Voltage .........................................................................................................................................................2
CAT IV ..........................................................................................................................................................2
CAT III ...........................................................................................................................................................2
CAT II ...........................................................................................................................................................2
Safety and Hazard Icons ..................................................................................................................................2
Key Features ....................................................................................................................................................4
Test Mode Rotary Switch .................................................................................................................................8
Range Rotary Switch ........................................................................................................................................9
Resolution and Accuracy ..............................................................................................................................10
Test Leads 11
Connection to the Instrument ........................................................................................................................11
Connection to a Test Piece .............................................................................................................................11
Tests with the DH4-C Duplex Hand-spikes or Individual Leads ........................................................................12
Date and Time Setup 13
Set Date and Time .........................................................................................................................................13
Tests 14
Test Lead Connection .....................................................................................................................................14
Manual Bi-directional Test ..............................................................................................................................15
Automatic Bi-directional Test (Automatic Save) ..............................................................................................16
Automatic Bi-directional Test (Manual Save) ...................................................................................................17
Automatic Uni-directional Test (Automatic Save) ...........................................................................................18
Automatic Uni-directional Test (Manual Save) ................................................................................................19
Continuous Test (Automatic Save) .................................................................................................................20
Continuous Test (Manual Save During Test) ....................................................................................................21
Continuous Test (Manual Save After Test) ......................................................................................................22
Inductive Test ................................................................................................................................................23
Recall Test Result Records ..............................................................................................................................24
Download Test Result Records ........................................................................................................................25
Delete Test Result Records ..............................................................................................................................26
Care of the Instrument ..................................................................................................................................27
Test Leads .....................................................................................................................................................27
Mains Power Fuse ..........................................................................................................................................27
Battery Care ..................................................................................................................................................27
Specifications 28
Power Lead ...................................................................................................................................................29
Power Lead Connection Table .....................................................................................................................29
Test Leads (Extra Cost) .................................................................................................................................31
Test Leads with an In-line Connector ............................................................................................................31
Repair and Warranty 32
Calibration, Service and Spare Parts ..............................................................................................................32
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment
may be impaired
The instrument must be operated only by suitably trained and competent persons
Users of this equipment and their employers are required by National Health and Safety Legislation to carry
out valid risk assessments of all electrical work so as to identify potential sources of electrical danger and risk
of electrical injury
The instrument must NOT be used if any part of it is damaged
Damaged test leads must NOT be used. Test leads, connectors and mechanical guards must be in good order,
clean and have no broken or cracked insulation
If the test subject to which the instrument is connected is energised while the instrument is turned off,
protection devices may not prevent the instrument from overheating. In which case, parts of the case may
become very hot and damage may occur
• Set the instrument to ON before connecting to the test subject
• The test subject must be set to OFF, de-energised and checked before test connections are made. Make
sure that the test subject cannot be re-energised whilst the instrument is connected
• Do not leave the equipment unattended when connected to the test subject
• Do not leave the equipment connected to the test subject after the test is completed
The user must exercise caution when connecting to and disconnecting from the test subject
• Always connect test leads to the instrument before attaching to test subject
• Keep hands behind any tactile barriers on probe clips and clamps when making or breaking connections.
• High current connections between the instrument and test subject must be secured against accidental
detachment and must not be disengaged whilst test current is flowing
• Circuit terminals must not be touched during test
• Do not disconnect the instrument from the test subject until the test current has stopped and the TEST
warning indicator is extinguished
• Test leads and connections may become hot during use. Exercise caution when handling
• Disconnect from the test subject before switching the instrument OFF
There are no user-serviceable parts inside the instrument; all servicing, including battery and fuse
replacement, must be referred a Megger approved service centre
When used on hazardous voltages the Megger terminal cover (part number 1002-390) must be used
This product is not intrinsically safe. Do not use in an explosive atmosphere
Measurement Connection
Only Megger supplied test leads designed for this instrument provide the full safety rating.
Voltage
The rated measurement connection voltage is the maximum line to earth voltage at which it is safe to connect.
CAT IV
Measurement category IV: Equipment connected between the origin of the low-voltage Mains Power supply and
the distribution panel.
CAT III
Measurement category III: Equipment connected between the distribution panel and the electrical outlets.
CAT II
Measurement category II: Equipment connected between the electrical outlets and the User’s equipment.
Measurement equipment may be safely connected to circuits at the marked rating or lower. The connection rating
is that of the lowest rated component in the measurement circuit.
Safety and Hazard Icons
This section details the various safety and hazard icons on the instruments outer case.
IconDescription
Warning: High Voltage, risk of electric shock
F
Caution: refer to User Guide
G
Equipment protected throughout by Double Insulation.
t
Equipment complies with current EU directives.
Equipment complies with current “C tick” requirements.
This section details the warning icons that can show on the display.
IconWarningDescription
External Voltage WarningIf an external voltage is applied between the terminals and the
F
F
Discharge Voltage/Current
Warning
instrument is set to On, the High Voltage warning will flash on the
display. This is a warning that the item under test is live and might be
dangerous and testing is disabled. The High Voltage warning message
will flash if more than 50 V potential difference is applied between
the Voltage terminals and the Current terminals. This warning will not
show if all terminals are at the same high voltage.
Note: The warning will not operate if the instrument is set to Off.
The High Voltage warning and the red High Voltage LED on the panel
will flash if a current greater than 1 mA is still flowing after an inductive
test is completed. This suggests that the inductive load has been
tested and is discharging. Do not disconnect the current loop while the
discharge warning is showing.
This User Guide details the DLRO10HD and the DLRO10HDX.
Both the DLRO10HD and the DLRO10HDX measure the same tests and parameters, in addition the DLRO10HDX
can save, recall and download test results to PowerDB.
The DLRO10 range of digital low resistance ohm meters measure resistance in a range of 0.1 µΩ to 2 k. These
instruments provide a maximum test current of 10 Amps. The DLRO10 range consist of four versions:
DLRO10
DLRO10X
DLRO10HD
DLRO10HDX
Key Features
Simple operation
High power ranges
Simultaneous testing and battery charging
Rugged case construction designed for use in demanding environments or the lab
IP65 with the lid closed and IP54 with the lid open for protection against ingress during operation (IP65 lid
closed)
Multiple lead set options (Megger connect leads - see the lead set data-sheet)
10 A while measuring up to 250 mΩ and 1 A while measuring up to 2.5 Ω
Monitors test lead contact - reduces the chance of erroneous readings
Rechargeable battery: Capacity <1000 10A test
Auto power off
Large, clear LCD for all light conditions
Time and Date stamped memory for recording of results (DLRO10HDX only)
Memory storage and USB download capability (DLRO10HDX only)
CAT III 300 V: Protected against accidental connection to external voltages up to 600 V DC applied between
any pair of the f our terminals for up to 10 seconds
The DLRO10HD and DLRO10HDX measure low resistance values in applications ranging from railways and aircraft
to resistance of components in industry.
Any metallic joint can be measured but users must be aware of measurement limitations depending on
application. For example, if a cable manufacturer plans to make resistive measurements on a thin wire, a low test
current should be selected to prevent heating the wire thereby changing its resistance.
The DLRO10HD is well suited to measuring thick conductors, bonds and quality of welding because of its 10 A
range for resistance values up to 250 mΩ. Measurements on electric motors and generators will be inductive and
require the User to understand the inductive mode and charging process before a correct result is achieved.
Electromagnetic noise induced into the leads can interfere with a reading. A noise icon alerts the User, but does
not prevent a measurement.
When dissimilar metals are joined a thermocouple effect is created. Users should select a bidirectional mode to
ensure cancellation of this effect. The instrument measures with current flowing in both directions and averages
the result. Typical applications of the DLRO10HD include DC resistance measurements of:
When dissimilar metals are joined a thermocouple effect is created. Users should select a Bi-directional mode to
make sure this effect is cancelled. The instrument measures with current flowing in both directions and averages
the result.
Typical applications include DC resistance measurements of:
Switch and contact breaker resistance
Transformer and motor winding resistance
Busbar and cable joints
Rail and pipe bonds
Aircraft frame bonds and static control circuits
Metal alloys, welds and fuse resistance
Integrity of welded joints
Graphite electrodes and other composites
Inter-cell connections on battery systems up to ¦
Wire and cable resistance
300 V peak
Transmitter aerial and lightning conductor bonding
Test modes and instrument Off are selected with the Test Mode rotary switch.
34
25
16
AUTO
3s
Available test modes are:
ItemModeDescription
1OffInstrument is Off. Rotate the switch to any mode to start the instrument
2Manual Bi-directionalTest current applied in both directions current flow. Continuity of all four
connections is checked. Current is applied in both forward and reverse
direction.
See “Manual Bi-directional Test” on page 15
3Automatic Bi-directionalTest current applied in both directions current flow.
See “Automatic Bi-directional Test (Automatic Save)” on page 16
See “Automatic Bi-directional Test (Manual Save)” on page 17
4Automatic Uni-directionalCurrent is applied in one direction only, to speed up the measurement
process. Standing EMF’s setup during the test are ignored so lower
accuracy can result.
See “Automatic Uni-directional Test (Automatic Save)” on page 18
See “Automatic Uni-directional Test (Manual Save)” on page 19
5ContinuousTest current is applied in both directions. The test repeats at three seconds
intervals.
See “Continuous Test (Automatic Save)” on page 20
See “Continuous Test (Manual Save During Test)” on page 21
See “Continuous Test (Manual Save After Test)” on page 22
6InductiveTest current applied in only one direction.
See “Inductive Test” on page 23
G Warning: When inductive loads are measured it is essential that the current carrying leads are
securely clamped to the item being tested, and that they are not removed before any
stored charge has been discharged at the end of the test. Failure to comply with these
instructions might result in an arc being produced, which might be dangerous for the
instrument and the operator.
Note: When inductive loads are measured it is necessary to wait for the voltage to stabilise, so the measurement
process can take a few seconds or several minutes.
Connect the supplied test leads to the instrument as show below:
DLRO
DIGITAL LOW RESISTANCE OHMMETER
Test Leads
Tip: To help connect the test leads remove the instrument lid. Open the lid to approximately 45º and slide it to the
right.
Connection to a Test Piece
Connect the test leads to the test piece in the Kelvin arrangement as shown:
P
G
<30V AC WITHOUT
TERMINAL COVER
CAT RATED WHEN
USED WITH MEGGER
TERMINAL COVER
The image shows the correct test lead connection of the current (C1, C2) and potential probes (P1, P2) to a test
piece. To make sure test readings are accurate, the current terminals (C1 and C2) must be connected outside of
the potential terminals (P1 and P2).
The earth terminal is used to detect floating voltage on the test subject relative to the Instrument’s 0 V. High
floating voltage on the test subject could be a hazard to the User and the Instrument.
If the test subject is ±200 mV from the Instrument 0 V, the test will be inhibited.
Each hand-spike is marked with the letter P (potential terminals). These should always be the inside contacts
when a test measurement is taken.
One of the test lead connectors has two LEDs (L1 and L2) and an LED driver cable. The LED driver cable plugs into
the terminal next to terminal P2 (see “Connection to the Instrument” on page 11).
LEDs L1 and L2, give information to the User that would otherwise only be available on the display:
Lamp L1 Lamp L2Description
On (red)OffInadequate continuity at C or P contacts
Flashing (red) OffVoltage present between contacts
Off On (green)Current , 1mA, test complete
Off On (red)Measurement fail
For example, when the test leads are used in an Auto test mode:
1. Press
2. L1 shows a steady red to show there is a contact failure.
3. When all four contacts are connected, L1 goes Off.
4. No LEDs show in a test, unless contact fails.
5. To signal end of test, L2 shows a steady green when the current flow has decayed to less than 1 mA.
6. When the test leads are removed from the test piece, L2 goes Off (end of test) and L1 shows red (no contact).
When the DH4-C Duplex Hand-spikes are used, the instrument always makes sure that there is a good contact
before the full test current is applied, so there should be no erosion of the contact tips. However, if the tips
become worn or blunted, they can be replaced. Pull out the worn tips and install new ones.
TEST
.
Tests with the DH4-C Duplex Hand-spikes or Individual Leads
Connect the four leads as shown. In all cases make sure that the potential probes (P1 and P2) are inside the
current (C1 and C2) probes.
This section details the instruments test procedures.
Test Lead Connection
A good test measurement requires both the Current carrying circuit and the Voltage detection circuit to be
completed by the unit under test. The Instrument checks for continuity in both C and P circuits.
A test will not start until there is a good connection to the test piece by the test leads.
Confirmation of successful continuity:
If C 1----2 and P 1----2 are constant the connectivity is good.
If either C 1----2 and P 1----2 flash there is no connectivity, and the test will not start.
Successful ConnectionUnsuccessful connection
The resistance result is shown on the display in either Ω, mΩ or µΩ ranging from 2500.0 Ω to 0.1 µΩ.
The result in Bi-directional modes is the average of two readings shown by the two secondary displays, with
arrows to show the direction of current flow. The large arrow at the top of the display between C1 and C2 shows
the measurement current flow.
Look for any cracks or other damage to the enclosure, missing ports, etc.
Cleaning
Disconnect the instrument from the Mains Power. Wipe it with a clean cloth slightly damped with water or
Isopropyl alcohol (IPA). Care should be taken near the terminals, the IEC Mains Power and USB sockets.
Care of the Instrument
The instrument should always be handled with care and not dropped. Always make sure that the instrument is
secured when being transported to prevent mechanical shock.
Test Leads
Leads are silicone insulated and work well in all weather conditions. Always keep the leads in a suitable lead bag
when in storage or transportation.
Regular inspection of leads is recommended to make sure that they are not damaged in any way. Damaged leads
could affect resistance readings and are a safety hazard.
Mains Power Fuse
Always use the correct rated fuse (see “Specifications” on page 28)
Battery Care
Caution: Batteries are only to be installed or removed by an Authorised Service Centre. Do not attempt
to remove the batteries from this instrument.
To prevent deep battery discharge, the battery should be charged at a minimum of three month intervals.
Never attempt to charge the battery below 0 °C or above +40 °C ambient.
The battery is charged when Mains Power is connected (unless a test is in progress).
To improve battery life, store the instrument in a cool, dry location. Storage temperatures below freezing
Temperature Coefficient < 0.01% per ºC, from 5 ºC to 40 ºC
Maximum Altitude 2000 m (6562 ft) to full safety specifications
Display Size and Type Primary five digit and two five digit secondary displays
Voltage Input Range 100 - 240 V 50 / 60 Hz 90 VA
Mains Power Input Fuse T 1.25 A, 250 V, HBC ceramic 20 mm x 5 mm
Battery Type 6 V, 7 Ah sealed lead acid (return instrument to a Megger authorised repair agent
Battery Charge Time Eight hours
Battery Life >1000 Automatic (three seconds) tests
Back-light LED
Auto Power Down 300 seconds after inactivity
Mode Selection Rotary switch
Range Selection Rotary switch
for replacement)
Memory FeaturesRotary switch (DLRO10HDX only)
Memory Storage 200 test result records (DLRO10HDX only)
USB Connection Download to PowerDB
Weight 6.7 kg
Case Dimensions 315mm (L) x 285mm (W) x 181mm (H)
Pouch for Test Leads Yes (lid mounted)
Test Leads Dependant on order code selected
IP Rating IP65 case closed, IP54 battery operation
Safety Rating In accordance with IEC61010-1, CATIII 300 V when used with optional terminal
cover (“Accessories (Extra Cost)” on page 30)
Application IEC 61010 defines measurement categories from I to IV relating transient over
voltages and the location within electrical installations. This instrument is designed
for use at Category III (Building installation level) on 300 V phase to earth systems,
520 V phase to phase.
Operating Temperature and
Humidity
Storage Temperature and
Humidity
Reference Conditions20 ºC (±3 ºC)
EMCIn accordance with IEC61326-1 (Heavy industrial)
Noise RejectionLess than 1% (±20) digits additional error with 100 mV peak 50/60 Hz. on the
Maximum lead resistance100 mΩ total for 10 A operation irrespective of battery condition.
-10 °C to +50 °C (14 °F to 122 °F) <90% RH
-25 °C to +60 °C, <90%RH
potential leads.
Warning will show if hum or noise exceeds this level.
If the power lead supplied is not suitable for your Mains Power connection, do not use an adaptor. Always use a
power lead installed with the correct plug. The instrument has a two-pin IEC60320 Mains Power socket.
Most power leads are made with three-core cable, so the ground connection will not be used.
Power Lead Connection Table
ConnectionK/InternationalUSA
Earth / GroundYellow / GreenGreen
Neutral BlueWhite
Live (Line) BrownBlack
If a fused plug is used, make sure that it is installed with a 3 A fuse (see “Specifications” on page 28).
The instrument can be powered from 100 - 240 V 50 / 60 Hz 90 VA.
Battery Charge
The battery charges when a Mains Power supply is connected.
For optimum battery life, charge the battery after each use. A fully discharged battery takes eight hours to
recharge.
The charge level will go from low to full charge in incremental steps and continue as long as Mains Power is
connected (unless a test is in progress). When the battery is fully charged the battery icon will stay steady.
Battery full charge
Battery charge low
Battery discharged: The instrument shuts down automatically.
Duplex 3.8 cm (11/2”) Kelvin Clips. (x2) 2m/7ft 242006-7
Duplex 3.8 cm (11/2”) Kelvin Clips. (x2) 5.5m/18ft 242006-18
Duplex 3.8 cm (11/2”) Kelvin Clips. (2) 9m/30ft 242006-30
Single handspike for potential measurement (x1) 2m/7ft 242021-7
Single handspike for potential measurement (x1) 5.5m/18ft 242021-18
Single handspike for potential measurement (x1) 9m/30ft 242021-30
Current clip for current connections (x1) 2m/7ft 242041-7
Current clip for current connections (x) 5.5m/18ft 242041-18
Current clip for current connections (x1) 9m/30ft 242041-30
Accessories
Note: For more details of optional test lead-sets see the separate test lead data-sheet DLRO_TL_DS_en_V01.pdf
Test leads with In-line Connector
For detailed information on connecting lead accessories refer to the supplied “Accessory Important Information
Sheet” (DLROTestLeads--2007-431_UG_EN-DE-FR-ES-IT_V##)
If the protection of an instrument has been impaired it should not be used, but sent for repair by suitably
trained and qualified personnel. The protection is likely to be impaired if, for example, the instrument shows
visible damage, fails to perform the intended measurements, has been subjected to prolonged storage under
unfavourable conditions, or has been exposed to severe transport stresses.
New instruments are covered by a two year warranty from the date of purchase by the User, the second year
being conditional on the free registration of the product on www.megger.com. You will need to log in, or first
register and then login to register your product. The second year warranty covers faults, but not recalibration
of the instrument which is only warranted for one year. Any unauthorised prior repair or adjustment will
automatically invalidate the warranty.
These products contain no User repairable parts and if defective should be returned to your supplier in original
packaging or packed so that it is protected from damage during transit. Damage in transit is not covered by this
warranty and replacement/repair is chargeable.
Megger warrants this instrument to be free from defects in materials and workmanship, where the equipment
is used for its proper purpose. The warranty is limited to making good this instrument (which shall be returned
intact, carriage paid, and on examination shall disclose to their satisfaction to have been defective as claimed).
Any unauthorised prior repair or adjustment will invalidate the warranty. Misuse of the instrument, from
connection to excessive voltages, fitting incorrect fuses, or by other misuse is excluded from the warranty. The
instrument calibration is warranted for one year.
This Warranty does not affect your statutory rights under any applicable law in force, or your contractual rights
arising from a sale and purchase contract for the product. You may assert your rights at your sole discretion
Calibration, Service and Spare Parts
For service requirements for Megger Instruments contact Megger or your local distributor or authorised repair
centre.
Megger operates fully traceable calibration and repair facilities, to make sure your instrument continues to
provide the high standard of performance and workmanship you expect. These facilities are complemented by
a worldwide network of approved repair and calibration companies to offer excellent in-service care for your
Megger products.
See the back of this User Guide for Megger contact details.
To find your local Authorised Service Centre email Megger on ukrepairs@megger.com and give details of your
location.
Approved Repair Companies
A number of independent instrument repair companies have been approved to do repair work on most Megger
instruments, complete with genuine Megger spare parts.
Consult the Appointed Distributor / Agent about spare parts, repair facilities and advice.
Return an Instrument for Repair
If an instrument is to be returned the manufacturer for repair, it should be sent freight pre-paid to the appropriate
address. A copy of the Invoice and of the packing note should be sent simultaneously by airmail to expedite
clearance through Customs. A repair estimate, which will show freight return and other charges, will be submitted
to the sender, if required, before work on an instrument starts.
Note: The battery is a sealed Lead-acid type and if changed the disposal of old cells should be in accordance with
The crossed out wheeled bin icon placed on Megger products is a reminder that this instrument must not be
dispose of in general waste at the end of its life.
Megger is registered in the UK as a Producer of Electrical and Electronic Equipment (Registration No.: WEE/
HE0146QT).
For more information about the disposal of the product consult your local Megger company or distributor or visit
your local Megger website.
Batteries
Battery replacement must only be done by a Megger authorised repair agent, who will correctly dispose of the
‘end of life’ battery or batteries.
The crossed out wheeled bin placed on the batteries is a reminder that the batteries must not be dispose of with
general waste.
This instrument contains:
One sealed lead acid battery 6V, 7Ah (NP7-6 type), and
One Lithium ion coin cell battery (DLRO10HDX only)
The lead acid battery installed in this instrument is classified as a Portable Battery.
The Lithium ion coin cell battery is classified as an Industrial Battery.
Megger is registered in the UK as a producer of batteries (Registration No.: BPRN00142).
Hereby, Megger Instruments Limited declares that radio equipment manufactured by Megger Instruments
Limited described in this User Guide is in compliance with Directive 2014/53/EU. Other equipment manufactured
by Megger Instruments Limited described in this User Guide is in compliance with Directives 2014/30/EU and
2014/35/EU where they apply.
The full text of Megger Instruments EU declarations of conformity are available at the following internet address:
megger.com/eu-dofc.