Megger PAT400, PAT450, PAT410, PAT420 User guide

PAT400 Series

Portable Appliance Testers

User Manual

Thank you for purchasing the Megger PAT400 portable appliance tester.

For your own safety and to get the maximum benefit from your instrument, please ensure that you read and understand the safety warnings and instructions before attempting to use the instrument.

These instruments are designed and manufactured by:

Megger Instruments Ltd Archcliffe Road Dover Kent CT17 9EN England

Megger Instruments Limited reserves the right to change the specification of these instruments at any time without prior notice.

CONTENTS

X.1 Unpacking the carton..............................................................................................................................5

X.2 Safety Warnings ......................................................................................................................................5

X.3 Symbols used on the instrument...........................................................................................................6

1. Instrument Layout............................................................................................................................................7

1.1 Overview of the PAT400 ......................................................................................................................... 7

1.2 Instrument layout .................................................................................................................................... 8

1.3 Button functions......................................................................................................................................9

1.4 HOT KEY descriptions............................................................................................................................9

1.5 Display information............................................................................................................................... 10

1.6 Screen navigation ................................................................................................................................. 10

1.7 Text fields (free form box) and Drop down boxes.............................................................................. 10

1.8 Battery and fuse location, fitting and replacement............................................................................11

2. Getting started ...............................................................................................................................................14

2.1 Switching ON the PAT400 ....................................................................................................................14

2.2 HOME screen explained ....................................................................................................................... 16

2.3 Switching off the PAT400 .....................................................................................................................16

3. Testing with a PAT400...................................................................................................................................17

3.1 Connecting an asset to the PAT400 ....................................................................................................17

3.2 Testing an asset ....................................................................................................................................18

3.3 Test progress ........................................................................................................................................23

3.4 Remote probe and clip..........................................................................................................................24

3.5 Short circuit assets...............................................................................................................................27

3.6 Aborting a test.......................................................................................................................................28

3.7 Completion of testing ........................................................................................................................... 28

3.8 Test fail screen ......................................................................................................................................28

3.9 Visual failure ..........................................................................................................................................29

3.10 Repair code............................................................................................................................................30

3.11 Cable compensation .............................................................................................................................31

3.12 WARNINGS ............................................................................................................................................ 32

4. Using the memory..........................................................................................................................................34

4.1 Important overview ...............................................................................................................................34

4.2 Saving a test result ............................................................................................................................... 35

5. Adding assets to memory ............................................................................................................................. 37

5.1 Adding assets to memory before testing ........................................................................................... 37

5.2 Copying the previously added asset...................................................................................................38

6. Editing and deleting assets and results ......................................................................................................40

6.1 Editing asset data..................................................................................................................................40

6.2 Deleting assets......................................................................................................................................41

7. DATA – Test results and data transfer......................................................................................................... 42

7.1 Backup to USB memory stick .............................................................................................................. 42

7.2 Importing / restoring data from USB memory stick...........................................................................43

7.3 Export results to CSV ........................................................................................................................... 45

7.4 Accessing test results ..........................................................................................................................46

8. Test groups .................................................................................................................................................... 49

8.1 Creating a test group ............................................................................................................................49

8.2 Allocating test groups to Hotkeys....................................................................................................... 51

8.3 Editing a test group...............................................................................................................................53

8.4 Deleting a test group.............................................................................................................................54

8.5 Repeated Tests......................................................................................................................................55

9. Quick test - QT ............................................................................................................................................... 56

10. SETUP menu options................................................................................................................................58

10.1 Clients ....................................................................................................................................................58

10.2 Locations ...............................................................................................................................................61

10.3 Company ................................................................................................................................................64

10.4 Quick test configuration.......................................................................................................................64

10.5 Date / Time settings ..............................................................................................................................65

10.6 Changing Language..............................................................................................................................66

10.7 Restoring default settings.................................................................................................................... 67

10.8 ABOUT - PAT400 software version and Megger contact details ...................................................... 69

11. PAT400 enhancements: Firmware release V2.40 ...................................................................................70

11.1 User names, account status and Login ..............................................................................................70

11.2 Power Up and Log in/Log out options ................................................................................................71

11.3 Managing accounts...............................................................................................................................73

11.4 Recovery Login .....................................................................................................................................82

12. Reverse L-N Polarity (not available on all instruments) ........................................................................84

12.1 To enable Reverse L-N Polarity testing: .............................................................................................84

13. Measure PE Option (not available on all instruments) ..........................................................................87

14. PAT4 compatibility ....................................................................................................................................89

15. Care and maintenance .............................................................................................................................. 91

16. Carry case ..................................................................................................................................................92

Appendix A – Test types explained ......................................................................................................................93

A.1 Continuity & bond testing ....................................................................................................................93

A.2 Insulation testing...................................................................................................................................94

A.3 Leakage testing.....................................................................................................................................94

A.4 Load testing...........................................................................................................................................95

A.5 RCD testing............................................................................................................................................95

A.6 Power lead/extension lead testing ...................................................................................................... 96

A.7 Flash testing (PAT450 only) .................................................................................................................96

A.8 Parallel Earth Path WARNING:............................................................................................................. 96

A.9 PAT400 Factory Default Test Groups.................................................................................................. 98

Appendix B – Barcode sample table ..................................................................................................................106

Appendix C - Specification ..................................................................................................................................109

Appendix D - Ordering information .................................................................................................................... 111

Appendix E - Repair and Warranty .....................................................................................................................112

===================================================================

X.1 Unpacking the carton

Unpack the carton contents carefully. There are important documents that you should read and keep for future reference.

Please complete the pre-paid warranty card and return it to Megger Instruments Limited as soon as possible to help us reduce any delays in supporting you should the need assistance.

UK carton contents PAT410, PAT420 and PAT450 1 PAT400 series appliance tester 1 PAT400 series appliance tester

1 Carry case + carry handle and strap 1 Carry case + carry handle and strap

1 Quick-start guide 1 Quick-start guide

1 Black test lead set with probe and clip 1 Black test lead set with probe and clip

European carton contents PAT410, PAT420 and PAT450

1 IEC type power cord 30cm (Extension

lead adaptor)

1 IEC type Power cord 30cm (Extension

lead adaptor)

1 PC power supply test adaptor 1 Warranty card

1 Warranty card 1 Owners CD manual

1 Owners CD manual 1 Flash test lead (PAT450 ONLY)

1 Flash test lead (PAT450 ONLY) 1 Screen protector

1 Screen protector

X.2 Safety Warnings

The following safety warnings and precautions must be read and understood before the instrument is

used. They must be observed during use.

 For safety, only connect the PAT to a supply that is properly earthed. If in doubt, the supply should be

checked by a qualified electrician.

 Do not use the instrument if there are any signs of damage.  All test leads, probes and clips must be in good order, clean and with no broken or cracked insulation.  Probes and clips should be held behind the finger guard.  Test leads not used during a measurement should be disconnected from the appliance tester.  For dual voltage testers, both sockets can be live simultaneously.  Only connect one asset to the PAT during testing.  Tests should be carried out in the order recommended below. An appliance that fails a test should be

repaired before further testing is carried out.

Recommended sequence:

1. Earth bond/ continuity of the protective earth conductor (Class I devices)

2. Insulation test (or earth leakage)

In addition further tests can be performed, but ONLY AFTER 1 & 2 above

3. Operation test

4. Leakage test

 Only perform an operational test after the earth bond and insulation tests have been completed, as this

test operates at mains voltage.

 During testing, ensure no hazard will exist as a result of normal running or under fault conditions.  During testing the unit under test (asset) should not be touched, other than using the appropriate

accessories, as faulty appliances can present a shock hazard.

 Do not touch the exposed parts of test leads during tests as hazardous voltages may be present due to

potentially faulty appliance.

 Do not touch the IEC extension lead socket pins especially during a test, as hazardous voltages may be

present due to a potentially faulty appliance

 Assets should not be routinely flash tested. Where flash testing is required, refer to further guidance on

Flash testing, section A7

 Replacement fuses must be of the correct rating and type. Refer to section 1.8

 The USB connection marked thus should only be used by approved service personnel; nothing should

be connected to the USB port during testing.

 Only use a NiMH rechargeable 8.4 V PP3 battery, do not use a non rechargeable type as this could

become dangerous if charged by the instrument.

 Serviceable fuses should only be replaced with those that are suitably rated  In case of an emergency use an easily accessible power point  Only use Megger approved accessories with this product

X.3 Symbols used on the instrument

F G

Equipment complies with relevant EU Directives

Fuse

This equipment should be recycled as electronic waste

HV test lead in unlocked position

HV test lead in locked position

Battery type fitted

Caution: risk of electric shock

Caution: refer to accompanying notes.

Equipment complies with ‘C tick’ requirements

Do NOT connect to mains supply

1. Instrument Layout

1.1 Overview of the PAT400

The PAT400 series of portable appliance testers are fully automated testers for the fast safety testing of portable electrical equipment. The PAT400s will operate from 230 Vac or, for UK variants 230Vac and 110 Vac supplies.

The PAT400’s are ready to start testing, however the warnings must be read and understood before the testers are used.

All operators should also be competent in the safety testing of electrical equipment and meet all the local legal requirements before testing.

1.2 Instrument layout

Flash test socket

Bond/continuity socket

Lead null post

USB interfaces

Power OFF

Home button

Escape button

Fuse checker

HOT KEYS

QVGA Colour display

Up/Down/Left/Right OK button

TEST button

Quick test access Qwerty keypad

110 V test socket (UK Only)

IEC/Extension lead Mains test socket

return test socket

navigation keys

button

1.3 Button functions

Hot keys.

Button functions

Power down – Prevents battery discharge

Returns to HOME screen

Escape – Exit screen without saving

1.4 HOT KEY descriptions

Home screen SETUP screen

Class 1 test groups Test group manager

Class II test groups Change client

Function depends on adjacent display icon. Used for fast selection of options

Power/extension leads Change location

Portable RCDs Bond lead null

Add asset Edit asset

Other Hotkeys

Add Find asset View test result

Edit Copy last asset List test groups

Save Copy last asset (& increment asset ID)

Delete Save/print label Re-run test

Next page Previous page Login

Print barcode Repair code pop-up box activation

1.5 Display information

Main display area

Menu bar – Provides navigation path

Hot keys

and menu options. See NOTE below

Display and test result information

Additional menu options

Quick access to frequently used test groups, and other options.

NOTE: Users tab is only available on Firmware version V2.4 and above.

1.6 Screen navigation

Use the UP/DOWN and LEFT/RIGHT arrows to navigate around the menu and asset screens.

Use the OK button or CR (enter key) on the keyboard to select or confirm an action.

Use the HOME

Use the ESC

1.7 Text fields (free form box) and Drop down boxes

When entering basic ASSET data, two types of text fields exist:

button to return to the main menu

button to exit or abort a function

1) Free form boxes:

Free form box.

Text or numbers can be

Drop down box.

entered as required.

2) Drop down boxes:

1.8 Battery and fuse location, fitting and replacement

Text can be entered from a keyboard or barcode scanner.

In some instances a “free form” box can become a “drop down” box, such as the asset ID field. In this case it will appear with the drop down icon as below:

Drop down boxes already contain a list of items. To access the list, navigate to the drop down box using the UP/DOWN arrows then press the OK button.

Press OK to select from the available list. Alternatively, enter the first letter or number of the contents you require, and the search engine will jump to that entry. E.g. Enter “S” in the TEST GROUP box and the cursor will jump to SC1.

If no contents start with that letter or number, nothing will happen.

Battery type: 1 x 8.4V NiMH rechargeable (PP3, IEC6F22, NEDA 1604,6HR61)

Fuse type:

PAT400 EU, DE, AU, US 2 x 2A (F) HBC 50kA 600V (Part No. 90000-939) PAT400 UK 1 x 250 Vac 100mA HBC 1.5KA (part No. 25413-295)

An 8.4V IEC6F22 NiMH rechargeable battery is fitted to all PAT400s. The battery is continuously charged whilst the PAT400 is powered. The battery provides a fast re-boot function when the PAT400 is unplugged, moved between locations and

re-started within 5 minutes. The battery shall only be replaced by an equivalent rechargeable battery when the re-boot facility ceases to work.

To replace the rechargeable battery:

1. Switch off the instrument.

2. Disconnect the instrument from any electrical circuits.

3. Remove the battery cover.

4. Remove the old battery and refit new battery following correct polarity (as marked on the battery compartment)

5. Replace the battery cover.

Warning: Only use NiMH batteries! Do not attempt to recharge non-rechargeable (Primary)

cells in the PAT400. Doing so may result in instrument damage and may cause personal injury.

For Fuse replacement

Warning: Fuses are at mains potential. The electrical supply MUST be disconnected prior to

removing the fuse cover.

1. Switch off the instrument.

2. Disconnect the instrument from any electrical circuits.

3. Remove the fuse cover on the underside of the PAT tester.

4. Remove each fuse in turn and check for failure.

5. Replace as necessary.

6. If no fuses have failed, contact Megger Technical services group on 44 (0) 1304 502 102.

7. Replace fuse cover when complete.

Note: The

waste at the end of their life. Spent NiMH batteries are classified as Portable Batteries and should be disposed of in the UK in accordance with Local Authority requirements. For disposal of batteries in other parts of the EU contact your local distributor.

Megger is registered in the UK as a supplier of batteries. The Registration number is BPRN00142

symbol on the batteries is a reminder not to dispose of them with general

2. Getting started

2.1 Switching ON the PAT400

1) Connect the instrument to a suitable electrical supply, either 230 Vac (or 110 Vac for UK instruments).

For testing 230 V electrical equipment, connect the PAT tester to a 230 V electrical outlet. For testing 110 V electrical equipment, connect the PAT tester to a 110 V electrical outlet, using the optional 110 V to 230 V supply lead adaptor. Refer to section 3 for further details.

The appliance tester will automatically start when connected to the mains supply.

IMPORTANT: DO NOT connect any equipment to the PAT tester until it has been switched on and

passed its self test.

Connected equipment will create a relay error and necessitate restarting the PAT tester. Power should be disconnected and reconnected.

2.1.1 Start up- initialisation

The first time the PAT tester is started the instrument will ask for the operating language, time and date to be set.

1) Use the UP/DOWN arrows to select the operating language from the options listed.

2) Press OK when complete

3) Using the RIGHT/LEFT and OK keys to enter the date and time

Date format is DD / MM / YYYY Time format is 24 Hr Hr / Min / Sec

4) Press the SAVE

Further changes can be made in the menu SETUP options section 10.5

On completion of the initialisation the following warning screen is displayed when the PAT tester is switched on.

UK configured PAT400 instruments Non- UK configured PAT400 instruments

NOTE: This screen is not displayed if the PAT tester is re-started within five minutes of

being un-plugged, or when the PAT tester restarts from the same screen as before.

5) Press OK to confirm you have read and understood these warnings. The instrument will display the following HOME screen when all initial tests pass.

HOTKEY to accept changes.

2.2 HOME screen explained

Menu functions:

Class I test groups

Class II test groups

Class IEC (Power) and extension lead test groups

Plug-In RCD test groups

Add asset - fast access

The HOME screen is the start point of all testing.

Home

Test launch screen HOT KEY access Instrument status

Setup

Client Location Company Quick tests Date/Time Language Default settings About

DATA

Backup to USB Restore from USB Export to USB (CSV) View results Users Login / Logout Expert Options Manage Users

2.3 Switching off the PAT400

2.3.1 Normal Power-Off

Switching off using this button prevents the “FAST Re-start” battery from discharging unnecessarily.

2.3.2 FAST Re-start

To switch off the tester, press the RED off button . The display will show the message

“It is now safe to remove power”

Now the mains plug can be removed from the supply.

If the tester is to be moved to a new location and testing continued, simply unplug the unit from the mains supply and reconnect it in the new location. The appliance tester will enter a hibernation mode during the move and restart instantly from the point power was disconnected, without any delay. Any test results are retained. On reconnection the previous test result can still be saved.

The rechargeable 8.4 V NIMH battery is used to maintain hibernation status whilst unplugged. This battery is continuously charged whilst the appliance tester is connected to the mains supply.

Continuous use of the hibernation mode will discharge the battery. Should the move take longer than 5 minutes, the appliance tester will leave hibernation mode and complete a full power down.

3. Testing with a PAT400

3.1 Connecting an asset to the PAT400

Assets are tested through the test connectors on the top of the instrument. An asset is simply plugged into the appropriate socket.

A power cord (IEC lead), or an extension lead needs to be “wrapped back” to the small IEC socket on the top of the instrument. This allows automatic testing of continuity and polarity without connecting the remote probe.

Standard Class I and Class II assets will also use the additional remote probe for BOND, INSULATION or LEAKAGE testing. The instruction to connect it is displayed on the screen at the appropriate time.

The following drawings show how the asset under test should be connected at the start of testing.

NOTE: The dotted line indicates where a 110 V asset would be connected (UK PAT testers only).

Other test leads may need to be connected during the test sequence. Follow onscreen instructions.

NEVER CONNECT MORE THAN ONE ASSET AT A TIME.

3.1.1 Connecting a Class I or Class II asset.

To connect standard Class I or Class II equipment to the PAT400:

1) Plug the asset into the 230 V test socket on the PAT400.

To connect 110 V equipment to the PAT400:

1) Plug the asset into the 110 V test socket on the PAT400.

3.1.2 Connecting an IEC type power cord or 110 V (Power) lead

To connect a standard IEC type power cord (computer type power lead) to the PAT400:

1) Connect the mains plug to the mains test socket on the PAT400.

2) Connect the IEC plug to the IEC socket.

To connect a 110 V power lead, use the 110 V to IEC plug adaptor (see optional accessories).

1) Connect the 110 V mains plug to the 110 V test socket

2) Connect the free end of the 110 V power lead to the 110V adaptor plug.

3) Connect the 110 V adaptor IEC connector to the IEC socket

3.1.3 Connecting an extension lead

3.1.4 Connecting a portable RCD

3.2 Testing an asset

The PAT400’s are designed to automatically test electrical equipment, using TEST GROUPS. A “TEST GROUP” is a specific group of tests suitable for the type of asset being tested.

The PAT tester is shipped with a pre-defined set of test groups. However others can be added as required, up to a maximum of 100, see section 8.

Before a test will run, a TEST GROUP must be selected. There are three options to start the test sequence:

 OPTION 1 Select a test group from the HOTKEY options  OPTION 2 Press the TEST button – This takes you to the TEST ASSET screen.  OPTION 3 Scan the asset ID with a bar-code scanner, then press TEST (asset details must

already be stored in the PAT400), otherwise PAT400 defaults to ADD ASSET screen.

on the PAT400.

To connect an extension lead to the PAT400:

1) Connect the mains plug to the mains test socket on the PAT400

2) Using the extension lead adaptor, connect the furthest socket on the extension lead to the IEC socket on the PAT400.

To connect a 110 V power lead, use the 110 V to IEC plug adaptor (optional accessory).

1) Connect the 110 V mains plug to the 110 V test socket

2) Connect the free end of the 110 V power lead to the 110V adaptor plug. Connect the 110 V adaptor IEC connector to the IEC socket on the PAT400.

To connect a portable RCD to the PAT400:

1) Connect the RCD to the 230 V test socket on the PAT400.

2) Using the IEC test lead adaptor, connect the IEC plug of the adaptor lead into the IEC socket on the PAT400.

3) Connect the MAINS plug of the IEC test lead adaptor into the RCD.

Class I test groups

Class II test groups

Class IEC (Power) and extension lead test groups

Plug-In RCD test groups

Add Asset - fast access

Find asset

Search for TEST GROUPS

Add ASSET

Edit ASSET

Option 1: Starting a TEST – USING HOT KEYS

.1 Select a Class I, Class II, IEC/extension lead or RCD test group by pressing one of the HOT KEY

options:

A list of TEST GROUPS are displayed that are relevant to that type of equipment

Example: Class I test groups

.2 Select one of the test groups by pressing the relevant number, then the TEST button. or

Press the number twice to start the test sequence. or Scroll down to the required test group and press TEST.

For more Information on test groups, adding, editing, configuration or deletion, go to section 8.

Option 2: Starting a TEST – PRESSING THE TEST BUTTON

.1 From the HOME screen, press the TEST button. The display will show the TEST ASSET page, as

below:

.2 Type in the “Asset ID” if available and press OK.

Press once for direct entry Press twice for drop down box.

If the asset is already in the database the details of the asset will be displayed as below:

Press the TEST button and the test sequence will commence. Go to 3.3 TESTING PROGRESS.

Alternatively to search through the asset database, press the FIND ASSET

Hotkey. A drop

down box of Asset IDs will appear.

If you know the Asset ID you wish to find, start typing in the Asset ID. The search engine will jump

to the Asset IDs that start with those characters.

To ADD an asset, simply press the ADD ASSET

Hotkey.

.3 If the entered asset is not in the database, the following information box will appear:

Press OK to add a new asset. A blank Add Asset screen will appear as below. This only contains the Asset ID entered in the previous screen, plus current client and location. If no client and location have been added, these will say “default”.

Copy last asset added from list

Copy last asset added and

increments Asset ID to next available number.

* Indicates mandatory fields that are required to save the asset data.

Further information on the COPY LAST ASSET

Hotkeys can be found in section 5.

Hotkey and COPY & INCREMENT ASSET

(A new asset ID can be added and saved at this stage, but it is recommended that this is added after testing is completed).

.4 Press the DOWN arrow to access TEST GROUPS.

.5 Press OK to access the drop down list of test groups.

Use the UP/DOWN arrows to scroll through the list of test groups and then press OK OR Start typing the name of the test group. The cursor will jump to the relevant test groups with that letter or number. Entering more than one letter will refine the search further. Then press OK.

Add any additional data in the available fields as required.

.6 Press TEST to commence testing.

.7 Go to section 3.3 Test Progress

Note: Only a TEST GROUP is required to start testing.

Find Asset

Search for TEST GROUPS

box.

Add ASSET

Edit ASSET

On completion of a test, only Asset IDs and Test groups have to be added before the test is completed. All other data is optional.

NOTE: If NO Asset ID is entered, press the Test Group Hotkey

group.

Alternatively press the Press OK to list all test group options, scroll down the list to select desired test group and press OK to accept.

NOTE: Pressing the Right arrow key will “Page Down” the list.

FURTHER DETAILS ON ADDING ASSETS CAN BE FOUND IN SECTION 5.

hotkey twice to select the test group drop down box.

and type in the test

Option 3: Starting a TEST – USING A BARCODE SCANNER

.1 From the home page, scan the Asset barcode with the optional barcode scanner.

If the ASSET ID does NOT exist in the PAT database, the PAT will jump to the ADD ASSET screen and the ASSET ID will appear.

.2 If the asset information matches the asset to be tested the completed TEST ASSET screen will

appear as below:

Press once for direct entry Press twice for drop down

Check the asset information matches the ASSET to be tested. If so, Press TEST and go to section

3.3 TEST PROGRESS.

If the asset information does not match the asset to be tested, check the CLIENT is correct. The same ASSET ID can be used for different clients, but one client cannot have duplicate asset IDs.

If the asset ID does not exist the screen will jump to Add Asset screen and automatically fill the

ASSET ID field with the scanned barcode data.

.3 Press the DOWN arrow to move to Test Groups.

The TEST GROUP is selected by pressing OK and selecting from a drop down list.

Typing the first letters or numbers of the test group will allow the search engine to jump to those test groups without having to scroll down the list.

Additional information can also be added, but this is not essential.

NOTE: When scanning an Asset ID that exists in the database under a location that is

different on the Location field as below. Go to section 10 for additional information on Clients and locations.

to that set in the PATs current status, a yellow warning indicator will show

Press the TEST button. Go to section 3.3 TESTING PROGRESS for further information on the

test sequence.

3.3 Test progress

The PAT400 displays all tests to be performed within the selected test group.

Each test is run sequentially and the results displayed for each test before proceeding to the next test.

A “FAIL” on any test will prevent further testing for safety purposes.

Test screen example: Class I asset

Test results screen

Green – Test passed

Amber – Test in progress

Grey – Test pending

Current test values or

Test results column

Test limits column Pass limit set for this test

Actual measurement result

List of tests in test group

Instructions during the test sequence

Interruption to automatic testing

Testing proceeds automatically unless an action is required from the operator.

Follow “on-screen” instructions as they appear.

3.4 Remote probe and clip

Some tests will require the use of the remote probe and clip. These are used where the asset under test has no earth return (Class II assets). Test using the remote probe include:

Insulation testing on Class II equipment Continuity/bond testing on Class I equipment Touch leakage testing Differential leakage test on Class II Substitute leakage on Class II

The PAT400 will instruct the operator when the remote probe needs to be connected.

Example of remote probe application

Class II insulation test (Riso)

Live and neutral are shorted together automatically in the PAT (RED LINK) and a voltage (250 V or 500 V) is applied between the shorted L/N and the remote probe.

The probe is connected to any metallic locations on the “appliance under test” to ensure there is no breakdown of the insulation.

3.4.1 Test lead resistance null

The resistance of the Bond lead can be “nulled” to remove the lead resistance from the measured resistance. This is important when testing very low resistances where the test limit is set to 0.1ohms. Also, the resistance of an extension lead (IEC or Power cord) can be nulled, if the lead is longer than the Red test lead supplied with the PAT.

Symbols used:

Test lead null is set

The insulation test probe is connected to all exposed metal parts to ensure electrical separation from earth.

Extension lead adaptor null is set, see section 3.4.2

Both Test lead and extension lead adaptor null are set

To null the test lead resistance of a bond lead:

1) From the HOME screen, use the RIGHT arrow key to select the SETUP tab.

2) Press the NULL

(If a lead null value is already set the lead null symbol

Hotkey. The Lead Null screen will appear as below:

will be displayed)

3) Connect the Black bond lead between the Bond socket and the Zero post on the front panel as below:

Extension

4) Press the TEST button. The PAT400 will display the value of the test lead as a Null SET value, and

display the

The

5) To remove the Bond Lead Null select the “Remove Lead Null” and press the TEST or OK button. The

displayed inside means an extension lead null is also set.

symbol will disappear.

symbol in the top of the screen as below:

3.4.2 Extension Lead Adaptor Resistance Null

Some tests require using an IEC lead or the short extension lead adaptor supplied with every PAT tester. An example of this is testing a multiple sockets extension lead:

lead adaptor

The resistance of the extension lead adaptor may be removed by performing an extension lead null.

1) From the HOME screen, use the RIGHT arrow key to select the SETUP tab.

2) Press the NULL Hotkey. The Lead Null screen will appear with the Set Lead Null option highlighted:

(If an extension lead null value is already set the lead null symbol

3) Connect the extension lead adaptor between the Mains test socket and the IEC socket on the front panel as below:

4) Scroll down to select “Set Extension Lead Null” on the menu

5) Press the TEST button. The PAT400 will display the value of the test lead as a Null SET value, and

display the

symbol in the top of the screen as below:

will be displayed)

To remove the extension lead null select the “Remove Extension Lead Null” and press the TEST or OK

button. The

symbol will disappear.

3.5 Short circuit assets

Some assets may appear to the PAT400 to be short circuit. This can be caused by large inductive loads. In such cases, the following warning message will be displayed:

Warning: Asset may be short circuit.

Press TEST to continue, ESC to abort

Repeat test sequence

Print bar code label & SAVE SAVE results to memory

Repair codes

Only if the operator is certain the equipment is not a short circuit, press TEST, otherwise press Esc to abort the test

3.6 Aborting a test

All tests can be aborted at any time by pressing the TEST button or Esc (escape) button.

3.7 Completion of testing

On completion of testing all test fields should turn green as below. The test results are displayed in the centre column with the pass limits for that test group on the right.

results to memory

On completion of testing, the following options are available:

Re-test asset using current test group. Warning: test data will not be saved for the

previous test.

Repair codes – Allows repair details to be added to asset test results – See section 3.10

below.

Save the test results to memory and print a barcode label (a Megger USB barcode printer

must be connected prior to requesting this function).

Save test results to memory and return to the initial screen.

Go to Section 4 to learn about using the memory, or Section 4.2 Saving a test result to memory.

To return to the HOME screen without saving the results press HOME button

3.8 Test fail screen

Should an asset fail a test at any stage, the test sequence is stopped and the screen message ASSET FAILED is displayed:

Repeat test sequence

Print bar code label & SAVE results to memory

SAVE results to memory

Repair code

Example: Asset has failed the insulation test.

Pass limit set to 1.0 MΩ, Measurement recorded at < 0.1 MΩ.

The same options are available as an asset that has passed. See Section 3.7 for completion of testing.

3.9 Visual failure

If the current test group contains a visual test sequence then the visual test popup will appear. This allows the user to log mechanical faults on the asset under test, such as a broken plug or damaged appliance cord, the Esc key should be used to exit the test sequence during the Visual Inspection and initiate a Visual Failure, as below:

1) During the Visual inspection option the “Visual Test” will be highlighted in yellow, as below:

2) Press the Esc key to initiate a Visual Failure. The display will show a Visual Test Failure screen as below:

3) Three types of information can be entered:

a) Notes - To describe the type of failure. b) Check boxes - Quick entry for standard failure types. c) Repair code - See Section 3.10 below

4) Press the TEST key to complete the test process. The display will now show the TEST FAILED screen.

5) Press the SAVE Hotkey to save the results or the SAVE and PRINT Hotkey to save the results and print a barcode label.

3.10 Repair code

A repair code can be entered at the completion of testing. To enter a repair code:

.1 Press the

.2 Enter any notes as appropriate then press OK, followed by the DOWN arrow.

.3 Enter an appropriate repair code. Examples of the repair codes used in PowerSuite are given

below:

Hotkey and the following popup appears:

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