Meguiar’s G110, G220 Instruction Manual

Professional

Electric
Dual-Action
Polisher

MODEL G110/G220

Variable Speed

Instruction Manual

The Model and Serial No. located on the main
housing of the tool. Record these numbers in the
spaces below and retain for future reference.

Model No. _____________________________
Type _________________________________
Serial No. ______________________________

IMPORTANT

Please make certain that the person
who is to use this equipment
carefully reads and understands
these instructions before starting
operations.

DEFINITIONS - SAFETY GUIDELINES

Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially
hazardous situation which, if not avoided, may result in property

damage.

General Safety Rules

Read all instructions.

Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury. The term “power tool”
in all of the warnings listed below refers to your hand
operated (corded) power tool.

Environmental

Do not throw electric power tools into the household waste!
Separate collection of used products and packaging allows materials to be

recycled. Use of recycled materials helps prevent environmental pollution
and reduces the demand for raw materials.

In accordance with the European Directive 2002/96/EG on
Waste Electrical and Electronic Equipment and transposition
into national law, used electric power tools must be collected
separately and recycled in an environmentally friendly manner

EC – Declaration of conformity

G110/G220 Meguiar’s declares that this power tool has been designed
in compliance with: 98/37/EEC, 89/336/EEC, 72/23/EEC, EN 50144, EN
55014-2, EN 55014, EN-61000-3-2 & EN 61000-3-3.

Intended Use

The Dual-Action Polisher is intended for use as a paint
polisher for automotive, marine & RV vehicles. This machine is NOT
intended for sanding or grinding purposes.

SAVE THESE INSTRUCTIONS

1) Work area safety

a) Keep work area clean and well lighted. Cluttered or dark

areas invite accidents.

b) Do not operate power tools in explosive atmospheres,

such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the

dust or fumes. Power tools should be used in a well
ventilated area.

c) Keep children or bystanders away while operating a

power tool. Distractions can cause loss of control.

DANGER:

CAUTION:

CAUTION:

CAUTION:

WARNING:

WARNING:

1

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and

matching outlets will reduce risk of electric shock.

b) Check power source voltage to ensure correct electrical
voltage before plugging in power tools. Model G110 should
only be used with 110V power sources, while models G220
and G220EU should only be used with 220V - 240V power
sources.

c) Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed
or grounded.

d) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.

e) Do not abuse the cord. Never use the cord for carrying,

pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged

or entangled cords increase the risk of electric shock. Use
only 3-wire extension cords that have 3-prong
grounding-type plugs and 3-pole receptacles that accept
the tool’s plug.

f) When operating a power tool outdoors, use an extension
cord suitable for outdoor use. If an extension cord is to be
used outdoors, it must be marked with the suffix W-A or W
following the cord type designation. Use of a cord suitable
for outdoor use reduces the risk of electric shock. When
using an extension cord, be sure to use one heavy enough
to carry the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in loss of
power and overheating. The following table shows the
correct size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.

Minimum Gauge for Cord Sets

Volts Total Length of Cord in Feet

1 2 0 V 0 - 2 5 2 6 - 5 0 5 1 - 1 0 0 1 0 1 - 1 5 0

Ampere Rating Gauge of wire in AWG units

From 0 to 6 amps 18 16 16 14

3) Personal safety

a) Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention

while operating power tools may result in serious personal
injury.

b) Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for

2

appropriate conditions will reduce personal injuries.

c) Avoid accidental starting. Be sure the switch is in the
off-position before plugging in. Carrying power tools
with your finger on the switch or plugging in power tools
that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning on
the power tool. A wrench or a key attached to a rotating
part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry.

Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can be caught

in moving parts. Air vents often cover moving parts
and should also be avoided.

4) Power tool use and care

a) Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate
for which it was designed.

b) Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source before

making any adjustments, changing accessories,
or storing power tools. Such preventive safety

measures reduce the risk of starting the power tool
accidentally.

d) Store idle power tools out of the reach of children and

do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.

e) Promptly conduct all routine and required maintenance
of your power tool. Check for misalignment or binding
of moving parts and any other condition that may affect
the power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by

poorly maintained power tools.

g) Use the power tool, accessories and tool bits etc., in

accordance with these instructions and in the manner
intended for the particular type of power tool, taking into
account the working conditions and the work
to be performed. Use of the power tool for operations

different from those intended could result in a hazardous
situation.

5) Service

a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will

ensure that the safety of the power tool is maintained.

3

ADDITIONAL SPECIFIC SAFETY RULES

• Hold power tools by insulated gripping surfaces whenever
performing an operation where the tool may contact hidden
wiring or its own cord. Contact with a “live” wire will make

exposed metal parts of the tool “live” and may result in electric
shock to the operator.

• Accessories must be rated for at least the speed
recommended on the tool warning label. Wheels and other

accessories running over rated speed can fly apart and cause injury.

• Always disconnect the polisher cord plug from the power
circuit before changing pads. Such preventive safety

measures reduce the risk of starting the power tool accidentally.

• Always maintain a firm grip on the polisher handles with
both hands to prevent loss of control.

• Do not operate the polisher without all guards and covers
securely in place.

• Do not operate this tool for long periods of time. Vibration
caused by the operating action of this tool may cause
permanent injury to fingers, hands, and arms. Use gloves to
provide extra cushion, take frequent rest periods, and limit
daily time of use.

Always wear proper personal hearing protection that
conforms to ANSI S12.6 (S3.19) during use. Under some conditions and
duration of use, noise from this product may contribute to hearing loss.

Some dust created by polishing, power sanding, sawing,
grinding, and other construction activities contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:

• lead from lead-based paint

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber (CCA)

Risk from these exposures vary, depending on how often you do this type
of work. To reduce exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles. Meguiar’s
Dual Action Polisher is not intended to be utilized in ways that will generate
masonry or chemically-treated lumber dust or fumes.

Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction activities. Wear protective
clothing and wash exposed areas with soap and water. Allowing dust to
get into your mouth or eyes, or lay on the skin, may promote absorption
of harmful chemicals.

CAUTION:

WARNING:

WARNING:

4

Use of this tool can generate and/or disburse dust, which
may cause serious and permanent respiratory or other injury. Always use
NIOSH/OSHA approved respiratory protection appropriate for the dust
exposure. Direct particles away from face and body.

ALWAYS USE SAFETY GLASSES. (ANSI Z87.1) and (CAN/
CSA Z94.3) Everyday eyeglasses are NOT safety glasses. Also use face
or dust mask if polishing operation is dusty. ALWAYS WEAR CERTIFIED
SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3)

• ANSI S12.6 (S3.19) hearing protection

• NIOSH/OSHA/MSHA respiratory protection

MOTOR

Do not operate this tool on a current where the voltage is
not within correct limits. Do not operate tools rated A.C. on D.C. current.
To do so may seriously damage the tool.

CONTACTING MEGUIAR’S

United States and Canadian Customers

[phone]

www.meguiars.com

International Customers

1 949 752 8000

www.meguiars.com/international

____________________________________________

US Headquarters

17991 Mitchell South

Irvine, Ca. 92614, USA

1 949 752 8000

www.meguiars.com

European Headquarters

Laan der Verenigde Naties 40

3314DA Dordrecht

Holland, Netherlands

[phone]

www.meguiarseurope.com

International Headquarters

Suite 6-7, 20F Marina House

Hing Man Street Shaukeiwan

Hong Kong, China

[phone]

www.meguiars.com/international

WARNING:

WARNING:

WARNING:

5

TO START AND STOP POLISHER

1. CAUTION: Make certain the switch

is in the “OFF” position, and the power
source is the same as specified on the
tools nameplate.

2. Connect the tool to the power source.

3. Slide the switch button (A), Fig. 1,

forward to start the motor. Slide the
switch button rearward to stop motor.

VARIABLE SPEED

Speed is adjusted by turning thumbwheel
(a), Fig. 2. Thumbwheel position #1
provides the slowest operating speed
and position #6 the fastest. Speed may
be changed while motor is running or
while it is stopped (polisher works best
on settings between position 3-5).

HANDLE

A handle (A) Fig. 3 is furnished with
the polisher. Slide handle around tooth

and groove area of the body and insert
two screws (provided) to secure the

handle.

CHANGING THE BACKING PLATE

1. DISCONNECT

POLISHER FROM POWER SOURCE.

2. Position spindle wrench (A) Fig. 4,
(furnished with polisher) to engage the
flats on the spindle (B) Fig. 4.
Notes:
A. It may be necessary to rotate
the backing plate (by hand) to
expose the spindle flats.
B. Photo shows polisher with
backing plate removed for clarity.

3. While holding the spindle with
the wrench, rotate the backing
plate counterclockwise (by hand) to
remove.

4. To install backing plate, reverse the
above procedure.

A

A

A

B

A

Fig. 1

Fig. 2

Fig. 3

Fig. 4

OPERATING INSTRUCTIONS

WARNING:

6

Never run the polisher while the pad is
off the surface of the vehicle, Always
start and stop machine with the pad
on the work surface (Fig. 5).

Use light to moderate pressure on
machine when applying product.
Polisher works best on speed settings
between 3-5.

Apply product sparingly directly to the
pad in an “X” pattern (Fig. 6).
Work on completely cool surface and
in shade.

When using a cleaner or polish, apply
to one panel at a time and remove the
product – do not allow to dry.

When applying a wax / paint protection,
apply to entire car, let product dry to
a haze, then remove.

Mark each pad to avoid mixing products
applied to previously used pads.

Hold machine so that the pad is facing up.
While applying light pressure using your
index and middle finger inside a clean
towel (Fig. 7), turn machine on to clean
product out of the pad. The pad should
be cleaned at the end of the job while
pad is still moist with product. For best
results clean pad prior to storing. Also,
clean pad again at the start of the next
usage while pad is still dry.

DIRECTIONS: Wash and dry your car completely. Pull vehicle into covered

area. Evaluate the surface to determine which products are necessary.
Choose the correct product. Apply product to pad, place machine on
surface, turn machine on and begin applying product. (Do not turn machine
on until it is on the surface!) Work product evenly and thoroughly into surface.
Re-apply product sparingly to pad as needed. Remove product with a clean,
dry, high quality cotton terry cloth or microfiber towel by hand.

Fig. 5

Fig. 6

Fig. 7

G110/G220/G220EU

Using The Polisher

USAGE TIPS:

CLEANING THE PAD:

7

If you have questions (Mon-Sat)
please call our toll-free number:

United States and Canadian Customers:

[phone]

European Customer Service (Mon-Fri):

[phone]

Intl. Customer Service (Mon-Fri):

[phone]

MAINTENANCE

KEEP TOOL CLEAN

Periodically blow out all air passages with dry compressed air. All plastic
parts should be cleaned with a soft damp cloth. NEVER use solvents to
clean plastic parts.

Wear safety glasses while using compressed air.

FAILURE TO START

Should your tool fail to start, check to make sure the prongs on the cord
plug are making good contact in the outlet. Also, check for blown fuses
or open circuit breakers in the line.

CAUTION:

8

Professional

Electric Dual-Action
Polisher

M O D E L G 1 1 0 / G 2 2 0

Electrical repairs should only be attempted by trained

repairmen. Contact your local Meguiar’s customer service office.

9

WARNING:

Fig. 8

NO. DESCRIPTION

1 BACKING PLATE
2 SPINDLE
3 SCREW
4WASHER
5 COUNTERWEIGHT
6CLIP
7 BEARING6001
8WASHER
9 SCREW
10 WASHER
11 ECCENTRIC WASHER
12 ECCENTRIC HOUSING
13 COVER
14 BEARING WASHER
15 BEARING R6
16 SPACER
17 SPACER
18 SCREW
19 GEAR HOUSING
20 GEAR SHAFT
21 GEAR
22 PLATE GEAR
23 GEAR HSG.COVER
24 SCREW

25 D HANDL

E

NO. DESCRIPTION

26 PINION
27 O RING
28 BEARING 627
29 ROTOR
30 SCREW
31 BRUSH HOLDER
32 BRUSH SPRING
33 CARBON BRUSH
34 BAFFLE
35 SCREW
36 BEARING MOUNT
37 STATOR
38 V.S DIAL
39 SWITCH
40 WASHER
41 SWITCH COVER
42 SWITCH SLIDE
43 MOTOR HSG.
44 ON/OFF BUTTON
45 POWER CORD
46 SCREW
47 CORD SLEEVE
48 MOTOR HSG. CAP
49 SCREW
50 CORD CLIP

10

PARTS DESCRIPTION

Refer to corresponding #’s in Fig. 8 on opposite page.

MEGUIAR’S® LIMITED ONE YEAR WARRANTY

This product is warranted to be free from defects in material and
workmanship for a period of one (1) year from the date of original
purchase. During this period, Meguiar’s will replace, at it’s option,
the product covered under this warranty which, after examination,
proves to be defective in workmanship or material during the warranty
period. ANY IMPLIED WARRANTY, INCLUDING THE IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR
FROM THE DATE OF PURCHASE. This warranty extends only to the

original purchaser and does not cover a defect or product malfunction
resulting from abuse, misuse, neglect, or any use not in conformity with
the printed directions. Any attempt to repair or adjust any electrical
or mechanical functions on this unit will void the warranty.

For assistance with warranty claims, please contact one

of the below Meguiar’s offices prior to shipping:

Meguiar’s Inc.

Customer Care Center

18001 Mitchell South

Irvine CA 92614

Phone: [phone]

Customers outside the USA: 1 949 752 8000

Meguiar’s Holland BV

Laan der Verenigde Naties 40

3314 DA Dordrecht

Holland Netherlands

Phone: [phone]

Meguiar’s Korea

Kwanyang-Dong 1508-6, Kabul B/D 4th FL

Kyungigo-Do Anyang-Si Dongan-Ku

South Korea

Phone: [phone]

If you ship the product

Carefully pack and send it prepaid,
adequately insured and preferably in the
original container. Include a detailed
description of your complaint along with
your name, full address, and telephone
number as well as a dated sales receipt
or proof of purchase.

Customer’s Record

Retain this warranty information along
with a copy of your purchase receipt for
future reference.

Model#________________________
Serial#________________________
Date of Purchase ________________

11

WARNING:

Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contain
chemicals known to cause cancer, birth defects, or

other reproductive harm

Some examples of these chemicals are:

• Lead from lead-based paint

• Crystalline silica from bricks and cement and other masonry

products

• Arsenic and chromium from chemically treated lumber (CCA)

Risk from these exposures vary, depending on how often you do this type
of work. To reduce exposure to these chemicals: work in a well ventilated
area with approved safety equipment (such as dust masks that are specially
designed to filter out microscopic particles). The Meguiar’s Dual Action
Polisher should not be used for sanding, sawing, grinding, drilling, or other
construction activities beyond polishing of painted surfaces.

Meguiar’s Customer Care Center

1-800-347-5700 (Mon-Sat)

Customers outside the USA: 1 949 752-8000

www.meguiars.com

Meguiar’s European Customer Care Center

[phone] (Mon-Fri)

www.meguiars.nl

Meguiar’s International Customer Care Center

[phone] (Mon-Fri)

www.meguiars.com/international

©2007 Meguiar’s, Inc. , Irvine, CA 92614