This manual supersedes all previous issues of this manual. Please ensure that you are using the most recent issue of this
document. Destroy any copies that are of an older issue.
Declaration of Conformity
Hereby, Megger Instruments Limited declares that radio equipment manufactured by Megger Instruments Limited
described in this user guide is in compliance with Directive 2014/53/EU. Other equipment manufactured by Megger
Instruments Limited described in this user guide is in compliance with Directives 2014/30/EU and 2014/35/EU where they
apply.
1.2 Features ..................................................................................................................................................... 2
1.4 Company web site ....................................................................................................................................3
2. Safety Warnings 4
2.1 Warnings, Cautions and Notes ................................................................................................................4
4.3.1 Direct or via cable charger connection setting ......................................................................................... 10
4.3.2 Mains supply and touch voltage test settings .......................................................................................... 11
4.3.3 Language setting ................................................................................................................................... 11
5.2.2 To perform the test ................................................................................................................................ 13
5.2.3 Interpreting test results ........................................................................................................................... 14
5.3.2 How to perform the test ........................................................................................................................ 16
5.3.3 Interpreting test results ........................................................................................................................... 17
5.6.2 How to perform the test ........................................................................................................................ 29
Interpreting test results ........................................................................................................................... 29
Interpreting test results ........................................................................................................................... 32
Test selection .......................................................................................................................................... 33
5.8.3 How to perform the test ........................................................................................................................ 33
6.1 On screen error messages ........................................................................................................................35
7. Settings 36
7.1 General settings ........................................................................................................................................ 36
7.1.2 Settings menu selection ......................................................................................................................... 36
8. Maintenance 38
8.1 General maintenance ............................................................................................................................... 38
8.3.1 Battery status ......................................................................................................................................... 38
8.4 Battery and fuse replacement .................................................................................................................39
9.2 Type 1 adaptor specifications ..................................................................................................................43
10. Accessories and Equipment 44
10.1 Included accessories................................................................................................................................44
This user guide details the operational and functional details of the Megger EVCC300 Electric Vehicle Charger
Checker.
Please read this user guide fully before attempting to use the EVCC300.
1.1 Product description
The new EVCC300 represents a new concept in electric vehicle charger checking, providing a simple, all in one
solution. The name simply means: Electric Vehicle Charger Checker 300 = mode 3 chargers.
The compact, ergonomically designed instrument allows the user to quickly ensure a charger is in a safe, working
condition. This could be done prior to putting back into use following maintenance, or simply as a regular health
check to ensure everything is safe and working as it should be.
The EVCC300 is capable of checking both the safety and operation of a mode 2 and single-phase, mode 3 electric
vehicle charger and does it in a simple, easy-to-use manner.
One of the benefits of the new EVCC300 is that it not only sets control pilot conditions to allow other electrical tests
or to observe the charger’s reaction, it can also read the code received from the charger. The control pilot signal (CP)
is then compared with the requirements of IEC 61851-1:2017, without the need for a separate oscilloscope.
This makes the EVCC300 a unique solution to ensuring EV charger safety and reliability.
1.2 Features
The EVCC300 incorporates several grouped safety tests: protective earth integrity, nuisance tripping of an RCD or
GFCI, and connection communication and charging control, as follows:
1. Safety checking tests:
1.1. Protective Earth (PE) touch pad test: To detect faults such as open circuit ground connection, voltage present
on ground connection and other charger supply problems.
The EVCC300 can check the safety and operation of single phase mode 3 chargers with type 2 connections and type
1 connections using an adaptor supplied as standard. The instrument is perfect for use in the following situations:
The safety instructions given in this document are indicative of safe practice and are not to be considered exhaustive.
Additionally, they are not intended to replace local safety procedures in the region where the instrument is used. If
the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
Apart from the battery and fuses within their respective handle and barrel compartments, there are no user
replaceable parts within the EVCC300. Do not open the case.
2.1 Warnings, Cautions and Notes
This user guide follows the internationally recognized definition of warnings, cautions and notes. These instructions
must be adhered to at all times.
2.1.1 Warnings
Warnings alert the reader to hazardous situations where injury to personnel can occur. They are set in red type to
make them stand out. They are placed before the item to which they relate and repeated at each applicable occasion.
2.1.2 Cautions
Cautions alert the reader to situations where equipment damage may result if a process is not followed properly.
They are set in bold type. They are placed before the item to which they relate and repeated at each applicable
occasion.
2.1.3 Notes
Notes give additional important information that will help the reader. They are not used when a Warning or Caution
is applicable. They are not safety related and may be placed either before or after the associated text as required.
2.2 Safety warnings
These safety warnings must be read and understood before the instrument is used. Retain for future reference.
Warning: This instrument must be operated only by suitably trained and competent people.
Protection provided by the instrument may be impaired if it is not used in a manner specified by the
manufacturer.
If this equipment is modified or used in a manner other than specified by the manufacturer, the protection
provided by the equipment may be impaired.
This equipment is not intrinsically safe and must not be used in hazardous atmospheres.
This equipment is for indoor and outdoor use up to 2,000 m altitude. It must not be used in wet conditions or
outside the specified temperature range.
Use only the adapters provided with the instrument.
If the equipment gets wet, turn off and disconnect, and wait for it to dry before turning back on.
Clean equipment with a dry, clean cloth.
Inspect the equipment for damage before each use. The equipment must not be used if any part of it is
damaged.
The touch-pad test must not be relied on to check protective earth integrity. It is an ‘open-circuit’ test and will
not indicate a high impedance earth connection.
A faulty protective earth connection to line may not be detected if the operator’s finger is not in contact with the
touch pad.
Voltage measurements are not continuous and therefore must not be relied upon for safety. The test button
must be pressed to perform a one-time measurement. Use independent means to verify whether circuits are
energised. Safe working practices must be observed.
The PE (protective earth) pre-test must be carried out before any other test.
If the PE pre-test fail, there may be high voltage present within the charging station and on the output terminals
and a risk of electric shock. Other tests must not be started until the fault is investigated and rectified.
If no voltage is present between the L and N of the terminals or between the L and N of the test connector
when the instrument is connected to the charging point in charging mode, this may be because the instrument’s
internal fuse has blown.
Disconnect from all other equipment before opening the fuse or battery compartments.
Replacement fuses must be of the correct type and rating. Failure to fit the correctly rated fuse may result in a
safety hazard and may cause damage to the instrument in the event of an overload.
Use only non-rechargeable cells as specified in the instructions.
Replacement cells must be of the type specified in the instructions. Observe the correct polarity
No user serviceable parts are inside the equipment. Refer repairs to Megger approved service centres.
At the end of the equipment’s life dispose of it according to local regulations for recycling. Do not dispose of this
equipment to landfill.
2.3 Test lead warnings:
Safety
Test leads, including crocodile clips, must be in good condition, clean, dry and free of broken or cracked
insulation. The lead set or its components must not be used if any part of it is damaged.
2.4 Measurement categories:
CAT IV - Measurement category IV: Equipment connected between the origin of the low-voltage mains supply and
distribution panel.
CAT III -Measurement category III: Equipment connected between the distribution panel and electrical outlets.
CAT II - Measurement category II: Equipment connected between the electrical outlets and user’s equipment.
Measurement equipment may be safely connected to circuits at the marked rating or lower. The connection rating is
that of the lowest rated component in the measurement circuit.
The EVCC300 display is a 320x240 colour TFT screen.
18
2
3
7
4
ItemDescriptionItemDescription
1Screen title5Softkey 2 function
2Main display area6Softkey 3 function
3Supply and touch voltage settings7Battery condition indicator
4Softkey 1 function 8Charger connection setting indicator
The purpose of the main display area is to show the measurement results. The information shown in the main display
area and the way it is arranged depends on the test you are carrying out and is explained in the relevant sections for
each type of test.
1. To turn the EVCC300 ON press and hold softkey (1).
2. To turn the EVCC300 OFF press and hold softkey (1).
Before use it is important that the EVCC300 is set up correctly. The following the appropriate supply settings.
There are four options as follows:
1. 230 V, 1 Ph (EU / UK)
2. 120 V, 1 Ph (US)
3. 208 V, 2 Ph (US)
4. 240 V, 2 Ph (US)
Once the initial supply settings have been set the settings will be accessed in the order shown below in section c.
4.2 Battery options
The EVCC300 operates from four alkaline AA battery cells.
Warning: DO NOT use rechargeable batteries in the EVCC300
4.3 Settings
4.3.1 Direct or via cable charger connection setting
The EVCC has the capability to detect and test the proximity and latched status of the connection to the charger. To
be able to achieve this the instrument will need to know whether it is plugged into a charger directly or via a tethered
or connection cable.
When selecting settings the EVCC300 will allow the user to toggle between charger connection method:
1. Press softkey 1 or 3 (arrows) to highlight the desired setting
2. Press softkey 2 to SELECT. When the required connection
method is selected the EVCC300 will immediately return to
the main menu screen.
or
3. Select softkey 3 (NEXT) to advance to the next setting screen,
Supply Settings.
This will allow a rapid change of connection method while
testing. In the main menu screen there is an indicator in the top
left of the screen.
In this example of a menu screen the EVCC300 is set to direct
connection. If the red cross is not present the instrument is set
for connection to the charger via a tethered cable or plug in
charging cable.
4.3.2 Mains supply and touch voltage test settings
User preferred voltage options can be selected from here. Selected voltages will be saved and shown on screen in the
grey ribbon at all times. These voltages can be changed at a later time if required.
1. Press softkey 1 or 3 (arrows) to highlight the desired setting
2. Press softkey 2 to SELECT. When the required supply setting
is selected the EVCC300 will immediately return to the main
menu screen.
or
3. Select softkey 3 (NEXT) to advance to the next setting screen,
Language Settings.
4.3.3 Language setting
1. Press softkey 1 or 3 (arrows) to highlight the desired setting
2. Press softkey 2 to SELECT.
When the required supply setting is selected the EVCC300 will
immediately return to the main menu screen.
These settings can be changes at any time. Refer to 6. Settings on page 36
The EVCC300 incorporates effectively four safety tests (1.1 to 1.4 in the list below), one test to determine if nuisance
tripping of an RCD or GFCI is likely to occur (2.1 in the list below) and two operational (charger output enabled) tests
(3.1 to 3.2 in the list below) :
Warning: It is important for safety reasons to apply these tests in the order shown below:
1. Safety checking tests:
1.1. Protective Earth (PE) touch pad test: This test can indicate a number of faults:
Charger is not earthed / grounded
Charger earth / ground has live voltage present
Charger is not able to output a charging voltage
This is the first test that should be performed when using the EVCC300 to test a mode 2 or 3 vehicle charger.
During this test the charger is quickly powered up. If there is a ground / earth connection present the instrument will
indicate PROCEED. Should there be no ground / earth connection to the charger, or a voltage present on the ground
/ earth the test will indicate FAULT. This test is done by using a touch pad, in conjunction with a series of voltage
measurements.
Fig 1: Pass screen Fail screen
NOTE: This test is disabled when the mains supply is set to 240 V 2 Ph US. This is because this test will not work on
2 phase 180° supply.
WARNING: The PE contact / touch-pad test is not a bonding test and must not be relied on to check
protective earth integrity. It is an ‘open-circuit’ detect test and will not indicate a high impedance earth
connection.
5.2.2 To perform the test
1. Switch the instrument ON.
2. Ensure the mains supply to the charger is powered up and on.
3. Plug the EVCC300 into the charger outlet, either directly into
a type 2 connector or using the adaptor provided into a type
1 connector.
Ensure the connection method indicated in the top left corner of
the MENU screen is correct.
As a reminder the menu screen connection indicator looks like
this.
In this screen the EVCC300 is set to direct connection. If the red
cross is not present the instrument is set for connection to the
charger via a tethered cable or plug in charging cable.
4. Use the softkeys 1 and 3 (Left and right) to select the “PE
contact” test indicated in black.
5. Press softkey 2 to SELECT the test.
6. Firmly press a finger on the PE contact pad.
7. Press and hold the TEST button while keeping a finger on the
contact pad.
During the test the EVCC300 will apply a charging code to the charger to put it into the charging state. This
is to allow the PE contact test to detect if a ground or earth connection is not present. The EVCC300 will then
measure the voltages between L to N, L to PE and N to PE (referring to the plug connections) to ensure the
voltages correct before progressing to the PE touch pad test. The test conditions for the voltage may be found
in the specification section of this manual.
5.2.3 Interpreting test results
The EVCC300 uses input voltage measurements as well as touch pad to detect EV charger’s PE wiring irregularity.
Hence it is essential for users to place fingers on touch pad when instructed on EVCC300’s screen during each PE test
in order to avoid inaccurate test outcome.
When incorrect wiring causes PE to be live such as shown below:
EV charger’s L -> L
EV charger’s N -> N
EV charger’s PE -> L
The EVCC300 will not detect this fault unless the user’s finger is on the pad.
When an EV charger’s Earth is open-circuit such as shown below:
The second test to perform is the R
the charger socket and the 4 mm socket on the bottom of the instruments handle. This test is used on chargers that
have exposed metalwork to check it is connected to the ground / earth pin on the charging socket / plug.
Fig 2: Pass screen Fail screen
NOTE: If there is no exposed metalwork on the charger or the charger is marked with the double insulation symbol
this test is not required.
WARNING: Ensure a PE touch test to check the integrity of the EVSE PE terminal before conducting the
RPE test.
test. In this test a continuity test is performed between the ground / earth pin on
2. Connect the black ground / earth continuity test lead to
the 4 mm socket at the bottom of the instruments handle.
3. Plug the EVCC300 into the charger outlet, either directly into
a type 2 connector or using the adaptor provided into a type
1 connector.
Tests
Ensure the connection method indicated in the top left corner of
the MENU screen is correct.
As a reminder the menu screen connection indicator looks like
this.
In this screen the EVCC300 is set to direct connection. If the red
cross is not present the instrument is set for connection to the
charger via a tethered cable or plug in charging cable.
4. Use the softkeys 1 and 3 to select the RPE test indicated
in orange.
EV chargers will always be protected by a residual current device (RCD) or a ground fault circuit interrupter (GFCI).
Both these devices have the same functions, protecting users from electrocution and preventing fault current causing
a fire. They work by detecting an imbalance in the circuit current, if less current returns from the circuit it must be
flowing to ground. If this ground leakage current becomes large the RCD or GFCI will trip.
Personal protection test on the EVCC300 will apply a calibrated ground / earth leakage current matching the rating
of the charger’s protective RCD or GFCI device and then measure how long it takes for the device to trip. This test will
check to see if the RCD or GFCI react fast enough to protect users from electrocution if a charger fault develops.
The EVCC300 can perform four different tests as follows:
230 V Ph to N supply (UK / Europe tests)
30 mA AC, 0° and 180°
Test current:30 mA + 5% = 31.5 mA
Max. test time:300 ms
Test result:RCD trip time
6 mA DC, 0° and 180°
Test current:Ramp up at a rate of 6 mA in 2.5 s
(to prevent test tripping AC response of the RCD)
Max. test time:Hold at 6 mA DC for a maximum of 12.5 s
2. Ensure the mains supply to charger is powered up and on.
3. Plug the EVCC300 into the charger outlet, either directly into
a type 2 connector or using the adaptor provided into a type
1 connector.
Tests
Ensure the connection method indicated in the top left corner of
the MENU screen is correct.
As a reminder the menu screen connection indicator looks like
this.
In this screen the EVCC300 is set to direct connection. If the red
cross is not present the instrument is set for connection to the
charger via a tethered cable or plug in charging cable.
4. Use the softkeys 1 and 3 to select the “RCD / GFCI” test
indicated in green.
5. Press softkey 2 to select TEST.
6. On the RCD test screen the left and right softkeys allow the user to highlight either the RCD Type (test type)
or Angle. Press the centre select button to select which you wish to change.
7. Highlight the RCD type and then select the
appropriate current under the personal
protection heading “Pers. prot.:”
8. The EVCC300 can perform testing with either 0° or 180°
earth leakage current. This means the current flowing
will either start at the positive direction zero cross over, or
negative direction zero cross over.
9. When the desired test has been selected press and hold the
TEST button
10. The test can take a while to perform. First the EVCC300 will put the charger into a charging mode and
measure the output voltage.
11. The EVCC300 will then perform a touch voltage test. This is to ensure that the charger earth or ground will
not raise in voltage to a hazardous level during the actual RCD / GFCI test. There are two test limits that can
be applied to the touch voltage test, 25 V and 50 V. These are set in the instruments settings screen.
12. Finally, if the touch voltage test has passed the EVCC300 will
perform the chosen earth leakage current test. The test result
is displayed in ms.
5.4.3 Interpreting test results
a. Mains (line) voltage test
Should the charger fail to switch on the output voltage the test will stop
Check the charger connections and fuses
b. Touch voltage test
Should the touch voltage test fail this will be because the charger either has no, or a poor, connection to the PE,
protective earth. Should this occur do not attempt to perform any more testing and consult a qualified electrician to
determine and rectify the fault.
The EVCC300 will apply pre-set test limits depending on the set mains supply and the test performed. There are three
conditions that can be indicated to the user.
() Green tick – PASS
() Orange tick – Questionable
(X) Red cross – FAIL
A PASS result will indicate as follows:
The orange, questionable result indicates that, although the trip time was fast enough to meet the requirements of
a standard, it wasn’t as fast as many manufacturers might recommend. In this situation it is recommended that a
qualified electrician is consulted.
Note: Questionable test results will only occur when the EVCC300 is set to a US mains supply voltage.
Should a red FAIL result occur the charger should be taken out of use until a new RCD / GFCI can be fitted.
EV chargers will always be protected by a residual current device (RCD) or a ground fault circuit interrupter (GFCI).
These devices have the same function to protect the user from electrocution or to prevent fault current causing a fire.
They work by detecting an imbalance in the circuit current, if less current returns from the circuit it must be flowing
to to ground. If this ground leakage current becomes too large the RCD or GFCI will trip.
The nuisance tripping test on the EVCC300 will apply a calibrated earth ground leakage current starting at approx
half of the trip rating of the chargers protective RCD or GFCI device selected. The instrument will then increase the
current until the RCD or GFCI trips. The result will be the actual current at which the device tripped, and is displayed
in mA. Should the trip current be low this will indicate a high probability the charger will suffer from nuisance
tripping of the RCD or GFCI.
The EVCC300 can perform four different tests as follows:
230 V Ph to N (UK / Europe tests)
AC current ramp test
Test current:Ramp up to 30 mA in 2 mA steps of 300 ms duration
Max. test time:4.5 seconds
Test result:RCD trip current
DC current ramp test
Test current:Ramp up at a rate of 6 mA in 2.5 seconds
(to prevent test tripping AC response of the RCD)
Max. test timeHold at 3 mA DC for a maximum of 11.25 seconds
Test result:RCD trip current
120 V Ph to N (USA tests)
6 mA AC current ramp test
Test current:Ramp up to 6 mA in 0.5 mA steps of 100 ms duration
Max. test time:4.5 seconds
Test result:RCD trip current
20 mA AC current ramp test
Test current:Ramp up to 20 mA in 1 mA steps of 100 ms duration
Max. test time:2 seconds
Test result:RCD trip current
5.5.2 How to perform the test
1. Switch the instrument ON.
2. Ensure the mains supply to the charger is powered up and
turned on.
3. Plug the EVCC300 into the charger outlet, either directly into
a type 2 connector or using the adaptor provided into a type
1 connector.
Ensure the connection method indicated in the top left corner of
the MENU screen is correct.
As a reminder the menu screen connection indicator looks like
this.
In this screen the EVCC300 is set to direct connection. If the red
cross is not present the instrument is set for connection to the
charger via a tethered cable or plug in charging cable.
4. Use the softkeys 1 and 3 to select the “RCD / GFCI”test
indicated in green.
5. Press softkey 2 to select TEST.
6. On the RCD test screen the left and right softkeys allow the user to highlight either the RCD Type (test type)
or Angle. Press the centre select button to select which you wish to change.
7. Highlight the RCD type and then select the
appropriate current under the nuisance trip
heading “Nuisance:”
8. The EVCC300 can perform testing with either 0° and 180°
earth leakage current. This means the current flowing
will either start at the positive direction zero cross over, or
negative direction zero cross over.
9. When the desired test has been selected long press and hold
the TEST button.
10. The test can take a while to perform. First the EVCC300 will put the charger into a charging mode and
measure the output voltage.
11. The EVCC300 will then perform a touch voltage test. This is to ensure that the charger earth or ground will
not raise in voltage to a hazardous level during the actual RCD / GFCI test. There are two test limits that can
be applied to the touch voltage test, 25 V and 50 V. These are set in the instruments settings screen.
Finally, if the touch voltage test has passed the EVCC300 will
12.
perform the chosen earth leakage current test. The test result
being displayed in mA.
5.5.3 Interpreting test results
Tests
Mains (line) voltage test
a.
Should the charger fail to switch the output voltage the test will stop
Check the charger connections and fuses
b. Touch voltage test
Should the touch voltage test fail this will be because the charger either has no, or a poor, connection to the PE,
protective earth. Should this occur do not attempt to perform any more testing and consult a qualified electrician to
determine and rectify the fault.
The EVCC300 will apply pre-set test limits depending on the set mains supply and the test performed. There are three
conditions that can be indicated to the user:
() Green tick – PASS
() Orange tick – Questionable
(X) Red cross – FAIL
A PASS result will indicate as follows:
The orange, questionable result indicates that, although the trip current was of a reasonable level, it may be of a level
being influenced by additional leakage or due to a over sensitive device. In this situation it is recommended that a
qualified electrician is consulted.
Should a red FAIL result occur the charger the trip level is of concern and will most likely result in nuisance tripping of
the RCD or GFCI is use. A qualified electrician should be consulted.
d. The criteria for the result indication is as follows:
230 V Ph to N (UK / Europe tests)
AC current ramp test
PASS / FAIL criteria: FAIL:(X)RCD trips between 2 mA to 14 mA
Proximity circuit on the EVSE (Electric Vehicle Service Equipment) connector provides the EV with a signal so it knows
it is connected to a charger. When connected the proximity signal will prevent the EV from moving. When not
connected the voltage on the EV proximity pin will be 4.5 V. Once the charger is connected and the button / lever on
the J1772 type 1 connector resistors in the J1772 connector will cause the voltage to drop to 1.5 V. The EVCC300
tester will check to see if this happens correctly by simulating the circuit in the EV.
In chargers that use separate connecting charging cables, the connector applies a PP resistance signal to the charger
to indicate to the charger the rating of the connection cable being used. The maximum current available indicated to
the vehicle via the CP signal will be adjusted accordingly. The EVCC300 can be used to check this happens correctly
by testing with different rated connecting cables.
5.6.2 How to perform the test
The proximity circuit check is performed as part of the testing for the control pilot. Refer to 5.7.2 How to perform the
test on page 31
5.6.3 Interpreting test results
In the top left of the EVSE interface screen next to “Prox:” two symbols will appear. One of them indicates that
proximity has been correctly detected, and the other indicates if the latch has locked on the type 1 connector.
The control pilot signal is the communication between the charger and the electric vehicle and cover three main areas
of communication.
1. The state of the vehicle / charger
a. Disconnected
b. Connected
c. Charging
2. The Maximum current to be drawn by the vehicle
3. Whether digital communication indicates current
The CP signal uses a 1 kHz square wave signal with the charger state communicated using the signal voltage level.
The maximum current and whether digital communication is in use is indicated by the signal duty cycle.
The EVCC300 takes the place of the vehicle and allows the user to set the desired CP code. The EVCC300 will then
read the code back from the charger as set out in table A8 of IEC61851-1. This allows the user to verify the correct
operation of the charger, ensuring that the charger responded as expected.
In addition, when testing the control pilot signal the EVCC300 will also measure the charger output voltage and
frequency. The EVCC300 will measure the output of single phase chargers, using phase T1 only.
5.7.2 How to perform the test
d. Charging with ventilation
e. CP to PE fault
f. Charger Fault
5
6
1
2
3
4
ItemDescriptionItemDescription
1Charge output / mains voltage
measurements
2Control pilot code read from charger6Maximum current available from charger
3Touch voltage limit and mains supply setting7Control pilot measurements
2. Ensure the mains supply to the charger is powered up and
turned on
3. Plug the EVCC300 into the charger outlet, either directly into
a type 2 connector or using the adaptor provided into a type
1 connector
Ensure the connection method indicated in the top left corner of
the MENU screen is correct.
As a reminder the menu screen connection indicator looks like
this.
In this screen the EVCC300 is set to direct connection. If the red
cross is not present the instrument is set for connection to the
charger via a tethered cable or plug in charging cable.
4. Use softkeys 1 and 3 (LEFT and RIGHT)to select the
“Interface”test indicated in move
5. Press softkey 2 to SELECT the test
6. The EVSE Interface screen will appear
The measurements on the EVSE interface test are single
measurements and are not updated continuously. After a short
time warning triangles will appear next to each measurement to
indicate that these measurements are held measurements and
are not being updated. To update the measurements press and
hold for short period the TEST button.
7. Press softkeys 1and 2 to select the desired CP code applied
to the charger. At this point no measurements are taken,
only the CP code applied to the charger.
8. Press softkey 3 to set a CP short to E to test the chargers
response.
At this point no measurements are taken, only the CP code
applied to the charger.
9. Press and hold softkey 3 to use the BACK function that will
exit the EVSE interface screen
10. Long press the TEST button to start the test and take
measurements.
11. The test will take a few seconds to perform and measure all of the required parameters.
12. When complete the EVCC300 will also indicate the CP state measured back from the charger along the
bottom of the white part of the display.
Note : each press of the TEST button will take one set of measurements. The test results are not a continuous
measurement.
13. Re-pressing the TEST key will repeat the test measurements
Repeating the measurements will assist in looking for stability in
voltages etc.
5.7.3 Interpreting test results
Generally the user should check that all of the measured parameters are as expected. The EVCC300 performs a single
measurement of each parameter every time the test button is pressed.
1. The output charging voltages and frequency should be as expected for the type of supply the charger is
connected to.
2. The polarity of the charger should read OK. If the polarity is incorrect the result will be INV.
3. The IMAX read by the EVCC300 should match what the rating of the charger is or the rating of the connecting
cable used.
NOTE: when EVCC300 is plugged directly into a charger the PP resistance applied sets the lead rating to 32A.
4. The control pilot voltage, duty cycle and frequency measurements should be repeatable when the test
is repeated.
5. The CP state read from the charger by the EVCC300 should match the code set for the test. Should the code
measured be different from that set the charger indicates it is faulty.
6. Should the read back control pilot indicate a code “F – Fault” it means that there is a fault or error with the
charger itself.
The autotest function is a great time saver. The user can select which tests they would like to perform and then the
EVCC300 will run through all of the tests one by one automatically
5.8.2 Test selection
1. Switch the instrument ON
2. Use softkeys 1 and 3 to select the “AUTO” test indicated
in white
3. Press softkey 2 to select the test
4. On the Autotest screen use the up and down softkeys (1 and
3) to highlight the test you wish to switch on or off. Tests
switched on (toggle in upper position) will be performed
during the autotest sequence. There are three tests you can
switch on or off. These are:
a. Protective bonding (RPE)
If the charger being tested is double insulated with
no external metalwork this test would not
be required
b. RCD / GFCI
If you are unable to access the RCD or GDCI and
therefore unable to reset it, do not perform this test.
When selecting the RCD / GFCI test the user will
be asked to select which test they wish to perform
during the auto sequence.
c. Reset Charger
Switch on if you wish to reset the charger at the end
of the autotest sequence
5. Use the select key to toggle the tests on or off.
5.8.3 How to perform the test
Press and hold the TEST button to start the autotest sequence
1.
2. The EVCC300 will perform each test in the order shown
1. As each test in performed the result will simply be indicated
by either a green tick (test PASS), orange question mark (test
with a QUESTIONABLE RESULT) or a red cross (test FAIL)
2. As the tests proceed the result indications will appear. When
performing a RCD / GFCI test the user will be prompted to
reset the device following a trip test.
Tests
3. Should test fail, this will be indicated as follows and the test
sequence will stop
4. If any of the test results are questionable this will be
indicated and the test sequence will continue
5. If the testing sequence has passed all of the test results will
be ticked as follows
In the Autotest function none of the measurements are shown. Should a test result be indicated as
questionable or fail, the user can repeat that test in the normal test screen to review the full test results.
However a qualified electrician should always be consulted in this event.
The settings screen allows the user to select the VTOUCH test limit and the VMAINS or mains / line supply type. Prior
to performing a RCD or GFCI test the instrument will perform a test to determine what the earth or ground voltage
will rise to during the test. If the touch voltage is predicted to rise above the set limit the RCD or GFCI test will not
go ahead. Generally 50 V is accepted as a safe limit, however the 25 V limit is usually selected if there is likely to be
livestock in the vicinity.
6.1.2 Settings menu selection
1. Switch the instrument ON
2. Press the softkeys 1 and 3 to select the “Settings” indicated
in grey
3. Press the softkey 2 to SELECT settings and the following
screen will appear
Note: The current instrument settings are shown in the grey bar
4. Press softkey 1 or 3 (arrows) to highlight the desired setting
5. Press softkey 2 to SELECT. When the required connection
method is selected the EVCC300 will immediately return to
the main menu screen.
or
6. Select softkey 3 (NEXT) to advance to the next setting screen,
Supply Settings.
7. New settings that are being selected are highlighted.
8. To select the desired VTOUCH voltage use softkeys 1 and 3
(UP and DOWN) to highlight the voltage limit required the
9. Press softkey 2 (SELECT) to select. The screen will return to
the main display, with the new settings displayed in the
grey bar
Note: There are no user replaceable parts within the EVCC300, other than the battery cells and the fuses.
7.1 General maintenance
Ensure the unit is kept clean and dry after use.
Close all covers when not in use.
Test leads and adaptors should be checked before use for damage and continuity.
7.2 Cleaning
1. Disconnect from mains power / charger.
2. Switch off and remove battery cells.
3. Wipe the instrument with a clean cloth dampened with either water or isopropyl alcohol (IPA).
7.3 Battery
Warning: Always set the instrument to Off before battery cells are removed or installed.
Caution: Old batteries must be disposed of in accordance with local regulations.
Caution: Only use approved batteries as defined below.
Battery (and fuses) are user-accessible using a screwdriver to remove access covers to the left of the grip (and to the
right of the barrel respectively).
Replacement battery types are: 4 x LR6 AA Alkaline (non rechargeable). Refer to 8. Specifications on page 40
To help maintain the health, reliability and longevity of the installed batteries:
Remove battery cells if the instrument is not going to be used for a long period.
Store batteries in a cool, dry place. Batteries can be damaged when exposed to heat.
7.3.1 Battery status
Warning: Do not recharge Alkaline batteries.
Battery condition icon is positioned at the top right hand corner of display. This icon is displayed at all times when the
EVCC300 is switched on. When running the icon will indicate state of charge, the icon will be filled in proportion to
the state of charge.
Megger operate fully traceable calibration and repair facilities to make sure your instrument continues to provide
the high standard of performance and workmanship that is expected. These facilities are complemented by a
worldwide network of approved repair and calibration companies, which offer excellent in-service care for your
Megger products.
10.1 Return procedure
Warning: Remove the battery cells before shipping this instrument.
UK and USA Service Centres
1. When an instrument requires recalibration, or in the event of a repair being necessary, a Returns Authorisation
(RA) number must first be obtained from one of the addresses shown above. The following information is to be
provided to enable the Service Department to prepare in advance for receipt of your instrument and to provide
the best possible service to you:
Model (for example, EVCC300).
Serial number.
Reason for return (for example, calibration required, or repair).
Details of the fault if the instrument is to be repaired.
2. Make a note of the RA number. A returns label can be emailed or faxed to you if required.
3. Pack the instrument carefully to prevent damage in transit.
4. Before the instrument is sent to Megger, freight paid, make sure that the returns label is attached or that the RA
number is clearly marked on the outside of the package and on any correspondence. For items being returned
outside of the UK and USA please send copies of the original purchase invoice and packing simultaneously
by airmail to expedite clearance through customs. In the case of instruments which require repair outside the
warranty period, an immediate quotation can be provided when obtaining the RA number.
The crossed out wheeled bin symbol placed on Megger products is a reminder not to dispose of the product at the
end of its life with general waste.
Megger is registered in the UK as a Producer of Electrical and Electronic Equipment. The Registration No is
WEE / HE0146QT.
11.2 Battery disposal
The crossed out wheeled bin symbol placed on a battery is a reminder not to dispose of batteries with general waste
when they reach the end of their usable life.
The battery, is located under the battery cover on the back of the instrument. To remove the battery follow the
instructions in
For disposal of batteries in other parts of the EU contact your local Megger branch or distributor.
Megger is registered in the UK as a producer of batteries (registration No.: BPRN00142).