Megger 247000 Operating Manual

AVTM24-1J
Rev A
April 2006
Instruction Manual
DLRO®
Digital Low Resistance Ohmmeters
Catalog No. 247000 Series
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Valley Forge Corporate Center 2621 Van Buren Avenue Norristown, PA 19403-2329 U.S.A.
610-676-8500
www.megger.com
DLRO®
Digital Low Resistance Ohmmeters
Catalog No. 247000 Series
Copyright© 2006 by Megger. All rights reserved.
The information presented in this manual is believed to be adequate for the intended use of the product. If the product or its individual instruments are used for purposes other than those specified herein, confirmation of their validity and suitability must be obtained from Megger. Refer to the warranty information below. Specifications are subject to change without notice.
WARRANTY
Products supplied by Megger are warranted against defects in material and workmanship for a period of one year following shipment. Our liability is specifically limited to replacing or repairing, at our option, defective equipment. Equipment returned to the factory for repair must be shipped prepaid and insured. Contact your MEGGER representative for instructions and a return authorization (RA) number. Please indicate all pertinent information, including problem symptoms. Also specify the serial number and the catalog number of the unit. This warranty does not include batteries, lamps or other expendable items, where the original manufacturer’s warranty shall apply. We make no other warranty. The warranty is void in the event of abuse (failure to follow recommended operating procedures) or failure by the customer to perform specific maintenance as indicated in this manual.
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Valley Forge Corporate Center 2621 Van Buren Ave Norristown, PA 19403-2329
610-676-8500 (Telephone) 610-676-8610 (Fax)
www.megger.com
Table of Contents
1.0 10 Ampere Systems .....................................................................................1
Section A INTRODUCTION............................................................1
Section B SAFETY PRECAUTIONS .............................................3
Section C RECEIVING INSTRUCTIONS ..................................5
Section D SPECIFICATIONS...........................................................7
Section E CIRCUIT DESCRIPTION...........................................15
Section F CONTROLS AND CONNECTIONS.....................19
Section G OPERATING PROCEDURE....................................23
Section H APPLICATIONS.............................................................27
Section I MAINTENANCE.............................................................31
Section J FIELD REPLACEABLE PARTS LIST.....................33
Section K WARRANTY & REPAIR.............................................35
2.0 100 Ampere System..................................................................................37
Section A INTRODUCTION..........................................................37
Section B SAFETY...............................................................................41
Section C DESCRIPTION & SPECIFICATIONS..................43
Section D OPERATING PROCEDURE....................................47
Section E MAINTENANCE............................................................51
Section G RECOMMENDED TEST LEADS..........................53
Section H WARRANTY and REPAIR..........................................55
Section J FIELD REPLACEABLE PARTS LIST.....................57
-11 OPTION INPUT PROTECTION...................................................... 59
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List of Figures
Figure 1: Cat. No. 247000 DLRO instrument without charger ...iii
Figure 2: Various DLRO Unit Combinations.....................................6
Figure 3: Controls & Connections........................................................21
Figure 4: Typical Connections to a Test Sample............................25
Figure 5: Cat. No. 247101 DLRO consists of three elements:
Left: 100A Current Source Center: Measuring Module Right:
Charger Module for Measuring Module...................................36
Figure 6: Arrangement for Making Measurements in the 100-
Ampere Range...................................................................................49
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Figure 1: Catalog No. 247000 DLRO instrument without charger
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1.0 10 Ampere Systems
Section A INTRODUCTION
Part 1.0 of this manual applies to a series of instruments; the principal models are Catalog Numbers 247000, 247001, 247002. Part 2.0 describes the 100 Ampere systems including catalog numbers 247100, 247101 and
247120. The Catalog No. 247000 Digital Low Resistance
Ohmmeter is a portable, rugged instrument that provides a direct-reading digital display of resistance in five ranges. It is powered by self-contained rechargeable batteries. A battery charger, operating from J1SV 50/60 Hz, is furnished in a separate package.
The Catalog No. 247001 is similar to Catalog No. 247000 except that it has a built-in, line-operated charger.
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The Catalog No. 247100 is a 100 Ampere Test System composed of a Catalog No. 247000 Measuring Module, and a Cat. No. 247120 100-amp power supply. The Catalog No. 24701 is also a 100 ampere test system.
The ohmmeter has four terminals for a Kelvin connection to the sample under test, and it is recommended that Biddle test leads shown in Bulletin 24-1 be used with this instrument.
Panel features include a two-position on-off switch that allows continuous or momentary operation, and on the rechargeable battery models a meter to indicate relative state of charge of the internal batteries.
A prop is provided to keep the lid in a partly open position so that it can be used as a sunshade when reading the digital display in bright sunlight.
The Catalog No. 247002 is similar to Catalog No. 247001 except that it has an extra 600 µ range.
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Section B SAFETY PRECAUTIONS
SAFETY IS THE RESPONSIBILITY OF THE USER
La seguridad es la responsabilidad del operador
WARNING
F
F
Do NOT connect this instrument to energized circuits.
The Digital Low Resistance Ohmmeters have been designed and constructed to meet the requirements of ANSI/ISDA S82.01-1994. There is no shock hazard from the instrument itself and it may be used freely in wet or outdoor environments. The line-operated battery charger and the A.C. supply, however, should be used and maintained by trained personnel who are familiar with the usual precautions for handling line-operated equipment.
DO NOT USE IN EXPLOSIVE ATMOSPHERE (This includes poorly ventilated battery rooms and enclosures.)
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Section C RECEIVING INSTRUCTIONS
READ COMPLETELY BEFORE OPERATING
Your Digital Low Resistance Ohmmeter has been thoroughly tested and inspected to rigid specifications before being shipped and is ready for use. Check the equipment received against the packing list. Notify Megger, Norristown, PA 19403 of any shortage of materials. The instrument should be examined for damage received in transit. If any damage is found, file a claim with the carrier at once and notify Megger or its nearest representative giving a detailed description of the damages observed.
Charge batteries overnight before initial use of instrument. Refer to Section G for charging procedure. Check for correct operation of the instrument by connecting it to a resistor of known value. See Section G, Operating Procedure.
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Catalog No. 247000 with Charger Catalog No. 247001
Catalog No. 247101with Charger
Figure 2: Various DLRO Unit Combinations
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Section D SPECIFICATIONS
Ranges, Resolution, Accuracy & Test Current
TEST
RANGE
0.000 -5.999 mO 10 1 µO ¼ % Rdg + 1 lsd* ½ % Rdg + 1lsd*
00.00 -59.99 mO 1 10 µO ¼ % Rdg + 1 lsd* ½ % Rdg + 1lsd*
000.0 -599.9 mO 0.1 100 µO ¼ % Rdg + 1 lsd* ½ % Rdg + 1lsd*
0.000 -5.999 O 0.01 1 µO ¼ % Rdg + 1 lsd* ½ % Rdg + 1lsd*
00.00 -59.99 O 0.001 10 µO ¼ % Rdg + 1 lsd* ½ % Rdg + 1lsd*
CURRENT AMPERES
(±20%)
RESOLUTION
*(Least Significant Digit)
Zero Offset: Typically 0-1 count over 15-35°C.
Full accuracy can be realized by using the Forward-Reverse switch to average the readings. An internal zero adjustment is also provided.
LIMIT OF ERROR
1 year
15-35°C
1 year
0-50°C
On-Off Control:
Response Time
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Toggle switch energizes all circuits. Has momentary and lock positions.
(after On-Off switch is closed): 2 seconds to final reading.
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Interference Effects:
Error in item under test caused by line- frequency current of 0.1X test current: ±l lsd
Error caused by 5-gauss line-
frequency magnetic field: ±2 lsd
Error caused by connection to
ground or voltage to ground (assuming battery operation): None
Input Protection:
Effect of Inductive Test Item:
Temperature Range:
One volt peak may be applied between any two of the Rx terminals.
None except time constant delay. No damage caused by inductive kick, but see precautions in Section H.
Operating: 0-50°C (line supply, 0-40°C) Storage: -40°C to + 60°C
Display: Red LED, 4 digits 0.5” high, decimal
point, and negative (-) sign. Upper right hand segments of digits flash on overrange input
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Specifications
Calibration Adjustments:
Test Lead Resistance
Internal zero and span adjustments for all ranges.
Potential Leads (P1. P2): No limitations.
Requirements:
Current Leads (C1, C2): each lead 20 milliohms nominal. Deviations affect test current but do not affect accuracy unless they are large compared to the measuring range.
Power Supply, Rechargeable System: Battery
Complement:
(internal batteries, nickel cadmium type): Display circuit, 4 cells size “D” (Eveready CH4 or Gould 4.0 SCB or G.E. #GCW 3.5 SB.)
Measuring circuit, 2 cells, size “F”. (Gould 7.0 SCB).
Battery Condition
Shows state of charge of batteries. Switch selects either battery for test.
Meter:
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Battery Charger:
Separate charger unit plugs into receptacle on measuring unit. Full charge in 14 hours. Charging may be continued while instrument is operating. Fused, with UL listed 3­wire line cord and plug. Power requirements, 0.22 amps at 115 volts, 50/60 Hz; or 0.165 amps at 230 volts, 50/60 Hz.
Fuse ratings: 115V-0.2A Slow Blow 230V-0.1A Slow Blow
CONTINUOUS OPERATING
RANGE
6 mO 1 Hour 15 Hours 1 Hour No Limit
60 mO 10 Hours 15 Hours No Limit No Limit
600 mO 100 Hours 15 Hours No Limit No Limit
6 O 1000 Hours 15 Hours No Limit No Limit
60 O 1000 Hours 15 Hours No Limit No Limit
TIME BETWEEN CHARGES
MEASURING
CIRCUIT
BATTERY
DISPLAY
BATTERY
CONTINUOUS OPERATING TIME
WHILE ON CHARGE
MEASURING
CIRCUIT BATTERY
Battery Life: Approximately 300 full charge-
discharge cycles.
DISPLAY
BATTERY
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Specifications
Safety:
Case:
Test Lead Terminals:
Cat. No. Weight Dimensions
lbs kg inches
247000 11 5.01 8-7/8W x 8-1/8D x 8-1/8H 247000-47 - - 8-1/8W x 8-1/8D x 7-3/8H 247001 12.1 5.5 12W x 9 5/8D x 6 3/8H 247002 12.2 5.5 12W x 9 5/8D x 6 3/8H
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Meets all applicable requirements of ANSI/ISA S82.01-1994. Highest voltage existing (except in charger primary and line supply primary) is 6 volts.
The measuring unit and charger have rugged molded case with handles and removable hinged lids. The measuring unit lid can be used as a sun shield. The charger case has similar construction with additional space for storing test leads.
5/16” diameter studs with wing nuts for spade or ring lugs.
Dimensions and Weights:
cm
22.4 x 20.6 x 20.6(Instrument)
22.4 x 20.6 x 18.8 (Charger) 30 x 24.5 x 16.2 30 x 24.5 x 16.2
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CATALOG
247000 Instrument with Internal Rechargeable
247000-3 Same as Cat. No. 247000 except with
247000-47 Same as Cat. No. 247000 except with
247000-3-47 Same as Cat. No. 247000-47 except with
Catalog Numbers and Unit Combinations
for 10-Ampere Systems
No.
DESCRIPTION
Batteries and separate 115V 50/60 Hz Charger Unit. Range: 0 to 60 Ohms in 5 ranges, 0 to 5.999 Milliohms lowest range (Note 1).
100A adapter plug.
230V-50/60 Hz charger.
100A adapter plug.
247001 Same as Cat. No. 247000 except in single
case.
247002 Same as Cat. No. 247001 except with an
extra 600 µ range.
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Specifications
Catalog Numbers and Unit Combinations
for 10-Ampere Systems
CATALOG
No.
DESCRIPTION
247100 See Part 2.0
247101 See Part 2.0
247120 See Part 2.0
NOTES: Note 1: Leads not included. (See Bulletin 24-1 for
recommended test leads.)
See Page 36 for information concerning 100-Ampere
systems.
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