manual.
If you want this guide in other language, see the website:
http://www.meler.eu
Focke Meler Gluing Solutions, S. A.
P.I. Los Agustinos, calle G, nave D-43
E - 31160 ORCOYEN Navarra (España)
GLUING SOLUTIONS
Electrical power connection
MODEL No. OUTPUT 1 PHASE 3 PHASES + N
2 25.17 A 31.00 A 12.87 A 16.70 A
Micron 5
Micron 10
Micron 20
Micron 35
4 35.60 A 41.42 A 12.87 A 21.91 A
6 46.04 A - 12.87 A 2 29.52 A 35.34 A 17.23 A 16.70 A
4 39.95 A 45.77 A 17.23 A 21.91 A
6 50.39 A - 17.28 A 2 27.39 A 37.51 A 19.41 A 16.70 A
4 42.13 A 47.95 A 19.41 A 21.91 A
6 52.56 A - 19.41 A 2 38.21 A 44.03 A 16.30 A 16.70 A
4 48.65 A 54.47 A 21.52 A 21.91 A
6 59.08 A - 26.74 A -
Tel.: + 34 948 351 110
Fax: + 34 948 351 130
e-mail: info@meler.es
www.meler.eu
MA-5079-ENG V0718
LN ~ 230V 50/60 Hz + PE
3N ~ 400V 50/60 Hz + PE
3 ~ 230V 50/60 Hz + PE
230 VAC 400 VAC Y
1 PUMP 2 PUMPS 1 PUMP 2 PUMPS
Components, options and accessories
Fitting straight short
Air dryer system
Low level detector Automatic feeder
Electrical power connection
Hose
Wheels
3
WITHOUT NEUTRAL
L1 L2 L3 PE
3~230V 50/60Hz + PE
Warning light
By-pass valve
Mounting the equipment
M8
ITEM MICRON 5 MICRON 10 MICRON 20 MICRON 35
A 96 mm 96 mm 96 mm 96 mm
B 377,5 mm 462,5 mm 462,5 mm 529,5
C 569,5 mm 654,5 mm 654,5 mm 721,5 mm
D 75 mm 75 mm 75 mm 75 mm
E 328,5 mm 328,5 mm 370,5 mm 422,5 mm
F 15 mm 15 mm 15 mm 15 mm
G 13 mm 13 mm 13 mm 13 mm
Pneumatic and hose connection
M8
P= 0 bar
P
= 6 bar
max
Dimensions/ Free space
G
F
15
Ø9
E
D
C
D
75
A B
96
462,5
654,5
C
B
A
E
F
ITEM DESCRIPTION DIMENSIONS
5L 730mm
A
B EQUIPMENT WIDTH
C
D EQUIPMENT HEIGHT WITH LID OPEN
E EQUIPMENT LENGTH WITH ELECTRICAL CABINET OPEN
EQUIPMENT LENGTH
EQUIPMENT HEIGHT
1
F
LENGTH OF THE EQUIPMENT WITH BRACKET FOR
ELECTRIC CABINET VARIABLE FREQUENCY DRIVES IN
LOWERED POSITION
10L 730mm
20L 730mm
35L 740mm
5L 360mm
10L 360mm
20L 400mm
35L 450mm
5L 630mm
10L 630mm
20L 670mm
35L 830mm
5L 775mm
10L 885mm
20L 1025mm
35L 1215mm
5L 840mm
10L 920mm
20L 925mm
35L 990mm
5L 1200mm
10L 1280mm
20L 1285mm
35L 1355mm
Nota: To calculate the space necessary to install the equipment in terms of its length, you must
add at least 280 mm to the measurements indicated in the table in order to be able to open the
distributor’s filter-purger access door.
2
Ø6mm
3
3
Ø6-12mm
2
L3 N PE L1 L2 L3 N PE
1
LN ~ 230V 50/60Hz + PE
3N ~ 400V 50/60Hz + PE
6 x
9/16“
1 3
2 4
3
5
6
4
Maximun charge of adhesive
Starting up the melter equipment
On/ Off
Control board
8
1
2
4 5
11
1. Tank indicator LED
6
2. Hose indicator LED
3. Gun indicator LED
4. Temperature set point
7
5. Actual temperature
6. ON/OFF switch
9
7. Standby function
8. Temperature OK LED and active pump
3
9. Time scheduling
10. Left/right button - channel selection
11. Up/down button - temperature modification
10
Default values
Select the element
Modify temperature
Selecting the overheating and standby values Temperature adjustment
1
2
1
Next display to
record the value
3
4
DISPLAY UNITS
ºC or ºF
STANDBY
25< Decrease Tª % < 55
1
2
Ratio 1:13
P pneumatic P hydraulic
Pump control card Speed working adjustment
7
4 8 9 103
1. Control card ON/OFF LED.
2. Pumping ON/OFF LED.
3. Internal and external (ok) LEDs.
4. Internal and external (ref) LEDs.
5. On ext LED (external start-stop).
6. Ref ext LED (external reference).
7. In/Out LED to program the speed ramp.
8. Voltage value display.
9. Up/down arrow keys for selecting values.
10. Left/right arrow keys for selecting options.
To start working, select the appropriate mode of operation:
1. Internal pumping and speed control.
2. Internal pumping control and external speed control.
3. External pumping control and internal speed control.
4. External pumping and speed control.
To activate the start-up status, all of the following conditions must be met:
1. The equipment temperature is OK.
2. That pumping is enabled (red LED is turned off).
3. If the external ‘ok’ mode (start-stop) is selected, the external ‘ok’ input (E3) must be activated.
4. The failure input is not activated.
1
5
6
2
LED DISPLAY COMPONENT HEATING COMPONENT STATUS
constantly lit constant low temperature
blinking slowly as need (according to PID parameters) temperature near set point
blinking rapidly programming or display change in set point values
off not heating temperature reached
For more information about the different functions of the pump control card, refer to the
corresponding instructions manual.
1. Press the ON/OFF button to light up the control card.
2. Select the pumping mode ‘ok’ and the speed control ‘ref’.
In case of internal speed control, using the up/down arrows,
select the rotation speed.
3. The selected value is set pressing the right arrow key after
blinking three times.
In case of external speed control, the system will wait for the
speed signal from the main machine. Keeping the ‘Vin’ key
pressed will show the voltage sent by the main machine.
Next display to
record the value
Below of 40ºC, temperature display and heating OFF
Tank’s set point temperature value by default
For more information about the different functions of the control
board, refer to the corresponding instructions manual.
External I/O connections (optional) External I/O connections (optional)
For each following signals, connect each wire in the terminals indicated:
2
Temperature OK
Since this contact is not under voltage, there is no
connection polarity.
OVERHEATING
10< Increase Tª < 25
3
Ø4-8mm
1
Motor speed set point (ref ext)
The positive signal wire must be connected to point XV2 of
the terminal, while the negative wire must be connected
to point XV1.
8 7 6 5 4 3 2 1
Control card
CN 5 CN 4
STANDBY
contact NO
contact NO
OUTPUT DISABLED
1 common and voltage out +
2 input for inhibitor output 1
3 input for inhibitor output 2
4 input for inhibitor output 3
5 input for inhibitor output 4
6 input for inhibitor output 5
7 input for inhibitor output 6
8 without connection
LOW LEVEL
1
2
CN 1
Power card
1 contact NO
2 contact NO
Next display to
record the value
To exit of the
special menu
Motor start up (ok ext)
Since this contact is not under voltage, there is no
connection polarity.
Failures output in pump control card
Since this contact is not under voltage, there is no
connection polarity.
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