Meiko CS70 Installation Manual

MODEL CS 70
Door-Type Low Temperature Chemical Sanitizing Dishwasher
OWNERS INSTALLATION, OPERATION AND MAINTENANCE MANUAL
MEIKO • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • Phone: (615) 399-6600 • (800) 55-MEIKO • Fax: (615) 399-6620
Rev . 7/14
TABLE OF CONTENTS
1. INTRODUCTION ................................. 3
1.1 Overview of Equipment ............................. 3
1.2 General Safety Information........................ 3
2. TRANSPORT AND SHIPPING ............ 3
3. INSTALLATION.................................... 4
3.1 Overview of Installation ............................. 4
3.2 Requirements Before Installation .............. 4
3.3 Uncrating, Positioning and Leveling ............. 5
3.4 Accessing the Utility Connections ............. 5
3.5 Main Electrical Supply Connection............ 6
3.6 Dispensing System Overview.................... 7
3.7 Connecting Chemical Containers.............. 7
3.8 Fresh Water Supply Connection................ 8
3.9 Drain Connection....................................... 9
3.10 Tabling Attachment.................................. 10
3.11 Final Assembly ........................................ 12
3.12 Priming the Liquid Detergent, Rinse Aid
and Sanitizer Lines.................................. 12
3.13 Checking for Correct Chemical
Concentration.......................................... 13
5.1 Location and Description of Controls....... 15
5.2 Startup..................................................... 16
5.3 Loading....................................................16
5.4 Operation................................................. 17
5.5 Between Cycles....................................... 17
5.6 Shutdown ................................................ 17
6.1 Daily Cleaning (or as required)................ 18
6.2 Weekly Cleaning (or as required)............ 18
6.3 Exterior Cleaning (as required)................ 19
6.4 Deliming (as required) ............................. 19
9.1 Ladder schematic, 115V/60Hz/1Ph ......... 43
AN ELECTRICAL WIRING DIAGRAM IS LOCATED INSIDE
THE COVER OF THE CONTROL BOX OF THIS MACHINE.
THE MEIKO MODEL CS 70 DISHWASHER HAS BEEN DESIGNED
EXCLUSIVELY FOR THE WASHING OF DISHES, GLASSWARE, CUTLERY
AND KITCHEN UTENSILS IN A COMMERCIAL OR INSTITUTIONAL SETTING
AND MUST NOT BE USED FOR ANY OTHER PURPOSE.
MEIKO ACCEPTS NO RESPONSIBILITY FOR DAMAGE TO THE APPLIANCE, SURROUNDING
EQUIPMENT OR ENVIRONMENT THAT IS CAUSED BY INAPPROPRIATE INSTALLA TION OR
OPERA TION, OR FROM ANY SERVICE THAT IS UNDERTAKEN BY NON-AUTHORIZED
PERSONNEL, OR FROM THE USE OF ANY PARTS EXCEPT THOSE THAT ARE APPROVED BY THE
MANUFACTURER. ANY SUCH INSTALLATION, USE OR SERVICE WILL IMMEDIATELY VOID THE
MANUFACTURER’S WARRANTY.
ANY MODIFICATIONS T O THE APPLIANCE THAT ARE PERFORMED WITHOUT THE WRITTEN
PERMISSION OF MEIKO WILL IMMEDIATELY VOID THE MANUFACTURER’S WARRANTY.
MEIKO reserves the right to change any specifications without notice at any time. © 2014 MEIKO USA, Inc. All rights reserved.
MEIKO • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 Phone: (615) 399-6600 • (800) 55-MEIKO • Fax: (615) 399-6620
www.meiko.us
Page 2
SECTION 1 - INTRODUCTION
1INTRODUCTION
1.1 Overview of Equipment
The MEIKO Model CS 70 kube is a commercial dishwasher designed for cleaning dishes, glassware, trays, cutlery and kitchen utensils with a minimum of employee intervention or supervision.
A control keyp ad allows easy selection of On/ Fill and Off/Drain cycles. A digital display permits easy monitoring of operation.
Other features of the unit that affect operation include:
CS 70 - advanced microprocessor technology for maintenance and end user dishmachine settings
Auto Prime - Timed priming function on all chemical pumps
Temp Safe - User-selectable temperature­based automatic drain/refill feature to ensure desired wash and rinse temperatures
Delime Cycle - Automatically fills machine, signals for delimer, delimes for five minutes, then drains and rinses machine
Fully automatic operation - automatic fill, automatic start, and automatic drain
Proof of delivery window - provides a visual indication that chemicals are being dispensed
For efficient and SAFE operation, be sure to follow the installation and operating instructions provided in this manual. In particular, all safety symbols and notices on the equipment and in the supplied documentation must be followed.
IMPORTANT
The Model CS 70 kube dishwasher has been designed exclusively for the washing of dishes, glassware, trays, cutlery and kitchen utensils in a commercial or institutional setting and must not be used for any other purpose.
1.2 General Safety Information
The following symbols and headings are used throughout this manual to indicate possible hazards to persons or to the equipment. The symbols and headings are shown in order of importance. The descriptive text following these headings is italicized for easy recognition.
WARNING! Possible hazard to per-
sons, such as from elec­trical shock, crushing, or hot surfaces.
CAUTION Possible hazard to the
dishwasher or to other equipment.
IMPORTANT Vital information or tips for
the installer or operator.
NOTE Information or tips for the
installer or operator.
2TRANSPORT AND SHIPPING
IMPORTANT
Observe any notices on the crating material that pertain to shipping.
Use care when transporting the equipment.
Customers are required to inspect all equipment upon receipt for freight damage, concealed or otherwise. If a ship­ment is signed for without noting freight damage, the receiving firm accepts all responsibility, and MEIKO cannot collect for a future discovery of freight damage.
If equipment arrives at the customer’s site with crate and/or package damage, the factory strongly suggests refusal of the shipment due to damage claim.
Immediately contact MEIKO Customer Service at 1-800-55-MEIKO (1-800-556-
3456), providing full details on the customer, serial number and extent of damage present.
WARNING!
In NO EVENT should a damaged appliance be installed or operated!
Page 3
SECTION 3 - INSTALLATION
3INSTALLATION
3.1 Overview of Installation
The owner should contract with qualified personnel to move the appliance to the installation location, unpack it, and prepare it for final utility connections. In most cases, local codes prevent the final utility connections from being made by any party other than a licensed electrician and/or plumber.
IMPORTANT
It is the responsibility of the owner to ensure that all aspects of the installation comply with all applicable local and national codes.
IMPORTANT
The appliance’s warranty is not valid until a MEIKO Authorized Service Agent performs a Startup and Demonstration on the appliance. This Demonstration should be scheduled after installation.
Installation of the dishwasher involves the following steps:
Verifying that the utility connections are present, are appropriate for the appliance, and comply with all applicable local and national codes.
Unwrapping the appliance (leaving the shipping skid in place for easier move­ment) and checking for shipping damage.
Moving the appliance to the installation location, removing the skid, and leveling the feet.
Connecting the electrical supply.
Connecting the warewasher’s detergent, rinse aid and sanitizer tubes to appropriate dispensers.
Connecting the fresh water supply.
3.2 Requirements Before Installation
Before the installer can uncrate and move the appliance to the installation location, the following conditions MUST be met:
INST ALLATION AREA REQUIREMENTS
- The area MUST be frost-free. Freezing temperatures (32°F/0°C or lower) inhibit proper operation and can damage internal components.
- The area MUST have a firm floor surface. It is possible to compensate for uneven flooring by adjusting the feet.
- The area should be away from appliances, furniture or surfaces that can be damaged by water . If this is not possible, these items should be protected from the small quantities of water that are splashed during normal operation of the dishwasher.
UTILTITY CONNECTION REQUIREMENTS
- Connections must be present and ready for hookup to the appliance. All utility supplies must comply with the electrical information labels, with the information on the data plate, and with all applicable local and national codes.
- Electrical leads and the water supply line (supplied by the customer) must be present.
- Appropriate detergent, rinse aid and sanitizer containers should be installed and ready for connection to the appliance.
GENERAL REQUIREMENTS Authorized personnel should be available
to perform the actual utility connections.
Connecting the accumulator drain.
Connecting the machine to tabling.
Contacting your MEIKO Authorized Service Agent to perform a Startup and Demonstration on the appliance. This step also validates the appliance’s warranty.
Page 4
SECTION 3 - INSTALLATION
3.3 Uncrating, Positioning and Leveling
1. Remove all shipping and packaging material
from the appliance, including supports and wrappings. Leave the shipping skid in place at this time to allow for easier movement to the installation location.
2. Check for shipping damage as described in
Section 2, “Transport and Shipping.” If damage is present, immediately contact MEIKO Customer Service at 1-800-55-MEIKO (1-800- 556-3456), providing full details on the customer, serial number and extent of damage present.
3. Move the appliance to the installation area and
remove the skid. Use caution to avoid damaging the appliance or any of its components.
4. Using a spirit level, check that the appliance is
level in both directions (front-to-back AND side­to-side). If necessary, level the appliance by rotating the bottom section of each foot.
Figure 3-1
Remove 2
screws
CAUTION
The dishwasher MUST be level for proper operation.
3.4 Accessing the Utility Connections
Water supply and drain connections are accessed from the lower right side of the dishwasher. The electrical supply enters through a strain relief at the back of the control box. The terminal block is located inside the control box.
To open the control box:
1. Remove AND RETAIN the two screws on the
top edge of the cover panel. See Figure 3-1.
2. Swing the cover panel down to access the
interior of the box. The main electrical supply terminal block is located on the back wall of the box.
Figure 3-2
Swing panel
down to access
interior of box
Main electrical
supply terminal
block
Page 5
SECTION 3 - INSTALLATION
3.5 Main Electrical Supply Connection
WARNING!
Check that the circuit breaker/fused disconnect is in the OFF position and that the unit is switched off before making the electrical utility connections.
IMPORTANT
In some cases, local codes dictate that electrical supply connections be made only by a certified professional.
1. Check that the incoming power leads are of sufficient rating for the appliance’s current draw. Amperage and minimum supply wire specifications are shown on the serial plate and on the electrical information label.
Figure 3-3: Utility connections
2. Check that the incoming power leads are long enough to permit the unit to be repositioned for servicing.
3. Locate the strain relief for the electrical supply wiring at the lower rear of the control box (Figure 3-3). Thread the incoming supply leads through the strain relief and to the main electrical supply terminal block on the back wall of the box.
4. Refer to Figure 3-4 and the electrical wiring diagram. Connect the power supply and ground leads as indicated.
5. Adjust the strain relief to fasten the wiring in place. You should leave enough slack in the wiring to prevent stress on the terminal connections.
Figure 3-4: Main electrical
supply connections
Electrical
supply
strain relief
Main electrical
supply terminal
block
Drain
Fresh water
connection
115V, 60 Hz, 1 Phase:
L1 = “hot” (line) N = neutral GND = ground
Page 6
ECTION 3 - INSTALLATION
S
3.6 Dispensing system overview
The CS 70 is equipped with liquid detergent, rinse aid and sanitizer pumps. Each pump is equipped with a supply tube that exits the rear of the machine. A stiffener tube is also provided for the ends of each tube. The end of the tube with the stiffener should be inserted and fastened into appropriate liquid chemical containers (supplied by others).
During operation, chemicals are automatically dispensed according to the timed settings for each pump, which can be individually configured as required. A proof of delivery window provides a visual indication that chemicals are being dispensed.
See Figure 3-5.
3.7 Connecting Chemical Containers
1. Check that all chemicals are compatible with the unit. In particular, a commercial (not a domestic) detergent MUST be used.
2 Check that the containers are correctly
installed or positioned according to the manufacturer’s instructions.
3. Each chemical dispensing pump is equipped with a supply tube that exits the rear of the machine. A stiffener tube is also provided for the end of each tube.
4. Assemble a stiffener tube onto the end of each of the chemical tubes using two tie wraps. See Figure 3-6.
5. Locate the RED liquid detergent tube, marked DET. Insert the tube stiffener into the liquid detergent container and fasten it in place.
Figure 3-5: Dispensing
system components
Chemical
pumps are
inside
control box
Proof of delivery
window
Chemical
containers
Figure 3-6: Assembling the
stiffener tubes
Tie
wrap
Flexible tube
(from rear of
machine)
6. Locate the BLUE liquid rinse aid tube marked RIN. Insert the tube stiffener into the liquid rinse aid container and fasten it in place.
7. Locate the CLEAR or WHITE liquid sanitizer tube marked SAN. Insert the tube stiffener into the liquid sanitizer container and fasten it in place.
Stiffener
tube
Tie
wrap
Page 7
SECTION 3 - INSTALLATION
3.8 Fresh Water Supply Connection
CAUTION
Before connecting the water supply, the line MUST be flushed clean of all debris, including (but not limited to) pipe sealant, metal particles, solder, etc. This debris can damage the appliance.
IMPORTANT
In some cases, local codes dictate that water supply connections be made only by a certified professional.
1. Check that iron or other metal particles cannot contaminate the fresh water supplied to the dishwasher.
2. Check that the incoming water pressure is within the acceptable range for the appliance (maximum 100 psi, 6.89 bars).
3. Check the incoming water temperature. MEIKO recommends a water temperature of 140°F/60°C for optimum operation.
4. Check the incoming water hardness. MEIKO recommends a hardness of 4-6 grains per U.S. gallon.
5. Because the water inlet incorporates a “Y” strainer, an additional “Y” strainer in the water supply is unnecessary unless required by local, national or international codes.
6. Connect the customer-supplied water line to the street elbow fitting on the fill assembly . Use a sealing compound on the threads to ensure that no leaks are present in the connection. See Figure 3-7.
7. Check that the water line is long enough to permit the unit to be repositioned for servicing.
Figure 3-7: Fresh water connection
Fresh water
connection
Page 8
3.9 Drain Connection
ECTION 3 - INSTALLATION
S
1. Check that the floor drain is correctly sized for the machine. A drain with a minimum diameter of 2”/51mm is strongly recommended.
2. Check the type of drain that will be used. (wall or floor).
CAUTION
The CS 70 uses a gravity drain system. No portion of the drain system may be higher than 10-1/2” (267mm) A.F.F. to ensure correct drain operation. See Figure 3-8.
Figure 3-8: Drain configuration and connection
3. Check the position of the machine drain in reference to the intended facility drain. If required, the drain pan can be removed and reversed to change the position of the drain. See Figure 3-8.
4. Route the drain line to the drain. In some cases, a grease trap (supplied by others) must be fitted into the waste water line. If this trap is required for your installation, check that it is present.
D
1
Drain faces
LEFT from
factory
If required,
remove and
reverse drain
pan so drain
faces RIGHT
D
2
No portion of
the drain
system may
be higher
than 10-1/2”
(267mm)
A.F.F.
10 1/2"
(267mm)
max. AFF
Page 9
SECTION 3 - INSTALLATION
3.10 T abling Att achment
The CS 70 can be positioned in either of two tabling configurations; straight through, or in a corner installation. See Figure 3-9.
1. IF the machine will be positioned in a corner, perform the following steps before attaching the tables:
Position the machine so that
the LEFT REAR corner of the machine faces the corner of the wall, as shown in Figure 3-9. For corner installations, this placement is necessary to ensure that the control panel can be reached by the operator.
Remove the FRONT rack
guide as shown in Figure 3-
9. The guide is held in place by two screws. Replace the guide on the LEFT SIDE position in the 2 mounting holes provided.
2. Position the machine and tables as follows:
Figure 3-9: Straight-through and
corner tabling configurations
Control
panel
Straight-through
Before After
For a corner installation ONLY, move the rack rail
guide from the
FRONT position to
the LEFT SIDE
position.
Corner installation:
Left rear corner of machine
MUST face corner of wall to
ensure access to control panel.
Figure 3-10: Aligning the t able centerlines
with the dishmachine
Check that the centerline of the opening at the end of each table is aligned with the centerline of the rack track of the machine. See Figure 3-10.
Check that the surface height of each table matches the height of the rack track of the machine, to ensure a smooth transi­tion. The standard table sur­face height is 34” (864mm).
Check that the machine is level.
Page 10
Centerline of
rack track
Straight-through installation
Corner installation
Centerline
of rack track
Centerline of
table opening
Centerline of
table opening
FRONT OF
CS 70
SECTION 3 - INSTALLATION
The height of the machine, and of most tables, can be adjusted by rotating the feet at the end of the legs.
CAUTION
After adjusting the height of the machine, always check that it is level to ensure proper operation.
3. Position each table lip-in at the machine. Be sure to seat the lip-in against the in­ner, vertical mounting surface. The lip-in flange should be no more than 1” in height as shown in Figure 3-11.
4. For corner installations, check that the sides of the front table do not interfere with the door handle when the door is closed. If it is necessary to trim the table sides to clear the handle, refer to Figure 3-12.
5. After the tables have been positioned correctly, secure them to the machine using silicone sealant.
Figure 3-11: Tabling attachment
Turndown
lip-in
flange
1” (25mm)
max.
20-1/4”
(515mm)
recommended
Figure 3-12: Door handle clearance for corner installations
(127mm), cut out as
shown to clear door
Backsplash
If backsplash is
higher than 5”
hande.
5" (127mm)
from front
of door
panel
5" (127mm)
max
Front-side cutout is
only necessary if
top of rolled edge is
more than 5”
(127mm) above
tabletop.
NOTE
An optional false panel is available to prevent splashing onto the walls or floor. The false panel may be used with either straight-through or corner tabling configurations. Mounting instructions are provided with the false panel. Contact MEIKO Customer Service at 1-800-55-MEIKO (1-800-556-3456) to order.
Page 11
ECTION 3 - INSTALLATION
S
3.11 Final Assembly
1. Check and tighten all electrical terminal screws.
2. Replace the control box cover panel and fasten in place with its two screws (Figure 3-1).
3. Switch the circuit breaker/fused disconnect to the ON position. Be sure to prime the chemical pumps and check for correct chemical concentration before operating the unit.
3.12 Priming the Liquid Detergent, Rinse
Aid and Sanitizer Lines
The chemical supply lines must be primed before operating the unit. Keys are provided on the control panel for this purpose. The active area for each key is the symbol just to the left of the text description. See Figure 3-
13.
1. Turn the machine on by pressing the ON/
FILL button.
Figure 3-13: kube\CS 70 control panel
MIN. 120° F / 49°C
Always press the keys to the left of
the text (not the
text itself)
ON / FILL EN MARCHE / REMPLIR ENCENDIDO / LLENADO
OFF / DRAIN ARRÊT / ÉVACUER APAGADO / DRENAJE
DELIME DÉTARTRER DESCALCIFICAR
DETERGENT DÉTERGENT DETERGENTE
RINSE AID AGENT DE RINÇAGE ADITIVO DE ENJUAGUE
SANITIZER DÉSINFECTANT DESINFECTANTE
2. Prime the detergent pump. Press the DETERGENT key twice, rapidly. The pump will prime for 40 seconds and automatically turn off.
3. Prime the rinse aid pump. Press the RINSE AID key twice, rapidly. The pump will prime for 5 minutes and automatically turn off.
4. Prime the sanitizer pump. Press the SANITIZER key twice, rapidly. The pump will prime for 40 seconds and automatically turn off.
5. If necessary, the pumps can be manually primed for any length of time desired by holding down the appropriate button.
Page 12
SECTION 3 - INSTALLATION
3.13 Checking for Correct Chemical
Concentration
The normal factory settings for chemical injection are:
Detergent - 0.256 oz. per gallon of wash
water (2.0 ml per liter).
Rinse additive - 0.0256 oz. per gallon of
rinse water (0.2 ml per liter).
Sanitizer - titrated using sodium
hypochlorite (NaClO) to 50 ppm minimum. Other chemical sanitizing solutions (iodine, etc.) may be used if permitted by local, national and international codes.
These settings are factory defaults, but all
settings used should always be checked to ensure proper operation.
T o check if the normal settings are correct for your chemicals, RUN THREE EMPTY LOADS to completely cycle the water supply and obtain accurate test results. This will only take a few minutes. Then, run a sample load with soiled ware and examine the results.
IMPORTANT
In all cases, any adjustments of the chemical injection settings are to be performed either by a chemical leasing company professional, or by a MEIKO authorized service agent. Changes by unauthorized personnel may void your warranty.
If you need to contact your Authorized Service Agency, please contact MEIKO Technical Support at 1-800-868-3840.
If the detergent setting is too low , the ware
will not be adequately cleaned.
If the rinse aid setting is too low, spotting
or streaking may occur on the ware.
The sanitizer setting should be confirmed
by the chemical leasing company professional using an approved method (typically test strips are used).
If too much detergent or rinse aid is added,
the extra chemicals will be wasted. This is often difficult to detect except by determining how long your chemical supplies last. If the chemicals are being exhausted quickly , you may need to have the chemical concentration adjusted.
If it is necessary to adjust any of the
chemical injection settings, refer to Section 4, Programming for instructions.
Page 13
SECTION 4 - PROGRAMMING
4PROGRAMMING
Before operating the machine, it may be necessary to access the programming mode of the CS 70 controller to select the desired options and adjust the chemical concentration.
WARNING!
It is possible to select settings in programming mode that may result in ware that is not correctly washed or rinsed. Always ensure that correct settings are selected!
To access programming mode:
1. Check that the circuit breaker/fused disconnect is in the ON position.
2. Check that the machine is turned OFF. If necessary press the OFF/DRAIN key and wait for the machine to drain.
3. Press and hold the SANITIZER button until the machine enters programming mode.
NOTE
If the machine is not turned off first, pressing the SANITIZER button will simply prime the sanitizer pump. It is not possible to enter programming mode with the machine already turned on.
Figure 4-1:
Control panel
in
programming
mode
Toggle to
previous
function
Toggle to
next
function
Toggle to
previous
value
Toggle to
next
value
Save
changes
and exit
Page 14
MIN. 120° F / 49°C
ON / FILL EN MARCHE / REMPLIR ENCENDIDO / LLENADO
OFF / DRAIN ARRÊT / ÉVACUER APAGADO / DRENAJE
DELIME DÉTARTRER DESCALCIFICAR
DETERGENT DÉTERGENT DETERGENTE
RINSE AID AGENT DE RINÇAGE ADITIVO DE ENJUAGUE
SANITIZER DÉSINFECTANT DESINFECTANTE
Once the machine is in programming mode:
Press the OFF/DRAIN and DELIME keys to scroll up and down through the functions.
Press the DETERGENT and RINSE AID keys to change the value/state shown.
Press the SANITIZER key again to save changes and exit programming mode. The machine will then drain and turn off.
The programmable functions available are:
1. Fill Time Length of fill in seconds. Selectable from 1-20.
2. Drain/Fill Length of drain in seconds. Selectable from 0.1-5.0.
3. Detergent Run time for detergent pump (per cycle) in seconds. Selectable from 0.1-20.0 (approx. flow rate is1.8 mL/sec).
4. Sanitizer Run time for sanitizer pump (per cycle) in seconds. Selectable from 0.1-10.0 (approx. flow rate is 1.8 mL/sec).
5. Rin. Aid Run time for rinse aid pump (per cycle) in seconds. Selectable from 0.1-10.0 (approx. flow rate is 0.25 mL/sec).
6. TDrain (temperature) Selects the temperature for the (optional) Temp Safe automatic drain/refill feature. If enabled, the wash tank temperature is checked whenever a cycle starts. If it is below the temperature chosen here, the machine will drain and refill before washing. Selectable from 100-130 in degrees F. Enabled or disabled by function 8, below .
NOTE
If the machine is configured to display temperatures in degrees Celsius (C), the technician must first translate the desired temperature into degrees F to enter it here.
7. Temp C/F Select to display temperatures in degrees Fahrenheit (F) or Celsius (C).
8. TDrain (enable/disable) Enables or disables the Temp Safe automatic temperature-based drain/refill feature, using the temperature selected in function 6 above.
9. Cycle Selects one of two approved total cycle times for the machine. Choices are long (90 sec - default) or short (72 sec).
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