Megger SVERKER 900 User Manual

WWW.MEGGER.COM
User’s Manual
SVERKER900
Relay and Substation Test System
Art No. ZP-CR02E Doc. CR0333LE V12a 2016
SVERKER900
Relay and Substation Test System
NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS
© 2013-2016, Megger Sweden AB. All rights reserved.
The contents of this manual are the property of Megger Sweden AB. No part of this work may be reproduced or transmitted in any form or by any means, except as permitted in written license agreement with Megger Sweden AB. Megger Sweden AB has made every reasonable attempt to ensure the completeness and accuracy of this document. However, the information contained in this manual is subject to change without notice, and does not represent a commitment on the part of Megger Sweden AB. Any attached hardware schematics and technical descriptions, or software listings that disclose source code, are for informational purposes only. Reproduction in whole or in part to create working hardware or software for other than Megger Sweden AB products is strictly prohibited, except as permitted by written license agreement with Megger Sweden AB.
TRADEMARK NOTICES
Megger® and Programma® are trademarks registered in the U.S. and other countries. All other brand and product names mentioned in this document are trademarks or registered trademarks of their respective companies.
Megger Sweden AB is certified according to ISO 9001 and 14001.
User’s Manual
Postal address:
Megger Sweden AB Box 724 SE-182 17 DANDERYD SWEDEN
T +46 8 510 195 00 F +46 8 510 195 95
seinfo@megger.com www.megger.com
Visiting address:
Megger Sweden AB Rinkebyvägen 19 SE-182 36 DANDERYD SWEDEN
CR0333LE ZP-CR02E SVERKER900
3
4 SVERKER900 ZP-CR02E CR0333LE
Contents
1 Safety
............................................................. 6
1.1 General ............................................................... 6
Symbols on the instrument ................................. 6
1.2 Safety instructions ............................................... 6
2 Introduction
............................................................. 8
2.1 General ............................................................... 8
2.1 Unpack system .................................................... 9
2.2 Service and support ............................................ 9
Training ..............................................................9
Contact information ........................................... 9
3 Instrument description
........................................................... 10
3.1 Panel ................................................................ 10
3.2 The lid .............................................................. 10
3.3 Binary Inputs ..................................................... 11
3.4 Binary Output ................................................... 11
3.5 Current generators: I1, I2, I3 ............................. 12
3.6 Voltage generators: U1, U2, U3 and U4 ............ 13
Voltage generator U4 as auxiliary supply ...........13
3.7 Extra timer ........................................................ 14
Start and Stop conditions ................................ 14
3.8 A-meter / V-meter .............................................. 15
Voltage ........................................................... 15
Current ........................................................... 15
Ammeter and Voltmeter windows ..................15
Other entities .................................................... 16
3.9 USB port ........................................................... 16
USB 2.0 Interface ............................................. 16
Firmware upgrade via SVERKER900 USB port ... 16
USB software upgrade .................................... 16
3.10 Ethernet port .................................................. 17
3.11 Low current generation (Optional) .................. 17
4 Operating SVERKER 900
........................................................... 18
4.1 Local interface .................................................. 18
Display buttons ................................................. 18
Momentary buttons ........................................ 18
Switch buttons ............................................... 18
Start SVERKER 900 ........................................... 18
4.2 Home menu ...................................................... 19
Home menu buttons ....................................... 19
System configuration ........................................ 19
Generator configuration ................................... 20
4.3 Main instrument ............................................... 21
Main instrument buttons ................................ 21
Non-generating mode ...................................... 21
Generating mode ........................................... 21
Numerical keypad ............................................. 22
Equals ............................................................. 22
Setting frequency to DC ................................. 22
Balance ........................................................... 22
Finding the pick-up and drop-off value using
the hold function .............................................. 23
Binary Inputs ..................................................... 23
BI window buttons ......................................... 23
Make BI settings ............................................. 24
Trig condition.................................................. 24
Event recording............................................... 24
Debounce filter ............................................... 25
Special settings available for BI1 ...................... 25
4.4 Prefault->Fault instrument ................................ 26
Prefault->Fault view .......................................... 26
Navigation ...................................................... 26
Prefault -> Fault instrument buttons ................. 26
Prefault view ................................................... 27
Fault view ......................................................... 27
Automatic Prefault->Fault button ......................27
The phase angle graph ................................... 27
4.5 Ramping instrument ......................................... 28
Ramping view ................................................... 28
Navigation ...................................................... 28
Ramping instrument buttons .......................... 28
Start a ramp test ............................................... 28
Speed and Stop ramping set views .................. 28
The phase angle graph ................................... 28
4.6 Sequencer instrument ....................................... 29
Navigation ...................................................... 29
Sequencer instrument buttons ........................ 29
CR0333LE ZP-CR02E SVERKER900
5
4.7 CT magnetization instrument ............................ 32
CT magnetization instrument buttons ............ 33
Set-up .............................................................. 33
Manual test ...................................................... 33
Manual/auto test .............................................. 34
Auto test .......................................................... 34
Demagnetization .............................................. 35
4.8 Impedance instrument ...................................... 35
Navigation ...................................................... 35
Impedance instrument buttons ....................... 35
Prefault view ..................................................... 36
Fault + Manual pickup search view ...................36
Prefault – Fault view..........................................37
Manual binary search view ................................ 38
The impedance plane graph .............................. 39
4.9 Test file management ........................................ 40
Buttons in Test file management ..................... 40
Save a test ........................................................ 40
Quick save ........................................................ 41
View and reuse test files ...................................41
Storage file ..................................................... 41
Reference file .................................................. 41
Transfer files to PC ............................................ 41
Copy test files from USB stick to SVERKER 900..42
4.10 Calibration ...................................................... 42
Calibration procedure .......................................42
Automatic calibration ..................................... 42
Manual calibration ............................................ 43
Calibration report .............................................43
5 Troubleshooting
........................................................... 44
5.1 Problems ........................................................... 44
Outputs .......................................................... 44
BINARY INPUTS ............................................... 44
Harmonics ...................................................... 44
Voltmeter / Ammeter ...................................... 44
File handling ................................................... 44
EXTRA TIMER .................................................. 44
5.2 Error messages .................................................. 45
5.3 Warning messages ............................................ 45
5.4 Alarms .............................................................. 46
Distortion alarm ................................................ 46
Other generator alarms ..................................... 46
A-meter / V-meter alarm ...................................47
6 Specifications
........................................................... 48
Index ....................................................... 52
6 SVERKER900 ZP-CR02E CR0333LE
1 SAFETY
1
Safety
1.1 General
Important
Read and comply with the following in­structions. Always comply with local safety regula­tions.
Symbols on the instrument
Caution, refer to accompanying docu­ments.
Protective conductor terminal.
WEEE, Waste Electrical and Electronic Equipment. Please utilize your local WEEE collection facilities in the dispo­sition of this product and otherwise observe all applicable requirements.
1.2 Safety instructions
Warning
1]
High voltage/current on output terminals.
2] The instrument is equipped with a power
cord with integral safety ground pin. The equipment must be connected to a grounded mains outlet. The instrument case must also be grounded by the separate protective ground wire with connection to the protective earth terminal on the rear panel. This is to eliminate differ­ence in earth potential between the instru­ment and the device to be tested. Check the continuity of the protective ground wire before each use.
3] Do not attempt to service the instrument
yourself. Opening or removing covers may expose you to dangerous voltage. If you at­tempt to service the instrument yourself the warranty is no longer valid.
4] Do not use any accessories that are not in-
tended for use together with the instrument.
5] Do not use the instrument for any purpose
other than indicated by the manufacturer.
6] If the equipment is used in a manner not
specified by the manufacturer, the protection provided by the equipment may be impaired.
7] Disconnect the instrument from the mains
before cleaning. Use a damp cloth for clean­ing. Do not use liquid cleaners or aerosol cleaners.
Important
1] Always turn the equipment off before con-
necting.
2] Always use manufacturer approved and sup-
plied cable sets.
3] Always connect protective earth (ground).
4] Slots and openings in the instrument are
provided for ventilation. They ensure reli-
CR0333LE ZP-CR02E SVERKER900
7
1 SAFETY
able operations, keeping it from overheat­ing. These openings must not be blocked nor covered during operation.
5] The instrument may not be positioned so
that the mains switch is blocked.
6] The mains connector may not be used as
disconnecting device.
7] The plug to the mains inlet is to be used as
disconnector.
8] Never leave the instrument unattended while
it is turned on and in the high-current mode.
9] Use only approved mains detachable cable
set with the instrument. Main supply cables shall be rated for the maximum current for the equipment and the cable shall meet the requirements of IEC60799 (Cord sets and in­terconnection cord sets). Mains supply cables certified or approved by a recognized test­ing authority are regarded as meeting this requirement.
10] Unplug the instrument from the mains sup-
ply when it is left unattended or not in use.
11] Do not expose the instrument to rain or
moisture.
12] Refer all servicing to Megger authorized
personnel.
13] If you need to return the instrument, please
use either the original crate or one of equiv­alent strength
8 SVERKER900 ZP-CR02E CR0333LE
2 INTRODUCTION
2
Introduction
2.1 General
The SVERKER900 is an instrument designed for testing of electrical equipment e.g. protective relay systems in substations and industrial plants.
SVERKER 900 comes in three models.
Model Test instruments
Basic Main instrument
Prefault-Fault instrument
Standard Main instrument
Prefault-Fault instrument Ramping instrument Sequencer instrument CT magnetization instrument
Expert Main instrument
Prefault-Fault instrument Ramping instrument Sequencer instrument CT magnetization instrument Impedance instrument
The rugged hardware design is built for field use over a wide temperature range.
SVERKER 900 is a three-phase test equipment. It can generate voltage and current from its four voltage generators and three current generators respectively, receive binary inputs and a binary output that is a make/brake contact.
SVERKER 900 can measure external voltages and cur­rents as well, and properties like level, phase, power factor and frequency of each. The voltage and current generator outputs can be activated in many combina­tions. It also includes an external timer with various start and stop conditions.
All setting for the instrument are made using the touch screen. The main instrument includes the "ON+TIME" and "OFF + TIME" functionality.
Another instrument is the prefault fault sequence with binary input used for trip signals.
The Ramping instrument is used to ramp voltage, cur­rent, angle and frequency. One or several parameters can be ramped at the same time..
The Sequencer instrument has 16 states that can be individually configured for parameter value, timing and BI/BO. Equipment for multi task purpose can be
automatically tested here, e.g. different protections and parameter limit values.
The CT magnetization instrument is used for manual or automatic "knee point" control on current trans­formers.
The Impedance instrument is used for testing in so called impedance plane, where the conversion from the impedance into voltage and current is done auto­matically .
CR0333LE ZP-CR02E SVERKER900
9
2 INTRODUCTION
2.1 Unpack system
Unpack the unit and check for evidence of any ship­ping damage. If there is any visual damage, imme­diately notify the freight carrier to make a damage claim, and notify Megger of the damage.
2.2 Service and support
For technical assistance please contact your local representative or direct your request to Megger in Sweden.
When sending the instrument, please use either the original crate or one of equivalent strength.
Add the return authorization number to the address label of the shipping container for proper identifica­tion and quicker handling.
Note Ship the equipment without nonessential
items such as test leads, etc. These items are not needed by the factory to perform service.
Training
For information about training courses contact your local distributor or the Megger Sweden office.
Contact information
Internet: www.megger.com
E-mail: support-sweden@megger.com
Tel: +46 8 510 195 00
Fax: +46 8 510 195 95
10 SVERKER900 ZP-CR02E CR0333LE
3 INSTRUMENT DESCRIPTION
1
10
8
15
5
2
4
11
14
6
7
9
13
12
3
3
Instrument description
3.1 Panel
1. Binary inputs
2. Binary output
3. F2 fuse
4. Current generators I1, I2, I3
5. Voltage generators U1, U2, U3
6. Voltage generator U4 or AUX supply
7. Control knob
8. Touch screen
9. Power ON/OFF switch
10. Mains inlet socket
11. Protective earth terminal
12. Ethernet port
13. USB port
14. Extra timer
15. Ammeter & voltmeter
3.2 The lid
Inside the lid are:
Jumpers
▪ CTM-box for use with the CT magnetization instrument
▪ Pen to use for the touch screen
CR0333LE ZP-CR02E SVERKER900
11
3 INSTRUMENT DESCRIPTION
3.3 Binary Inputs
The SVERKER 900 have 4 binary inputs, independ­ent programmable gate circuits that permit simple selection of the desired mode for voltage or contact monitoring operation. Binary input 1 has a selectable threshold voltage.
The binary inputs are used to monitor relay trip con­tacts for performing pickup and dropout tests as well as for performing timing functions.
The binary inputs are specifically designed to measure high speed operation of electromechanical, solid-state and microprocessor-based protection relays. All binary inputs are default set to monitor mode, contact /volt­age change of state.
To change a binary input state from contact sensing to voltage applied / removed, touch the "BI" button.
At each binary input there is an input state indicator lamp that shows the state of the input. It indicates either a closed circuit (for contact mode) or the pres­ence of a voltage (for voltage mode). These indicators permit (for example) to check the circuits involved before starting a sequence.
Dry contacts Open
Timer stops and a continuity indi­cator goes out at the opening of normally closed contacts.
Dry contacts Close
Timer stops and a continuity indi­cator glows at the closing of the normally open contacts.
Application or removal of AC or DC voltage
Timer stops. The continuity indica­tor will glow (application) or dark­ens (removal) upon the application or removal of either an AC or DC voltage. A higher threshold voltage helps to eliminate false triggers due to a noisy source. Lower thresholds allow starting and stop­ping of timer from TTL voltage signals.
Binary input 1 has a settable threshold value for pickup & drop­out and minimum settable thresh­old voltage is 5 V
3.4 Binary Output
The binary output is a make/break contact that is actuated when the SVERKER 900 is set to ON-gener­ating or OFF-generating mode.
Note In the"Sequence instrument" the make/break
contact position can be set for each state individually.
The binary output is used to simulate normally open / normally closed contacts for testing breaker failure schemes, or similar power system operations. In addition it may also be used to switch AC/DC voltages and currents.
For maximum switching capacity see the specification section.
BO position when SVERKER 900 is OFF (not generating). Left terminal is on.
BO position when SVERKER 900 is ON (generating) Right terminal is on..
12 SVERKER900 ZP-CR02E CR0333LE
3 INSTRUMENT DESCRIPTION
3.5 Current generators: I1, I2, I3
The current generators can be used separately, in par­allel or in series. Constant power output in many cases eliminates the need to connect the current channels in parallel or series to test high burden relays.
All outputs are isolated or floating and provide variable frequency.
▪ The current generators delivers maximum compliance
voltage to the load constantly during the test, and range changing is done automatically, on-the-fly, under load.
The per channel output current and power ratings are specified in AC rms values. Specified duty cycles are based upon ambient temperature of 20°C.
Current generators separately: I1, I2, I3
Current Power (max) Voltage (max) Duty cycle
5 A 250 VA 50 V Continuous 10 A 250 VA 25 V Continuous 20 A 200 VA 10 V Continuous 35 A 100 VA 2.8 V 10 s ON / 20 s OFF* *Thermo protected
Current generators in parallel: I1 // I2 // I3
Current Power (max) Voltage (max) Duty cycle
15 A 750 VA 50 V Continuous 45 A 750 VA 16.5 V Continuous 60 A 600 VA 10 V Continuous 105 A 300 VA 2.8 V 10 s ON / 20 s OFF*
*Thermo protected
Current gene rators in series: I1 – I2 – I3
Current (max) Power (max) Volta ge (max) Duty cycle
18 A 625 VA 14 0 V Continuous With external inductive load. Frequency: max 200 Hz 15 A 625 VA 140 V Continuous With minimum 3.5 Ω external resistive load. Frequency: max 200 Hz.
Note The current amplifiers outputs are protected
from open circuits and thermally protected against prolonged overloads. In case of an open circuit or a thermal overload, the ampli­fier will automatically turn off, and an error message will be displayed.
CR0333LE ZP-CR02E SVERKER900
13
3 INSTRUMENT DESCRIPTION
3.6 Voltage generators: U1,
U2, U3 and U4
The voltage generators can be used separately, in parallel or in series.
All outputs are independent from sudden changes in mains voltage and frequency, and are regulated so changes in load impedance do not affect the output.
▪ All outputs are isolated or floating.
▪ All outputs provide variable frequency.
Voltage generator U4 as auxiliary supply
The primary application for U4 is to provide auxiliary voltage for protective relays. U4 provides a variable output from 0 to 300 V AC/DC.
Warning
Do not plug or insert any test lead into the voltage outputs without first connect­ing the test leads to the load.
When voltage generators are connected in series for output over 600 V the special test leads (brown and purple) must be used.
Voltage generators separately: U1, U2, U3, U4
Voltage range Power (max) Current (max)
300 V 125 VA 0.42 A 100 V 100 VA 1.0 A 67 V 100 VA 1.5 A External load: min. 25 Ω
Voltage generators separately: U1, U2, U3 (U4 AUX)
Voltage range Power (max) Current (max)
300 V* 125 VA 0.42 A * U4 DC
Voltage generators in parallel: U1 // U2 // U3 // U4
Voltage range Power (max) Current (max)
300 V 375 VA 1.2 A 100 V 300 VA 3.0 A 67 V 300 VA 4.5 A External load: min. 7 Ω
Frequency: max. 200 Hz
Voltage generators in parallel: U1 // U2 // U3 (U4 DC)
Voltage range Power (max) Current (max)
300 V 312 VA 1.0 A 100 V 250 VA 2.5 A 67 V 250 VA 3.7 A External load: min. 9 Ω
Frequency: max. 200 Hz
Voltage generato rs in series: U1 – U2 – U3 – U4
Voltage range Power (max) Current (max)
900 V 450 VA 0.5 A 400 V 360 VA 0.9 A 268 V 350 VA 1.3 A External load: min. 100 Ω
Frequency: max. 200 Hz
Voltage generators in series: U1 – U2 – U3 (U4 AUX)
Voltage range Power (max) Current (max)
900 V 350 VA 0.4 A 300 V 280 VA 0.9 A 200 V 275 VA 1.4 A External load: min. 75 Ω
Frequency: max 200 Hz
14 SVERKER900 ZP-CR02E CR0333LE
3 INSTRUMENT DESCRIPTION
3.7 Extra timer
The SVERKER900 has two independent gate inputs that permit simple selection of the desired mode for timing operation.
To monitor operation of the contacts in the device under test, a light is provided for each gate. The gate circuit is isolated for voltage-sensing and can monitor solid-state logic signals. Each light will illuminate once contacts close or voltage is applied to the gate.
1] Press ”Ext Timer” at bottom of display, from
any of the instruments. A new window opens.
2] Make settings for the START and STOP condi-
tions. The conditions can be set different for START and STOP.
Start and Stop conditions
Condition
The settings for starting and stopping are done independently.. At application of either an AC or DC voltage.
At removal of either an AC or DC volt­age.
At application or removal of AC or DC voltage.
At the opening of normally closed contacts
At the closing of normally open con­tacts
At the opening or closing of contacts.
When a generator is turned on or off, or that a trip signal stops the generat­ing or that an open current circuit is detected.
Other functions
Filter time can be set from 0 to 999 ms.
The timer value is stored Note: The timer value can not be saved separately only together with a test made in any instrument.
If the "Ext.timer" has failed to stop, it can be manu­ally stopped and reset.
1] Press "Ext Timer" and then
When internal start and stopp are selected the open current circuit alarm is disabled.
When one of the internal start/stop settings is re­moved the open circuit alarm is enabled.
CR0333LE ZP-CR02E SVERKER900
15
3 INSTRUMENT DESCRIPTION
3.8 A-meter / V-meter
SVERKER is equipped with an ammeter and voltmeter.
These instruments can also be used to display resist­ance, frequency, impedance, phase angle, power and power factor. Moreover, these instruments can be used to perform measurements in external circuits. In both cases, the values appear on the display.
The ammeter input (marked “A”) measures 0 – 10 A (ACrms or DC) in an external circuit.
The voltmeter input (marked “V”) shows the voltage connected to the voltmeter on the panel. The voltme­ter can be used to measure up to 900 V AC or DC. It can be set in ranges or automatically mode.
1] Press ”Voltage” or "Current" at bottom of
display, from any of the instruments. You will see the respective new windows below.
Voltage
Current
Ammeter and Voltmeter windows
Type U (V) Select AC or DC Range Auto, 0-9 V, 9-90 V, 90-900 V Type I (A) Select AC or DC Auto calibration The auto calibration can be set to
on or off individually (Ammeter/ Voltmeter).
If auto calibration is set to “ON” it will recalibrate the offset each 10 minutes period and also do an offset calibration within 5 minutes if the temperature is changed.
Calibrate The AC and DC offset will be
calibrated.
Hold on trip The value measured on the volt
and / or ammeter is frozen when a trip signal has been detected. The "ON+TIME" has to be activated.
1] Press to activate
the HOLD function in the volt and/or current menu.
The Voltage and / or Current field turns blue and at trip it turns yel­low.
The voltage and current values can be stored to a test file.
A] In the Main menu, the volt-
age and current values for pick-up or drop-off, can also be locked.
B] In the Ramp instrument this
will be valid for a whole ramp sequence.
C] In the Prefault/fault in-
strument this will be valid for fault state and prefault+fault state
16 SVERKER900 ZP-CR02E CR0333LE
3 INSTRUMENT DESCRIPTION
Hold on stop Values from the volt and /or amme-
ter are held after stop of generat­ing.
1] Press to activate
the HOLD function in the volt and/or current menu.
The Voltage and / or Current field turns blue and at stop it turns yel­low.
The volt and current values can be stored to a test file.
A] In the Main menu, the volt-
age and current values for pick-up or drop-off, can also be locked.
B] In the Ramp instrument this
will be valid for the start ramp value and for the whole ramp sequence.
C] In the Prefault/fault instru-
ment this will be valid for prefault state, fault state and prefault+fault state
Note If O.L. (Over Load) appears, the cycle being
measured may have been so fast that there was not time for automatic range changing, or that the range was overridden. If over 900 V or 10 A, it gets +OL.
Other entities
1] By pressing the buttons you can view
the Frequency (Hz), Power (VA and W) , Im­pedance (R and Z) and phase angle values.
3.9 USB port
USB 2.0 Interface
The USB port is used to:
Update the firmware in the SVERKER900
▪ Update the software
▪ Connect a mouse or keyboard
▪ Download test files from the SVERKER900 Local for
transfer data, e.g. to a PC for storage or printing.
▪ Copy test files from USB to SVERKER 900
Firmware upgrade via SVERKER900 USB port
1] Contact Megger Sweden AB technical sup-
port to get a USB memory stick with upgrad­ed files.
USB software upgrade
1] Before startup, insert USB memory stick, with
new software, to the USB port. SVERKER 900 scans the available files in the USB memory. If a bootable image can be found and the image signature is newer than the currently installed image, you are asked to upgrade SVERKER 900. After loading new software you must reboot.
2] Press and hold (5 s) the button to reboot.
CR0333LE ZP-CR02E SVERKER900
17
3 INSTRUMENT DESCRIPTION
3.10 Ethernet port
Note The Ethernet port is used for service of the
instrument only.
3.11 Low current generation (Optional)
An optional accessory (CR-91010) is the Low Current Adapter. The adapter consists of two boxes LCA1 and LCA2. It is used to test e.g. sensitive earth fault protection, capacitor unbalance protection and three phase reverse power protection.
The LCA1 and LCA2 are to be connected to the cur­rent generator outputs, see figure below, for genera­tion of low currents, 0 – 50 mA. The built in ammeter, in SVERKER 900, is connected to measure the current injected into the test object.
The ratio between the input and output currents is somewhat depending on the load, e.g. a 0.5 Ω load and 1 A current generation gives an output of 9 mA.
Max current input is 5 A.
Loading...
+ 39 hidden pages