Megger LCB2500, LCB2000 User Manual

RCD & LOOP TESTERS MEGGER LCB2000/2500
User Guide
MEGGER
®
Dear Customer, Thank you for purchasing one of the new premium range
of Combinations products from AVO International. The Combinations concept was created after listening to the views of many users, and combine quality and versatile features with the reliability and dependability you expect from MEGGER products. Every instrument is designed and manufactured to exacting standards and as such is guaranteed for a full three years.
The MEGGER LCB2000 and LCB2500 are part of an advanced range of combined loop and circuit breaker testers designed to fully test RCDs and measure loop impedance and prospective short circuit current, (PSCC), on single and three phase systems rated up to 300V ac r.m.s. to earth. Designed to comply with all relevant wiring regulations, the units feature both standard and low current loop test ranges guaranteed not to trip RCDs rated at 30mA and above. Acomprehensive range of RCD test facilities is provided to cater for the most demanding situations whilst ingenius facilities such as ramp and auto-sequence tests provide diagnostics for troubleshooting nuisance tripping and reduce the time taken for a series of tests considerably.
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Results are clearly indicated on a large backlit liquid crystal display. The LCB2500 also allows results to be stored against specific circuit and distribution board references. This instrument is directly compatible with
®
PowerSuite™for Windows™and NICEone
AVO software and stored data may be quickly downloaded for
creation of professional installation test certificates. Alternatively direct connection to a serial printer is possible.
Contents
Safety Warning 4 Function Keys and Warning Symbols 5 Initial Setup 6 General Description 7 Wiring Diagram 9 Operation 10 Specifications 29 Accessories 33 Publications 34 Loop Resistance Tables 35 Repair and Warranty 36
Symbols used on the instrument are:
Caution: Refer to accompanying notes
Maximum nominal system voltage of 440V
Maximum 300V a.c. CATIII to Earth
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SAFETY WARNINGS
Safety Warnings and Precautions must be read and understood before the instru-
ment is used. They must be observed during use.
Continuity of protective conductors and earthed equipotential bonding of new or
modified installations must be verified before carrying out an earth fault loop impedance test, or RCD test.
Circuit connections and exposed metalwork of an installation or equipment under
test must not be touched.
Do not move the rotary selector switch position while a test is in progress.The LCD ‘neon’ voltage indicators cannot reveal a Neutral-Earth reversal.The instrument should not be used if any part of it is damaged.Test leads, probes and crocodile clips must be in good order, clean and with no
broken or cracked insulation.
NOTE
THE INSTRUMENTS MUST ONLY BE USED BY SUITABLY TRAINED AND COMPETENT PER-
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Function Keys and Warning Symbols
KEYS:
ENTER SAVE
BACKLIGHT
RCD TEST TYPE DOWN
RCD TYPE UP
TEST EXIT
Note: On LCB2000 storage and download
functions are not available and are not marked on the keys
Condition
System error
Low battery
Touch pad
>100V
Supply voltage and frequency
out of range Thermal trip
operated
Supply
interrupted
during test
Noise
Fuse ruptured
Memory full
Memory
corrupted
> or <
and limit
value
CauseDisplay Action
Hardware or software fault.
Battery voltage too low.
Earth voltage too high.
Supply voltage or frequency too high or low for test.
Too rapid testing with no pauses for heat dissipation.
RCD tripped or supply failure.
Excessive external supply noise during earth loop or RCD test.
Blown fuse.
Results memory full.
Results memory unintelligible.
Switch ‘Off’, then ‘On’ and attempt re-test.
Replace battery.
Check installation or wiring to the instrument.
Pause between tests to allow cooling.
Confirm RCD rating and check for excess earth leakage current.
Identify and rectify, or wait and re-test.
Return instrument for repair.
Download results and clear memory.
Press TEST to attempt recovery.
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Initial Setup
Instrument Setting The instrument setting modifies the way the instrument
behaves, shown in the following table.
Setting A (Europe) Line and Neutral Swap
allowed. Auto Sequence RCD
does 5I test. After RCD trip test,
contact voltage displayed first.
1
2I no trip RCD test not
2s performed.
To change the setting:
1. Press and hold the Backlight key, then turn the rotary selector switch from the OFF position to the RCD 150mA 40ms position. The current setting will be displayed.
2. To change the setting, toggle the I key until the required setting is displayed.
3. To save the new setting, press the SAVE key. The bleeper sounds and SET is displayed. To leave the setting as it was, press the EXIT key.
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Setting b (UK) Line and neutral swap
not allowed. Auto Sequence RCD
does 150mA test. After RCD trip test,
trip time or current displayed first.
1
2I no trip RCD test
2s performed.
Reset Factory Default Settings The instrument will remember certain values such as
the VAR range RCD test current, even if the instrument is switched off and the battery removed.
These can be reset to factory default settings as follows:
1. Press and hold the BACKLIGHT key, then turn the rotary selector switch from the OFF position to the RCD 150mA 40ms position. The current setting will be displayed. Release the BACKLIGHT key.
2. Press the up and down keys together. The code clr is displayed.
3. Confirm the operation by pressing the SAVE key, or abort by pressing any other key. The current setting will be displayed.
General Description
This instrument has been designed to fully test RCDs and measure loop impedance and PSCC on single and three phase systems with a rated voltage up to 300V a.c. r.m.s. to earth. It has been designed to comply with U.K., European and other international wiring regulations and standards.
Measured values are displayed on a large backlit digital LCD. With the LCB2500 these values may also be stored in internal memory for later recall to display, direct printing to a standard serial printer, or downloaded to a PC for storage, analysis and report generation.
Key Features Storage of test results in memory (LCB2500 only) Selectable backlight Large clear liquid crystal display Operates regardless of mains polarity Automatic test start on voltage detection
Loop Tests Direct indication of short circuit current Phase-phase (up to 480V), phase-neutral and phase-earth tests No trip loop impedance tests with a resolution down to 0.01 No neutral needed for line to earth testing (except for No Trip Loop L-PE 0.01Ω)
RCD tests Tests selective (delayed), general and d.c. sensitive RCDs
Contact voltage and loop resistance displayed Selectable test current for programmable devices Auto sequence test Ramp test
General Supply voltage and frequency measurement Three Phase sequence indication Mains outlet polarity indication
Application The instrument may be be connected live to earth or
between live conductors of systems that have a rated voltage of 300V a.c. rms to earth and an Installation (Overvoltage) Category III or lower. This means that the instrument may be connected to any fixed wiring of a building installation, but not to primary supply circuits such as overhead cables. To maintain user safety and ensure accurate measurements, only use the test leads supplied or recommended for use with this instrument.
The instrument is fuse protected to 440V 10kA. The maximum current which could flow through this fuse in the case of a fault is limited to 10 kA by the impedance of the test leads.
When the low battery symbol appears, the cells are nearly exhausted and should be replaced as soon as possible. When the battery is exhausted, the instrument will not perform tests and the cells must be replaced. Use alkaline cells IEC LR6 (AA) or 1,5V nickel cadmium
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cells only. To install or replace the cells, disconnect the test leads,
switch the instrument off and loosen the captive screws holding the battery compartment cover in place. Remove the cover, lift out and disconnect the battery holder to access the cells. Replace the cells, ensuring that correct polarity is observed (shown on battery
Incorrect battery cell polarity
can cause electrolyte leakage resulting in
damage to the instrument
holder moulding). Carefully re-connect the battery holder to the connector,
replace the battery holder in the compartment, and re­secure the cover. Remove the cells if the instrument is not going to be used for any extended period of time. Stored results are retained when the battery is disconnected.
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Test Leads All test leads form part of the measuring circuit of the
instrument and must not be modified or changed in any way, or be used with any other electrical instrument or appliance. The power cord supplied with the Installation Testers is a test lead that forms part of the measuring circuit of the instrument. The overall length of this lead must not be altered. If the power cord plug is not suitable for your type of socket outlets, do not use an adaptor. You may change the plug once only by cutting the cord as close to the plug as possible and fitting a suitable plug.
The colour code of the cord is: Earth (Ground) Yellow/Green Neutral Blue Phase (Line) Brown
Note: A plug severed from the power cord must be
destroyed, as a plug with bare conductors is hazardous in a live socket outlet.
Wiring Diagram
LOOP L-PE LOOP L-N
Supply
Black
RCD
Red
Green
RCD
LOOP L-PE 0.1(no trip)
LOOP L-PE 0.01(no trip)
LOOP L-N
Black
Red
Black
Green
LOOP L-L
L1 L2 L3 N
P-E
Red
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Operation
Backlight The display backlight gives a clear display of
measurements in poor lighting conditions. The backlight will briefly operate when the instrument is switched on. To switch the backlight on, press the backlight key (see key on page 4). Press the key again to switch the backlight off.
To conserve battery power, the backlight will automatically switch off after about 15 seconds (if the battery voltage is low, this period is automatically reduced).
Auto Shut-off To extend battery life after a period of instrument
inactivity the instrument will switch itself off, preceded by a series of bleeps. To switch the instrument back on, press any key other than the TEST key.
Switched Probe SP2 This accessory can be used anywhere that the 2-wire
lead set is specified in this User Guide. The press switch on the probe duplicates the function of the TEST key on the instrument, allowing quick and easy testing.
Checking Earth Potential To quickly distinguish live and earth, this feature provides
display indication if a voltage greater than 100V exists between the earth connection and your finger.
1. In any switch position except OFF and RCL
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(LCB2500 only), connect the earth connection (black for the 2-wire lead set, green for the 3-wire lead set) to earth.
2. Touch a finger to the metal pad on the top. This is safe and will not endanger you.
3. If a voltage greater than 100V exists between the finger (normally at earth potential) and the earth wire, the warning symbol is displayed.
Voltage and Frequency Measurement This instrument will display the supply voltage and
frequency in all switch positions except RCL and OFF. The ENTER key will alternate between voltage and frequency.
Power plug connection
1. Insert the power cord plug into an installation socket.
2. Supply voltage and polarity are displayed.
3. Press ENTER to alternate between supply voltage and frequency.
3-Wire Lead Set Connection If an installation socket is not available and it is necessary to connect to all three conductors, use the 3­wire lead set.
1. On a single phase system connect the red lead to phase, the black to neutral and the green to earth.
2. Supply voltage and polarity are displayed.
3. Press ENTER to alternate between supply voltage and frequency.
Note: For connection to a three phase system, see
‘Determining Phase Sequence’.
When connected the instrument will display the Line to Earth voltage except on the loop L-N switch position when the line to neutral voltage is displayed or shown.
Polarity Indication If connected to a single phase power supply by a plug
or by the 3-wire lead set, three LCD ‘neons’ marked L­PE, N-PE and L-N respectively will indicate supply polarity. If a voltage is detected between their respective two wires, the ‘neon(s)’ will activate. A ‘neon’ will usually flash if one connection is open circuit.
Note: The presence of a voltage between phase and
earth does not prove earth continuity, as the earth could have a high resistance and a voltage would still be measured. To test earth continuity refer to the sections on loop resistance or RCD testing.
If Setting A(see page 4) is set, the instrument will automatically switch Line and Neutral as appropriate. This enables a test to be performed without inverting the plug connections. The live terminal of the wall socket is identified by the addition of a separate symbol adjacent to the ‘neons’.
Setting A (Europe)
L-PE N-PE L-N
Normal Supply (1)
Normal Supply (2)
Neutral Live
Neutral Open Circuit
Earth Open Circuit
Setting b (U.K.)
L-PE N-PE L-N
Normal Supply
L-N Reversed
Neutral Live
Neutral Open Circuit
Earth Open Circuit
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Operation
Determining Phase Sequence When connected to all conductors of a three phase
system, the instrument automatically displays the sequence of phase rotation.
Connect the the Installation Testers as follows:­Line 1 Red phase Red lead
Line 2 Yellow phase Green lead Line 3 Blue phase Black lead
If connected as above, the symbol is displayed when the sequence is 1:2:3, or Red-Yellow-Blue. The symbol is displayed when the sequence is 1:3:2, or Red-Blue-Yellow. If one of the lines is faulty, neither of the symbols is displayed and the normal ‘neon’ polarity indication is shown.
In the Loop L-N switch position the voltage between the red and black leads is displayed. In other switch positions the voltage between the red and green leads is measured and displayed.
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Loop Impedance measurement Loop impedance measurement of 0,01up to 3,00k
can be made via installation sockets using the plug terminated test lead, or at any other convenient point on the installation using the two wire lead set. If Setting A (see page 4) is selected when using the plug terminated lead set, the polarity of the mains socket is immaterial. Line and Neutral will be swapped if necessary, and an indication given on the display. Setting b requires Line and Neutral to be fixed.
Test results may be adversely affected by supply voltage fluctuations or electrical noise during measurement. It is recommended that
tests are repeated and the results verified, if
measurment results are considered abnormal.
The Installation Testers will measure the loop resistance from the supply end of the standard test leads, allowing for their resistance.
Automatic Testing
To aid rapid testing, the instruments can be set to start a test automatically when connected to the supply. This may be of use for example, when using a clip and a probe. Select the range required and press the test key without the supply present. The instrument will display <100V for approximately 30 seconds. Apply the supply voltage within this time and the instrument will pause before performing one test automatically.
Phase to Neutral or Earth loop impedance measurement (at a power socket):
1. Select Loop L-PE or L-N as required.
2. Insert the plug into an installation socket.
3. Supply voltage and polarity are displayed.
4. Press the TEST key.
5. Measured loop value is displayed. On completion of this test, prospective fault current can
be displayed by pressing the ENTER key. If desired the test can be repeated by pressing TEST
again.
Phase-Earth loop impedance measurement (not at a power socket):
If an installation socket is not available, use the 3-wire lead set.
1. Select Loop L-PE.
2. Connect the red lead to phase and the green lead to earth. No connection to neutral is required.
3. Supply voltage is displayed. Note: If the black lead is not connected to neutral, although displayed the polarity indications are invalid.
4. Press the TEST key.
5. Measured loop value is displayed.
On completion of this test, the prospective fault current can be displayed by pressing the ENTER key.
If desired the test can be repeated by pressing TEST again.
Bonded Metalwork Testing (1) This test is performed using the three wire lead set.
1. Connect the green lead to the bonded metalwork.
2. Connect the red lead to phase.
3. Select Loop L-PE.
4. Supply voltage is displayed.
5. Press the TEST key.
6. Measured resistance value is displayed.
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Operation
Bonded Metalwork Testing (2) This test can also be performed using the optional earth
bond test lead, allowing connection to an installation socket.
1. Connect the black flying test lead to the bonded metalwork.
2. Insert the power plug test lead into a socket (receptacle).
3. Select Loop L-PE.
4. Supply voltage is displayed.
5. Press the TEST key.
6. Measured resistance value is displayed.
Phase-Neutral or Phase-Phase loop resistance measurement
To measure the loop resistance of a circuit Phase-Neutral, or between two phases of a multi-phase system, connect using the 3-wire lead set.
1. Connect the red lead to phase and the black lead to neutral or the other phase. There is no need to connect the green lead.
2. Select Loop L-N/L-L.
3. The supply voltage is displayed. The polarity indications are invalid and should be ignored.
4. Press the TEST button.
5. Measured loop resistance is displayed.
The prospective fault current may be displayed by pressing the ENTER key.
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Prospective Short Circuit Current measurement (PSCC) The PSCC of a circuit is the largest Prospective Fault
Current (PFC). In a single phase system, this would be the larger of the earth loop PFC and the neutral loop PFC. In a multi-phase system phase-phase loops also need to be considered and these can be measured using the Loop L-L switch position.
When the instrument measures the loop resistance, it also calculates the PFC. After any loop test, this may be displayed by pressing the ENTER key.
The PFC is calculated by using the sum:-
The supply voltage used in the calculation depends on the measured voltage and the configuration of the instrument. As supplied, the instruments are configured as follows:-
Actual Measured Voltage
>150V and <300V
Nominal supply voltage
Loop resistance
150V
>300V
Assumed Nominal Voltage
110V 230V 400V
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