Meiko DV80.2T Installation Manual

MODEL DV 80.2 T

Tall Hood Door-Type High Temperature Sanitizing
Utensil Washer (USA Version)

OWNER’S INSTALLATION, OPERATION AND
MAINTENANCE MANUAL

MEIKO • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • Phone: [phone] • (800) 55-MEIKO • Fax: [phone]

Rev. 9/10

TABLE OF CONTENTS

1. INTRODUCTION ................................. 3

1.1 Overview of Equipment ............................. 3

1.2 General Safety Information........................ 3

3.12 Drain Hose Positioning ............................ 11

3.13 Tabling Attachment..................................12

3.14 Final Assembly ........................................ 14

3.15 Priming the Detergent and Rinse

Additive Lines .......................................... 14

2. TRANSPORT AND SHIPPING ............ 3

3. INSTALLATION .................................... 4

3.1 Overview of Installation ............................. 4

3.2 Requirements Before Installation .............. 4

3.3 Uncrating, Positioning and Leveling ............. 5

3.4 Accessing the Utility Connections ............. 5

3.5 Main Electrical Supply Connection............ 6

3.6 Dispensing System Overview....................7

3.7 Installing an External Detergent System ... 8

3.8 Installing an External Liquid Rinse

Aid System ................................................ 9

3.9 Wiring External Chemical

Dispensing Systems.................................. 9

3.10 Connecting Chemical Containers

or Dispensers .......................................... 10

3.11 Fresh Water Supply Connection.............. 11

3.16 Checking for Correct Chemical

Concentration .......................................... 14

4. OPERATION .......................................15

4.1 Location and Description of Controls....... 15

4.2 Startup..................................................... 16

4.3 Loading.................................................... 16

4.4 Operation................................................. 17

4.5 Between Cycles....................................... 17

4.6 Shutdown ................................................ 17

5. CLEANING ......................................... 18

5.1 Daily Cleaning (or as required)................ 18

5.2 Weekly Cleaning (or as required) ............ 18

5.3 Exterior Cleaning (as required)................ 19

5.4 Deliming (as required) ............................. 19

6. TROUBLESHOOTING ........................ 20

AN ELECTRICAL WIRING DIAGRAM IS LOCATED INSIDE THE

LOWER-FRONT COMPARTMENT OF THIS MACHINE.

THE MEIKO MODEL DV 80.2 T UTENSIL WASHER HAS BEEN DESIGNED EXCLUSIVELY

FOR THE WASHING OF DISHES, GLASSWARE, CUTLERY, POTS, PANS

AND KITCHEN UTENSILS IN A COMMERCIAL OR INSTITUTIONAL SETTING

AND MUST NOT BE USED FOR ANY OTHER PURPOSE.

MEIKO ACCEPTS NO RESPONSIBILITY FOR DAMAGE TO THE APPLIANCE, SURROUNDING

EQUIPMENT OR ENVIRONMENT THAT IS CAUSED BY INAPPROPRIATE INSTALLATION OR

OPERATION, OR FROM ANY SERVICE THAT IS UNDERTAKEN BY NON-AUTHORIZED

PERSONNEL, OR FROM THE USE OF ANY PARTS EXCEPT THOSE THAT ARE APPROVED BY THE

MANUFACTURER. ANY SUCH INSTALLATION, USE OR SERVICE WILL IMMEDIATELY VOID THE

MANUFACTURER’S WARRANTY.

ANY MODIFICATIONS TO THE APPLIANCE THAT ARE PERFORMED WITHOUT THE WRITTEN

PERMISSION OF MEIKO WILL IMMEDIATELY VOID THE MANUFACTURER’S WARRANTY.

MEIKO reserves the right to change any specifications without notice at any time.
© 2010 MEIKO USA, Inc. All rights reserved.

MEIKO • 1349 Heil Quaker Blvd. • La Vergne, TN 37086
Phone: [phone] • (800) 55-MEIKO • Fax: [phone]

www.meiko.us

Page 2

SECTION 1 - INTRODUCTION

1INTRODUCTION

1.1 Overview of Equipment

The MEIKO Model DV 80.2 T is a commercial
utensil washer designed for cleaning dishes,
glassware, trays, cutlery, pots, pans and
kitchen utensils with a minimum of employee
intervention or supervision.

A control keypad allows easy selection of
three different dishwashing cycles to
accommodate different levels of soiling. A
digital display permits easy monitoring of
operation.

Other features of the unit that affect operation
include:

Auto Safe - An internal booster heater is regulated
by the electronic control system to ensure a
proper sanitizing final rinse temperature,
regardless of the incoming water temperature.

Soft Start - The wash water is pumped at a
reduced pressure for the first few seconds of
the wash cycle. This protects the ware from
being moved or damaged by a sudden burst
of pressure.

Pumped Rinse - An internal rinse pump
ensures that the final rinse pressure is
constant.

Pumped Drain - Accommodates wall or floor
drains.

Aqua Stop - The unit will automatically shut
down if a water leak is detected.

Tall Hood Design - The MEIKO DV 80.2 T
features an extended 27” vertical clearance
to accommodate tall items.

Intelli-Start automatic cycle start - If the
door is closed with a rack inside the machine,
a wash cycle will automatically begin. If a rack
is not inside the machine, the door can be
closed freely without starting a wash cycle.

For efficient and SAFE operation, be sure to
follow the installation and operating
instructions provided in this manual. In
particular, all safety symbols and notices on
the equipment and in the supplied
documentation must be followed.

IMPORTANT

The Model DV 80.2 T utensil washer has been
designed exclusively for the washing of
dishes, glassware, trays, cutlery, pots, pans
and kitchen utensils in a commercial or
institutional setting and must not be used for
any other purpose.

1.2 General Safety Information

The following symbols and headings are used
throughout this manual to indicate possible
hazards to persons or to the equipment. The
symbols and headings are shown in order of
importance. The descriptive text following these
headings is italicized for easy recognition.

WARNING! Possible hazard to per-

sons, such as from elec­trical shock, crushing, or
hot surfaces.

CAUTION Possible hazard to the

utensil washer or to
other equipment.

IMPORTANT Vital information or tips for

the installer or operator.

NOTE Information or tips for the

installer or operator.

2TRANSPORT AND SHIPPING

IMPORTANT

• Observe any notices on the crating

material that pertain to shipping.

• Use care when transporting the

equipment.

• As you unpack the equipment, check that

all components shown on the shipping
invoice are present and intact. Be sure to
check for shipping damage. If shipping
damage is present, call MEIKO Customer
Service at 1-800-868-3840, providing full
details on the customer, serial number and
extent of damage present. MEIKO will file
a freight claim based on this information.

WARNING!

In NO EVENT should a damaged
appliance be installed or operated!

Page 3

SECTION 3 - INSTALLATION

3INSTALLATION

3.1 Overview of Installation

The owner should contract with qualified
personnel to move the appliance to the
installation location, unpack it, and prepare it
for final utility connections. In most cases,
local codes prevent the final utility connections
from being made by any party other than a
licensed electrician and/or plumber.

IMPORTANT

It is the responsibility of the owner to ensure
that all aspects of the installation comply with
all applicable local and national codes.

IMPORTANT

The appliance’s warranty is not valid until a
MEIKO Authorized Service Agent performs a
Startup and Demonstration on the appliance.
This Demonstration should be scheduled after
installation.

Installation of the utensil washer involves the
following steps:

• Verifying that the utility connections are
present, are appropriate for the appliance,
and comply with all applicable local and
national codes.

• Unwrapping the appliance (leaving the
shipping skid in place for easier move­ment) and checking for shipping damage.

• Moving the appliance to the installation
location, removing the skid, and leveling
the feet.

• Connecting the electrical supply.

• Installing the chemical dispensing system.

For units equipped with the optional
dispensing system, this involves connecting
the utensil washer’s detergent and rinse
additive tubes to appropriate dispensers.

For units without the optional system, the
dispensing system installer should follow
the manufacturer’s instructions AND the
instructions in Section 3 of this Manual.

• Connecting the fresh water supply.

• Positioning the drain hose.

• Connecting the machine to tabling.

Page 4

• Contacting your MEIKO Authorized
Service Agent to perform a Startup and
Demonstration on the appliance. This step
also validates the appliance’s warranty.

3.2 Requirements Before Installation

Before the installer can uncrate and move the
appliance to the installation location, the
following conditions MUST be met:

• INSTALLATION AREA REQUIREMENTS

- The area MUST be frost-free. Freezing

temperatures (32°F/0°C or lower)
inhibit proper operation and can
damage internal components.

- The area MUST have a firm floor

surface. It is possible to compensate for
uneven flooring by adjusting the feet.

- The area should be away from

appliances, furniture or surfaces that
can be damaged by steam. If this is
not possible, these items should be
protected from the small quantities of
steam that are released during normal
operation of the utensil washer.

• UTILTITY CONNECTION REQUIREMENTS

- Connections must be present and

ready for hookup to the appliance. All
utility supplies must comply with the
electrical information labels, with the
information on the data plate, and with
all applicable local and national codes.

- Electrical leads and the water supply

hose (supplied by the customer) must
be present.

- For units without the optional

dispensing system, external detergent
and rinse additive pumps (if used)
should be installed according to the
manufacturer’s instructions.

- For units with the optional dispensing

system, appropriate dispensers or
containers should be installed and
ready for connection to the appliance.

• GENERAL REQUIREMENTS
Authorized personnel should be available

to perform the actual utility connections.

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SECTION 3 - INSTALLATION

3.3 Uncrating, Positioning and Leveling

1. Remove all shipping and packaging material
from the appliance, including supports and
wrappings. Leave the shipping skid in place at
this time to allow for easier movement to the
installation location.

2. Check for shipping damage as described in
Section 2, “Transport and Shipping.” If damage
is present, call MEIKO Customer Service at
1-800-868-3840, providing full details on the
customer, serial number and extent of damage
present. MEIKO will file a freight claim based
on this information.

3. Move the appliance to the installation area and
remove the skid. Use caution to avoid damaging
the appliance or any of its components.

4. Using a spirit level, check that the appliance is
level in both directions (front-to-back AND side­to-side). If necessary, level the appliance by
rotating the bottom section of each foot.

Remove

2 screws on

bottom edge

Figure 3-1

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Figure 3-2

As panel is

removed, disconnect

ribbon cable to

MIKE 2 controller

CAUTION

The utensil washer MUST be level for proper
operation.

3.4 Accessing the Utility Connections

Water supply and drain connections are located
at the lower rear of the utensil washer. The electrical
supply enters through a strain relief at the lower
rear, but the terminal blocks are accessed from
the front of the machine.

To remove the lower front panel:

1. Remove AND RETAIN the two screws on the
bottom edge of the lower front panel. See
Figure 3-1.

2. Slide the panel down and away from the utensil
washer to remove it. As you pull the panel away
from the utensil washer, disconnect the ribbon
cable for the MIKE 2 controller to avoid damage.

3. Remove the screw that holds the electrical box
in place, as shown in Figure 3-2. Swing the box
down as shown in Figure 3-3. The main
electrical supply terminal block is on the left
side of the machine. The chemical dispenser
terminal block (if used) is underneath the wash
tank on the right side of the machine.

Remove

screw

Electrical

box

Figure 3-3

Main

electrical

supply

terminal

block

Chemical
dispenser

terminal

block (if

used)

Swing

electrical

box down

Page 5

SECTION 3 - INSTALLATION

3.5 Main Electrical Supply Connection

WARNING!

Check that the circuit breaker/fused
disconnect is in the OFF position and
that the unit is switched off before
making the electrical utility connections.

IMPORTANT

In some cases, local codes dictate that
electrical supply connections be made only
by a certified professional.

1. Check that the incoming power leads are
of sufficient rating for the appliance’s
current draw. Amperage and minimum
supply wire specifications are shown on
the serial plate and on the electrical
information label.

Figure 3-4: Utility connections

2. Check that the incoming power leads are
long enough to permit the unit to be
repositioned for servicing.

3. Locate the strain relief for the electrical
supply wiring at the lower rear of the
machine (Figure 3-4). Thread the
incoming supply leads through the strain
relief and to the main electrical supply
terminal block at the front of the machine
(Figure 3-5).

4. Refer to Figure 3-6 and the electrical wiring
diagram. Connect the power supply and
ground leads as indicated.

5. Adjust the strain relief to fasten the wiring
in place. You should leave enough slack
in the wiring to prevent stress on the
terminal connections.

Figure 3-5: Routing the electrical supply

Lower rear

of machine

Liquid detergent and
rinse additive supply
lines (if so equipped)

G

L2L1

N
D

Electrical

supply

strain relief

Drain

hose

Fresh water

connection

Main

electrical

supply

terminal

block

Figure 3-6: Main electrical supply connections

208-230V, 60 Hz, 1 Phase:

L1 and L2 “hot” (line)
yel/grn = ground

L2L1

L3

Lower front

of machine

208-230V, 60Hz, 3 Phase

G
N

or

D

460V, 60 Hz, 3 Phase

L1, L2 and L3 “hot” (line)
yel/grn = ground

Page 6

SECTION 3 - INSTALLATION

3.6 Dispensing system overview

The DV 80.2 T is designed for use
with a liquid rinse aid, and either
solid or liquid detergents.

Units equipped with optional liquid
internal detergent and rinse aid
pumps have two tubes exiting the
machine at the lower rear. These
tubes can simply be attached to
detergent and rinse aid containers.
See Figure 3-7.

Units that are NOT equipped with
the internal pumps have:

• A blue rinse aid line exiting the
machine at the lower rear.

• Two dummy plugs covering
holes in the back of the wash
tank that can be used for de­tergent injection. The plugs are
accessed by removable panels
on the sides of the machine.
Either plug can be used.

• A hole in the bottom of the wash
tank for the installation of a de­tergent concentration probe.

Figure 3-7: Chemical connections

Liquid rinse

additive

injection

(blue)

Liquid detergent injection

(clear) - only present on

machines with internal
chemical pump option

Dummy plug
for detergent

concentration

probe

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Access

panel for

external

chemical

dispenser

injection

(either side)

A dispensing system terminal block
(shown in Figure 3-7) provides
contacts for two line voltage
relays. These relays, when closed,
provide a “window” for external
pump systems to activate.

• The rinse aid pump relay closes
for approximately 16.5 seconds
whenever the booster tank
refills (once per cycle).

• The detergent pump relay
closes whenever the wash
pump is in operation.

Activation of the pumps can be
controlled as follows:

• Solid detergent systems should
use a detergent concentration
probe installed in the wash tank
to activate the external pump.
A dummy plug at the bottom of
the wash tank provides an
installation location for the probe.

Dummy

plugs for

Main

electrical

detergent

injection

supply

terminal

block

Chemical

dispenser

terminal

block

• Liquid detergent systems can use EITHER a
detergent concentration probe, OR a timer system.
A detergent concentration probe is HIGHLY
RECOMMENDED.

• Liquid rinse aid systems should be controlled using
a timer system.

Page 7

SECTION 3 - INSTALLATION

CAUTION

If the unit will NOT use one or both of
the chemical supply tubes, cut the
unused tube(s) close to the point
where it exits the machine’s exterior
panel and seal it using the supplied
plug and wire clamp. See Figure 3-8.

For units equipped with the optional
internal chemical dispensing system,
skip ahead to Section 3.10, “Connecting
Chemical Containers or Dispensers.”

3.7 Installing an External
Detergent System

To install a detergent dispensing
system:

1. Remove the detergent plug access

panel on either side of the machine.
Remove the matching dummy plug
from the back of the wash tank.
See Figure 3-9.

Figure 3-8: Sealing unused chemical tubes (if
not using a liquid detergent or rinse additive)

Cut

tubing

Seal with plug

and wire clamp

Figure 3-9: External detergent system

To access bottom

of tank, lift up front

of rack rail

assembly and latch

onto back wall

REMOVE
ACCESS

PANEL TO

ROUTE

ne

DETERGENT

LINE.

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Access

panel for

external

chemical

dispenser

injection

2. Route the detergent supply line

through one of the two holes in the
access panel, through the side
panel, and into the wash tank. For
solid systems, use the large hole
in the access panel. For liquid
systems, use the smaller hole.

3. Fasten the line in place and seal

the connection.

4. Replace the access panel.

5. If a detergent concentration probe

will be used, access the bottom of
the tank by lifting up the front of the
rack rail assembly and latching it
onto the back wall as shown in
Figure 3-9. Lift out the scrap screens.
Then, remove the dummy plug in
the bottom of the wash tank, install
the detergent concentration probe
and seal the connection. Replace
the scrap screens and lower the
rack rail assembly back into place.

Remove dummy

plug to attach

detergent supply line

Remove large plug to

route solid detergent

supply line

OR

Remove small plug to
route liquid detergent

supply line

6. Check that the pump is correctly

installed according to the manu­facturer’s instructions.

Page 8

Remove dummy plug to

install detergent

concentration probe

(if using a probe)