Illustrated Parts Manual
for the EMB 10/6T
embroidery peripheral
Part Number 12159, Revision A
• A Complete Illustrated Parts Manual
• Six Melco Heads, bridge mounted
• Melco Control Panel Software
• Expanded Embroidery Field
• 10 Needles, automatic color change
• Automatic Trimmers
• Caps, Tubular
•
PRE-RELEASE
1575 West 124th Avenue
Denver, Colorado 80234
United States of America
E-mail: editor@melco.com
© Copyright 1999 by Melco Embroidery Systems
ALL RIGHTS RESERVED No part of this publication may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise)
without prior written approval of Melco Embroidery Systems. Melco reserves the right to revise this publication and to make changes in it at any time without obligation of Melco to notify any person or organization of such revisions or changes.
All precautions have been taken to avoid errors or misrepresentations of facts, equipment, or products.
However, Melco does not assume any liability to any party for loss or damage caused by errors or omissions.
Printed in the United States of America
Prelease Printing, December, 1999
PRE-RELEASE
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
i-i
Table of Contents
Page
Description Number
Top Assembly (1 of 10) 1-1
Top Assembly (2 of 10) 1-3
Top Assembly (3 of 10) 1-5
Top Assembly (4 of 10) 1-7
Top Assembly (5 of 10) 1-9
Top Assembly (6 of 10) 1-11
Top Assembly (7 of 10) 1-13
Top Assembly (8 of 10 1-15
Top Assembly (9 of 10), Harness Diagram 1 of 2 1-17
Top Assembly (10 of 10), Harness Diagram 2 of 2 1-19
Side Cover Assembly 2-1
Operator Interface Assembly 3-1
On/Off Panel Assembly 4-1
E-Stop Switch Assembly 5-1
Keypad Panel Assembly 6-1
Switch Panel Assembly (Start/Stop Spacer Cover) 7-1
Switch Panel Assembly (Right Tensioner Bracket Cover) 8-1
Needle Indicator Panel Assembly 9-1
Thread Tensioner Assembly 10-1
Head Drive Assembly 11-1
Jumpstitch Drive Assembly 12-1
Head Assembly 13-1
Reciprocator Assembly 14-1
Head Right Cover Assembly 15-1
Needle Case Assembly (1 of 3) 16-1
Needle Case Assembly (2 of 3) 16-2
Needle Case Assembly (3 of 3 16-3
Color Change Box Assembly 17-1
Grabber Assembly 18-1
Grabber Shaft Assembly, Left 19-1
Grabber Shaft Assembly, Right 20-1
Grabber Blade Assembly 21-1
Picker Assembly 22-1
Bed Assembly 23-1
i-ii
Page
Description Number
Needle Plate Bracket Assembly 24-1
Trimmer Assembly 25-1
X-Beam Assembly (1 of 3) 26-1
X-Beam Assembly (2 of 3) 26-2
X-Beam Assembly (3 of 3) 26-3
Tubular Arm Assembly 27-1
Y-Drive Assembly 28-1
Lower Z-Shaft Belt Tensioner Assembly 29-1
Upper Z-Shaft Bearing Assembly 30-1
Lower Z-Shaft Bearing Assembly 31-1
Junction Box Assembly 32-1
Junction Box Wiring Diagram 32-4
Power Insert Assembly 33-1
Terminal Block Assembly 34-1
Power Distribution Assembly 35-1
Power Distribution Wiring Diagram 35-3
Tubular Hoops (1 of 2) 36-1
Tubular Hoops (2 of 2) 36-3
Wooden Hoop Assemblies 37-1
Wide-Angle Cap Driver (1 of 3) 38-1
Wide-Angle Cap Driver (2 of 3) 38-3
Wide-Angle Cap Driver (3 of 3) 38-5
Wide-Angle Cap Driver Interface 39-1
Wide-Angle Cap Frame (1 of 2) 40-1
Wide-Angle Cap Frame (2 of 2) 40-3
Tensioner Disk Assembly for Wide-Angle Cap Frame 41-1
Conventional Cap Frame for Wide-Angle Driver 42-1
Wide-Angle Cap Frame Gauge 43-1
Sash Frame Assembly (1 of 3) 44-1
Sash Frame Assembly (2 of 3) 44-3
Sash Frame Assembly (3 of 3) 44-5
Sash Hoop Assemblies 44-7
INDEX
12159, Rev.A Illustrated Parts Manual
i-iii
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Introduction
Model and Serial Numbers
The contents of this manual must be understood by the user to ensure that the correct part for the correct machine model is selected.
Some equipment built by Melco containing the same "common" name may be identified by more than
one model part number. In some cases, a different serial number sequence is also prevalent between two
models of the same machine.
This manual represents the initial release of the Melco model EMB 10/6T Embroidery Machine. The
machine part number is 10400.
Determine the model number of your machine before you use this manual to order parts. The machine
MODEL number is located on the identification plate that is placed on the lower right front of the chassis.
Remember, although many parts are identical between the various embroidery peripheral models, this
manual should only be used for identifying and ordering parts for the machines described above.
How To Use This Manual
The manual is divided into several sections, each containing a set of parts most common to each other, or
to a function of the machine.
Part Numbers
The part numbers found in the first column of the parts list on the pages adjacent to the illustration are
the numbers identifying the parts. These are the Melco part numbers to reference when ordering parts
for replacement on the machine.
SPECIAL INSTRUCTIONS
An Italicized part number is NOT a readily available spare part - You MUST call Melco Service for
information on price and availability.
Part numbers in Bold T
ext ARE readily available spare parts - You may place your order directly
with Melco by faxing or emailing a completed order form.
NOTE: You will find a blank FAX - PART ORDER FORM at the end of this Introduction.
Be certain you supply all your credit card information, or indicate COD on the
order form.
If you need to discuss your parts requirement situation before ordering, you may also contact
Melco Service at 1-303-457-2025.
Part numbers with one or more asterisk (*)
beside them indicate they are ONLY available as part
of a larger assembly as indicated in the notes at the end of the part list page. Part numbers in
any given illustration with the same number of asterisks are for the same larger assembly.
A part number with one or more pound (#)
sign beside it is an indication there is a special note
at the end of the part list page explaining the particular situation with that part.
12159, Rev.A Illustrated Parts Manual
i-iv
Illustrations
Accompanying each section is an illustration showing the general area of the machine that is represented
in that section. Parts are identified in the illustrations with arrows associated with their part numbers
pointing to the part with that number. Letters contained in circles generally are used to refer the user to a
different illustration or section of the manual that identifies the assembly with more detail. Part numbers,
quantities, and part descriptions for the parts called out in the illustrations are found on the following
pages adjacent to the illustrations.
Quantities
The second column in the parts list identifies how many times the part is used in that illustration.
Part Descriptions
Each part listed has a descriptive name in the third column of the parts listing. Hardware (such as screws,
washers, etc.) are described by size in order to help the user to identify common hardware items that can
be obtained by local sources if desired.
CAUTION: When purchasing hardware from a source other than Melco, it is
the user's responsibility to ensure that such hardware is of sufficient quality
and grade to meet or exceed Melco's original equipment hardware. Melco
assumes no liability for the use of inadequate hardware that was purchased
by and/or installed by other than an authorized Melco factory representative.
FAX – PART ORDER FORM
*FOR DOMESTIC USE ONLY*
FAX TO: 303-457-0432
DATE:___________________________________________________ SHIPPING VIA
CUSTOMER NAME:______________________________________ UPS:
CUSTOMER NUMBER:___________________________________ RED
(IF KNOWN) REDSAVER
CUSTOMER ADDRESS:___________________________________ BLUE
_________________________________________________________ GROUND
CUSTOMER PHONE #:____________________________________
CUSTOMER FAX #:_______________________________________
CUSTOMER E-MAIL:_____________________________________
MACHINE MODEL#:_______________ SERIAL #:_____________
SHIPPING INFORMATION: SAME AS ABOVE
COMPANY NAME_____________ ___ __ ______________________ ____________________
SHIPPING ADDRESS_________________________________________________________
_____________________________________________________________________________
CITY________________________________________________________________________
STATE______________________________________________________________________
PHONE______________________________________________________________________
METHOD OF PAYMENT: MASTERCARD VISA AMERICAN EXPRESS
CREDIT CARD #:
NAME ON CREDIT CARD:_____________________________
EXPIRATION DATE:
MONTH YEAR SIGNATURE_____________________________
ITEM PART # QUANTITY DESCRIPTION
1
2
3
4
5
6
7
8
NOTE: MELCO WILL CALL TO CONFIRM STOCK AVAILABILITY, PRICES & SHIPPING
COSTS BEFORE CHARGING CREDIT CARD OR SHIPPING PARTS.
12159, Rev. A Illustrated Parts Manual
This page intentionally left blank
i-vii
1-1
Top Assembly (1 of 10)
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
1-2
12159, Rev. A Illustrated Parts Manual
Top Assembly (1 of 10)
Part
Number Qty Description
10881 6 Plate, Bearing, Retainer, Assy
11189 6 Holder, Lamp, For 577 Bulb
11201 6 Bulb, Light, 12V, 18W
11477 6 Plate, Mounting, Headnode
11495 6 Bracket, Headnode, Flex Cable
001935-06 24 Screw, Flat Head, Phillips, M3 x 6mm
006558-06 12 Screw, Pan Head Phillips, M3 x 6mm LG
007165-01 2 Support, Shipping, Needle Case
007510-02 6 Cover, Ndl Cs, Upper
007511-01 6 Cover, Ndl Cs, Lower
007520-01 6 V-Rail, Needle Case
007522-01 6 Bearing, Cross Roller
007527-01 6 Magnet, Thread Retaining
008482-01 6 Guide, Thd, Middle, Assy
008483-01 6 Guide, Thd, Lower, Assy
010170-06 14 Screw, M3 x 0.5 X 6mm Socket Head Cap, Zinc Plate
010171-06 28 Screw, M4 x 0.7 X 6mm Socket Head Cap, Zinc Plate
010171-10 6 Screw, M4 x 0.7 X 10mm Socket Head Cap, Zinc Plate
010171-12 12 Screw, M4 x 0.7 X 12mm Socket Head Cap, Zinc Plate
010171-16 24 Screw, M4 x 0.7 X 16mm Socket Head Cap, Zinc Plate
010171-20 36 Screw, M4 x 0.7 X 20mm Socket Head Cap, Zinc Plate
010172-10 12 Screw, M5 x 0.8 X 10mm Socket Head Cap, Zinc Plate
010173-12 24 Screw, M6 x 12mm, Socket Head Cap, Zinc Plate
10254-04 1 Frame, Weldment
10361-01 6 Drive, Bridge Head, Assy
10548-02 6 Cover, Right, Assy
10628-01 6 Assy, Needle Case, 10 NDL
11536-05 6 PCB Assy, Headnode (9849), Can Bus
690427-03 14 Washer, Lock, Split, M3
690427-04 52 Washer, Lock, Split, M4
690427-06 24 Washer, Lock, Split, M6
690439-03 2 Washer, Flat, M3
690439-04 4 Washer, Flat, M4
690811-38 30 Washer, Lock, Internal Tooth, #8
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
1-3
Top Assembly (2 of 10)
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
1-4
12159, Rev. A Illustrated Parts Manual
Top Assembly (2 of 10)
Part
Number Qty Description
10246 6 Needle Plate, Pocketed
10629 6 Needle Plate Bracket Assembly
10896 2 Rod, Trimmer Drive, 6MM
11161 2 Shaft, Grabber, Drive
12000 1 Trimmer Assembly
12054 5 Cover, Spacer, Bed, Middle
12212 14 Fastener, Reclosable
12398 6 Cover, Bed, Assy
12470 1 Spacer, Nylon, .325 ID X .450 OD
001927-06 2 Screw, Set, Skt, Flt Pt, M5 x .8 x 6MM
003136-06 12 Screw, Button Head, Socket, M3 x 0.5 x 6MM
004267-01 6 Case Bobbin
004643-01 12 Screw, Needle Plate
007139-01 1 Collar, Clamp
007549-01 1 Coupler, Shaft, Grabber
008260-01 1 Coupling, Rod, 6mm
009000-01 6 Hook, Rotary
010107-01 6 Under Thread Control, Assembly
010171-16 14 Screw, M4 x 0.7 X 16mm Socket Head Cap, Zinc Plate
010171-20 12 Screw, M4 x 0.7 X 20mm Socket Head Cap, Zinc Plate
010173-16 2 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
010173-25 4 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate
010178-08 18 Nut, Hex, Fine Thread, M8
011162-06 12 Screw, M4 x .7 x 6MM, Button Head Cap, Zinc Plate
011197-08 30 Screw, Flat Head Socket, M4 x 0.7 x 12mm
10358-02 6 Bed, Cylinder, Bridge, Assy
10359-01 1 Drive, Picker, Assy
10419-01 6 Cover, Rotary Hook
10435-07 10 Washer, Fender, 6.4 x 18 x 1.6mm
10547-08 36 Washer, Flat, M8
11288-01 1 Cover, Spacer, Bed, Right
11289-01 1 Cover, Spacer, Bed, Left
12227-06 4 Spacer, Nylon, Round, .25 ID, .615 OD, .09
680430-06 6 Nut, Hex, Metric, M6
690427-04 14 Washer, Lock, Split, M4
690427-06 6 Washer, Lock, Split, M6
690427-08 18 Washer, Lock, Split, M8
690439-04 26 Washer, Flat, M4
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
1-5
Top Assembly (3 of 10)
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Assembly (3 of 10) Continued
Part
Number Qty Description
12043-15 1 Gear, Spur, M1, Plastic Z=15
12060-01 1 Bracket, Y-Home Sensor
12195-04 1 Assy, 9.0 in. Optical Switch (9852)
690033-06 8 Washer, Lock, Split, 3/8, Zinc Plate
690034-06 8 Washer, Flat, 3/8 NOM
690427-05 8 Washer, Lock, Split, M5
690439-03 1 Washer, Flat, M3
690439-04 2 Washer, Flat, M4
690439-05 1 Washer, Flat, M5
690439-06 2 Washer, Flat, M6
690811-38 3 Washer, Lock, Internal Tooth, #8
1-6
12159, Rev. A Illustrated Parts Manual
Top Assembly (3 of 10)
Part
Number Qty Description
10118 1 Motor, Brushless DC, 4000 RPM, 38 lb/in (Z Motor)
10247 1 Cover, Motor, Y & Z
10369 1 Pulley, Motor
10370 1 Pulley, Z-Shaft, Upper
10371 1 Pulley, Z-Shaft, Lower
10372 1 Belt, Tmng, RPP5, 170 Tooth
10373 1 Belt, Tmng, RPP5, 160 Tooth
10381 1 Bearing, Z-Shaft, Lower, Assy
10587 1 Pulley, Y-Drive
10737 1 Pulley, Motor, Y-Drive
10741 1 Belt, Continuous, AT5, 610MM
10920 1 Bracket, Mounting, PCB, Head
10921 1 Disc, Head Up
11203 1 Motor, Brushless DC, 1500 RPM, 4.378 Nm (Y Motor)
11690 2 Collar, Clamp, 1 Piece, 23MM ID
12058 1 Screw, Shldr, 8MM OD X 14MM LG
12799 1 Y-Home, Gear/Flag Assy
001960-06 2 Screw, Set, Flat Point, M4 x 0.7 x 6mm
001960-10 2 Screw, Set, Flat Point, M4 x 0.7 x 10mm
006525-01 1 Key, Shaft, 6MM X 6MM
009561-04 1 Nut, Kep, M4
010170-08 1 Screw, M3 x 0.5 X 8mm Socket Head Cap, Zinc Plate
010171-10 3 Screw, M4 x 0.7 X 10mm Socket Head Cap, Zinc Plate
010171-16 1 Screw, M4 x 0.7 X 16mm Socket Head Cap, Zinc Plate
010172-12 1 Screw, M4 x 0.8 X 12mm Socket Head Cap, Zinc Plate
010172-16 3 Screw, M5 x 0.8 X 16mm Socket Head Cap, Zinc Plate
010172-30 4 Screw, M5 x 0.8 X 30mm Socket Head Cap, Zinc Plate
010173-16 1 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
010173-20 3 Screw, M6 x 20mm, Socket Head Cap, Zinc Plate
010173-25 1 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate
10374-02 1 Tensioner, Belt, Z-Shaft, Lower
10435-06 7 Washer, Fender, 5.3 x 15 x 1.2mm
10435-07 1 Washer, Fender, 6.4 x 18 x 1.6mm
10683-20 1 Connector, Shaft/Hub, Locking, Keyless, 20mm Shaft
11453-20 8 Screw, 3/8 -16 X 1-1/4"LG Socket Head Cap, Zinc Plate
11641-02 1 PCB Assy, Z Index (9849)
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
1-7
Top Assembly (4 of 10)
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
1-8
12159, Rev. A Illustrated Parts Manual
Top Assembly (4 of 10)
Part
Number Qty Description
10367 1 Shaft, Z-Drive, Upper, Left
10368 1 Bearing, Z-Shaft, Upper, Assy
10585 1 Shaft, Y-Drive, Left
10874 1 Shaft, Z-Drive, Upper, Right
10895 2 Shaft, Z-Drive, Lower, Right
11916 1 Cam, Trimmer, Bridge
12074 1 Cover, Left Z-Drive Shaft
12218 4 Gasket, Cover, Side
008205-01 2 Coupling, Conntg, 15MM
008205-02 1 Coupling, Conntg, 20MM
010171-12 2 Screw, M4 x 0.7 X 12mm Socket Head Cap, Zinc Plate
010172-12 2 Screw, M4 x 0.8 X 12mm Socket Head Cap, Zinc Plate
010172-20 4 Screw, M5 x 0.8 X 20mm Socket Head Cap, Zinc Plate
010172-30 4 Screw, M5 x 0.8 X 30mm Socket Head Cap, Zinc Plate
010173-20 1 Screw, M6 x 20mm, Socket Head Cap, Zinc Plate
010173-25 2 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate
010173-30 1 Screw, M6 x 30mm, Socket Head Cap, Zinc Plate
010174-35 2 Screw, M8 x 35mm, Socket Head Cap, Zinc Plate
10366-01 1 Z-Shaft, Lower, Left
10435-06 10 Washer, Fender, 5.3 x 15 x 1.2mm
10435-07 6 Washer, Fender, 6.4 x 18 x 1.6mm
10591-20 1 Bearing, Unit, Housing, 20mm dia
10922-01 2 Plate, Mounting, Bearing
10978-01 2 Insert, Neoprene, M4
680430-06 2 Nut, Hex, Metric, M6
680430-08 2 Nut, Hex, Metric, M8
690427-04 2 Washer, Lock, Split, M4
690427-05 10 Washer, Lock, Split, M5
690427-06 4 Washer, Lock, Split, M6
690427-08 2 Washer, Lock, Split, M8
690439-04 2 Washer, Flat, M4
690439-08 2 Washer, Flat, M8
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
1-9
Top Assembly (5 of 10)
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
1-10
12159, Rev. A Illustrated Parts Manual
Top Assembly (5 of 10)
Part
Number Qty Description
10584 1 Shaft, Y-Drive, Right
11087 7 Arm, Tubular, Assy
11557 1 Cover, Front, Y-Beam
11933 2 Y-Channel, Assy
12120 1 Cover, Top, Housing, X-Motor
12392 28 Thumbscrew, M4 X .7 X 12L
14030 1 Cover, Front, Motor Side, Y-Beam
008205-02 3 Coupling, Conntg, 20MM
009113-01 1 Label, Warning, Pinch Point, Horizontal
009116-01 1 Label, Warning, Gear Crush
010171-08 7 Screw, M4 x 0.7 X 8mm Socket Head Cap, Zinc Plate
010173-16 6 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
010173-25 12 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate
011037-01 2 Label, Warning, Needle Puncture
011162-12 8 Screw, M4 x .7 x 12MM, Button Head Cap, Zinc Plate
10435-05 8 Washer, Fender, 4.3 x 12 x 1mm
10435-07 8 Washer, Fender, 6.4 x 18 x 1.6mm
10621-01 1 X-Beam Assembly
10985-01 1 Cover, Front, Housing, X-Motor
680430-06 4 Nut, Hex, Metric, M6
690427-04 7 Washer, Lock, Split, M4
690427-06 18 Washer, Lock, Split, M6
690439-04 4 Washer, Flat, M4
690439-06 20 Washer, Flat, M6
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
1-11
Top Assembly (6 of 10)
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
1-12
12159, Rev. A Illustrated Parts Manual
Top Assembly (6 of 10)
Part
Number Qty Description
11199 1 Blade, Grabber, Shaft, LH, Assy
11200 1 Blade, Grabber, Shaft, RH, Assy
12115 1 Grabber Assy
010171-10 4 Screw, M4 x 0.7 X 10mm Socket Head Cap, Zinc Plate
010173-16 6 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
011162-08 12 Screw, M4 x .7 x 8MM, Button Head Cap, Zinc Plate
10435-07 6 Washer, Fender, 6.4 x 18 x 1.6mm
10531-01 1 Color Change Assy
11177-01 1 Cover, Grabber
690427-04 4 Washer, Lock, Split, M4
690427-06 6 Washer, Lock, Split, M6
690439-04 16 Washer, Flat, M4
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
1-13
Top Assembly (7 of 10)
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
1-14
12159, Rev. A Illustrated Parts Manual
Top Assembly (7 of 10)
Part
Number Qty Description
10108 2 Stand, Bobbin, Assembly
10356 6 Tensioner, Assembly
10532 1 Bar, Color Change, Drive
11048 5 Shaft, Color Change Link
11483 5 Cover, Spacer, Lower
11490 1 Cover, Left Tensioner Bracket
11720 2 E-Stop Switch, Assembly
12341 1 Plate, Serial Number
12394 1 Panel, Keypad, Assy
12395 1 Panel, Switch, I/F Assy
12396 1 Panel, Switch Assembly
12397 1 Panel, Needle Indicator Assembly
008129-16 12 Standoff, Hex, M/F, M4 x 0.7
008495-01 12 Bushing, Mini, Red
009561-04 6 Nut, Kep, M4
009561-06 2 Nut, Kep, M6
009801-01 10 Clamp, Linkage, Color Change
010170-06 2 Screw, M3 x 0.5 X 6mm Socket Head Cap, Zinc Plate
010171-06 36 Screw, M4 x 0.7 X 6mm Socket Head Cap, Zinc Plate
010171-12 20 Screw, M4 x 0.7 X 12mm Socket Head Cap, Zinc Plate
010171-16 24 Screw, M4 x 0.7 X 16mm Socket Head Cap, Zinc Plate
010172-08 4 Screw, M5 x 0.8 X 8mm Socket Head Cap, Zinc Plate
011164-16 2 Screw, M6 x 1 x 16MM, Button Head Cap, Zinc Plate
10435-03 2 Washer, Fender, 3.2 x 9 x .8mm
10435-05 4 Washer, Fender, 4.3 x 12 x 1mm
11041-01 1 Panel, On/Off, Assy
11176-03 1 Flag, Color Change
340743-02 2 Clamp, Cable, Nylon, 3/16 ID, Black
675096-06 4 Screw, Drive, Type U, .375" lg
690427-03 2 Washer, Lock, Split, M3
690427-05 4 Washer, Lock, Split, M5
690439-06 2 Washer, Flat, M6
690811-38 36 Washer, Lock, Internal Tooth, #8
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
1-15
Top Assembly (8 of 10
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Assembly (8 of 10) Continued
Part
Number Qty Description
690427-04 33 Washer, Lock, Split, M4
690427-05 33 Washer, Lock, Split, M5
690427-06 13 Washer, Lock, Split, M6
690439-04 33 Washer, Flat, M4
690439-05 21 Washer, Flat, M5
690439-06 1 Washer, Flat, M6
1-16
12159, Rev. A Illustrated Parts Manual
Top Assembly (8 of 10)
Part
Number Qty Description
12644 60 Tubing, W/Clip, .125ID X .187OD X 36"LG
11620 4 Clamp, Thread Guide Rails, Thread Tree
11752 4 Plug, End, Stand, Thread Tree
11955 3 Cover, Rear, Thread Tree
11956 1 Cover, Right Wire Way, Thread Tree
11959 1 Wire Way, Center, Thread Tree
11960 1 Wire Way, Left, Thread Tree
12092 4 Rail, Center Tubing Support
12093 1 Rail, Left Tubing Support
12094 1 Rail, Right Tubing Support
12103 3 Tray, Thread Tree
12152 1 Duct, Cable,
12153 1 Cover, Duct, Cable, 80.93 LG
12698 1 Cover, Left Wire Way
12699 1 Wire Way, Left
13148 2 Stand, Right, Thread Tree
13149 2 Stand, Left, Thread Tree
001935-10 60 Screw, Flat Head, Phillips, M3 x 10mm
005707-01 60 Seat, Cone, Thread, Thread Tree
008129-30 1 Standoff, Hex, M/F, M4 x 0.7
009115-01 2 Label, Warning, Electrical Shock
010170-06 8 Screw, M3 x 0.5 X 6mm Socket Head Cap, Zinc Plate
010171-08 19 Screw, M4 x 0.7 X 8mm Socket Head Cap, Zinc Plate
010171-12 14 Screw, M4 x 0.7 X 12mm Socket Head Cap, Zinc Plate
010172-10 1 Screw, M5 x 0.8 X 10mm Socket Head Cap, Zinc Plate
010172-12 12 Screw, M4 x 0.8 X 12mm Socket Head Cap, Zinc Plate
010172-16 20 Screw, M5 x 0.8 X 16mm Socket Head Cap, Zinc Plate
010173-16 13 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
10435-07 12 Washer, Fender, 6.4 x 18 x 1.6mm
10757-05 1 Assy, Power Distribution
11040-02 1 Junction Box Assy
11596-02 2 Bracket, Right, Thread Tree
11597-02 2 Bracket, Left, Thread Tree
11600-01 3 Mat, Rubber, Thread Tree
11601-01 2 Rail, Thread Guides, Thread Tree
690427-03 8 Washer, Lock, Split, M3
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
1-17
Top Assembly (9 of 10), Harness Diagram 1 of 2
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
1-18
12159, Rev. A Illustrated Parts Manual
This page intentionally left blank
1-19
Top Assembly (10 of 10), Harness Diagram 2 of 2
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
1-20
12159, Rev. A Illustrated Parts Manual
This page intentionally left blank
2-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Side Cover Assembly
2-2
12159, Rev. A Illustrated Parts Manual
Side Cover Assembly
Item
Number Part Number Description
14080 Assembly, Side Cover
2 * 11225-01 Cover, Side, Left
3 * 10239-01 Cover, Side, Right
4 * 010173-20 Screw, M6 x 20mm, Socket Head Cap, Zinc Plate
5 * 10435-07 Washer, Fender, 6.4 x 18 x 1.6mm
* Items available ONLY as part of the Side Cover Assembly, part number 14080
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
3-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Operator Interface Assembly
3-2
12159, Rev. A Illustrated Parts Manual
Operator Interface Assembly
Part
Number Qty Description
11407 Assembly, Operator Interface
11414 * 1 Hinge, Standard, 2 inch open W, .187 inch Pin, 17.0 inch L
11415 # 4 Castor, 2-3/8 inch dia., Lockable, Blk Plastic, 100 lb cap.
11417 * 1 Catch, Magnet, Panel Mtg.
11418 * 1 Handle, Pckt Pull, Panel Mtg.
11419 * 4 Cap, End, 2 x 3 inches
11420 * 1 Arm, Keyboard, Operator Interface
12004 * 1 Shelf, Keyboard Mtg.
009561-04 * 8 Nut, Kep, M4
010173-12 * 4 Screw, M6 x 12mm, Socket Head Cap, Zinc Plate
010173-16 * 8 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
11408-02 * 1 Frame, Operator Interface
11409-02 * 1 Top, Operator Interface
11411-02 * 2 Cover, Operator Interface
11412-02 * 1 Bin, Operator Interface
11413-02 * 1 Dolly, Operator Interface
690427-06 * 12 Washer, Lock, Split, M6
* Item available ONLY as part of the Operator Interface Assembly, part number 11407
# Item also included as part of the Operator Interface Assembly, part number 11407
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
4-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
On/Off Panel Assembly
4-2
12159, Rev. A Illustrated Parts Manual
On/Off Panel Assembly
Part
Number Qty Description
11041 Assembly, On/Off Panel
009879-08 # 1 Breaker, On/Off, 8A
11431-02 # 1 Buzzer Assembly (9852)
10950 * 1 Panel, Power On/Off
006558-06 * 2 Screw, Pan Head Phillips, M3 x 6mm LG
11721 # 1 Switch, Rocker, Headlights
190699-01 * 2 Term, Fem, QD, 0.250, 14-16 AWG, FI
690427-03 * 2 Washer, Lock, Split, M3
* Item available ONLY as part of the On/Off Panel Assembly, part number 11041
# Item also included as part of the On/Off Panel Assembly, part number 11041
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
5-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
E-Stop Switch Assembly
5-2
12159, Rev. A Illustrated Parts Manual
E-Stop Switch Assembly
Part
Number Qty Description
11720 Assembly, E-Stop Switch
11443 # 1 Cover, Spacer, E-Stop
009145-01 # 1 Block, Contact, Emergency Stop
009143-01 # 1 Plate, Emergency Stop
009144-01 # 1 Pushbutton, Emergency Stop
010159-01 # 2 Switch, Contact Blk, E-Stop
# Item also included as part of the E-Stop Switch Assembly, part number 11720
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
6-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Keypad Panel Assembly
6-2
12159, Rev. A Illustrated Parts Manual
Keypad Panel Assembly
Part
Number Qty Description
12394 Assembly, Keypad Panel
11837-01 # 1 Assy, Keypad (9849) with Kepcaps, Can Bus
11436 * 1 Cover, Spacer, Keypad
343109-01 * 1 Grommet, Rbr
009561-04 * 4 Nut, Kep, M4
008129-30 * 4 Standoff, Hex, M/F, M4 x 0.7
* Item available ONLY as part of the Keypad Panel Assembly, part number 12394
# Item also included as part of the Keypad Panel Assembly, part number 12394
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
7-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Switch Panel Assembly (Start/Stop Spacer Cover)
7-2
12159, Rev. A Illustrated Parts Manual
Switch Panel Assembly (Start/Stop Spacer Cover)
Part
Number Qty Description
12395 Assembly, Switch Panel, Start/Stop Spacer Cover
11839-01 # 1 Assy, Switch Interface (9849) W/Keycaps
11441 * 1 Cover, Spacer, Start/Stop
343109-01 * 1 Grommet, Rbr
009561-04 * 4 Nut, Kep, M4
008129-30 * 4 Standoff, Hex, M/F, M4 x 0.7
* Item available ONLY as part of the Switch Panel Assembly, part number 12395
# Item also included as part of the Switch Panel Assembly, part number 12395
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
8-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Switch Panel Assembly (Right Tensioner Bracket Cover)
8-2
12159, Rev. A Illustrated Parts Manual
Switch Panel Assembly (Right Tensioner Bracket Cover)
Part
Number Qty Description
12396 Assembly, Switch Panel, Right Tensioner Bracket Cover
11839-01 # 1 Assy, Switch Interface (9849) W/Keycaps
009561-04 * 4 Nut, Kep, M4
008129-30 * 4 Standoff, Hex, M/F, M4 x 0.7
11491 * 1 Cover, Right Tensioner Bracket
* Item available ONLY as part of the Switch Panel Assembly, part number 12396
# Item also included as part of the Switch Panel Assembly, part number 12396
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
9-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Needle Indicator Panel Assembly
9-2
12159, Rev. A Illustrated Parts Manual
Needle Indicator Panel Assembly
Part
Number Qty Description
12397 Assembly, Needle Indicator Panel
11442 # 1 Cover, Spacer, LED
343109-01 # 1 Grommet, Rbr
11551 # 1 LED, Green Lens
11550 # 1 LED, Snap Fit Bezel
11456-03 # 1 Pcb Assy, Needle Indicator (9849), Can Bus
009863-08 # 4 Screw, Pan Head Phillips w/STAR, M4 x 8mm LG
# Item also included as part of the Needle Indicator Panel Assembly, part number 12397
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
10-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Thread Tensioner Assembly
10-2
12159, Rev. A Illustrated Parts Manual
Thread Tensioner Assembly
Part
Number Qty Description
10356 Assembly, Thread Tensioner
10154 * 1 Bracket, Tensioner
12668 # 5 Pre-Tensioner, Complete, Assy
001922-10 * 10 Screw, Socket Head Cap, M3 x 0.5 x 10mm
001924-06 # 7 Screw, Cheesehd, Sltd, M4 x 0.7 x 6MM
002897-01 # 4 Post, Guide
003509-06 * 2 Screw, Button Head Socket, M4 x 0.7 x 6mm
003560-01 # 10 Tab, Tensioner
007529-01 # 10 Collar, Tensioner Bracket
007547-01 # 10 Tensioner, Thread, Main, Black, Assembly
008468-01 # 11 Pigtail
008481-01 # 1 Guide, Thread, Upper, Assembly
010373-01 # 1 Cover, LED, Yellow
010568-01 # 11 Screw, Plasti-fast, 2-32 x .25 in. lg
011351-01 # 10 Bushing, Tensioner
11836-01 # 1 Assy, Threadbreak (9849) with Standoffs, Can Bus
690034-32 * 11 Washer, Flat, #2, Steel, Zinc Plate
* Item available ONLY as part of the Thread Tensioner Assembly, part number 10356
# Item also included as part of the Thread Tensioner Assembly, part number 10356
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
11-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Head Drive Assembly
11-2
12159, Rev. A Illustrated Parts Manual
Head Drive Assembly
Part
Number Qty Description
10361 Assembly, Head Drive
10156 * 1 Guide, Grabber
10422 * 1 Cover, Bridge Head, Left, Machined
10472 * 1 Cover, Drive, Presser Foot
10488 * 1 Drive, Jumpstitch Assembly
11029 # 1 Shaft, Guide, Needle Bar, PHS II
11670 # 1 Pad, Reservoir, Felt, T/U
11693 # 1 Pad, Felt, Lower
001955-18 # 1 Ring, Retainer, External, SD .312, FD .243
002821-01 # 1 Pad, Reservoir, Felt
006558-06 * 14 Screw, Pan Head Phillips, M3 x 6mm LG
007521-01 # 1 V-Rail, Arm
007546-01 # 2 Bracket, Support, T/U Lever Guide
010171-10 * 8 Screw, M4 x 0.7 x 10mm Socket Head Cap, Zinc Plate
010171-12 * 1 Screw, M4 x 0.7 x 12mm Socket Head Cap, Zinc Plate
010172-20 * 4 Screw, M5 x 0.8 x 20mm Socket Head Cap, Zinc Plate
010172-35 * 1 Screw, M5 x 0.8 x 35mm Socket Head Cap, Zinc Plate
10424-01 # 1 Head, Bridge, Sub-Assy
10474-01 # 1 Reciprocator Assembly
11079-01 # 1 Rail, Guide, Modified
690427-04 * 4 Washer, Lock, Split, M4
690427-05 * 5 Washer, Lock, Split, M5
690439-04 * 2 Washer, Flat, M4
* Item available ONLY as part of the Head Drive Assembly, part number 10361
# Item also included as part of the Head Drive Assembly, part number 10361
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
12-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Jumpstitch Drive Assembly
12-2
12159, Rev. A Illustrated Parts Manual
Jumpstitch Drive Assembly
Part
Number Qty Description
10488 Assembly, Jumpstitch Drive
10490 * 1 Actuator, Jumpstitch
10491 * 1 Lever, Jumpstitch
10493 * 1 Spring, Holding, Jumpstitch
10550 * 1 Harness, Jumpstitch Home
003136-04 * 1 Screw, Button Head, Socket, M3 x 0.5 x 4MM
005034-01 * 1 Screw, Set, Socket, Cup Point, M4 x .7 x 6MM
010170-06 * 3 Screw, M3 x 0.5 x 6mm Socket Head Cap, Zinc Plate
10489-01 * 1 Mount, Motor, Jumpstitch
10492-01 * 1 Spring, Home, Jumpstitch
10494-01 * 1 Motor, Stepper
10495-20 * 1 Screw, Shoulder, M4 x 0.7 x 20mm
10551-02 * 2 Washer, Shoulder, Nylon, 3.1 ID x 7.15 OD
680430-03 * 1 Nut, Hex, Metric, M3
702875-11 * 1 Spacer, Shaft, 3/16 ID x .094 W
* Item available ONLY as part of the Jumpstitch Drive Assembly, part number 10488
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
13-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Head Assembly
13-2
12159, Rev. A Illustrated Parts Manual
Head Assembly
Part
Number Qty Description
10424 Assembly, Head
10385 * 1 Clamp, Shaft, Z-Drive
10428 * 1 Crankshaft, Assembly
10443 * 1 Plate, Mounting, Cam, Take-up Lever
10450 # 1 Rod, Connecting, Machined
10473 * 1 Plate, Positioning
11322 * 1 Gear, Driveshaft
11708 * 1 Cam, Drive, Take-Up Lever
11709 * 1 Stud, Roller, Needle Case
11710 * 1 Roller, Needle Case
12620 * 1 Head, Bridge, Insertable Assy
12643 * 1 Spacer, Mounting, Cam
001893-01 * 1 Case, Gear, Drv, Lvr, Take-up
001894-01 # 1 Gear, Drv, Lvr, Take-up
002637-08 * 1 Screw, Socket Head Cap, Low Head, M5 x 8mm lg
006558-08 * 2 Screw, Pan Head Phillips, M3 x 8mm LG
010171-08 * 2 Screw, M4 x 0.7 x 8mm Socket Head Cap, Zinc Plate
010171-16 * 1 Screw, M4 x 0.7 x 16mm Socket Head Cap, Zinc Plate
010173-20 * 1 Screw, M6 x 20mm, Socket Head Cap, Zinc Plate
10436-03 * 1 Bearing, Radial, Shielded, 15 ID x 32 OD x 9W
10436-04 * 1 Bearing, Radial, Shielded, 17 ID x 35 OD x 10W
10438-06 * 1 Bearing, Radial, Shielded, 25 ID x 52 OD x 15 W
10440-04 * 1 Ring, Retaining, Internal, 20.6 ID x 1.2
10440-16 * 1 Ring, Retaining, Internal, 37.9 ID x 2
10441-03 * 1 Washer, Flat, Heavy, 5 ID x 10 OD x .8 Thk
10441-12 * 1 Washer, Flat, Heavy, 23 ID x 36 OD x 4 Thk
10452-09 * 1 Bearing, Needle Roller, 6 ID x 9 OD 10 W
10453-04 * 1 Ring, Shim, 6 ID x 12 OD x 0.5MM Thk
10453-05 * 2 Ring, Shim, 8 ID x 14 OD x 0.5MM Thk
10454-04 * 1 Ring, Retaining, External, 6MM Shaft x .7 Thk
10454-06 * 1 Ring, Retaining, External, 8MM Shaft x .8 Thk
10454-21 * 1 Ring, Retaining, External, 21MM Shaft x 1 Thk
10459-01 * 1 Spring, Take-up Lever
671686-20 * 1 Screw, M6 x 20mm, Socket Head Cap, Zinc Plate
672018-10 * 1 Screw, Socket Head Cap, M4 x 10mm Lg
690439-04 * 3 Washer, Flat, M4
* Item available ONLY as part of the Head Assembly, part number 10424
# Item also included as part of the Head Assembly, part number 10424
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
14-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Reciprocator Assembly
14-2
12159, Rev. A Illustrated Parts Manual
Reciprocator Assembly
Part
Number Qty Description
10474 # Assembly, Reciprocator
10478 * 1 Bushing, Reciprocator
12427 * 1 Base, Reciprocator, Assy
12652 * 1 Reciprocator Sub Assy
010171-14 * 1 Screw, M4 x 0.7 x 14mm Socket Head Cap, Zinc Plate
10479-01 * 1 Spring, Jump Stitch
690439-04 * 1 Washer, Flat, M4
* Item available ONLY as part of the Reciprocator Assembly, part number 10474
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
15-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Head Right Cover Assembly
15-2
12159, Rev. A Illustrated Parts Manual
Head Right Cover Assembly
Part
Number Qty Description
10548-02 Assembly, Head Right Cover
12175 * 1 Block, Mounting
10420-01 * 1 Cover, Bridge Head, Right Side, Machined
12174-02 * 1 Disk, Home, Take-Up
10549-02 * 1 Eccentric, Take-Up
10494-01 * 1 Motor, Stepper
011196-06 # 1 Screw, Flat Head Socket, M4 x 0.7 x 12mm
010170-10 # 4 Screw, M3 x 0.5 x 10mm Socket Head Cap, Zinc Plate
006558-06 # 1 Screw, Pan Head Phillips, M3 x 6mm LG
005034-01 # 1 Screw, Set, Socket, Cup Point, M4 x .7 x 6MM
12171-01 # 1 Switch, Optical, Assembly
13748-08 # 1 Screw, Set, Dog Point, M4 x 8mm
* Item available ONLY as part of the Head Right Cover Assembly, part number 10548-02
# Item also included as part of the Head Right Cover Assembly, part number 10548-02
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
16-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Needle Case Assembly (1 of 3)
16-2
12159, Rev. A Illustrated Parts Manual
Needle Case Assembly (2 of 3)
16-3
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Needle Case Assembly (3 of 3
16-4
12159, Rev. A Illustrated Parts Manual
Needle Case Assembly (1, 2, and 3 of 3)
Part
Number Qty Description
10207 1 Rail, Guide, Lwr PHSII
11134 1 Needle, Ball Point, DB x K5, 75/11
11479 10 Spring, Presser Foot
11485 10 Block, Clamp, Needle Machining
001532-01 10 Bar, Ndl
001537-01 10 Spring, Hldr, Ndl Bar
001828-01 10 Screw, Set, Ndl Clamp
001840-01 10 Clamp, Stop, Ndl Bar
001924-06 5 Screw, Cheesehd, Sltd, M4 x 0.7 x 6MM
001960-06 2 Screw, Set, Flat Point, M4 x 0.7 x 6mm
005009-01 10 Washer, Flat, .260ID x .420OD x .03thk
005577-01 20 Bumper, Washer
007408-01 10 Stud, Conn, Ndl Bar, Machnd
007503-01 1 Plate, Guide, Ndl
007505-01 2 Shim, Ndl Case, .040 thk
007505-02 2 Shim, Ndl Case, .040 thk
007506-01 4 Felt, Ndl Cs
007518-01 1 Spacer, T/U Lever
007528-01 2 Support, Brkt, Tnsnr
007591-01 10 Damper, Ndl Clamp
007926-01 1 Case, 10 Needle, Diecast, Machnd
008491-01 1 Bar, Grabber, Bracket, Assembly
010170-06 4 Screw, M3 x 0.5 x 6mm Socket Head Cap, Zinc Plate
010170-08 10 Screw, M3 x 0.5 x 8mm Socket Head Cap, Zinc Plate
010170-10 10 Screw, M3 x 0.5 x 10mm Socket Head Cap, Zinc Plate
010171-16 4 Screw, M4 x 0.7 x 16mm Socket Head Cap, Zinc Plate
010171-20 2 Screw, M4 x 0.7 x 20mm Socket Head Cap, Zinc Plate
010360-01 10 Lever, Take-up, Assy
011163-08 10 Screw, M4 x .7 x 8MM, Button Head Cap, Zinc Plate
11236-03 2 Bushing, Eccentric, Take-up Lever
11237-01 1 Shaft, Eccentric, Take-up Lever
12204-01 10 Presser Foot, Assembly
690427-04 2 Washer, Lock, Split, M4
700837-05 2 Spacer, Shaft, 1/4 ID x .01 Thk
702876-01 As Required Spacer, Shaft, 5/16 ID x .002 Thk
702876-03 As Required Spacer, Shaft, 5/16 ID x .006 Thk
702876-05 As Required Spacer, Shaft, 5/16 ID x .010 Thk
702876-08 As Required Spacer, Shaft, 5/16 ID x .016 Thk
702876-09 As Required Spacer, Shaft, 5/16 ID x .031 Thk
702876-11 As Required Spacer, Shaft, 5/16 ID x .125 Thk
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
17-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Color Change Box Assembly
17-2
12159, Rev. A Illustrated Parts Manual
Color Change Box Assembly
Part
Number Qty Description
10531-01 Assembly, Color Change Box
008061-01 * 2 Bearing, Thrust, 8mm
003504-01 # 1 Belt, Timing, 1/5P, 39T
011341-01 * 1 Bracket, Sensor, Grabber
008056-01 * 1 Cam, Color Change
008062-01 * 1 Clamp, Split Hub, 8mm ID
12172 * 1 Flag, Color Change
11975 * 1 Housing, Color Change
000465-01 # 1 Motor, X-Y Servo
680430-03 # 1 Nut, Hex, Metric, M3
10619-02 # 1 PCB, Color Change
11163 # 1 Pulley, 5.08 Pitch, 24 Tooth
008059-01 # 1 Pulley, Timing, 5.08mmP, 12 Groove
010170-10 # 1 Screw, M3 x 0.5 x 10mm Socket Head Cap, Zinc Plate
010171-12 # 2 Screw, M4 x 0.7 x 12mm Socket Head Cap, Zinc Plate
010171-06 # 3 Screw, M4 x 0.7 x 6mm Socket Head Cap, Zinc Plate
010171-08 # 3 Screw, M4 x 0.7 x 8mm Socket Head Cap, Zinc Plate
001960-04 # 3 Screw, Set, Flat Point, M4 x 0.7 x 4mm
001960-08 # 2 Screw, Set, Flat Point, M4 x 0.7 x 8mm
001927-10 # 2 Screw, Set, Skt, Flt Pt, M5 x .8 x 10MM
670068-08 # 4 Screw, Socket Head Cap, 6-32UNC x 1/2 LG
10538-01 # 1 Shaft, Cam, Color Change
12632-10 # 3 Standoff, 6mm Hex, F/F, M4 x 0.7 x 10mm
12195-04 # 1 Switch, Optical, Assembly
690034-36 # 4 Washer, Flat, #6 NOM
690439-03 # 1 Washer, Flat, M3
690439-04 # 6 Washer, Flat, M4
007574-01 # 7 Washer, Thrust, 1mm Thick
* Item available ONLY as part of the Color Change Box Assembly, part number 10531-01
# Item also included as part of the Color Change Box Assembly, part number 10531-01
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
18-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Grabber Assembly
18-2
12159, Rev. A Illustrated Parts Manual
Grabber Assembly
Part
Number Qty Description
12115 Assembly, Grabber
12725 # 1 Belt, 1/5P, 53 Groove, .375 Wide
12338 * 2 Bracket, Bearing
11158 * 1 Bracket, Grabber, Sensor
008062-01 * 1 Clamp, Split Hub, 8mm ID
008078-01 * 1 Disk, Home
11157-01 * 1 Housing, Drive, Grabber
000465-01 # 1 Motor, X-Y Servo
008079-01 # 1 Pulley, 1/5P, 32 Groove
008059-01 # 1 Pulley, Timing, 5.08mmP, 12 Groove
010170-10 # 1 Screw, M3 x 0.5 x 10mm Socket Head Cap, Zinc Plate
010171-10 # 6 Screw, M4 x 0.7 x 10mm Socket Head Cap, Zinc Plate
670174-08 # 4 Screw, Pan Head Phillips, 6-32UNC x 1/2 LG
001960-03 # 2 Screw, Set, Flat Point, M4 x 0.7 x 3mm
001960-08 # 3 Screw, Set, Flat Point, M4 x 0.7 x 8mm
11162 * 1 Shaft, Stub, Grabber Drive
12195-04 # 1 Switch, Optical, Assembly
690034-36 # 4 Washer, Flat, #6 NOM
690439-03 # 1 Washer, Flat, M3
690439-04 # 6 Washer, Flat, M4
690033-36 # 4 Washer, Lock, Split, #6, Zinc Plate
690427-03 # 1 Washer, Lock, Split, M3
690427-04 # 6 Washer, Lock, Split, M4
007574-01 # 2 Washer, Thrust, 1mm Thick
* Item available ONLY as part of the Grabber Assembly, part number 12115
# Item also included as part of the Grabber Assembly, part number 12115
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
19-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Grabber Shaft Assembly, Left
19-2
12159, Rev. A Illustrated Parts Manual
Grabber Shaft Assembly, Left
Part
Number Qty Description
11199 Assembly, Left Grabber Shaft
11161 # 1 Shaft, Grabber, Drive
11198 # 3 Blade, Grabber, Assy
007549-01 # 1 Coupler, Shaft, Grabber
10635-06 # 2 Screw, Set, Cup Point, M5 x 6MM lg
# Item also included as part of the Left Grabber Shaft Assembly, part number 11199
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
20-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Grabber Shaft Assembly, Right
20-2
12159, Rev. A Illustrated Parts Manual
Grabber Shaft Assembly, Right
Part
Number Qty Description
11200 Assembly, Right Grabber Shaft
11161 # 1 Shaft, Grabber, Drive
11198 # 3 Blade, Grabber, Assy
007549-01 # 1 Coupler, Shaft, Grabber
10635-06 # 2 Screw, Set, Cup Point, M5 x 6MM lg
# Item available ONLY as part of the Right Grabber Shaft Assembly, part number 11200
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
21-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Grabber Blade Assembly
21-2
12159, Rev. A Illustrated Parts Manual
Grabber Blade Assembly
Part
Number Qty Description
11198 Assembly, Grabber Blade
008043-01 # 1 Blade, Grabber
008066-01 * 1 Housing, Drive, Grabber, Left
008127-01 * 1 Housing, Drive, Grabber, Right
007570-01 * 1 Pin, Dowel, .094 x .5 Long
003136-06 * 1 Screw, Button Head, Socket, M3 x 0.5 x 6MM
008496-08 * 1 Screw, Self-Tapping, #4 x 1/2
005034-01 * 1 Screw, Set, Socket, Cup Point, M4 x .7 x 6MM
007590-01 * 1 Sprocket, Drive, Grabber, Assembly
* Item available ONLY as part of the Grabber Blade Assembly, part number 11198
# Item also included as part of the Grabber Blade Assembly, part number 11198
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
22-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Picker Assembly
22-2
12159, Rev. A Illustrated Parts Manual
Picker Assembly
Part
Number Qty Description
10359-01 Assembly, Picker
11722 * 1 Bracket, Interface, Picker Motor
10364-01 * 1 Bracket, Motor, Picker
10408-01 * 1 Bushing, Nyliner, 6mm ID
10866 * 1 Flag, Home, Picker
10864-01 * 1 Lever, Connecting, Picker
10636 * 1 Lever, Motor, Picker
10865-01 * 1 Link, Connecting, Picker
10980 * 1 Motor, Stepper, Picker
10631-04 * 2 Ring, Retaining, Grooveless, M4
010170-06 # 6 Screw, M3 x 0.5 x 6mm Socket Head Cap, Zinc Plate
010171-10 # 6 Screw, M4 x 0.7 x 10mm Socket Head Cap, Zinc Plate
12195-04 # 1 Switch, Optical, Assembly
690439-03 # 1 Washer, Flat, M3
690439-04 # 2 Washer, Flat, M4
690427-04 # 6 Washer, Lock, Split, M4
* Item available ONLY as part of the Picker Assembly, part number 10359-01
# Item also included as part of the Picker Assembly, part number 10359-01
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
23-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Bed Assembly
23-2
12159, Rev. A Illustrated Parts Manual
Bed Assembly
Part
Number Qty Description
008038-02 1 Arm, Linkage, Long
002696-08 4 Bearing, Ball, Radial, 8mm
10391 1 Bearing, Flanged Housing, 15mm ID
008602-01 1 Bed, Cylinder, Bridge, Machined
10413-01 1 Bracket, Picker
10408-01 1 Bushing, Nyliner, 6mm ID
10392 2 Collar, Clamp, 8mm ID
007549-01 1 Coupler, Shaft, Grabber
10409 1 Drive, Arm, Short, Trimmer, Assembly
10389 1 Gear, Helical, Bobbin Shaft
10388 1 Gear, Helical, Z-Shaft
10398-01 1 Lever, Drive, Picker
10410 1 Link, Connecting, Trimmer
10417-01 1 Mount, Cap Frame
010178-08 3 Nut, Hex, Fine Thread, M8
10411 1 Picker
008241-01 3 Pillar, Head Support
003131-01 2 Pin, Swivel, Front
008039-01 1 Pivot, Trimmer Drive
008041-01 1 Plate, Nut, Long Arm
10393-22 2 Ring, Retainer, 22mm OD
10631-03 1 Ring, Retainer, Grooveless, M3
003534-10 2 Ring, Retaining, External, .281 ID
10453-01 1 Ring, Shim, 3 ID x 6 OD x 0.5MM Thk
010170-06 4 Screw, M3 x 0.5 x 6mm Socket Head Cap, Zinc Plate
010171-12 2 Screw, M4 x 0.7 x 12mm Socket Head Cap, Zinc Plate
010171-20 4 Screw, M4 x 0.7 x 20mm Socket Head Cap, Zinc Plate
010171-08 3 Screw, M4 x 0.7 x 8mm Socket Head Cap, Zinc Plate
010173-16 2 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
001971-08 2 Screw, Set, Flat Point, M6 x 1.0 x 8mm
001927-06 6 Screw, Set, Skt, Flt Pt, M5 x .8 x 6MM
10394 1 Shaft, Bobbin, Front
10395 1 Shaft, Bobbin, Rear
10397 1 Shaft, Connecting, Picker
702876-08 2 Spacer, Shaft, 5/16" ID, .016"Thick
10407-01 1 Support, Shaft, Drive, Picker
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
23-3
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Bed Assembly (continued)
Part
Number Qty Description
11698-02 1 Thumb Screw Assembly
690439-06 2 Washer, Flat, M6
004426-03 2 Washer, Lock, External Tooth, M3
690427-04 4 Washer, Lock, Split, M4
690427-06 2 Washer, Lock, Split, M6
690427-04 4 Washer, Lock, Split, M4
690427-06 2 Washer, Lock, Split, M6
002697-03 2 Washer, Wave, 22mm OD
23-4
12159, Rev. A Illustrated Parts Manual
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24-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Needle Plate Bracket Assembly
24-2
12159, Rev. A Illustrated Parts Manual
Needle Plate Bracket Assembly
Part
Number Qty Description
10185-01 1 Arm, Drive, Moveable Knife
10399 1 Bracket, Needle Plate
10187-01 1 Knife, Adjustable
10186 1 Knife, Moveable
006549-03 2 O-Ring, .187 x .063
10184 1 Presser, Under Thread
001955-15 1 Ring, Retainer, External, SD .188, FD .145
011196-06 1 Screw, Flat Head Socket, M4 x 0.7 x 12mm
010170-06 1 Screw, M3 x 0.5 x 6mm Socket Head Cap, Zinc Plate
10188 2 Screw, Set, Cone Point, M3
11481 1 Shim
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
25-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Trimmer Assembly
25-2
12159, Rev. A Illustrated Parts Manual
Trimmer Assembly
Part
Number Qty Description
10391 1 Bearing, Flanged Housing, 15mm ID
12055-02 2 Bearing, Flanged, Self-Lubricated, 10mm ID, 16mm Long
11278-01 1 Bolt, Trimmer Drive
11914 1 Bracket, Cam, Trimmer
11286 1 Housing, Bolt, Trimmer
11923 1 Interrupter, Optical Switch, Trimmer
11924 1 Lever, Cam, Trimmer
680430-05 2 Nut, Hex, Metric, M5
680043-03 2 Nut, Hex, Nylock, #10
009561-05 1 Nut, Kep, M5
12219 1 Pin, Cotter, 4mm Dia. x 32mm Long
11920 1 Pin, Lever, Trimmer
11921 1 Pivot, Linkage, Trimmer
007562-10 3 Ring, Retainer, External, 10MM Shaft
011392-12 1 Screw, Flat Head Socket, M6 x 1.0 x 12mm, Zinc
010170-06 2 Screw, M3 x 0.5 x 6mm Socket Head Cap, Zinc Plate
010172-16 2 Screw, M5 x 0.8 x 16mm Socket Head Cap, Zinc Plate
010172-20 1 Screw, M5 x 0.8 x 20mm Socket Head Cap, Zinc Plate
010172-50 1 Screw, M5 x 0.8 x 50mm Socket Head Cap, Zinc Plate
010173-25 1 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate
001927-06 2 Screw, Set, Skt, Flt Pt, M5 x .8 x 6MM
003234-01 1 Spring, Cam Follower
11980-02 1 Spring, Return, Trimmer Drive
12195-04 1 Switch, Optical, Assembly
690439-03 1 Washer, Flat, M3
690439-05 5 Washer, Flat, M5
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
26-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
X-Beam Assembly (1 of 3)
26-2
12159, Rev. A Illustrated Parts Manual
X-Beam Assembly (2 of 3)
26-3
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
X-Beam Assembly (3 of 3)
26-4
12159, Rev. A Illustrated Parts Manual
X-Beam Assembly (1, 2, and 3 of 3)
Part
Number Qty Description
10678 1 Motor, Servo, X-Drive
10684 1 Shaft, X-Drive, AT5, 12T
10687 1 Clamp, Top, X-Belt
10694 1 Shaft, Tensioner, X-Belt
10695 1 Roller, Tensioner, X-Belt
10957 6 Damper, Angle Brkt, X-Drive
10960 2 Bearing, Shell, Needle, 10MM
11568 1 Shim, Bracket, X-Home
12173 1 Clamp, Looming, Cable
12188 2 Bracket, Angle, X-Drive
12189 1 Hardstop, X-Drive, 12MM Rail
12190 1 Nutstrip, Hardstop, 12MM
12191 3 Nutstrip, Linear Rail, 12MM
12465 1 Tiewrap, Wire Routing, Snap Fit, 0.187 in. Diameter
12466 1 Tiewrap, Wire Routing, Snap Fit, 0.750 in. Diameter
12619 1 Angle, Drive, X-Drive
002697-08 2 Washer, Wave, 32MM
007562-11 2 Ring, Retainer, External, 11MM
009311-03 1 Ferrite, Split, .4 in. ID
009464-01 3 Bearing, Linear
010170-10 99 Screw, M3 x 0.5 x 10mm Socket Head Cap, Zinc Plate
010170-12 27 Screw, M3 x 0.5 x 12mm Socket Head Cap, Zinc Plate
010171-14 3 Screw, M4 x 0.7 x 14mm Socket Head Cap, Zinc Plate
010171-20 2 Screw, M4 x 0.7 x 20mm Socket Head Cap, Zinc Plate
010172-12 14 Screw, M4 x 0.8 x 12mm Socket Head Cap, Zinc Plate
010172-16 27 Screw, M5 x 0.8 x 16mm Socket Head Cap, Zinc Plate
010173-16 4 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
10435-03 26 Washer, Fender, 3.2 x 9 x .8mm
10435-05 3 Washer, Fender, 4.3 x 12 x 1mm
10435-06 37 Washer, Fender, 5.3 x 15 x 1.2mm
10436-03 2 Bearing, Radial, Shielded, 15 ID x 32 OD x 9W
10440-04 1 Ring, Retaining, Internal, 20.6 ID x 1.2
10528-02 1 Y-Beam, Machined
10581-03 1 X-Beam, Machined
10679-02 1 Pulley, AT5, 12T, X-Motor
10681-01 1 Belt, Continuous, AT5, 16mm, 56T
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
26-5
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
X-Beam Assembly (1, 2, and 3 of 3 continued)
Part
Number Qty Description
10682-02 1 Pulley, AT5, 33T, X-Drive
10683-14 1 Connector, Shaft/Hub, Locking, Keyless, 14mm Shaft
10688-04 1 Clamp, Baseplate, X-Belt
10689-03 1 Belt, Open, AT5, 32MM Wide, 270 Tooth
10691-01 1 Plate, Mounting, Bottom, Housing, X-Motor
10692-02 1 Bracket, Anchor, X-Drive
10693-01 1 Housing, Tensioner, X-Belt
10698-02 1 Bracket, X-Home
10862-02 1 Clamp, Bottom, X-Belt
10958-03 1 Housing, X-Motor, Machining
11002-06 1 Harness, X-Flex (9852)
11150-10 2 Washer, Flat, Polyamide, 10.5 ID x 20.0 OD x 2.0 Thk
11154-05 4 Nut ,Lock, Hex, M5
11250-16 1 Collar, Pulley, 2-Piece, 16.0 ID x 34.0 OD x 13.0 W
11319-30 2 Screw, M5 x .8 x 30MM, Hex Head Cap, Zinc Plate
11482-01 1 Flag, X-Home
11569-01 1 Nutstrip, Bracket, X-Home, 12MM Rail
11813-01 1 Harness, X-Home (9852)
12195-04 1 Assy, 6.0 in. Optical Switch (9852)
680430-05 2 Nut, Hex, Metric, M5
690427-03 26 Washer, Lock, Split, M3
690427-04 5 Washer, Lock, Split, M4
690427-05 41 Washer, Lock, Split, M5
690427-06 4 Washer, Lock, Split, M6
690439-05 6 Washer, Flat, M5
690439-06 4 Washer, Flat, M6
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
26-6
12159, Rev. A Illustrated Parts Manual
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27-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Tubular Arm Assembly
27-2
12159, Rev. A Illustrated Parts Manual
Tubular Arm Assembly
Part
Number Qty Description
10702 1 Hooparm
003573-03 4 Nut, Nylock, M3 x 0.5
008213-01 1 Locator, Right
008214-01 1 Locator, Lef
010256-02 2 Clip, Spring, Tubular
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
28-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Y-Drive Assembly
28-2
12159, Rev. A Illustrated Parts Manual
Y-Drive Assembly
Part
Number Qty Description
11933 Assembly, Y-Drive
11892 * 2 Bearing Block, Y-Drive
11928-01 * 2 Bearing, Ball, Y-Channel
11929 * 1 Bearing, Linear, Y-Channel
10594 * 2 Bearing, Sealed, Needle, 15x21mm
11919 * 1 Belt, AT5, B=50
11946-01 * 1 Bracket, Y-Channel
11898 * 2 Clamp, Y-Drive
11896 * 1 Cover, End, Cap, Y-Channel
11894-01 * 1 Extrusion, Y-Drive
11945 * 2 Mounting Block, Y-Channel
11897 * 1 Mounting Plate, Y-Channel
11900 * 6 Nutplate, Bearing Block
11909 * 1 Roller, Y-Belt Tensioner
010170-12 # 9 Screw, M3 x 0.5 x 12mm Socket Head Cap, Zinc Plate
011163-40 # 2 Screw, M4 x .7 x 40MM, Button Head Cap, Zinc Plate
010172-10 # 2 Screw, M5 x 0.8 x 10mm Socket Head Cap, Zinc Plate
010173-16 # 4 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
010173-20 # 4 Screw, M6 x 20mm, Socket Head Cap, Zinc Plate
010173-35 # 2 Screw, M6 x 35mm, Socket Head Cap, Zinc Plate
11911 * 1 Shaft, Pulley, Y-Belt Drive
11895 * 1 Shaft, Tensioner, Y-Channel
11932-15 * 2 Thrust Washer, Y-Channel
690439-06 # 6 Washer, Flat, M6
690427-03 # 24 Washer, Lock, Split, M3
690427-06 # 6 Washer, Lock, Split, M6
* Item available ONLY as part of the Y-Drive Assembly, part number 11933
# Item also included as part of the Y-Drive Assembly, part number 11933
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
29-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Lower Z-Shaft Belt Tensioner Assembly
29-2
12159, Rev. A Illustrated Parts Manual
Lower Z-Shaft Belt Tensioner Assembly
Part
Number Qty Description
10374-01 Assembly, Lower Z-Shaft Belt Tensioner
10378-02 * 1 Base, Tensioner, Assembly
10436-01 * 2 Bearing, Radial, Shielded, 10 ID x 26 OD x 8W
10454-08 * 1 Ring, Retaining, External, 10MM Shaft x 1 Thk
10923 * 1 Roller, Idler, Tensioner, Z-Drive
14031-01 * 1 Washer, Wave, .50 Bore Dia
* Item available ONLY as part of the Lower Z-Shaft Belt Tensioner Assembly, part number 10374-01
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
30-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Upper Z-Shaft Bearing Assembly
30-2
12159, Rev. A Illustrated Parts Manual
Upper Z-Shaft Bearing Assembly
Part
Number Qty Description
10591-20 1 Bearing, Unit, Housing, 20mm dia
10919 1 Plate, Mounting, Bearing, Z-Shaft, Upper
010174-30 2 Screw, M8 x 30mm, Socket Head Cap, Zinc Plate
690439-08 2 Washer, Flat, M8
690427-08 2 Washer, Lock, Split, M8
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
31-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Lower Z-Shaft Bearing Assembly
31-2
12159, Rev. A Illustrated Parts Manual
Lower Z-Shaft Bearing Assembly
Part
Number Qty Description
10391 1 Bearing, Flanged Housing, 15mm ID
10918 1 Plate, Mounting, Bearing, Z-Shaft, Lower
010173-16 2 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate
690439-06 2 Washer, Flat, M6
690427-06 2 Washer, Lock, Split, M6
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
32-1
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Junction Box Assembly
32-2
12159, Rev. A Illustrated Parts Manual
Junction Box Assembly
Part
Number Qty Description
10620 1 Power Supply, 360W, 36V, 10A, 90-130/180-360VAC In
11542 6 Standoff, M3 x 0.5
12045 1 Base, Enclosure, Junction Box
12046 1 Cover, Enclosure, Junction Box
12048 1 Insert, Power, Junction Box
12049 1 Plate, Adapter, 36VDC P/S
12050 1 Fan, 230V/60Hz, 35CFM, 3.62 x 1.0
12051 1 Finger Guard, 3.62 Fan
12324 1 Fuseholder, 5 x 20MM, 0.187 x 0.250 OD x .26 Lg
12326 1 Label, 10AT, 250V, 5 x 20MM
12635 3 Spacer, .171 x .50 OD x .26 Lg
004262-35 3 Screw, Pan Head Phillips, M4 x 35mm LG
006558-06 6 Screw, Pan Head Phillips, M3 x 6mm LG
007095-25 6 Standoff, F/F, M3 x 0.7 x 25mm
009561-03 2 Nut, Kep, M3
009561-04 10 Nut, Kep, M4
009561-05 2 Nut, Kep, M5
010084-01 1 Screw, Jackscrew Kit, D-Sub
010162-10 1 Fuse, 5 x 20, 10A, TD, High Int
010167-04 9 Washer, External Tooth Star, M4
010170-08 4 Screw, M3 x 0.5 x 8mm Socket Head Cap, Zinc Plate
010937-01 1 Filter, Line, 10A
10569-05 1 PCB Assy, Benode (9849), Can Bus
10770-01 1 Harness, 36VDC, Power (9852)
10994-05 1 Harness, Power Filtered (9852)
10999-04 1 Harness, AC Light Power
11018-05 1 Harness, Bulkhead/Bednode (9852)
11031-05 1 Harness, Bulk/Motor Control (9852)
11042-02 1 Terminal Block, Junction Box Assy
11074-05 1 Harness, Bednode/36V (9852)
11384-01 1 Harness, Power EStop (9852)
11406-01 1 Assembly, Load Resistor, Headlights (9852)
11510-02 1 PCB Assy, +36V Power (9849), Can Bus
11556-03 1 Harness, UPS Signal (9852)
008129-10 6 Standoff, Hex, M/F, M4 x 0.7
12008-25 6 Standoff, F/F, M4 x 0.7 x 25mm
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
32-3
EMB 10/6T Embroidery Peripheral Melco Embroidery Systems
Junction Box Assembly (continued)
Part
Number Qty Description
12112-02 1 Harness, AC, Junction Box (9852)
12367-01 1 Harness, AC Power Pigtail (9852)
009978-01 1 Power Supply, 5/12VDC
670174-04 4 Screw, Pan Head Phillips, 6-32UNC x 1/4 LG
670174-08 3 Screw, Pan Head Phillips, 6-32UNC x 1/2 LG
680032-32 2 Nut, Hex, #2-56UNC
690033-32 2 Washer, Lock, Split, #2, Zinc Plate
690033-36 7 Washer, Lock, Split, #6, Zinc Plate
690427-03 10 Washer, Lock, Split, M3
690439-04 3 Washer, Flat, M4
690439-05 2 Washer, Flat, M5
Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning
of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.
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