Melco EMT 10-6T User Manual

Illustrated Parts Manual

for the EMB 10/6T

embroidery peripheral

Part Number 12159, Revision A

• A Complete Illustrated Parts Manual

• Six Melco Heads, bridge mounted

• Melco Control Panel Software

• Expanded Embroidery Field

• 10 Needles, automatic color change

• Automatic Trimmers

• Caps, Tubular

•

PRE-RELEASE

1575 West 124th Avenue Denver, Colorado 80234 United States of America E-mail: editor@melco.com

ALL RIGHTS RESERVED No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise) without prior written approval of Melco Embroidery Systems. Melco reserves the right to revise this publication and to make changes in it at any time without obligation of Melco to notify any person or organization of such revisions or changes.

All precautions have been taken to avoid errors or misrepresentations of facts, equipment, or products. However, Melco does not assume any liability to any party for loss or damage caused by errors or omissions.

Printed in the United States of America

Prelease Printing, December, 1999

PRE-RELEASE

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

i-i

Table of Contents

Page

Description Number

Top Assembly (1 of 10) 1-1 Top Assembly (2 of 10) 1-3 Top Assembly (3 of 10) 1-5 Top Assembly (4 of 10) 1-7 Top Assembly (5 of 10) 1-9 Top Assembly (6 of 10) 1-11 Top Assembly (7 of 10) 1-13 Top Assembly (8 of 10 1-15 Top Assembly (9 of 10), Harness Diagram 1 of 2 1-17 Top Assembly (10 of 10), Harness Diagram 2 of 2 1-19 Side Cover Assembly 2-1 Operator Interface Assembly 3-1 On/Off Panel Assembly 4-1 E-Stop Switch Assembly 5-1 Keypad Panel Assembly 6-1 Switch Panel Assembly (Start/Stop Spacer Cover) 7-1 Switch Panel Assembly (Right Tensioner Bracket Cover) 8-1 Needle Indicator Panel Assembly 9-1 Thread Tensioner Assembly 10-1 Head Drive Assembly 11-1 Jumpstitch Drive Assembly 12-1 Head Assembly 13-1 Reciprocator Assembly 14-1 Head Right Cover Assembly 15-1 Needle Case Assembly (1 of 3) 16-1 Needle Case Assembly (2 of 3) 16-2 Needle Case Assembly (3 of 3 16-3 Color Change Box Assembly 17-1 Grabber Assembly 18-1 Grabber Shaft Assembly, Left 19-1 Grabber Shaft Assembly, Right 20-1 Grabber Blade Assembly 21-1 Picker Assembly 22-1 Bed Assembly 23-1

i-ii

Page

Description Number

Needle Plate Bracket Assembly 24-1 Trimmer Assembly 25-1 X-Beam Assembly (1 of 3) 26-1 X-Beam Assembly (2 of 3) 26-2 X-Beam Assembly (3 of 3) 26-3 Tubular Arm Assembly 27-1 Y-Drive Assembly 28-1 Lower Z-Shaft Belt Tensioner Assembly 29-1 Upper Z-Shaft Bearing Assembly 30-1 Lower Z-Shaft Bearing Assembly 31-1 Junction Box Assembly 32-1 Junction Box Wiring Diagram 32-4 Power Insert Assembly 33-1 Terminal Block Assembly 34-1 Power Distribution Assembly 35-1 Power Distribution Wiring Diagram 35-3 Tubular Hoops (1 of 2) 36-1 Tubular Hoops (2 of 2) 36-3 Wooden Hoop Assemblies 37-1 Wide-Angle Cap Driver (1 of 3) 38-1 Wide-Angle Cap Driver (2 of 3) 38-3 Wide-Angle Cap Driver (3 of 3) 38-5 Wide-Angle Cap Driver Interface 39-1 Wide-Angle Cap Frame (1 of 2) 40-1 Wide-Angle Cap Frame (2 of 2) 40-3 Tensioner Disk Assembly for Wide-Angle Cap Frame 41-1 Conventional Cap Frame for Wide-Angle Driver 42-1 Wide-Angle Cap Frame Gauge 43-1 Sash Frame Assembly (1 of 3) 44-1 Sash Frame Assembly (2 of 3) 44-3 Sash Frame Assembly (3 of 3) 44-5 Sash Hoop Assemblies 44-7 INDEX

12159, Rev.A Illustrated Parts Manual

i-iii

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

Introduction

Model and Serial Numbers

The contents of this manual must be understood by the user to ensure that the correct part for the correct machine model is selected.

Some equipment built by Melco containing the same "common" name may be identified by more than one model part number. In some cases, a different serial number sequence is also prevalent between two models of the same machine.

This manual represents the initial release of the Melco model EMB 10/6T Embroidery Machine. The machine part number is 10400.

Determine the model number of your machine before you use this manual to order parts. The machine MODEL number is located on the identification plate that is placed on the lower right front of the chassis.

Remember, although many parts are identical between the various embroidery peripheral models, this manual should only be used for identifying and ordering parts for the machines described above.

How To Use This Manual

The manual is divided into several sections, each containing a set of parts most common to each other, or to a function of the machine.

Part Numbers

The part numbers found in the first column of the parts list on the pages adjacent to the illustration are the numbers identifying the parts. These are the Melco part numbers to reference when ordering parts

for replacement on the machine.

SPECIAL INSTRUCTIONS

An Italicized part number is NOT a readily available spare part - You MUST call Melco Service for information on price and availability.

Part numbers in Bold T

ext ARE readily available spare parts - You may place your order directly

with Melco by faxing or emailing a completed order form.

NOTE: You will find a blank FAX - PART ORDER FORM at the end of this Introduction.

Be certain you supply all your credit card information, or indicate COD on the order form.

If you need to discuss your parts requirement situation before ordering, you may also contact Melco Service at 1-303-457-2025.

Part numbers with one or more asterisk (*)

beside them indicate they are ONLY available as part of a larger assembly as indicated in the notes at the end of the part list page. Part numbers in any given illustration with the same number of asterisks are for the same larger assembly.

A part number with one or more pound (#)

sign beside it is an indication there is a special note

at the end of the part list page explaining the particular situation with that part.

12159, Rev.A Illustrated Parts Manual

i-iv

Illustrations

Accompanying each section is an illustration showing the general area of the machine that is represented in that section. Parts are identified in the illustrations with arrows associated with their part numbers pointing to the part with that number. Letters contained in circles generally are used to refer the user to a different illustration or section of the manual that identifies the assembly with more detail. Part numbers, quantities, and part descriptions for the parts called out in the illustrations are found on the following pages adjacent to the illustrations.

Quantities

The second column in the parts list identifies how many times the part is used in that illustration.

Part Descriptions

Each part listed has a descriptive name in the third column of the parts listing. Hardware (such as screws, washers, etc.) are described by size in order to help the user to identify common hardware items that can be obtained by local sources if desired.

CAUTION: When purchasing hardware from a source other than Melco, it is the user's responsibility to ensure that such hardware is of sufficient quality and grade to meet or exceed Melco's original equipment hardware. Melco assumes no liability for the use of inadequate hardware that was purchased by and/or installed by other than an authorized Melco factory representative.

FAX – PART ORDER FORM

*FOR DOMESTIC USE ONLY*

FAX TO: 303-457-0432

DATE:___________________________________________________ SHIPPING VIA CUSTOMER NAME:______________________________________ UPS: CUSTOMER NUMBER:___________________________________ RED (IF KNOWN) REDSAVER CUSTOMER ADDRESS:___________________________________ BLUE _________________________________________________________ GROUND CUSTOMER PHONE #:____________________________________ CUSTOMER FAX #:_______________________________________ CUSTOMER E-MAIL:_____________________________________ MACHINE MODEL#:_______________ SERIAL #:_____________

SHIPPING INFORMATION: SAME AS ABOVE COMPANY NAME_____________ ___ __ ______________________ ____________________

SHIPPING ADDRESS_________________________________________________________ _____________________________________________________________________________ CITY________________________________________________________________________ STATE______________________________________________________________________ PHONE______________________________________________________________________

METHOD OF PAYMENT: MASTERCARD VISA AMERICAN EXPRESS CREDIT CARD #: NAME ON CREDIT CARD:_____________________________ EXPIRATION DATE:

MONTH YEAR SIGNATURE_____________________________

ITEM PART # QUANTITY DESCRIPTION

1 2 3 4 5 6 7 8

NOTE: MELCO WILL CALL TO CONFIRM STOCK AVAILABILITY, PRICES & SHIPPING

COSTS BEFORE CHARGING CREDIT CARD OR SHIPPING PARTS.

12159, Rev. A Illustrated Parts Manual

This page intentionally left blank

i-vii

1-1

Top Assembly (1 of 10)

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

1-2

12159, Rev. A Illustrated Parts Manual

Top Assembly (1 of 10)

Part Number Qty Description

10881 6 Plate, Bearing, Retainer, Assy 11189 6 Holder, Lamp, For 577 Bulb 11201 6 Bulb, Light, 12V, 18W 11477 6 Plate, Mounting, Headnode 11495 6 Bracket, Headnode, Flex Cable

001935-06 24 Screw, Flat Head, Phillips, M3 x 6mm 006558-06 12 Screw, Pan Head Phillips, M3 x 6mm LG

007165-01 2 Support, Shipping, Needle Case 007510-02 6 Cover, Ndl Cs, Upper 007511-01 6 Cover, Ndl Cs, Lower 007520-01 6 V-Rail, Needle Case 007522-01 6 Bearing, Cross Roller 007527-01 6 Magnet, Thread Retaining 008482-01 6 Guide, Thd, Middle, Assy 008483-01 6 Guide, Thd, Lower, Assy

010170-06 14 Screw, M3 x 0.5 X 6mm Socket Head Cap, Zinc Plate 010171-06 28 Screw, M4 x 0.7 X 6mm Socket Head Cap, Zinc Plate 010171-10 6 Screw, M4 x 0.7 X 10mm Socket Head Cap, Zinc Plate 010171-12 12 Screw, M4 x 0.7 X 12mm Socket Head Cap, Zinc Plate 010171-16 24 Screw, M4 x 0.7 X 16mm Socket Head Cap, Zinc Plate 010171-20 36 Screw, M4 x 0.7 X 20mm Socket Head Cap, Zinc Plate 010172-10 12 Screw, M5 x 0.8 X 10mm Socket Head Cap, Zinc Plate 010173-12 24 Screw, M6 x 12mm, Socket Head Cap, Zinc Plate 10254-04 1 Frame, Weldment 10361-01 6 Drive, Bridge Head, Assy

10548-02 6 Cover, Right, Assy

10628-01 6 Assy, Needle Case, 10 NDL

11536-05 6 PCB Assy, Headnode (9849), Can Bus

690427-03 14 Washer, Lock, Split, M3 690427-04 52 Washer, Lock, Split, M4 690427-06 24 Washer, Lock, Split, M6 690439-03 2 Washer, Flat, M3 690439-04 4 Washer, Flat, M4 690811-38 30 Washer, Lock, Internal Tooth, #8

Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.

1-3

Top Assembly (2 of 10)

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

1-4

12159, Rev. A Illustrated Parts Manual

Top Assembly (2 of 10)

Part Number Qty Description

10246 6 Needle Plate, Pocketed 10629 6 Needle Plate Bracket Assembly 10896 2 Rod, Trimmer Drive, 6MM 11161 2 Shaft, Grabber, Drive 12000 1 Trimmer Assembly

12054 5 Cover, Spacer, Bed, Middle

12212 14 Fastener, Reclosable

12398 6 Cover, Bed, Assy

12470 1 Spacer, Nylon, .325 ID X .450 OD 001927-06 2 Screw, Set, Skt, Flt Pt, M5 x .8 x 6MM

003136-06 12 Screw, Button Head, Socket, M3 x 0.5 x 6MM

004267-01 6 Case Bobbin 004643-01 12 Screw, Needle Plate 007139-01 1 Collar, Clamp 007549-01 1 Coupler, Shaft, Grabber 008260-01 1 Coupling, Rod, 6mm 009000-01 6 Hook, Rotary 010107-01 6 Under Thread Control, Assembly

010171-16 14 Screw, M4 x 0.7 X 16mm Socket Head Cap, Zinc Plate 010171-20 12 Screw, M4 x 0.7 X 20mm Socket Head Cap, Zinc Plate 010173-16 2 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate 010173-25 4 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate 010178-08 18 Nut, Hex, Fine Thread, M8 011162-06 12 Screw, M4 x .7 x 6MM, Button Head Cap, Zinc Plate 011197-08 30 Screw, Flat Head Socket, M4 x 0.7 x 12mm

10358-02 6 Bed, Cylinder, Bridge, Assy 10359-01 1 Drive, Picker, Assy 10419-01 6 Cover, Rotary Hook

10435-07 10 Washer, Fender, 6.4 x 18 x 1.6mm 10547-08 36 Washer, Flat, M8 11288-01 1 Cover, Spacer, Bed, Right 11289-01 1 Cover, Spacer, Bed, Left

12227-06 4 Spacer, Nylon, Round, .25 ID, .615 OD, .09

680430-06 6 Nut, Hex, Metric, M6 690427-04 14 Washer, Lock, Split, M4 690427-06 6 Washer, Lock, Split, M6 690427-08 18 Washer, Lock, Split, M8 690439-04 26 Washer, Flat, M4

Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.

1-5

Top Assembly (3 of 10)

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

Assembly (3 of 10) Continued

Part Number Qty Description

12043-15 1 Gear, Spur, M1, Plastic Z=15

12060-01 1 Bracket, Y-Home Sensor 12195-04 1 Assy, 9.0 in. Optical Switch (9852) 690033-06 8 Washer, Lock, Split, 3/8, Zinc Plate 690034-06 8 Washer, Flat, 3/8 NOM 690427-05 8 Washer, Lock, Split, M5 690439-03 1 Washer, Flat, M3 690439-04 2 Washer, Flat, M4 690439-05 1 Washer, Flat, M5 690439-06 2 Washer, Flat, M6 690811-38 3 Washer, Lock, Internal Tooth, #8

1-6

12159, Rev. A Illustrated Parts Manual

Top Assembly (3 of 10)

Part Number Qty Description

10118 1 Motor, Brushless DC, 4000 RPM, 38 lb/in (Z Motor)

10247 1 Cover, Motor, Y & Z

10369 1 Pulley, Motor 10370 1 Pulley, Z-Shaft, Upper 10371 1 Pulley, Z-Shaft, Lower 10372 1 Belt, Tmng, RPP5, 170 Tooth 10373 1 Belt, Tmng, RPP5, 160 Tooth 10381 1 Bearing, Z-Shaft, Lower, Assy 10587 1 Pulley, Y-Drive 10737 1 Pulley, Motor, Y-Drive 10741 1 Belt, Continuous, AT5, 610MM

10920 1 Bracket, Mounting, PCB, Head

10921 1 Disc, Head Up 11203 1 Motor, Brushless DC, 1500 RPM, 4.378 Nm (Y Motor) 11690 2 Collar, Clamp, 1 Piece, 23MM ID 12058 1 Screw, Shldr, 8MM OD X 14MM LG 12799 1 Y-Home, Gear/Flag Assy 001960-06 2 Screw, Set, Flat Point, M4 x 0.7 x 6mm 001960-10 2 Screw, Set, Flat Point, M4 x 0.7 x 10mm 006525-01 1 Key, Shaft, 6MM X 6MM

009561-04 1 Nut, Kep, M4 010170-08 1 Screw, M3 x 0.5 X 8mm Socket Head Cap, Zinc Plate 010171-10 3 Screw, M4 x 0.7 X 10mm Socket Head Cap, Zinc Plate 010171-16 1 Screw, M4 x 0.7 X 16mm Socket Head Cap, Zinc Plate 010172-12 1 Screw, M4 x 0.8 X 12mm Socket Head Cap, Zinc Plate 010172-16 3 Screw, M5 x 0.8 X 16mm Socket Head Cap, Zinc Plate 010172-30 4 Screw, M5 x 0.8 X 30mm Socket Head Cap, Zinc Plate 010173-16 1 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate 010173-20 3 Screw, M6 x 20mm, Socket Head Cap, Zinc Plate 010173-25 1 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate 10374-02 1 Tensioner, Belt, Z-Shaft, Lower 10435-06 7 Washer, Fender, 5.3 x 15 x 1.2mm 10435-07 1 Washer, Fender, 6.4 x 18 x 1.6mm

10683-20 1 Connector, Shaft/Hub, Locking, Keyless, 20mm Shaft 11453-20 8 Screw, 3/8 -16 X 1-1/4"LG Socket Head Cap, Zinc Plate 11641-02 1 PCB Assy, Z Index (9849)

Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.

1-7

Top Assembly (4 of 10)

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

1-8

12159, Rev. A Illustrated Parts Manual

Top Assembly (4 of 10)

Part Number Qty Description

10367 1 Shaft, Z-Drive, Upper, Left 10368 1 Bearing, Z-Shaft, Upper, Assy 10585 1 Shaft, Y-Drive, Left 10874 1 Shaft, Z-Drive, Upper, Right 10895 2 Shaft, Z-Drive, Lower, Right 11916 1 Cam, Trimmer, Bridge

12074 1 Cover, Left Z-Drive Shaft

12218 4 Gasket, Cover, Side 008205-01 2 Coupling, Conntg, 15MM 008205-02 1 Coupling, Conntg, 20MM

010171-12 2 Screw, M4 x 0.7 X 12mm Socket Head Cap, Zinc Plate 010172-12 2 Screw, M4 x 0.8 X 12mm Socket Head Cap, Zinc Plate 010172-20 4 Screw, M5 x 0.8 X 20mm Socket Head Cap, Zinc Plate 010172-30 4 Screw, M5 x 0.8 X 30mm Socket Head Cap, Zinc Plate 010173-20 1 Screw, M6 x 20mm, Socket Head Cap, Zinc Plate 010173-25 2 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate 010173-30 1 Screw, M6 x 30mm, Socket Head Cap, Zinc Plate 010174-35 2 Screw, M8 x 35mm, Socket Head Cap, Zinc Plate

10366-01 1 Z-Shaft, Lower, Left

10435-06 10 Washer, Fender, 5.3 x 15 x 1.2mm 10435-07 6 Washer, Fender, 6.4 x 18 x 1.6mm 10591-20 1 Bearing, Unit, Housing, 20mm dia 10922-01 2 Plate, Mounting, Bearing 10978-01 2 Insert, Neoprene, M4 680430-06 2 Nut, Hex, Metric, M6 680430-08 2 Nut, Hex, Metric, M8 690427-04 2 Washer, Lock, Split, M4 690427-05 10 Washer, Lock, Split, M5 690427-06 4 Washer, Lock, Split, M6 690427-08 2 Washer, Lock, Split, M8 690439-04 2 Washer, Flat, M4 690439-08 2 Washer, Flat, M8

Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.

1-9

Top Assembly (5 of 10)

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

1-10

12159, Rev. A Illustrated Parts Manual

Top Assembly (5 of 10)

Part Number Qty Description

10584 1 Shaft, Y-Drive, Right 11087 7 Arm, Tubular, Assy 11557 1 Cover, Front, Y-Beam 11933 2 Y-Channel, Assy

12120 1 Cover, Top, Housing, X-Motor

12392 28 Thumbscrew, M4 X .7 X 12L

14030 1 Cover, Front, Motor Side, Y-Beam

008205-02 3 Coupling, Conntg, 20MM

009113-01 1 Label, Warning, Pinch Point, Horizontal 009116-01 1 Label, Warning, Gear Crush 010171-08 7 Screw, M4 x 0.7 X 8mm Socket Head Cap, Zinc Plate 010173-16 6 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate 010173-25 12 Screw, M6 x 25mm, Socket Head Cap, Zinc Plate 011037-01 2 Label, Warning, Needle Puncture

011162-12 8 Screw, M4 x .7 x 12MM, Button Head Cap, Zinc Plate

10435-05 8 Washer, Fender, 4.3 x 12 x 1mm 10435-07 8 Washer, Fender, 6.4 x 18 x 1.6mm 10621-01 1 X-Beam Assembly 10985-01 1 Cover, Front, Housing, X-Motor 680430-06 4 Nut, Hex, Metric, M6 690427-04 7 Washer, Lock, Split, M4 690427-06 18 Washer, Lock, Split, M6 690439-04 4 Washer, Flat, M4 690439-06 20 Washer, Flat, M6

Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.

1-11

Top Assembly (6 of 10)

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

1-12

12159, Rev. A Illustrated Parts Manual

Top Assembly (6 of 10)

Part Number Qty Description

11199 1 Blade, Grabber, Shaft, LH, Assy 11200 1 Blade, Grabber, Shaft, RH, Assy

12115 1 Grabber Assy

010171-10 4 Screw, M4 x 0.7 X 10mm Socket Head Cap, Zinc Plate 010173-16 6 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate 011162-08 12 Screw, M4 x .7 x 8MM, Button Head Cap, Zinc Plate 10435-07 6 Washer, Fender, 6.4 x 18 x 1.6mm

10531-01 1 Color Change Assy

11177-01 1 Cover, Grabber 690427-04 4 Washer, Lock, Split, M4 690427-06 6 Washer, Lock, Split, M6 690439-04 16 Washer, Flat, M4

Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.

1-13

Top Assembly (7 of 10)

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

1-14

12159, Rev. A Illustrated Parts Manual

Top Assembly (7 of 10)

Part Number Qty Description

10108 2 Stand, Bobbin, Assembly 10356 6 Tensioner, Assembly 10532 1 Bar, Color Change, Drive 11048 5 Shaft, Color Change Link 11483 5 Cover, Spacer, Lower 11490 1 Cover, Left Tensioner Bracket 11720 2 E-Stop Switch, Assembly 12341 1 Plate, Serial Number 12394 1 Panel, Keypad, Assy 12395 1 Panel, Switch, I/F Assy 12396 1 Panel, Switch Assembly 12397 1 Panel, Needle Indicator Assembly 008129-16 12 Standoff, Hex, M/F, M4 x 0.7 008495-01 12 Bushing, Mini, Red

009561-04 6 Nut, Kep, M4 009561-06 2 Nut, Kep, M6

009801-01 10 Clamp, Linkage, Color Change

010170-06 2 Screw, M3 x 0.5 X 6mm Socket Head Cap, Zinc Plate 010171-06 36 Screw, M4 x 0.7 X 6mm Socket Head Cap, Zinc Plate 010171-12 20 Screw, M4 x 0.7 X 12mm Socket Head Cap, Zinc Plate 010171-16 24 Screw, M4 x 0.7 X 16mm Socket Head Cap, Zinc Plate 010172-08 4 Screw, M5 x 0.8 X 8mm Socket Head Cap, Zinc Plate 011164-16 2 Screw, M6 x 1 x 16MM, Button Head Cap, Zinc Plate 10435-03 2 Washer, Fender, 3.2 x 9 x .8mm 10435-05 4 Washer, Fender, 4.3 x 12 x 1mm

11041-01 1 Panel, On/Off, Assy 11176-03 1 Flag, Color Change 340743-02 2 Clamp, Cable, Nylon, 3/16 ID, Black 675096-06 4 Screw, Drive, Type U, .375" lg

690427-03 2 Washer, Lock, Split, M3 690427-05 4 Washer, Lock, Split, M5

690439-06 2 Washer, Flat, M6 690811-38 36 Washer, Lock, Internal Tooth, #8

Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.

1-15

Top Assembly (8 of 10

EMB 10/6T Embroidery Peripheral Melco Embroidery Systems

Assembly (8 of 10) Continued

Part Number Qty Description

690427-04 33 Washer, Lock, Split, M4 690427-05 33 Washer, Lock, Split, M5 690427-06 13 Washer, Lock, Split, M6 690439-04 33 Washer, Flat, M4 690439-05 21 Washer, Flat, M5 690439-06 1 Washer, Flat, M6

1-16

12159, Rev. A Illustrated Parts Manual

Top Assembly (8 of 10)

Part Number Qty Description

12644 60 Tubing, W/Clip, .125ID X .187OD X 36"LG

11620 4 Clamp, Thread Guide Rails, Thread Tree 11752 4 Plug, End, Stand, Thread Tree 11955 3 Cover, Rear, Thread Tree 11956 1 Cover, Right Wire Way, Thread Tree 11959 1 Wire Way, Center, Thread Tree 11960 1 Wire Way, Left, Thread Tree 12092 4 Rail, Center Tubing Support 12093 1 Rail, Left Tubing Support 12094 1 Rail, Right Tubing Support 12103 3 Tray, Thread Tree 12152 1 Duct, Cable, 12153 1 Cover, Duct, Cable, 80.93 LG 12698 1 Cover, Left Wire Way 12699 1 Wire Way, Left 13148 2 Stand, Right, Thread Tree 13149 2 Stand, Left, Thread Tree 001935-10 60 Screw, Flat Head, Phillips, M3 x 10mm

005707-01 60 Seat, Cone, Thread, Thread Tree

008129-30 1 Standoff, Hex, M/F, M4 x 0.7 009115-01 2 Label, Warning, Electrical Shock 010170-06 8 Screw, M3 x 0.5 X 6mm Socket Head Cap, Zinc Plate 010171-08 19 Screw, M4 x 0.7 X 8mm Socket Head Cap, Zinc Plate 010171-12 14 Screw, M4 x 0.7 X 12mm Socket Head Cap, Zinc Plate 010172-10 1 Screw, M5 x 0.8 X 10mm Socket Head Cap, Zinc Plate 010172-12 12 Screw, M4 x 0.8 X 12mm Socket Head Cap, Zinc Plate 010172-16 20 Screw, M5 x 0.8 X 16mm Socket Head Cap, Zinc Plate 010173-16 13 Screw, M6 x 16mm, Socket Head Cap, Zinc Plate 10435-07 12 Washer, Fender, 6.4 x 18 x 1.6mm

10757-05 1 Assy, Power Distribution 11040-02 1 Junction Box Assy

11596-02 2 Bracket, Right, Thread Tree 11597-02 2 Bracket, Left, Thread Tree 11600-01 3 Mat, Rubber, Thread Tree 11601-01 2 Rail, Thread Guides, Thread Tree 690427-03 8 Washer, Lock, Split, M3

Please refer to the SPECIAL INSTRUCTIONS section in the Introduction of this manual for information regarding the meaning of the Bold and Italicized, part number, as well as the asterisk (*) and pound (#) signs found throughout this manual.