Melco FR-F700 User Manual

Page 1
INVERTER
Model
FR-F700
Lineup
Lineup
complete
complete
Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for environmental management systems) and ISO9001 (standards for quality assurance management systems).
EC97J1113
Page 2
Evolution of the inverter for fan and pump applications,
Evolution of the inverter for fan and pump applications,
A
V
S
I
N
E
G
R
S
O
!
M
energy savings for buildings and factories as a whole
energy savings for buildings and factories as a whole
BEST
MATCH

Features

1
(1)
Upgrade of the renown Optimum Excitation Control!!
•Achieved a higher level of energy savings during acc./dec. to say nothing of during constant speed.
[Ex. of Blower Operation Characteristics]
100
Commercial power operation
80
60
40
20
Power Consumption (%)
01020304050 60
V/F control
Optimum excitation control
Frequency (Hz)
Easy replacement with
the cooling fan cassette!!
[Ratio of Motor Power Consumption during Acc./Dec.]
Driving of the Mitsubishi 400V 4 poles 45kW motors comparison
100
90
Power Consumption Ratio (%)
RS-485 communication is
C
possible with PU connector
Conventional model(FR-F500)
6%
12%
FR-F700
0 1020304050
Motor Lord Torque (%)
H
(2)
The effect of energy savings is obvious
•The effect of energy savings can be confirmed using the operation panel, output terminal (FM, AM terminal) and via networks with the newly developed energy saving monitor.
Ex. of Power Savings Monitor Display
[Energy Saving Monitor List]
Power saving monitor (kW) Power saving rate (%) Power saving amount (kWh) Power saving amount charge ($) Power saving average value (kW) Power saving rate average value (%) Power saving charge average value ($) Annual power saving amount (kWh) Annual power saving amount charge ($)
Easy operation
A
A
with the setting dial of the operation panel
(1) Adjustable 5 points V/F
•Possible to set the torque pattern that is optimum for the machine's characteristic
•Possible to expect even more energy savings with optimum excitation control and optimum V/F pattern working together
(2) Enhanced PID function
Energy savings in low speed region ... PID shutoff (sleep control) function
Shorter PID startup time ... PID automatic switchover function
Monitor of set point/measured value/deviation possible ... PID monitor
Convenient for HVAC usage ... forward/reverse operation switchover
is simple with an external signal
Corresponds to a wide range of detectors ... set point and measured value
for PID input can either be voltage (0 to 5V/0 to 10 V) or current (4 to 20mA)
(3)
Adoption of the original operation continuation at instantaneous power failure function
•Operation continues without the motor coasting when an instantaneous power failure occurred in fan and blower applications.
*The inverter may trip and the motor may
coast depending on the load condition.
Input Power Supply
Voltage
V/F3
V/F2
V/F5
V/F4
Torque characteristic curves
IPF
Reacceleration
Base
Voltage
Frequency
V/F pattern
V/F1
0
V/F Characteristic
When power is restored during deceleration
Output Frequency
Deceleration
Base
Frequency
(4) Restart after instantaneous
•Restart can be made without stopping the motor when the motor is coasting due to an instantaneous power failure.
(5) Flying start
Frequency
•Smoothly restarts a motor that is rotating even in the opposite direction due to the windmill effect.
(6)
Possible to avoid regeneration overvoltage alarm by
automatically increasing the frequency and continue operation if the fan happens to rotate faster due to the effect of another fan in the same duct.
(7) PTC thermistor input
•Protection of the motor can be certain since the built-in PTC of the motor can be input directly in addition to the electronic thermal relay function.
PTC thermistor input…Positive Temperature Coefficient Thermistor
(8) Commercial power-supply
Switchover to commercial power-supply operation is
simple using R1 and S1 terminals of the control circuit and commercial power-supply switchover sequence.
power failure function
Regeneration avoidance function
I
switchover sequence
Connection with Peripheral Devices Why can the inverter save energy?
Standard Specifications
Outline Dimension Drawings
Terminal Connection Diagram Terminal Specification Explanation
Explanation of the Operation Panel (FR-DU07)
Parameter List
Explanations of Parameters
5
7
9
16
19
21
28
RS-485 terminal
Built-in
EMC filter
AU/PTC
switchover switch
Connector
with/without
EMC filter
Combed shaped wiring cover
G
E
F
RELIABLE
EASY
Protective Functions
(1)
Operating life of parts are further lengthened
Adoption of newly developed long life cooling fan (design life of 10 years*1) Longer operating life is further enhanced with the use of ON/OFF control of cooling fan.
•Adoption of long life capacitor (design life of 10 years* A capacitor with specification of 5000 hours at 105˚C ambient temperature is adapted.
*1
Ambient temperature: yearly average 40˚C (free from corrosive gas, flammable gas, oil mist, dust and dirt) Since the design life is a calculated value, it is not a guaranteed value.
*2 Output current: 80% of the rated current of Mitsubishi standard 4P motor
(2)
State of the art longevity diagnostic method
Degrees of deterioration of main circuit capacitor, control circuit
capacitor or inrush current limit circuit can be diagnosed by monitor.
•Trouble can be avoided with the self-diagnostic alarms* that is
I
output when the life span is near.
*Any of alarm for main circuit capacitor, control circuit capacitor, inrush current limit
circuit and cooling fan can be output.
1, 2
)
(3) Maintenance timer
•Maintenance timer output function can also inform of maintenance time for peripheral equipments.
Average output current value and maintenance timer value are output as pulses.
(5) Improved workability
Easy replacement of cooling fan
D
Removable terminal block
B
Photo:FR-F740-5.5K
¥The installation position of the cooling fan is in the
upper portion of the inverter. Fan replacement is easily done without having to remove the main circuit wires.
Wiring is easy with the combed shaped wiring cover
¥Wiring cover can be reinstalled after wiring.
(200V class 22K or less, 400V class 30K or less)
C
D
(4) Update is also easy
Removable terminal block
¥When exchanging the inverter, the control
circuit terminals can be exchanged. The removable terminal block of the FR­F500 series can be used.
(The terminal block of the FR-F700 series is compatible with that of the FR-F500 series. Note that some functions of the FR-F700 series are restricted when using the terminal block of the FR-F500 series.)
FR-F500 series
Possible to copy parameters with operation panel
¥Parameter setting for multiple inverters is simple by
copy with the operation panel.
Alarm history
¥
Alarm history (alarm details and frequency, current, voltage and cumulative energization time at time of alarm occurrence) can be displayed on the operation panel and the cause of a trouble can be checked.(up to 8 past alarms)
B
FR-F700 series
A
Option and Peripheral Devices
Precautions for Operation/Selection Precautions for Peripheral Device Selection
Application to Motor
Main differences and compatibilities with the FR-F500(L) series
Warranty
International FA center
47
49
59
63
64
65
66
21
Page 3
Full of attractive features!
(1)
(1)
Reduction of electromagnetic noises
EF
•Inverter noises have been reduced with the adoption of new technologies.
Newly developed noise filter (EMC filter)
¥Because of the built-in EMC filter, the inverter itself can
comply with the EMC Directive (2nd environment* setting the connector to "with filter"(*
[FR-F740-37K Conducted noise data]
130
[dBuV]
120 110 100
90 80 70 60 50 40 30 20 10
0
.15 .2 .3 .5 .7 1 2 3 5 7 10 20 30
*1:
Refer to the EMC instruction manual for compliance conditions. *2: Leakage current will increase when the EMC filter is selected. *3: Since the leakage current when using the EMC filter for the 200V class 0.75K and
1.5K is small, the filter is always valid (a setting connector is not provided).
¥
Because of the built-in capacitive filter and zero-phase reactor (55K or less),
2,*3
).
EN61800-3 second Environment QP level
QP value
1
Frequency [MHz]
) by
connecting the optional DC reactor to the inverter will comply with the electric installation work common specification and machine installation work common specification (2001) written under the general editorship of the Japanese Ministry of land, infrastructure and transportation.
Capacitive filter
55K or less 75K or more
(2)
Countermeasures for harmonic current output
Standard (Built-in) Standard (Built-in)
Zero-phase reactor
Standard (Built-in)
Option (Sell separately)
DC reactor
Option (Sell separately)
Standard (supplied)
Small AC reactor (FR-HAL)/DC reactor (FR-HEL)
¥
AC reactor and DC reactor options for the control of
harmonics current output has been miniaturized.
(DC reactor is supplied with the 75K or more as standard.)
Connection with high power factor converter (FR-HC/MT-HC) is possible
¥Connection is possible to high power-factor converter for effective
suppressions of power-supply harmonics (coefficient K5=0).
(3)
Equipped with inrush current limit circuit
Because of the built-in inrush current limit circuit, the current
at power on is restricted.
Equipped with operation panel with the popular setting dial
•Operation is easy with the popular setting dial.
¥Frequency and parameters can be set without frustrations. ¥
Settings can be made quickly or slowly depending on fast
the dial is being turned.
¥
Settings are certain due to the "clicking" sensation and notch on dial.
Example of parameter change
•Operation panel is detachable and can be installed on the front cover. (Cable connector option is required.)
•PU/EXT (operation mode) switchover key is available.
•Dial/key operation lock function is available.
(2) FR Configurator (setup software)
From start up to maintenance of the inverter is simple.
Possible to save and print parameter setting file making
parameter management simple
(Possible to use communications connecting to any of PU connector and RS-485 terminals)
AGH
(1)
RS-485 terminal is standard equipped
(1)
Complies with UL, cUL, EN (LVD) standards
•RS-485 terminals are available in addition to the PU. connector. RS-485 communication can be performed using the operation panel or parameter unit. Since terminals for input and output are provided separately, multi-drop connection is easily done.
(2)
•Modbus-RTU (Binary) protocol has been added for communications in addition to computer link.
Possible to switch sink/source with one-touch
Possible to switch the logic of I/O terminals. Possible to use in
• all regions
(2)
Possible to correspond with major networks
(3) Wide voltage range
Accommodate both 240V power supply (55K or less) and
480V power supply as standard
(1) Remote output function
•You can utilize the on/off of the inverter's output signals instead of the remote output function of the programmable logic controller.
(2) Enhanced I/O is standard
PU/EXT Example of operation mode
•Possible to connect with LONWORKS, CC-Link Ver.1.1 and Ver.2.0,
TM
DeviceNet
and Profibus-DP when used with communication
options
Power supply
unit
Terminating
resistor
CPU
Master
CC-Link dedicated cable
Inverter
Up to 42 units can
be connected
when connections
( )
are inverter only
FR-A7NC FR-A7NC
CC-Link network
Network management
computer
Inverter
Terminating
resistor
•12 contact inputs, 3 analog inputs, 5 open collector outputs, 2
Inverter
Air-conditioner
Inverter
Pump
relay outputs, analog output and pulse output are all standard.
•Possible to assign variety of functions to contact inputs, open collector outputs and relay outputs
Possible to switch between voltage and current for the analog input.
FR-A7NL
LONWORKS
Network
Free
Topology
Node Node
FR-A7NL
•Possible to display the ON/OFF status of the I/O terminals on the operation panel
(3)
Simple magnetic flux vector control is possible
•High torque in low speed region is possible with simple magnetic flux vector control (120% torque is possible at 3Hz with slip compensation)
For torque
V/F + Optimum Excitation
Security systemLighting
For energy savings
Simple Magnetic Flux Vector
Features
savings?
Why energy
Peripheral Devices
Standard
Specifications
Outline
Drawings
Dimension
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
OptionsInstructionsMotorCompatibilityWarrantyInquiry
FR-F720-0.75K
Symbol
2 4
LONW
ORKS
Voltage
200V class 400V class
®
is a registered trademark of Echelon Corporation and DeviceNet is of ODVA.
Symbol
0.75K to 560K
Inverter Capacity
Indicate capacity (kW)
Applied Motor
Three-phase 200V class
(kW)
FR-F720-
0.75
1.5
2.2
3.7
5.5
7.5 11 15
18.5 22 30 37 45 55
Three-phase 400V class
FR-F740-
Applied Motor
(kW)
75
90 110 132 160 185 220 250 280 315 355 400 450 500 560
:Available models :Not available
Three-phase 200V class
FR-F720-
Three-phase 400V class
FR-F740-
43
Page 4

Connection with Peripheral Devices

Peripheral devices necessary for driving the FR-F700 series inverter are indicated below.
Three-phase AC power supply
Use within the permissible power supply specifications of the inverter.
(Refer to page 7.)
Moulded case circuit breaker (MCCB) or earth leakage circuit breaker (ELB), fuse
The breaker must be selected carefully since an in-rush current flows in the inverter at power on.
(Refer to page 57.)
Magnetic contactor(MC)
Install the magnetic contactor to ensure safety. Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the inverter life to be shorten.
(Refer to page 57.).
Reactor (FR-HAL, FR-HEL)
Reactors (option) should be used when power harmonics measures are taken, the power factor is to be improved or the inverter is installed near a large power supply system (1000kVA or more). The inverter may be damaged if you do not use reactors. Select the reactor according to the model. For the 55K or less, remove the jumpers across terminals P/+-P1 to connect to the DC reactor.
(Refer to page 51.).
PLC
RS-485 terminal block
The inverter can be connected with computers such as PLC. It supports Mitsubishi inverter protocol and Modbus-RTU (binary) protocol.
Inverter (FR-F700)
The life of the inverter is influenced by ambient temperature. The ambient temperature should be as low as possible within the permissible range. (Refer to page 8.) This must be noted especially when the inverter is installed in an enclosure. Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main circuit to protect them from noise.
AC reactor (FR-HAL)
(Refer to page 51.)
Noise filter (FR-BLF)
It is not necessary for the 55K or less.
High power factor converter
*1, MT-HC*2)
(FR-HC
Power supply harmonics can be greatly suppressed. Install this as required.
*1 Compatible with the 55K or less. *2 Compatible with the 75K or more.
Refer to page 49 for the option list and details.
DC reactor (FR-HEL)
For the 75K or more, a DC reactor is supplied. Always install the reactor.
(Refer to page 51.)
Power regeneration common converter
*1)
(FR-CV Power regeneration converter (MT-RC
Greater braking capability is obtained. Install this as required.
*2)
R/L1 S/L2 T/L3
P/+
P1
Brake unit
*1, MT-BU5*2)
(FR-BU
PR
P/+
P/+
PR
Resistor unit
*1, MT-BR5*2)
(FR-BR
The regenerative braking capability of the inverter can be exhibited fully. Install this as required.
Noise filter (FR-BSF01, FR-BLF)
N/-P/+
Earth (Ground)
UVW
Install a noise filter to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. When more wires are passed through, a more effective result can be obtained.
Earth
(Ground)
Devices connected to the output
Do not install a power factor correction capacitor, surge suppressor or radio noise filter on the output side of the inverter. When installing a moulded case circuit breaker on the output side of the inverter, contact each manufacturer for selection of the moulded case circuit breaker.
Earth (Ground)
To prevent an electric shock, always earth (ground) the motor and inverter.
Motor
5
Page 5

Why Can the Inverter Save Energy?

The load torque of a motor-driven machine generally changes depending on speed. On the other hand, motor output is proportional to the product of load torque and speed as indicated in the following formula, and therefore, necessary motor output varies with speed.
Motor output P = T
× N/(9550 × η) [kW]
T : Motor shaft-equivalent load torque [N·m] N : Motor speed [r/min] η : Machine efficiency
When this motor is operated by the inverter, the inverter output provides the frequency f appropriate to the motor speed, and the then output voltage V is determined by a "V/f = constant" pattern in the case of a constant-torque load. For example, when the motor is operated at middle speed, f, i.e. output voltage V, decreases, and therefore, the inverter output power V × I reduces if the output current I is constant. Proportionately, the inverter input current decreases and the power consumption reduces. Namely, when the motor output reduces, the input power of the inverter also decreases as a matter of course. The fundamental principle of energy saving by the inverter is to eliminate wasted power consumption by minimizing loss caused by the other devices and minimizing the motor output as compared to the other system (for example, commercial power supply operation or secondary resistance control of wound-rotor motor). A maximum energy saving effect is produced on a fan, pump or like by the variable-torque load characteristic that reduces load torque as speed decreases.
Motor speed control enables substantial energy-saving operation as compared to commercial power supply operation.
Damper control (discharge side)
100
80
For example, when a 15kW motor is operated at 60% air volume and the power charge is 17 yen/kW·h, the power charge as much as below can be saved in a year.
(1)Damper control
15kW×0.9×17 yen×24h×365days 2.01 million yen
60
Amount of energy saved
40
(2)Inverter control
15kW×0.3×17 yen×24h×365days 0.67 million yen
Features
savings?
Why energy
Peripheral Devices
Standard
Specifications
Outline
Drawings
Dimension
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
Power Consumption (%)
20
0 40 60 80 100
Damper control
15kW
2,010,000
Inverter control
Air volume (%)
Inverter energy-saving control
15kW
670,000
15kW Save 1,340,000 a year
(1) - (2) = energy-saving effect
Approx. 1.34 million yen
Functions
Protective
OptionsInstructionsMotorCompatibilityWarrantyInquiry
6
Page 6

Standard Specifications

Rating
200V class
Type FR-F720-K
Applied motor capacity (kW)*1 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
Rated capacity (kVA)*2 1.6 2.7 3.7 5.8 8.8 11.8 17.1 22.1 27 32 43 53 65 81 110 132 165
Rated current (A)*3
Output
Overload current rating*4 120% 60s, 150% 3s (inverse time characteristics)
Voltage*5 Three-phase 200 to 240V
Rated input AC voltage/frequency Three-phase 200 to 220V 50Hz, 200 to 240V 60Hz
Permissible AC voltage fluctuation 170 to 242V 50Hz, 170 to 264V 60Hz
Permissible frequency fluctuation ±5%
Power supply system capacity (kVA)*6 2.5 4.5 5.5 9 12 17 20 28 34 41 52 65 79 99 110 132 165
Power supply
Protective structure (JEM 1030)*8 Enclosed type (IP20)*7 Open type (IP00)
Cooling system Self-cooling Forced air cooling
Approx. mass (kg) 1.8 2.2 3.5 3.5 3.5 6.5 6.5 7.5 13 13 14 23 35 35 67 70 70
0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
4.2
7.0
9.6
15.2
23
31
45
58
70
85
114
140
170
212
288
(3.6)
(6.0)
(8.2)
(13)
(20)
(26)
(38)
(49)
(60)
(72)
(97)
(119)
(145)
(180)
(244)
346
(294)
400V class
Type FR-F740-K
Applied motor capacity (kW)*1 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Rated capacity (kVA)*2 1.6 2.7 3.7 5.8 8.8 12.2 17.5 22.1 26.7 32.8 43.4 53.3 64.8 80.8
Rated current (A)*3
Output
Overload current rating*4 120% 60s, 150% 3s (inverse time characteristics)
Voltage*5 Three-phase 380 to 480V
Rated input AC voltage/frequency Three-phase 380 to 480V 50Hz/60Hz
Permissible AC voltage fluctuation 323 to 528V 50Hz/60Hz
Permissible frequency fluctuation ±5%
Power supply system capacity (kVA)*6 2.5 4.5 5.5 9 12 17 20 28 34 41 52 66 80 100
Power supply
Protective structure (JEM 1030)*8 Enclosed type (IP20)*7 Open type (IP00)
Cooling system Self-cooling Forced air cooling
Approx. mass (kg) 3.5 3.5 3.5 3.5 3.5 6.5 6.5 7.5 7.5 13 13 23 35 35
0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
2.1
3.5
4.8
7.6
11.5
16
23
29
35
43
57
70
85
(1.8)
(3.0)
(4.1)
(6.4)
(9.8)
(13)
(19)
(24)
(30)
(36)
(48)
(60)
(72)
106 (90)
432
(367)
Type FR-F740-K
Applied motor capacity (kW)*1 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560
Rated capacity (kVA)*2 110 137 165 198 247 275 329 366 416 464 520 586 659 733 833
Rated current (A)*3
Output
Overload current rating*4 120% 60s, 150% 3s (inverse time characteristics)
Voltage*5 Three-phase 380 to 480V
Rated input AC voltage/frequency Three-phase 380 to 480V 50Hz/60Hz
Permissible AC voltage fluctuation 323 to 528V 50Hz/60Hz
Permissible frequency fluctuation ±5%
Power supply system capacity (kVA)*6 110 137 165 198 247 275 329 366 416 464 520 586 659 733 833
Power supply
Protective structure (JEM 1030)*8 Open type (IP00)
Cooling system Forced air cooling
Approx. mass (kg) 37 50 57 72 72 110 11 0 220 220 220 260 260 370 370 370
*1. The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor. *2. The rated output capacity indicated assumes that the output voltage is 220V for 200V class and 440V for 400V class. *3. When operating the inverter with the carrier frequency set to 3kHz or more, the carrier frequency automatically decreases if the inverter output
current exceeds the value in parenthesis of the rated current. This may cause the motor noise to increase.
*4. The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty,
allow time for the inverter and motor to return to or below the temperatures under 100% load.
*5. The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range.
However, the pulse voltage value of the inverter output side voltage remains unchanged at about that of the power supply. *6. The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables). *7. When the hook of the inverter front cover is cut off for installation of the plug-in option, the inverter changes to an open type (IP00). *8. FR-DU07 : IP40 (Except for the PU connector).
75 90 110 132 160 185 220 250 280 315 355 400 450 500 560
144
180
216
260
325
361
432
481
547
610
683
770
866
(122)
(153)
(183)
(221)
(276)
(306)
(367)
(408)
(464)
2
(518)
(580)
(654)
(736)
962
(817)
1094 (929)
7
Page 7
Common specifications
Control system High carrier frequency PWM control (V/F control)/optimum excitation control/simple magnetic flux vector control
Output frequency range 0.5 to 400Hz
0.015Hz/0 to 60Hz (terminal 2, 4: 0 to 10V/12bit)
Frequency
Analog input
setting resolution
Digital input 0.01Hz
Frequency accuracy
Analog input Within ±0.2% of the max. output frequency (25°C ± 10°C)
Digital input Within 0.01% of the set output frequency
Voltage/frequency characteristics
Starting torque 120% (3Hz) when set to simple magnetic flux vector control and slip compensation
Control specifications
Acceleration/deceleration time setting
DC injection brake Operation frequency (0 to 120Hz), operation time (0 to 10s), operation voltage (0 to 30%) variable
Stall prevention operation level Operation current level can be set (0 to 150% adjustable), whether to use the function or not can be selected
Frequency setting signal
Analog input
Digital input Four-digit BCD or16-bit binary using the setting dial of the operation panel (when used with the option FR-A7AX)
Start signal
Input signals
Operational functions
Operation specifications
Operating status
Output signals
When used with the FR-A7AY, FR-A7AR (option)
Pulse/analog output
PU (FR-DU07/ FR-PU04)
Display
Operating status
Alarm definition
Interactive guidance Operation guide/trouble shooting with a help function*2
Protective/warning function
Ambient temperature -10°C to +50°C (non-freezing)
Ambient humidity 90%RH or less (non-condensing)
Storage temperature*3 -20°C to +65°C
Atmosphere Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)
Environment
Altitude, vibration
*1. Can be displayed only on the operation panel (FR-DU07). *2. Can be displayed only on the parameter unit (FR-PU04). *3. Temperature applicable for a short period in transit, etc. *4. Only the 75K or more functions.
2
*5. 2.9m/s
or less for the 185K or more.
0.03Hz/0 to 60Hz (terminal 2, 4: 0 to 5V/11bit, 0 to 20mA/11bit, terminal 1: -10V to +10V/11bit)
0.06Hz/0 to 60Hz (terminal 1: 0 to ±5V/10bit)
Base frequency can be set from 0 to 400Hz Constant torque/variable torque pattern or adjustable 5 points V/F can be selected
0 to 3600s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/deceleration mode can be selected.
Terminal 2, 4: 0 to 10V, 0 to 5V, 4 to 20mA can be selected Terminal 1: -10 to +10V, -5 to 5V can be selected
Available individually for forward rotation and reverse rotation. Start signal automatic self-holding input (3-wire input) can be selected.
You can select any twelve signals using Pr.178 to Pr.189 (input terminal function selection) from among multi speed selection, second function selection, terminal 4 input selection, JOG operation selection, selection of automatic restart after instantaneous power failure, external thermal relay input, HC connection (inverter operation enable signal), HC connection (instantaneous power failure detection), PU operation/external inter lock signal , PID control enable terminal, PU operation, external operation switchover, output stop, start self-holding selection, forward rotation command, reverse rotation command, inverter reset, PTC thermistor input, PID forward reverse operation switchover, PU-NET operation switchover, NET-external operation switchover, command source switchover.
Maximum and minimum frequency settings, frequency jump operation, external thermal relay input selection, polarity reversible operation, automatic restart after instantaneous power failure operation, original operation continuation at instantaneous power failure, commercial power supply-inverter switchover operation, forward/reverse rotation prevention, operation mode selection, PID control, computer link operation (RS-485).
You can select any seven signals using Pr.190 to Pr.196 (output terminal function selection) from among inverter running, up-to-speed, instantaneous power failure /undervoltage, overload warning, output frequency detection, second output frequency detection, regenerative brake prealarm mode, inverter operation ready, output current detection, zero current detection, PID lower limit, PID upper limit, PID
*4, electronic thermal relay function pre-alarm, PU operation
forward rotation reverse rotation output, commercial power supply-inverter switchover MC1, commercial power supply­inverter switchover MC2, commercial power supply-inverter switchover MC3, fan fault output, heatsink overheat pre­alarm, inverter running start command on, deceleration at an instantaneous power failure, PID control activated, during retry, during PID output suspension, life alarm, alarm output 3 (power-off signal), power savings average value update timing, current average monitor, alarm output 2, maintenance timer alarm, remote output, minor failure output, alarm output. Open collector output (5 points), relay output (2 points) and alarm code of the inverter can be output (4 bit) from the open collector.
You can select any seven signals using Pr.313 to Pr. 319 (extension output terminal function selection) from among control circuit capacitor life, main circuit capacitor life, cooling fan life, inrush current limit circuit life and the above stated signals. (Only positive logic can be set for terminals of the FR-A7AR.)
Selection can be made from output frequency, motor current (steady or peak value), output voltage, frequency setting value, running speed, converter output voltage (steady or peak value), electronic thermal relay function load factor, input power, output power, load meter, reference voltage output, motor load factor, power saving effect, regenerative brake duty Pr.158 "AM terminal function selection (analog output)".
*4, PID set value, PID measured value using Pr.54 "FM terminal function selection (pulse train output)" and
Output frequency, motor current (steady or peak value), output voltage, frequency setting, running speed, converter output voltage (steady or peak value), electronic thermal relay function load factor, input power, output power, load meter, cumulative energization time, actual operation time, motor load factor, cumulative energization power, power saving effect, cumulative saving power, regenerative brake duty value, inverter I/O terminal monitor, input terminal option monitor status monitor
*2, terminal assignment status*2
*4, PID set point, PID measured value, PID deviation
*1, output terminal option monitor*1, option fitting
Alarm definition is displayed when the protective function is activated, the output voltage/current/frequency/cumulative energization time right before the protection function was activated and the past 8 alarm definitions are stored
Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage during acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter protection thermal operation, motor protection thermal operation, heatsink overheat, instantaneous power failure occurrence, undervoltage, input phase failure, motor overload, output side earth (ground) fault overcurrent, output phase failure, external thermal relay operation, PTC thermistor operation, option alarm, parameter error, PU disconnection, retry count excess, CPU alarm, operation panel power supply short circuit, 24VDC power output short circuit, output current detection value excess, inrush resistance overheat, communication alarm (inverter), analog input alarm, internal circuit alarm (15V power supply), fan fault, overcurrent stall prevention, overvoltage stall prevention, electronic thermal relay function prealarm, PU stop, maintenance timer alarm
*1, brake transistor alarm*4, parameter
write error, copy operation error, operation panel lock, parameter copy alarm
Maximum 1000m above seal level, 5.9m/s2 or less *5 (conforms to JIS C 60068-2-6)
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8
Page 8

Outline Dimension Drawings

FR-F720-0.75K, 1.5K
2-φ6 hole
7.5
245
260
FR-F720-2.2K, 3.7K, 5.5K FR-F740-0.75K, 1.5K, 2.2K, 3.7K, 5.5K
2-φ6 hole
6
95
110
7.5
D
5
Inverter Type D D1
FR-F720-0.75K 110 21
FR-F720-1.5K 125 36
D1
(Unit: mm)
260
6
125 150
7.5 7.5245 140
5
* The FR-F740-0.75K to
2.2K are not provided with a cooling fan.
45.5
144
(Unit: mm)
9
Page 9
FR-F720-7.5K, 11K, 15K FR-F740-7.5K, 11K, 15K, 18.5K
2-φ6 hole
7.5
H1
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Peripheral Devices
Standard
Specifications
FR-F720-18.5K, 22K, 30K FR-F740-22K, 30K
6
2-φ10 hole
195 220
211
7.5
D1
10
D
Inverter Type H H1 D D1
FR-F720-7.5K, 11K FR-F740-7.5K, 11K
FR-F720-15K FR-F740-15K, 18.5K
10
380
400
260 245 170 84
300 285 190
101.5
(Unit: mm)
Outline
Drawings
Dimension
Diagram
Explanation
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10
230 250
10
190
10.5
* The FR-F720-30K is
not provided with a wiring cover.
101.5
250
(Unit: mm)
10
Page 10
FR-F720-37K, 45K, 55K FR-F740-37K, 45K, 55K
FR-F740-75K, 90K
2-φd hole
H1
H
550
W2
W1
10
D
W
Inverter Type W W1 W2 H H1 d D
FR-F720-37K FR-F740-37K FR-F720-45K, 55K FR-F740-45K, 55K
325 270 10 530 10 10 195
435 380 12 525 15 12 250
3.2
(Unit: mm)
2-φ12 hole
12
W1
W
15
10
H
H1
Inverter Type W W1 H H1 D
FR-F740-75K 435 380 525 550 250
FR-F740-90K 465 400 595 620 300
DC reactor supplied
Rating plate
P1
3.2
D
Inverter Type
FR-F740-75K (FR-HEL-H75K)
FR-F740-90K (FR-HEL-H90K)
P
H 10
H1 10
E
W1 W
4-installation hole (for M6 screw)
Earth (ground) terminal
(for M6 screw)
W W1 H H1 D
140 120 320 295 185 16
150 130 340 310 190 20
2-terminal
(for M12 bolt)
P1, P
Within D
Mass
(kg)
(Unit: mm)
11
Page 11
FR-F740-110K
2-φ12hole
400 465
FR-F720-75K, 90K, 110KFR-F740-132K, 160K
2-φ12 hole
DC reactor supplied
Rating plate
P1
10
620
59510 15
310
P
E
130 150
4-installation hole
(for M6 screw)
Earth (ground) terminal
(for M6 screw)
Inverter Type
300
3.2
FR-F740-110K(FR-HEL-H110K) 22
10
340
2-terminal
(for M12 bolt)
P1
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Standard
Within
195
Mass (kg)
(Unit: mm)
Specifications
Outline
Drawings
Dimension
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
400 465
DC reactor supplied
P1
P
Rating plate
W1 W
10 H1
E
4-installation hole
(for S screw)
Earth (ground) terminal
(for M6 screw)
2-terminal
(for M12 bolt)
P1
10 H
P
Within
D
Mass
(kg)
715
740
10 15
Inverter Type
360
3.2
W W1 H H1 D S
FR-F720-75K(FR-HEL-75K) 150 130 340 310 190 M6 17 FR-F720-90K(FR-HEL-90K) 150 130 340 310 200 M6 19 FR-F720-110K(FR-HEL-110K) 175 150 400 365 200 M8 20 FR-F740-132K(FR-HEL-H132K) 175 150 405 370 200 M8 26 FR-F740-160K(FR-HEL-H160K) 175 150 405 370 205 M8 28
(Unit: mm)
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12
Page 12
FR-F740-185K, 220K, 250K, 280K, 315K, 355K
3-φ12 hole
H
12
W1W1W2
W
H3 H1 H2
3.2
D
Inverter Type W W1 W2 H H1 H2 H3 D
FR-F740-185K, 220K 498 200 49 1010 985 15 10 380
FR-F740-250K, 280K, 315K 680 300 40 1010 985 15 10 380
FR-F740-355K 790 315 80 1330 1300 15 15 440
DC reactor supplied
Rating plate
* Remove the eye nut after installation of the product.
Inverter Type W
P1
2-S2 eye nut
H 10
H1 10
P
E
W1
W
Earth (ground) terminal (for S1 screw)
W1
4-installation hole (for S screw)
H H1 D S S1 S2 φ
2-terminal (for bolt)
P1
P
Within D
FR-F740-185K(FR-HEL-H185K) 175 150 405 370 240 M8 M6 M12 29
FR-F740-220K(FR-HEL-H220K) 175 150 405 370 240 M8 M6 M6 M12 30
FR-F740-250K(FR-HEL-H250K) 190 165 440 400 250 M8 M8 M8 M12 35
FR-F740-280K(FR-HEL-H280K) 190 165 440 400 255 M8 M8 M8 M16 38
FR-F740-315K(FR-HEL-H315K) 210 185 495 450 250 M10 M8 M8 M16 42
FR-F740-355K(FR-HEL-H355K) 210 185 495 450 250 M10 M8 M8 M16 46
Mass
(kg)
(Unit: mm)
13
Page 13
FR-F740-400K
185
3-φ12 hole
DC reactor supplied
2-terminal 4- 15 hole
2-M8 eye nut
Rating plate
Features
P1
P1
1300
1330
40
P
195
12
R/L1
S/L2
315
T/L3
315
790
P1
UW
V
P/+
N/-
222 194
4.5 4.5
440
220
Within 235
* Remove the eye nut after installation of the product.
FR-F740-400K(FR-HEL-H400K) 50
455 10
500 10
40
E
4-installation hole (for M10 screw)
Earth (ground) terminal (for M8 screw)
Inverter Type
P
75
Within 250
Mass
(kg)
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FR-F740-450K
4-φ12 hole
12
R/L1 S/L2 T/L3 N/-
185
995 950
P1 P/+
List
Parameter
DC reactor supplied
P1
P
Rating plate
Within 270
Mass
(kg)
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2-terminal 4- 15 hole
2-M8 eye nut
P1
1580
1550
40
P
195
300300300
V
440
4.54.5
220
Within 240
* Remove the eye nut after installation of the product.
455 10
500 10
40
E
4-installation hole (for M10 screw)
Earth (ground) terminal (for M8 screw)
75
Inverter Type
227 189
FR-F740-450K(FR-HEL-H450K) 57
(Unit: mm)
14
Page 14
FR-F740-500K, 560K
r
12
185
4-φ12 hole
R/L1 S/L2 T/L3 N/-
995 950
P1 P/+
DC reactor supplied
Rating plate
P1
1580
1550
P
Within 245
40
300300300
V
227 189
440
4.54.5
150 215
Inverter Type H D D1
40
2-terminal 4- 15 hole
Earth (ground) terminal (for M12 screw)
E
* Remove the eye nut after installation of the product.
75
2-M12 eye nut
Within H
4-installation hole (for M10 screw)
P
D1 10
D 10
P1
Mass
(kg)
FR-F740-500K(FR-HEL-H500K) 345 455 405 67
FR-F740-560K(FR-HEL-H560K) 360 460 410 85
(Unit: mm)
Operation panel (FR-DU07)
<Outline drawing> <Panel cutting dimension drawing>
723 3 78 81
Parameter unit (option) (FR-PU04)
<Outline drawing> <Panel cutting dimension drawing>
72 15 10.5
125
Panel
22
72
FR-DU07
21
Air­bleeding hole
20
16
3.2max
44
2-M3 screw
33
50
44
25
27.8
6
Cable
Operation panel connection connecto (FR-ADP)
(Unit: mm)
13
18.5 20
14.5
5-M3 screw Effective depth 4.5
17
16.5
11.75
81.5
1.25
23.75
1.5
13
5-φ4 hole
1.5
21.5
80
24
48
15
40
Select the installation screws whose length will not exceed the effective depth of the installation screws threads.
40
(Unit: mm)
Page 15

Terminal Connection Diagram

Sink logic
Main circuit terminal Control circuit terminal
*1. DC reactor (FR-HEL)
Be sure to connect the DC reactor supplied with the 75K or more. When a DC reactor is connected to the 55K or less, remove the jumper across P1-P/+.
MCCB
MC
Three-phase AC
power supply
Jumper
*2. To supply power to the
control circuit separately, remove the jumper across R1/L11 and S1/L21.
*2
Earth (Ground)
Control input signals (No voltage input allowed)
Terminal functions vary with the input terminal assignment (Pr. 178 to Pr. 189)
Forward
rotation
start
Reverse
rotation
start
Start self-holding selection
High speed
Multi-speed selection
Middle speed
Low speed
Jog mode
Second function selection
*3. AU terminal
can be used
Output stop as PTC input terminal.
Terminal 4 input selection
(Current input selection)
Selection of automatic restart
after instantaneous
Reset
power failure
Contact input common
24VDC power supply
(Common for external power supply transistor)
Frequency setting signal (Analog)
(+) (-)
(+) (-)
3
2
1
Connector for plug-in option connection
Frequency setting
potentiometer
1/2W1k
*5
Auxiliary input
Terminal 4 input
(Current input)
*
4. Terminal input specifications can be changed by analog input specifications switchover (Pr. 73, Pr. 267).
*
5. It is recommended to use 2W1k when the frequency setting signal is changed frequently.
*1
Earth
Jumper
(ground)
P1
P/+
R/L1 S/L2 T/L3
ON
R1/L11 S1/L21
OFF
Main circuit
Control circuit
STF
STR
STOP
RH
RM
RL
JOG
RT
MRS
RES
*3
AU
AU
PTC
CS SD
PC
10E(+10V) 10(+5V)
2
5
(Analog common)
1
4
Option connector 1
SOURCE
0 to 5VDC 0 to 10VDC
4 to 20mADC
0 to ±10VDC
0 to ±5VDC
4 to 20mADC 0 to 5VDC
0 to 10VDC
selected
selected
selected
Jumper
PX*7
PR*7
Connector for with/without EMC filter
SINK
*8
PU connector
*
4
*
4
*
4
Terminating
N/-
RUN
TXD+
TXD-
RXD+
RXD-
resistor
VCC
Resistor unit (Option)
*6. A CN8 connector is
Brake unit (Option)
*7.
Do not use PR and PX terminals. Please do not remove the jumper
CN8
connected to terminal PR and PX.
*6
U V W
*8.
The 200V class 0.75K and 1.5K are not provided with the ON/OFF connector of the EMC filter.
C1
B1
Relay output 1 (Alarm output)
A1
C2
B2
Relay output 2
A2
Running
SU
Up to frequency
IPF
Instantaneous power failure
OL
Overload
FU
Frequency detection
SE
Open collector output common Sink
/source common
*
9. It is not necessary when calibrating the indicator from the operation panel.
+-
FM
Calibration resistor *9
SD
AM
5
SG
provided with the 75K or more.
Motor
IM
Relay output
Terminal functions vary with the output terminal assignment (Pr. 195, Pr. 196)
Open collector output
Terminal functions vary with the output terminal assignment (Pr. 190 to Pr. 194)
Indicator
(Frequency meter, etc.)
Moving-coil type 1mA full-scale
(+)
Analog signal output (0 to 10VDC)
(-)
RS-485 terminals
Data transmission
Data reception
GND
(Permissible load
5V
current 100mA)
Earth (ground) cable
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CAUTION
To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables.
⋅ ⋅ Be sure to use the inverter and motor after grounding (earthing) them. This connection diagram assumes that the control circuit is sink logic (initial setting). Refer to the instruction manual for the
connection in the case of source logic.
16
Page 16

Terminal Specification Explanation

Typ e Terminal Symbol Terminal Name Description
R/L1, S/L2, T/L3 AC power input Connect to the commercial power supply.
Main circuit
Contact input
Control circuit input signal
Frequency setting
U, V, W Inverter output Connect a three-phase squirrel-cage motor.
R1/L11, S1/L21
P/+, N/- Brake unit connection
P/+, P1 DC reactor connection
PR, PX Please do not remove or use terminals PR and PX or the jumper connected.
STF Forward rotation start
STR Reverse rotation start
STOP
RH, RM, RL Multi-speed selection Multi-speed can be selected according to the combination of RH, RM and RL signals.
JOG Jog mode selection
RT
MRS Output stop
RES Reset
AU
CS
SD
PC
10E
10
2
4
1
5
Power supply for control circuit
Earth (Ground) For earthing (grounding) the inverter chassis. Must be earthed (grounded).
Start self-holding selection
Second acceleration/ deceleration time selection
Terminal 4 input selection
PTC input
Selection of automatic restart after instantaneous power failure Contact input common (sink) External transistor common, 24VDC power supply, contact input common (source)
Frequency setting power supply
Frequency setting (voltage)
Frequency setting (current)
Frequency setting auxiliary
Frequency setting common
Connected to the AC power supply terminals R/L1 and S/L2. To retain the alarm display and alarm output, apply external power to this terminal. Connect the brake unit (FR-BU, BU, MT-BU5), power regeneration common converter (FR­CV), power regeneration converter (MT-RC) or high power factor converter (FR-HC, MT-HC). For the 55K or less, remove the jumper across terminals P/+ - P1 and connect the DC reactor. (For the 75K or more, a DC reactor is supplied as standard.)
Turn on the STF signal to start forward rotation and turn it off to stop. Turn on the STR signal to start reverse rotation and turn it off to stop.
Turn on the STOP signal to self-hold the start signal.
Turn on the JOG signal to select Jog operation (initial setting) and turn on the start signal (STF or STR) to start Jog operation. Turn on the RT signal to select second acceleration/deceleration time. When the second function such as "second torque boost" and "second V/F (base frequency)" are set, turning on the RT signal selects these functions. Turn on the MRS signal (20ms or more) to stop the inverter output. Use to shut off the inverter output when stopping the motor by electromagnetic brake. Used to reset alarm output provided when protective function is activated. Turn on the RES signal for more than 0.1s, then turn it off. Recover about 1s after reset is cancelled. Terminal 4 is made valid only when the AU signal is turned on. (The frequency setting signal can be set between 4 and 20mADC.) Turning the AU signal on makes terminal 2 (voltage input) invalid. AU terminal is used as PTC input terminal (thermal protection of the motor). When using it as PTC input terminal, set the AU/PTC switch to PTC.
When the CS signal is left on, the inverter restarts automatically at power restoration. Note that restart setting is necessary for this operation. In the initial setting, a restart is disabled.
Common terminal for contact input terminal (sink logic) and terminal FM. Common output terminal for 24VDC 0.1A power supply (PC terminal). Isolated from terminals 5 and SE. When connecting the transistor output (open collector output), such as a programmable controller (PLC), when sink logic is selected, connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents. Can be used as 24VDC 0.1A power supply. When source logic has been selected, this terminal serves as a contact input common.
When connecting the frequency setting potentiometer at an initial status, connect it to terminal 10. Change the input specifications when connecting it to terminal 10E.
Inputting 0 to 5VDC (or 0 to 10V, 4 to 20mA) provides the maximum output frequency at 5V (10V, 20mA) and makes input and output proportional. Use Pr.73 to switch from among input 0 to 5VDC (initial setting), 0 to 10VDC, and 4 to 20mA. Voltage input: Input resistance 10k ± 1k Maximum permissible voltage 20VDC Current input: Input resistance 250 ± 2% Maximum permissible current 30mA Inputting 4 to 20mADC (or 0 to 5V, 0 to 10V) provides the maximum output frequency at 20mA (5V, 10V) makes input and output proportional. This input signal is valid only when the AU signal is on (terminal 2 input is invalid). Use Pr.267 to switch between the input 4 to 20mA and 0 to 5VDC, 0 to 10VDC (initial setting). Voltage input: Input resistance 10k ± 1k Maximum permissible voltage 20VDC Current input: Input resistance 250± 2% Maximum permissible current 30mA Inputting 0 to ±5 VDC or 0 to ±10VDC adds this signal to terminal 2 or 4 frequency setting signal. Use Pr.73 to switch between the input 0 to ±5VDC and 0 to ±10VDC (initial setting). Input resistance 10k± 1kΩ, Maximum permissible voltage ± 20VDC Common terminal for frequency setting signal (terminal 2, 1 or 4) and analog output terminal AM. Do not earth (ground).
When the STF and STR signals are turned on simultaneously, the stop command is given.
10VDC, permissible load current 10mA. 5VDC, Permissible load current 10mA.
17
Page 17
Typ e Terminal Symbol Terminal Name Description
Changeover contact output indicates that the inverter protective function has activated and the
Relay
A1, B1, C1
Relay output 1 (alarm output)
output stopped. Abnormal: No conduction across B-C (Across A-C Continuity), Normal: Across B-C Continuity (No conduction across A-C) Contact capacity: 230VAC 0.3A (Power factor=0.4) 30VDC 0.3A
A2, B2, C2 Relay output 2 1 changeover contact output Contact capacity: 230VAC 0.3A (Power factor=0.4) 30VDC 0.3A
Switched low when the inverter output frequency is equal to or
RUN Inverter running
SU Up to frequency
OL Overload alarm
Open collector
IPF
Instantaneous power failure
higher than the starting frequency (initial value 0.5Hz). Switched high during stop or DC injection brake operation.
*1
Switched low when the output frequency reaches within the range of ±10% (initial value) of the set frequency. Switched high during acceleration/deceleration and at a stop.
*1
Switched low when stall prevention is activated by the stall prevention function. Switched high when stall prevention is cancelled.
*1
Switched low when an instantaneous power failure and under voltage protections are activated.
*1
Permissible load 24VDC
0.1A (a voltage drop is 3.4V maximum when the signal is on)
Alarm code (4bit) output (Refer to page 36)
Switched low when the inverter output frequency is equal to or
FU Frequency detection
SE
Open collector output common
Control circuitoutput signal
Pulse
FM For meter
AM Analog signal output
Analog
higher than the preset detected frequency and high when less than the preset detected frequency.
*1
Common terminal for terminals RUN, SU, OL, IPF, FU
Select one e.g. output frequency from monitor items. *2 The output signal is proportional to the magnitude of the corresponding monitoring item.
Output item: Output frequency (initial setting) Permissible load current 2mA 1440 pulses/s at 60Hz Output item: Output frequency (initial setting) Output signal 0 to 10VDC Permissible load current 1mA (load impedance 10k or more) Resolution
8 bit With the PU connector, communication can be made through RS-485. (for connection on a 1:1 basis only)
PU connector PU connector
. Conforming standard : EIA-485(RS-485) . Transmission format : Multidrop . Communication speed : 4800 to 38400bps . Overall length : 500m
Communication
RS-485
terminal
TXD+ TXD-
RXD+
RXD-
SG Earth (Ground)
Inverter transmission terminal Inverter reception terminal
With the RS-485 terminal, communication can be made through RS-485. Conforming standard : EIA-485 (RS-485) Transmission format : Multidrop link Communication speed : 300 to 38400bps Overall length : 500m
CAUTION
The inverter will be damaged if power is applied to the inverter output terminals (U, V, W). Never perform such wiring.
indicates that terminal functions can be selected fromPr. 178 to Pr. 196 (I/O terminal function selection)
*1. Low indicates that the open collector output transistor is on (conducts). High indicates that the transistor is off (does not conduct). *2. Not output during inverter reset.
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18
Page 18

Explanation of the Operation Panel (FR-DU07)

Operation mode indication
PU: Lit to indicate PU operation mode. EXT: Lit to indicate external operation mode. NET: Lit to indicate network operation mode.
Rotation direction indication
FWD: Lit during forward rotation REV: Lit during reverse rotation
On: Forward/reverse operation
Unit indication
· Hz: Lit to indicate frequency.
· A: Lit to indicate current.
· V: Lit to indicate voltage.
(Flicker when the set frequency monitor is displayed.)
Flickering: When the frequency command is
not given even if the forward/reverse command is given.
Monitor indication
Lit to indicate monitoring mode.
Monitor(4-digit LED)
Shows the frequency, parameter number, etc.
Setting dial
(Setting dial: Mitsubishi inverter dial)
Used to change the frequency setting and parameter values.
Mode switchover
Used to change each setting mode.
No function
Operation command forward rotation
Operation command reverse rotation
Stop operation
Alarms can be reset
Used to set each setting. If pressed during operation, monitor changes as below;
Running frequency
* Energy saving monitor is displayed when the
energy saving monitor of Pr. 52 is set.
Output current
Output voltage
*
19
Operation mode switchover
Used to switch between the PU and external operation mode. When using the external operation mode (operation using a separately connected frequency setting potentiometer and start signal), press this key to light up the EXT indication. (Change the Pr.79 value to use the combined mode.) PU: PU operation mode EXT: External operation mode
Page 19
Basic operation
Operation mode switchover
At powering on (external operation mode)
PU operation mode
(output frequency monitor)
Monitor/frequency setting
PU Jog operation mode
Value change
Output current monitor
(Example)
and frequency flicker.
Frequency setting has been written and completed!!
Output voltage monitor
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Peripheral Devices
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Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
Parameter setting mode
Parameter settingAlarm history
Value change
Parameter clear All parameter
clear
[Operation for displaying alarm history]
Past eight alarms can be displayed. (The latest alarm is ended by ".".)
When no alarm history exists, is displayed.
Display the current setting
(Example)
Parameter and a setting value flicker alternately.
Parameter write is completed!!
Alarm clear
Parameter copy
of
Parameters
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20
Page 20

Parameter List

For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made from the operation panel (FR-DU07). For details of parameters, refer to the instruction manual.
POINT
Only simple mode parameters are displayed by the initial setting of Pr.160 User group read selection. Set Pr.160 User group read selection as required.
Simple mode parameter
Parameter
Number
0 Torque boost 0 to 30% 0.1% 6/4/3/2/1.5/1%*2 28
1 Maximum frequency 0 to 120Hz 0.01Hz 120/60Hz*1 28
2 Minimum frequency 0 to 120Hz 0.01Hz 0Hz 28
3 Base frequency 0 to 400Hz 0.01Hz 60Hz 28
4 Multi-speed setting (high speed) 0 to 400Hz 0.01Hz 60Hz 28
5 Multi-speed setting (middle speed) 0 to 400Hz 0.01Hz 30Hz 28
6 Multi-speed setting (low speed) 0 to 400Hz 0.01Hz 10Hz 28
7 Acceleration time 0 to 3600/ 360s 0.1/0.01s 5s/15s*3 28
8 Deceleration time 0 to 3600/ 360s 0.1/0.01s 10s/30s*3 28
9 Electronic thermal O/L relay 0 to 500/ 0 to 3600A*1 0.01/0.1A*1
60 Energy saving control selection 0, 4, 9 1 0 34
79 Operation mode selection 0, 1, 2, 3, 4, 6, 7 1 0 37
125 Terminal 2 frequency setting gain frequency 0 to 400Hz 0.01Hz 60Hz 39
126 Terminal 4 frequency setting gain frequency 0 to 400Hz 0.01Hz 60Hz 39
160 User group read selection 0, 1, 9999 1 9999 40
Name Range Increments Initial Value
Rated inverter output current
Extended mode parameter
Remarks
The parameters marked with indicate simple mode parameters.The shaded parameters in the table allow its setting to be changed during operation even if "0" (initial value) is set in
Parameter write selection.
Refer to
page
29
Pr. 77
Function
Basic functions
Brake
Parameters
0
1
2
3
4
5
6
7
8
9
10
11
12
Name Setting Range Increments Initial Value
Torque boost 0 to 30% 0.1% 6/4/3/2/1.5/1%*2 28
Maximum frequency 0 to 120Hz 0.01Hz 120/60Hz*1 28
Minimum frequency 0 to 120Hz 0.01Hz 0Hz 28
Base frequency 0 to 400Hz 0.01Hz 60Hz 28
Multi-speed setting (high speed) 0 to 400Hz 0.01Hz 60Hz 28
Multi-speed setting (middle speed) 0 to 400Hz 0.01Hz 30Hz 28
Multi-speed setting (low speed) 0 to 400Hz 0.01Hz 10Hz 28
Acceleration time 0 to 3600/ 360s 0.1/0.01s 5s/15s*3 28
Deceleration time 0 to 3600/ 360s 0.1/0.01s 10s/30s*3 28
Electronic thermal O/L relay 0 to 500/ 0 to 3600A*1 0.01/0.1A*1
DC injection brake operation frequency 0 to 120Hz, 9999 0.01Hz 3Hz 29
DC injection brake operation time 0 to 10s 0.1s 0.5s 29
DC injection brake operation voltage 0 to 30% 0.1% 4/2/1%*4 29
DC Injection
13
14
15
Jog
16
Starting frequency 0 to 60Hz 0.01Hz 0.5Hz 29
Load pattern selection 0, 1 1 1 29
Jog frequency 0 to 400Hz 0.01Hz 5Hz 29
Jog acceleration/deceleration time 0 to 3600/360s 0.1/0.01s 0.5s 29
operation
*1 Differ according to capacities. (55K or less/75K or more) *2 Differ according to capacities. (0.75K/1.5K to 3.7K/5.5K, 7.5K/11K to 37K/45K, 55K/75K or more) *3 Differ according to capacities. (7.5K or less/11K or more) *4 Differ according to capacities. (7.5K or less/11K to 55K/75K or more)
Rated inverter output current
Refer to
page
29
21
Page 21
Function
17
18
19
Parameters
20
Name Setting Range Increments Initial Value
MRS input selection 0, 2 1 0 29
High speed maximum frequency 120 to 400Hz 0.01Hz 120/60Hz*1 28
Base frequency voltage 0 to 1000V, 8888, 9999 0.1V 9999 28
Acceleration/deceleration reference frequency
1 to 400Hz 0.01Hz 60Hz 28
Refer to
page
Features
and
times
deceleration
Acceleration
Stall
prevention
setting
Multi-speed
28
29
30
Frequency jump
37
detection
Frequency
Second functions
Monitor functions
21
22
23
24 to 27
31
32
33
34
35
36
41
42
43
44
45
46
47
48
49
50
51
52
54
55
56
57
Acceleration/deceleration time increments
Stall prevention operation level 0 to 150%, 9999 0.1% 120% 30
Stall prevention operation level compensation factor at double speed
Multi-speed setting 4 speed to 7 speed 0 to 400Hz, 9999 0.01Hz 9999 28
Multi-speed input compensation selection
Acceleration/deceleration pattern selection
Regenerative function selection 0, 2/0, 1, 2*1 1 0 31
Frequency jump 1A 0 to 400Hz, 9999 0.01Hz 9999 31
Frequency jump 1B 0 to 400Hz, 9999 0.01Hz 9999 31
Frequency jump 2A 0 to 400Hz, 9999 0.01Hz 9999 31
Frequency jump 2B 0 to 400Hz, 9999 0.01Hz 9999 31
Frequency jump 3A 0 to 400Hz, 9999 0.01Hz 9999 31
Frequency jump 3B 0 to 400Hz, 9999 0.01Hz 9999 31
Speed display 0, 1 to 9998 1 0 31
Up-to-frequency sensitivity 0 to 100% 0.1% 10% 31
Output frequency detection 0 to 400Hz 0.01Hz 6Hz 31
Output frequency detection for reverse rotation
Second acceleration/deceleration time 0 to 3600/360s 0.1/0.01s 5s 28
Second deceleration time 0 to 3600/360s, 9999 0.1/0.01s 9999 28
Second torque boost 0 to 30%, 9999 0.1% 9999 28
Second V/F (base frequency) 0 to 400Hz, 9999 0.01Hz 9999 28
Second stall prevention operation current
Second stall prevention operation frequency
Second output frequency detection 0 to 400Hz 0.01Hz 30Hz 31
Second electronic thermal O/L relay
DU/PU main display data selection
FM terminal function selection
Frequency monitoring reference 0 to 400Hz 0.01Hz 60Hz 32
Current monitoring reference 0 to 500/0 to 3600A*1 0.01/0.1A*1
Restart coasting time
0, 1 1 0 28
0 to 200%, 9999 0.1% 9999 30
0, 1 1 0 30
0, 1, 2, 3 1 0 30
0 to 400Hz, 9999 0.01Hz 9999 31
0 to 150% 0.1% 120% 30
0 to 400Hz, 9999 0.01Hz 0Hz 30
0 to 500A, 9999 / 0 to 3600A, 9999
0, 5, 6, 8 to 14, 17, 20, 23 to 25, 50 to 57, 100
1 to 3, 5, 6, 8 to 14, 17, 21, 24, 50, 52, 53
0, 0.1 to 5s, 9999/ 0, 0.1 to 30s, 9999
*1
*1
0.01/0.1A*1 9999 29
1 0 32
1 1 32
Rated inverter output current
0.1s 9999 33
32
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restart
Automatic
58
functions
59
60
65
*1 Differ according to capacities. (55K or less/75K or more)
Restart cushion time 0 to 60s 0.1s 1s 33
Remote function selection 0, 1, 2, 3 1 0 33
Energy saving control selection 0, 4, 9 1 0 34
Retry selection 0 to 5 1 0 34
22
Page 22
Function
66
Retry
70
71
72
73
74
75
76
77
78
79
Parameters
67
68
69
80
Name Setting Range Increments Initial Value
Stall prevention operation reduction starting frequency
Number of retries at alarm occurrence 0 to 10, 101 to 110 1 0 34
Retry waiting time 0 to 10s 0.1s 1s 34
Retry count display erase 0 1 0 34
Special regenerative brake duty *2 0 to 10% 0.1% 0% 31
Applied motor 0, 1, 2, 20 1 0 34
PWM frequency selection 0 to 15/0 to 6, 25*1 1 2 35
Analog input selection 0 to 7, 10 to 17 1 1 35
Input filter time constant 0 to 8 1 1 36
Reset selection/disconnected PU detection/PU stop selection
Alarm code output selection 0, 1, 2 1 0 36
Parameter write selection 0, 1, 2 1 0 36
Reverse rotation prevention selection 0, 1, 2 1 0 36
Operation mode selection 0, 1, 2, 3, 4, 6, 7 1 0 37
Motor capacity (simple magnetic flux vector control)
0 to 400Hz 0.01Hz 60Hz 30
0 to 3, 14 to 17 1 14 36
0.4 to 55kW, 9999 /0 to 3600kW, 9999
*1
0.01/0.1kW*1 9999 37
Refer to
page
Simple
magnetic flux
90
vector control
100
101
102
103
104
105
106
107
Adjustable 5 points V/F
108
109
117
118
119
120
121
122
PU connector
communication
123
124
125
126
127
128
129
130
131
PID operation
132
133
134
*1 Differ according to capacities. (55K or less/75K or more) *2 Setting can be made for the 75K or more.
Motor constant (R1)
V/F1 (first frequency) 0 to 400Hz, 9999 0.01Hz 9999 38
V/F1 (first frequency voltage) 0 to 1000V 0.1V 0V 38
V/F2 (second frequency) 0 to 400Hz, 9999 0.01Hz 9999 38
V/F2 (second frequency voltage) 0 to 1000V 0.1V 0V 38
V/F3 (third frequency) 0 to 400Hz, 9999 0.01Hz 9999 38
V/F3 (third frequency voltage) 0 to 1000V 0.1V 0V 38
V/F4 (fourth frequency) 0 to 400Hz, 9999 0.01Hz 9999 38
V/F4 (fourth frequency voltage) 0 to 1000V 0.1V 0V 38
V/F5 (fifth frequency) 0 to 400Hz, 9999 0.01Hz 9999 38
V/F5 (fifth frequency voltage) 0 to 1000V 0.1V 0V 38
PU communication station 0 to 31 1 0 38
PU communication speed 48, 96, 192, 384 1 192 38
PU communication stop bit length. 0, 1, 10, 11 1 1 38
PU communication parity check 0, 1, 2 1 2 38
Number of PU communication retries 0 to 10, 9999 1 1 38
PU communication check time interval 0, 0.1 to 999.8s, 9999 0.1s 9999 38
PU communication waiting time setting 0 to 150ms, 9999 1 9999 38
PU communication CR/LF presence/ absence selection
Terminal 2 frequency setting gain frequency
Terminal 4 frequency setting gain frequency
PID control automatic switchover freqeuncy
PID action selection
PID proportional band 0.1 to 1000%, 9999 0.1% 100% 39
PID integral time 0.1 to 3600s, 9999 0.1s 1s 39
PID upper limit 0 to 100%, 9999 0.1% 9999 39
PID lower limit 0 to 100%, , 9999 0.1% 9999 39
PID action set point 0 to 100%, 9999 0.01% 9999 39
PID differential time 0.01 to 10.00s, 9999 0.01s 9999 39
0 to 50, 9999 /0 to 400m, 9999
0, 1, 2 1 1 38
0 to 400Hz 0.01Hz 60Hz 39
0 to 400Hz 0.01Hz 60Hz 39
0 to 400Hz, 9999 0.01Hz 9999 39
10, 11, 20, 21, 50, 51, 60, 61
*1
0.001Ω/
*1
0.01m
1 10 39
9999 37
23
Page 23
Function
switch-over
supply-inverter
Commercial power
Backlash
measures
144
PU
Current detection
154
155
156
157
158
159
160
161
restart
functions
Automatic
Current
detection
168
169
Parameters
135
136
137
138
139
140
141
142
143
145
148
149
150
151
152
153
162
163
164
165
166
167
170
Name Setting Range Increments Initial Value
Commercial power-supply switchover sequence output terminal selection
MC switchover interlock time 0 to 100s 0.1s 1s 39
Waiting time at a start 0 to 100s 0.1s 0.5s 39
Commercial power-supply operation switchover selection at an alarm
Automatic switchover frequency between inverter and commercial power­supply operation
Backlash acceleration stopping frequency
Backlash acceleration stopping time 0 to 360s 0.1s 0.5s 30
Backlash deceleration stopping frequency
Backlash deceleration stopping time 0 to 360s 0.1s 0.5s 30
Speed setting switchover
PU display language selection 0 to 7 1 0 40
Stall prevention level at 0V input. 0 to 150% 0.1% 120% 30
Stall prevention level at 10V input. 0 to 150% 0.1% 150% 30
Output current detection level 0 to 150% 0.1% 120% 40
Output current detection signal delay time
Zero current detection level 0 to 150% 0.1% 5% 40
Zero current detection time 0 to 1s 0.01s 0.5s 40
Voltage reduction selection during stall prevention operation
RT signal reflection time selection 0, 10 1 0 40
Stall prevention operation selection 0 to 31, 100, 101 1 0 30
OL signal output timer 0 to 25s, 9999 0.1s 0s 30
AM terminal function selection
Automatic switchover ON range between commercial power-supply and inverter operation
User group read selection 0, 1, 9999 1 9999 40
Frequency setting/key lock operation selection
Automatic restart after instantaneous power failure selection
First cushion time for restart 0 to 20s 0.1s 0s 33
First cushion voltage for restart 0 to 100% 0.1% 0% 33
Stall prevention operation level for restart
Output current detection signal retention time
Output current detection operation selection
Parameter for manufacturer setting. Do not set.
Cumulative power meter clear 0, 10, 9999 1 9999 32
0, 1 1 0 39
0, 1 1 0 39
0 to 60Hz, 9999 0.01Hz 9999 39
0 to 400Hz 0.01Hz 1Hz 30
0 to 400Hz 0.01Hz 1Hz 30
0, 2, 4, 6, 8, 10, 102, 104, 106, 108, 110
0 to 10s 0.1s 0s 40
0, 1 1 1 30
1 to 3, 5, 6, 8 to 14, 17, 21, 24, 50, 52, 53
0 to 10Hz, 9999 0.01Hz 9999 39
0, 1, 10, 11 1 0 41
0, 1, 10, 11 1 0 33
0 to 150% 0.1% 120% 33
0 to 10s, 9999 0.1s 0.1s 40
0, 1 1 0 40
1 4 31
1 1 32
Refer to
page
Features
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Peripheral Devices
Standard
Specifications
Outline
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Diagram
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Operation
List
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Parameters
Explanations
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171
clear
monitor
Cumulative
172
User
group
173
174
Operation hour meter clear 0, 9999 1 9999 32
User group registered display/batch clear
User group registration 0 to 999, 9999 1 9999 40
User group clear 0 to 999, 9999 1 9999 40
9999, (0 to 16) 1 0 40
24
Page 24
Function
Input terminal function assignment
Output terminal
function assignment
Parameters
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
Name Setting Range Increments Initial Value
STF terminal function selection
STR terminal function selection
RL terminal function selection
RM terminal function selection 1 1 41
RH terminal function selection 1 2 41
RT terminal function selection 1 3 41
AU terminal function selection
JOG terminal function selection
CS terminal function selection 1 6 41
MRS terminal function selection 1 24 41
STOP terminal function selection 1 25 41
RES terminal function selection 1 62 41
RUN terminal function selection
SU terminal function selection 1 1 41
IPF terminal function selection 1 2 41
OL terminal function selection 1 3 41
FU terminal function selection 1 4 41
ABC1 terminal function selection
ABC2 terminal function selection 1 9999 41
0 to 8, 10 to 12, 14, 16, 24, 25, 60, 62, 64 to 67, 9999
0 to 8, 10 to 12, 14, 16, 24, 25, 61, 62, 64 to 67, 9999
0 to 8, 10 to 12, 14, 16, 24, 25, 62, 64 to 67, 9999
0 to 8, 10 to 12, 14, 16, 24, 25, 62 to 67, 9999
0 to 8, 10 to 12, 14, 16, 24, 25, 62, 64 to 67, 9999
0 to 5, 7, 8, 10 to 19, 25, 26, 45 to 47, 64, 70, 90 to 96, 98, 99, 100 to 105, 107, 108, 110 to 116, 125, 126, 145 to 147, 164, 170, 190 to 196, 198, 199, 9999
0 to 5, 7, 8, 10 to 19, 25, 26, 45 to 47, 64, 70, 90, 91, 94 to 96, 98, 99, 100 to 105, 107, 108, 110 to 116, 125, 126, 145 to 147, 164, 170, 190, 191, 194 to 196, 198, 199, 9999
1 60 41
1 61 41
1 0 41
1 4 41
1 5 41
1 0 41
1 99 41
Refer to
page
232 to 239
setting
Multi-speed
240
241
242
243
244
Slip
compensation
250
251
function
Frequency
compensation
Life check
260
245
246
247
252
253
255
256
257
258
259
Multi-speed setting 8 speed to 15 speed 0 to 400Hz, 9999 0.01Hz 9999 28
Soft-PWM operation selection 0, 1 1 1 35
Analog input display unit switchover 0, 1 1 0 39
Terminal 1 added compensation amount (terminal 2)
Terminal 1 added compensation amount (terminal 4)
Cooling fan operation selection 0, 1 1 1 42
Rated slip 0 to 50%, 9999 0.01% 9999 42
Slip compensation time constant 0.01 to 10s 0.01s 0.5s 42
Constant-output region slip compensation selection
Stop selection
Output phase failure protection selection
Override bias 0 to 200% 0.1% 50% 35
Override gain 0 to 200% 0.1% 150% 35
Life alarm status display (0 to 15) 1 0 42
Inrush current limit circuit life display (0 to 100%) 1% 100% 42
Control circuit capacitor life display (0 to 100%) 1% 100% 42
Main circuit capacitor life display (0 to 100%) 1% 100% 42
Main circuit capacitor life measuring 0, 1 1 0 42
PWM frequency automatic switchover 0, 1 1 1 35
0 to 100% 0.1% 100% 35
0 to 100% 0.1% 75% 35
0, 9999 1 9999 42
0 to 100s, 1000 to 1100s, 8888, 9999
0, 1 1 1 42
0.1s 9999 42
25
Page 25
Function
Power failure stop
267
268
269
299
RS-485 communication
Parameters
261
262
263
264
265
266
331
332
333
334
335
336
337
338
339
340
341
342
343
495
496
Name Setting Range Increments Initial Value
Power failure stop selection 0, 1, 2 1 0 43
Subtracted frequency at deceleration start
Subtraction starting frequency 0 to 120Hz, 9999 0.01Hz 60Hz 43
Power-failure deceleration time 1 0 to 3600/ 360s 0.1/0.01s 5s 43
Power-failure deceleration time 2 0 to 3600/ 360s, 9999 0.1/0.01s 9999 43
Power failure deceleration time switchover frequency
Terminal 4 input selection 0, 1, 2 1 0 35
Monitor decimal digits selection 0, 1, 9999 1 9999 32
Parameter for manufacturer setting. Do not set.
Rotation direction detection selection at restarting
RS-485 communication station 0 to 31(0 to 247) 1 0 38
RS-485 communication speed
RS-485 communication stop bit length 0, 1, 10, 11 1 1 38
RS-485 communication parity check selection
RS-485 communication number of retries
RS-485 communication check time interval
RS-485 communication waiting time setting
Communication operation command source
Communication speed command source 0, 1, 2 1 0 44
Communication startup mode selection 0, 1, 2, 10, 12 1 0 37
RS-485 communication CR/LF selection 0, 1, 2 1 1 38
Communication EEPROM write selection 0, 1 1 0 38
Communication error count
Remote output selection 0, 1 1 0 44
Remote output data 1 0 to 4095 1 0 44
0 to 20Hz 0.01Hz 3Hz 43
0 to 400Hz 0.01Hz 60Hz 43
0, 1, 9999 1 9999
3, 6, 12, 24, 48, 96, 192, 384
0, 1, 2 1 2 38
0 to 10, 9999 1 1 38
0, 0.1 to 999.8s, 9999 0.1s 0s 38
0 to 150ms, 9999 1 9999 38
0, 1 1 0 44
1 96 38
1 0 38
Refer to
page
33
Features
savings?
Why energy
Peripheral Devices
Standard
Specifications
Outline
Drawings
Dimension
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
497
Remote output data 2 0 to 4095 1 0 44
Remote output
503
504
Maintenance timer 0 (1 to 9998) 1 0 44
Maintenance timer alarm output set time 0 to 9998, 9999 1 9999 44
Maintenance
549
550
551
Communication
555
556
Current
monitor
average
557
563
564
571
575
PID
control
576
577
611
*1 Differ according to capacities. (55K or less/75K or more)
Protocol selection 0, 1 1 0 38
NET mode operation command source selection
PU mode operation command source selection
Current average time 0.1 to 1.0s 0.1s 1s 44
Data output mask time 0.0 to 20.0s 0.1s 0s 44
Current average value monitor signal output reference current
Energization time carrying-over times 0 to 65535 1 0 32
Operating time carrying-over times 0 to 65535 1 0 32
Holding time at a start 0.0 to 10.0s, 9999 0.1s 9999 29
Output interruption detection time 0 to 3600s, 9999 0.1s 1s 39
Output interruption detection level 0 to 400Hz 0.01Hz 0Hz 39
Output interruption release level 900 to 1100% 0.1% 1000% 39
Acceleration time at a restart 0 to 3600s, 9999 0.1s 5/15s*1 33
0, 1, 9999 1 9999 44
1, 2 1 2 44
0 to 500/0 to 3600A*1 0.01/0.1A*1
Rated inverter
current
44
Functions
Protective
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26
Page 26
Function
867
872
Regeneration
avoidance function
Parameters
882
883
884
885
886
888
Name Setting Range Increments Initial Value
AM output filter 0 to 5s 0.01s 0.01s 32
Input phase failure protection selection 0, 1 1 0 42
Regeneration avoidance operation selection
Regeneration avoidance operation level 300 to 800V 0.1V 380V/760V*1 45
Regeneration avoidance at deceleration detection sensitivity
Regeneration avoidance compensation frequency limit value
Regeneration avoidance voltage gain 0 to 200% 0.1% 100% 45
Free parameter 1 0 to 9999 1 9999 45
0, 1 1 0 45
0 to 5 1 0 45
0 to 10Hz, 9999 0.01Hz 6Hz 45
Refer to
page
Free
889
Free parameter 2 0 to 9999 1 9999 45
parameter
891
892
893
894
895
896
Energy saving monitor
897
898
899
C0
(900)
C1
(901)
C2
(902)
C3
(902)
125
(903)
C4
(903)
C5
Calibration parameters
(904)
C6
(904)
126
(905)
C7
(905)
989
990
PU
991
Pr.CL
ALLC
Clear
*1 The initial value differs according to the voltage class. (200V class / 400V class) *2 Differ according to capacities. (55K or less/75K or more)
Er.CL
PCPY
parameters
Cumulative power monitor digit shifted times
Load factor 30 to 150% 0.1% 100% 45
Energy saving monitor reference (motor capacity)
Control selection during commercial power-supply operation
Power saving rate reference value 0, 1, 9999 1 9999 45
Power unit cost 0 to 500, 9999 0.01 9999 45
Power saving monitor average time 0, 1 to 1000h, 9999 1 9999 45
Power saving cumulative monitor clear 0, 1, 10, 9999 1 9999 45
Operation time rate (estimated value) 0 to 100%, 9999 0.1% 9999 45
FM terminal calibration
AM terminal calibration
Terminal 2 frequency setting bias frequency
Terminal 2 frequency setting bias 0 to 300% 0.1% 0% 39
Terminal 2 frequency setting gain frequency
Terminal 2 frequency setting gain 0 to 300% 0.1% 100% 39
Terminal 4 frequency setting bias frequency
Terminal 4 frequency setting bias 0 to 300% 0.1% 20% 39
Terminal 4 frequency setting gain frequency
Terminal 4 frequency setting gain 0 to 300% 0.1% 100% 39
Parameter copy alarm release 10/100 1 10/100*2 -
PU buzzer control 0, 1 1 1 46
PU contrast adjustment 0 to 63 1 58 46
Parameter clear 0, 1 1 0 46
All parameter clear 0, 1 1 0 46
Alarm history clear 0, 1 1 0 46
Parameter copy 0, 1, 2, 3 1 0 46
0 to 4, 9999 1 9999 32
0.1 to 55/0 to 3600kW*2 0.01/0.1kW*2
0, 1, 2, 3 1 0 45
0 to 400Hz 0.01Hz 0Hz 39
0 to 400Hz 0.01Hz 60Hz 39
0 to 400Hz 0.01Hz 0Hz 39
0 to 400Hz 0.01Hz 60Hz 39
Inverter rated
capacity
45
46
46
27
Page 27
P P
y

Explanations of Parameters

Pr.0Pr.
Pr.0 Torque boost
Manual torque boost
46
Pr.46 Second torque boost
You can compensate for a voltage drop in the low-frequency region to improve motor torque reduction in the low-speed region.
Motor torque in the low-frequency range can be adjusted to the
load to increase the starting motor torque.
The starting torque boost can be changed by switching terminal RT.When simple magnetic flux vector control is selected in Pr. 80, the
settings of Pr. 0 and Pr. 46 are invalid.
When using the constant
torque motor
r.0 r.46
Pr.
Output voltage
Setting range
1, 2
100%
0
Pr.
Output frequency(Hz)
Maximum/minimum
18
frequency
Pr.0 Initial
Valu e
0.75K 6%
1.5K to 3.7K 4%
5.5K, 7.5K 3% 2%* 11K to 3 7K 2% 45K, 55K 1.5% 75K or more 1%
Base
* If the initial set Pr. 71 value
frequenc
is changed to the setting for use with a constant­torque motor, the Pr. 0 setting changes to the corresponding value in above.
Pr.1 Maximum frequency Pr.2 Minimum frequency
Pr.18 High speed maximum frequency
You can limit the motor speed.
Clamp the upper and lower limits of the output frequency.When you want to perform operation above 120Hz, set the upper
limit of the output frequency to Pr. 18 . (When Pr. 18 is set, Pr. 1 automatically switches to the frequency of Pr. 18. When Pr. 1 is set, Pr. 18 is automatically changed to the frequency set in Pr. 1.)
Clamped at the Output frequency (Hz)
Pr.1 Pr.18
Clamped at the minimum frequency
Pr.3Pr.
Pr.2
19, 47
0
(4mA)
Base frequency, voltage
maximum frequency
Frequency setting
5, 10V
(20mA)
Pr.3 Base frequency
Pr.19 Base frequency voltage Pr.47 Second V/F (base frequency)
Used to adjust the inverter outputs (voltage, frequency) to the motor rating.When operating a standard motor, generally set the rated frequency of
the motor to Pr. 3 Base frequency. When running the motor using commercial power supply-inverter switch-over operation, set Pr. 3 to the same value as the power supply frequency.
When you want to change the base frequency when switching multiple
motors with one inverter, use the Pr. 47 Second base frequency.
Use Pr. 19 Base frequency voltage to set the base voltage (e.g. rated
motor voltage).
Pr.
4 to
Pr.6Pr.
24 to 27, 232 to 239
Multi-speed setting operation
Pr.4
Multi-speed setting (high speed)
Pr.6
Multi-speed setting (low speed)
Pr.5
Multi-speed setting (middle speed)
Pr.24 Multi-speed setting (speed4) Pr.25 Multi-speed setting (speed 5) Pr.26 Multi-speed setting (speed 6) Pr.27 Multi-speed setting (speed 7) Pr.232 Multi-speed setting (speed 8) Pr.233 Multi-speed setting (speed 9) Pr.234 Multi-speed setting (speed 10) Pr.235 Multi-speed setting (speed 11) Pr.236 Multi-speed setting (speed 12) Pr.237 Multi-speed setting (speed 13) Pr.238 Multi-speed setting (speed 14) Pr.239 Multi-speed setting (speed 15)
Can be used to change the preset speed in the parameter with the contact signals. Any speed can be selected by merely turning on-off the contact signals (RH, RM, RL, REX signals).
The inverter operates at frequencies set in Pr. 4 when RH signal is
on, Pr. 5 when RM signal is on and Pr. 6 when RL signal is on.
Frequency from speed 4 to speed 15 can be set according to the
combination of the RH, RM, RL and REX signals. Set the running frequencies to Pr. 24 to Pr. 27, Pr. 232 to Pr. 239. (In the initial value setting, speed 4 to 15 are unavailable.)
Speed 1
(High speed)
Speed 2 (Middle speed)
Speed 3 (Low speed)
Output frequency (Hz)
ON ON ON ON
RH RM RL
ON
Speed 5
Speed 4
ON ON
Speed 6
Speed 7
ON ONONON
Time
Output frequency RH
RM RL
REX
*1 When turning RH, RM and RL off and REX on with "9999" set in Pr. 232
"multi speed setting (8 speed), the inverter operates at frequency set in Pr. 6.
Pr.
7, 8
Pr.
20, 21, 44, 45
Speed 10
Speed 11
Speed 9
Speed 8
(Hz)
ON ON ON ON ON ON ON ON ONON ON ON ON ON ON ON
*1
Speed 12
Speed 13
Speed 14
ON ON ON ON
Speed 15
Time
Acceleration/deceleration time setting
Pr.7 Acceleration time Pr.8 Deceleration time
Pr.20 Acceleration/deceleration reference frequency Pr.21 Acceleration/deceleration time increments Pr.44 Second acceleration/deceleration time Pr.45 Second deceleration time
Used to set motor acceleration/deceleration time.Set a larger value for a slower speed increase/decrease or a
smaller value for a faster speed increase/decrease.
Use Pr. 7 Acceleration time to set the acceleration time required to
reach Pr. 20 Acceleration/deceleration reference frequency from 0Hz.
Use Pr. 8 Deceleration time to set the deceleration time required to
stop from the Pr. 20 Acceleration/deceleration reference frequency.
Pr.20
(60Hz)
(Hz)
Output
frequency
Acceleration time
Pr.7
Deceleration time
Running frequency
Time
Pr.8
Pr.21
Setting
0
(initial value)
1
Description
Increments:
0.1s Range: 0 to 3600s Increments:
0.01s Range: 0 to 360s
Increments and setting range of acceleration/ deceleration time setting can be changed.
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Pr.19
Output voltage (V)
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Output frequency (Hz)
Pr.3 Pr.47
28
Page 28
Pr.9Pr.
y
Pr.9 Electronic thermal O/L relay
Motor protection from overheat
51
(electronic thermal relay function)
Pr.51 Second electronic thermal O/L relay
Set the current of the electronic overcurrent protection to protect the motor from overheat.This feature provides the optimum protective characteristics, including reduced motor cooling capability, at low speed.
This function detects the overload (overheat) of the motor, stops
the operation of the inverter's output transistor, and stops the output.
Set the rated current [A] of the motor in Pr.9. When using a motor with an external thermal relay, etc., set “0” in
Pr. 9 to make the electronic thermal relay function invalid. (Note that the output transistor protection of the inverter (E.THT) functions.)
When using the Mitsubishi constant-torque motor
1) Set “1” in Pr.71 . (This provides a 100% continuous torque characteristic in the low-speed range.)
2) Set the rated motor current in Pr. 9.
When the RT signal is on, thermal protection is provided based on
the Pr. 51 setting. Use this function when rotating two motors of different rated currents individually by a single inverter.
together, use external thermal relays.)
Pr.
10 to 12
Pr.10 DC injection brake operation frequency Pr.12 DC injection brake operation voltage
DC injection brake
Pr.11 DC injection brake operation time
(When rotating two motors
The DC injection brake can be operated at a motor stop to adjust the stop timing and braking torque.
DC injection brake
voltage
Output frequency (Hz)
Pr.12
Operation voltage
Pr.11 Operation time
When
4%
2% 1%
Using the Mitsubish
Constant
Torque
Motor
Pr.12 Initial
Val ue
Pr.10 Operation
frequency
Time
3.7K or less
5.5K to 7.5K 4% 2% * 3%
Time
11K or mor e 75K or more
* If the Pr. 71 initial value is changed
to the setting for use with a constant-torque motor, the Pr. 12 setting changes to the corresponding value in the above table.
When
Using
the Energy Saving
Motor
Pr.
Pr. 14 Load pattern selection
V/F pattern matching applications
14
You can select the optimum output characteristic (V/F characteristic) for the application and load characteristics.
Setting “0”
For constant-torque load
100%
Output voltage
Pr.3 Base frequency
Output frequency (Hz)
Pr.
15, 16
Pr.15 Jog frequency Pr.16 Jog acceleration/deceleration time
Jog operation
Setting “1” (initial value)
For variable-torque load
100%
Output voltage
Pr.3 Base frequenc
Output frequency (Hz)
You can set the frequency and acceleration/decelertion time for jog operation. Jog operation can be performed from either the outside or PU. Can be used for conveyor positioning, test operation, etc.
Output frequency (Hz)
Pr.20
Jog frequency
setting range
Pr.
Pr.17 MRS input selection
Logic selection of output stop
17
signal (MRS)
Pr.15
JOG signal Forward
rotation STF Reverse
rotation STR
Forward rotation
Pr.16
ON
ON
Reverse rotation
ON
Time
The inverter output can be shut off by the MRS signal. The logic of the MRS signal can also be selected.
Inverter
MRS
SD (PC)
(Initial value)
Setting value "2"
Output stop
Inverter
MRS
SD (PC)
Motor coasts to stop
Time
Setting value "0"
Output stop
Pr.
13, 571
Pr.13 Starting frequency Pr.571 Holding time at a start
Starting frequency
You can set the starting frequency and hold the set starting frequency for a certain period of time. Set these functions when you need the starting torque or want smooth motor drive at a start.
Output frequency (Hz)
60
Pr.13
Setting range
29
0
Forward rotation ON
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.571 setting time
Pr.
Time
MRS signal STF (STR)
signal
Pr.
18
Pr.
19
Pr.
20, 21
ON ON
Refer to the section about Pr.1, Pr.2
Refer to the section about Pr. 3.
Refer to the section about Pr.7, Pr.8
Page 29
)
P
e
Pr. 49 Setting Operation
Pr.
22, 23, 48, 49, 66, 148, 149, 154, 156, 157
Stall prevention operation
Pr.22 Stall prevention operation level Pr.23 Stall prevention operation level compensation factor at double speed Pr.48 Second stall prevention operation current Pr.49 Second stall prevention operation frequency Pr.66 Stall prevention operation reduction starting frequency Pr.148 Stall prevention level at 0V input. Pr.154 Voltage reduction selection during stall prevention operation Pr.156 Stall prevention operation selection
This function monitors the output current and automatically changes the output frequency to prevent the inverter from coming to an alarm stop due to overcurrent, overvoltage, etc. It can also limit stall prevention and fast-response current limit operation during acceleration/deceleration, driving or regeneration.
Stall prevention
If the output current exceeds the limit value, the output frequency of the inverter is automatically varied to reduce the output current. Also the second stall prevention function can restrict the output frequency range in which the stall prevention function is valid.
(Pr.49)
Fast-response current limit
If the current exceeds the limit value, the output of the inverter is
Pr.149 Stall prevention level at 10V input.
Pr.157 OL signal output timer
0 (initial value) Second stall prevention function is not activated
If the output frequency is less than the frequency set in
0.01Hz to 400Hz
Pr. 49, the second stall prevention operation function is activated. (during constant speed or deceleration)
The second stall prevention function is performed according to
9999
the RT signal.
RT signal on ....... Stall level Pr. 48
RT signal off ....... Stall level Pr. 22
Stall prevention operation and fast response current restriction function
can be restricted according to the operation condition using Pr. 156.
Pr.
24 to 27
Pr.
28
Pr.28 Multi-speed input compensation selection
Refer to the section about Pr.4 to Pr.6
Input compensation of multi­speed and remote setting
By inputting the frequency setting compensation signal (terminal 1,
2), the speed (frequency) can be compensated for relative to the multi-speed setting or the speed setting by remote setting function.
Pr. 28 Setting Definition
0 (initial value) Without compensation
1 With compensation
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shut off to prevent an overcurrent.
Set in Pr. 22 the ratio of the output current to the rated inverter
current at which stall prevention operation will be performed. Normally set this parameter to120% (initial value).
When “9999” is set in Pr. 22, stall prevention operation level can be
changed by the signal to the auxiliary input terminal (terminal 1). For the adjustment of bias/gain of analog signal, use Pr. 148 and Pr. 149.
During high-speed operation above the rated motor frequency,
acceleration may not be made because the motor current does not increase. If operation is performed in a high frequency range, the current at motor lockup becomes smaller than the rated output current of the inverter, and the protective function (OL) is not executed if the motor is at a stop. To improve the operating characteristics of the motor in this case, the stall prevention level can be reduced in the high frequency region. This function is effective for performing operation up to the high speed region on a centrifugal separator etc. Normally, set 60Hz in Pr. 66 and 100% in Pr. 23.
By setting "9999" (initial value) in Pr. 23 Stall prevention operation
level compensation factor at double speed, the stall prevention operation level is constant at the Pr. 22 setting up to 400Hz.
r.2 2
When Pr.23=9999
Pr.
29, 140 to 143
Pr.29 Acceleration/deceleration pattern selection Pr.140 Backlash acceleration stopping frequency Pr.141 Backlash acceleration stopping time Pr.142 Backlash deceleration stopping frequency Pr.143 Backlash deceleration stopping time
You can set the acceleration/deceleration pattern suitable for application. You can also set the backlash measures that stop acceleration/ deceleration once at the parameter-set frequency and time during acceleration/deceleration.
Setting value "0"
[Linear acceleration / deceleration]
Output frequency
(Hz)
Setting value "1"
Time
[S-pattern acceleration /deceleration A]
Acceleration/ deceleration pattern and back lash measures
Linear acceleration/deceleration
(setting "0", initial value) When the frequency is changed for
acceleration, deceleration, etc. in inverter operation, the output frequency is changed linearly (linear acceleration/deceleration) to reach the set frequency without straining the motor and inverter.
S-pattern acceleration/deceleration A
(setting "1") For machine tool spindle
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
OptionsInstructionsMotorCompatibilityWarrantyInquiry
applications, etc.
fb
Output frequency
Stall prevention operation
level (%)
Pr.66
Pr.23
400Hz Output frequency (Hz
Reduction ratio compensation
factor (%)
(Hz)
Setting value "2"
[S-pattern acceleration /deceleration B]
Time
Setting "9999" in Pr. 49 Second stall prevention operation frequency
and turning the RT signal on make Pr. 48 Second stall prevention operation current valid.
The stall prevention operation level from 0Hz to the output
frequency set in Pr. 49 can be set in Pr. 48.
Set frequency exceeds Pr. 49
Output frequency (Hz)
Set frequency
Pr.49
Stall prevention level
Pr. 22 used
Output frequency
Time
Pr. 48 used
Set frequency is Pr. 49 or less
Output frequency (Hz)
Pr.49
Set frequency
Pr. 22
used
Output frequency
Pr. 48
used
Tim
Set frequency
(Hz)
f1
f2
Output frequency
(Hz)
Setting value "3" [Anti-backlash measure function]
f1
Pr.140
Output frequency (Hz)
t1
Pr.141
Pr.143
Time
t2
f2
Pr.142
Time
Use when acceleration/deceleration must be made in a short time to a high-speed region of not lower than base frequency.
S-pattern acceleration/deceleration B
(setting "2") For prevention of load shifting in
conveyor and other applications Since acceleration/deceleration is always made in an S shape from current frequency (f2) to target frequency (f1), this function eases shock produced at acceleration/ deceleration and is effective for load collapse prevention, etc.
Backlash measures (setting "3", Pr.140
to Pr.143 )
To avoid backlash, acceleration/
deceleration is temporarily stopped. Set the acceleration/deceleration stopping frequency and time in Pr. 140 to Pr. 143.
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
30
Page 30
Pr.
0
30, 70
Pr.30 Regenerative function selection Pr.70 Special regenerative brake duty *
Selection of regeneration unit
Use the high power factor converter (FR-HC) to reduce
harmonics, improve the power factor, or continuously use the regenerative mode.
For the 75K or more, use the brake unit MT-BU5 or BR5 when the
regenerative brake duty is need to be increased due to frequent starts and stops. Use the high power factor converter MT-HC to reduce harmonics, improve the power factor, or continuously use the regenerative mode.
<55K or less>
Pr.30 Setting Regeneration Unit
0 (initial value) Brake unit (FR-BU, BU)
2
High power factor converter (FR-HC), power regeneration common converter (FR-CV)
<75K or more>
Pr.30 Setting Pr.70 Setting * Regeneration Unit
0 (initial value) Not used
1
2 High power factor converter (MT-HC)
* Pr.70 Special regenerative brake duty can be set for the 75K or more inverter.
Pr.
31 to 36
Pr.31 Frequency jump 1A Pr.32 Frequency jump 1B Pr.33 Frequency jump 2A Pr.34 Frequency jump 2B Pr.35 Frequency jump 3A Pr.36 Frequency jump 3B
When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these parameters allow
0% Power regeneration converter (MT-RC)
10% Brake unit (MT-BU5)
Avoid mechanical resonance points (frequency jump)
Pr.36 Pr.35
Pr.34 Pr.33
Set frequency (Hz)
Pr.32 Pr.31
Frequency jump
resonant frequencies to be jumped.
Up to three areas may be set, with the jump frequencies set to
either the top or bottom point of each area.
The value set to 1A, 2A or 3A is a jump point and operation in the
jump zone is performed at these frequencies.
Frequency jump is not performed if the initial value is set to "9999".During acceleration/deceleration, the running frequency within the
set area is valid.
Pr.
37, 144
Pr.37 Speed display Pr.144 Speed setting switchover
Speed display and speed setting
You can change the PU (FR-DU07) monitor display or frequency setting to motor speed or machine speed.
When the running speed monitor is selected, each monitor and
setting are determined according to the combination of Pr. 37 and Pr. 144. (The units within the thick frame are the initial values.)
31
Pr. 37
Setting
Pr. 144
Setting
2 to 10 Hz Hz r/min *1 Hz
0
102 to
110
1 to
2 to 10
9998
102 to
110
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Output
Frequency
Monitor
0 Hz Hz r/min *1 Hz
r/min *1 r/min *1 r/min *1 r/min *1
0 Hz Hz
Machine speed
*1
Hz Hz r/min *1 Hz
Set
Frequency
Monitor
Machine speed
*1
Pr.
Running
Speed
Monitor
Machine speed
Machine speed
*1
*1
Frequency
Setting
Parameter
Setting
Hz
Machine speed
*1
*1 Motor speed r/min conversion formula
....... Frequency × 120/number of motor poles (Pr. 144)
Machine speed conversion formula
...... Pr. 37 × frequency/60Hz
For Pr. 144 in the above formula, the value is “Pr. 144-100” when “102 to 110” is set in Pr. 144 and the value is “4” when Pr. 37=0 and Pr.144=0.
*2 The increments for Hz are 0.01Hz, machine speed are 1m/min and r/min
are 1r/min
.
Pr.
41 to 43, 50
Pr.41 Up-to-frequency sensitivity Pr.42 Output frequency detection Pr.43 Output frequency detection for reverse rotation Pr.50 Second output frequency detection
Detection of output frequency (SU, FU, FU2 signal)
The inverter output frequency is detected and output at the output signals.
If the set frequency is considered as 100%, output frequency can
be adjusted between ±1% and ±100% with Pr. 41.
This parameter can be used to ensure that the running frequency
has been reached to provide the operation start signal etc. for related equipment.
Running frequency Adjustment
Output frequency
(Hz)
SU
ON
range
OFFOFF
Pr.41
Time
When the output frequency reaches or exceeds the setting of Pr.
42, the output frequency detection signal (FU) is output.
This function can be used for electromagnetic brake operation, open signal, etc.
When the detection frequency is set in Pr. 43, frequency detection
for reverse rotation use only can also be set. This function is effective for switching the timing of electromagnetic brake operation between forward rotation (rise) and reverse rotation (fall) during vertical lift operation, etc.
When outputting a frequency detection signal besides the FU
signal, set the detection frequency to Pr. 50 . The FU2 signal is output when the output frequency reaches or exceeds the Pr. 50 setting.
OFF
Pr.42
Pr.50
Reverse
rotation
Time
Pr.43 Pr.5
OFFOFF
Pr.
Pr.
Pr.
Pr.
Pr.
Pr.
Forward
rotation
(Hz)
Output frequency
Output
frequency
FU
FU2
44, 45
46
47
48, 49
50
51
Refer to the section about Pr.7, Pr.8
Refer to the section about Pr. 0.
Refer to the section about Pr. 3.
Refer to the section about Pr. 22 and other relevant parameters.
Refer to the section about Pr. 41 and other relevant parameters.
Refer to the section about Pr. 9.
ON ON
OFF OFF OFF
ON ON
Page 31
Pr.
52, 54, 158, 170, 171, 268, 563, 564, 867, 891
Change of DU/PU monitor descriptions Cumulative monitor clear
Pr.52
DU/PU main display data selection Pr.158 AM terminal function selection Pr.170 Cumulative power meter clear Pr.171 Operation hour meter clear Pr.268 Monitor decimal digits selection Pr.563 Energization time carrying-over times Pr.564 Operating time carrying-over times Pr.867 AM output filter Pr.891 Cumulative power monitor digit shifted times
The monitor to be displayed on the main screen of the operation panel (FR-DU07) / parameter unit (FR-PU04) can be selected.
Types of Monitor
Output frequency
Output current
Output voltage
Alarm display Frequency setting
Running speed
Converter output voltage
Regenerative brake
*5
duty
Electronic thermal relay function load factor
Output current peak value
Converter output voltage peak value
Input power
Output power
Input terminal status Output terminal
status Option input
terminal status Option output
terminal status Load meter Reference voltage
output Cumulative
energization time Actual operation time
*2, 3
Motor load factor
Cumulative power
Power saving effect
Cumulative saving power
PID set point PID measured value PID deviation value
Increments
0.01Hz 0/100 1 Pr.55
0.01A/
0.1A
0.1V 0/100 3
0/100
0.01Hz 5
1(r/min) 6
0.1V 8
0.1% 9
0.1% 10
0.01A/
0.1A
0.1V 12
0.01kW/
0.1kW
0.01kW/
0.1kW
56 ×
57 ×
0.1% 17 17 Pr.56
21
1h 20
*2
1h 23
0.1% 24 24 200%
0.01kWh/
0.1kWh
Variable
according
to
parameters
0.1% 52 52 100%
0.1% 53 53 100%
0.1% 54
Pr.54 FM terminal function selection
Pr.52 Parameter
Setting Value
DU
PU main
LED
monitor
*6
*6
*6
*6
*4, *6
0/100 2 Pr.56
*1
*1
*1
*1
*1
11
13
14
55
*1
*1
*1
*1
*1
*1
25
50 50
51
Pr.54
(FM)
Pr.158
(AM)
Setting
200V class : 400V 400V class : 800V
5 Pr.55
Val ue of Pr. 55 represented in
6
terms of Pr. 37 value
200V class : 400V
8
400V class : 800V
Brake duty set in Pr. 30 and
9
Pr. 70
Electronic thermal relay
10
function operation level
11 Pr.56
200V class : 400V
12
400V class : 800V
Rated inverter
13
power × 2 Rated inverter
14
power × 2
Inverter capacity
Full Scale
Val ue
*1 Selected by the parameter unit(FR-PU04) *2 The cumulative energization time and actual operation time are
accumulated from 0 to 65535 hours, then cleared, and accumulated again from 0. When the operation panel (FR-DU07) is used, up to 65.53 (65530h) is displayed as 1h=0.001 and then accumulated from 0.
*3 The actual operation time is not added up if the cumulative operation time
before power supply-off is less than 1h. *4 When using the parameter unit (FR-PU04), “kW” is displayed. *5 Setting can be made for the 75K or more. *6 The setting depends on the inverter capacity.(55K or less/75K or more)
The cumulative power monitor value digit can be shifted to the
right by the number set in Pr. 891.
By setting “0” in Pr. 170, the cumulative power monitor can be
cleared.
You can check the numbers of cumulative energization time
monitor exceeded 65535h with Pr. 563 and the numbers of actual operation time monitor exceeded 65535h with Pr. 564.
Writing "0" in Pr. 171 clears the actual operation time monitor.
Pr. 268 Setting Description
9999 (initial value) No function
When 1 or 2 decimal places (0.1 increments or 0.01 increments) are monitored, the decimal places are
0
1
dropped and the monitor displays an integer value (1 increments). The monitor value of 0.99 or less is displayed as 0.
When 2 decimal places (0.01 increments) are monitored, the 0.01 decimal place is dropped and the monitor displays the first decimal place (0.1 increments). When the monitor display digit is originally in 1 increments, it is displayed unchanged in 1 increments.
When Pr. 52 is set to "100", the set frequency monitor is displayed
during a stop and the output frequency monitor is displayed during operation. (LED of Hz flickers during stop and is lit during operation.)
Pr.52
0 100
Output
frequency
Output current Output
voltage
Alarm
display
During
operation/stop
Output frequency Set frequency Output frequency
During stop
Output current
Output voltage
Alarm display
During
running
Using Pr. 867 , the output voltage response of the terminal AM can
be adjusted within the range 0 to 5s.
Pr.
55, 56
Pr.55 Frequency monitoring reference Pr.56 Current monitoring reference
Change of the monitor output from terminal FM and AM
Set the full-scale value to output the output frequency monitor value to terminal FM and AM. Set the full-scale value to output the output current monitor value to terminal FM and AM in Pr. 56.
Pulse speed(terminal FM)
2400
pulse/s
1440
pulse/s
Output frequency reference Output current reference
Pr.55 Pr.56
400Hz
500A
Output voltage(terminal AM)
10VDC
Pr.55 Pr.56
400Hz
500A
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Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
32
Page 32
Pr.
57, 58, 162 to 165, 299, 611
Restart operation after instantaneous power failure / Flying start
Pr.57 Restart coasting time Pr.58 Restart cushion time Pr.162 Automatic restart after instantaneous power failure selection Pr.163 First cushion time for restart Pr.164 First cushion voltage for restart Pr.299 Rotation direction detection selection at restarting Pr.611 Acceleration time at a restart
You can restart the inverter without stopping the motor in the following cases.
when commercial power supply operation is switched to inverter
operation
when power comes back on after an instantaneous power failurewhen motor is coasting at start
Pr.
Number
57
58 0 to 60s Set a voltage starting time at restart.
162
163 0 to 20s Set a voltage starting time at restart.
164 0 to 100%
165 0 to 150%
299
611
* The setting range varies according to the inverter capacity. (55K or less/
75K or more)
Setting Range Description
0
0.1 to 5s/
0.1 to 30s
*
9999 (initial value) No restart
0 (initial value) With frequency search
1
10 Frequency search at every start 11 Reduced voltage system at every start
0 Without rotation direction detection 1 With rotation direction detection
9999
0 to 3600s
9999
<Connection diagram>
MCCB
MC1
R/L1 S/L2 T/L3
R1/L11 S1/L21
When “0 (initial value) or 10” is set in Pr. 162, the inverter smoothly
starts after detecting the motor speed upon power restoration.
Even when the motor is rotating in the opposite direction, the
inverter can be restarted smoothly as the direction of rotation is detected. (You can select whether to make rotation direction detection or not with Pr. 299 Rotation direction detection selection at restar ting. )
Pr.165 Stall prevention operation level for restart
1.5K or less..........0.5s,
2.2K to 7.5K .........1s,
11K or more ........3.0s
75K or more ........5.0s
The above times are coasting time. Set the waiting time for inverter-triggered restart after an instantaneous power
failure.
Without frequency search (reduced voltage system)
Consider using these parameters according to the load (inertia moment, torque) magnitude.
Consider the rated inverter current as 100% and set the stall prevention operation level during restart operation.
When Pr. 78 =0, the rotation direction is detected.
Pr. 78 =1,2, the rotation direction is
When not detected. Set the acceleration time to reach the set frequency at restart. Acceleration time for restart is the normal acceleration time (e.g. Pr. 7).
MC2
MC3
U V
W
STF
CS SD
For use for only
CS
automatic restart
SD
after instantaneous power failure or flying start, short CS-SD in advance.
MC switchover sequence
IM
When Pr. 162 = 0, 10 (with frequency search)
Power supply (R/L1,S/L2,T/L3)
Motor speed N (r/min)
Inverter output frequency f (Hz)
Inverter output voltage E (V)
Coasting time (Pr.57)
* The output shut off timing differs according
to the load condition.
Instantaneous (power failure) time
*
Restart cushion
Speed
+
detection time
time (Pr. 58 setting)
Acceleration time at a restart (Pr. 611 setting)
When Pr. 162 = "1" or "11", automatic restart operation is
performed in a reduced voltage system, where the voltage is gradually risen with the output frequency unchanged from prior to an instantaneous power failure independently of the coasting speed of the motor.
When Pr. 162 = 1, 11 (without frequency search)
Instantaneous (power failure) time
*
Coasting time Pr. 57 setting
Restart cushion time Pr. 58 setting
Pr.
Power supply (R/L1,S/L2,T/L3)
Motor speed N (r/min)
Inverter output frequency f (Hz)
Inverter output voltage E (V)
* The output shut off timing differs according to the load condition.
Remote setting function
59
Pr.59 Remote function selection
Even if the operation panel is located away from the enclosure,
you can use contact signals to perform continuous variable-speed operation, without using analog signals.
By merely setting this parameter, you can use the acceleration,
deceleration and setting clear functions of the motorized speed setter (FR-FK).
Description
Pr.59 Setting
0 (initial value) Multi-speed setting
1 Remote setting Ye s
2 Remote setting No
3 Remote setting
*
Output frequency
(Hz)
Acceleration (RH) Deceleration (RM) Clear (RL) Forward rotation (STF)
Power supply
* External runnning frequency (other than multi-speed operation) or PU
0Hz
running frequency
RH, RM, RL signal
ON
ON
ON
ON
function
ON
When Pr. 59 = 1, 2
When Pr. 59 = 3
ON ON
Frequency setting
storage function
No
(Turning STF/STR off
clears remotely-set
frequency.)
When Pr. 59 = 1
When Pr. 59 = 2, 3
ON
ON
Time
ON
ON
33
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Page 33
Pr.
Energy saving control selection
60
Pr.60 Energy saving control
Without a fine parameter setting, the inverter automatically performs energy saving operation. This inverter is optimum for fan and pump applications.
Pr. 60 Setting Description
0 (initial value) Normal operation mode
Energy saving operation mode In the energy saving operation mode, the inverter
4
9
Pr.
65, 67 to 69
Pr.65 Retry selection Pr.68 Retry waiting time Pr.69 Retry count display erase
automatically controls the output voltage to minimize the inverter output voltage during a constant operation.
Optimum excitation control mode The optimum excitation control mode is a control system which controls excitation current to improve the motor efficiency to maximum and determines output voltage as an energy saving system.
Retry function at alarm occurrence
Pr.67 Number of retries at alarm occurrence
If an alarm occurs, the inverter resets itself automatically to restart. You can also select the alarm description for a retry. When selection of automatic restart after instantaneous power failure is selected (Pr. 57 Restart coasting time, restart operation is performed at retry operation as at an instantaneous power failure.)
Use Pr. 65 to select the alarm to be activated for retries.
"" indicates the alarms selected for retry.
Alarm Indication
for Retry
E.OC1
E.OC2
E.OC3
E.OV1
E.OV2
E.OV3
E.THM
E.THT
E.IPF
E.UVT
E.BE
E. GF
E.OHT
E.OLT
E.OPT
E.OP1
E. PE
E.PTC
E.CDO
E.SER
E.ILF
0 1 2 3 4 5
Pr.65 Setting
Set the number of retries at alarm occurrence in Pr. 67.
Pr. 67 Setting Description
0 (initial value) No retry function
Set the number of retries at alarm occurrence.
1 to 10
101 to 110
An alarm output is not provided during retry operation.
Set the number of retries at alarm occurrence. (The setting value of minus 100 is the number of retries.) An alarm output is provided during retry operation.
Use Pr. 68 to set the waiting time from when an inverter alarm
occurs until a retry is made in the range 0 to 10s.
Reading the Pr. 69 value provides the cumulative number of
successful restart times made by retry.
Pr.
Pr.
Pr.
Pr.
Pr.71 Applied motor
Refer to the section about Pr. 22 and other
66
relevant parameters.
67 to 69
70
Refer to the section about Pr. 65 and other relevant parameters.
Refer to the section about Pr. 30 and other relevant parameters.
Use the constant torque motor
71
(applied motor)
Setting of the used motor selects the thermal characteristic appropriate for the motor. Setting is necessary when using a constant-torque motor. Thermal characteristic of the electronic thermal relay function suitable for the motor is set.
Motor
Pr.71
Setting
0
(initial
value)
1
2
20
Thermal Characteristic of the
Electronic Thermal Relay
Function
Thermal characteristics of a standard motor
Thermal characteristics of the Mitsubishi constant-torque motor
Thermal characteristics of a standard motor Adjustable 5 points V/F
Mitsubishi standard motor SF-JR4P (1.5kW or less)
(: Motor used)
Standard
(SF-JR,
etc.)
(SF-HRCA,
Constant
torque
etc.)
For the 5.5K and 7.5K, the Pr. 0 Torque boost and Pr. 12 DC injection
brake operation voltage settings are automatically changed according to the Pr. 71 setting as follows.
Pr.71
Pr. 0 3% 2%
Pr. 12 4% 2%
Standard Motor Setting
0, 2, 20
Constant Torque Motor
Setting
1
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Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
34
Page 34
Pr.
P P
72, 240, 260
Carrier frequency and SoftPWM selection
Pr.72 PWM frequency selection Pr.240 Soft-PWM operation selection Pr.260 PWM frequency automatic switchover
You can change the motor sound.
Pr.
Number
72
240
260
* The setting range varies according to the inverter capacity. (55K or less/75K
or more).
(Note)When Pr. 260="1 (initial value)", if continuous operation is performed at
Pr.
Setting
Range
0 to 15/
0 to 6, 25 *
You can change the PWM carrier frequency. The setting displayed is in [kHz]. Note that 0 indicates 0.7kHz, 15 indicates
Description
14.5kHz and 25 indicates 2.5kHz.
0 Soft-PWM is invalid
When "0 to 5" ("0 to 4" for the 75K or more) is set
1
in Pr. 72, Soft-PWM is valid
PWM carrier frequency is constant independently of load. When the carrier frequency is set to 3kHz
0
or more (Pr. 72 3), perform continuous operation at less than 85% of the rated inverter current.
Decreases PWM carrier frequency automatically
1
when load increases.
85% or more of the rated inverter current with Pr. 72 value set to “3” (3kHz) or more, the carrier frequency is automatically reduced. This may cause the motor noise to increase.
73, 242, 243, 252, 253, 267
Analog input selection
Pr.73 Analog input selection Pr.242 Terminal 1 added compensation amount (terminal 2) Pr.243 Terminal 1 added compensation amount (terminal 4) Pr.252 Override bias Pr.253 Override gain Pr.267 Terminal 4 input selection
You can select the function that switches between forward rotation
and reverse rotation according to the analog input polarity, the override function and the input signal specifications.
For the terminals 1, 2, 4 used for analog input, voltage input (0 to
5V, 0 to 10V) or current input (4 to 20mA) can be selected.
The additional compensation and fixed ratio of analog
compensation (override) using terminal 2 as an auxiliary input can be made to multi-speed operation or the speed setting signal (main speed) of the terminal 2 or terminal 4. ( indicates the main speed setting)
Compensation
Pr. 73
Setting
0
1 (Initial value)
2
3
4
5
6
7
10 11 12 13 14 15 16
17
Terminal 2
Input
Ter mi nal 1
Input
0 to 10V 0 to ±10V
0 to 5V 0 to ±10V
0 to 10V 0 to ±5V
0 to 5V 0 to ±5V
0 to 10V 0 to ±10V
0 to 5V 0 to ±5V 4 to 20mA 0 to ±10V 4 to 20mA 0 to ±5V
0 to 10V 0 to ±10V
0 to 5V 0 to ±10V
0 to 10V 0 to ±5V
0 to 5V 0 to ±5V
0 to 10V 0 to ±10V
0 to 5V 0 to ±5V 4 to 20mA 0 to ±10V
4 to 20mA 0 to ±5V
Terminal 4 Input
When the AU
signal is off
×
Input Terminal
and
Compensation
Method
Termi na l 1
added
compensation
Termi na l 2
override
Termi na l 1
added
compensation
Termi na l 2
override
Termi na l 1
added
compensation
Polarity Reversible
Not function
(Indicates that
a frequency
command
signal of negative
polarity is not
accepted. )
Function
Compensation
Pr. 73
Setting
0
1 (Initial value)
2
3
4
5
6
7
10
11 12 13 14 15 16
17
Terminal 2
Input
Terminal 1
Input
0 to 10V 0 to ±10V
0 to ±10V
×
0 to ±5V 0 to ±5V
0 to 10V
0 to 5V
×
×
0 to ±10V
0 to ±5V 0 to ±10V 0 to ±10V
×
0 to ±5V
0 to ±5V
0 to 10V
0 to 5V
×
×
0 to ±10V
0 to ±5V
Terminal 4 Input
When the AU
signal is on
According to the
Pr. 267 setting
(Initial value)
1:0 to 5V
2:0 to 10V
Input Terminal
and
Compensation
Method
Termi na l 1
added
compensation
Termi na l 2
override
Termi na l 1
added
compensation
Termi na l 2
override
Termi na l 1
added
compensation
Polarity Reversible
Not function
(Indicates that
a frequency
command
signal of negative
polarity is not
accepted. )
Function
(1) Added compensation (Pr.242, Pr.243)
A compensation signal can be added to the main speed
setting for synchronous operation, etc.
Output frequency
When voltage across terminals 2-5 is 2.5V (5V)
0
-2.5V
-5V
(-10V)
STF
(a) When Pr. 73 setting is 0 to 5
(-5V)
+2.5V (+5V)
Forward rotation
Forward rotation
+5V
(+10V)
When voltage across terminals 2-5 is 0V
Terminal 1
Reverse rotation
STF
Reverse rotation
Output frequency
When voltage across terminals 2-5 is 2.5V (5V)
0
-2.5V
-5V
(-10V)
(b) When Pr. 73 setting is 10 to 15
(-5V)
Forward rotation
+2.5V (+5V)
Forward rotation
+5V
(+10V)
When voltage across terminals 2-5 is 0V
Terminal 1
The terminal 1 (frequency setting auxiliary input) signal is added
to the main speed setting signal of the terminal 2 or 4.
(2) Override function (Pr.252, Pr.253)
When an override is selected, the terminal 1 or 4 is used for
the main speed setting and the terminal 2 for the override signal. (When the main speed of the terminal 1 or terminal 4 is not input, compensation by the terminal 2 is invalid.)
200
150
r.252
100
r.253
Override value (%)
50
0
0V
2.5V (5V)
Voltage across terminals 2-5
When an override is selected, the terminal 1 or 4 is used for the
main speed setting and the terminal 2 for the override signal (50% to 150% at 0 to 5V or 0 to 10V). (When the main speed of the terminal 1 or 4 is not input, compensation by the terminal 2 is invalid.)
When Pr. 22 Stall prevention operation level = "9999", the value of
the terminal 1 is as set to the stall prevention operation level.
Initial value
(50% to 150%)
5V (10V)
35
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Page 35
Pr.
Pr.74 Input filter time constant
Noise elimination at the analog
74
input
The time constant of the primary delay filter relative to external frequency command (analog input (terminal 1, 2, 4) signal) can be set.
Valid for eliminating noise of the frequency setting circuit.Increase the filter time constant if steady operation cannot be
performed due to noise. A larger setting results in slower response. (The time constant can be set between approximately 10ms to 1s with the setting of 0 to 8.)
Pr.
Pr.75 Reset selection/disconnected PU detection/PU stop selection
Reset selection, disconnected PU
75
detection
You can select the reset input acceptance, disconnected PU (FR-DU07) connector detection function and PU stop function.
Pr.75
Setting
0
1
2
3
14
(initial
value)
15
16
17
Reset Selection
Reset input normally enabled.
Reset input enabled only when the prote ctive function is activated.
Reset input normally enabled.
Reset input enabled only when the prote ctive function is activated.
Reset input normally enabled.
Reset input enabled only when the prote ctive function is activated.
Reset input normally enabled.
Reset input enabled only when the prote ctive function is activated.
Disconnected
PU Detection
If the PU is disconnected, operation will be continued as-is.
When the PU is disconnected, the inverter output is shut off.
If the PU is disconnected, operation will be continued as-is.
When the PU is disconnected, the inverter output is shut off.
PU Stop
Selection
Pressing
decelerates the motor to a stop only in the PU operation mode.
Pressing
decelerates the motor to a stop in any of the PU, external and communication operation modes.
Pr.
Pr.76 Alarm code output selection
Output function of alarm code
76
At alarm occurrence, its description can be output as a 4-bit digital signal from the open collector output terminals. The alarm code can be read by a programmable controller, etc., and its corrective action can be shown on a display, etc.
Pr.76 Setting Description
0 (initial value) Without alarm code output
1 With alarm code output (Refer to the following table)
2
Alarm code output at alarm occurrence only (Refer to
the following table)
The following table indicates alarm codes to be output. (0: output
transistor off, 1: output transistor on)
Operation Panel
Indication
(FR-DU07)
Normal * 0 0 0 0 0
E.OC1 0 0 0 1 1
E.OC2 0 0 1 0 2
E.OC3 0 0 1 1 3
E.OV1 to E.OV3 0 1 0 0 4
E.THM 0 1 0 1 5
E.THT 0 1 1 0 6
E.IPF 0 1 1 1 7
E.UVT 1 0 0 0 8
E.FIN 1 0 0 1 9
E.BE 1 0 1 0 A
E. GF 1 0 1 1 B
E.OHT 1 1 0 0 C
E.OLT 1 1 0 1 D
E.OPT 1 1 1 0 E
E.OP1 1 1 1 0 E
Other than the
above
* When Pr. 76 = "2", the output terminals output the signals assigned to
190 to Pr. 196.
Output of Output Terminals
SU IPF OL FU
1 1 1 1 F
Alarm Code
Pr.
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Protective
Reset selection
You can select the operation timing of reset function (RES
signal, reset command through communication) input
Disconnected PU detection
This function detects that the PU (FR-DU07/FR-PU04) has
been disconnected from the inverter for longer than 1s and causes the inverter to provide an alarm output (E.PUE) and come to an alarm stop.
PU stop selection
In any of the PU operation, external operation and network
operation modes, the motor can be stopped by pressing
the PU.
of
Pr.
Pr.77 Parameter write selection
Prevention of parameter rewrite
77
You can select whether write to various parameters can be performed or not. Use this function to prevent parameter values from being rewritten by misoperation.
Pr. 77 Setting Description
0 (initial value) Write is enabled only during a stop
1 Parameter write is not enabled.
2
Pr.
Pr.78 Reverse rotation prevention selection
Prevention of reverse rotation of
78
the motor
Parameter write is enabled in any operation mode regardless of operation status.
This function can prevent reverse rotation fault resulting from the incorrect input of the start signal.
Pr.78 Setting Description
0 (initial value) Both forward and reverse rotations allowed
1 Reverse rotation disabled
2 Forward rotation disallowed
OptionsInstructionsMotorCompatibilityWarrantyInquiry
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
36
Page 36
Pr.79Pr.
Pr.79 Operation mode selection
Operation mode selection
340
Pr.340 Communication startup mode selection
Used to select the operation mode of the inverter.
You can freely change between operation by external signal (external operation), operation by PU (FR-DU07) (PU operation), operation by combination of PU operation and external operation (external/PU combined operation) and network operation (when RS-485 terminals or a communication option is used).
Pr.79
Setting
External/PU switchover mode ( Press
0
(initial
value)
external operation mode.) External operation mode at power-on
1 Fixed to PU operation mode
Fixed to external operation mode Operation can be performed by switching
2
between the external and Net operation mode.
External/PU combined operation mode 1
Running frequency Start signal
PU (FR-DU07 / FR-PU04) setting or external signal
3
input (multi-speed setting, across terminals 4-5 (valid when AU signal turns on))
External/PU combined operation mode 2
Running frequency Start signal
External signal
4
input (terminal 2, 4, 1, Jog, multi-speed setting, etc)
Switch-over mode Switch among PU operation, external
6
operation, and NET operation while keeping the same operation status.
External operation mode (PU operation interlock) X12 signal ON
7
Operation mode can be switched to the PU operation mode. (output stop during external operation)
X12 signal OFF
Operation mode can not be switched to the PU operation mode.
Description
to switch between the PU and
External signal input (terminal STF, STR)
Input from the PU (FR-DU07 / FR­PU04)
(, )
LED Indication
:Off :On
External operation mode
PU EXT NET
PU operation mode
PU EXT NET
PU EXT NET
External operation mode
PU EXT NET
NET operation mode
PU EXT NET
PU EXT NET
PU operation mode
PU EXT NET
External operation mode
PU EXT NET
NET operation mode
PU EXT NET
PU operation mode
PU EXT NET
External operation mode
PU EXT NET
Specify operation mode at power on (Pr.340)
When power is switched on or when power comes back on after instantaneous power failure, the inverter can be started up in the network operation mode. After the inverter has started up in the network operation mode, parameter write and operation can be performed from a program. Set this mode for communication operation using the inverter RS­485 terminals or communication option.
You can set the operation mode at power on (reset) according
to the Pr. 79 and Pr. 340 settings.
Pr. 340
Setting
(initial
value)
1, 2 *1
10, 12
*1 The Pr. 340 setting "2" or "12" is mainly used for communication
*2 The operation mode cannot be switched directly between the PU
*3 Operation mode can be changed between the PU operation mode and
Pr.
Pr.80 Motor capacity (simple magnetic flux vector control) Pr.90 Motor constant (R1)
Pr.79
Setting
0
As set in Pr. 79.
3, 4
3, 4
*1
operation using the inverter RS-485 terminals. When a value other than "9999" (selection of automatic restart after instantaneous power failure) is set in Pr. 57 Restart coasting time, the inverter will resume the same operation state which was in before after power has been restored from an instantaneous power failure.
operation mode and network operation mode.
network operation mode with key of the operation panel (FR-
DU07) and X65 signal.
80, 90
Operation mode at
Power On, Power
Restoration, Reset
0 NET operation mode
1 PU operation mode Fixed to PU operation mode
2 NET operation mode
External/PU combined operation mode
6 NET operation mode
X12 (MRS) signal ON
.. NET operation mode
7
X12(MRS)signal OFF
.. External operation
mode
0 NET operation mode
1 PU operation mode Fixed to PU operation mode
2 NEToperation mode Fixed to NET operation mode
External/PU combined operation mode
6 NET operation mode
External operation
7
mode
Operation Mode
Switchover
Can be switched to external, PU or NET operation mode
Can be switched to external or NET operation mode Switching to PU operation mode disabled
Operation mode switching disabled
Can be switched to external, PU or NET operation mode with operation continued
Can be switched to external, PU or NET operation mode
Fixed to external operation mode (Forcibly switched to external operation mode.)
Can be switched to PU or NET operation mode
Operation mode switching is disallowed
Can be switched to PU or NET operation mode with operation continued
Fixed to external operation mode (Forcibly switched to external operation mode.)
*3
*3
Simple magnetic flux vector control
*2
*2
Providing optimum excitation to the motor can also produce high torque in a low-speed region. (simple magnetic flux vector control)
Set the used motor capacity (equal to or one rank higher than the
inveter capacity) in Pr. 80.
The number of motor poles should be any of 2, 4 and 6 poles.Single-motor operation (one motor for one inverter)Wiring length from inverter to motor should be within 30m.
When simple magnetic flux vector control is not used, set "9999"
(initial value) in Pr. 80.
For Pr. 90 Motor constant (R1), normally setting is not necessary.
When you need more torque under simple magnetic flux vector control for other manufacturer's motor, set the motor primary resistance value (R1) for connection in Pr. 90
37
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Page 37
.
B
Pr.
100 to 109
Adjustable 5 points V/F
Pr.100 V/F1 (first frequency) Pr.102 V/F2 (second frequency) Pr.104 V/F3 (third frequency) Pr.106 V/F4 (fourth frequency) Pr.108 V/F5 (fifth frequency)
A dedicated V/F pattern can be made by freely setting the V/F characteristic between a startup and the base frequency and base voltage under V/F control (frequency voltage/frequency). Possible to set the torque pattern that is optimum for the machine’s characteristic
Voltage
ase frequency
voltage
Pr.19
Torque boost
Pr.0
0
Adjustable 5 points V/F will not function under simple magnetic
flux vector control.
When Pr. 19 Base frequency voltage = "8888" or "9999", Pr. 71 cannot be
set to "2". To set Pr. 71 to "2", set the rated voltage value to Pr. 19
When the frequency values of the points are the same, a write
inhibit error ( ) occurs.
Set the points (frequencies, voltages) of Pr. 100 to Pr. 109 within
the ranges of Pr. 3 Base frequency and Pr. 19 Base frequency voltage .
When “2” is set in Pr. 71, Pr. 47 Second V/F (base frequency) will not
function.
When “2” is set in Pr. 71, thermal characteristic of the electronic
thermal relay function changes to thermal characteristics of a standard motor.
Pr.
117 to 124, 331 to 337, 341 to 343, 549
Pr.101 V/F1 (first frequency voltage) Pr.103 V/F2 (second frequency voltage) Pr.105 V/F3 (third frequency voltage) Pr.107 V/F4 (fourth frequency voltage) Pr.109 V/F5 (fifth frequency voltage)
V/F5
V/F4
V/F3
V/F1
V/F2
V/F Characteristic
Base frequency
Pr.3
Frequency
Communication initial setting
Pr.117 PU communication station Pr.118 PU communication speed Pr.119
PU communication stop bit length.
Pr.121
Number of PU communication retries Pr.123 PU communication waiting time setting Pr.124 PU communication CR/LF presence/absence selection Pr.331 RS-485 communication station Pr.332 RS-485 communication speed Pr.333
RS-485 communication stop bit length Pr.334 RS-485 communication parity check selection Pr.335 RS-485 communication number of retries Pr.336 RS-485 communication check time interval Pr.337 RS-485 communication waiting time setting Pr.341 RS-485 communication CR/LF selection Pr.342 Communication EEPROM write selection Pr.343 Communication error count Pr.549 Protocol selection
(1) Initial settings and specifications of RS-485
communication (Pr.117 to Pr.124, Pr.331 to Pr.337, Pr.341)
Used to perform required settings for RS-485 communication
between the inverter and personal computer.
There are two different communications: communication
using the PU connector of the inverter and communication
Pr.120 PU communication parity check Pr.122 PU communication check time interval
Pr.
Number
117
331
118
332
Setting Range Description
0 to 31
(0 to 247)
48, 96, 192, 384
(3, 6, 12, 24)
Specify the inverter station number. Set the inverter station numbers when two or more inverters are connected to one
*1
personal computer.
Set the communication speed. The setting value × 100 equals the communication speed.
*2
For example, the communication speed is 19200bps when the setting value is "192".
Stop bit length Data length
119
333
120 334
121 335
122 336
123 337
124 341
*1 When making communication through Modbus-RTU protocol with the RS-
485 terminals, the setting range of Pr. 331 within parenthesis is applied.
*2 The values in parenthesis are added to the setting range of Pr. 332.
0 1bit
1 (initial value) 2bit
10 1bit
11 2bit
0 Without parity check
1 With odd parity check
2 (initial value) With even parity check
Set the permissible number of retries at occurrence of a data receive error. If the
0 to 10
9999
0
0.1 to 999.8s
9999 (initial value) No communication check
0 to 150ms
9999 (initial value) Set with communication data.
0 Without CR/LF
1 (initial value) With CR
2 With CR/LF
number of consecutive errors exceeds the permissible value, the inverter will come to an alarm stop.
If a communication error occurs, the inverter will not come to an alarm stop.
No PU connector communication Communication with RS-485 terminal can be made, but the inverter will come to an alarm stop in the NET operation mode.
Set the interval of communication check time. If a no-communication state persists for longer than the permissible time, the inverter will come to an alarm stop.
Set the waiting time between data transmission to the inverter and response.
8bit
7bit
(2) Communication EEPROM write selection (Pr.342)
Parameters written via the inverter's PU connector or RS-485 terminals or from the communication option can be written to the RAM. When performing parameter change frequently, set "1" in Pr. 342.
(3) Modbus-RTU communication specifications (Pr.343,
Pr.549)
* The Modbus-RTU protocol is valid for only communication from the RS-485
terminals.
Pr. Number
343
549
Setting
Range
Display the number of communication errors during Modbus-RTU communication. Reading only
0
(initial value)
1 Modbus-RTU protocol
Mitsubishi inverter (computer link) protocol
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using the RS-485 terminals.
You can perform parameter setting, monitor, etc. using the
Mitsubishi inverter protocol or Modbus-RTU protocol.
To make communication between the personal computer and
inverter, initialization of the communication specifications must be made to the inverter. Data communication cannot be made if the initial settings are not made or there is any setting error.
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
38
Page 38
Pr.
7
125
Pr.
126
Pr.
241, C2(902) to C7(905)
Analog input frequency change and voltage, current input and frequency adjustment (calibration)
Pr.125 Terminal 2 frequency setting gain frequency
Pr.126 Terminal 4 frequency setting gain frequency
Pr. 241 Analog input display unit switchover C2(Pr.902) Terminal 2 frequency setting bias frequency C3(Pr.902) C5(Pr.904) Terminal 4 frequency setting bias frequency C6(Pr.904)
You can set the magnitude (slope) of the output frequency as
(1) Change the frequency at maximum analog input.
(2) Analog input bias/gain calibration
(3) Analog input display unit changing (Pr. 241)
Terminal 2 frequency setting bias
Terminal 4 frequency setting bias
C4(Pr.903)
C7(Pr.905)
Terminal 2 frequency setting gain
Terminal 4 frequency setting gain
desired in relation to the frequency setting signal (0 to 5VDC, 0 to 10V or 4 to 20mA).
Pr.125, Pr.126
(
)
Set a value in Pr. 125 (Pr. 126) when changing only the
frequency setting (gain) of the maximum analog input power
(current). (C2 (Pr. 902) to C7 (Pr. 905) setting need not be
changed)
60Hz
(Hz)
Output frequency
Bias
C2
(Pr.902)
60Hz
(Hz)
Output frequency
Bias
C5
(Pr.904)
0 05V
Frequency setting signal
0
C3 C4
(Pr.902) (Pr.903)
0 0204 20mA
(Pr.904) (Pr.905)
C6
Initial value
Initial value
Frequency setting signal
100% 10V
100%
C7
Gain
Gain
Pr.125
Pr.126
(C2(Pr.902) to C7(Pr.905))
The "bias" and "gain" functions are used to adjust the
relationship between the input signal entered from outside the inverter to set the output frequency, e.g. 0 to 5V, 0 to 10V or 4 to 20mADC, and the output frequency.
Set the bias frequency of terminal 2 input using C2(Pr. 902).
(Factory-set to the frequency at 0V)
Using Pr. 125 , set the output frequency relative to the
frequency command voltage (current) set in Pr. 73 Analog input selection.
Set the bias frequency of the terminal 4 input using C5(Pr.
904).
(Factory-set to the frequency at 4mA)
Using Pr. 126 , set the output frequency relative to 20mA of
the frequency command current (4 to 20mA).
You can change the analog input display unit (%/V/mA) for
analog input bias/gain calibration.
Pr.
127 to 134, 575 to 57
PID control
Pr.127 PID control automatic switchover freqeuncy Pr.128 PID action selection Pr.129 PID proportional band Pr.130 PID integral time Pr.131 PID upper limit Pr.132 PID lower limit Pr.133 PID action set point Pr.134 PID differential time Pr.575 Pr.576
Output interruption detection level
Output interruption detection time
Pr.577 Output interruption release level
The inverter can be used to exercise process control, e.g. flow rate, air volume or pressure. The terminal 2 input signal or parameter setting is used as a set point and the terminal 4 input signal used as a feedback value to constitute a feedback system for PID control.
Pr.128 ="10, 11" (Deviation value signal input)
Set point
Inverter circuit
Deviation signal
+
-
Terminal 1
0 to 10VDC
To outside
(0 to 5V)
Feedback signal (measured value)
Kp: Proportionality constant Ti: Integral time S: Operator Td: Differential time
PID operation 1+
Kp
Ti S
1
+Td S
Manipulated variable
Motor
IM
Pr.128 ="20, 21" (Measured value input)
Pr. 133 or terminal 2
Set point 0 to 5VDC (0 to 10V, 4 to 20mA)
Pr.
135 to 139, 159
+
-
Terminal 4
Feedback signal (measured value)
Kp: Proportionality constant Ti: Integral time S: Operator Td: Differential time
Inverter circuit
PID operation
1
Kp 1+ +Td S
Ti S
4 to 20mADC (0 to 5V, 0 to 10V)
Switch between the inverter operation and commercial power-supply operation to use
Pr.135 Commercial power-supply switchover sequence output terminal selection Pr.136 MC switchover interlock time Pr.137 Waiting time at a start Pr.138 Commercial power-supply operation switchover selection at an alarm Pr.139 Automatic switchover frequency between inverter and commercial power-supply operation Pr.159 Automatic switchover ON range between commercial power-supply and inverter operation
Manipulated variable
Motor
IM
The complicated sequence circuit for commercial power supply­inverter switchover is built in the inverter. Hence, merely inputting the start, stop or automatic switchover selection signal facilitates the interlock operation of the switchover magnetic contactor.
Pr135 Setting Description
0 (initial value) Without commercial power-supply switchover sequence
1 With commercial power-supply switchover sequence
Sink logic type, Pr.185 = "7", Pr.192 = "17", Pr.193 = "18", Pr.194 = "19"
MC2
External
MCCB
Inverter start (forward rotation)
Inverter/commercial power-supply switchover
Operation interlock
External thermal reset
Frequency setting signal
MC1
R/L1 S/L2 T/L3
R1/L11 S1/L21
STF CS MRS
*3
JOG(OH) RES SD
10 2 5
W
(MC1)IPF
(MC2)OL
(MC3)FU
SE
thermal relay
MC3
U V
*1
*1
*1
MC3
MC2
IM
MC
1
MC
*2
2
24VDC
MC
3
Commercial power-supply switchover sequence connection diagram
*1 Take caution for the capacity of the sequence output terminal. *2 When connecting a DC power supply, insert a protective diode. *3 The used terminal changes depending on the setting of Pr. 180 to Pr. 189
(input terminal function selection).
Pr.
Pr.
140 to 143
144
Refer to the section about Pr. 29 and other relevant parameters.
Refer to the section about Pr. 37 and other relevant parameters.
39
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Page 39
Pr.
7
e
Pr.145
PU display language selection
Parameter unit display language
145
selection
You can switch the display language of the parameter unit (FR­PU04) to another.
Pr.145 Setting Description
0 (initial value) Japanese
1 English
2 German
3 French
4 Spanish
5 Italian
6 Swedish
7 Finnish
Pr.
148, 149
Pr.
150 to 153, 166, 16
Refer to the section about Pr. 22 and other relevant parameters.
Detection of output current (Y12 signal) detection of zero current (Y13 signal)
Pr.150 Output current detection level Pr.152 Zero current detection level Pr.153 Zero current detection time Pr.166 Output current detection signal retention time Pr.167 Output current detection operation selection
The output current during inverter running can be detected and output to the output terminal.
(1) Output current detection
(Y12 signal, Pr. 150, Pr. 151, Pr. 166, Pr. 167)
The output current detection function can be used for
excessive torque detection, etc.
If the output current remains higher than the Pr. 150 setting
during inverter operation for longer than the time set in Pr. 151, the output current detection signal (Y12) is output from the inverter's open collector or relay output terminal.
Pr.166 9999, Pr.167 = 0
Pr.150
Output current
Output current
detection signal
(Y12)
(2) Zero current detection (Y13 signal, Pr. 152, Pr. 153)
If the output current remains lower than the Pr. 152 setting
during inverter operation for longer than the time set in Pr. 153, the zero current detection (Y13) signal is output from the inverter's open collector or relay output terminal.
Output
current
Pr.152
0[A]
OFF ON
* Once turned on, the zero current detection time
(Y13) signal is held on for at least 100ms.
Pr.
154
Start signal
Zero current detection time (Y13)
Refer to the section about Pr. 22 and other relevant parameters.
Pr.151 Output current detection signal delay time
Pr.151
OFF
Pr.152
OFF
Pr. 153 Detection time
Pr.166
Minimum 100ms (initial value)
ON
ON
100ms
OFF
Pr. 153 Detection time
Time
OFF
*
Tim
ON
Pr.
Pr.155 RT signal reflection time selection
Selection of action conditions of
155
the second function signal (RT)
You can select the second function using the external terminal (RT signal). You can also set the RT signal operation condition (reflection time).
Pr.155 Setting Description
0 (initial value)
10
This function is immediately made valid with on of the RT signal. This function is valid only during the RT signal is on and constant speed operation. (invalid during acceleration/deceleration)
Functions that can be set as second functions
Function
Torque boost Pr.0 Pr.46 Base frequency Pr.3 Pr.47 Acceleration time Pr.7 Pr.44 Deceleration time Pr.8 Pr.44, Pr.45 Electronic thermal O/L
relay Stall prevention Pr.22 Pr.48, Pr.49
Pr.
156, 157
Pr.
Pr.
Pr.
158
159
Refer to the section about Pr. 54 and other relevant parameters.
Refer to the section about Pr. 135 and other relevant parameters.
Pr.
160
First Function
Parameter Number
Pr.9 Pr.51
Refer to the section about Pr. 22 and other relevant parameters.
172 to 174
Second Function
Parameter Number
Display of applied parameters and user group function
Pr.160 User group read selection
Pr.172 User group registered display/batch clear Pr.173 User group registration Pr.174 User group clear
Parameter which can be read from the operation panel and parameter
unit can be restricted. In the initial setting, only the simple mode parameters are displayed.
Pr. 160
Setting
9999 (initial value)
Only the simple mode parameters can be displayed.
0 Simple mode+extended parameters can be displayed. 1 Only parameters registered to the user group can be displayed.
(1) Display of simple mode parameters and extended
Pr.160
parameters (
)
When Pr. 160 = "9999" (initial value), only the simple mode
parameters can be displayed on the operation panel (FR­DU07) and parameter unit (FR-PU04).
When “0” is set in Pr. 160, simple mode parameters and
extended parameters can be displayed.
(2) User group function (Pr.160, Pr.172 to Pr.174)
The user group function is designed to display only the
parameters necessary for setting.
From among all parameters, a maximum of 16 parameters can
be registered to a user group. When Pr. 160 is set in "1", only the parameters registered to the user group can be accessed. (The parameters not registered to the user group cannot be read.)
To register a parameter to the user group, set its parameter
number to Pr. 173.
To delete a parameter from the user group, set its parameter
number to Pr. 174. To batch-delete the registered parameters, set Pr. 172 in "9999".
Description
Features
savings?
Why energy
Peripheral Devices
Standard
Specifications
Outline
Drawings
Dimension
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
OptionsInstructionsMotorCompatibilityWarrantyInquiry
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
40
Page 40
Pr.
9
6
Pr.161 Frequency setting/key lock operation selection
Operation selection of the
161
operation panel
You can use the setting dial of the operation panel (FR-DU07) like a potentiometer to perform operation. The key operation of the operation panel can be disabled.
Pr.161 Setting Description
0 (initial value) Setting dial frequency setting mode
1 Setting dial potentiometer mode 10 Setting dial frequency setting mode 11 Setting dial potentiometer mode
Pr.
162 to 165
Pr.
166, 167
Pr.
168, 169
Pr.
170, 171
Pr.
172 to 174
Pr.
178 to 18
Pr.178 STF terminal function selection Pr.179 STR terminal function selection Pr.180 RL terminal function selection Pr.181 RM terminal function selection Pr.182 RH terminal function selection Pr.183 RT terminal function selection Pr.184 AU terminal function selection Pr.185 JOG terminal function selection Pr.186 CS terminal function selection Pr.187 MRS terminal function selection Pr.188
STOP terminal function selection
Refer to the section about Pr. 57 and other relevant parameters.
Refer to the section about Pr. 150 and other relevant parameters.
Parameter for manufacturer setting. Do not set.
Refer to the section about Pr. 52 and other relevant parameters.
Refer to the section about Pr. 160 and other relevant parameters.
Function assignment of input terminal
Pr.189 RES terminal function selection
Key lock mode invalid
Key lock mode valid
Use these parameters to select/change the input terminal functions.
Pr.178 to
Pr.189
Setting
10 X10
11 X11
12 X12 PU operation external interlock 14 X14 PID control valid terminal 16 X16 PU-external operation switchover 24 MRS Output stop 25 STOP Start self-holding selection
60 STF
61 STR
62 RES Inverter reset
63 PTC
64 X64 PID forward/reverse action switchover 65 X65 NET/PU operation switchover 66 X66 External/NET operation switchover 67 X67 Command source switchover
9999 No function
*1 When Pr. 59 Remote function selection = "1" or "2", the functions of the RL,
RM and RH signals are changed as given in the table.
*2 The OH signal turns on when the relay contact "opens".
Signal
Name
Pr.59 =0
0 RL
1 RM
2 RH
3 RT Second function selection 4 AU Terminal 4 input selection 5 JOG Jog operation selection
6 CS
7 OH External thermal relay input *2
8 REX
(initial value)
Pr.59 =1, 2 *1 Remote setting (setting clear) Pr.59 =0
(initial value)
Pr.59 =1, 2 *1 Remote setting (deceleration) Pr.59 =0
(initial value) Pr.59 =1, 2 *1 Remote setting (acceleration)
Selection of automatic restart after instantaneous power failure, flying start
15 speed selection (combination with three speeds RL, RM, RH) Inverter operation enable signal (FR-HC, FR-CV connection) FR-HC connection, instantaneous power failure detection
Forward rotation command (assigned to STF terminal (Pr. 178) only) Reverse rotation command (assigned to STR terminal (Pr. 179) only)
PTC thermistor input (assigned to AU terminal (Pr. 184) only)
Function
Low speed operation command
Middle speed operation command
High speed operation command
Pr.
190 to 19
Pr.190 RUN terminal function selection Pr.191 SU terminal function selection Pr.192 IPF terminal function selection Pr.193 OL terminal function selection Pr.194 FU terminal function selection Pr.195 Pr.196
ABC2 terminal function selection
Terminal assignment of output terminal
ABC1 terminal function selection
You can change the functions of the open collector output terminal and relay output terminal.
Pr.190 to Pr.196
Setting
Positive
logic
Negative
logic
0 100 RUN Inverter running
1 101 SU Up to frequency
2 102 IPF
3 103 OL Overload alarm
4 104 FU Output frequency detection
5 105 FU2
5 105 FU2
7 107 RBP Regenerative brake prealarm *
10 110 PU PU operation mode
11 111 RY Inverter operation ready
12 112 Y12 Output current detection
13 113 Y13 Zero current detection
14 114 FDN PID lower limit
15 115 FUP PID upper limit
16 116 RL
17 MC1
18 MC2
19 MC3
25 125 FAN Fan fault output
26 126 FIN Heatsink overheat pre-alarm
45 145 RUN3
46 146 Y46
47 147 PID During PID control activated
64 164 Y64 During retry
70 170 SLEEP During PID output suspension
90 190 Y90 Life alarm
91 191 Y91 Alarm output 3 (power-off signal)
92 192 Y92
93 193 Y93 Current average monitor signal
94 194 ALM2 Alarm output 2
95 195 Y95 Maintenance timer signal
96 196 REM Remote output
98 198 LF Minor fault output
99 199 ALM Alarm output
9999 No function
Signal
Name
Function
Instantaneous power failure/ undervoltage
Second output frequency detection
Second output frequency detection
PID forward/reverse rotation output
Commercial power-supply switchover MC1
Commercial power-supply switchover MC2
Commercial power-supply switchover MC3
During inverter running and start command is on
During deceleration at occurrence of power failure (retained until release)
Energy saving average value updated timing
* Setting can be made for the 75K or more.
Pr.
Pr.
Pr.
Pr.
232 to 239
240
241
242, 243
Refer to the section about Pr.4 to Pr.6
Refer to the section about Pr. 72 and other relevant parameters.
Refer to the section about Pr. 125, Pr.126
Refer to the section about Pr. 73 and other relevant parameters.
41
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Page 41
Pr.
7
Pr.244 Cooling fan operation selection
Increase cooling fan life
244
You can control the operation of the cooling fan (200V class
2.2K or more, 400V class 3.7K or more) built in the inverter.
Pr. 244 Setting Description
0
1 (initial value)
The cooling fan operates at power on. Cooling fan on/off control invalid (The cooling fan is always on at power on)
Cooling fan on/off control valid The fan is normally on during inverter operation. The fan switches on/off according to the temperature during a stop of the inverter whose status is monitored.
Pr.
251, 872
Pr.251 Output phase failure protection selection
Input/output phase failure protection selection
Pr.872 Input phase failure protection selection
You can disable the output phase failure protection function that stops the inverter output if one of the inverter output side (load side) three phases (U, V, W) opens. The input phase failure protection selection of the inverter input side (R/L1, S/L2, T/L3) can be made valid.
Pr. Number Setting Range Description
251
872
0 Without output phase failure protection
1 (initial value) With output phase failure protection
0 (initial value) Without input phase failure protection
1 With input phase failure protection
Features
savings?
Why energy
Peripheral Devices
Standard
Specifications
Pr.
245 to 24
Pr.245 Rated slip Pr.246 Slip compensation time constant Pr.247 Constant-output region slip compensation selection
Slip compensation
The inverter output current may be used to assume motor slip to keep the motor speed constant.
Pr.
Pr.250 Stop selection
Selection of motor stopping
250
method and start signal
Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc. together with switching off of the start signal. You can also select the operations of the start signals (STF/STR).
Pr.250
Setting
0 to 100s
1000s to 1100s
9999
8888
Start signal
(STF/STR)
STF signal: Foward
STR signal: Reverse
STF signal: Start signal STR signal: Forward/
STF signal: Foward
STR signal: Reverse
STF signal: Start signal STR signal: Forward/
Description
rotation start
rotation start
reverse rotation signal
rotation start
rotation start
reverse rotation signal
Stop operation
The motor is coasted to a stop when the preset time elapses after the start signal is turned off. The motor is coasted to a stop (Pr. 250 - 1000)s after the start signal is turned off.
When the start signal is turned off, the motor decelerates to stop.
When Pr. 250 is set to "9999" (initial value) or "8888".
Deceleration starts when start signal turns off
Deceleration time (Time set in Pr. 8, etc.)
OFF
DC brake
Time
Output frequency
(Hz)
Start signal
RUN signal
ON
OFF
ON
When Pr. 250 is set to values other than "9999" (initial value) or "8888".
Output is shut off when set time elapses after start signal turned off
Pr.250
Output frequency
Start signal
RUN signal
(Hz)
ON
ON
Motor coasts to stop
OFF
O
Time
FF
Pr.
252, 253
Pr.
255 to 259
Pr.255 Life alarm status display Pr.256 Pr.257
Control circuit capacitor life display
Pr.259 Main circuit capacitor life measuring
Refer to the section about Pr. 73 and other relevant parameters.
Display of the life of the inverter parts
Inrush current limit circuit life display
Pr.258
Main circuit capacitor life display
Degrees of deterioration of main circuit capacitor, control circuit capacitor or inrush current limit circuit and cooling fan can be diagnosed by monitor. When any part has approached the end of its life, an alarm can be output by self diagnosis to prevent a fault. (Use the life check of this function as a guideline since the life except the main circuit capacitor is calculated theoretically.)
Pr.
Number
255 (0 to 15)
256 (0 to 100%)
257 (0 to 100%)
258 (0 to 100%)
259
Pr.
260
Setting
Range
0, 1
(2, 3, 8, 9)
Display whether the control circuit capacitor, main circuit capacitor, cooling fan, and each parts of the inrush current limit circuit has reached the life alarm output level or not. Reading only
Display the deterioration degree of the inrush current limit circuit. Reading only
Display the deterioration degree of the control circuit capacitor. Reading only
Display the deterioration degree of the main circuit capacitor. Reading only The value measured by Pr. 259 is displayed.
Setting "1" and turning off the power starts the measurement of the main circuit capacitor life. When the Pr. 259 value is "3" after powering on again, the measuring is completed. Read the deterioration degree in Pr. 258.
Description
Refer to the section about Pr. 72.
Outline
Drawings
Dimension
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
OptionsInstructionsMotorCompatibilityWarrantyInquiry
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
42
Page 42
Pr.
6
f
P
261 to 26
Operation at instantaneous power failure
Pr.261 Power failure stop selection Pr.262 Subtracted frequency at deceleration start Pr.263 Subtraction starting frequency Pr.264 Power-failure deceleration time 1 Pr.265 Power-failure deceleration time 2 Pr.266 Power failure deceleration time switchover frequency
When a power failure or undervoltage occurs, the inverter can be decelerated to a stop or can be decelerated and re­accelerated to the set frequency.
Pr.
Number
261
262 0 to 20Hz
263
264 0 to 3600/ 360s *
265
266 0 to 400Hz
* When the setting of Pr. 21 Acceleration/deceleration time increments is "0"
(initial value), the setting range is "0 to 3600s" and the setting increments are "0.1s", and when the setting is "1", the setting range is "0 to 360s" and the setting increments are "0.01s"
Setting Range Description
Coasting to stop
0 (initial value)
When undervoltage or power failure occurs, the inverter output is shut off.
When undervoltage or a power failure
1
occurs, the inverter can be decelerated to a stop.
When undervoltage or a power failure occurs, the inverter can be decelerated
2
to a stop. If power is restored during a power failure, the inverter accelerates again.
Normally operation can be performed with the initial value unchanged. But adjust the frequency according to the magnitude of the load specifications (moment of inertia, torque).
When output frequency Pr. 263
Decelerate from the speed obtained
0 to 120Hz
from output frequency minus Pr. 262.
When output frequency < Pr. 263
Decelerate from output frequency
9999
Decelerate from the speed obtained from output frequency minus Pr. 262.
Set a deceleration slope down to the frequency set in Pr. 266.
0 to 3600/ 360s *
Set a deceleration slope below the frequency set in Pr. 266.
9999 Same slope as in Pr. 264
Set the frequency at which the deceleration slope is switched from the Pr. 264 setting to the Pr. 265 setting.
Power supply
Output frequency
Power-failure deceleration time switchover
requency
r.266
Subtracted frequency at deceleration start
Pr.262
Pr.264
Power-failure deceleration time 1
Time
Pr.265
Power-failure deceleration time 2
(1) Power failure stop mode (Pr.261 = “1”)
If power is restored during power failure deceleration,
deceleration to a stop is continued and the inverter remains stopped.To restart, turn off the start signal once, then turn it on again.
Pr.261 = 1
supply
Power
Output frequency
STF
Y46
During deceleration at occurrence of power failure
During stop at occurrence of power failure
Time
Turn off STF once to make acceleration again
(2) Instantaneous power failure-time operation
continuation function (Pr.261 = “2”)
When power is restored during deceleration after an
instantaneous power failure, acceleration is made again up to the set frequency.
When this function is used in combination with the automatic
restart after instantaneous power failure operation, deceleration can be made at a power failure and acceleration can be made again after power restoration. When power is restored after a stop by deceleration at an instantaneous power failure, automatic restart operation is performed if automatic restart after instantaneous power failure has been selected (Pr. 57 "9999")
When power is restored during
Pr.261 = 2
deceleration
IPF
Reacceleration
When used with automatic restart after instantaneous power failure
During power failure
Reset time + Pr.57
Time
Automatic restart after instantaneous power failure
Time
Pr.
Pr.
Pr.
Pr.
Pr.
Power supply
Output frequency
During deceleration at occurrence of power failure
Y46
Pr.261 = 2, Pr.57 9999
Power supply
Output frequency
267
268
269
299
331 to 337
During deceleration at occurrence of power failure
Y46
Refer to the section about Pr. 73 and other relevant parameters.
Refer to the section about Pr. 52 and other relevant parameters.
Parameter for manufacturer setting. Do not set.
Refer to the section about Pr. 57 and other relevant parameters.
Refer to the section about Pr. 117 and other relevant parameters.
Pr.
43
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Page 43
Pr.
7
4
7
338, 339, 550, 551
Operation command source and speed command source during communication operation
Pr.338 Communication operation command source Pr.339 Communication speed command source Pr.550 NET mode operation command source selection Pr.551 PU mode operation command source selection
When the RS-485 terminals or communication option is used, the external operation command and speed command can be made valid. Also, the control command source in the PU operation mode can be selected.
Pr.
Number
338
339
550
551
* Pr. 550 and Pr. 551 are always write-enabled.
Pr.
Pr.
Pr.
Pr.495 Remote output selection Pr.496 Remote output data 1 Pr.497 Remote output data 2
You can utilize the on/off of the inverter's output signals instead of the remote output terminal of the programmable logic controller.
*
*
340
341 to 343
495 to 49
Setting
Range
0 (initial value)
(initial value)
9999 (initial value)
(initial value)
Operation command source communication
1 Operation command source external
0
Speed command source communication
Speed command source external (Frequency setting from communication is invalid, terminal 2
1
and 1 setting from external is valid)
Speed command source external (Frequency setting from communication is valid, terminal 2 and
2
1 setting from external is invalid)
0 Communication option valid
1 Inverter RS-485 terminal valid
Automatic communication option recognition Normally, the RS-485 terminals are valid. When the communication option is fitted, the communication option is valid.
Select the RS-485 terminals as the PU operation
1
mode control source.
2
Select the PU connector as the PU operation mode control source.
Description
Refer to the section about Pr. 79.
Refer to the section about Pr. 117 and other relevant parameters.
Remote output function (REM signal)
Pr.
503 to 50
Pr.503 Maintenance timer
To determine the maintenance time of parts.
Pr.504 Maintenance timer alarm output set time
When the cumulative energization time of the inverter reaches the parameter set time, the maintenance timer output signal (Y95) is output. (MT) is displayed on the operation panel (FR-DU07) This can be used as a guideline for the maintenance time of peripheral devices.
First power ON
9998
Maintenance timer (Pr. 503)
Y95 signal MT display
(999800h)
Pr.504
Set "0" in Pr.503
OFF ON
ON
Time
The cumulative energization time of the inverter is stored into the
EEPROM every hour and indicated in Pr. 503 Maintenance timer in 100h increments. Pr. 503 is clamped at 9998 (999800h).
Pr.
549
Pr.
550 to 551
Pr.
Pr.555 Current average time Pr.556 Data output mask time Pr.557 Current average value monitor signal output reference current
Refer to the section about Pr.117 to Pr. 124.
Refer to the section about
Current average value
555 to 55
monitor signal
Pr. 338, Pr.339
The average value of the output current during constant speed operation and the maintenance timer value are output as a pulse to the current average value monitor signal (Y93). The pulse width output to the I/O module of the PLC or the like can be used as a guideline due to abrasion of machines and elongation of belt and for aged deterioration of devices to know the maintenance time. The current average value monitor signal (Y93) is output as pulse for 20s as 1 cycle and repeatedly output during constant speed operation.
From acceleration to constant speed operation
Output frequency
Next cycle
5) End pulse output as low pulse shape for 1 to 16.5s
40000h
Time
5s
1) Data output mask time When the speed has changed to constant from acceleration/deceleration, Y93 signal is not output for Pr.556 time.
2) Start pulse
Output as Hi pulse shape for 1s (fixed) Time and output current set in Pr.555 are averaged
3) Output current average value pulse
The averaged current value is output as low pulse shape for
0.5 to 9s (10 to 180%) during start bit output. Signal output time=
Y93 signal
output current average value (A)
Pr.557 (A)
1 cycle (20s)
4) Maintenance timer pulse The maintenance timer value (Pr.503) is output as Hi output pulse shape for 2 to 9s (16000h to 72000h).
Signal output time=
5s
Pr.503 1000h
Peripheral Devices
Outline
Terminal Connection
.
Explanations
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Parameters
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Pr.
571
Pr.
575 to 577
Pr.
611
Pr.
872
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Refer to the section about Pr. 13 and other relevant parameters.
Refer to the section about Pr. 127 and other relevant parameters.
Refer to the section about Pr. 57 and other relevant parameters.
Refer to the section about Pr. 251 and other relevant parameters.
44
Page 44
Pr.
6
9
882 to 88
Pr.882 Regeneration avoidance operation selection Pr.883 Regeneration avoidance operation level Pr.884 Regeneration avoidance at deceleration detection sensitivity Pr.885 Regeneration avoidance compensation frequency limit value Pr.886 Regeneration avoidance voltage gain
Regeneration avoidance function
This function detects a regeneration status and increases the frequency to avoid the regeneration status.
Possible to avoid regeneration by automatically increasing the
frequency and continue operation if the fan happens to rotate faster than the set speed due to the effect of another fan in the same duct.
Pr.
Number
882
883
884
885
886 0 to 200%
Pr.
Pr.888 Free parameter 1 Pr.889 Free parameter 2
Setting Range
0 (initial value)
300 to
800V
(initial value)
1 to 5
0 to 10Hz
9999 Frequency limit invalid
888, 889
Regeneration avoidance function invalid
1 Regeneration avoidance function valid
Set the bus voltage level at which regeneration avoidance operates. When the bus voltage level is set to low, overvoltage error will be less apt to occur. However, the actual deceleration time increases. The set value must be higher than the
power supply valtage × .
0
Regeneration avoidance by bus voltage change ratio is invalid
Set sensitivity to detect the bus voltage change Setting 1 Detection sensitivity low high
Set the limit value of frequency which rises at activation of regeneration avoidance function.
Adjust responsiveness at activation of regeneration avoidance. A larger setting will improve responsiveness to the bus voltage change. However, the output frequency could become unstable.
Free parameter
Description
2
5
Parameters you can use for your own purposes. You can input any number within the setting range 0 to 9999. For example, the number can be used:
As a unit number when multiple units are used.As a pattern number for each operation application when
multiple units are used.
As the year and month of introduction or inspection.
Pr.
891
Refer to the section about Pr. 52 and other relevant parameters.
Pr.
892 to 89
Pr.892 Load factor Pr.893 Energy saving monitor reference (motor capacity) Pr.894 Control selection during commercial power-supply operation Pr.895 Power saving rate reference value Pr.896 Power unit cost Pr.897
Power saving monitor average time
Pr.898
Power saving cumulative monitor clear
Pr.899
Operation time rate (estimated value)
Energy saving monitor
From the power consumption estimated value during commercial power supply operation, the energy saving effect by use of the inverter can be monitored/output.
The following provides the items that can be monitored by the
power saving monitor (Pr. 52, Pr. 54, Pr. 158 = "50").
(Only power saving and power saving average value can be output to Pr. 54
(terminal FM) and Pr. 158 (terminal AM))
Energy Saving
Monitor
Item
Power saving
Power saving rate
Power saving average value
Power saving rate reference value
Power saving charge average value
Difference between the estimated value of power necessary for commercial power supply operation and the input power calculated by the inverter
Power during commercial power supply operation - input power monitor
Ratio of power saving on the assumption that power during commercial power supply operation is 100%
Power during commercial power supply operation
Ratio of power saving on the assumption that Pr. 893 is 100%
Average value of power saving amount per hour during predetermined time (Pr. 897)
Ratio of power saving average value on the assumption that the value during commercial power supply operation is 100%
Ratio of power saving average value on the assumption that Pr. 893 is 100%
Power saving average value
Power saving average value represented in terms of charge
Power saving average value × Pr. 896
Description and Formula Increments
Power saving
Power saving
Pr.893
Σ (Power saving × ∆t)
Σ (Power saving × ∆t)
Pr.897
Pr.897
×100
Pr.893
×100
×100
× 100
0.01kW/
0.1kW*
0.1%
0.01kWh/
0.1kWh*
0.1%
0.01/0.1*
45
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Pr.
Page 45
The following gives the items which can be monitored by the
cumulative saving power monitor (Pr. 52 = "51"). (The cumulative power monitor data digit can be shifted to the right by the number set in Pr. 891 Cumulative power monitor digit shifted times.)
Energy Saving
Monitor
Item
Power saving amount
Power saving amount charge
Annual power saving amount
Annual power saving amount charge
* The increments vary according to the inverter capacity. (55K or less/75K or
more)
Power saving is added up per hour.
Σ (Power saving × ∆t)
Power saving amount represented in terms of charge
Power saving amount × Pr. 896
Estimated value of annual power saving amount
Annual power saving amount represented in terms of charge
Annual power saving amount × Pr. 896
Description and Formula Increments
Power saving amount
Operation time during
power saving totalization
× 24 × 365 ×
Pr.899
100
0.01kWh/
0.1kWh*
0.01/0.1*
0.01kWh/
0.1kWh*
0.01/0.1*
Pr.
Pr.990 PU buzzer control
Buzzer control of the operation panel
990
You can make the buzzer "beep" when you press key of the operation panel (FR-DU07) and parameter unit (FR-PU04).
Pr.990 Setting Description
0 Without buzzer
1(initial value) With buzzer
Pr.
Pr.991 PU contrast adjustment
PU contrast adjustment
991
Contrast adjustment of the LCD of the parameter unit (FR­PU04) can be performed. Decreasing the setting value makes contrast light.
Pr.991 Setting Description
0 to 63
0 : Light
63 : Dark
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Terminal Specification
Pr.
C0(900), C1(901)
C0(Pr.900) FM terminal calibration C1(Pr.901) AM terminal calibration
Adjustment of terminal FM and AM (calibration)
The operation panel and parameter unit can be used to calibrate the full scales of the terminals FM and AM.
(1) FM terminal calibration (C0(Pr.900))
The terminal FM is preset to output pulses. By setting the
Calibraton parameter C0 (Pr. 900), the meter connected to the inverter can be calibrated by parameter setting without use of a calibration resistor.
Using the pulse train output of the terminal FM, a digital
display can be provided by a digital counter. The monitor value is 1440 pulses/s output at the full-scale value of Pr. 54 FM terminal function selection.
Indicator 1mA full-scale analog meter
FM
SD
*1 Not needed when the operation panel (FR-DU07) or parameter unit (FR-
PU04) is used for calibration. Used when calibration must be made near the frequency meter for such a reason as a remote frequency meter. However, the frequency meter needle may not deflect to full-scale if the calibration resistor is connected. In this case, use this resistor and operation panel or parameter unit together.
1mA
(+)
Calibration
*1
resistor
Pulse width T1: Adjust using calibration parameter C0 Pulse cycle T2: Set with Pr. 55 (frequency monitor)
(-)
Set with Pr.56 (current monitor)
8VDC
T1
T2
FM
SD
1440 pulse/s(+)
(Digital indicator)
(-)
(2) AM terminal calibration (C1(Pr.901))
The AM terminal is factory-set to output 10VDC in the full-
scale state of each monitor item. By setting the calibration parameter C1 (Pr. 901), the ratio (gain) of the output voltage can be adjusted to the meter scale. Note that the maximum output voltage is 10VDC.
Pr.
989, CL, ALLC, Er.CL, PCPY
Parameter clear, parameter copy
Pr.989 Parameter copy alarm release Pr.CL Parameter clear ALLC All parameter clear Er.CL Alarm history clear PCPY Parameter copy
Set “1” in Pr.CL Parameter clear to initialize all parameters.
(Calibration parameters are not cleared.)*
Set “1” in ALLC All parameter clear to initialize all parameters. *Set “1” in Er.CL Alarm history clear to clear alarm history. *Parameter settings can be copied to multiple inverters by using
PCPY.
When parameters are copied to the 75K or more inverter from the 55K or less inverter or vice versa, an alarm appears on the operation panel. For the parameters whose setting range differ, set below after reset.
55K or less 75K or more
Pr.989 setting
PCPY
Setting
0 Cancel
1 Copy the source parameters in the operation panel.
Write the parameters copied to the operation panel to the
2
destination inverter.
3 Verify parameters in the inverter and operation panel.
* Parameters are not cleared when "1" is set in Pr.77 Parameter write selection.
10 100
Description
Pr.989 as
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
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Pr.
C2(902) to C7(905)
Pr.
Parameter for manufacturer setting. Do not set.
989
Pr.
indicates simple mode parameters and indicates extended parameters. When setting parameters, refer to the instruction manual (applied) and understand instructions.
Refer to the section about
Pr.
Pr. 125, Pr. 126
46
Page 46

Protective Functions

When an alarm occurs in the inverter, the protective function is activated bringing the inverter to an alarm stop and the PU display automatically changes to any of the following error (alarm) indications.
Function Name Description Indication
Operation panel lock Appears when operation is tried during operation panel lock.
*2
Parameter write error Appears when an error occurs at parameter writing.
to
Copy operation error Appears when an error occurs at parameter copying.
Error message
Error
Stall Prevention (overcurrent)
Stall prevention (overvoltage)
Appears when the RES signal is on or the PU and inverter can not make normal communication.
Appears during overcurrent stall prevention.
Appears during overvoltage stall prevention Appears while the regeneration avoidance function is activated.
Appears if the regenerative brake duty reaches or exceeds 85% of the Pr. 70 "special
Regenerative brake
*3
prealarm
regenerative brake duty" value. If the regenerative brake duty reaches 100%, a regenerative overvoltage (E. OV_) occurs. (displayed only for the 75K or more)
Electronic thermal relay function prealarm
Warnings
PU Stop
Maintenance signal output
Parameter copy
*4
Fan fault
Minor
fault
Overcurrent shut-off during acceleration
Overcurrent shut-off during constant speed
Overcurrent shut-off during deceleration or stop
Regenerative overvoltage shutoff during acceleration
Appears when the electronic thermal O/L relay has reached 85% of the specified value.
Appears when on the operation panel was pressed during external operation.
Appears when the cumulative energization time has exceeded the maintenance output timer set value.
Appears when parameters are copied between models with capacities of 55K or less and 75K or more.
Appears when the cooling fan remains stopped when operation is required or when the speed has decreased.
Appears when an overcurrent occurred during acceleration.
Appears when an overcurrent occurred during constant speed operation.
Appears when an overcurrent occurred during deceleration and at a stop.
Appears when an overvoltage occurred during acceleration.
Regenerative overvoltage shut-off during constant
Appears when an overvoltage occurred during constant speed operation.
speed Regenerative overvoltage shut-
off during deceleration or stop Inverter overload shut-off
(electronic thermal relay function)
*1
Motor overload shut-off (electronic thermal relay function)
*5
*1
Appears when an overvoltage occurred during deceleration and at a stop.
Appears when the electronic thermal relay function for inverter element protection was activated.
Appears when the electronic thermal relay function for motor protection was activated.
Fin overheat Appears when the heatsink overheated. Instantaneous power failure
protection
Appears when an instantaneous power failure occurred at an input power supply.
Undervoltage protection Appears when the main circuit DC voltage became low.
Major failures
Input phase failure Appears if one of the three phases on the inverter input side opened.
Stall prevention
Output side earth (ground) fault overcurrent protection
Output phase failure protection
External thermal relay operation
*6
PTC thermistor operation
Appears when the output frequency drops to 0.5Hz as a result of deceleration due to the excess motor load.
Appears when an earth (ground) fault occurred on the inverter's output side.
Appears if one of the three phases on the inverter output side opened.
Appears when the external thermal relay connected to the terminal OH operated.
Appears when the motor overheat status is detected for 10s or more by the external PTC thermistor input connected to the terminal AU.
Appears when an alarm occurred in the option card or an AC power supply is
Option alarm
connected to the R/L1, S/L2, T/L3 when the high power factor converter connection
is set. Option slot alarm Appears when a communication error occurred in the communication option.
Option alarm Appears when a functional error occurred in the plug-in option. Parameter storage devide
alarm
Appears when operation of the element where parameters are stored became
abnormal. (control circuit board)
to
47
Page 47
Function Name Description Indication
Appears when a communication error between the PU and inverter occurred, the
PU disconnection
communication interval exceeded the permissible time during the RS-485
communication with the PU connecter, or communication errors exceeded the
number of retries during the RS-485 communication. Retry count excess Appears when the operation was not restarted within the set number of retries. Parameter storage devide
alarm
Appears when operation of the element where parameters stored became
abnormal. (main circuit board)
CPU error Appears during the CPU and peripheral circuit errors.
Operation panel power
*5
supply short circuit RS-485 terminals power
Appears when the RS-485 terminal power supply or operation panel power supply
was shorted. supply short circuit
24VDC power output short circuit
Major failures
Output current detection value exceeded
Appears when terminals PC-SD were shorted.
Appears when output current exceeded the output current detection level set by the
parameter. Inrush resistor overheat Appears when the resistor of the inrush current limit circuit overheated. Communication error
(inverter)
Analog input error
Appears when a communication error occurred during the RS-485 communication
with the RS-485 terminals.
Appears when 30mA or more is input or a voltage (7.5V or more) is input with the
terminal 2/4 set to current input. Internal circuit error Appears when an internal circuit error occurred.
Brake transistor alarm detection
*1 Resetting the inverter initializes the internal thermal integrated data of the electronic thermal relay function. *2 The error message shows an operational error. The inverter output is not shut off. *3 Warnings are messages given before major failures occur. The inverter output is not shut off. *4 Minor faults warn the operator of failures with output signals. The inverter output is not shut off. *5 When major failures occur, the protective functions are activated to shut off the inverter output and output the alarms. *6 The external thermal operates only when the OH signal is set in Pr. 178 to Pr. 189 (input terminal function selection).
This function stops the inverter output if an alarm occurs in the brake circuit, e.g.
damaged brake transistors. In this case, the inverter must be powered off
immediately. (Internal circuit error for the model 55K or less)
/ /
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Diagram
Explanation
Terminal Connection
Terminal Specification
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Operation
List
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Parameters
Explanations
Functions
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48
Page 48

Option and Peripheral Devices

Options
By fitting the following options to the inverter, the inverter is provided with more functions. One plug-in option can be fitted.
Name Type Applications, Specifications, etc.
16-bit digital input FR-A7AX
Digital output extension analog output
Relay output FR-A7AR
FR-A7AY
Plug-in Type
CC-LINK FR-A7NC
LONWORKS FR-A7NL
Communication
Parameter unit (Eightlanguages)
Parameter unit connection cable
Operation panel connection connector
Intercompatibility attachment
AC reactor
DC reactor
Line noise filter
BU type brake unit
Brake unit
Resistor unit
Power regeneration common converter
Dedicated stand-alone reactor for the FR-CV
      Stand-alone Shared
Power regeneration converter
High power factor converter
Surge voltage suppression filter
Reactor
filter
Capacitor
Sine wave
FR-PU04 Interactive parameter unit with LCD display
FR-CB20
FR-ADP
FR-AAT
FR-A5AT
FR-HAL
FR-HEL
FR- BSF01 FR- BLF
BU
FR-BU MT-BU5
FR-BR MT-BR5
FR-CV
FR-CVL
MT-RC
FR-HC MT-HC
FR-ASF Filter for suppressing surge voltage on motor
MT-BSL
MT-BSC
This input interface sets the high frequency accuracy of the
inverter using an external BCD or binary digital signal. BCD code 3 digits (maximum 999) BCD code 4 digits (maximum 9999) Binary 12 bits (maximum FFFH) Binary 16 bits (maximum FFFFH)
This option provides the inverter with open collector outputs
selected from among the standard output signals.
This option adds two different signals that can be
monitored at the terminals FM and AM, such as the output frequency, output voltage and output current.
20mADC or 5VDC (10V) meter can be connected.
Output any three output signals available with the inverter
as standard from the relay contact terminals
This option allows the inverter to be operated or monitored
or the parameter setting to be changed from a computer or PLC.
* For the FR-A7NC (CC-Link), the above operations can be done from the PLC
only.
Cable for connection of operation panel or parameter unit indicates a cable length. (1m, 3m, 5m)
Connector to connect the operation panel (FR-DU07) and connection cable
Attachment for replacing with the F700 series using the installation holes of the FR-F500.
Attachment for replacing with the F700 series using the installation holes of the FR-A100<Excellent> and FR­A200<Excellent>
For harmonic current reduction and inverter input power factor improvement (total power factor approx. 88%)
For harmonic current reduction and inverter input power factor improvement (total power factor approx. 93%)
For line noise reduction
For increasing the braking capability of the inverter (for high­inertia load or negative load)
For increasing the braking capability of the inverter (for high­inertia load or negative load) Brake unit and resistor unit are used in combination
Unit which can return motor-generated braking energy back to the power supply in common converter system
Energy saving type high performance brake unit which can regenerate the braking energy generated by the motor to the power supply.
The high power factor converter switches the converter section on/off to reshape an input current waveform into a sine wave, greatly suppressing harmonics. (Used in combination with the standard accessory.)
Reduce the motor noise during inverter driving Use in combination with a reactor and a capacitor
Applicable
Inverter
Shared among all models
Shared among all models
According to capacities
For 200V class 55K or less, 400V class 75K or less
For the 55K or less
Shared among all models
For the 55K or less
According to capacities
For the 55K or less
For the 75K or more
According to capacities
For 400V class 55K or less
For the 75K or more
49
Page 49
Name Type Applications, Specifications, etc.
Manual controller
DC tach. follower
Three speed selector
Motorized speed setter
Ratio setter
PG follower
Master controller
Soft starter
Deviation detector
FR-AX
FR-AL
FR-AT
FR-FK
FR-FH
FR-FP
FR-FG
FR-FC
FR-FD
For independent operation. With frequency meter, frequency setting potentiometer and start switch.
For synchronous operation (1.5VA) by external signal (0 to 5V, 0 to 10V DC)
*
For three speed switching, among high, middle and low speed operation (1.5VA)
*
For remote operation. Allows operation to be controlled from several places (5VA)
*
For ratio operation. Allows ratios to be set to five inverters.
*
(3VA)
For tracking operation by a pilot generator (PG) signal (3VA)
*
Master controller (5VA) for parallel operation of multiple (maximum 35) inverters.
*
For soft start and stop. Enables acceleration/deceleration in parallel operation (3VA)
*
For continuous speed control operation. Used in combination with a deviation sensor or synchro (5VA)
*
Applicable
Inverter
Shared among all models
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Standard
Specifications
Outline
Drawings
Dimension
Preamplifier
FR Series Manual Controller/Speed Controller
Pilot generator
Deviation sensor
Frequency setting potentiometer
Frequency meter
Others
Calibration resistor
Inverter setup software (FR Configrator)
* Rated power consumption. The power supply specifications of the FR series manual controllers and speed controllers are 200VAC 50Hz, 220V/
220VAC 60Hz, and 115VAC 60Hz.
FR-FA Used as an A/V converter or arithmetic amplifier (3VA) *
QVAH-10 For tracking operation. 70V/35VAC 500Hz (at 2500r/min)
YVGC-500W-NS
For continuous speed control operation (mechanical deviation detection). Output 90VAC/90°
WA2W 1k For frequency setting. Wirewound 2W 1k B characteristic
YM206NRI 1mA
RV24YN 10k
FR-SW1-SETUP­WE
Dedicated frequency meter (graduated to 120Hz). Moving­coil type DC ammeter
For frequency meter calibration. Carbon film type B characteristic
Supports an inverter startup to maintenance.
Shared among all models
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
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50
Page 50
Stand-alone option
Name (type) Specifications, Structure, etc.
FR-F500 series intercompatibility attachment
The FR-F700 series inverter can be installed using installation holes of the conventional FR-F500 series with this attachment.This attachment is use­ful for replacing the conventional model with the FR-F700 series.
Since the installation size of the 400V class 0.75K to 3.7K, 7.5K, 22K, 37K to 55K are the same, an intercompatibility attachment is not necessary
* The depth increases after installation of the inverter when the attachment is used.
Typ e Applied Inverter FR-AAT22 FR-AAT24 FR-AAT27
Typ e Applied Inverter
FR-A5AT02 FR-A5AT03 FR-A5AT04 FR-A5AT05
Typ e W D H
135 59.6 115 1.5
135 59.6 115 1.5
135 59.6 115 1.5
135 59.6 115 1.5
135 70.6 115 2.5
160721423.5
160911425.0
160911466.0
220 105 195 9.0
220 170 215 9.0
220 170 215 9.5
220 170 215 11
220 170 214 12.5
280 165 245 15
280 170 245 18
205 208 170 20
4 0 0 V
H0.4K
H0.75K
H1.5K H2.2K H3.7K H5.5K H7.5K
H11K H15K
H18.5K
H22K H30K H37K H45K H55K
H75K
Intercompatibility attachment FR-AAT FR-A5AT
AC reactor (for power coordination) FR-HAL-(H)K
FR-AAT
Inverter
12
FR-A100E and FR-A200E series installation intercompatibility attachment
The FR-F700 series inverter can be installed using installation holes of the conventional FR-A100E and FR-A200E series with this attachment. This attachment is useful for replacing the conventional model with the FR-F700 series.
* The depth increases after installation of the inverter when the attachment is used
FR-A5AT
Inverter
12
Outline dimension
Typ e W D H
104 72 99 0.6
0.4K
0.75K
2 0 0
V
18.5K
104 74 99 0.8
104 77 99 1.1
1.5K
2.2K
3.7K
5.5K
7.5K
115 7 7 11 5 1 .5
115 8 3 11 5 2 .2
115 8 3 11 5 2 .3
130 100 135 4.2
160 111 164 5.2
11K
160 126 167 7.0
15K
160 175 128 7.1
185 158 150 9.0
22K
185 168 150 9.7
30K
210 174 175 12.9
37K
210 191 175 16.4
45K
210 201 175 17.4
55K
Mass
(kg)
FR-F740-5.5K
FR-F740-15K, 18.5K
FR-F740-30K
FR-F740-0.75K to 3.7K
FR-F740-5.5K to 11K
FR-F740-15K to 22K
FR-F740- 45K, 55K
(Unit: mm)
Mass
(kg)
(Note) 1. Make selection according to the applied
Less than D
H
W
motor capacity. (When the inverter capacity is larger than the motor capacity, make selection according to the motor capacity)
2. Power factor improving reactor (FR-BAL) can be used. Power factor improving effect FR-BAL : approx. 90% FR-HAL : approx. 88%
DC reactor (for power coordination) FR-HEL-(H)K
Outline dimension
Typ e W D H
0.4K
0.75K
1.5K
2.2K
3.7K
5.5K
2
7.5K
0
11K
0
15K
V
18.5K 22K 30K 37K 45K 55K
70 61 71 0.4
85 61 81 0.5
85 70 81 0.8
85 70 81 0.9
77 82 92 1.5
77 92 92 1.9
86 98 113 2.5
105 112 133 3.3
105 115 133 4.1
105 165 93 4.7
105 175 93 5.6
114 200 100 7.8
133 195 117 10
133 205 117 11
153 209 132 12.6
Mass
(kg)
Typ e W D H
90 60 78 0.6
66 70 100 0.8
66 80 100 1
76 80 110 1.3
86 95 120 2.3
96 100 128 3
96 105 128 3.5
105 110 137 4.5
105 125 152 5
114 120 162 5
133 120 178 6
133 120 178 6.5
133 155 187 8.5
133 170 187 10
152 170 206 11.5
V
4 0 0
H0.4K
H0.75K
H1.5K H2.2K H3.7K H5.5K H7.5K
H11K
H15K
H18.5K
H22K H30K H37K H45K H55K
(Unit: mm)
Mass
(kg)
Less than D
H
W
(Note) 1.Be sure to remove the jumper across
terminals P/+ - P1 of the inverter. (A failure to do so will produce no power factor im proving eff ect)
2. The wiring length between the reactor and inverter should be within 5m.
3. The size of the cables used should be equal to or larger than that of the power supply cables (R/L1, S/L2, T/L3).
4. Make selection according to the motor capacity. (When the inverter c apacity is larger than the motor capacity, make selection according to the motor capacity)
5. Power factor improving reactor (FR-BEL) can be used. Power factor improving effect FR-BEL : approx. 95% FR-HEL : approx. 93%
51
Page 51
Name (type) Specifications, Structure, etc.
r
Outline dimension
FR-BSF01 FR-BLF
Line noise filter FR-BSF01...for small capacities FR-BLF
Brake unit BU-(H) Electrical-discharge resistor GZG type
GRZG type
110
95
2-
φ
5
22.5 65
33
65
4.5
A brake unit is an option that fully enhances the regenerative braking capability of the inverter, and should be used with an electrical-discharge resistor. Brake units should be selected according to the required braking torque.
Brake unit selection table
Motor(kW)
Braking
Vol tage
torque
50%30s BU-1500 BU-3700 BU-7.5K BU-15K 2×BU-15K 3×BU-15K
200V
100%30s
output
50%30s * BU-H7.5K B U-H15K BU-H30K 2×BU-H30K
100%30s * BU-H7.5K BU-H15K BU-H30K 2×BU-H30K 3×BU-H30K
400V
output
* The inverter of 1.5K or less with 400V output can not be used in combination with a brake unit.
To use in combination with a brake unit, use the inverter of 2.2K or more.
0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
BU-
BU-
1500
3700
Combination of brake unit and electrical discharge resistor
Brake unit Resistor type Cable (P, N)
Vol ta ge
BU-1500 GZG300W-50(one)
BU-3700
BU-7.5K
200V output
BU-15K
GRZG200-10
(three in series)
GRZG300-5 (four in series)
GRZG400-2
(six in series)
Brake unit
31.5
φ
7
130
35
2mm
2mm
3.5mm
3.5mm
160 180
Vol ta ge
2
2
400V
2
2
output
2.3 80
BU-7.5K BU-15K 2×BU-15K 3×BU-15K
Discharge resistor
MCCB
Power supply
7
Line noise filter
(Note) 1. Each phase should be wound at least 3
times (4T, 4 turns) in the same direction. (The greater the number of turns, the more efficient.)
2. When the thickness of the wire prevents winding, use at least 4 in series and ensure that the current passes through each phase in the same direction.
3. Can be used on the output side in the same way as the input side.
4. Please use FR-BSF01 for inverters with small capacities of 3.7K or less. Thick wires
(38mm2 or more) can not be used. In such cases, use the FR-BLF.
4×
BU-15K5×BU-15K6×BU-15K7×BU-15K
Brake unit Resistor type Cable (P, N)
BU-H7.5K
BU-H15K
BU-H30K
GRZG200-10
(six in series)
GRZG300-5
(eight in series)
GRZG400-2
(twelve in series)
Inverte
R/L1 S/L2 T/L3
2mm
3.5mm
3.5mm
BU-15K
4×BU-
H30K
2
2
2
Features
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Standard
Specifications
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4×
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Parameters
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Protective
H
W
W
BU-1500, 3700, 7.5K, 15K 100 128 240
BU-H7.5K, H15K, H30K 160 145 240
(Note) 1. Connect so that the terminal symbols are the same for both inverter and brake unit. Incorrect connection will damage the inverter.
2. Minimize the cable length between the inverter and brake unit and between the discharging resistor and brake unit. Use a twisted cable whe n the wiring length exceeds 2m. (If twisted cables are used, the wiring length should be within 5m.)
Handling precautions
1. The thermal relay in the brake unit will trip if the rated torque is continuously output. After a trip, reset the inverter and increase its deceleration time seting.
2. The maximum temperature rise of the discharging resistor is 100 °C. Use heat-resistant wires and wire to avoid contact with resistors.
Typ e W D H
D
(Unit: mm)
Typ e W D H
GZG300W 335 40 78
GRZG200 306 26 55
GRZG300 334 40 79
GRZG400 411 40 79
(Unit: mm)
H
OptionsInstructionsMotorCompatibilityWarrantyInquiry
D
52
Page 52
Name (type) Specifications, Structure, etc.
The brake unit and resistor unit are options that will fully exhibit the regenerative braking capability of the inverter and are always used as a set. There are six different brake units as in the following table, from which make selection according to the necessary braking torque and deceleration
time.
The brake unit is equipped with a seven-segment LED that displays the duty (%ED) and alarm.
Brake unit selection table
Brake unit FR-BU-(H)K Resistor unit FR-BR-(H)K
%ED at short-time rating when braking torque is 100%
Motor Capacity
Inverter
FR-BU-15K
2 0
FR-BU-30K ------ ------ 6 5 3 0 2 5 1 5 1 0 ------ ------ ------
0
FR-BU-55K ------ ------ ------ ------ 9 0 6 0 3 0 2 0 1 5 1 0
V 4
FR-BU-H15K
0
FR-BU-H30K ------ ------ 6 5 3 0 2 5 1 5 1 0 ------ ------ ------
Brake unit
0
FR-BU-H55K ------ ------ ------ ------ 9 0 6 0 3 0 2 0 1 5 1 0
V
Braking torque (%) at short-time rating when 10%ED is 15s
Motor Capacity
Inverter
FR-BU-15K
2 0
FR-BU-30K
0
FR-BU-55K
V
FR-BU-H15K
4 0
FR-BU-H30K
Brake unit
0
FR-BU-H55K
V
Brake unit and resistor unit combinations and used cables
Brake Unit Type Resistor Unit Type
2
FR-BU-15K
0
FR-BU-30K
0
FR-BU-55K
V
4
FR-BU-H15K
0
FR-BU-H30K
0
FR-BU-H55K
V
Use the wires of the above recommended size or larger.
Connection example
MCCB
Three-phase AC
power supply
*1. Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU (H)) terminals so that their
terminal signals ma tch with each other. (Incorrect connection will damage the inverter.)
*2. When the power supply is 400V class, install a step-down transformer.
5.5kW 7.5kW 11 kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW
200V 5.5K 7.5K 11 K 15K 18.5K 22K 30K 37K 45KK 55K 400V 5.5K 7.5K 11K 15K 18.5K 22K 30K 37K 45KK 55K
8 0 4 0 1 5 1 0 ------ ------ ------ ------ ------ ------
%ED
8 0 4 0 1 5 1 0 ------ ------ ------ ------ ------ ------
%ED
5.5kW 7.5kW 11 kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW
200V 5.5K 7.5K 11 K 15K 18.5K 22K 30K 37K 45KK 55K 400V 5.5K 7.5K 11K 15K 18.5K 22K 30K 37K 45KK 55K
Braking Tor que (%)
Braking Tor que (%)
2 8 0 2 0 0 1 2 0 1 0 0 8 0 7 0 ------ ------ ------ ------
------ ------ 260 180 160 130 100 80 70 ------
------ ------ ------ ------ 3 0 0 2 5 0 1 8 0 1 5 0 1 2 0 1 0 0
2 8 0 2 0 0 1 2 0 1 0 0 8 0 7 0 ------ ------ ------ ------
------ ------ 2 6 0 1 8 0 1 6 0 1 3 0 1 0 0 8 0 7 0 ------
------ ------ ------ ------ 3 0 0 2 5 0 1 8 0 1 5 0 1 2 0 1 0 0
Cable (P/+-P/+, N/--
N/-, P/+-P, PR-PR)
2
FR-BR-15K FR-BR-30K FR-BR-55K
FR-BR-H15K FR-BR-H30K FR-BR-H55K
C
M
R/L1 S/L2 T/L3
Inverter
*2
T
U V W
P/+
N/
3.5mm
5.5mm 14mm
3.5mm
3.5mm
5.5mm
Motor
IM
*1
5m or less
MC
2
2
2
2
2
FR-BR
P
PR
FR-BU
PR P/+
N/
*3
Resistor unit
(Note) 1. The temperature rise of the resistor unit is about a
maximum of 100°C. Therefore, use heat-resistant wires (such as glass wires).
*3
ON
MC
TH1
TH2
OFF
HA HB HC
Inverter
P/+ N/-
Inverter
P/+ N/-
*3. Minimize the cable length between the inverter and brake
unit and the resistor unit and brake unit. Use a twisted cable when the wiring length exceeds 5m. (If twisted wires are used, the distance should be within 10m.) Use the wires of the above recommended size or larger.
FR-BU
P/+ P/+ P
PRN/-
Within
5m
Twist Twist
Within 10m
FR-BU P/+ P/+ P
Within
5m
PRN/-
Brake unit
FR-BR
PR
Within 10m
FR-BR
PR
53
Page 53
Name (type) Specifications, Structure, etc.
The brake unit and resistor unit are options that will fully exhibit the regenerative braking capability of the inverter. Use them as a set. There are six different brake units as in the following table, from which make selection according to the deceleration time. When the brake unit duty (%ED) excess and an alarm occur, errors appear in the inverter.
Brake unit selection table
Brake unit MT-BU5-(H)K Resistor unit MT-BR5-(H)K
%ED at short-time rating when braking torque is 100%
Motor Capacity
Inverter
MT-BU5-55K
2 0 0 V
M T - B U 5 - 1 1 0 K 2 0 15 1 0 ------ ------ ------ ------ ------ ------
MT-BU5-H75K
Brake unit
4
MT-BU5-H150K 40 25 20 10 5 5 ------ ------ ------
0
MT-BU5-H220K 80 60 40 25 15 10 10 5 ------
0
MT-BU5-H280K ------ 80 65 40 30 20 15 10 5
V
MT-BU5-H375K ------ ------ ------ 80 50 40 20 15 10
Braking torque (%) at short-time rating
Motor Capacity
Inverter
2
MT-BU5-55K 0 0
MT-BU5-110K 150 120 100 ------ ------ ------ ------ ------ ------
V
MT-BU5-H75K 4
MT-BU5-H150K 150 150 135 110 90 80 70 50 40
Brake unit
0
MT-BU5-H220K 150 150 150 150 135 115 100 80 55 0
MT-BU5-H280K 150 150 150 150 150 150 125 100 70
V
MT-BU5-H375K 150 150 150 150 150 150 150 130 100
* To obtain a large braking torque, the motor has to have a torque characteristic
that meets the braking torque. Check the torque characteristic of the motor.
Outline dimension drawings
4 7 Mounting hole
75kW90kW110kW132kW160kW185kW220kW280kW375
200V 75K 90K 400V 75K 90K
110K
------ ------ ------ ------ ------ ------
110K
132K 160K 185K 220K 280K 375K
5 ------ ------ ------ ------ ------ ------ ------ ------
%ED
1 0 5 ------ ------ ------ ------ ------ ------ ------
%ED
75kW90kW110kW132kW160kW185kW220kW280kW375
200V 75K 90K 400V 75K 90K
braking torque (%)
110K
------ ------ ------ ------ ------ ------
110K
132K 160K 185K 220K 280K 375K
70 60 50 ------ ------ ------ ------ ------ ------
100 80 70 55 45 40 35 25 20
braking torque (%)
A AA AB
BBA
LN
LP
L
C
N
X-Y
P
CN8
P, PR terminal 2 M6 screw N
C
kW
kW
Brake unit and resistor unit combinations and
cables
M4
30
Resistor unit
2×MT-BR5-H75K
3×MT-BR5-H75K
4×MT-BR5-H75K
5×MT-BR5-H75K
85800
type
30075 75
4507.5
Cable
14mm
2×14mm
14mm
2×14mm
3×14mm
4×14mm
5×14mm
2
2
2
2
2
2
2
Brake Unit Type
MT-BU5-55K MT-BR5-55K
200V
MT-BU5-110K 2×MT-BR5-55K
MT-BU5-H75K MT-BR5-H75 K
MT-BU5-
H150K
400V
(Caution 1) Be sure to select the well-ventilated place for installa-
(Caution 2) The temperature rise of the discharging resistor is
(Caution 3) The temperature of the resistor unit abnormally
* The resistor unit is provided with a thermostat (a contact) as
overheat protection. If this protective device is activated under normal operation, it is assumed that the deceleration time is too short. In such a case, increase the deceleration time setting of the inverter.
85
MT-BU5-
H220K
MT-BU5-
H280K
MT-BU5-
H375K
tion of the resistor unit. Ventilation is necessary when installing the resistor in a place, e.g. enclosure, where heat is not well diffused.
300deg. Therefore, wire the cable so as not to touch the resistor. In addition, separate the parts with low heat resistance and the resistor by at least 40 to 50cm.
increases if the brake unit is operated exceeding the specified duty. Since the resistor unit may result in overheat if the temperature of the brake unit is left unchanged, switch off the inverter.
NP
TH2
M6
P PRTH1
E
40
193 189
37 60 2110
480 510
4 15 Mounting hole
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Diagram
Explanation
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Terminal Specification
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Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
OptionsInstructionsMotorCompatibilityWarrantyInquiry
Brake Unit Type
MT-BU5-55K 118 102 90 200 100 256.5 550 1740 1740 1 1.5 14 12 8
200V class
MT-BU5-110K 188 172 160 200 100 256.5 550 2000 2000 2 3.0 22 12 8
A AA AB B BA C Lc LP LN N
Approx.
mass
MT-BU5-H75K 118 102 90 200 100 256.5 550 1740 1740 1 1.5 14 12 8 MT-BU5-H150K 188 172 160 200 100 256.5 550 2000 2000 2 3.0 22 12 8
400V
MT-BU5-H220K 258 242 230 200 100 256.5 550 2000 2000 3 4.5 38 12 8
class
MT-BU5-H280K 328 312 300 200 100 256.5 550 2330 2330 4 6.0 60 12 10 MT-BU5-H375K 398 382 370 200 100 256.5 550 2330 2330 5 7.5 60 12 10
External connection diagram
Inverter
U
R/L1
V
S/L2
W
T/L3
P/+ N/-
CN8
Cable provided with a brake unit
The wiring length should be 10m maximum when wires are twisted and 5m maximum when wires are not twisted.
IM
P
PR
P
PR
Brake unit
MT-BU5
TH1 TH2
P PR
P PR
Resistor unit
MT-BR5
(Caution 1) For wiring of the brake unit and inverter, use
(Caution 2) The brake unit which uses multiple resistor
an accessory cable supplied with the brake unit. Connect the main circuit cable to the ter­minals P/+ and N/- and connect the control cir­cuit cable to the connector (CN8) inside by making cuts in the rubber bush at the top of the inverter.
units has terminals equal to the number of resistor units. Connect one resistor unit to one pair of terminals (P, PR).
X Y Z
Resistor unit
type
200V
MT-BR5-55K 2.0 50kg
class
MT-BR5-
400V
class
H75K
Resistance
value
6.5 70kg
Brake unit
mass
Inverter
54
Page 54
Name (type) Specifications, Structure, etc.
Enables 100%-torque continuous regeneration to support continuous regenerative
operation for line control, etc.
Eliminates the need to use a brake unit with each inverter, reducing total space and total
cost.
Saves energy since regeneration energy is used for the other inverters and excess
energy is returned to the power supply.
Power regeneration common converter FR-CV-(H)K
High power factor converter FR-HC- (H)K
Connection example
Dedicated stand-alone reactor (FR-CVL)
MC1
MCCB
Three-phase
AC power
supply
*1. Remove the jumpers across terminals R/L1-R1/L11 and S/L2-S1/L21 of the inverter, and
connect the control circuit power supply across terminals R1/L11-S1/L21. Always keep the power input terminals R/L1, S/L2, T/L3 open. Incorrect connection will damage the inverter. Opposite polarity of terminals N/-, P/+ will damage the inverter.
*2. Do not insert an NFB between the terminals P/+-N/- (between P/L+-P/+, between N/
L--N/-).
*3. Assign the terminal for X10 signal using any of Pr. 178 to Pr. 189 (input terminal
function selection).
*4. Be sure to connect the power supply and terminals R/L11, S/L21, T/MC1. If the inverter is
operated without connection, the power regeneration common converter will be damaged.
Substantially suppresses power harmonics to realize the equivalent
capacity conversion coefficient K5=0 in the "Harmonic suppression guideline for specific consumers".
R/L11 S/L21 T/L31
R2/L12 S2/L22 T2/L32
FR-CV type Power regeneration common converter
R2/L1 S2/L2 T2/L3
R/L11 S/L21
*4
RDYA
T/MC1
RDYB
Specifications
Inverter Type FR-HC
Applied inverter capacity (*1)
Rated input voltage/ frequency
7.5K 15K 30K 55K H7.5K H15K H30K H55K
3.7K to 7.5K 7.5K to 15K 15 K to 30K 30K to 55K 3.7K to 7 .5K 7.5K to 15K 15K t o 30K 30K to 55K
Three phase 200V to 220V 50Hz
Rated input current (A) 33 61 115 215 17 31 57 110
Rated output voltage (V) (*2)
200V 400V
200V to 230V 60Hz
293VDC to 335VDC 558VDC to 670VDC
Outline dimension
High Power Factor
Volt age C apacity
2 0 0
V
4 0 0
V
Converter FR-HC
W H D W H D W H D W H D
7.5K 220 300 190 160 155 100 240 230 160
15K 250 400 190 190 205 130 260 270 170
30K 340 550 195 220 230 170 340 320 180
55K 480 700 250 210 260 225 430 470 360
H7.5K 220 300 190 160 150 100 240 220 160
H30K 340 550 195 220 215 140 340 310 180
H55K 480 700 250 280 255 190 400 380 285 270 450 203
Reactor 1 FR-HCL01 Reactor 2 FR-HCL 02
P/L+ N/L
P24
RSO
R/L1
U
*1
S/L2
V
T/L3
W
R1/L11 S1/L21
Inverter
P/+
*2
N/ PC
SD
SD
X10 *3 RES
SE
Has the power regeneration function as standard. Connects multiple inverters to enable common converter system
operation.
380V to 460V 50/60Hz
FR-CV-(H)
H
IM
W
FR-CV-(H) (Unit mm)
Vol tag e/
W D D1 H
Capacity
7.5K/11K 15K 22K/30K 37K/55K
Vol tag e/
Capacity
7.5K/11K 15K
22K/30K
90 3 03 103 300 120 305 105 300 150 322 122 380 400 250 135 620
W D D1 H
110 315 115 330 4 130 320 120 330
160 350 150 410
*1. The applicable capacity to the high
2 0 0
V
FR-CV-(H)-AT (Unit m m)
2 0 0
V
Three phase
*2. The output voltage varies with the
D1
D
W
Volt age/
Capacity
7.5K/
4
11K/ 15K
0 0
22K/30K
V
37K/55K
Volt age/
Capacity
7.5K/
0
11K/ 15K
0
22K/30K
V
power factor converter is the total capacity of the inverters.
input voltage value.
(Unit: mm)
Outside Box FR-
HCB
190 320 165
270 450 203
190 320 165H15K 250 400 190 190 195 130 260 260 170
High power factor converter
H
W
Reactor 1, Reactor 2
W
D
H
D
FR-CV-(H)-AT
D1
D
W D D1 H
120 305 105 300
150 305 105 380 400 250 135 620
W D D1 H
130 320 120 330
160 350 150 410
Outside box
H
W
H
D
55
Page 55
Name (type) Specifications, Structure, etc.
Application of the sine wave filter
For the FR-F700 series (75K or more) inverter, the motor voltage and current can be made to nearly sine wave shaped by providing a sine wave filter on the output side.
1) Low noise
2) Surgeless
3) Motor loss reduction (use of standard motor)
Application condition
The following conditions have to be satisfied to install the sine wave filter.
1) Change the Pr. 72 setting to "25". (The initial value is "2".)
The carrier frequency changes to 2.5KHz. (The sine wave filter is designed on condition that the carrier frequency is 2.5KHz. Be sure to change the setting properly.) If the inverter is operated with Pr.72 set to other than "25", the inverter and sine wave filter may be damaged.
2) The sine wave filter can be used only for 60 Hz or less inverter frequency.
Note that the filter can not be used for the higher frequency operation than this. (Otherwise the filter loss will increase. )
3) Use the inverter with capacity one rank higher. *2
4) Install an external thermal relay of the motor.
Sine wave filter MT-BSL-(H)K MT-BSC-(H)K
Circuit configuration and connection
FR-F700
Inverter
(Carrier 2.5kHz)
+ 0
­Inverter output
voltage
wave form
Reactor for sine wave filter Capacitor for sine wave filter
4-G installation hole
Inverter type A B C D E F G H
MT-BSL-75K 330 150 285 185 216 328 M 10 M12 80
200V
class
MT-BSL-90K 390 150 320 180 220 330 M 12 M12 105 MT-BSL-H75K 330 150 285 185 216 318 M10 M10 80 MT-BSL-H110K 390 150 340 195 235 368 M12 M12 140
400V
MT-BSL-H150K 455 200 397 200 240 380 M12 M12 190
class
MT-BSL-H220K 495 200 405 250 300 420 M12 M12 240 MT-BSL-H280K 575 200 470 310 370 485 M12 M12 340
Sine wave filter
U
X
V
Y
W
Z
Reactor
Capacitor (Capacitor)
Install the filter near the inverter.
*
For a capacitor cable, use a cable with size larger than indicated in the table below "recommended cable size ".
Rating plate
Terminal H
WZVYU
X
C
B
A
F
capacity
200V
class
400V
class
voltage
current
IM
Motor
Wave form at a
motor terminal
*1 For the 2 ×, connect capacitors in parallel as in the connection
*2 If the rated motor current × (1.05 to 1.1) is less than 80% of the
D E
Mass
(kg)
200V class 400V class
* Leave more than 25mm space between capacitors.
Recommended cable size
The cable sizes between the Inverter and MT-BSL and between the MT­BSL and IM depend on U, V, W of "Peripheral devices list" (page 57) The cable size to the MT-BSC is as table below.
MT-BSC-75K MT-BSC-90K MT-BSC-H75K MT-BSC-H110K
Motor
Reactor for filter Capacitor for filter
(kW)
75 MT-BSL-75K 1×MT-BSC-75K FR-F720-90K
90 MT-BSL-90K 1×MT-BSC-90K FR-F720-110K
75 MT-BSL-H75K 1×MT-BSC-H75K FR-F740-90K
90 MT-BSL-H110K 1×M T-BSC-H110K FR-F740-110K
110 MT-BSL-H110K 1×MT-BSC-H110K FR-F740-132K
132 MT-BSL-H150K 2×MT-BSC-H75K FR-F740-160K
160 MT-BSL-H220K 2×MT-BSC-H110K FR-F740-185K
185 MT-BSL-H220K 2×MT-BSC-H110K FR-F740-220K
220 MT-BSL-H220K 2×MT-BSC-H110K FR-F740-250K
250 MT-BSL-H280K 3×MT-BSC-H110K FR-F740-280K
280 MT-BSL-H280K 3×MT-BSC-H110K FR-F740-315K
Inverter type
Applied Inverter
(*2)
diagram.
inverter rated current, an inverter with same kW with a motor can be used.
Terminals I
GG
C
D
B A
Inverter type A B C D E F G H I
MT-BSC-75K 205 190 285 230 70 40 40 φ7M6 3.9 MT-BSC-90K 280 265 270 180 90 55 80 φ7 M12 5.5 MT-BSC-H75K 205 190 22 0 170 70 40 50 φ7M6 3.0 MT-BSC-H110K 205 190 280 230 70 40 50 φ7M6 4.0
38mm
2
38mm
2
F E
4-H Installation hole
22mm
Mass
(kg)
2
22mm
2
Features
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Peripheral Devices
Standard
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Outline
Drawings
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Diagram
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Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
OptionsInstructionsMotorCompatibilityWarrantyInquiry
56
Page 56
Peripheral devices list
Motor
Vol tage
200V class
400V class
*1 Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage 200VAC (200V class)/400VAC (400V class) 50Hz.
Output
Applicable Inverter Type
(kW)
*1
0.75 FR-F720-0.75K 30AF 10A 30AF 10A 30AF 10A S-N10 S-N10 2 2
1.5 FR-F720-1.5K 30AF 15A 30AF 15A 30AF 15A S-N10 S-N10 2 2
2.2 FR-F720-2.2K 30AF 20A 30AF 15A 30AF 20A S-N10 S-N10 2 2
3.7 FR-F720-3.7K 30AF 30A 30AF 30A 30AF 30A S-N20, N21 S-N10 3.5 3.5
5.5 FR-F720-5.5K 50AF 50A 50AF 40A 50AF 50A S-N25 S-N20, N21 5.5 5.5
7.5 FR-F720-7.5K 100AF 60A 50AF 50A 100AF 60A S-N25 S-N25 14 8
11 FR-F720-11K 100AF 75A 100AF 75A 100AF 75A S-N35 S-N35 14 14
15 FR-F720-15K 225AF 125A 100AF 100A 225AF 125A S-N50 S-N50 22 22
18.5 FR-F720-18.5K 225AF 150A 225AF 125A 225AF 150A S-N65 S-N50 38 38
22 FR-F720-22K 225AF 175A 225AF 150A 225AF 175A S-N80 S-N65 38 38
30 FR-F720-30K 225AF 225A 225AF 175A 225AF 225A S-N95 S-N80 60 60
37 FR-F720-37K 400AF 250A 225AF 225A 400AF 250A S-N150 S-N125 80 80
45 FR-F720-45K 400AF 300A 400AF 300A 400AF 350A S-N180 S-N150 100 100
55 FR-F720-55K 400AF 400A 400AF 350A 600AF 500A S-N220 S-N180 100 100
75 FR-F720-75K 400AF 400A 400AF 400A S-N300 125 125
90 FR-F720-90K 400AF 400A 600AF 500A S-N300 150 150
110 FR-F720-110K 600AF 500A 600AF 600A S-N400 2 × 100 2 × 100
0.75 FR-F740-0.75K 30AF 5A 30AF 5A 30AF 5A S-N10 S-N10 2 2
1.5 FR-F740-1.5K 30AF 10A 30AF 10A 30AF 10A S-N10 S-N10 2 2
2.2 FR-F740-2.2K 30AF 10A 30AF 10A 30AF 15A S-N10 S-N10 2 2
3.7 FR-F740-3.7K 30AF 20A 30AF 15A 30AF 20A S-N10 S-N10 2 2
5.5 FR-F740-5.5K 30AF 30A 30AF 20A 30AF 30A S-N20 S-N11, N12 2 2
7.5 FR-F740-7.5K 30AF 30A 30AF 30A 30AF 30A S-N20 S-N20 3.5 3.5
11 FR-F740-11K 50AF 50A 50AF 40A 50AF 50A S-N20 S-N20 5.5 5.5
15 FR-F740-15K 100AF 60A 50AF 50A 100AF 60A S-N25 S-N20 8 8
18.5 FR-F740-18.5K 100AF 75A 100AF 60A 100AF 75A S-N25 S-N25 14 8
22 FR-F740-22K 100AF 100A 100AF 75A 100AF 100A S-N35 S-N25 14 14
30 FR-F740-30K 225AF 125A 225AF 100A 225AF 125A S-N50 S-N50 22 22
37 FR-F740-37K 225AF 150A 225AF 125A 225AF 150A S-N65 S-N50 22 22
45 FR-F740-45K 225AF 175A 225AF 150A 225AF 175A S-N80 S-N65 38 38
55 FR-F740-55K 225AF 200A 225AF 175A 225AF 200A S-N80 S-N80 60 60
75 FR-F740-75K 225AF 225A 225AF 225A S-N95 60 60
90 FR-F740-90K 225AF 225A 400AF 300A S-N150 60 60
110 FR-F740-110K 225AF 225A 400AF 350A S-N180 80 80
132 FR-F740-132K 400AF 400A 400AF 400A S-N220 100 125
160 FR-F740-160K 400AF 400A 600AF 500A S-N300 125 125
185 FR-F740-185K 400AF 400A 600AF 500A S-N300 150 150
220 FR-F740-220K 600AF 500A 600AF 600A S-N400 2 × 100 2 × 100
250 FR-F740-250K 600AF 600A 600AF 600A S-N600 2 × 100 2 × 100
280 FR-F740-280K 600AF 600A 800AF 800A S-N600 2 × 125 2 × 125
315 FR-F740-315K 800AF 700A 800AF 800A S-N600 2 × 150 2 × 150
355 FR-F740-355K 800AF 800A 800AF 800A S-N600 2 × 200 2 × 200
400 FR-F740-400K 1000AF 900A 1000AF 1000A S-N800 2 × 200 2 × 200
450 FR-F740-450K 1000AF 1000A 1000AF 1000A
500 FR-F740-500K 1200AF 1200A 1200AF 1200A
560 FR-F740-560K 1600AF 1500A 1600AF 1600A
Moulded Case Circuit Breaker (MCCB) *2 or
Earth Leakage Circuit Breaker (ELB)
Reactor connection Commercial-power
without with without with
supply operation
available
Input Side Magnetic
Contactor*3
Reactor connection
1000A rated product
1000A rated product
1200A rated product
Recommended Cable
Size (mm2)
*4
R, S, T U, V, W
2 × 250 2 × 250
2 × 250 2 × 250
3 × 200 3 × 200
*2 Install one MCCB per inverter.
For installations in the United States or Canada, use the fuse certified by the UL and cUL.
(Refer to the Instruction Manual (basics).)
*3 The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is used for emergency stop during motor driving, the electrical durability is 25
times. When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC with class AC-3 rated current for the motor rated current.
*4 Cable
For the 55K or less, the recommended cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of 75°C. Assumes that the ambient temperature is 50°C or less and the wiring distance is 20m or less. For the 75K or more, the recommended cable size is that of the cable (LMFC (heat resistant flexible cross-linked polyethylene insulated cable) etc.) with continuous maximum permissible temperature of 90°C or more. Assumes that the ambient temperature is 50°C or less and wiring is performed in an enclosure.
MCCB INV MCCB INV
57
IM IM
Page 57
Selection of rated sensitivity current of
r
W
earth (ground) leakage breaker
When using the earth leakage circuit breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency:
Breaker designed for harmonic and surge suppression
Rated sensitivity currentI ∆n ≥ 10 × (Ig1 + Ign + Igi + Ig2 + Igm)
Standard breaker
Rated sensitivity currentI ∆n ≥ 10 × {Ig1 + Ign + Igi + 3 × (Ig2 + Igm)}
Ig1, Ig2 : Leakage currents in wire path during commercial power supply
Ign : Leakage current of inverter input side noise filter Igm : Leakage current of motor during commercial power supply operation Igi : Inverter unit leakage current
example
operation
Example of leakage current per 1km during the commercial power supply operation when the CV cable is routed in metal conduit
(Three-phase three-wire delta connection 400V60Hz)
120 100
80 60 40 20
0
23.5
leakage currents (mA)
Power supply size (mm2)
For " " connection, the amount of leakage current is 1/3
5.5mm
ELB
Noise
filter
5.5
2 ×
5m 5.5mm
Inverter
8142230386080
Ig1 Ign
Leakage current example of Three-phase induction moto during the commercial power supply operation
(Totally-enclosed fan-cooled type motor 400V60Hz)
2. 0
1. 0
0. 7
0. 5
0. 3
0. 2
100
2 ×
150
0. 1
leakage currents (mA)
60m
3φ
IM
400V
2.2k
Ig2 Igm
Igi
1. 5 3.7
7. 5 152211373055
2. 2
Motor capacity (kW)
455.5 18. 5
(Note)1. Install the earth leakage breaker (ELB) on the input side
of the inverter.
2. In the connection earthed-neutral system, the sensitivity current is purified against an earth (ground) fault in the inverter output side. Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes. (JIS, NEC section 250, IEC 536 class 1 and other applicable standards)
Selection example (in the case of the left figure)
Leakage current Ig1 (mA)
Leakage current Ign (mA)
Leakage current Igi (mA)
Leakage current Ig2(mA)
Motor leakage current Igm (mA)
Total leakage current (mA)
Rated sensitivity current (mA)( Ig ×
10)
Breaker Designed for
Harmonic and Surge
Suppression
1
× 66 ×
3 1000m
0 (without noise filter)
Refer to the following table for the leakage current of the
1 (Without EMC filter)
inverter
1
× 66 ×
3 1000m
2.79 6.15
30 100
5m
60m
0.36
Standard Breaker
= 0.11
= 1.32
Inverter leakage current (with and without EMC filter)
Input power conditions (200V class : 220V/60Hz, 400V class : 440V/60Hz, power supply unbalance within 3%)
EMC Filter
ON (mA) OFF (mA)
Phase grounding
Earthed-neutral system
Vol tag e
(V)
200 22(1) * 1
400 30 1
400 1 1
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* For the 200V class 0.75K and 1.5K, the EMC filter is always valid.
The leakage current is 1mA.
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58
Page 58

Precautions for Operation/Selection

Precautions for use of the inverter Precautions for selection
Safety Precautions
To operate the inverter correctly and safely, be sure to
read the "instruction manual" before starting operation.
This product has not been designed or manufactured
for use with any equipment or system operated under life-threatening conditions.
Please contact our sales office when you are
considering using this product in special applications such as passenger mobile, medical, aerospace, nuclear, power or undersea relay equipment or system.
Although this product is manufactured under strict
quality control, safety devices should be installed when a serious accident or loss is expected by a failure of this product.
The load used should be a three-phase induction motor only.
Operation
A magnetic contactor (MC) provided on the primary
side should not be used to make frequent starts and stops. It could cause the inverter to fail.
However, at this time, the motor cannot be brought to a
sudden stop. Hence, provide a mechanical stopping/ holding mechanism for the machine/equipment which requires an emergency stop.
It will take time for the capacitor to discharge after
shutoff of the inverter power supply. When accessing the inverter for inspection, wait for at least 10 minutes after the power supply has been switched off, and check to make sure that there are no residual voltage using a tester or the like.
Wiring
Application of power to the output terminals (U, V, W) of
the inverter will damage the inverter. Therefore, fully check the wiring and sequence to ensure that wiring is correct, etc. before powering on.
The terminals P/+, P1, N/- are provided for connection of a
dedicated option. Connect only a dedicated option. Do not short the frequency setting power supply terminal 10 and common terminal 5 or the terminal PC and terminal SD.
Do not wire the maker-dedicated terminal PR/PX.
Installation
Avoid hostile environment where oil mist, fluff, dust particles,
etc. are suspended in the air, and install the inverter in a clean place or put it in an ingress-protected "enclosed" panel. When placing the inverter in a panel, determine the cooling system and panel dimensions so that the ambient temperature of the inverter is within the permissble value. (refer to page 8 for the specified value)
Do not install the inverter on wood or other combustible
material as it will be hot locally.
Install the inverter in the vertical orientation.
Setting
The inverter can be operated as fast as a maximum of
400Hz by parameter setting. Therefore, incorrect setting can cause a danger. Set the upper limit using the maximum frequency limit setting function.
A setting higher than the initial value of DC injection
brake operation voltage or operation time can cause motor overheat (electronic thermal relay trip).
Inverter capacity selection
When operating a special motor or more than one motor in
parallel with a single inverter, select the inverter capacity so that 1.1 times the total rated motor current is less than the rated output current of the inverter.
Starting torque of the motor
The start and acceleration characteristics of the motor
driven by the inverter are restricted by the overload current rating of that inverter. Generally the torque characteristic is less than when the motor is started by a commercial power supply. When torque boost adjustment or simple magnetic flux vector cannot provide enough starting torque, select the inverter of one rank higher capacity or increase the capacities of both the motor and inverter.
Acceleration and deceleration times
The acceleration/deceleration time of the motor depends
on the motor-generated torque, load torque and moment of inertia of the load (GD
When the current limit function or stall prevention function is
activated during acceleration/deceleration, increase the acceleration/deceleration time as the actual time may become longer.
To decrease the acceleration/deceleration time,
increase the torque boost value (setting of a too large value may activate the stall prevention function at a start, longer the acceleration time), use the simple magnetic flux vector control, or increase the inverter and motor capacities. To decrease the deceleration time, it is necessary to add the brake unit (FR-BU, MT­BU5), power regeneration common converter (FR-CV), power regeneration unit (MT-RC) or a similar device to absorb braking energy.
2
).
Power transfer mechanism
(gear, belt, chain, etc.)
When an oil-lubricated gear box, speed change gear or
similar device is used in the power transfer system, note that continuous operation at low decelerated speed only may deteriorate oil lubrication, causing seizure. When performing fast operation at higher than 60Hz, fully note that such operation will cause strength shortage due to the noise, life or centrifugal force of the power transfer mechanism.
Instructions for overload operation
When performing operation of frequent start/stop of the
inverter, rise/fall in the temperature of the transistor element of the inverter will repeat due to a continuous flow of large current, shortening the life from thermal fatigue. Since thermal fatigue is related to the amount of current, the life can be increased by reducing bound current, starting current, etc. Decreasing current may increase the life. However, decreasing current will result in insufficient torque and the inverter may not start. Therefore, increase the inverter capacity to have enough allowance for current.
59
Page 59

Precautions for Peripheral Device Selection

Installation and selection of moulded case circuit breaker
Install a moulded case circuit breaker (MCCB) on the power receiving side to protect the wiring of the inverter primary side. For MCCB selection, refer to page 57 since it depends on the inverter power supply side power factor (which changes depending on the power supply voltage, output frequency and load). Note that the operation characteristics of the completely electromagnetic MCCB changes according to the higher harmonic current, so a larger capacity must be selected. (Check it in the data of the corresponding breaker.) As an earth (ground) leakage breaker, use the Mitsubishi earth (ground) leakage breaker designed for harmonics and surges. (Refer to page 58.) When installing a moulded case circuit breaker on the secondary side of the inverter, contact each manufacturer for selection of the moulded case circuit breaker.
Handling of primary side magnetic contactor
For operation via external terminal (terminal STF or STR used), provide a primary side MC to prevent an accident caused by a natural restart at power recovery after a power failure, such as an instantaneous power failure, and to ensure safety for maintenance work. Do not use this magnetic contactor to make frequent starts and stops. (The switching life of the inverter input circuit is about 1,000,000 times.) For parameter unit operation, an automatic restart after power failure is not made and the MC cannot be used to make a start. Note that the primary side MC can stop the operation, but the regenerative brake specific to the inverter does not operate and the motor coasts to stop.
Handling of secondary side magnetic contactor
Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop. When the magnetic contactor is turned on while the inverter is operating, overcurrent protection of the inverter and such will activate. When an MC is provided to switch to a commercial power supply, for example, it is recommended to use commercial power supply-inverter switchover operation Pr. 135 to 139.
Thermal relay installation
The inverter has an electronic thermal relay function to protect the motor from overheating. However, when running multiple motors with one inverter or operating a multi-pole motor, provide a thermal relay (OCR) between the inverter and motor. In this case, set the electronic thermal relay function of the inverter to 0A. And for the setting of the thermal relay, add the line-to-line leakage current (refer to page 61) to the current value on the motor rating plate. For low-speed operation where the cooling capability of the motor reduces, it is recommended to use a thermal protector or thermistor-incorporated motor.
Secondary side measuring instrument
When the wiring length between the inverter and motor is long, select the device that has enough current rating. Otherwise the measuring instrument or CT which is used especially for the 400V class small-capacity inverter may generate heat due to the influence of line leakage current. To measure and display the output voltage and output current of the inverter, it is recommended to use the terminal AM-5 output function of the inverter.
Disuse of power factor improving capacitor (power capacitor)
The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not install a capacitor or surge suppressor. For power factor improvement, use the power factor improving DC reactor (see page 51).
Wire thickness and wiring distance
When the wiring length between the inverter and motor is long, use thick wires so that the voltage drop of the main circuit cable is 2% or less especially at low frequency output. (A selection example for the wiring distance of 20m is shown on page 57) Especially at a long wiring distance, the maximum wiring length should be within 500m since the overcurrent protection function may be misactivated by the influence of a charging current due to the stray capacitances of the wiring. (The overall wiring length for connection of multiple motors should be within the value in the table below.)
Pr. 72 PWM frequency
selection setting
(carrier frequency)
2 300m 500m 500m
3 to 15 200m 300m 500m
0.75K 1.5K 2.2K or more
Use the recommended connection cable when installing the operation panel away from the inverter unit or when connecting the parameter unit. For remote operation via analog signal, wire the control cable between the operation box or operation signal and inverter within 30m and away from the power circuits (main circuit and relay sequence circuit) to prevent induction from other devices. When using the external potentiometer instead of the parameter unit to set the frequency, use a shielded or twisted cable, and do not earth (ground) the shield, but connect it to terminal 5 as shown below.
Frequency setting potentiometer
(3) (2) (1)
Frequency setting potentiometer
(3) (2)
(1)
Twisted cable
Shielded cable
10 (10E)
2
5
10 (10E) 2
5
Earth (Ground)
When the inverter is run in the low acoustic noise mode, more leakage currents occur than in the non-low acoustic noise mode due to high-speed switching operation. Be sure to use the inverter and motor after grounding (earthing) them. In addition, always use the earth (ground) terminal of the inverter to earth (ground) the inverter. (Do not use the case and chassis)
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Page 60
Noise
When performing low-noise operation at higher carrier frequency, electromagnetic noise tends to increase. Therefore, refer to the following measure example and consider taking the measures. Depending on the installation condition, the inverter may be affected by noise in a non-low noise (initial) status. The noise level can be reduced by decreasing the
carrier frequency (Pr. 72).
As measures against AM radio broadcasting noise and
sensor malfunction, turning on the built-in noise reduction filter produces an effect. (For the switching method, refer to the instruction manual.)
As measures against induction noise from the power
cable of the inverter, an effect is produced by putting a distance of 30cm (at least 10cm) or more and using a twisted pair shielded cable as a signal cable. Do not earth (ground) shield but connect it to signal common cable.
Noise reduction examples
Install filter (FR-BLF,
Enclosure Decrease carrier frequency
Inverter power supply
Separate inverter and power line by more than 30cm (at least 10cm) from sensor circuit.
Control power supply
Do not earth (ground) enclosure directly.
Do not earth (ground) control cable.
EMC
filter
Power
supply for
sensor
FR-
Inverter
BLF
Do not earth (ground) shield but connect it to signal common cable.
FR-BSF01) on inverter output side.
IM
Use 4-core cable for motor power cable and use one cable as earth (ground) cable.
Use a twisted pair shielded cable
Sensor
Motor
Line leakage current
Typ e Influence and Measures
This leakage current flows via a static capacitance between
the inverter output cables.
The external thermal relay may be operated unnecessarily
by the harmonics of the leakage current.When the wiring length is long (50m or more) for the 400V class small­capacity model (7.5kW or less), the external thermal relay is
Influence
and
measures
Undesirable
current path
likely to operate unnecessarily because the ratio of the leakage current to the rated motor current increases.
Countermeasures
Use Pr. 9 Electronic thermal O/L relay.If the carrier frequency setting is high, decrease the Pr. 72
PWM frequency selection setting. Note that motor noise increases. Select Pr. 240 Soft-PWM operation selection to make the sound inoffensive. To ensure that the motor is protected against line-to-line leakage currents, it is recommended to use a temperature sensor to directly detect motor temperature.
MCCB MC
Power supply
Inverter
Thermal relay
line-to-line static capacitances
Line-to-line leakage currents path
Motor
IM
Leakage currents
Capacitances exist between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current flows. Since its value depends on the capacitances, carrier frequency, etc., low acoustic noise operation at the increased carrier frequency of the inverter will increase the leakage current. Therefore, take the following measures. Select the earth leakage breaker according to its rated sensitivity current, independently of the carrier frequency setting.
To-earth (ground) leakage currents
Typ e Influence and Measures
Leakage currents may flow not only into the inverter's own
line but also into the other lines through the earth (ground) cable, etc.These leakage currents may operate earth (ground) leakage circuit breakers and earth leakage relays unnecessarily.
Influence
and
measures
Undesirable current path
Countermeasures
If the carrier frequency setting is high , decrease the Pr. 72
PWM frequency selection setting. Note that motor noise increases. Select Pr. 240 Soft-PWM operation selection to make the sound inoffensive.
By using earth leakage circuit breake rs designed for
harmonic and surge suppression in the inverter's own line and other line, operation can be performed with the carrier frequency kept high (with low noise).
Power supply
NV1
Leakage breaker
NV2
Leakage breaker
Inverter
Motor
C
C
Motor
C
61
Page 61
Harmonic suppression guideline Harmonic currents flow from the inverter to a power receiving point via a power transformer.The harmonic suppression guidelines were established to protect other consumers from these outgoing harmonic currents. The three-phase 200V input specifications 3.7kW or less are previously covered by "Harmonic suppression guideline for household appliances and general-purpose products" and other models are covered by "Harmonic suppression guideline for consumers who receive high voltage or special high voltage". However, the general­purpose inverter has been excluded from the target products covered by "Harmonic suppression guideline for household appliances and general-purpose products" in January 2004 and all capacities of all models are now target products of "Harmonic suppression guideline for consumers who receive high voltage or special high voltage". Harmonic suppression guideline for consumers who
receive high voltage or special high voltage
This guideline sets forth the maximum values of harmonic currents outgoing from a high-voltage or especially high-voltage consumer who will install, add or renew harmonic generating equipment. If any of the maximum values is exceeded, this guideline requires that consumer to take certain suppression
measures. Users who use models other than the target models are not covered by the guideline. However, we ask to connect an AC reactor and a DC reactor as before.
For compliance to the "Harmonic suppression guideline for consumers who receive high voltage or special high voltage"
Input
Power
Supply
Three-
phase 200V
Three-
phase 400V
Tar ge t
Capacity
All
capacities
Measures
Make a judgment based on "Harmonic suppression guideline for consumers who receive high voltage or special high voltage" issued by the Japanese Ministry of Economy, Trade and Industry (formerly Ministry of International Trade and Industry) in September 1994 and take measures if necessary. For calculation method of power supply harmonics, refer to materials below.
Reference materials "Harmonic suppression measures of the
general-purpose inverter" Jan., 2004 Japan Electrical Manufacturer's Association
"Calculation method of harmonic current of the
general-purpose inverter used by specific consumers" JEM-TR201 (Revised in December 2003) : Japan Electrical Manufacturer's Association
For compliance to "Harmonic suppression guideline of the general-purpose inverter (input current of 20A or less) for consumers other than specific consumers" published by JEMA
Input
Power
Supply
Three-
phase 200V
Tar get
Capacity
3.7kW
or less
Measures
Connect the AC reactor or DC reactor recommended in a catalog or an instruction manual.
Reference materials "Harmonic suppression guideline of the general-
purpose inverter (input current of 20A or less)" JEM-TR226 (Revised in December 2003) : Japan Electrical Manufacturer's Association
Calculation of outgoing harmonic current
Outgoing harmonic current = fundamental wave current (value converterd from received power voltage) × operation ratio × harmonic content
Operation ratio: Operation ratio = actual load factor × operation time ratio
during 30 minutes
Harmonic content: Found in Table.
Table 1: Harmonic content (Values of the fundamental current is 100%)
Reactor 5th 7th 11 th 13th 17th 19th 23rd 25th
Not used 65 41 8.5 7.7 4.3 3.1 2.6 1.8
Used (AC side) 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3
Used (DC side) 30 13 8.4 5.0 4.7 3.2 3.0 2.2
Used (AC, DC sides) 28 9.1 7.2 4.1 3.2 2.4 1.6 1.4
Table 2: Rated capacities and outgoing harmonic currents of inverter-driven motors
Fundamen
Rated
Rated
400V
tal Wave
Current
Converted
from 6.6kV
(mA)
Fundamen
tal Wave
Current Converted from 6.6kV
(mA)
Applied
Current [A]
Motor
kW
200V 400V 5th 7th 11 th 13th 17th 19t h 23rd 25th
0.75 2.74 1.37 83 0.97 53.95 34.03 7.055 6.391 3.569 2.573 2.158 1.494
1.5
5.50 2.75 167 1.95 108.6 68.47 14.20 12.86 7.181 5.177 4.342 3.006
2.2
7.93 3.96 240 2.81 156.0 98.40 20.40 18.48 10.32 7.440 6.240 4.320
3.7
13.0 6.50 394 4.61 256.1 161.5 33.49 30.34 16.94 12.21 10.24 7.092
5.5
19.1 9.55 579 6.77 376.4 237.4 49.22 44.58 24.90 17.95 15.05 10.42
7.5 25.6 12.8 776 9.07 504.4 318.2 65.96 59.75 33.37 24.06 20.18 13.97 11 36.9 18.5 11 21 13.1 728.7 459.6 95 .29 86.32 48.20 34.75 29.15 20.18 15
49.8 24.9 1509 17.6 980.9 618.7 128.3 116.2 64.89 46.78 39.24 27.16
18.5
61.4 30.7 1860 21.8 1209 762.6 158.1 143.2 79.98 57.66 48.36 33.48
22
73.1 36.6 2220 25.9 1443 910.2 188.7 170.9 95.46 68.82 57.72 39.96
30
98.0 49.0 2970 34.7 1931 1218 252.5 228.7 127.7 92.07 77.22 53.46
37 121 60.4 3660 42.8 2379 1501 311.1 281.8 157.4 113 .5 95.16 65.88 45 147 73.5 4450 52.1 2893 1825 378.3 342.7 191.4 138.0 11 5. 7 80.10 55
180 89. 9 5450 63.7 3543 2235 463.3 419.7 234.4 169.0 141.7 98.10
Applied
Current [A]
Motor
kW
200V
75 245 123 8200 87.2 2237 969 626 373 350 239 224 164
90 293 147 9800 104 2673 115 8 748 445 419 285 267 196 110 357 179 11 933 127 3254 1410 911 542 510 347 325 239 132 — 216 14400 153 3927 1702 1100 655 615 419 393 288 160 — 258 17200 183 4691 2033 1313 782 735 500 469 344 220 — 355 23667 252 6455 2797 1807 1076 1011 688 645 473 250 — 403 26867 286 7327 3175 2052 1221 114 8 782 733 537 280 — 450 27273 319 8182 3545 2291 1364 1282 873 818 600 315 — 506 30667 359 9200 3987 2576 1533 1441 981 920 675 355 — 571 34606 405 400 — 643 38970 456 450 — 723 43818 512 500 — 804 48727 570 560 — 900 54545 638
Fundamental Wave Current Converted from
Rated
Capacity
(kVA)
Rated
Capacity
(kVA)
(No reactor, 100% operation ratio)
Fundamental Wave Current Converted from
(With DC reactor , 100% operation ratio)
5th 7th 11t h 13th 17th 19th 23rd 25th
10382
4499 2907 1730 1627 110 7 1038 761
116 91
5066 3274 1949 1832 1247 11 6 9 857
13146
5696 3681 2191 2060 1402 1315 964
14618
6335 4093 2436 2290 1559 1462 1072
16364
7091 4582 2727 2564 1746 1636 1200
6.6kV
6.6kV
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Page 62

Application to Motor

Application to standard motor
When the Mitsubishi standard squirrel-cage motor (SF­JR, 4-pole) and inverter of the same capacity are used, the torque characteristics are as shown below.
Output characteristics
60Hz torque reference
120 110 100
100
90
80
80
70 63
Continuous output torque (%)
Short time maximum torque (%)
50 45
30
20 10
0 1 3 6 20 30 60
Short time maximum torque*1
Continuous operation torque (*6 to 8)
220V
200V
120
Output frequency (Hz)
*2*4*5 *3
50Hz torque reference
*2*4*5 *3
104
95
85
80
75
67
65
Continuous output torque (%)
Short time maximum torque (%)
53 45 38
25 25
9 0 1 3 6 20 30 50
*1 The 60Hz torque reference indicates that the rated torque of the motor running at
60Hz is 100%, and the 50Hz torque reference indicates that the rated torque of the
motor running at 50Hz is 100% *2 Torque boost minimum (0%) *3 Torque boost standard (initial value) *4 Torque boost large (0.75 K... 10%, 1.5K to 3.7 K... 7%, 5.5K, 7.5K... 6%, 11K or more... 4%) *5 Enabled for torque boost adjustment (3.7kW or less) or simple magnetic flux vector
control (slip compensation setting) *6 A general-purpose, squirrel-cage motor must be used at lower continuous operating
torque in rated operation as shown in the chart since the cooling capability of the fan
installed on the rotor reduces at a lower speed. (Instantaneous torque occurs) *7 200/220V 60Hz or 200V 50Hz in the chart indicates a motor torque standard (base
frequency set in Pr. 3 of the inverter) and is not the frequency of the power supply.
You can also set 60Hz in a 50Hz power supply area. *8 As shown in the chart, the 60Hz torque reference setting allows you to use the motor
more efficiently as it can bring out the 100% torque of the motor continuously. *9 This chart shows the characteristic available when a constant-torque load is selected
for load pattern selection (Pr. 14).
Short time maximum torque*1
Continuous operation torque (*6 to 8)
120
Output frequency (Hz)
Motor loss and temperature rise
The motor operated by the inverter has a limit on the continuous operating torque since it is slightly higher in temperature rise than the one operated by a commercial power supply. At a low speed, reduce the output torque of the motor since the cooling effect decreases. When 100% torque is needed continuously at low speed, consider using a constant-torque motor.
Torque characteristic
The motor operated by the inverter may be less in motor torque (especially starting torque) than the one driven by the commercial power supply. It is necessary to fully check the load torque characteristic of the machine.
Vibration
The machine-installed motor operated by the inverter may be slightly greater in vibration than the one driven by the commercial power supply. The possible causes of vibration are as follows.
1.Vibration due to imbalance of the rotator itself including the machine
2.Resonance due to the natural oscillation of the mechanical system. Caution is required especially when the machine used at constant speed is operated at variable speed. The frequency jump function allows
resonance points to be avoided during operation. (During acceleration/deceleration, the frequency within the setting range is passed through.) An effect is also produced if the PWM carrier frequency in Pr. 72 is changed. When a two-pole motor is operated at higher than 60Hz, caution should be taken since such operation may cause abnormal vibration.
Inverter-driven 400V class motor
When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. In such a case, consider taking the following measures. (1) Rectifying the motor insulation
1. Use a "400V class inverter driven insulation­enhanced motor". Note: The four poles of the Mitsubishi standard
motor (SF-JR, SB-JR) have the 400V class inverter driving insulation-enhanced feature.
2. For the dedicated motor such as the constant-torque motor and low-vibration motor, use the "inverter­driven, dedicated motor".
(2) Suppressing the surge voltage on the inverter side
Connect a filter on the secondary side of the inverter to suppress a surge voltage so that the terminal voltage of the motor is 850V or less. When driving by the Mitsubishi inverter, connect an optional surge voltage suppression filter (FR-ASF-H) for the 55K or less and an optional sine wave filter (MT-BSL, BSC) for the 75K or more on the inverter output side.
Application to constant-torque motor
Since a constant-torque motor is greater in current than the standard motor, the inverter capacity may be one rank higher. For a constant-torque motor, decrease the torque boost setting. Recommended value 0.75kW... 6%, 1.5 to 3.7kW... 4%,
5.5 to 7.5kW...3%, 11 to 37kW...2%,
45 to 55kW...1.5%, 75k or more...1% When two or more motors are operated synchronously, torque imbalance is likely to occur as motor slip is smaller than that of the standard motor.
Application to special motors
Pole changing motor
As this motor differs in rated current from the standard motor, confirm the maximum current of the motor and select the inverter. Be sure to change the number of poles after the motor has stopped. If the number of poles is changed during rotation, the regenerative overvoltage protecion circuit may be activated to cause an inverter alarm, coasting the motor to a stop.
Geared motor
The continuous operating rotation range of this motor changes depending on the lubrication system and maker. Especially in the case of oil lubrication, continuous operation in the low speed range only can cause gear seizure. For fast operation at higher than 60Hz, please consult the maker.
Synchronous motor
This motor is not suitable for applications of large load variation or impact, where out-of-sync is likely to occur. Please contact us when using this motor because its starting current and rated current are greater than those of the standard motor and will not rotate stably at low speed.
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Page 63

Main Differences and Compatibilities with the FR-F500(L) Series

Item FR-F500 (L) FR-F700
Simple mode parameters 61 Simple mode parameters 15
Pr. 0 Torque boost initial value
11K to 37K: 2%, 45K, 55K: 1.5% Pr. 0 Torque boost initial value 11K to 55K: 2%
User group 1 (16), user group 2 (16) (Pr. 160, Pr. 173 to Pr. 175)
Changed/cleared
User initial value setting (Pr. 199)
functions
DC injection brake function with terminal (X13 signal) (Pr. 11 setting value 8888, Pr. 180 to Pr. 186 setting value 13)
Long wiring mode (Pr. 240 setting 10, 11)
Intelligent optimum acceleration/deceleration (Pr. 60 setting "3" and Pr. 61 to Pr. 63)
Automatic torque boost (Pr. 38, Pr. 39)
Terminal block Removable terminal block
PU FR-PU04, DU04
Plug-in option
Computer link, relay output option FR-A5NR
Three boards can be mounted One board can be mounted
FR-F720-0.75K, 2.2K, 3.7K, 7.5K, 18.5K, 22K, 37K, 45K,
Installation size
FR-F740-0.75K to 3.7K, 7.5K, 22K, 37K to 55K are compatible in mounting dimensions For other capacities, an optional intercompatibility attachment (FR-AAT) is necessary.
Dedicated plug-in option (not compatible)
(When the torque boost value of the FR-F500 series
used was the initial value, it is not necessary to change
the torque boost value from the initial value when
replacing with the FR-F700 series.)
User group (16) only
Setting methods were partially changed
(Pr. 160, Pr. 172 to Pr. 173)
"User initial value setting" (Pr. 199) was cleared
Substitutable with the copy function of the operation
panel (FR-DU07)
DC injection brake function with terminal was cleared
Start in reverse rotation is possible with flying start
function (frequency search of automatic restart after
instantaneous power failure function)
Setting is not necessary
(Pr. 240 settings "10" and "11" were cleared)
Function was cleared
For deceleration time, overvoltage alarm can be avoided
with regeneration avoidance function (Pr. 882 to Pr. 885).
Automatic torque boost was cleared because of addition
of "Simple magnetic flux vector" (Pr. 80)
Removable terminal block
Priority compatibility (Terminal block of the F500 can be
mounted)
FR-DU07
FR-DU04 unavailable (Partly restricted when the FR-
PU04 is used.)
Built into the inverter
(RS-485 terminals, relay output 2 points)
Features
savings?
Why energy
Peripheral Devices
Standard
Specifications
Outline
Drawings
Dimension
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
64
OptionsInstructionsMotorCompatibilityWarrantyInquiry
Page 64

Warranty

1. Gratis warranty period and coverage
[Gratis warranty period]
Note that an installation period of less than one year after installation in your company or your customer’s premises or a period of less than18 months (counted from the date of production) after shipment from our company, whichever is shorter, is selected.
[Coverage]
(1) Diagnosis of failure
As a general rule, diagnosis of failure is done on site by the customer. However, Mitsubishi or Mitsubishi service network can perform this service for an agreed upon fee upon the customer’s request. There will be no charges if the cause of the breakdown is found to be the fault of Mitsubishi.
(2) Breakdown repairs
There will be a charge for breakdown repairs, exchange replacements and on site visits for the following four conditions, otherwise there will be a charge.
1) Breakdowns due to improper storage, handling, careless accident, software or hardware design by the customer.
2) Breakdowns due to modifications of the product without the consent of the manufacturer.
3) Breakdowns resulting from using the product outside the specified specifications of the product.
4) Breakdowns that are outside the terms of warranty.
Since the above services are limited to Japan, diagnosis of failures, etc. are not performed abroad. If you desire the after service abroad, please register with Mitsubishi. For details, consult us in advance.
2. Exclusion of chance loss from warranty liability
Regardless of the gratis warranty term, compensation to chance losses incurred to your company or your customers by failures of Mitsubishi products and compensation for damages to products other than Mitsubishi products and other services are not covered under warranty.
3. Repair period after production is discontinued Mitsubishi shall accept product repairs for seven years after production of the product is discontinued.
4. Terms of delivery In regard to the standard product, Mitsubishi shall deliver the standard product without application settings or adjustments to the customer and Mitsubishi is not liable for on site adjustment or test run of the product.
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International FA center
FA Center in England
FA Center in Europe
FA Center in Beijing
FA Center in Tianjin
FA Center in Shanghai
FA Center in Hong Kong
FA Center
in Korea
FA Center in Taiwan
FA Center in North America
Features
savings?
Why energy
Peripheral Devices
Standard
Specifications
FA Center in ASEAN
FA Center in North America
Mitsubishi Electric Automation, Inc. 500 Corporate Woods Parkway. Vernon Hills, IL60061 TEL. +1-847-478-2100 FAX. +1-847-478-2396
FA Center in Taiwan
Setsuyo Enterprise Co., Ltd. 6F. No.105 Wu-Kung 3rd, RD, Wu-Ku Hsiang , Taipei Hsien, Taiwan TEL. +886-2-2299-2499 FAX. +886-2-2299-2509
FA Center in Korea
Mitsubishi Electric Automation Korea Co.,Ltd DongSeo Game Channel BLD. 2F 660-11, DeungChon- Dong, Kangseo-ku, Seoul, 157-030 Korea TEL. +82-2-3660-9607 FAX. +82-2-3663-0475
FA Center in Shanghai
Mitsubishi Electric Automation(Shanghai)Ltd. 2F Block 5 Building, Automation Instrumentation Plaza, 103 Cao Bao Rd., Shanghai 200233 TEL. +86-21-6484-9360 FAX. +86-21-6484-9361
FA Center in ASEAN
Mitsubishi Electric Asia Pte, Ltd.(Factory Automation Center ) 307 Alexandra road #05-01/02 Mitsubishi Electric Building Singapore 159943 TEL. +65-6473-2308 FAX. +65-6476-7439
FA Center in Hong Kong
Mitsubishi Electric Automation (Hong Kong) Ltd. FA Division 10/F., Manulife Tower, 169 Electric Road,North Point,Hong Kong TEL.+852-2887-8870 FAX. +852-2887-7984
Outline
Drawings
Dimension
Diagram
Explanation
Terminal Connection
Terminal Specification
Panel
Operation
List
Parameter
of
Parameters
Explanations
Functions
Protective
OptionsInstructionsMotorCompatibilityWarrantyInquiry
FA Center in Beijing
Mitsubishi Electric Automation (Shanghai) Ltd. Beijing Office Unit 917-918,9/F Office Tower1,Henderson Center,18 Jianguomennei Dajie,Dongcheng District,Beijing 100005 TEL. +86-10-6518-8830 FAX. +86-10-6518-8030
FA Center in Tianjin
Mitsubishi Electric Automation (Shanghai) Ltd.Tianjin Office Room No. 909,Great Ocean Building ,No.200 Shi Zilin Avenue,Hebei District,Tianjin 300143 TEL +86-22-2635-9090 FAX. +86-22-2635-9050
FA Center in Europe
Mitsubishi Electric Europe B.V. German Branch Gothaer Strasse 8, D-40880Ratingen, Germany TEL. +49-2102-486-0 FAX. +49-2102-486-7170
FA Center in England
Mitsubishi Electric Europe, B.V.UK Branch (Customer Technology Centre) Travellers Lane, Hatfield, Herts. AL10 8XB, UK TEL. +44-1707-276100 FAX. +44-1707-278992
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