Melco AJ65SBT-64AD User Manual

Analog-Digital Converter Module type AJ65SBT-64AD User,s Manual

Mitsubishi Programmable Logic Controller

SAFETY PRECAUTIONS

(Always read these precautions before using this equipment.)

Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product. Refer to the user’s manual of the CPU module to use for a description of the PLC system safety precautions. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

DANGER

CAUTION

Note that the !CAUTION level may lead to a serious consequence according to t he circumstances. Always follow the precautions of both levels because they are important t o personal safety.

Please save this manual to make it accessible when required and always forw ard it to the end user.

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

[Design Precautions]

DANGER

When there are communication problems with the data link, the data for the master module will

be held. Configure an interlocking circuit in a sequence program so that the safety of the overall sy stem is always maintained.

CAUTION

Do not bunch the control wires or communication cables with the main circuit or power wires, or

install them close to each other. They should be installed 100mm (3.9inch) or more from each other. Not doing so could result in noise that would cause erroneous operation.

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[Installation Precautions]

CAUTION

Use the PLC in the environment that meets the general specifications contain ed in this Manual.

Using the PLC outside the range of the general specifications may result in electr ic shock, fire or malfunction, or may damage or degrade the module.

Securely fix the module to a DIN rail or with mounting screws, and securely tighten the mounting

screws within the specified torque range. Undertightening can cause a drop or malfunction. Overtightening can cause a drop or malfunction due to damage of the screws or module.

Do not touch the conducted area or electric parts of the module.

Doing so may cause module malfunctioning or breakdowns.

[Wiring Precautions]

CAUTION

Always switch power off externally in all phases before starting installation, w iring and other

works. Not doing so can cause the product to be damaged or malfunction.

Always earth the FG and FG1 terminals to the protective earth conductor.

Not doing so can cause a malfunction.

Wire the module correctly after confirming the rated voltage and terminal layout of the product.

Not doing so can cause a fire or failure.

Tighten the terminal screws within the specified torque range.

Undertightening can cause a short circuit or malfunction. Overtightening can cause a short circuit or malfunction due to damage of the screws or module.

Ensure that no foreign matter such as chips and wire-offcuts enter the module.

Foreign matter can cause a fire, failure or malfunction.

A - 2

[Wiring Precautions]

CAUTION

When connecting the communication and power supply cables to the module, alway s run them

in conduits or clamp them. Not doing so can damage the module and cables due to loose, moved or accidentally pulled cables or can cause a malfunction due to a cable connection fault.

When disconnecting the communication and power supply cables from the module, do not hold

and pull the cable part. Disconnect the cables after loosening the screws in the portions connected t o the module. Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault.

[Starting and Maintenance Precautions]

CAUTION

Do not touch the terminals while the power is on. Doing so may cause malfunctioning. Always start cleaning or terminal screw retightening after switching power off externally in all

phases. Not doing so can cause the module to fail or malfunction. Undertightening can cause a drop, short circuit or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage of the screws or module.

Never disassemble or modify the module.

This may cause breakdowns, malfunctioning, injury and/or fire.

Do not drop the module or give it hard impact since its case is made of resin. Doing so can

damage the module.

Mount or dismount the module to or from an enclosure after switching power off externally in all

phases. Not doing so can cause the module to fail or malfunction.

[Disposal Precautions]

CAUTION

When disposing of this product, treat it as industrial waste.

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REVISIONS

* The manual number is given on the bottom left of the back cov er.

Print Date * Manual Number Revision Oct., 2000 SH (NA) 080106-A First printing

Japanese Manual Version SH-080087-A

This manual confers no industrial property rights or any rights of any other kind, nor doe s it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems inv olv ing industria l property rights which may occur as a result of using the contents noted in this manual.

2000 MITSUBISHI ELECTRIC CORPORATION



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INTRODUCTION

Thank you for choosing a Mitsubishi MELSEC-A Series General Purpose Programmable Controller. Before using your new PLC, please read this manual thoroughly to gain an understanding of its functions so you can use it properly.

SAFETY PRECAUTIONS..............................................................................................................................A- 1

REVISIONS....................................................................................................................................................A- 4

About Manuals ...............................................................................................................................................A- 7

Conformation to the EMC Directive and Low Voltage Instruction ................................................................A- 7

About the Generic Terms and Abbreviations ................................................................................................A- 8

Product components......................................................................................................................................A- 9

1. OVERVIEW 1- 1 to 1- 2

1.1 Features ...................................................................................................................................................1- 1

2. SYSTEM CONFIGURATION 2- 1 to 2- 2

2.1 Overall Configuration ...............................................................................................................................2- 1

2.2 Applicable System....................................................................................................................................2- 2

3 SPECIFICATION 3- 1 to 3- 16

3.1 General Specification...............................................................................................................................3- 1

3.2 Performance Specification.......................................................................................................................3- 2

3.3 I/O Conversion Characteristics................................................................................................................3- 3

3.3.1 Voltage input characteristics.............................................................................................................3- 4

3.3.2 Current input characteristics ............................................................................................................. 3- 5

3.3.3 Relationship between the offset/gain setting and digital output value............................................. 3- 6

3.3.4 Accuracy............................................................................................................................................3- 6

3.3.5 Conversion speed .............................................................................................................................3- 7

3.4 Function List .............................................................................................................................................3- 8

3.4.1 Sampling processing.........................................................................................................................3- 9

3.4.2 Moving average processing..............................................................................................................3- 9

3.5 Remote I/O Signals.................................................................................................................................3- 10

3.5.1 Remote I/O signal list.......................................................................................................................3- 10

3.5.2 Functions of the remote I/O signals.................................................................................................3- 11

3.6 Remote Register.....................................................................................................................................3- 13

3.6.1 Remote register allocation...............................................................................................................3- 13

3.6.2 A/D conversion enable/prohibit specification (Address RWwm)....................................................3- 14

3.6.3 Input range setting (Address RWwm+1).........................................................................................3- 15

3.6.4 Moving average processing count setting (Address RWwm+2) ....................................................3- 16

3.6.5 CH.

Digital output value (Address RWrn to RWrn+3).................................................................3- 16

A - 5

4 SETUP AND PREPARATION BEFORE OPERATION 4- 1 to 4- 10

4.1 Pre-Operation Procedure.........................................................................................................................4- 1

4.2 Precautions When Handling....................................................................................................................4- 1

4.3 Name of Each Part...................................................................................................................................4- 3

4.4 Offset/Gain Setting...................................................................................................................................4- 5

4.5 Station Number Setting............................................................................................................................4- 7

4.6 Facing Direction of the Module Installation .............................................................................................4- 7

4.7 Data Link Cable Wiring ............................................................................................................................4- 8

4.7.1 Instructions for handling the CC-Link dedicated cables...................................................................4- 8

4.7.2 Connection of the CC-Link dedicated cables...................................................................................4- 8

4.8 Wiring........................................................................................................................................................4- 8

4.8.1 Wiring precautions.............................................................................................................................4- 8

4.8.2 Module connection example.............................................................................................................4- 9

4.9 Maintenance and Inspection....................................................................................................................4- 9

5 PROGRAMMING 5- 1 to 5- 18

5.1 Programming Procedure..........................................................................................................................5- 1

5.2 Program Examples .................................................................................................................................. 5- 2

5.2.1 Program examples for use of the ACPU/QCPU (A mode) (FROM/TO instructions)...................... 5- 2

5.2.2 Program examples for use of the ACPU/QCPU (A mode) (dedicated instructions).......................5- 7

5.2.3 Program examples for use of the QnACPU....................................................................................5- 12

5.2.4 Program examples for use of the QCPU (Q mode)........................................................................5- 15

6 TROUBLESHOOTING 6- 1 to 6- 6

6.1 Using the Remote Input Signals to Check Errors...................................................................................6- 1

6.2 Using the LED Indications to Check Errors............................................................................................. 6- 2

6.3 When the digital output value cannot be read.........................................................................................6- 4

6.4 Troubleshooting for the Case where the "ERR." LED of the Master Station Flickers ...........................6- 5

APPENDIX Appendix- 1 to Appendix- 4

Appendix1 Comparison between This Product and Conventional Product....................................Appendix- 1

Appendix2 External dimension diagram...........................................................................................Appendix- 3

A - 6

About Manuals

Related Manu al s

The following manuals are also related to this product. In necessary, order them by quoting the details in the tables below.

Manual Name

CC-Link System Master/Local Module User's Manual ty pe AJ61BT11/A1SJ61BT 11

Describes the system configuration, performance specifications, functions, handling, wiring and troubleshooting of the AJ61BT11 and A1SJ61BT11. (Optionally available)

CC-Link System Master/Local Module User's M anual type AJ61Q BT 11/A1SJ61QBT11

Describes the system configuration, performance specifications, functions, handling, wiring and troubleshooting of the AJ61QBT11 and A1SJ61QBT11. (Optionally available)

CC-Link System Master/Local Module User's Manual ty pe QJ61BT 11

Describes the system configuration, performance specifications, functions, handling, wiring and troubleshooting of the QJ61BT11. (Optionally available)

Programming Manual type AnSHCPU/AnACPU/AnUCPU/QCPU-A (A Mode) (Dedicated Instructions)

Explains the instructions extended for the AnSHCPU/AnACPU/AnUCPU/QCPU-A (A Mode).

(Optionally available)

Manual Number

(Model Code)

IB-66721 (13J872)

IB-66722 (13J873)

SH-080016

(13JL91)

IB-66251 (13J742)

Conformation to the EMC Directive and Low Voltage Instruction

When complying with EMC Directives and Low-Voltage Directives by assembling a Mitsubishi PLC compa t ibl e wi th EM C Di re ctiv e an d Low -V olta ge Di r e ctive s in to th e user product, refer to Chapter 3 "EMC Directives and Low-Voltage Directives" in the User’s Manual (Hardware) for the CPU module being used. The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction.

A - 7

About the Generic Terms and Abbreviations

Unless otherwise specified, the following generic terms and abbreviations are used in this manual to describe Type AJ65SBT-64AD analog-digital converter module.

Generic Term/Abbreviation Description

GPPW Abbreviation for the SW4D5C-GPPW-E or later GPP function software.

Generic term for A0J2CPU, A0J2HCPU, A2CPU, A2CPU-S1, A3CPU, A1SCPU, A1SCPU-S1, A1SCPUC-24-R2, A1SHCPU, A1SJCPU, A1SJCPU-S3, A1SJHCPU,

ACPU

QnACPU QCPU (A mode) Generic term for Q02CPU-A, Q02HCPU-A, Q06HCPU-A

QCPU (Q mode) Generic term for Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, Q25HCPU Master station

Local station

Remote I/O station

Remote device station

Remote station

Intelligent device station

Master module

RWw

RWr

A1NCPU, A2NCPU, A2NCPU-S1, A3NCPU, A3MCPU, A3HCPU, A2SCPU, A2SCPUS1, A2SHCPU, A2SHCPU-S1, A2ACPU, A2ACPU-S1, A3ACPU, A2UCPU, A2UCPUS1, A2ASCPU, A2ASCPU-S1, A2ASCPU-S30, A2USHCPU-S1, A3UCPU, A4UCPU Generic term for Q2ACPU, Q2ACPU-S1, Q2ASCPU, Q2ASCPU-S1, Q2ASHCPU, Q2ASHCPU-S1, Q3ACPU, Q4ACPU, Q4ARCPU

Station that controls the data link system. One master station is required for each system. Station having a PLC CPU and the ability to communicate with the master and other local stations. Remote station that handles bit unit data only. (Performs input and output with external devices.) (AJ65BTB1-16D, AJ65SBTB1-16D) Remote station that handles bit unit and word unit data only. (Performs input and output with external devices, and analog data exchange.) Generic term for remote I/O station and remote device station. (Controlled by the master station) Station that can perform transient transmission, such as the AJ65BT -R 2 (including lo cal stations). Generic term for QJ61BT11, AJ61BT11, A1SJ61BT11, AJ61QBT11, and A1SJ61QBT11 when they are used as master stations. Link special relay (for CC-Link) Bit unit information that indicates the module operating status and data lin k status of the master station/local station. (Expressed as SB for convenience) Link special register (for CC-Link) 16 bit unit information that indicates the module operating status and data l ink st atus of the master station/local station. (Expressed as SW for convenience) Remote input (for CC-Link) Information entered in bit units from the remote station to the master statio n. (Expressed as RX for convenience) Remote output (for CC-Link) Information output in bit units from the master station to the remote station. (Expressed as RY for convenience) Remote register (Write area for CC-Link) Information output in 16-bit units from the master station to the remote dev ice st ation. (Expressed as RWw for convenience) Remote register (Read area for CC-Link) Information entered in 16-bit units from the remote device station to the master stat ion. (Expressed as RWr for convenience)

A - 8

Product components

This product consists of the following.

Product Name Quantity

Type AJ65SBT-6 4AD an alo g- dig it al conv e rte r module Type AJ65SBT-64AD analog-digital converter module user's manual (hardware)

1 1

A - 9

MEMO

A - 10

1 OVERVIEW

1.1 Features

MELSEC-A

This user's manual explains the specifications, handling, programming methods and others of Type AJ65SBT-64AD analog-digital converter module (hereafter abbreviated to the "AJ65SBT-64AD") which is used as a remote device station of a Control & Communication Link (hereafter abbreviated to "CC-Link") system. The AJ65SBT-64AD conv e rt s the anal og sig nal s (vol ta g e o r cur ren t inpu t ) fr om th e PLC's external source to a 16-bit encoded binary data digital value.

This section gives the features of the AJ65SBT-64AD.

(1) High accuracy

This module performs A/D conversion at the accuracy of ±0.4% relative to the maximum value of the digital output value at the operating ambient temperature of 0 to 55°C, o r at ± 0 .2 % rel a tive to the maximum v a lu e o f the di gi ta l ou t pu t val ue at the operating ambient temperature of 25±5°C.

(2) Input range selectable per channel

You can choose the analog input range per channel to change the I/O conversion characteristics.

(3) High resolution of 1/±4000

By changing the input range, you can choose and set the digital value resolution to either 1/4000 or 1/±4000 (when the -10 to +10V range or user range setting 1 is selected) to p rov id e hi gh -re so lution digital value s.

(4) Designation of sampling processing or movi ng av erage pr ocessing

As a conversion method, you can specify sampling processing or moving average processing per channel.

(5) Smaller than the conventional A/D converter module

This module is 60% smaller in installation area and 38% less in volume than the conventional CC -Lin k A/ D co nve rt e r modul e (A J65B T-6 4A D) .

(6) Up to 42 modules connectable

You can connect up to 42 AJ65SBT-64AD modules to one master station.

1 - 1

1 OVERVIEW

MEMO

MELSEC-A

1 - 2

2 SYSTEM CONFIGURATION

This chapter describes the system configuration for use of the AJ65SBT-64AD.

2.1 Overall Configuration

The overall configuration for use of the AJ65SBT-64AD is shown below.

MELSEC-A

CC-Link master/local module (master station) (AJ61BT11, A1SJ61BT11, AJ61QBT11,

A1SJ61QBT11, QJ61BT11)

Terminal resistor

(Intelligent device st a t io n) (Remote I/O station)

Terminal resistor

AJ65SBT-64AD (Remote device station)

CC-Link master/local module (local station) (AJ61BT11, A1SJ61BT11, AJ61QBT11, A1SJ61QBT11, QJ61BT11)

CC-Link dedicated cable

(Remote device station)

1 station occupied RX/RY: 32 points each RWr/RWw: 4 points each

Object whose

voltage/current

will be detected

2 - 1

2 SYSTEM CONFIGURATION

2.2 Applicable System

This section explains the applicable system.

(1) Applicable master modules

The following master modules can be used with the AJ65SBT-64AD.

AJ61BT11 A1SJ61BT11 AJ61QBT11 A1SJ61QBT11 QJ61BT11

(2) Restrictions on use of CC-Link dedicated instructi ons

The CC-Link dedicated instructions may not be used depending on the PLC CPU or master module used. For details of the restrictions, refer to the A series master module user's manual.

MELSEC-A

2 - 2

3 SPECIFICATION

This chapter provides the specifications of the AJ65SBT-64AD.

3.1 General Specification

Table 3.1 indicates the general specifications of the AJ65SBT-64AD.

MELSEC-A

Table 3.1 General specification

Item Specification Usage ambient temperature 0 to 55°C Storage ambient temperature -20 to 75°C Usage ambient humidity 10 to 90%RH, no condensation Storage ambient humidity 10 to 90%RH, no condensation

When there is intermittent vibration

Frequency Acceleration Amplitude Sweep count 10 to 57Hz —

Vibration durability

Shock durability Usage environment No corrosive gas Usage height Less than 2000 m (less than 6562 ft.) Installation area Within the control board Over-voltage category * Pollution level *

*1 Indicates the location where the device is connected from the public cable network to the device structure wiring

area. Category II applies to the devices to which the power is supplied from a fixed equipment. Surge withstand voltage for devices with up to 300V of rated voltage is 2500V.

Conforming to JIS B

3501, IEC 1131-2

Conforming to JIS B 3501, IEC1131-2 (147m/s

57 to 150Hz

When there is continuous vibration

Frequency Acceleration Amplitude 10 to 57Hz —

57 to 150Hz

9.8m/s

4.9m/s

Less than II Less than 2

0.075mm

(0.0030inch)

—

0.035mm

(0.0013inch)

—

, 3 times each in 3 directions)

10 times in each direction

X, Y, Z (80 minutes)

*2 This is an index which indicates the degree of conductive object generation in the environment Pollution level 2 is

when only non-conductive pollution occurs. A temporary conductivity caused by condensation must be expected occasionally.

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3 SPECIFICATION

MELSEC-A

3.2 Performance Specification

Table 3.2 indicates the performance specifications of the AJ65SBT-64AD.

Table 3.2 Performance specification

Item Specification

Analog input Digital output 16-bit signed binary (-4096 to +4095)

I/O characteristi cs, maximum resolution, a ccu r acy (accuracy relative to maximum value of digital output value)

Maximum conversion speed 1ms/1 channel. Absolute maximum input Voltage ±15 V, current ±30mA Analog input points 4 channels/1module Number of occupied stations 1 station (RX/RY: each 32 points, RWr/RWw: each 4 points)

Connected terminal block Applicable wire size

Applicable crimping terminal RAV1.25-3.5 (conforming to JIS C2805) Module mounting screw Supported DIN rail TH35-7.5Fe, TH35-7.5Al (conforming to JIS-C2B12) External power supply 24VDC internal current

consumption (A) Noise immunity By noise simulator of 500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency Dielectric withstand voltage Between power supply/communication system batch and analog input batch: 500VAC, 1 minute

Isolation system

Weight (kg) 0.20 Outline dimensions (mm) 118 (W) × 50 (H) × 40 (D)

Voltage DC -10 to +10V (input resistance 1M ) Current DC 0 to +20mA (input resistance 250

Accuracy

Analog input range Digital output

-10 to +10V

User range setting 1

(-10 to +10V)

Voltage

Current

M4 screw × 0.7mm × 16mm or more (tightening torque range: 78 to 108N

Across communication system terminals and all analog input terminals: Photocoupler isolated

Across power supply system terminals and all analog input terminals: Photocoupler isolated

0 to 5V 1.25mV 1 to 5V

User range setting 2

(0 to 5V) 0 to 20mA 5µA 4 to 20mA

User range setting 3

(0 to 20mA)

7-point, 2-piece terminal block (transmission, power supply)

Direct-coupled, 18-point terminal block (analog input section) (M3 screw)

-4000 to +4000 2.5mV

0 to 4000

0.3 to 0.75mm

Can also be mounted to DIN rail

DC24V (DC20.4V to DC26.4V)

Inrush curren t :8 .5 A, within 2.3ms

0.090

Across channels: Non-isolated

Ambient

temperature

0 to 55°C

±0.4%

(±16 digit*)

)

Ambient

temperature

25±5°C

±0.2%

(±8 digit*)

* : digit indicates digital value.

Factory setting is -10 to +10V.

Max.

Resolution

1.0mV

4µA

cm)

3 - 2

3 SPECIFICATION

3.3 I/O Conversion Characteristics

The I/O characteristics is the slope created by connecting the offset and gain values, with a straight line when converting the analog signals (voltage or current input) from an external source of the PLC to digital values. The offset value is an analog input value (voltage or current) at which the digital output value is 0. The gain value is an analog input value (voltage or current) at which the digital output value is 4000.

MELSEC-A

3 - 3

3 SPECIFICATION

3.3.1 Voltage input characteristics

The voltage input characteristic graph is shown below.

Analog input parcitcal value

4095 4000

2000

-96

Digital output value

-2000

-4000

-4096

-15 -10 -5 0 5 10 1

Analog input voltage (V)

MELSEC-A

Number

1) -10 to +10V 0V 10V -4000 to +4000 2.5mV

2) 0 to 5V 0V 5V 1.25mV

3) 1 to 5V 1V 5V —

—

Analog Input Range

Setting

User range setting 1

(-10 to +10V)

User range setting 2

(0 to 5V)

Offset Value

0V 10V -4000 to +4000 2.5mV 0V 5V 0 to 4000 1.0mV

Gain

Value

Digital Output

Value*

0 to 4000

Maximum

Resolution

1.0mV

Fig. 3.1 Voltage Input Characteristic

POINT

(1) Do not input more than ±15V. The element may be damaged. (2) If the anal og i np u t prov id ed co rre spo nd s to th e di gi tal ou tp ut val ue* bey on d it s

range, the digital output value is fixed to the maximum or minimum.

For 0 to 4000, the digital output value is within the range -96 to 4095. For -4000 to +4000, the digital output value is within the range -4096 to +4095.

(3) Within the analog input and digital output scopes of each input range, the

maximum resolution and accuracy are within the performance specification range. Outside those scopes, however, they may not fall within the performance specification range. (Avoid using the dotted line part in Fig. 3.1.)

(4) Set the offset and gain values of the user range setting within the range

satisfying the fol low i ng cond itio n s. (a) Setting ran ge when use r ra ng e se ttin g 1 is sele cted : - 1 0 to +10V

(b) Setting ran ge wh en use r ra nge se tt in g 2 is sele ct ed : 0 to 5V (c) (Gain value) > (Offset value)

If you attempt to make setting outside the setting range of (a) or (b), the "RUN" LED flickers at 0.5s intervals. Set the values within the setting range. If you attempt to make setting outside the setting range of (c), the "RUN" LED flickers at 0.5s intervals. Make setting again .

3 - 4

3 SPECIFICATION

3.3.2 Current input characteristics

The current input characteristic graph is shown below.

4095 4000

2000

MELSEC-A

Analog input

parcitcal value

-96

Digital output value

-2000

-4000

-30 -20 -10 0 10 20 30

Number

1) 0 to 20mA 0mA 20mA 5µA

2) 4 to 20mA 4mA 20mA

—

Analog Input Range

Setting

User range setting 3

(0 to 20mA)

Analog input current (mA)

Offset Value

0mA 20mA

Gain

Value

Digital Output

Value*

0 to 4000

Maximum

Resolution

4µA

Fig. 3.2 Current Input Characteristic

POINT

(1) Do not input more than ±30mA. A breakdown may result due to heat increase. (2) If the anal og i np u t prov id ed co rre spo nd s to th e di gi tal ou tp ut val ue* bey on d it s

range, the digital output value is fixed to the maximum or minimum.

For 0 to 4000, the digital output value is within the range -96 to 4095.

(3) Within the analog input and digital output scopes of each input range, the

(4) Set the offset and gain values of the user range setting within the range

satisfying the fol low i ng cond itio n s. (a) Setting ran ge wh en use r ra nge se tt in g 3 is sele ct ed : 0 to 20mA (b) (Gain value) > (Offset value)

If you attempt to make setting outside the setting range of (a), the "RUN" LED flickers at 0.5s intervals. Set the values within the setting range. If you attempt to make setting outside the setting range of (b), the "RUN" LED flickers at 0.5s intervals. Make setting again .

3 - 5

3 SPECIFICATION

3.3.3 Relationship between the offset/gain setti ng and di g i tal output v al ue

The relationship between the offset/gain setting and digital output value is described.

(1) Resolution

The resolution is obtained by the following formula: (a) For the voltage input:

MELSEC-A

3.3.4 Accuracy

Resolution =

(Gain value) - (Offset value)

4000

(b) For the current input:

Resolution =

(Gain value) - (Offset value)

4000

(2) Relationship between the max imum r esol uti on and di g i tal output

value

The maximum resolution of the AJ65SBT-64AD is as indicated in the performance specification. If the following is satisfied from the offset/gain setting, the digital output value does not increases /decreases by one.

(Gain value) - (Offset value)

4000

Accuracy is relative to the maximum value of the digital output value. If you change the offset/gain setting or input range to change the input characteristic, accuracy does not change and is held within the range indicated in the performance specifications. Accuracy is within ±0.2% (±8 digit) at the operating ambient temperature of 25±5°C or within ±0.4% (±16 digit) at the operating ambient temperature of 0 to 55°C.

< Maximum resolution

4000

Varies within the range of ±0.2% (±8 digit) at operating ambient temperature of 25±5 .

Digital output value

-4000

-10V 10V

Analog input value

Varies within the range of ±0.4% (±16 digit) at operating ambient temperature of 0 to 55 .

Fig. 3.3 Voltage Input Characteristic Accuracy

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3 SPECIFICATION

3.3.5 Conversion speed

4000

Varies within the range of ±0.2% (±8 digit) at operating ambient temperature of 25±5 .

Varies within the range of ±0.4% (±16 digit) at operating ambient temperature of 0 to 55 .

Digital output value

Analog input value

20mA

Fig. 3.4 Current Input Characteristic Accuracy

MELSEC-A

Conversion speed in di cat e s ti me fro m chan nel cha ngi ng to A/ D conv e rsio n co mpl etio n. Conversion speed pe r cha n nel of t he AJ 65S B T-64AD is 1 ms. Due to the data link processing time of the CC-Link system, there is a transmission delay until the A/D conversion value is read actually. For the data link processing time, refer to the user's manual of the master module used.

Example) Data link processing time taken when the master module is the AJ61BT11 or

A1SJ61BT11

[Calculation expression]

SM+LS×2+remote device station processing time SM: Scan time of master station sequence program LS : Link scan time Remote device station processing time: (Number of channels used+1*) × 1ms *: Internal processing time of AJ65SBT-64AD

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3 SPECIFICATION

3.4 Function List

Item D e scription Refer to

Sampling processing

Moving average processing

A/D conversion enable/prohibit specification

Input range changing function

The AJ65SBT-64AD function list is shown in table 3.3.

Table 3.3 AJ65SBT-64AD function list

Perform A/D conversion of an analog input value one by one and store the result into the remote register each time.

Average the digital output values of the specified count measured per sampling time.

Specify whether A/D conversion is enabled or disabled per channel. By prohibiting the conversion for the channels which are not used, the sampling time can be shortened. Can set the analog input range per channel to change the I/O conversion characteristics. Select the input range setting from among the following 8 types.

Input Range Set Value

-10 to +10V 0H 0 to 5V 1H 1 to 5V 2H

0 to 20mA 3H 4 to 20mA 4H

User range setting 1 (-10 to +10V) 5H

User range setting 2 (0 to 5V) 6H

User range setting 3 (0 to 20mA) 7H

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Section 3.4.1 Section 3.5.2 Section 3.4.2 Section 3.5.2 Section 3.6.4

Section 3.6.2

Section 3.6.3

Offset/gain setting

The offset/gain setting can be performed volumeless for each channel, and the I/O conversion characteristics can be changed.

Section 4.4

3 - 8

3 SPECIFICATION

3.4.1 Sampling processing

The A/D conver sion is per fo rmed su cce ssively for the analog inp ut , and the con v er te d digital output values are stored in the remote register. The processing time to store the digital output value into the remote register after the sampling pro ce ssi ng differs dependi ng on th e nu mbe r o f A/ D co nve rsio n en ab le d channels.

(Processing time) Number of A/D conversion enabled channels) 1 (ms)

[Example] When three channels, channels 1, 2, and 3 are enabled for conversion:

3×1 = 3 (ms)

3.4.2 Moving average processing

The specified coun t of di gi ta l ou tpu t val ue s imported per sampli ng ti me a re ave rag ed to find a value, which is then stored into the remote register. Since average processing is performed with data shifted per sampling, the most recent digital output value is available. Average processing can be performed without changing the conversion speed. Use moving average processing count setting (address RWwm+2) to set the number of moving average processings. The count can be selected from among four types: 4, 8, 16 and 32 times.

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Maximum conversion speed

Moving average processing at the count setting of 4 times

2 3

+ + +

Sampling time

A/D conversion value

4000

2000

Data transition inside remote register

Stored first time

2 3

+ + +

4 4 4

A/D conversion completion flag ON

Stored second time Stored third time

10 11

Stored first time Stored second time Stored third time

+ + +

Remote register

Digital output value

Time [ms]

3 - 9

3 SPECIFICATION

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3.5 Remote I/O Signals

This section describes the assignment and functions of the remote I/O signals.

3.5.1 Remote I/O signal list

Remote inputs (RX) mean the input signals from the AJ65SBT-64AD to the master module, and remote outputs (RY) mean the output signals from the master module to the AJ65SBT-64AD. In communications with the master station, the AJ65SBT-64AD uses 32 points of the remote inputs (RX) and 32 points of the remote outputs (RY). Table 3.4 indicates the assignment and names of the remote I/O signals.

Table 3.4 Remote I/O Signals List

Signal direction: AJ65SBT-64AD Master Module Signal direction: Master Module AJ65SBT-64AD

Remote input (RX) Signal name Remote output (RY) Signal name

RXn0 CH.1 A/D conversion completion flag RYn0

RXn1 CH.2 A/D conversion completion flag RYn1

RXn2 CH.3 A/D conversion completion flag RYn2

RXn3 CH.4 A/D conversion completion flag RYn3 RXn4 CH.1 range error flag

RXn5 CH.2 range error flag RXn6 CH.3 range error flag RXn7 CH.4 range error flag RXn8

RXnB RXnC RXnD RXnE RXnF Test mode flag

RX(n+1)0

to RX(n+1)7 RX(n+1)8 Initial data processing request flag RY(n+1)8 Initial data processing completion flag RX(n+1)9 Initial data setting completion flag RY(n+1)9 Initial data setting request flag RX(n+1)A Error status flag RY(n+1)A Error reset request flag RX(n+1)B Remote READY RX(n+1)C

to RX(n+1) F

Reserved

PROM write error flag

Reserved

RYn4

RY(n+1)7

RY(n+1)8

RY(n+1)F

CH.1 moving average processing

specifying flag

CH.2 moving average processing

specifying flag

CH.3 moving average processing

specifying flag

CH.4 moving average processing

specifying flag

Reserved

POINT

The reserved devices given in Table 3.4 are used by the system and cannot be used by the user. If the user has used (turned on/off) any of them, we cannot guarantee the functions of the AJ65SBT-64AD.

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3 SPECIFICATION

3.5.2 Functions of the remote I/O signals

Table 3.5 explains the functions of the remote I/O signals of the AJ65SBT-64AD.

Table 3.5 Remote I/O Signal Details (1/2)

Device No. Signal Name Description

The A/D conversion completion flag turns on at completion of the A/D conversion of the corresponding channel when the initial data setting request flag (RY(n+1)9) turns from off to on after power-on. The A/D conversion completion flag processing is processed only once when the A/D

RXn0

RXn3

RXn4

RXn7

RXnC

RXnF Test mode flag

CH.

A/D Conversion

completion flag

CH.

range error flag

PROM write error flag

conversion enable/prohibit specification is changed.

When changing the A/D conversion from prohibit to enable:

When the average processing is specified, the flag turns on after completing the average processing of the number of times or time, and storing the A/D conversion digital value in the remote register.

When changing the A/D conversion from enable to prohibit:

The corresponding channel's A/D conversion completion flag turns off. Turns on when the value set for input range setting is outside the setting range. Turns on if all channels are not set to any of "user range settings 1 to 3" at offset/gain setting (in the test mode). Turns on if the number of E channel). If this flag has turned on, this module itself has failed (hardware fault) and therefore this flag cannot be reset (turned off) by the error reset request flag. Turns on in the test mode. (Used for interlock to prevent wrong output during offset/gain setting.) After power-on, the initial data processing request flag is turned on by the AJ65SBT64AD to request the initial data to be set. Also, after the initial data processing is complete (initial data processing completion flag RY(n+1)8 ON), the flag is turned off.

PROM write times exceeds its limit (100,000 times per

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RX(n+1)8

RX(n+1)9

Initial data processing request flag

Initial data setting completion flag

RX(n+1)8

Initial data processing request flag

RY(n+1)8

Initial data processing completion flag

RX(n+1)9

Initial data setting completion flag

RY(n+1)9

Initial data setting request flag

RX(n+1)B

Remote ready

RXn0 to RXn3

CH. A/D conversion completion flag

: Performed by sequence ladder : Performed by AJ65SBT-64AD

When the initial data setting request (RY(n+1)9 ON) is made, the flag turns on after the initial data setting completion is done. Also, after the initial data setting is complete, the initial data setting completion flag turns off when the initial data setting request flag turns off.

n: Address allocated to the master module by the station number setting.

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3 SPECIFICATION

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Table 3.5 Remote I/O Signal Details (2/2)

Device No. Signal Name Description

RX(n+1)A Error status flag

RX(n+1)B Remote READY

RYn0

RYn3

RY(n+1)8

RY(n+1)9

RY(n+1)A Error reset request flag

CH. processing specifying flag

Initial data processing completion flag Initial data setting request flag

moving average

Turns on when CH. (RXnC) has turned on.

Does not turn on at occurrence of the watchdog timer error. ("RUN" LED goes off.)

Turns on when initial data setting is completed after power-on or at termination of the test mode. (Used for interlocking read/write from/to the master module.) Set the A/D conversion system to sampling processing or moving average processing per channel. Made valid on the leading edge of the initial data processing completion flag (RY(n+1)8) or initial data setting request flag (RY(n+1)9). OFF: Sampling processing ON: Moving average processing Turns on after initial data processing completion when initial data processing is requested after power-on or test mode operation.

Turns on at the time of initial data setting or changing. When this flag turns on, the CH.

off) and the error status flag (RX(n+1)A) is also reset, but the E flag (RXnC) cannot be rest and therefore the error status flag remains on.

range error flag (RXn4 to RXn7) or E

RX(n+1)A

Error status flag

RXn4 to RXn7

CH. range error flag

RY(n+1)A

Error reset request flag

: Performed by sequence ladder : Performed by AJ65SBT-64AD

range error flag (RXn4 to RXn7) is reset (turned

PROM write error flag

PROM write error

n: Address allocated to the master module by the station number setting.

3 - 12

3 SPECIFICATION

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3.6 Remote Register

The AJ65SBT-64AD has a remote resister for data communication with the master module. The remote register allocation and data structures are described.

3.6.1 Remote register allocation

The remote regist e r all ocat i on i s sh own in Tabl e 3. 6 .

Table 3.6 Remote register allocati on

Communication direction Address Description Default value Reference section

RWwm A/D conversion enable/prohibit specification 0 Section 3.6.2

Master Remote

Remote Master

RWwm+1 Input range setting 0 Section 3.6.3 RWwm+2 Moving average processing count setting 0 Section 3.6.4 RWwm+3 Reserved 0 ——

RWrn CH.1 digital output value 0 RWrn+1 CH.2 digital output value 0 RWrn+2 CH.3 digital output value 0 RWrn+3 CH.4 digital output value 0

Section 3.6.5

m, n: Address allocated to the master module by the station number setting.

POINT

Do not read or write data from or to the reserved area of the remote register. If data is read or written, we cannot guarantee the functions of the AJ65SBT-64AD.

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3 SPECIFICATION

3.6.2 A/D conversion enable/prohibit speci fication ( Addr ess RWwm)

(1) Set whether A/D conv e r sion is en abl ed o r disab le d pe r chann el .

(2) By setting the unused channels to conversion prohibit, the sampling cycle can be

shortened.

Example) The sampling cycle when only channels 1 and 3 are set to A/D

conversion enabled:

2 (Number of channels enabled) × 1ms (Conversion speed at one channel) = 2ms

(3) Operation is performed according to the setting made for the leading edges of

initial data setting request flag (RY(n+1)9).

(4) The defaul t set tin g i s A/ D conv e r sion di sa bl e fo r all cha nn els.

b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1

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CH.3CH.4

CH.2 CH.1

Ignored

1: Enable A/D conversion 0: Prohibit A/D conversion

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3 SPECIFICATION

3.6.3 Input range setting (Address RWwm+1)

(1) Set the analog inpu t ra ng e pe r cha nn el .

(2) Operation is performed according to the setting made for the leading edges of the

initial data setting request flag (RY(n+1)9).

(3) The default setting is -10 to +10V for all channels.

b15 b12 b11 b8 b7 b4 b3 b0to

CH.4

Input Range Set Value

-10 to +10V 0H 0 to 5V 1H 1 to 5V 2H

0 to 20mA 3H 4 to 20mA 4H

User range setting 1 (-10 to +10V) 5H

User range setting 2 (0 to 5V) 6H

User range setting 3 (0 to 20mA) 7H

CH.3

CH.2

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CH.1

(4) When making offset/gain setting, set all channels to any of "user range settings 1

to 3". Setting any othe r rang e wi ll re sul t in an err o r and fli cke r t he "R UN" LE D at 0. 1 s intervals.

3 - 15

3 SPECIFICATION

3.6.4 Moving average processing count setting ( Addr ess RWwm+2)

(1) Set the average processing count of the channel for which moving average

processing has been specified in the CH. specifying flag (RYn0 to RYn3).

moving average processing

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3.6.5 CH.

(2) Sampling processing is performed for the channel whose CH.

processing specifying flag (RYn0 to RYn3) was not turned on, independently of the moving average processing count setting.

(3) Operation is performed according to the setting made for the leading edges of the

initial data setting request flag (RY(n+1)9).

(4) The default setting is 4 times for all channels.

Bits b2, b3, b6, b7 , b1 0, b1 1 , b14 an d b1 5 a re ign o red .

b15 b12 b11 b8 b7 b4 b3 b0

b14 b13 b10 b9 b6 b5

Ignored Ignored Ignored Ignored

Digital output value (

moving average

CH.4 CH.3 CH.2 CH.1

Set Count Set Value

4 times 0H 8 times 1H

16 times 2H 32 times 3H

Address RWrn to RWrn+3

)

(1) The digital value after the A/D conversion is stored in the remote register address

from RWrn to RWrn+3 for each channel.

(2) The digital ou tp ut v alue i s exp resse d in a 16 -bi t en cod ed bin a ry.

b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0

Date section

b12 to b14 change to 1 when the sign is negative (1 at b15) and to 0 when it is positive (0 at b15). (A negative digital value is expressed in 2's complement.)

Sign bit 1: Negative 0: Positive

3 - 16

4 SETUP AND PREPARATION BEFORE OPERATION

4.1 Pre-Operation Procedure

This section explains the preparatory procedure for operating the AJ65SBT-64AD.

START

Create a program. (When making offset/gain setting, set all channels to any of user range settings 1 to 3 in the sequence program.)

Make offset/gain setting?

.......Refer to Chapter 5.

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Offset/gain setting (Refer to Section 4.4.)

4.2 Precautions When Handling

The precautions when handling the AJ65SBT-64AD are described below:

CAUTION

Do not touch the terminals while power is on. Doing so can cause a malfunction. Ensure that no foreign matter such as chips and wire-offcuts enter the module.

Foreign matter can cause a fire, failure or malfunction.

Do not disassemble or modify the module.

Doing so can cause a failure, malfunction, injury or fire.

Do not touch the conductive and electronic parts of the module directly.

Doing so can cause the module to malfunction or fail.

Do not drop the module or give it hard impact since its case is made of resin.

Doing so can damage the module.

Do not touch the conductive parts of the module directly.

Doing so can cause the module to malfunction or fail.

Tighten the terminal screws within the specified torque range.

Undertightening can cause a short circuit or malfunction. Overtightening can cause a short circuit or malfunction due to damage of the screws or module.

Yes

Start data link.

END

4 - 1

4 SETUP AND PREPARATION BEFORE OPERATION

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CAUTION

Dispose of the product as industrial waste. Use the module in the environment indicated in the general specifications given in

this manual. Not doing so can cause an electric shock, fire, malfunction, product damage or deterioration.

Securely fix the module to a DIN rail or with mounting screws, and securely tighten

the mounting screws within the specified torque range. Undertightening can cause a drop or malfunction. Overtightening can cause a drop or malfunction due to damage of the screws or module.

Mount or dismount the module to or from an enclosure after switching power off

externally in all phases. Not doing so can cause the module to fail or malfunction.

(1) Perform the tightening of the module installation screws and terminal screws in the

following range.

Screw Location Tightening Torque Range Module mounting screw (M4 screw) 78 to 108N cm Terminal block terminal screw (M3 screw) 59 to 88N cm Terminal block mounting screw (M3.5 screw) 68 to 98N cm

(2) When using the DIN rail adapter, install the DIN rail by making sure of the

following:

(a) Applicable DIN rail models (conforming to the JIS-C2B12)

TH35-7.5Fe TH35-7.5Al

(b) DIN rail installation screw interval

When installing the DIN rail, tighten the screws with less than 200mm (7.87 inch) pitches.

(3) When mounting the AJ65SBT-64AD to the DIN rail, press with your finger the

centerline of the DIN rail hook at the bottom of the module until it clicks.

DIN rail

DIN rail hook

(4) Refer to the Master Module user's manual for the name, specification, and

manufacturers of supported cables for the use with AJ65SBT-64AD.

4 - 2

4 SETUP AND PREPARATION BEFORE OPERATION

4.3 Name of Each Part

The name of each part in the AJ65SBT-64AD is shown.

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PW RUN L RUN L ERR. CH1 2 OFFSET GA IN

MITSUBISHI A

DA DG +24V 24G

DB SLD (FG)

-piece

(CC-Link

ommunication ection)

[Terminal numbers and signal names]

1357

Number

DA DG

Name and

appearance

Operation status display LED

Offset/gain adjusting LEDs

SELECT/SET switch

246

+24V

DB SLD

(FG)

PW LED

RUN LED

L RUN LED

L ERR. LED

CH OFFSET GAIN

Used to make offset/gain setting in the test mode.

J65SBT-64AD

TEST

V+ I+

CH1 CH2

V+ I+

SLD

COM

SELECT

SET

COM

4) 5)

STATION NO. B RATE

40 20 10 8 4 2 1 4 2 1

CH3 CH4

SLD

COM

V+ I+

COM

V+ I+

(FG1)

Direct-coupled (Analog I/O section)

8 1012141618202224

24G

TEST

V+ I+ V+ I+ SLD AG

9 1113151719212325

TEST

SLDCOM COM V+ I+ V+ I+

COM COM

FG1

Description

ON : Power supply on OFF: Power supply off

On : Normal operation

Normal mode

Flashing : 0.1s intervals indicate an input range setting error. Off : 24VDC power supply shutoff or watchdog timer error

occurred.

On : Indicates that the SELECT/SET switch is in the SET

position.

Flashing : 0.1s intervals indicate that the input range setting is not

Test mode

any of "user range settings 1 to 3".

0.5s intervals indicate that you attempted to make offset/gain setting outside the setting range.

Off : Indicates that the SELECT/SET switch is in th e

SELECT or center position. On : Normal communication Off : Communication cutoff (time expiration error) On : Indicates that transmission speed setting or station number setting is

outside the range.

Flicker at fixed intervals : Indicates that transmission speed setting or station

number setting was changed from that at power-on.

Flicker at unfixed intervals : Indicates that you forgot fitting the termination resistor or

the module or CC-Link dedicated cable is affected by

noise. Off : Indicates normal communications. Normal mode Normally OFF.

Test mode

The LEDs lit change every time the SELECT/SET switch is moved to SELECT. (Refer to Section 4.4.)

4 - 3

4 SETUP AND PREPARATION BEFORE OPERATION

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Number

Name and

appearance

Station number setting switches

Description

Use the switches in STATION NO. "10", "20" and "40" to set the tens of the station number. Use the switches in STATION NO. "1", "2", "4" and "8" to set the units of the station number. The switches are all factory-set to OFF. Always set the station number within the range 1 to 64. Setting any other number than 1 to 64 will result in an error, flickering the "L ERR." LED. You cannot set the same station number to two or more stations.

Tens UnitsStation

Number

1 OFF OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF OFF ON ON 4 OFF OFF OFF OFF ON OFF OFF

10 OFF OFF ON OFF OFF OFF OFF 11 OFF OFF ON OFF OFF OFF ON

64 ON ON OFF OFF ON OFF OFF

(Example) To set the station number to "32", set the switches as indicated below.

Number

32 OFF ON ON OFF OFF ON OFF

40 20 10 8 4 2 1

Tens UnitsStation

40 20 10 8 4 2 1

Set Value

0 OFF OFF OFF 156kbps

Transmission

6) Terminal block Used to connect the module power supply, transmission and I/O signals.

7) DIN rail hook Used to mount the module to the DIN rail.

speed setting switches

Always set the transmission speed within the above range. The switches are all factory-set to OFF. Making any other setting than the above will result in an error, flickering the "L ERR." LED.

1 OFF OFF ON 625kbps 2 OFF ON OFF 2.5Mbps 3 OFF ON ON 5.0Mbps 4 ON OFF OFF 10Mbps

421

Setting Switches

Transmission

Speed

4 - 4

4 SETUP AND PREPARATION BEFORE OPERATION

4.4 Offset/Gain Setting

When changing the I/O conversion characteristics, follow the procedure below.

START

Move the SELECT/SET switch to "SET". Confirm that

Set all channels to any of "user range settings 1 to 3" in the sequence program.

Short the TEST terminals (across 8-9) to enter the test mode.

TEST

Power ON

the "RUN" LED is lit* and release your hand.

Change the lit offset/gain adjusting LEDs with the SELECT/SET switch, and make sure that the LED of the channel whose offset/gain will be set and the "GAIN" LED are lit.

RUN SELECT

CH.1 2

SET

Lit

3 4 OFFSET GAIN

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Start data link.

Make sure that the "RUN" LED is off.

Every time the SELECT/SET switch is moved to "SELECT", the offset/gain adjusting LEDs lit change as shown below.

CH1 offset

value setting

CH1 gain

value setting

CH2 offset

value setting

CH2 gain

value setting

Change the lit offset/gain adjusting LEDs with the SELECT/SET switch, and make sure that the LED of the channel whose offset/gain will be set and the "OFFSET" LED are lit.

CH.1 2

Lit Lit

3 4 OFFSET GAINCH.1 2

34OFFSET GAIN

Lit

Add the voltage or current that will be the gain value.

For voltage

For current

V+

COM

V+

COM

I+

Move the SELECT/SET switch to "SET". Confirm that the "RUN" LED is lit* and release your hand.

RUN SELECT

SET

Lit

Adjust other channels?

YES

Open the TEST terminals (across 8-9).

Add the voltage or current that will be the offset value.

For voltage

For current

V+

COM

V+

COM

I+

The "RUN" LED is lit.

*: If the "RUN" LED is not lit, E2PROM may have failed. For details, refer to Section 6.1.

4 - 5

TEST

Power OFF

END

4 SETUP AND PREPARATION BEFORE OPERATION

POINT

(1) Set the offset and gain values in the actual usage state. (2) The offset and gain values are stored on E

are not cleared at power-off.

(3) Shorting the TEST terminals to enter the test mode and executing initial settings

will start A/D conversion on all channels. To judge the test mode, use the test mode flag as an interlock.

(4) Make offset/gain setting within the range indicated in POINT of Section 3.3.1

and Section 3.3.2. If setting is made outside this range, the maximum resolution/accuracy may not fall within the performance specifications range.

(5) When making offset/gain setting (in the test mode), set all channels to any of

"user range settings 1 to 3". Setting any other range will result in an error and flicker the "RUN" LED at 0.1s intervals. Refer to Section 3.6.3 for input range setting.

(6) When the grounding indicated in Section 4.8.2 *5 is changed (not performed

perform, or performed to removed), repeat the offset/gain setting from the start.

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PROM in the AJ65SBT-64AD and

4 - 6

4 SETUP AND PREPARATION BEFORE OPERATION

4.5 Station Number Setting

The station number setting of the AJ65SBT-64AD determines the buffer memory addresses of the master module where the remote I/O signals and read/write data are stored. For details, refer to the user's manual of the master module used.

4.6 Facing Direction of the Module Installation

The AJ65SBT-64AD module may be installed in any of six directions. (There are no restrictions on the facing directions.) Also, a DIN rail may be used for installation.

Ceiling installation

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DIN rail

Front installatio n

Flat installation

4 - 7

4 SETUP AND PREPARATION BEFORE OPERATION

4.7 Data Link Cable Wiring

This section explains the wiring of the CC-Link dedicated cable used for connection of the AJ65SBT-64AD and master module.

4.7.1 Instructions for handling the CC-Li nk dedicated cabl es

Do not handle the CC-Link dedicated cables roughly as described below. Doing so can damage the cables.

Compact with a sharp object. Twist the cable excessiv ely . Pull the cable hard. (more than the permitted elasticity.) Step on the cable. Place an object on the top. Scratch the cable's protective layer.

4.7.2 Connection of the CC-Link dedicated cables

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Connect the CC-Link dedicated cable between the AJ65SBT-64AD and master module as shown below.

Master module side

Termination resistor

4.8 Wiring

This section provides the instructions for wiring the AJ65SBT-64AD and its wiring with external equipment.

4.8.1 Wiring precautions

To obtain maximum performance from the functions of AJ65SBT-64AD and improve the system reli ab ili ty , an e xte rnal wi ri ng wi th hig h du rab ili ty agai n s t noise is required. The precautions when performing external wiring are as follows: (1) Use separa te cabl e s for t he AC and AJ65SBT-64AD ext e rnal input signals, in

AJ65SBT-64AD I/O module or like

DA DB

SLD

CC-Link dedicated cable

DA DB DG

SLD

CC-Link dedicated

cable

DA DB

SLD

order not to be affected by the AC side surge or conductivity.

Termination resistor

(2) Do not bundle or place with load carrying wires other than the main circuit line,

high voltage line or PLC. Noises, surges, or conductivity may affect the system.

(3) Place a one-poi nt grou nd in g on th e PL C side fo r the shie ld ed line or shielded

cable. However, depending on the external noise conditions, it may be better have a grounding externally.

4 - 8

4 SETUP AND PREPARATION BEFORE OPERATION

4.8.2 Module connection example

For voltage input

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Signal source 0 to ±10 V

For current input

Signal source 0 to ±20mA

*1 Shield

CH1

V+

250

I+

COM

SLD

CH4

V+

I+

250

COM

SLD

FG1

500k

GND

500k

+15V

-15V

*1 Use a two-core twisted shield line for the power cable. *2 Indicates the AJ65SBT-64AD input resistor. *3 For the current input, be sure to connect the (V+) and (I+) terminals. *4 When noise or ripple occurs with the external cable, connect a condenser with

about 0.1 to 0.47µF (25V or higher voltage-resistant product) between the terminal V and COM.

*5 Always perform grounding for FG1. When there is a lot of noise, it may be better

ground AG as well. If the grounding wiring (grounding yes/no) is changed after the offset and gain are set, perform the setting of the offset/gain values again.

POINT

A/D conversion values are fluctuated by self-heating within approx. 30 minutes after power is turned ON.

4.9 Maintenance and Inspection

There are no special inspection items for the AJ65SBT-64AD module, but follow the inspections items describes in the PLC CPU User's Manual so that the system can always be used in the best condition.

4 - 9

4 SETUP AND PREPARATION BEFORE OPERATION

MEMO

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4 - 10

5 PROGRAMMING

The programming procedure, basic read/write programs, and program examples for the AJ65SBT-64AD are described. Refer to Section 3.6 for the remote registers and to the AnSHCPU/AnACPU/AnUCPU/ QCPU-A (A Mode) programming manual (dedicated instructions) for details of the dedicated instructions.

5.1 Programming Procedure

Create a program which executes the AJ65SBT-64AD analog/digital conversion by following the procedure below:

A/D conversion enable/prohibit specification

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START

Input range setting

Perform moving average processing?

Yes

Moving average processing count setting

Specify the channel for which moving average processing will be performed.

Read digital output value read

END

5 - 1

5 PROGRAMMING

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5.2 Program Examples

This section provides the program examples of the AJ65SBT-64AD.

5.2.1 Program examples for use of the ACPU /QC PU ( A mode) ( FR OM /TO instr uctions)

The program examples in this section are created under the following conditions. A sequence program is used to set the network parameters.

[Relationships between PLC CPU, master module and AJ65SBT-64AD]

PLC CPU

Device X

X100 to X10F X110 to X11F

Device Y Y100 to Y10F Y110 to Y11F

Address

E0 E1

160 161

Master module

Remote input (RX)

RX00 to RX0F

RX10 to RX1F

Remote output (RY)

RY00 to RY0F

RY10 to RY1F

AJ65SBT-64AD

(Station number 1) Remote input (RX)

RX00 to RX0F

RX10 to RX1F

Remote output (RY)

RY00 to RY0F RY10 to RY1F

Device D

D200 D201 D202 D203

Device D

D300

D301 D302 D303

Remote register (RWw)

1E0 1E1 1E2 1E3

RWw0 RWw1 RWw2 RWw3

Remote register (RWr)

2E0

2E1

2E2

2E3

RWr0

RWr1 RWr2 RWr3

Remote register (RWw)

RWw (A/D conversion enable/prohibit specification)

RWw1 (Input range setting) RWw2 (Moving average processing

count setting) RWw3 (Reserved)

Remote register (RWr)

RWr (CH.1 digital output value)

RWr1 (CH.2 digital output value)

RWr2 (CH.3 digital output value)

RWr3 (CH.4 digital output value)

[Initial settings]

A/D conversion enabled channels.................Channels 1, 2

Moving average processing channel.............Channel 2 count setting = 16 times

Input range setting .........................................Channel 1: 0 to 5V

Channel 2: User range setting 1

5 - 2

5 PROGRAMMING

Initial settings of master station

Read of remote input signals

Checking of AJ65SBT64AD status

(1) Program example for pow er - on

Error LED

MELSEC-A

Number of connected modules: 1

Writes to master station AJ65SBT-64AD station

information (remote device station, 1 station occupied, station No. 1)

Writes to master station

Refresh directive

Data link started by buffer memory

Turns off start request signal at normal completion of start. Reads parameter status at abnormal completion of start.

Turns off start request signal at abnormal completion of start.

RXn0 to RX(n+1)F are read to X100 to X11F

Reads data link status.

AJ65SBT-64AD data link normal

AJ65SBT-64AD data link abnormal

Initial settings

Read of digital values

CH.1, CH.2: A/D conversion enabled

CH.1: 0 to 5V

CH.2: User range setting 1 CH.2 moving average

processing count: 16 times

Writes to master station.

Turns on CH.2 moving average processing specifying flag.

Turns on initial data processing completion flag.

Turns on initial data setting request flag.

Turns off initial data processing completion flag.

Turns off initial data setting request flag.

Reads CH.1 digital value.

Reads CH.2 digital value.

5 - 3

5 PROGRAMMING

Processing at error occurrence

Masks disabled devices.

Write of remote output signals

User designation

MELSEC-A

Reads error.

Turns on error reset request flag.

Turns off e rror reset request flag.

Masks RY100 to RY10F disabled devices.

Masks RY110 to RY11F disabled devices.

Y100 to Y11F are written into RYn0 to RY(n+1)F.

5 - 4

5 PROGRAMMING

Initial settings of master station

Read of remote input signals

Checking of AJ65SBT

-64AD status

(2) Program example for init ial data chang i ng

Error LED

MELSEC-A

Number of connected modules: 1

Writes to master station AJ65SBT-64AD station information (remote device station, 1 station occupied, station No. 1) Writes to master station

Refresh directive

Data link started by buffer memor y

Turns off start request signal at normal completion of start. Reads parameter status at abnormal completion of start.

Turns off start request signal at abnormal completion of start.

RXn0 to RX(n+1)F are read to X100 to X11F.

Reads data link status.

AJ65SBT-64AD data link normal

AJ65SBT-64AD data link abnormal

Initial settings

Read of digital values

User designatiion

CH.1, CH.2: A/D conversion enabled

CH.1: 0 to 5V

CH.2: User range setting 1 CH.2 moving average

processing count: 16 times

Writes to master station.

Turns on CH.2 moving average processing specifying flag.

Turns on initial data setting request flag.

Turns off initial data setting request flag.

Reads CH.1 digital value.

Reads CH.2 digital value.

5 - 5

5 PROGRAMMING

Processing at error occurrence

Masks disabled devices.

Write of remote output signals

User designation

MELSEC-A

Reads error.

Turns on error reset request flag.

Turns off error reset request flag.

Masks RY100 to RY10F disabled devices.

Masks RY110 to RY11F disabled devices.

Y100 to Y11F are writte into RYn0 to RY(n+1)F.

5 - 6

5 PROGRAMMING

MELSEC-A

5.2.2 Program examples for use of the ACPU /QC PU ( A mode) ( dedic ated instr ucti ons)

The program examples in this section are created under the following conditions. A sequence program is used to set the network and automatic refresh parameters.

[Relationships between PLC CPU, master module and AJ65SBT-64AD]

PLC CPU

Device X X100 to X10F X110 to X11F

Device Y Y100 to Y10F Y110 to Y11F

Address

E0 E1

160 161

Master module

Remote input (RX)

RX00 to RX0F

RX10 to RX1F

Remote output (RY)

RY00 to RY0F

RY10 to RY1F

AJ65SBT-64AD

(Station number 1) Remote input (RX)

RX00 to RX0F RX10 to RX1F

Remote output (RY)

RY00 to RY0F RY10 to RY1F

Device D

D200 D201 D202 D203

Device D

D456

D457 D458 D459

Remote register (RWw)

1E0 1E1 1E2 1E3

RWw0 RWw1 RWw2 RWw3

Remote register (RWr)

2E0

2E1

2E2

2E3

RWr0

RWr1 RWr2 RWr3

Remote register (RWw)

RWw (A/D conversion enable/prohibit specification)

RWw1 (Input range setting) RWw2 (Moving average processing

count setting) RWw3 (Reserved)

Remote register (RWr)

RWr (CH.1 digital output value)

RWr1 (CH.2 digital output value)

RWr2 (CH.3 digital output value)

RWr3 (CH.4 digital output value)

[Initial settings]

A/D conversion enabled channels.................Channels 1, 2

Moving average processing channel.............Channel 2 count setting = 16 times

Input range setting .........................................Channel 1: 0 to 5V

Channel 2: User range setting 1

5 - 7

5 PROGRAMMING

etting of etwork arameters

(1) Program example for pow er - on

MELSEC-A

Synchronization mode invalid

Number of connected modules:1 AJ65SBT-64AD station informat io n (r em o t e device station, 1 station occupied, station No. 1) Dedicated instruction (RLPA)

Starting I/O number of master module

Parameter storage starting device

Device which turns on 1 scan at completion

Reads parameter status at abnormal completion.

etting of utomatic

efresh

arameters

Sets RX starting number.

Sets "X".

Sets X100.

Sets 32 points.

Sets RY starting number.

Sets "Y".

Sets Y100.

Sets 32 points.

Sets RW starting number.

Sets "D".

Sets D200.

Sets 260 points.

Sets SB starting number.

Sets "B".

Sets B0.

Sets 512 points.

Sets SW starting number.

Sets "W".

Sets W0.

5 - 8

5 PROGRAMMING

Setting of automatic refresh parameters

MELSEC-A

Sets 256 points.

Dedicated instruction (RRPA)

Starting I/O number of master module

Parameter storage starting device

Checking of AJ65SBT

-64AD status

Initial settings

Read of digital values

Processing at error occurrence

Masks disabled devices.

User designation

Error LED

Reads data link status.

AJ65SBT-64AD data link normal

AJ65SBT-64AD data link abnormal

CH.1, CH.2: A/D conversion enabled

CH.1: 0 to 5V CH.2: User range setting 1

CH.2 moving average processing count: 16 times Turns on CH.2 moving average processing specifying flag. Turns on initial data processing completion flag. Turns on initial data setting request flag.

Turns off initial data processing completion flag.

Turns off initial data setting request flag.

Reads CH.1 digital value.

Reads CH.2 digital value.

Reads error.

Turns on error reset request flag.

Turns off error reset request flag.

Masks RY100 to RY10F disabled devices. Masks RY110 to RY11F disabled devices.

5 - 9

5 PROGRAMMING

Setting of network parameters

(2) Program example for init ial data chang i ng

MELSEC-A

Synchronization mode invalid

Number of connected modules:1 AJ65SBT-64AD station information (remote device station, 1 station occupied, station No. 1) Dedicated instruction (RLPA)

Starting I/O number of master module

Parameter storage starting device

Device which turns on 1 scan at completion

Reads parameter status at abnormal completion.

Setting of automatic refresh parameters

Sets RX starting number.

Sets "X".

Sets X100.

Sets 32 points.

Sets RY starting number.

Sets "Y".

Sets Y100.

Sets 32 points.

Sets RW starting number

Sets "D".

Sets D200.

Sets 260 points.

Sets SB starting number.

Sets "B".

Sets B0.

Sets 512 points.

Sets SW starting number

Sets "W".

Sets W0.

5 - 10

5 PROGRAMMING

Setting of automatic refresh parameters

Checking of AJ65SBT

-64AD status

MELSEC-A

Sets 256 points.

Dedicated instruction (RRPA)

Starting I/O number of master module

Parameter storage starting device

Reads data link status.

AJ65SBT-64AD data link normal

AJ65SBT-64AD data

Error LED

link abnormal

Initial settings

Read of digital values

Processing at error occurrence

Masks disabled devices.

User designation

CH.1, CH.2: A/D conversion enabled

CH.1: 0 to 5V CH.2: User range setting 1 CH.2 moving ave rage processing count: 16 times Turns on CH.2 moving average processing specifying flag. Turns on initial data setting request flag.

Turns off initial data setting request flag.

Reads CH.1 digital value.

Reads CH.2 digital value.

Reads error.

Turns on error reset request flag.

Turns off error reset request flag.

Masks RY100 to RY10F disabled devices.

Masks RY110 to RY11F disabled devices.

5 - 11

5 PROGRAMMING

5.2.3 Program examples for use of the QnAC PU

The program examples in this section are created under the following conditions. GPPW is used to set the network and automatic refresh parameters.

[Relationships between PLC CPU, master module and AJ65SBT-64AD]

PLC CPU

Device X X100 to X10F X110 to X11F

Device Y Y100 to Y10F Y110 to Y11F

Address

Master module

Remote input (RX)

Remote output (RY)

160

161

RX00 to RX0F RX10 to RX1F

RY00 to RY0F RY10 to RY1F

MELSEC-A

AJ65SBT-64AD

(Station number 1) Remote input (RX)

RX00 to RX0F RX10 to RX1F

Remote output (RY)

RY00 to RY0F RY10 to RY1F

Device D

D200 D201 D202 D203

Device D

D300

D301 D302 D303

Remote register (RWw)

1E0 1E1 1E2 1E3

RWw0 RWw1 RWw2 RWw3

Remote register (RWr)

2E0

2E1

2E2

2E3

RWr0

RWr1 RWr2 RWr3

Remote register (RWw)

RWw (A/D conversion enable/prohibit specification)

RWw1 (Input range setting) RWw2 (Moving average processing

count setting) RWw3 (Reserved)

Remote register (RWr)

RWr (CH.1 digital output value)

RWr1 (CH.2 digital output value)

RWr2 (CH.3 digital output value)

RWr3 (CH.4 digital output value)

[Initial settings]

A/D conversion enabled channels.................Channels 1, 2

Moving average processing channel.............Channel 2 count setting = 16 times

Input range setting .........................................Channel 1: 0 to 5V

Channel 2: User range setting 1

[Network parameter setting]

5 - 12

5 PROGRAMMING

MELSEC-A

[Automatic refresh parameter setting]

(1) Program example for pow er - on

Checking of AJ65SBT

-64AD status

Initial settings

Read of digital values

Processing at error occurrence

Masks disabled devices.

User designation

Error LED

Reads data link status.

AJ65SBT-64AD data link normal

AJ65SBT-64AD data link abnormal

CH.1, CH.2: A/D conversion enabled CH.1: 0 to 5V CH.2: User range setting 1 CH.2 moving average processing count: 16 times Turns on CH.2 moving average processing specifying flag.

Turns on initial data processing completion

flag. Turns on initial data setting request flag.

Turns off initial data processing completion flag. Turns off initial data setting request flag.

Reads CH.1 digital value.

Reads CH.2 digital value.

Reads error.

Turns on error reset request flag.

Turns off error reset request flag. Masks RY100 to RY10F disabled devices. Masks RY110 to RY11F disabled devices.

5 - 13

5 PROGRAMMING

MELSEC-A

(2) Program example for init ial data chang i ng

Checking of AJ65SBT

-64AD status

Initial settings

Read of digital values

Processing at error occurrence

Masks disabled devices.

User designation

Error LED

Reads data link status.

AJ65SBT-64AD data link normal

AJ65SBT-64AD data link abnormal

CH.1, CH.2: A/D conversion enabled CH.1: 0 to 5V CH.2: User range setting 1 CH.2 moving average processing count: 16 times Turns on CH.2 moving average processing specifying flag. Turns on initial data setting request flag.

Turns off initial data setting request flag.

Reads CH.1 digital value.

Reads CH.2 digital value.

Reads error.

Turns on error reset request flag.

Turns off error reset request flag. Masks RY100 to RY10F disabled devices.

Masks RY110 to RY11F disabled devices.

5 - 14

5 PROGRAMMING

5.2.4 Program examples for use of the QC PU ( Q mode)

The program examples in this section are created under the following conditions. GPPW is used to set the network and automatic refresh parameters.

[Relationships between PLC CPU, master module and AJ65SBT-64AD]

PLC CPU

Device X X100 to X10F X110 to X11F

Device Y Y100 to Y10F Y110 to Y11F

Address

Master module

Remote input (RX)

Remote output (RY)

160

161

RX00 to RX0F RX10 to RX1F

RY00 to RY0F RY10 to RY1F

MELSEC-A

AJ65SBT-64AD

(Station number 1) Remote input (RX)

RX00 to RX0F RX10 to RX1F

Remote output (RY)

RY00 to RY0F RY10 to RY1F

Device D

D200 D201 D202 D203

Device D

D300

D301 D302 D303

Remote register (RWw)

1E0 1E1 1E2 1E3

RWw0 RWw1 RWw2 RWw3

Remote register (RWr)

2E0

2E1

2E2

2E3

RWr0

RWr1 RWr2 RWr3

Remote register (RWw)

RWw (A/D conversion enable/prohibit specification)

RWw1 (Input range setting) RWw2 (Moving average processing

count setting) RWw3 (Reserved)

Remote register (RWr)

RWr (CH.1 digital output value)

RWr1 (CH.2 digital output value)

RWr2 (CH.3 digital output value)

RWr3 (CH.4 digital output value)

[Initial settings]

A/D conversion enabled channels.................Channels 1, 2

Moving average processing channel.............Channel 2 count setting = 16 times

Input range setting .........................................Channel 1: 0 to 5V

Channel 2: User range setting 1

[Network parameter setting]

5 - 15

5 PROGRAMMING

MELSEC-A

[Automatic refresh parameter setting]

(1) Program for power-on

At power-on, the initial setting of the AJ65SBT-64AD can be made easily using the remote device station initialization procedure registration function. (a) Setting the target station number

Set the station number to which initial setting will be made. Set the target station number to "1".

(b) Setting the procedure registration

When the initial data processing request flag (RX(n+1)8) turns on and the remote device station initialization procedure registration (SB0D) is set, the following data are registered to the AJ65SBT-64AD.

Procedure Execution Condition Execution Number

Channels 1, 2 are set to A/D conversion enable. 1) Input range setting of channel 1 is set to 0 to 5V. Input range setting of channel 2 is set to user range setting 1.

Initial data processing request flag (RX(n+1)8) turns on

Initial data processing request flag (RX(n+1)8) turns off Initial data processing completion flag (RY(n+1)8) is turned off. 7) Initial data setting completion flag (RX(n+1)9) turns on Initial data setting request flag (RY(n+1)9) is turned off. 8)

Moving average processing count of channel 2 is set to 16 times. 3) Channel 2 is set to moving average processing. 4) Initial data processing completion flag (RY(n+1)8) is turned on. 5) Initial data setting request flag (RY(n+1)9) is turned on. 6)

5 - 16

5 PROGRAMMING

Checking of AJ65SBT

-64AD status

The setting results of 1) to 8) are shown below.

(d) Program example

MELSEC-A

Reads data link status.

AJ65SBT-64AD data link normal

AJ65SBT-64AD data

Error LED

link abnormal

Initialization procedure registration

Read of digital values

Processing at error occurrence

Masks disabled devices.

User designation

Turns on initialization procedure registration

directive. Turns off initialization procedure registration directive.

Reads CH.1 digital

value. Reads CH.2 digital

value.

Reads error.

Turns on error reset

request flag. Turns off error reset

request flag. Masks RY100 to RY10F disabled devices.

Masks RY110 to

RY11F disabled

devices.

5 - 17

5 PROGRAMMING

MELSEC-A

(2) Program for initial data changi ng

When any initial data (conversion processing system, input range, A/D conversion ena bl e/di s able chan ne l ) is chan ge d, th e re mote devi ce sta tio n initialization procedure registration function is unusable. Using a sequence program, change the initial data. The program ex a mpl e fo r ini ti al dat a ch anging is shown below .

Checking of AJ65SBT

-64AD status

Initial

ettings

Read of digital values

Processing at error occurrence

Masks disabled devices.

User designation

Error LED

Reads data link status.

AJ65SBT-64AD data link normal

AJ65SBT-64AD data link abnormal

CH.1, CH.2: A/D

conversion enabled CH.1: 0 to 5V CH.2: User range setting 1 CH.2 moving average processing count: 16 times

Turns on CH.2 moving

average processing

specifying flag.

Turns on initial data

setting request flag.

Turns off initial data

setting request flag.

Reads CH.1 digital

value. Reads CH.2 digital

value.

Reads error.

Turns on error reset

request flag. Turns off error reset

request flag. Masks RY100 to RY10F disabled devices.

Masks RY110 to

RY11F disabled

devices.

5 - 18

6 TROUBLESHOOTING

The details of th e er rors whi c h may occur when usin g t h e AJ65S B T-6 4AD and troubleshooting are described.

6.1 Using the Remote Input Signals to Check Er ror s

In the AJ65SBT-64AD, occurrence of a write error turns on any of the following remote input signals.

Device No. Signal Name Description

RXn4 CH.1 range error flag RXn5 CH.2 range error flag RXn6 CH.3 range error flag RXn7 CH.4 range error flag

RXnC

RX(n+1)A Error status flag

PROM write error flag

Turns on when the value set for input range setting is outside the setting range. Turns on if all channels are not set to any of "user range settings 1 to 3" at offset/gain setting (in the test mode).

Turns on if value write failed due to excess of the E its limit at the time of offset/gain setting.

If this flag has turned on, this module itself has failed (hardware fault) and therefore this flag cannot be reset (turned off) by the error reset request flag. Turns on when CH.

error flag (RXnC) has turned on. This flag can be reset (turned off) by turning on the error reset request flag.

However, for the E be reset, either.

range error flag (RXn4 to RXn7) or E2PROM write

PROM write error which cannot be reset, this flag cannot

MELSEC-A

PROM write count over

(1) For the input range setting error (RXn4 to RXn7), the "RUN" LED flickers at

intervals of 0.1 s an d A/ D co nver sio n is not per for med on all chan ne l s .

(2) For the E

If the E

PROM write error (RXnC), power on the AJ65SBT-64AD again.

PROM write error (RXnC) turns on after power is switched on again, it

indicates a hardware fault. Contact your nearest Mitsubishi representative.

6 - 1

6 TROUBLESHOOTING

6.2 Using the LED Indications to Check Error s

This section explains how to check errors using the LED indications of the AJ65SBT64AD. Refer to the PLC CPU and master module user's manual for issues regarding the PLC CPU and master module.

(1) When the AJ65SBT-64AD "PW" LED is off

Check item Corrective action Is 24VDC power on? Check the external power supply. Is the voltage of the 24VDC power supply within the

specified value?

(2) When the AJ65SBT-64AD "RUN" LED is flashing

Check item Corrective action

Is the LED flickering at 0.1s intervals in the normal mode?

Is the LED flickering at 0.1s intervals in the test mode? Is the LED flickering at 0.5s intervals in the test mode?

MELSEC-A

Set the voltage value to within the range 20.4 to

26.4V.

1. Using the remote input signals (RXn4 to RXn7), check the channel at which the input range setting error has occurred.

2. Make correction to the sequence program or GPPW setting.

Set all channels to any of "user range settings 1 to 3" in input range setting. Change the offset/gain adjustment to within the available setting range.

(3) When the AJ65SBT-64AD "RUN" LED is off

Check item Corrective action

Using the link special registers (SW0084 to SW0087) of the master module, check the watchdog timer error and power on the AJ65SBT-

Has the watchdog timer error occurred?

Has the TEST terminals (across 8-9) been shorted to enter the test mode?

64AD again. If the "RUN" LED is not lit after power is switched on again, the possible cause is a hardware fault. Contact your nearest Mitsubishi representative. After making offset/gain adjustment, open the TEST terminals (across 8-9).

(4) When the AJ65SBT-64AD "L RUN" LED is off

Communications are broken. For details, refer to troubleshooting in the user's manual of the master module used.

6 - 2

6 TROUBLESHOOTING

(5) When the AJ65SBT-64AD "L ERR." LED flickers at fixed intervals

Has the station number or transmission speed setting switch position been changed during normal operation?

Is the station number or transmission speed setting switch faulty?

(6) When the AJ65SBT-64AD "L ERR." LED flickers at unfixed intervals

Have you forgotten fitting the terminal resistor?

Is the module or CC-Link dedicated cable affected by noise?

MELSEC-A

Check item Corrective action

After correcting the setting sw i tch se tting, switch power on again.

If the "L ERR." LED has begun flickering though switch setting change was not made during operation, the possible cause is a hardware fault. Contact your nearest Mitsubishi representative.

Check item Corrective action

Check whether the terminal resistor is fitted. If it is not connected, connect it and switch power on again. Earth both ends of the shield wire of the CC-Link dedicated cable to the protective earth conductor via SLD and FG of the corresponding module. Earth the FG terminal of the module without fail. When carrying out wiring in piping, earth the pipe without fail.

(7) When the AJ65SBT-64AD "L ERR." LED is on

Check item Corrective action

Are the station number and transmission speed correct?

Set the correct station number and transmission speed.

6 - 3

6 TROUBLESHOOTING

6.3 When the digital output value cannot be r ead

Check item Corrective action Is the "PW" LED off? Take action as described in Section 6.2 (1). Is the "RUN" LED flashing or off? Take action as described in Section 6.2 (2), (3). Is the "L RUN" LED off? Take action as described in Section 6.2 (4).

Is the "L ERR." LED on?

Is the PLC CPU "RUN" LED flashing or off?

Is the master module "RUN" LED off?

Is the master module [RD] [SD] LED on? Is the analog input signal line disconnected, cut off,

or any errors?

Remove the AJ65SBT-64AD analog input cable. Apply the test voltage (stable power supply or battery) to this module's terminal, and measure the digital output value.

MELSEC-A

Take action as described in Section 6.2 (7). Check the error details according to the master module user's manual. Check the error details according to the PLC CPU user's manual. Check the error details according to the master module user's manual. Check the error details according to the master module user's manual. Check the error area by checking the signal line visually or by conductive check. If he AJ65SBT-64AD module digital output value is normal, the effects are being received by noise from an external wiring. So check the wiring and grounding method. Lift the AJ65SBT-64AD from the system, and remove the grounding circuit. (install to the DIN rail.)

6 - 4

6 TROUBLESHOOTING

MELSEC-A

6.4 Troubleshooting for the Case where the "ERR ." LED o f the M aster Stati on Fl icker s

The "ERR"LED on the master station is flashing

Do the parameter

setting and the installed system

configuration match

properly?

Are the master

station link special registers

SW0080 to SW0083 (other station

date link status)

turned on?

Are the master

station link special registers

SW0098 to SW009B (station

number overlap status)

turned on?

Check the module for which SW0098 to SW009B are on

Are the

station number setting

switches set

properly?

Revise the parameter settings or installed system configuration

Master station malfunction

Set the station number setting swiches properly

Check the module for which SW0080 to SW0083 are on

Is the power on?

Check on master station side Check on slave station side

Turn on the power

Corresponding module malfunction

Turn on the power again

1 2 3

Is the "POWER" LED lit?

6 - 5

Is the supplied

power within the specified

range

Corresponding module malfunction

Set the supplied voltage to within the specified range

6 TROUBLESHOOTING

MELSEC-A

1 2 3

Is the "L RUN" LED lit?

Are the

station number

setting switches properly

(not overlapping with

other stations)?

Is the transmission speed

setting correct?

Set the correct transmission speed

Is the communication

cable wired properlly ?

Set the station number setting switches properly

Turn on the power again

Wire the communication cable properly

Turn on the power again

Corresponding module malfunction

( Transmission speed setting switch )

Are the

station number

setting switches properly

(not overlapping with

other stations)?

Corresponding module malfunction

( station number setting switch )

Set the station number setting switches properly

Turn on the power again

End

*1 Check for a short, reversed connection, wire breakage, terminal resistor, FG connection, overall distance and station-to-station distance.

6 - 6

APPENDIX

Appendix1 Comparison between This Pr oduct and Conventional Product

(1) Comparison in performance between this product and conventional product

The following table gives performance comparison between the AJ65SBT-64AD and conventi on al prod u ct ( A J65BT-64AD).

Performance Comparison betw een AJ65SBT-64AD an d C onventional Product

Item

input Digital outp ut -4096 to +4095 -4000 to +4000

Voltage -10 to +10VDC (input resistance: 1M ) -10 to +10 VDC (input resistance: 1M )Analog Current 0 to 20mADC (input resistance: 250

AJ65SBT-64AD AJ65BT-64AD

Specifications

) -20 to +20mADC (input resistance: 250 )

MELSEC-A

Input Range

-10 to +10V -10 to +10V 5mV User range

setting 1

(-10 to +10V)

Voltage

I/O characteristics Maximum resolution

Current

Input range changing Per channel All channels in batch Offset/gain setting Yes

Ambient temperature

Accuracy

Max. conversion speed 1ms/1 channel Absolute max. input Voltage ±15V, current ±30mA Voltage ±15V, current ±30mA Number of analog input points Number of occupied I/O points

Connected terminal block

Applicable wire size Applicable crimping

terminal 24VDC internal current consumption (A) Weight (kg) 0.20 0.35 Outline dimensions (mm)

0 to 55°C Ambient temperature 25±5°C

±0.4% (accuracy relative to maximum value of digital output

±0.2% (accuracy relative to maximum value of digital output

1 station occupied (RX/RY: 32 points each, RWr/RWw: 4

7-point, 2-piece terminal block (transmission, power supply)

Direct-coupled, 18-point terminal block (analog input section)

0 to 5V 1.25mV 0 to 20mA 10µA 1 to 5V 0 to 20mA 5µA

User range

setting 2

(0 to 5V) 0 to 20mA 5µA 4 to 20mA

User range

setting 3

(0 to 20mA)

0.3 to 0.75mm RAV1.25-3.5 RAV1.25-3.5, RAV2-3.5

118 (W) × 50 (H) × 40 (D) 151.9 (W) × 65 (H) × 63 (D)

Digital

Output

-4000 to +4000

0 to 4000

value)

points each)

(M3 screw)

0.090 0.12

Max.

Resolution

2.5mV

1.0mV

4µA

4 channels/1 module

Input Range

Voltage

Current

±1.0% (accuracy relative to maximum value of digital output

2 stations occupied (RX/RY: 32 points each, RWr/RWw: 8

0 to 10V 2.5mV

0 to 5V 1.25mV 1 to 5V

-20 to +20mA 20µA

4 to 20mA

points each)

27-point terminal block (M3.5 screw)

0.75 to 2.00mm

Digital

Output

0 to 4000

or -2000

to +2000

0 to 4000

or -2000

to +2000

value)

————

Max.

Resolution

1.0mV

4µA

APP

Appendix - 1

APPENDIX

MELSEC-A

(2) Precautions for replacing the conv entional pr oduct (AJ65BT-64AD )

with the AJ65SBT-64AD

In the existing system using the conventional product (AJ65BT-64AD), the following instructions must be noted when changing the AJ65BT-64AD for the AJ65SBT-64AD.

(a) Since the AJ65SB T-6 4AD occu pie s on e stat io n (t he AJ65B T-6 4 AD occupi e s

two stations), the station information setting in the network parameters must be changed.

(b) As the remote I/O signals and remote register settings are different between

the two models , the prog ra m of t he con v en ti on al model cannot be utilized .

you cannot use th e te r mina l bl o c k of t he conv en ti on al modu le as it i s. (d) The offset/gain setting method differs. For details, refer to Section 4.4. (e) The ways to set the station number and transmission speed setting switches

are different. For details, refer to Section 4.3.

Appendix - 2

APPENDIX

Appendix2 External dimensi on diagr am

The outline dimen si on dr awing of the AJ65SBT-6 4AD is shown below.

MELSEC-A

[4.5]

(0.18)

2-4.5 5.1 installation hole

PW RUN L RUN L ERR. CH1 2 OFFSETGAIN

MITSUBISHI A

DA DG +24V 24G

DB SLD (FG)

J65SBT-64AD

TEST

118 (4.65)

109 (4.29) [4.5]

(0.18)

STATION NO. B RATE

40 20 10 8 4 2 1 4 2 1

CH1 CH2

V+ I+

SLD

COM

SELECT

SET

V+ I+

COM

CH3 CH4

V+ I+

COMSLDCOM

V+ I+

(FG1)

(1.57)

16.5

(0.65)

504

(1.97)

Appendix - 3

(0.16)

Unit : mm (inch)

APPENDIX

MEMO

MELSEC-A

Appendix - 4

INDEX

[A]

A/D conversion completion flag.................... 3-11

A/D conversion enable/prohibit

specification................................................. 3-14

Absolute maximum input................................. 3-2

Accuracy....................................................3-2,3-6

Analog input..................................................... 3-2

Analog input points.......................................... 3-2

Applicable master modules............................. 2-2

[C]

CC-Link dedicated cable................................. 4-8

CC-Link dedicated instruction......................... 2-2

Conversion speed ........................................... 3-7

Current input characteristics ........................... 3-5

[D]

Data link cable wiring ...................................... 4-8

Digital output.................................................... 3-2

Digital output value........................................3-16

DIN rail.................................................3-2,4-2,4-4

[E]

E2PROM write error flag ............................... 3-11

Error reset request flag ................................. 3-12

Error status flag............................................. 3-12

External dimension diagram .......................App-3

External power supply..................................... 3-2

[F]

Facing direction of the module installation..... 4-7

Function list...................................................... 3-8

[G]

Gain value........................................................ 3-3

General specification....................................... 3-1

[I]

I/O Conversion Characteristics....................... 3-3

Initial data processing completion flag.......... 3-12

Initial data processing request flag............... 3-11

Initial data setting completion flag................. 3-11

Initial data setting request flag ...................... 3-12

Input range changing function ........................ 3-8

Input range setting......................................... 3-15

Input range setting error ..................................6-1

Internal current consumption...........................3-2

[M]

Maintenance and inspection............................4-9

Maximum resolution.................................. 3-2,3-6

Module connection example............................4-9

Moving average processing ............................3-9

Moving average processing count setting ....3-16

Moving average processing specifying flag..3-12

[N]

Name of each part ...........................................4-3

Number of occupied stations...........................3-2

[O]

Offset value......................................................3-3

Offset/gain adjusting LED................................4-3

Offset/Gain Setting...........................................4-5

Operation status display LED..........................4-3

[P]

Performance comparison between AJ65SBT-64AD and conventional product

.....................................................................App-1

Performance specification...............................3-2

Pre-Operation procedure.................................4-1

Precaution s fo r re pl a ci ng the conventional product (AJ65BT-64AD) with the AJ65SBT-64AD

.....................................................................App-2

Precautions when handling .............................4-1

Program examples for use of the

QCPU (Q mode)..........................................5-15

Program examples for use of the QnACPU..5-12 Program examples for use of the ACPU/

QCPU (A mode) (dedicated instructions) .....5-7

Program examples for use of the ACPU/ QCPU (A mode) (FROM/TO instructions) ...5-2

Programming procedure..................................5-1

[R]

Range error flag...................................... 3-11,6-1

Remote I/O signal list.....................................3-10

Remote READY.............................................3-12

Remote register allocation.............................3-13

Resolution ........................................................3-6

Ind

Index - 1

[S]

Sampling processing....................................... 3-9

SELECT/SET switch....................................... 4-3

Station number setting switch......................... 4-4

[T]

Terminal block ...........................................3-2,4-4

Terminal number............................................. 4-3

Test mode flag............................................... 3-11

Tightening torque range.................................. 4-2

Troubleshooting............................................... 6-1

Troubleshooting for the case where the

"ERR."LED of the master station flickers ....... 6-5

[U]

User rage setting.......................................3-4,3-5

[V]

Voltage input characteristics........................... 3-4

[W]

Weight.............................................................. 3-2

Wiring............................................................... 4-8

Index - 2

MEMO

Index - 3

WARRANTY

Please confirm the following product warranty details before starting u se.

1. Gratis Warranty Term and Gratis Warranty Range

If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the deal er or Mitsubishi Service Company. Note that if repairs are required at a site overseas, on a detached island or remote place, expenses to dispatch an engineer shall be charged for.

[Gratis Warranty Term]

The gratis warranty term of the product shall be for one year after the date of purchase or del iv ery to a designat ed place. Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months, and the longest gratis warranty term after manufacturing shall be eighteen (18) month s. T he gratis w arranty term of repair parts shall not exceed the gratis warranty term before repairs.

[Gratis Warranty Range]

(1) The range shall be limited to normal use within the usage state, usa ge metho ds and u sage env ironment, etc.,

which follow the conditions and precautions, etc., giv en in the in struction manual, user's manual and caution labels on the product.

(2) Even within the gratis warranty term, repairs shall be charged for in the follow ing cases.

1. Failure occurring from inappropriate storage or handling, carelessne ss or negl igence by the user. Failure c aused by the user's hardware or software design.

2. Failure caused by unapproved modifications, etc., to the product by the user.

3. When the Mitsubishi product is assembled into a user' s device, Failure that could hav e been av oided if functions or structures, judged as necessary in the legal safety measures th e user's dev ice i s subje ct to or as ne ces sary by industry standards, had been provided.

4. Failure that could have been avoided if consumable parts (battery , backlight, fu se, etc.) de signate d in the instruction manual had been correctly serviced or replaced.

5. Failure caused by external irresistible forces such as fires or abn ormal v oltages, a nd Failure c aused by force majeure such as earthquakes, lightning, wind and water damage.

6. Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi.

7. Any other failure found not to be the responsibility of Mitsubishi or the user.

2. Onerous repair term after discontinuation o f producti on

(1) Mitsubishi shall accept onerous product repairs for sev en (7) y ears after production of t he product i s dis continu ed.

Discontinuation of production shall be notified w ith M itsubishi T echnical Bulletins, etc.

(2) Product supply (including repair parts) is not possible after productio n is di scontin ued.

3. Overseas service

Overseas, repairs shall be accepted by M itsubishi' s loc al ov erseas FA Center. N ote that the repair conditio ns at ea ch FA Center may differ.

4. Exclusion of chance loss and secondary loss from warranty liability

Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to damages caused by any cause found not to be the responsibility of Mitsubishi, chance loss es, lo st profits in curred to the user by Failures of Mitsubishi products, damages and secondary damages caused fro m spe cial rea sons regardless of Mitsubishi's expectations, compensation for accidents, and compensation for damages to products other than Mitsubishi products and other duties.

5. Changes in product specifications

The specifications given in the catalogs, manual s or techni cal do cument s are subject to change without prior notice.

6. Product application

(1) In using the Mitsubishi MELSEC programmable logic controller, the usage conditions shall be that the application will

not lead to a major accident even if any problem or fault shoul d occur in the program mable lo gic c ontroller dev ice, and that backup and fail-safe functions are systematical ly prov ided outside of the dev ice for any proble m or fault.

(2) The Mitsubishi general-purpose programmable logic controll er has been design ed and ma nufactured for a pplications

in general industries, etc. Thus, applications in which the public could be affected such as in nucle ar power plants and other power plants operated by respective power companies, and applic ations i n which a special quality assurance system is required, such as for Railway companies or N ational Defen se purpose s sha ll be excluded from the programmable logic controller applications. Note that even with these applications, if the user approves that the application is to be limited and a special quality is not required, application shall be possible. When considering use in aircraft, medical appli cation s, railw ay s, incineration and fuel dev ices, manned transport devices, equipment for recreation and amusement, and safety dev ices, i n which human life or assets could be greatly affected and for which a particularly high reliability is required in term s of safety and c ontrol sy stem, p lease consult with Mitsubishi and discuss the requ ired spe cificati ons.

Analog-Digital Converter Module type AJ65SBT-64AD User,s Manual

MODEL

CODE

AJ65S-64AD-U-S-E

13JR18

SH(NA)-080106-A(0010)MEE

HEAD OFFICE : MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TELEX : J24532 CABLE MELCO TOKYO

NAGOYA WORKS : 1-14 , YADA-MINAMI 5 , HIGASHI-KU, NAGOYA , JAPAN

When exported from Japan, this manual does not require application to the Ministry of International Trade and Industry for service transaction permission.

Specifications subject to change without notice.

Melco AJ65SBT-64AD User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTIONS

REVISIONS

INTRODUCTION

CONTENTS

About Manuals

Conformation to the EMC Directive and Low Voltage Instruction

About the Generic Terms and Abbreviations

Product components

1 OVERVIEW

1.1 Features

2 SYSTEM CONFIGURATION

2.1 Overall Configuration

2.2 Applicable System

3 SPECIFICATION

3.1 General Specification

3.2 Performance Specification

3.3 I/O Conversion Characteristics

3.3.1 Voltage input characteristics

3.3.2 Current input characteristics

3.3.3 Relationship between the offset/gain setti ng and di g i tal output v al ue

3.3.4 Accuracy

3.3.5 Conversion speed

3.4 Function List

3.4.1 Sampling processing

3.4.2 Moving average processing

3.5 Remote I/O Signals

3.5.1 Remote I/O signal list

3.5.2 Functions of the remote I/O signals

3.6 Remote Register

3.6.1 Remote register allocation

3.6.2 A/D conversion enable/prohibit speci fication ( Addr ess RWwm)

3.6.3 Input range setting (Address RWwm+1)

3.6.4 Moving average processing count setting ( Addr ess RWwm+2)

4 SETUP AND PREPARATION BEFORE OPERATION

4.1 Pre-Operation Procedure

4.2 Precautions When Handling

4.3 Name of Each Part

4.4 Offset/Gain Setting

4.5 Station Number Setting

4.6 Facing Direction of the Module Installation

4.7 Data Link Cable Wiring

4.7.1 Instructions for handling the CC-Li nk dedicated cabl es

4.7.2 Connection of the CC-Link dedicated cables

4.8 Wiring

4.8.1 Wiring precautions

4.8.2 Module connection example

4.9 Maintenance and Inspection

5 PROGRAMMING

5.1 Programming Procedure

5.2 Program Examples

5.2.1 Program examples for use of the ACPU /QC PU ( A mode) ( FR OM /TO instr uctions)

5.2.2 Program examples for use of the ACPU /QC PU ( A mode) ( dedic ated instr ucti ons)

5.2.3 Program examples for use of the QnAC PU

5.2.4 Program examples for use of the QC PU ( Q mode)

6 TROUBLESHOOTING

6.1 Using the Remote Input Signals to Check Er ror s

6.2 Using the LED Indications to Check Error s

6.3 When the digital output value cannot be r ead

6.4 Troubleshooting for the Case where the "ERR ." LED o f the M aster Stati on Fl icker s

APPENDIX

Appendix1 Comparison between This Pr oduct and Conventional Product

Appendix2 External dimensi on diagr am

INDEX

WARRANTY