Mega System Tech A-5507-H User Manual

MELCHOR GABILONDO, S.A.
Polígono Industrial Eitua, 6 / 48240 Bérriz (Vizcaya) ESPAÑA / Tel. 94 622 50 90
Intl.: 34-94 622 50 90 / Telefax: 94 622 52 78 / Intl.: 34-94 622 52 78
Teléfono Ventas: 94 622 50 30 / Telefax Ventas: 94 682 73 50
E-MAIL: interior@mega-sa.com / export@mega-sa.com
Web: www.mega.es
We have come a long way, but after more than fifty years our course is still market by the desire to achieve quality and innovation so that we can live up to our permanent commitment to improvement.
We maintain our innovative spirit, high standards of quality and strict checks of material and processes. We are making our tools more powerful, safer, more operative and longer lasting.
Thus we place our experience in your hands. The high reputation of MEGA abroad has enabled us to consolidate a firm position on the markets of all five continents.
Plate laser cutting and welding
facilities. CEGAMA
Head office and factory of hydraulic components. BERRIZ Painting installation, general warehouses and despatching area. BERRIZ.
Read carefully the safety, user and maintenance instructions provided with the equipment. If these basic rules are not followed injury to the user, the hydraulic equipment or the load to be lifted may result.
Position the cylinder on a solid, even and horizontal surface.
Never use the cylinder on a slope.
Keep a safe distance from the load during operation.
Never position any part of your body under the load. Always secure the load with mechanical stands.
Clean couplers before connecting and make sure the connections are securely tightened.
Never exceed the rated capacity of the cylinder. It is strongly recommended the use of a gauge to check the pressure.
Prevent hoses from sharp bending and do not drop objects on them.
Never disconnect couplers unless the piston is fully retracted. Always use a safety cock to block the cylinder.
Avoid extreme heat and temperatures over 65ºC .
Never use cylinders without a saddle. The saddle helps centre the load.
Never use excessive tightening force that may damage the fittings. Do not use tools.
Never use extensions on hand pumps or jacks. Use only the lever provided.
Always use a cylinder of a capacity and hydraulic stroke 25% higher than the weight of the load to be lifted.
Use original MEGA oil.
IMPORTANT. An excess of oil will render the pump inoperative. VERY IMPORTANT.- Never use brake fluid.
After use, retract the piston completely, clean the equipment and keep it protected from aggressive environment.
Repair kits are available for every item in this calalogue. Always indicate the reference of the item for which the kit is intended.
A basic hydraulic configuration consists of a single-acting cylinder, a pump and a hose. It is really a small machine with the following components: a) Flow generator = Pump. b) Flexible hose to transmit the oil flow from pump to cylinder. c) Hydraulic cylinder, consisting of a chamber with inlet for the oil and a piston to retain the oil and maintain the pressure that raises or
lowers as the oil changes within the chamber. The pressure is
created by resistance to flow. This resistance is the result
of a load. This hydraulic equipment can be used in
virtually all types of industry. From a basic pump
and cylinder set, you can build many
different system configurations by
adding components and
accessories.
1
2
3
4
5
6
7
8
9
10
11
12
Cylinder
To raise the load. Page 8
Pump
Creates the hydraulic flow. Page 24
Hose
Transmits the oil flow. Page 28
A-5507-M
Male quick coupler Page 28
A-5507-H
Female quick coupler Page 28
Gauge
To control pressure. Page 29
Gauge adapter
To mount the gauge. Page 29
A-5510 Safety valve
Locks the load on raised cylinder. Page 30
A-5509 Shutoff valve
Shuts the oil flow and locks the load on raised cylinder. Page 30
A-5538 Safety relief valve
Avoids accidental overpressure. Page 30
Manifold
To distribute the oil flow. Page 31
12 A-5511 Male connector
To connect different components. Page 31
Capacity (kg)
Pressure (kg/cm
2
- psi)
Effective
area
(cm
2
/ in2)
Stroke
Volume of oil
(cm3/ in3)
Load
Cylinder
effective area
Stroke
Oil volume of cylinder
Oil volume
of pump
Oil volume of cylinder
Number of cylinders that can be used with one pump. With long hoses, add 35 cm
3
for each meter
used.
Basic hydraulic calculations for the correct selection of cylinders and pumps.
cm3 / in
3
cm / in
cm
2
in
2
Pressure:
Volume:
Weight:
Area:
Others:
Temperature:
Inches
Please note that the dimensions of this catalogue are exact in the metric system ( mm ) and approximate in inches.
8 9
Mounting applications
CSRA Series
HYDRAULIC CYLINDERS
Tilting saddle ( optional )
CSRA-5 CSRA-11, CSRA-16 CSRA-23, CSRA-31 CSRA-55 CSRA-93
BCSRA-5 BCSRA-11 BCSRA-23 BCSRA-55 BCSRA-93
Ref. Used with
ABC
Dimensions mm/in.
11
/16
7
/8
1 7/16
2 13/64
2 7/8
15 20 23 25 31
19
/32
25
/32
29
/32
1
1
7
/32
26 40 55 65 80
1 1/32 1 9/16
2 11/64
2 9/16 3 6/32
17,4 22,1 36,3
56
73,5
25
75 125 175 225
25
50 100 150 200 250
25
50 100 150 200 250
25
50 100 150 200 250
50 150 200
50 100 150
50 150
1
2
15
/16
4 15/16
6 7/8 8 7/8
1 2
3
15
/16
5 15/16
7 7/8 9 7/8
1 2
3
15
/16
5 15/16
7 7/8 9 7/8
1 2
3
15
/16
5
1 5
/16 7 7/8 9 7/8
2
5
15
/16
7 7/8
2
3
15
/16
5 15/16
2
3
15
/16
CSRA-5A CSRA-5B CSRA-5C
CSRA-5D
CSRA-5E CSRA-11A CSRA-11B CSRA-11C CSRA-11D CSRA-11E CSRA-11F CSRA-16A CSRA-16B CSRA-16C CSRA-16D CSRA-16E CSRA-16F CSRA-23A CSRA-23B CSRA-23C CSRA-23D CSRA-23E CSRA-23F CSRA-31B CSRA-31D CSRA-31E CSRA-55B CSRA-55C CSRA-55D CSRA-93B CSRA-93D
5
11
16
23
31
55
93
Rated
capacity
Ref. Stroke
Maximum capacity
Effective area
tn
A
kN cm
2
in
2
BB1 CC1 DEF G
H
ILMNR
cm
3
in
3
Kg.
Oil volume WeightDimensions mm/in.
JK
B1, C1 with tilting saddle
lbs.
mm. in.
18 54
90 126 162
40
80 160 240 320 400
60 120 240 360 480 600
83 166 332 498 664 830 220 660 880 392 784
1176
664
1992
1,1 3,3 5,5 7,7 9,9 2,45 4,9
9,75 14,65 19,5 24,4
3,65
7,3 14,65
22 29,3 36,6
5,05 10,1 20,2 30,4 40,5 50,6 13,4 40,3 53,7 23,9 47,8 71,8 40,5
121,6
2,2 3,2 4,2 5,6 6,5 5,3 6,4
8,6 10,8 13,2 15,4
7,6
9,15 12,2 15,4
19 22,3 12,8
15 19,7 24,5 28,7 34,2 24,2 36,8
43
36 45,4 55,8 71,2
108,7
70
2
3
/4
70
2
3
/4
70
2
3
/4
70
2
3
/4
70
2
3
/4
70
2
3
/4
70
2 3/4
20
25
/32
20
25
/32
20
25
/32
20
25
/32
37
1 7/16
20
25
/32
47
1 27/32
1 1/2-16UN
2 1/4-14UNS
2 3/4-16UN
3 5/16-12UNS
3
5
/16-12UNS
5-12UN
6
7
/8-12UN
29
1
9
/64
27
1
1
/16
30
1
3
/16
49
1
15
/16
51
2
45
1
25
/32
50
1 31/32
16
5
/8
17
11
/16
17
11
/16
25
1
25
1
6
15
/64
6
15
/64
10
25
/64
10
25
/64
10
25
/64
2
6
/64
2
6
/64
1
/4-20UNC
5
/16-18UNC
3
/8-16UNC
1
/2-13UNC
----
1
/2-13UNC
----
40
1
9
/16
60
2 11/32
70
2
3
/4
85
3 11/32
100
3 15/16
130
5 1/64
175
6
7
/8
30
1
3
/16
45
1 49/64
55
2 11/64
65
2 9/16
75
2 61/64
100
3 15/16
130
5
1
/8
26
1
1
/32
39
1 17/32
46
1 13/16
54
2 1/8
57,15
2 1/4
80
3 6/32
105
4
9
/64
3
/4-16UNF
1-8UNC
1-8UNC
1 1/2-16UN
1 1/2-16UN
----
----
25
63
/64
40
1
9
/16
48
1
7
/8
59
2
5
/16
----
95
3 3/4
----
125 175 227 288 339 139 164 214 264 318 368 144 169 220 272 329 382 163 188 239 290 347 398 219 319 369 194 244 294 221 321
4
15
/16
6 7/8 8 15/16 11 5/16
13 11/32
5 1/2
6 7/16 9 7/16 10 3/8 12 1/2 14 1/2
5 11/16
65/8
8 11/16
10 11/16
13 16
6
7
/16
7 3/8
9 7/16
11 7/16
13 11/16 15 11/16
8 5/8 12 9/16
14 1/2
7 5/8
9 5/8 11 9/16 8 11/16
12 5/8
150 250 352 463 564 164 214 314 414 518 618 169 219 320 422 529 632 188 238 339 440 547 648 269 469 569 244 344 444 271 471
5
7
/8
9 7/8 13 7/8 18 1/4
22 3/16
6 7/16 8 7/16 12 3/8
16 5/16
20 3/8
24 5/16
6 11/16
8 5/8 12 5/8 16 5/8 20 7/8 24 7/8
7 3/8
9 3/8
13 5/16 17 5/16
21 1/2 25 1/2 10 5/8
18 7/16
22 3/8
9 5/8
13 9/16
17 1/2
10 11/16
18 9/16
135 235 337 448 549 144 194 294 394 498 598 149 199 300 402 509 612 165 215 316 417 524 625 244 444 544 219 319 419 240 440
5
5
/16
9 1/4 13 1/4 17 5/8 21 5/8
5 11/16
7 5/8
11 9/16
15 1/2 19 5/8 23 1/2
5 7/8
7 7/8
11 13/16
15 7/8
20
24
1
/64 6 1/2 8 1/2
12 7/16
16 3/8 20 5/8 14 5/8
9 5/8
17 1/2 21 3/8
8 5/8
12 9/16
16 1/2 9 7/16
17 5/16
110 160 212 273 324 119 144 194 244 298 348 124 149 200 252 309 362 140 165 216 267 324 375 194 294 344 169 219 269 190 290
4
11
/32
6 15/16
8 3/8 10 3/4 12 3/4
4 11/16 5 11/16
7 5/8
9 5/8 11 3/4 13 3/4
4 7/8
5 7/8
7 7/8
9 15/16 12 6/32
14 1/4
5 1/2
6 1/2
8 1/2 10 1/2 12 3/4 14 3/4
7 5/8
11 9/16 13 9/16
6 5/8
8 5/8 10 5/8
7 1/2
11 7/16
48,5
109,1
163
227,7
303,1
539
910,9
1 1,45 1,92 2,48 2,94 2,4 2,9 3,9 4,9
6
7 3,45 4,15 5,55
7 8,6
10,1
5,8 6,8 8,95
11,1
13
15,5
11 16,7 19,5 15,9 20,6 25,3 32,3 49,3
7,06
15,9
23,75
33,08
44,18
78,54
132,73
1,09
2,46
3,68
5,12
6,84
12,17
20,57
----
----
Working pressure: 700 kg/cm2/10.000 psi.
All pistons have a salt bath nitriding treatment or a hard chrome plating, depending on the model, to resist corrosion and for longer life.
With built-in bronze guide for easier sliding of piston.
These cylinders are fitted with a removable grooved saddle, pressure mounted or screwed in the piston head. They are also equipped with a high flow female quick coupler with dust cap, ref. A-5507-H.
Carry handles on models weighing from 20 kg/44 lbs to 40 kg/88 lbs. Heavier models are fitted with eye hooks for transport.
With mounting holes and threaded areas protected against blows for easy coupling or special tooling applications.
Cross section view
Single-acting, spring return
10 11
Coupling applications
CC CT Series
HYDRAULIC CYLINDERS
CC: PUSHING CT: PULLING
Working pressure: 700 kg/cm2/10.000 psi.
All pistons have an induction hardening treatment or a salt bath nitriding process depending on the model.
Each ram is equipped with a female quick coupler with air dust cap, ref. A-5507-H.
With mounting holes and protected threaded areas against possible blows for easy coupling or special tooling applications.
Unlike the pushing cylinders, the pulling rams retract toward the base to apply pressure.
These pushing and pulling cylinders can be original components of the Maintenance Kits described on page 35.
Cross section view ( CC )
CC-5 SERIES CC-10 SERIES CC-20 SERIES
A-5142 A-5042 A-5242
Ref. Used with
ABC
Dimensions mm/in.
1 17/64
2 7/8
2 29/32
8 10 12
5
/16
25
/64
15
/32
M26 x 2 M42 x 2,5 M60 x 2,5
32 54 74
Grooved saddle ( optional )
CC-5A
CC-5B CC-10A CC-10B CC-20A CC-20B
CT-2,5
CT-5
CT-10
5
10
20
2,5
5
10
Rated
capacity
Ref.
Maximum capacity
Effective area
tn kN cm2in
2
BB1 CC1 DEGIJKNOPV
cm
3
in3Kg.
Oil volume WeightDimensions mm/in.
LM
lbs.
40 92 73
196 141 368
54
103 199
2,44 5,61 4,45
11,96
8,6
22,46
3,29 6,28
12,14
3 4,9 5,3 9,6
12,1
2,2
5 8,6
17,6
M26 x 2
M42 x 2,5
M60 x 2,5
M26 x 2 M42 x 2,5 M60 x 2,5
70
2
3
/4
70
2
3
/4
70
2
3
/4
----
----
----
1,35 2,2 2,4 4,35 5,5
10
2,25 3,9
8
50
115
50
135
50 130 127 138 138
2
4
1
/2
2
5
5
/16
2
5
1
/8
5
5
7
/16
5 7/16
55
99,6
194
29,1 51,1 99
8,04
14,52
28,27
4,24 7,45
14,41
1,24
2,25
4,38
0,65 1,15 2,23
177 284 191 332 216 364 270 311 318
6
15
/16
11 3/16
7 1/2
13 1/16
8 1/2
14 5/16
10 5/8 12 1/4 12 1/2
184 292 201 342 228 376
----
----
----
7
5
/16
11 1/2 7 15/16 13 7/16
9
14
13
/16
----
----
----
227 399 241 467 266 494 397 449 456
8
15
/16
15 11/16
9 1/2 18 3/8 10 1/2
19 7/16
15 5/8
17 11/16 17 15/16
235 407 251 477 278 506
---
---
---
9
1
/4
16
9
7
/8
18 3/4 10 15/16 19 15/16
---
---
---
Stroke
A
mm. in.
M26 x 2
M42 x 2,5
M60 x 2,5
M26 x 2 M42 x 2,5 M60 x 2,5
45
60
79
45 60 79
M38 x 1,5
M56 x 2
M84 x 2
M38 x 1,5
M56 x 2 M84 x 2
----
----
----
70 70 70
2
3
/4 2 3/4 2 3/4
----
----
----
70 70 70
2
3
/4 2 3/4 2 3/4
----
----
----
33 30 38 35 44 40
1 5/
16
1 3/
16
1 1/
2
1 3/
8
1 3/
4
1 9/
16
B1, C1 with tilting saddle
1 49/64
2 11/32
3 1/8
1 49/64 2 11/32
3 1/8
32
43
60
32 43 60
1 1/4
1 11/16
2 11/32
1 1/4
1 11/16
2 3/8
22
36
48
24 35 35
7
/8
1 7/16
1 7/8
15
/16 1 3/8 1 3/8
20
26
30
21 24 27
13
/16
1 1/32
1 3/16
1 13/16
15
/16
1 1/16
18
21
23
16 21 21
11
/16
13
/16
7
/8
5
/8
13
/16
13
/16
Cross section view ( CT )
CC-5, CT-2,5 SERIES
CC-10, CT-5 SERIES
CC-20, CT-10 SERIES
A-5188 A-5189 A-5088 A-5089 A-5288 A-5289
Ref. Used with
ABC
Dimensions mm/in.
1
1
1
3
/16
20
20
20
25
/32
25
/32
25
/32
18
18
18
23
/32
23
/32
23
/32
25
25
30
D
M26 x 2
M42 x 2,5
M60 x 2,5
Attachments for pulling and pushing pistons ( optional )
Single-acting, spring return
12 13
General application
CSB Series
HYDRAULIC CYLINDERS
Ideal for a wide range of applications in civil engineering, heavy fabrication, construction, maintenance and lifting of very heavy loads.
38 50 50 50 50
50 150 150 250 150 250 150 250
1
1
/2 2 2 2 2 2
5
15
/16
5 15/16
9 7/8
5 15/16
9 7/8
5 15/16
9 7/8
CSB-11A CSB-23B CSB-31B CSB-55B CSB-93B
CSB-200B CSB-200D CSB-300D
CSB-300F CSB-400D
CSB-400F CSB-500D
CSB-500F
11 23 31 55 93
200
300
400
500
Rated
capacity
Ref. Stroke
Maximum capacity
Effective area
tn
A
kN cm
2
in
2
BB1 CC1 DEF R
cm
3
in
3
Kg.
Oil volume WeightDimensions mm/in.
JK
B1, C1 with tilting saddle
lbs.
mm. in.
60 166 220 392 664
1417 4252 6506
10843
8780 14633 10960 18265
3,66 10,1 13,4 23,9 40,5 86,5
259,6 397,2 662 536 894 669
1115
4,8 11 15,2 28,4 44
156 210 403 515 570 710 755 935
123 140 147 163 160 269 369 436 546 459 569 488 598
4
7
/8
5 1/2
5 13/16
6 7/16 6 5/16 10 5/8 14 1/2
17 3/16
21 1/2
18 1/16
22 3/8 19 3/16 23 9/16
161 190 197 213 210 319 519 586 796 609 819 638 848
6
5
/16 7 1/2 7 3/4 8 3/8 8 1/4
12 9/16 20 7/16 23 1/16 31 5/16
24
32
1
/4 25 1/8 33 3/8
147 174 175 188 180 269 469 521 731 531 741 550 760
5
13
/16 6 7/8 6 7/8
7 7/16 7 1/16 10 5/8
18 7/16
20 1/2
28 13/16
20 7/8
29 3/16
21 5/8
29 15/16
109 124 125 138 130 219 319 371 481 381 491 400 510
4
5
/16
4 7/8
4 15/16
5 7/16
5 1/8
8 5/8 12 9/16 14 9/16
18 15/16
15
19
5
/16
15 3/4
20 1/16
109,1 227,7 303,1
539
910,9
1945,8
2976,5
4017,1
5014
2,2
5
6,9 12,9 20 70,8 95,3
183 234 259 322 343 424
15,9 33,18 44,18 78,54
132,73
283,52
433,73
585,35
730,6
2,46 5,14
6,84 12,17 20,57
43,95
67,24
90,75
113,27
2 11/32
3 3/8
3 15/16
5 1/8
6 7/16
9 9/16
11 7/8
13 3/4
15 7/16
60
85 100 130 163
242
302
349
392
1 49/64
2 9/16 2 61/64 3 15/16
5 1/8
7 1/2
9 1/4
10 5/8
12
45 65
75 100 130
190
235
270
305
1
17
/32 2 1/8 2 1/4
3 6/32 4 9/64
5 15/16
6 11/16
8 1/4
9 7/16
39 54
57,15
80
105
150
170
210
240
2 3/4 2 3/4 2 3/4 2 3/4 2 3/4
2 3/4
2 3/4
2 3/4
2 3/4
70 70 70 70 70
70
70
70
70
15
/16
15
/16
15
/16
15
/16
15
/16
2 7/16
3 1/16
3 7/16
3 9/16
23 23 23 23 23
62
78
88
91
5
/64
5
/64
5
/64
5
/64
5
/64
3
/16
3
/16
3
/16
3
/16
2 2 2 2 2
5
5
5
5
Working pressure: 700 kg/cm2/10.000 psi.
All pistons have a salt bath nitriding treatment or a hard chrome plating, depending on the model, to resist corrosion and for longer life.
With built-in bronze guide for easier sliding of piston.
These cylinders are fitted with a removable grooved saddle, pressure mounted or screwed in the piston head. They are also equipped with a female quick coupler with dust cap, ref. A-5507-H.
Carry handles on models weighing from 20 kg/44 lbs to 40 kg/88 lbs Heavier models are fitted with eye hooks for transport.
Cross section view
Tilting saddle ( optional )
CSB-11 CSB-23 CSB-31 CSB-55 CSB-93 CSB-200 CSB-300 CSB-400 CSB-500
BCSB-11 BCSB-23 BCSB-31 BCSRA-55 BCSRA-93 BCSB-200 BCSB-300 BCSB-400 BCSB-500
Ref. Used with
ABC
Dimensions mm/in.
1 1/16 1 17/32 1 17/32 2 13/64
2 7/8 4 7/8
5 1/8 6 5/16 7 3/32
14 16 22 25 31 50 65 78 88
35
/64
5
/8
55
/64
1
1
7
/32
2
2
9
/16
3 5/64
3 15/32
40 55 55 65
80 138 155 185 205
1
9
/16 2 11/64 2 11/64
2 9/16 3 6/32 5 7/16 6 1/64 7 9/32 8 1/16
27 39 39 56
73,5 124 130 160 180
Single-acting, load return
14 15
With security lock nut
CSF Series
HYDRAULIC CYLINDERS
Working pressure: 700 kg/cm2/10.000 psi.
All pistons have a salt bath nitriding treatment to resist corrosion.
With built-in bronze guide for easier sliding of piston.
These cylinders are fitted with a removable grooved saddle, pressure mounted or screwed in the piston head. They are also equipped with a high flow female quick coupler with dust cap, ref. A-5507-H.
Carry handles on models weighing from 20 kg/44 lbs to 40 kg/88 lbs Heavier models are fitted with eye hooks for transport.
The mechanical lock of load is effected by a safety lock nut at the piston extension desired.
Particularly recommended for foundations support in construction, bridge building and maintenance of heavy machinery in public works or steel industry, specially when load must be kept on hold for long periods.
The safety lock nut allows disconnection of the pump and ensure total safety conditions when operating under the load.
Cross section view
With tilting saddle ( optional )
CSF-31 SERIES CSF-55 SERIES CSF-93 SERIES CSF-200 SERIES CSF-300 SERIES CSF-400 SERIES CSF-500 SERIES
BCSB-31 BCSRA-55 BCSRA-93 BCSB-200 BCSB-300 BCSB-400 BCSB-500
Ref. Used with
ABC
Dimensions mm/in.
1 17/32 2 13/64
2 7/8 4 7/8
5 1/8 6 5/16 7 3/32
22 25 31 50 65 78 88
55
/64
1
1
7
/32
2
2
9
/16
3 5/64
3 15/32
55 65
80 138 155 185 205
2 11/64
2 9/16 3 6/32 5 7/16 6 1/64 7 9/32 8 1/16
39 56
73,5 124 130 160 180
150 150 150 150 150 250 150 250 150 250
5
15
/16 5 15/16 5 15/16 5 15/16 5 15/16
9 7/8
5 15/16
9 7/8
5 15/16
9 7/8
CSF-31D CSF-55D
CSF-93D CSF-200D CSF-300D CSF-300F CSF-400D CSF-400F CSF-500D CSF-500F
31 55 93
200
300
400
500
Nominal
capacity
Ref. Stroke
Maximum capacity
Effective area
tn
A
kN cm
2
in
2
BB1 CC1 DEF R
cm
3
in
3
Kg.
Oil volume WeightDimensions mm/in.
JK
B1, C1 with tilting saddle
lbs.
mm. in.
660 1176 1992 4252 6506
10843
8780
14633 10960 18265
40,3
71,8 121,6 259,6 397,2
662 536 894 669
1115
294 318 356 424 500 610 528 638 563 673
11
9
/16
12 1/2
14
16
11
/16
19 11/16
24
20
3
/4
25 1/8
22 3/16
26 1/2
444 468 506 574 650 860 678 888 713 923
17
1
/2
18 7/16
19 15/16
22 5/8 25 5/8 33 7/8
26 11/16
35
28
1
/16
36 5/16
422 443 476 524 585 795 600 810 625 835
16
5
/8
17 7/16
18 3/4 20 5/8
23
31
5
/16 23 5/8 31 7/8 24 5/8 32 7/8
272 293 326 374 435 545 450 560 475 585
10
11
/16
11 1/2
12 13/16
14 3/4 17 1/8
21 7/16
17 11/16
22
18
11
/16
23
303,1
539
910,9
1945,8
2976,5
4017,1
5014
14,5 27,2
56,4 125 222 269 315 383 427 515
44,18
78,54 132,73 283,52
433,73
585,35
730,6
6,84 12,17 20,57 43,95
67,24
90,75
113,27
3
15
/16 5 1/8 6 7/8
9 9/16
11 7/8
13 3/4
15 7/16
100 130 175 242
302
349
392
2
61
/64
3 15/16
5 1/8 7 1/2
9 1/4
10 5/8
12
75 100 130 190
235
270
305
TR 2
1
/4 x 5
TR 80 x 5 TR 105 x 5 TR 160
x 5
TR 180 x 5
TR 220 x 5
TR 260 x 5
2
3
/4 2 3/4 2 3/4 2 3/4
2 3/4
2 3/4
2 3/4
70 70 70 70
70
70
70
15
/16
15
/16
1 27/32
2 7/16
3 1/16
3 7/16
3 9/16
23 23 47 62
78
88
91
5
/64
5
/64
5
/64
3
/16
3
/16
3
/16
3
/16
2 2 2 5
5
5
5
32
60 125 275 490 593 695 845 940
1135
Single-acting, load return
16 17
Flat cylinders
CSE Series
HYDRAULIC CYLINDERS
Working pressure: 700 kg/cm2/10.000 psi.
All pistons have a salt bath nitriding treatment to resist corrosion.
Grooved piston ends make optional grooved saddle unnecessary.
All are equipped with high flow female quick couplers with dust cap, ref A-5507-H, except model CSE-5 fitted with a female quick coupler, ref. A-5506-H.
With mounting holes in the base.
These CSE cylinders have been designed to combine minimum collapsed height with optimum stroke.
They are suitable for lifting, clamping, levelling or positioning jobs where space is tight.
The spring return piston allows easy removal from working place.
Working pressure: 700 kg/cm2/10.000 psi.
All pistons have a hard chrome plating treatment to resist corrosion.
Equipped with high flow female quick coupler with dust cap, ref. A-5507-H and carrying handle.
Designed for pulling and tensioning applications, they can be used in those operations where two heavy pieces have to be put one near the other.
They are normally used in industrial assembling, testing, welding operations of plates or heavy steel frame works.
They are fitted with clevis eyes on both ends which are linked to attachments welded onto the plates to join or weld.
AB
C
X
D W
P
O
3/8 PNT
E
F
127 150 150
5
5
15
/16
5 15/16
CTN-10 CTN-30 CTN-50
10 30 50
Nominal
capacity
Ref. Stroke
Maximum capacity
Effective area
tn
A
kN cm
2
in
2
BC DEF0PW
X
cm
3
in
3
Kg.
Oil volume WeightDimensions mm/in.
lbs.
mm. in.
183 725
1085
11,15 44,3 66,2
21,1 48,6 81,4
625 775 920
24
9
/16
30 1/2
36 7/32
60 100 125
2
11
/32 3 15/16 4 15/16
85 125 155
3
11
/32
4 15/16
6 1/8
18 11/16
24 9/16 30 5/16
9,6 22,1 37
98,95 331,8 497,2
14,42 48,34 72,45
2,23 7,49
11,23
475 625 770
42 62 80
1
21
/32 2 7/16 3 6/32
35 40 44
1
3
/8
1 9/16
1 3/4
70 70 70
2
3
/4 2 3/4 2 3/4
40 50 60
1
9
/16
2
2
11
/32
75 100 150
2
15
/16 3 15/16 5 15/16
CSE-5 CSE-11 CSE-23 CSE-31 CSE-55 CSE-93
5 11 23 31 55 93
Nominal
capacity
Ref.
Maximum capacity
Effective area
tn kN cm
2
in
2
BCD TU
cm
3in3
Kg.
Oil volume WeightDimensioes mm/in.
lbs.
5 18 37 53
125 212
0,77 2,8 5,73
8,2 19,4 32,8
1,65 3,85
7,05 10,5 20,7 37,9
0,75 1,75 3,2 4,8 9,4
17,2
1
/4
7
/16
7
/16
15
/32
5
/8
5
/8
7,06 15,9 33,08 44,18 78,54
132,73
1,09 2,46 5,12
6,84 12,17 20,57
1 3/8 1 3/4
2 1/8 2 11/32 2 27/32 3 15/32
1 19/32
2 3/16
2 9/16 2 27/32 3 15/32
4 3/32
60 79
98 115 147 180
2
11
/32 3 1/8 3 7/8
4 17/32 5 25/32
7 3/32
Stroke
A
mm. in.
13
/16 1 1/64 1 9/16
1 13/16
2 7/16
3 1/8
7
/8 1 5/16 1 7/16
1 3/4
2 5/16
2 15/16
48,5 109,1 227,7 303,1
539
910,9
20 28 40 47 62 80
22 34 37 44 58 75
6,5 11 11 12 16 16
34
44,5
54 60 72 88
40,5 55,5
65 72 88
104
EFHIJ
K
RS
30 45 65 75
100 130
1
3
/16
1 49/64
2 9/16 2 61/64 3 15/16
5 1/64
1 1/32
1 17/32
2 1/8
2 1/4 3 6/32 4 9/64
1 3/32
1 29/64
2
2
3
/64
2 3/4
3
7
/32
1
/4
23
/64
23
/64
7
/16
9
/16
2 11/32
2 3/4 2 3/4 2 3/4 2 3/4 2 3/4
11
/16
15
/16
15
/16
15
/16
15
/16
15
/16
3
/64
3
/64
3
/64
3
/64
3
/64
3
/64
1 5/8
2 13/64
3 1/8
3 11/16
4 7/8
6 5/16
26 39 54
57,15
80
105
28 37 50 52 70 76
5,5 6,6
9
9 11 14
60 70 70 70 70 70
17 23 23 23 23 23
41 56 80
94 124 160
1 1 1 1 1 1
Cross section view
CTN Series
Pulling cylinders
HYDRAULIC CYLINDERS
Single-acting, spring-return
Single-acting, spring return
18 19
Double-acting cylinders
CDRA CD Series
HYDRAULIC CYLINDERS
Working pressure: 700 kg/cm2/10.000 psi.
All pistons have a salt bath nitriding treatment or a hard chrome plating, depending on the model, to resist corrosion and for longer life.
With built-in bronze guide for easier sliding of piston.
Fitted with a relief safety valve, ref. A-5538 on the piston retract side, to prevent accidental overpressure.
These cylinders are fitted with a removable grooved saddle, pressure mounted or screwed in the piston head. Are also equipped with a high flow female quick coupler with dust cap, ref. A-5507-H.
Carry handles on models weighing from 20 kg/44 lbs to 40 kg/88 lbs. Heavier models are fitted with eye hooks for transport.
With mounting holes and threaded areas protected against blows for easy coupling or special tooling applications.
The hydraulic force being applied in both directions, these cylinders are very solid and used where a precision operation is required to move or position loads accurately on the assembly place. Widely demanded in public works and big structure manufacture.
*E= Pushing *T= Pulling
Cross section view
CDRA-9 CDRA-23, CDRA-31 CDRA-55 CDRA-93 CD-200 CD-300 CD-400 CD-500
BCSRA-11 BCSRA-23 BCDRA-55 BCDRA-93 BCSB-200 BCSB-300 BCSB-400 BCSB-500
Ref. Used with
ABC
Dimensions mm/in.
7
/8
1 7/16
57
/64
21
/32 4 7/8 5 1/8
6 5/16 7 3/32
20 23 40 46 50 65 78 88
25
/32
29
/32
1 9/16
1 13/16
2
2
9
/16
3 5/64
3 15/32
40 55 65
80 138 155 185 205
1
9
/16
2 11/64
2 9/16 3 6/32 5 7/16 6 1/64 7 9/32 8 1/16
22,1 36,3 22,7
42,2 124 130 160 180
Tilting saddle ( optional )
Hydraulic return
CDRA-9D
CDRA-23D
CDRA-31D
CDRA-55D
CDRA-55F
CDRA-93D
CDRA-93F
CD-200D
CD-200F
CD-300D
CD-300F
CD-400D
CD-400F
CD-500D
CD-500F
9
23
31
55
93
200
300
400
500
Nominal
capacity
Ref.
Maximum capacity
Effective area
tn kN cm
2
in
2
BB1 CC1 DEFG
J
KNOPR
cm
3
in
3
Oil volume WeightDimensions mm/in.
LM
lbs.
5,8
10,4
19,8
28,2
37
60,3
77,3
135 173 210 261 301 373 388 476
150
150
150
150
250
150
250
150 250 150 250 150 250 150 250
5 15/16
5 15/16
5 15/16
5 5/16
9 7/8
5 5/16
9 7/8
5 5/16
9 7/8
5 5/16
9 7/8
5 5/16
9 7/8
5 5/16
9 7/8
285
315
338
321
421
355
455
356 456 412 512 417 517 439 539
11 3/16
12 7/16
13 5/16
12 5/8
16 9/16
14
17
7
/8
14
17
7
/8 16 7/32 20 6/32
16 13/32 20 11/32
17 9/32 21 7/32
305
338
363
361
461
401
501
406 506 477 577 495 595 527 627
435
465
488
471
671
505
705
506 706 562 762 567 767 589 789
17 1/8
18 5/16
19 7/32
18 17/32
26 13/32
19 7/8
27 3/4
19 15/16
27 3/4
19 15/16
30
22
5
/16 30 3/16 23 3/16 31 1/16
455
488
513
511
711
551
751
556 756 627 827 645 845 677 877
Stroke
A
mm. in.
60
85
100
130
175
242
302
349
392
B1, C1 with tilting saddle
12,56
4,62 33,18 10,28 44,18 18,55
78,54 28,28
132,73
46,14
283,52
433,73
585,35
730,6
E T E T E T
E T
E T
E
E
E
E
86,24 31,72
227,7
70,54 303,1 127,3
539
194,07
910,9 316,6
1945,8
----
2976,5
----
4017,1
----
5014
----
E T E T E T
E T
E T
E T E T E T E T
1,94 0,71 5,12 1,6 6,84 2,87
12,17
4,38
20,57
7,15
43,95
67,24
90,75
113,27
E T E T E T
E T
E T
E
E
E
E
12
13
5
/16
14 9/32
14 7/32
18 9/64
15 3/4
19 3/4
16
10
1
/8
18 3/4
22 11/16
19 1/2
23 7/16
20 3/4
24 11/16
17 15/16
19 7/32
20 3/16
20 1/64
28
21
11
/16
29 9/16
21 7/8 29 3/4
24 11/16
32 9/16
25 3/8 33 1/4 26 5/8 34 1/2
2 11/32
3 3/8
3 15/16
5 1/8
6 7/8
9 9/16
11 7/8
13 3/4
15 7/16
40
65
75
100
130
190
235
270
305
1
37
/64
2 9/16
2 61/64
3 15/16
5 1/8
7 1/2
9 1/4
10 5/8
12
1
1
/4
2 1/8
2 1/4
3 6/32
4 9/64
5 15/16
6 11/16
8 1/4
9 7/16
1 - 8 UNC
1
1
/2 - 16 UN
1
1
/2 - 16 UN
1 - 12 UNF
1
3
/4 - 12 UN
----
----
----
----
70
70
70
70
70
70
70
70
70
2
3
/4
2 3/4
2 3/4
2 3/4
2 3/4
2 3/4
2 3/4
2 3/4
2 3/4
23
23
37
23
47
62
78
84
90
15
/16
15
/16
1 7/16
15
/16
1 27/32
2 7/16
3 1/16
3 5/16
3 17/32
2 1/4 - 14 UNS
3
5
/16 - 12 UNS
3
5
/16 - 12 UNS
5 - 12 UN
6
7
/8 - 12 UN
----
----
----
----
----
----
----
----
27
49
49
45
50
1
1
/16
1 15/16
1 15/16
1 3/4
2
----
----
----
----
17
25
25
38
50
11
/16
1
1
1
1
/2
2
47
70
75
65
70
65
82
90
92
1
7
/8
2 3/4
2 7/8
2 9/16
2 3/4
2 9/16
3 1/4
3 9/16
3 5/8
113
113
113
113
113
113
113
113
113
4
7
/16
4 7/16
4 7/16
4 7/16
4 7/16
4 7/16
4 7/16
4 7/16
4 7/16
6
10
10
15
15
5
5
5
5
E T E T E T E T E T E T E T E E E E E E E E
11,6
3,23
30,5
9,46 40,6 17,1 71,8
26
120
43,1
121,6
42,2
202,5
70,5
260
432,7
397 662 525
87,4
670 115
Kg.
15
/64
25
/64
25
/64
19
/32
19
/32
3
/16
3
/16
3
/16
3
/16
E T E T E T E T E T E T E T E E E E E E E E
12,7
22,9
43,5
62
81,4
132,6
170
297 380 462 574 662 820 853
1047
31,8
54
57,15
80
105
150
170
210
240
190
53 500 155 665 280
1175
425
1965
707
1992
692
3318 1154 4253 7088 6506
10845
8590 14315 10960 18265
20 21
CSH: Single-acting, spring return CDH: Double-acting, hydraulic return
CSH CDH Series
HYDRAULIC CYLINDERS
CSH: SINGLE-ACTING CDH: DOUBLE-ACTING
Working pressure: 700 kg/cm2/10.000 psi.
All pistons have a salt bath nitriding treatment to resist corrosion.
With built-in bronze guide for easier sliding of piston.
These cylinders are fitted with a removable saddle, and are also equipped with a high flow female quick coupler with dust cap, ref. A-5507-H.
Carry handles on models weighing from 20 kg/44 lbs to 40 kg/88 lbs. Heavier models are fitted with eye hooks for transport.
With mounting holes and threaded areas for easy coupling or special tooling applications.
Fitted with a relief safety valve, ref. A-5538,on the piston retract side, to prevent accidental overpressure.
Hollow piston cylinders
The hollow cylinders can be used for general applications of pushing or lifting forces.
Additionally, they feature a centre-hole piston which allows the insertion of a rod or screw, attachable to the threaded saddle, that travels through the cylinder for pulling or pushing operations.
Ideal for tensioning, extracting, gear and pin removal etc.
CSH-12 CSH-20 CSH-30 CSH-60 CSH-90 CDH-30 CDH-60 CDH-90
12 20 30 60 90 30 60 90
Nominal
capacity
Ref.
Maximum capacity
Effective area
tn kN cm
2
in
2
BCD PQ
cm
3in3
Kg.
Oil volume WeightDimensions mm/in.
lbs.
74 140 270 640
1010
638
1265 1995
4,5 8,5
16,5
39
61,6
39
77,2
121,8
8,3 17,6 28,6 58,5
143
42,2 72
163
3,8
8
13
26,6
65 19,2 32,7
74
1 5/8 1 7/8 2 1/2
3 3
5
15
/16 5 15/16 5 15/16
18,03 28,86 42,51 84,34
133
42,51 84,34
133
2,8 4,5 6,6
13
20,6
6,6
13
20,6
5 11/16
6 3/4 7 7/8
9 5/8 10 11/16 11 11/16
11 7/8
12 3/16
7 5/16
8 11/16
10 3/8 12 5/8
13 11/16
17 9/16
17 13/16
18 1/64
70
95 110 155 200 110 155 200
2
3
/4
3 3/4
4 5/16
6 1/8 7 7/8
4 5/16
6 1/8 7 7/8
Stroke
A
mm. in.
4 7/16 4 7/16 4 7/16
49
/64
1 3/64
1 19/64
2 1/64 3 1/64
1 19/64
2 1/64 3 1/64
119,3 196,6 291,7 578,8
867 291,7 578,8
880
113 113 113
19,5 26,5 33 53,5 79 33 53,5 79
145 172 200 245 272 296 302 310
186 220 263 321 348 446 452 460
EFGHI
J
KN
2 11/64
2 3/4 3 3/8
4 15/16
6 1/2 3 3/8
4 15/16
6 1/2
1 23/64
2
2
7
/16
3 45/64
5 3/64 2 7/16
3 45/64
5 3/64
2
3
1
/4 3 5/8 5 1/8
----
3
5
/8 5 1/8
----
5
/16 - 18 UNC
3
/8 - 16 UNC
3
/8 - 16 UNC
1
/2 - 13 UNC
----
3
/8 - 16 UNC
1
/2 - 13 UNC
----
2
3
/4 2 3/4 2 3/4 2 3/4 2 3/4 2 3/4 2 3/4 2 3/4
25
/32
25
/32
25
/32
25
/32
1 1/2
25
/32
25
/32
1 1/2
25
/32
25
/32
7
/8
1
1
3
/16
7
/8
1
1
3
/16
38,5 50,5
62 94
128
62 94
128
M29 x 1,5 M37 x 1,5 M46 x 1,5 M72 x 1,5
M104 x 1,5
M46 x 1,5 M72 x 1,5
M104 x 1,5
50,8 82,6 92,1
130,2
---­92,1
130,2
----
70 70 70 70 70 70 70 70
20 20 22 25 30 22 25 30
20 20 20 20 38 20 20 38
41 48 63 76
76 150 150 150
55 70
85,72
125
165,1
85,72
125
165,1
O
1 27/32
1 7/8
2
47 48 50
----
----
----
----
----
----
----
----
----
----
Cross section view ( CSH)
CSH-12
CSH-20
CSH-30, CDH-30
CSH-60, CDH-60
CSH-90, CDH-90
BRCSH-12 BMCSH-12 BRCSH-20 BMCSH-20 BRCSH-30 BMCSH-30 BRCSH-60 BMCSH-60 BMCSH-90
Ref. Used with
ABC
Dimensions mm/in.
1 6/64
1 25/64
1 3/4
2 49/64
27,2
35,2
44,2
70,2
M29 x 15
M37 x 1,5
M46 x 1,5
M72 x 1,5
M104 x 1,5
D
3
/4 - 16 UNF
----
1 - 8 UNC
----
1
1
/4 - 7 UNC
----
1
5
/8 - 5 1/2 UNS
----
----
38
50
61
93
127
1
1
/2
2
2
13
/32
3 21/32
5
28
30
32
37
42
1
1
/64
1 3/16
1 1/4
1 29/64
1 21/32
Threaded saddle ( optional ) Grooved saddle ( optional )
Cross section view ( CDH )
22 23
Load cells
HYDRAULIC TOOLS
SH-1
Spring return
Capacity: 1 t
Weight: 3,5kg / 7,7lbs
Fitted with female quick coupler, ref. A-5506-H.
Widely used for spreading operations in tight spaces where a high force is required.
This hydraulic tool is a component of the Maintenance Kits described on page 35.
TDM-10 - 10t
Tension load cell
Designed for measuring applications and pull test.
Precision: ± 2,5%.
CDM-10 - 10t
Compression load cell
Widely used as a load cell in presses, clamps etc.
Precision: ± 2,5%.
The THD bolt tensioners feature same characteristics as those of the THS series, although they have a double cylinder for use where space is tight.
Spread cylinder
Working pressure: 1.500 kg/cm2/21.430 psi.
A bolt tensioner is a hydraulic hollow cylinder with an internally threaded piston which is attached into a bolt.
The application of a hydraulic force to the cylinder stretches the bolt.
The nut can be then tightened with the aid of a rod inserted in a hole previously drilled on the nut.
The supporting ring of the bolt tensioner has an opening for an easier tightening operation.
2
3
/8
3
1
/8
(9
/14)
611/16
SH1 TDM CDM Series
THS THD Series
Hydraulic bolt tensioners
HYDRAULIC TOOLS
WeightDimensions mm/in.
8
5
/16
8
5
/16
8
5
/16
8
5
/16
10
25
/64
10
25
/64
THS-20 THS-22 THS-24 THS-27 THS-30 THS-33 THS-36 THS-39 THS-42 THS-45 THS-48 THS-52 THS-56 THS-60 THS-64 THS-68 THS-72 THS-76 THS-80 THS-85 THS-90 THS-95 THS-100
Ref. Stroke
Maximum capacity
Effective
area
A
kN cm2in2ADmm. in.
20 22 24 27 30 33 36 39 42 45 48 52 56 60 64 68 72 76 80 85 90 95
100
321,3
692,45
1302,2
2057,6
2642
3638,2
21,85
3,38
47,12
7,3
88,56 13,73
139,92
21,7
179,66
27,85
247,4
38,35
13
/16
7
/8
15
/16 1 1/16 1 3/16 1 5/16 1 7/16 1 9/16
1 11/16 1 13/16 1 15/16
2 3/64 2 7/32
2 3/8
2 9/16
2 11/16 2 13/16
3
3
3
/16
3 3/8
3 9/16
3 3/4
3 15/16
Metric thread
M-20 M-22 M-24 M-27 M-30 M-33 M-36 M-39 M-42 M-45 M-48 M-52 M-56 M-60 M-64 M-68 M-72 M-76 M-80 M-85 M-90 M-95
M-100
77
3
3
/64
112
4
13
/32
153
6
1
/32
198
7
13
/16
227
8
15
/16
263
10
3
/8
A1
72
2
13
/16
100
3
15
/16
136
5
3
/8
187
7
3
/8
208
8
3
/16
245
9
5
/8
54
2
1
/8
77
3
1
/32
102
4
1
/64
131
5
6
/32
152
6
185
7
9
/32
23
29
/32
30
1
3
/16
40
1
9
/16
52
2
3
/64
58
2
5
/16
70
2
3
/4
HH1
27
1
1
/16
40
1
9
/16
54
2
1
/8
74
2
15
/16
85
3
3
/8
102
4
1
/64
L
90
3
9
/16
104
4
3
/32
128
5
3
/64
160
6
5
/16
186
7
5
/16
216
8
1
/2
U
Kg. lbs.
5,5 4,4
4
3,5 13,2 12,1
11
9,9 28,6 27,5 25,3 23,1 57,3 55,1
53 50,7 48,5 82,6 79,3
76
125 121 116
2,5
2 1,8 1,6
6 5,5
5 4,5
13 12,5 11,5 10,5 26 25 24 23 22 37,5 36 34,5 57 55 53
WeightDimensions mm/in.
8
5
/16
8
5
/16
8
5
/16
8
5
/16
10
25
/64
THD-20 THD-22 THD-24 THD-27 THD-30 THD-33 THD-36 THD-39 THD-42 THD-45 THD-48 THD-52 THD-56 THD-60 THD-64 THD-68 THD-72 THD-76 THD-80 THD-85
Ref. Stroke
Maximum capacity
Effective
area
A
kN cm2in2ADmm. in.
20 22 24 27 30 33 36 39 42 45 48 52 56 60 64 68 72 76 80 85
365,14
779,4
1495,6
2099
2858,5
24,83
3,85
53
8,21
101,7
15,76
142,73
22,12
194,38
30,13
13
/16
7
/8
15
/16 1 1/16 1 3/16 1 5/16 1 7/16 1 9/16
1 11/16 1 13/16 1 15/16
2 3/64 2 7/32
2 3/8
2 9/16
2 11/16 2 13/16
3
3
3
/16
3 3/8
Metric thread
M-20 M-22 M-24 M-27 M-30 M-33 M-36 M-39 M-42 M-45 M-48 M-52 M-56 M-60 M-64 M-68 M-72 M-76 M-80 M-85
65
2
9
/16
95
3
3
/4
130
5
1
/64
160
6
19
/64
188 7
3
/8
A1
52
2
3
/64
75
2
15
/16
96
3
3
/4
130 5
1
/8
152
6
HH1
L
227
8
15
/16
269
10
19
/32
308
12
1
/8
386
15
3
/16
423
16
5
/8
U
Kg. lbs.
11 10
8,8 7,7
24,2
22 21
19,4
53 49,6 46,3
43 88,2 83,8
79
77 72,7
132 125 119
5
4,5
4
3,5 11 10
9,5
8,8 24
22,5
21
19,5
40 38 36 35 33 60 57 54
23
29
/32
30
1
3
/16
40
1
9
/16
52
2
3
/64
58
2
5
/16
(3
1
/
8
)
(11
1
/
4
)
(2
3
/
8
)
THS: Single cylinder / THD: Double cylinder
24 25
BM BK BMD Series
HYDRAULIC PUMPS
BM-04, BM-1, BM-2 and BMPA-1
All are single acting, one-speed hand pumps, and can be used as a portable hydraulic tool or in a fixed position. They can operate both in a horizontal or vertical position. In this case, the pump head should be placed downwards.
Their light weight and small oil volume make them a very useful pump where a quick action is required.
They are fitted with a safety relief valve, factory rated at the maximum working pressure.
BM-3, BMAP-3, BM-6 and BM-12
Single-acting, two-speed hand pumps. The two-stage automatic system allows the operation of both pistons for a quick approach of the cylinder to load.
The larger pump piston cuts out when the cylinder activated by the pump is under high pressure.
All fitted with a safety relief valve, factory rated at the maximum working pressure.
BK-05, BK-09
Vertical hand pumps. Single and two-speed.
Fitted with holes in the pump base to be used as a fixed hydraulic tool.
BM-04 BM-1 BM-2 BMAP-1 BK-05 BKD-09 BM-3 BMAP-3 BM-6 BM-12 BMD-3 BMD-6 BMD-12
Ref.
Oil flow per stroke
cm3in
3
AB C
Kg.
WeightDimensions mm/in.
lbs.
Working pressure
kg/cm
2
psi
Effective oil volume
cm
3
in
3
cm3in
3
C’ D G J J’ L M NFH
8,5 8,5 8,5 8,5 8,5 8,5
I
11
/32
11
/32
11
/32
11
/32
11
/32
11
/32
10000 10000 10000 21430 10000 10000 10000 21430 10000 10000 10000 10000 10000
700 700 700
1500
700 700 700
1500
700 700 700 700 700
400 1250 2000 1250
650 1100 3000 3000 6000
12000
3000 6000
12000
– – – –
– 0,5 1,15 1,1 1,15 1,15 1,15 1,15 1,15
24,4 76,3
122
76,3 39,7
67,1 183 183 366 732 183 366 732
– – – – –
8 19 18 19 19 19 19 19
18 1/64 23 7/32 22 7/16 23 7/32
24 5/8
24 5/8 27 9/16 27 9/16 27 9/16 27 9/16 27 9/16 27 9/16 27 9/16
5
5
1
/4
6 1/64
5 5/8
7 3/32
8 15/16
5 5/16 5 5/16
6 5/8
11 7/16
5 3/4 6 5/8
11 7/16
137 155 175 155 144 233 185 185 185 185 185 185 185
5
13
/32
6 1/64
6 7/8
6 1/64
5 11/16
9 3/16 7 9/32 7 9/32 7 9/32 7 9/32 7 9/32 7 9/32 7 9/32
460 590 570 590 625 625 700 700 700 700 730 730 730
127 133 155 142 180 228 135 135 168 290 146 168 290
0,15 0,15 0,15 0,06 0,15 0,15 0,15 0,07 0,15 0,15 0,15 0,15 0,15
2,5 2,5 2,5
1 2,5 2,5 2,5
1,15
2,5 2,5 2,5 2,5 2,5
17
5
/16
24
14
13
/16 24 24 24
23
7
/16 23 7/16 23 7/16 23 7/16 23 7/16 23 7/16 23 7/16
440 610 630 610 610 610 595 595 595 595 595 595 595
1 3/16 1 3/16 1 3/16 1 3/16
5 1/2 5 1/2 2 5/8 2 5/8 2 5/8
2 5/8 4 15/16 4 15/16 4 15/16
30 30 30
30 140 140
67
67
67
67 125 125 125
3
/8-18NPT
3
/8-18NPT
3
/8-18NPT
1
/4-19GAS
3
/8-18NPT
3
/8-18NPT
3
/8-18NPT
1
/4-19GAS
3
/8-18NPT
3
/8-18NPT
3
/8-18NPT
3
/8-18NPT
3
/8-18NPT
– – – – –
– 3 6/32 3 6/32
5 1/8
– 3 6/32
5 1/8
– – – – – – 80 80
130
– 80
130
– – – – –
– 23 7/8 23 7/8
– 23 7/8
– – – – –
– 607 607
– 607
400 600 600 600 600 600 665 665 665 665 665 665 665
97 104 140 112
– 110 110 110 110 110 110 110
3 13/16
4 1/64
5 1/2
4 7/16
– –
4
5
/16 4 5/16 4 5/16 4 5/16 4 5/16 4 5/16 4 5/16
33 33 33 33
– 12 12 10 10 12 10 10
1 5/16 1 5/16 1 5/16 1 5/16
– –
15
/32
15
/32
25
/64
25
/64
15
/32
25
/64
25
/64
M8x1,25 M8x1,25
M6x1
M8x1,25
M6x1
9,4 14,8 26,5 15,9 15,4 20,9 30,9 30,9 44,1 55,1 37,5 50,7 61,7
4,25 6,7
12
7,2 7
9,5 14 14 20 25 17 23 28
15 3/4 23 5/8 23 5/8 23 5/8 23 5/8
23 5/8 26 3/16 26 3/16 26 3/16 26 3/16 26 3/16 26 3/16 26 3/16
– – – – –
– 3 6/32 3 6/32
6 1/2
11 7/16
3 6/32
6 1/2
11 7/16
– – – – –
– 80 80
165 290
80
165 290
2 3 6/32 3 9/16 3 6/32
3 3/4
3 3/4 2 9/16 2 9/16
– –
2 9/16
– –
50 80 90 80 96 96 65 65
– –
65
– –
1st stage 2nd stage
Single-acting hand pumps
Vertical pump
Double-acting hydraulic hand pumps
BMD-3, BMD-6 and BMD-12
These are double acting and two-speed hand pumps.
They all feature same technical advantages as the single acting one-speed pumps.
With a safety relief valve, factory rated at the maximum working capacity.
Hydraulic diagram
Hydraulic diagram
Hydraulic diagram
Hydraulic diagram
26 27
NS NAP BKN Series
HYDRAULIC PUMPS
NS-1, NS-21, NS-22 and NAP-3
Single-acting, one-speed air pumps.
Air driven pumps for operation where electric power is not available or dangerous.
With safety relief valve, factory rated at the maximum working pressure.
Once the NS-1, NS-21 and NS-22 air pumps are connected to the air line, press down on the back section of pedal for operation. Descent or pressure release is effected by pressing down on the front section.
Weight
Dimensions mm/in.
BES-5 BES-10 BES-20 BES-30 BED-10 BED-20 BED-30
Ref.
Effective oil volume
l. Gal. kWkg/cm2psi.
443 485 615 625 485 615 625
1,32 2,65 5,3 7,95 2,65 5,3 7,95
17 7/
16
19 3/
32
24 3/
16
24 5/
8
19 3/
32
24 3/
16
24 5/
8
Working pressure
700 700 700 700 700 700 700
A B C Kg. lbs.
79 106 161 210 106 161 210
36 48 73 95 48 73 95
10000 10000 10000 10000 10000 10000 10000
5 10 20 30 10 20 30
250 255 325 365 255 325 365
9
7
/
8
10
12
3
/
4
14 3/
8
10
12
3
/
4
14 3/
8
215 285 325 365 285 325 365
8
1
/
2
11 1/
4
12 3/
4
14 3/
11
1
/
4
12 3/
4
14 3/
8
48,8
67 128 128
67
1,28 1,28
0,8 1,1 2,1 2,1 1,1 2,1 2,1
1390 1400 1390 1390 1400 1390 1390
0,552 0,736 1,472 1,472 0,736 1,472 1,472
Power
Oil flow
l/min in3/min
30,5 42,7 79,3 79,3 42,7 79,3 79,3
0,5 0,7 1,3 1,3 0,7 1,3 1,3
l/min in3/min
1st stage 2nd stage
R.p.m.
BKN-09
Manual and air powered pump.
The pneumatic operation allows for a faster movement of the piston.
The manual operation is required for precision pressing jobs or when compressed air supply is not available.
Recommended air pressure: 7-10 kg/cm2. / 100-140 psi Minimum air flow: 270 l./min. / 59,39 gpm
INDISPENSABLE
Important. It is recommended the use of an air filter-regulator-lubricator unit with these pumps to resist corrosion and for longer life.
WeightDimensions mm/in.
NS-1 NS-21 NS-22 NAP-3 BKN-09
Ref.
Effective oil volume
cm3in3cm3/min
kg/cm2psi.
150 150 150 120 407
30,5 76,3 61
183
67,1
5 7/8 5 7/8 5 7/8 4 3/4
16
Working pressure
700 700 225
1500
700
A B C Kg. lbs.
15,5 17,6 16,7
33 18
7 8
7,6
15
8,2
10000 10000
3215 21430 10000
500 1250 1000 3000 1100
120 120 120 120 140
4
3
/4 4 3/4 4 3/4 4 3/4 5 1/2
440 697 606 800 193
17
5
/16
27 7/16
23 7/8 31 1/2
7 5/8
– – – –
0,15
– – – –
2,5
3,05 3,05 9,45 2,6 3,05
50 50
155
43 50
Oil flow
Oil flow per stroke
in3/min
cm3in
3
BES BED Series
HYDRAULIC PUMPS
Air hydraulic pumps Single-acting
Electric pumps
BES: single-acting BED: double-acting
Oil to cylinder
Oil from cylinder
Oil
Air
Pressure booster
BES-5, BES-10, BES-20 and BES-30: SINGLE-ACTING
BED-5,BED-10, BED-20 and BED-30: DOUBLE ACTING
They have a two-stage, radial pump that provides a working pressure of 700 kg/cm2/10.000 psi.
The first stage allows a quick approach of piston to load and the second stage gives the effective working pressure.
With precision made components, electric power provides improved operation for applications requiring high pressure.
With safety relief valve, factory rated at the maximum working pressure. For a continuous operation, pressure should not exceed 560 kg/cm
2
/8.000 psi.
Frequency: 50 Hz.: 220/380 V - 1,5 kW - 2 HP - 1400 rpm.
Frequency: 60 Hz.: 265/460 V - 1,7 kW - 2,3 HP - 1700 rpm.
Hydraulic diagram
The high flow quick couplers allow a fast and safe connection of the different components in the hydraulic applications.
They consist of two halves, oil tight, called male and female, and have dust caps to prevent entry of dirt.
Supplied according to the reference on the chart.
28 29
ACCESSORIES
The references MAP and MCE are high pressure flexible hoses made of a polyester eslastomer tube, reinforced with a braid of polyaramid yarn, a polyester interlay, a single braid of carbon steel wire and an outer polyurethane cover.
Minimum burst pressure: 2.800 kg/cm
2
/ 40.000 psi
MAPS-1,5 flexible hose is made of an inner polyethylene tube (POM ), with four spiral steel wire braids and a polyamide cover.
Minimum burst pressure: 4.400 kg/cm
2
/ 63.800 psi
As an option, the 1,5 m hoses are supplied with a quick coupler included.
The MEC-3 and MEC-6 hoses are specially designed for operation with electric powered pumps.
The gauges permit the reading of the pressure generated by the pump or the force applied by the cylinder, which provides safety of use, avoids damage to the equipment and guarantees longer life.
Precision: ± 2,5%.
The pressure and force are indicated in kg/cm
2
, psi
and tonnes.
Thermoplastic hoses Glycerine gauges
These adapters allow an easy way of fitting the gauge into cylinder or pump.
A-5580G A-5581G A-5582G A-5583G A-5584G A-5585G A-5586G A-5587G
Ref.
CSRA-5/CSRA-11/CSB-11/CSE-5/CSE-11 SERIES CSRA-16/CSRA-23/CSB-23/CSE-23/CDRA-23 SERIES CSRA-31/CSRA-55/CSB-31/CSB-55/CSE-31/CSE-55/CSF-31/CSF-55/CDRA-31/CDRA-55 SERIES CSRA-93/CSB-93/CSE-93/CSF-93/CDRA-93/CSE-31/CSE-55 SERIES CSH-12/CSH-20 SERIES CSH-30/CSH-60/CDH-30/CDH-60 SERIES GENERAL APPLICATIONS USO GENERAL APPLICATIONS
Used with Interior
Connection thread
5-11 TNS 16-23 TNS 31-55 TNS
93 TNS 12-20 TNS 30-60 TNS
0-700 kg/cm
2
0-1600 kg/cm
2
3
/8
GAS
3
/8
GAS
3
/8
GAS
3
/8
GAS
3
/8
GAS
3
/8
GAS
3
/8
GAS
1
/2
NPT
MAP-06 MAP-1 MAP-1,5 MAP-2 MAP-3 MAP-6 MAPS-1,5 MCE-3 MCE-6 A-5555 A-5588 A-5559
Ref.
kg/cm
2
psi.
700 700 700 700 700 700
1760
700 700 700 700
1760
Working pressure
10000 10000 10000 10000 10000 10000 25520 10000 10000 10000 10000 25520
Interior
Ø mm in.
6,4 6,4 6,4 6,4 6,4 6,4
5 9,8 9,8 6,4 6,4
5
1
/4
1
/4
1
/4
1
/4
1
/4
1
/4
13
/16
3
/8
3
/8
1
/4
1
/4
13
/16
Interior
m. in.
0,6
1
1,5
2 3 6
1,5
3
6 1,5 1,5 1,5
23,6 39,4
59
78,8 118 236
59 118 236
59
59
59
Connection thread
3
/8
x 18 NPT
3
/8
x 18 NPT
3
/8
x 18 NPT
3
/8
x 18 NPT
3
/8
x 18 NPT
3
/8
x 18 NPT
1
/4
x 19 GAS
3
/8
x 18 NPT
3
/8
x 18 NPT
3
/8
x 18 NPT
3
/8
x 18 NPT
1
/4
x 19 GAS
----
----
----
----
----
----
----
----
---­A-5507-M A-5506-M A-5537-H
Quick coupler
Ref.
A-5507
A-5507-M
A-5507-H
A-5506
A-5506-M
A-5506-H
A-5537
A-5537-H
A-5537-M
Referencia
Complete coupler Male quick coupler Female quick coupler Complete coupler Male quick coupler Female quick coupler Complete coupler Male quick coupler Female quick coupler
Description
Characteristics
A-5501
A-5558
MGK-15
NAP-3
Ref.
Gauge adapter
Gauge adapter
Gauge adapter plug
Gauge adapter plug
Description
Characteristics
kg/cm2psi.
Working pressure
700
1500
700
1500
10000
21430
10000
21430
ACCESSORIES
Coupling Adapters
MAP MCE Series A Series
A Series A Series
A-5507
Maximum flow
: 17 l/min/1.038 in3/min.
Pressure: up to
700 kg/cm2/10.000 psi.
A-5506
Maximum flow
: 2 l/min/122 in3/min.
Pressure: up to
700 kg/cm2/10.000 psi.
A-5537
Maximum flow
: 7 l/min/427 in3/min.
Pressure: up to
1.500 kg/cm2/21.430 psi.
100(4)
R
13/32
31/2
213/16
21/4
31/4
13
/16
35/8
21/16
1
/2 NPT
3
/8 GAS
25
18
11
/16
13/16
51/8
5
/8
55/16
1
1
/
2
9
/32
9
/32
16
On page 7 of this catalogue, instructions are given for better information and use of the accessories described. Read pages 4 and 5, carefully.
30 31
ACCESORIES
A hydraulic application can be effected through several configurations, some of which are indicated on page 7 of this catalogue.
None of the configurations described could be carried out without the accessories and fittings described.
A-5509 Shutoff valve
Shuts the oil flow. It also locks the load on a raised cylinder.
A-5510 Safety valve
Locks the load on a raised cylinder.
A-5538 Safety relief valve
Avoids accidental overpressure.
A-5583 and A-5574. Manifolds
Although only two manifolds are described in this catalogue, we can manufacture and supply other manifolds with the number of ways required
MEGA hydraulic oil
High quality hydraulic oil for the essential parts of the hydraulic tools
Indispensable for a continuous or intensive use of the MEGA pumps and cylinders.
Delivered in 2 and 5 litre plastic container.
A-5535. 2 litre plastic container
A-5536. 5 litre plastic container
Repair kits
A repair kit is available for every hydraulic item in this catalogue.
The reference of the article for which the kit is intended should be clearly indicated.
A-5570 Lowering control valve
Prevents sudden lowering of load by producing a resistance to the oil flow.
A-5583
A-5574
A-5511
A-5579
A-5513
A-5589
A-5512
A-5590
Y-2/1160
A-5591
A-5514
A-5566
Reference
Five-way manifold
Two-way manifold
Male connector
Male connector
Mixed connector
Mixed connector
Female connector
Female connector
Coned plug
Male plug
Elbow
Metallplastic washer
Description
Characteristics
kg/cm2psi.
Working pressure
10000
21430
10000
10000
10000
10000
10000
10000
10000
10000
21430
21430
700
1500
700
700
700
700
700
700
700
700
1500
1500
Valves
A-5509
A-5510
A-5570
A-5538
Reference
Shutoff valve
Safety valve
Lowering control valve
Safety relieve valve
Description
Characteristics
kg/cm2psi.
Working pressure
700
700
700
700
10000
10000
10000
10000
A Series
Connectors. Spares
23/
18
26/32
311/32
3
3
/8
1
3
/
4
26/32
213/
16
39/16
1
3
/
4
3
3
/8
25/8 1
1
7
/16
2
3
/8
1
2
17/8
3
/4
17/8
3
/4
23/4
7
/8
17/8 11/64
15/8
7
/8
15/8
7
/8
1
/21/2
5
/16
11
/16
7
/16
3
/32
35
/64
13
/16
4
5
/16
1
4
5
/16
120
3/8 NPT
25
13
/
16
113/
16
1
5
/
8
41
20
3/8 NPT
3/8 NPT
47
32 33
MAINTENANCE
Rod pullers
The rod end is threaded into the part to be removed.
When used with a bearing pulling attachment, the load to be applied should not exceed 2/3 of the nominal capacity of the cylinder.
As an option, we can supply legs of the dimensions indicated.
Bearing cup puller
They are used in combination with the rod pulling sets. Their legs are located with the grip outward for an easy removal of bushings, bearings, oil seals and other parts located in blind holes.
Bearing pulling attachment
These are also used in combination with the rod pulling sets.
The thickness of the edges have been flattened to permit placing this attachment behind the bearing to be pulled out.
Complete puller sets
They consist of a pump, hose, cylinder, three-grip puller, bearing cup puller, double crosshead, bearing pulling attachment screw, screw cap and gauge
Each component can be supplied separately.
IF-1 IF-2 IF-3 IF-5
10 20 30 50
Nominal
capacity
Ref.
tn
102 102 149 149
4
1
/64
4 1/64
5 7/8 5 7/8
2,5 2,5
6 6
153 153 230 230
6
1
/64 6 1/64 9 1/16 9 1/16
Kg. lbs.
Weight
5,5
5,5 13,2 13,2
3
/4 x 16 UNF 1 x 8 UNC
1
1
/4 x 7 UNC
1
5
/8 x 5 1/2 UNS
38 38 76 76
1
1
/2
1 1/2
3 3
A
Max.
RB
Min.
Dimensions mm./in
A-5519 A-5502 A-5503 A-5504
10 20 30 50
Nominal
capacity
Ref.
tn
117 152 340 350
4
5
/8
6
13
3
/8
13 3/4
2,6
6,5 24 80
20 25 35 50
25
/32
1
1
3
/8
1 31/32
Kg. lbs.
Weight
5,7 14,3 52,9
176,4
5
/8 x 18
5
/8 x 18
1 x 14
1
1
/4 x 12
110 152 255 330
4
5
/16
6
10
3
/64
3
A
Max.
RB
Min.
Dimensions mm./in
Grip and rod pullers
Grip pullers
As the G-12 is supplied with the triple crosshead, it may be turn into a three-grip puller with the addition of one grip.
The rest of the two-grip pullers require a triple crosshead and a leg to become a three­grip puller.
G-12 G-22 G-32 G-52
10 20 30 50
Nominal
capacity
Ref.
tn
230 310 400 500
9
1
/16
12 3/16
15 3/4
19 11/16
16 22 36 85
200 270 380 500
7
7
/8
10 5/8
15
19
11
/16
Mechanical set
GM-12 GM-22 GM-32 GM-52
Ref.
CSH-12 CSH-20 CSH-30 CSH-60
Ref.
Cylinder
BM-04 BM-04 BM-04
BM-1
Ref.
Pump
Ref.
Hose
Kg. lbs.
Weight
35,3 48,5 79,4
187,4
Dimensions mm./in
A
Max.
B
Max.
A-5555 A-5555 A-5555 A-5555
TF-1 TF-2 TF-3 TF-5
10 20 30 50
Nominal
capacity
Ref.
Length of leg
tn
140 280 305 410
5
1
/2
11 1/16
12
16
1
/8
17 24 43
34
A
240 325 450 580
9
7
/16 12 13/16 17 11/16 22 13/16
Max.
115 135 200 230
4
9
/16
5 5/16
7 7/8
9 1/16
Min.
B
5
/8 x 18
5
/8 x 18
1 x 14
1
1
/4 x 12
R
180 209 328 504
7
3
/32
8 1/4 12 15/16 19 13/16
mm. in.
Mechanical set
TFM-1 TFM-2 TFM-3 TFM-4
Ref.
CSH-12 CSH-20 CSH-30 CSH-60
Ref.
Cylinder
BM-04 BM-04 BM-04
BM-1
Ref.
Pump
Ref.
Hose
Kg. lbs.
Weight
37,5
52,9
94,8
207,3
Dimensions mm./in
A-5555 A-5555 A-5555 A-5555
Three-grip pullers
The G-13 model is supplied with double crosshead and triple crosshead.
All the other three-grip pullers require one double crosshead to be used as a two-grip puller.
G-13 G-23 G-33 G-53
10 20 30 50
Nominal
capacity
Ref.
tn
230 310 400 500
9 1/16
12 3/16
15 3/4
19 11/16
18 27 45
103
200 270 380 500
7 7/8
10 5/8
15
19
11
/16
Mechanical set
GM-13 GM-23 GM-33 GM-53
Ref.
CSH-12 CSH-20 CSH-30 CSH-60
Ref.
Cylinder
BM-04 BM-04 BM-04
BM-1
Ref.
Pump
Ref.
Hose
Kg. lbs.
Weight
39,7 59,5 99,2
227,1
A-5555 A-5555 A-5555 A-5555
Dimensions mm./in
AB
Max. Max.
Weight
EHM-10 EHM-20 EHM-30 EHM-50
Ref.
2-grip
GM-12 GM-22 GM-32 GM-52
Ref.
GM-13 GM-23 GM-33 GM-53
Ref.
3-grip
TFM-1 TFM-2 TFM-3 TFM-5
Ref.
Rod puller
IFM-1 IFM-2 IFM-3 IFM-5
Ref.
Bearing cup puller
A-5519 A-5502 A-5503 A-5504
Ref.
Bearing cup attachment
CSH-12 CSH-20 CSH-30 CSH-60
Ref.
Cylinder
BM-04 BM-04 BM-04
BM-1
Ref.
Pump
Ref.
Hose
A-5555 A-5555 A-5555 A-5555
Ref.
Gauge
A-5584G A-5584G A-5585G A-5585G
32 50
100
255
Kg. lbs.
70,5
110,2
220 562
tn 10 20 30 50
Nominal
capacity
G TF EHM Series
Complete puller sets
35
MAINTENANCE
These kits are the indispensable tool for many hydraulic applications, specially for rescues and roadside service, spreading, lifting and pulling jobs where hydraulic force is required.
From a basic set consisting of a pump, hose and cylinder, the components supplied can be easily assembled to become the ideal hydraulic tool in spreading, straightening, pulling, pushing lifting and many other applications.
IMPORTANT:
As the cylinders have a higher capacity than the components of the kit, specially chains, cylinder toes, tube extensions etc., they should never exceed half their nominal capacity when used with these accessories.
The SH-1 spreader should not be used beyond 1 t. Note that the maximum working load for the chain is : 1t on GC-10 and 500 kg on GC-5
All the technical information related to pumps and cylinders of this chart is described on other pages of this catalogue.
34
They are the adequate and safe hydraulic tool for any lifting or pushing operation.
The base, pressure cylinder and oil deposit form one integral part and provide more strength and safety to the jacks
Any pressure loads produced by the vehicle axle tilting are absorbed as the piston never comes into contact with the cylinder. therefore the jack will not be damaged even if the vehicle tilts.
Fitted with a safety relief valve ( optional up to 5 t ).
With hydraulic stroke limitation.
With carry handle for models MG-20 on.
The MGD-50 MGD-100 have two operating pumps: for approach and operation.
The MGD-100 includes pressure gauge.
All jacks can be manufactured with a gauge, upon request.
The MGT series combines low minimum height with higher lift because of the telescopic piston.
Hydraulic Bottle jacks Body repair kits
MG-2 MG-3
MG-3-A
MG-5
MG-8 MG-10 MG-12 MG-15 MG-20 MG-25 MG-30 MG-40 MG-50
MGD-50
MGD-100
MGS-5
MGS-10 MGS-15 MGS-20
MGT-5
MGT-8 MGT-12 MGT-20
2 3 3 5
8 10 12 15 20 25 30 40 50 50
100
5 10 15 20
5
8 12 20
Maximum
capacity
Ref.
Effective area
tn cm2in
2
ABC
cm
3in3
Kg.
Oil volume Weight
Dimensions mm/in.
lbs.
100 105 150 150 150 150 150 150 150 150 150 150 150 150 150
70 62
75 105 300 316 326 205
3
15
/16
4 1/8 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16 5 15/16
2 3/4
2 7/16
2 15/16
4 1/8
11 13/16
12 7/16
12 13/16
8 1/16
160 168 210 212 219 219 226 228 234 240 242 246 252 270 300 135 131 150 190 215 235 245 180
6
5
/16 6 5/8 8 1/4
8 11/32
8 5/8 8 5/8 8 7/8
8 15/16
9 7/32 9 7/16
9 1/2
9 11/16 9 15/16
10 5/8
11 13/16
5 5/16 5 6/32
5 15/16
7 1/2 8 1/2 9 1/4 9 5/8
7 3/32
3,8 5,3 5,3
8,04 11,34 14,52 17,34 21,23 28,27 38,48 44,17 58,08 73,89 73,89
165,1
8,04 14,52 21,23 28,27
7,06 11,34 16,6 28,27
0,59 0,82 0,82 1,26 1,75 2,25 2,68 3,29 4,38 5,96 6,84
9 11,45 11,45 25,6
1,26 2,25 3,29 4,38 1,1 1,75 2,57 4,38
D
50 65 65 75 75 75 75 75 75 75 75
----
----
----
---­40 30 40 55
----
----
----
----
2
2
9
/16
2 9/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16
----
----
----
----
1
9
/16 1 3/16 1 9/16 2 3/16
----
----
----
----
310 338 425 437 444 444 451 453 459 465 467 396 402 420 450 145 223 265 350 515 551 571 385
12
3
/16
13 5/16
16 3/4
17 3/16
17 1/2 17 1/2 17 3/4
17 13/16
18 1/16 18 5/16
18 3/8
15 9/16
15 13/16
16 1/2 17 3/4
9 5/8 8 3/4
10 7/16
13 3/4
20 9/32
21 11/16
22 1/2
15 6/32
70
85 110 160 225 275 340 410 525 740 800
1100 1350 1350 3300
95 150 250 400 400 750
1050 1150
4,3 5,2 6,7
9,75 13,75 16,75 20,75
25
32 45,1 48,8 67,1 82,4 82,4
201,5
5,8
9,2 15,3 24,5 24,4 45,8 64,1 70,2
3,6 3,9 4,2
5 5,9 6,5
8
9
11,5
15 15,5 23,5 28,5
40
87
4,3 5,5 7,5
10
8,5 12 17 22
7,9 8,6
9,3 11 13
14,3 17,7 19,8 25,3
33
34,1 51,8 62,8 88,2
191,8
9,5
12,1 16,5
22
18,7 26,5 37,5 48,5
MG MGS MGT Series GC Series
CYLINDER PULLING CYLINDER FOOT PUMP AIR HYDRAULIC PUMP
CC-5-A CT-2,5 BMP-1
NS-1
CC-20-A
CT-10
BMP-1
NS-1
CC-10-A
CT-5
BMP-1
NS-1
Optional components
* The components market with * are different on GC-20-M
PUMP CYLINDER METAL BOX HOSE EXTENSION TUBE Nº1 EXTENSION TUBE Nº2 EXTENSION TUBE Nº3 RUBBER SADDLE SADDLE THREADED CONNECTOR V HEAD WEDGE HEAD FLAT BASE PISTON TOE TUBE CONNECTORS EXTENSION TUBE Nº4 LOCK PINS SPREADER SLIP LOCK EXTENSION CHAIN CHAIN PLATE CLAMP HEAD CHAIN YOKE SLIP CLAM TOE COLLAR TOE
51020
BM-04
CC-5B A-5167 A-5541 A-5133 A-5134 A-5135 A-5148 A-5142 A-5138 A-5153 A-5154 A-5155 A-5150 A-5139 A-5136 A-5149
SH-1 A-5143 A-5186 A-5157 A-5158 A-5156 A-5151 A-5152
30 / 66,1
BM-04
CC-10-B
A-5067 A-5541 A-5033 A-5034 A-5035 A-5048 A-5042 A-5038 A-5053 A-5054 A-5055 A-5050 A-5039 A-5036 A-5049
SH-1 A-5043 A-5086 A-5057 A-5058 A-5056 A-5051 A-5052
45/99
BM-04
CC-20-B
A-5067 A-5541 A-5233 A-5234 A-5235
---­A-5242 A-5238
----
----
A-5284* A-5280*
A-5239
----
----
----
----
----
----
----
----
A-5252*
----
45/99
GC-5-S GC-10-S GC-20-M
References
Capacity in t
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Description
WEIGHT kg/lbs
Components
5
6
7
1
4
2
3
11
15
9
10
19
20
22
14
24
13
25
17
15
8
16
21
12
23
18
The MEGA jacks can be used horizontally with the pump downward as shown in the illustration.
36 37
WORKSHOP EQUIPMENT
Foldable and portable. These cranes require only a small space, are quickly foldable, and easily movable thanks to the fixed auxiliary wheels which, made from polyamide, facilitate manoeuvrability, do not damage garage floors, do not rust and are quiet in operation.
They feature safety relief valve, dead man's principle operation, automatic, lowering control system and hydraulic limitation of stroke.
They included other important features such as a 135º swivel hydraulic unit to facilitate users' s position and extendable jib with handle to make easy the position of the arm.
The legs on FC-5A and FC-10A have a height of 80 mm to be used where space is tight.
A A2 E G J K L M R Min. R Med. R Max. P S Weight kg / lbs
Dimensions mm/in.
Capacity in kg / lbs
References
FC-5A FC-10A FC-20A
55 1/64 55 1/64 77 9/16
81 7/8
59
32
1
/4
38 3/16
3 6/32
41 5/16
45 1/4 49 7/32 18 5/16
17 11/16
66 66
89
1
/2
95
66
3
/4
36 13/16
42 3/4
3 6/32
49 5/8
55 5/16
61
21
7
/16
17 3/4
67 3/4 70 1/2 92 1/8
98 7/16
74 13/16
40 3/4
45 11/16
7 7/8
50 3/16
55 7/8
61 13/16
25
22
7
/6
1400 1400 1970 2080 1500
820 970
80 1050 1150 1250
465 450
1675 1675 2275 2416 1695
935
1085
80 1260 1405 1550
545 450
1720 1790 2340 2500 1900 1035 1160
200 1275 1420 1570
635
570
POSITION 1 POSITION 2 POSITION 3
1102
882 716
2204 1764 1543
3306 3858 3638
500 400 325
1000
800 700
2000 1750 1650
92 / 203 121 / 267 173 / 381
FC Series
Cranes
4. Extendable jib with handle to
facility its position on the lifting arm. With openings which indicate lifting capacity on each point.
3. Legs of 80 mm minimum
height on FC-5A and FC-10A for use in areas of very low clearance.
2. Lifting and lowering
ergonomic pump handle, with dead man's principle operation.
1. Swivel hydraulic unit up to
135º to facilitates user's position with respect to load. Pump piston spring improves operation.
We manufacture a wide range of frame and bench presses, designed for the application of a high force. Their compact and functional design integrates all the hydraulic elements within the chassis, thus ensuring protection in transport and saving space in the workshop.
They are fitted with workbench adjustable for height and winch to assist easy and rapid handling of the work bench , models KSC-15 A and AN excluded.
The KP-100 is equipped with a double-acting hydraulic cylinder, ref. CDRA-93F. For this configuration we recommend the use of the electric pump, ref. BED-20.
KPD and KP-100 models have two-speed hand pump, ref. BKD-09 and BMD-6.
As an option, all KPD models can be equipped with a manual and air powered pump, ref.BKN-09.
A set of two V blocks is included and the legs have holes to mount the press to the workshop floor. Supplied fully assembled and ready for use.
With pressure gauge and damper, positioned at the eye level to make for easy reading.
Set of plate, adapter and punches ( optional )
A-5552/ 15 for 15t presses. A-5552/ 30 for 30 and 50t presses. Ø 12 - 15/32 Ø 22 - 55/64 Ø 16 - 5/8 Ø 25 - 63/64 Ø 18 - 45/64 Ø 30 - 1 7/32 Ø 20 - 25/32
Presses
KSC KP KPD Series
A B C D E G1
Minimum
G2
Maximum
R1
Hydraulic stroke
R2
Extension stroke
R
Total stroke
M
Side stroke
Weight
kg/lbs
With hand pump With manual/air pump With electric pump
Dimensions mm/in.
KSC-15A
KSC-15AN
KPD-30A
KPD-30AN
KPD-30AE
KPD-50A
KPD-50AN
KPD-50AE
KP-100
KP-100E
References
Capacity in t
15 30 50 100
23 13/
16
16 1/
2
37
4
3
/
4
19 11/
16
5 7/
8
17 11/
16
3 3/
4
2 15/
16
6 11/
16
----
34
5
/
8
25 5/
8
69 11/
16
5 11/
16
27 15/
16
6 1/
2
24 7/
32
4 3/
4
2 15/
16
7 11/
16
9 13/
16
34 5/
8
25 5/
8
71 1/
4
5 11/
16
27 15/
16
6 1/
2
24 7/
32
4 3/
4
2 15/
16
7 11/
16
9 13/
16
49 7/
32
39 3/
8
78 3/
4
11 13/
16
39 3/
8
5 1/
8
36 5/
8
9 13/
16
----
9
13
/
16
----
605 420 940 120 500 150 450
95 75
170
----
880 650
1770
145 710 165 615 120
75 195 250
880 650
1810
145 710 165 615 120
75 195 250
1250 1000 2000
300
1000
130 930 250
---­250
----
77 / 170 203,5 / 448 239 / 527 939 / 2070
Sliding cylinder along the press head on KPD models.
38 39
WORSHOP EQUIPMENT
Widely used in workshop and industry for maintenance jobs.
They are equipped with dead man's principle operation, safety relief valve, automatic lowering control system and hydraulic limitation of stroke.
Can be locked at different heights with the safety bolts provided.
With foot pedal for quick approach to load, ME­650 excluded.
Hydraulic lifting tables
CVT CVR Series
MEP ME Series
Foot pedal for quick approach to load, ME-650 excluded.
Safety distance between scissors and between the lifting platform and chassis.
For Din 2440 and DIN 2441 GAS pipes
Bending angles up to 180º.
Supplied with tripod stand, wooden cases and the following set of formers:
CVT-2: 1/2” - 3/4” - 1 - 1 1/4” - 1 1/2” and 2”.
CVT-3: 1/2” - 3/4” - 1 - 1 1/4” - 1 1/2” - 2” - 2 1/2” and 3”.
Fitted with retractable bending frames, permanently marked, to facilitate easier position of bending supports and pipe to bend.
Equipped with safety relief valve and hydraulic limitation of stroke.
Piston retracts automatically when the release valve is opened.
Complete instructions for use, maintenance and bending jobs are supplied with the machine.
Any bending job can be carried out without physical effort thanks to the high force deployed by the
hydraulic unit: 15t on CVT-2 and 20t on CVT-3.
Rail benders
The set consists of pump, hose and cylinder and is manufactured to bend rails of 20 kg/m and 30 kg/m.
Spring return
Hydraulic pipe benders
Capacity Cylinder
Kg.
CVR-25 CVR-50
25 50
tn
Reference Weight
CSA-25-C
----
38 51
BM-1 BM-1
Pump
Ref.Ref.
Capacity Pipes up to
Kg. lbs.
CVT-2 CVT-3
15 20
tn
Reference
Weight
2” 3”
71 28
157 283
1/2”
3/4”
1”
1
1/4
1
1/2
2”
Table wheels fitted with foot protection and brakes.
26140
1
1
/
2
120 4
3
/
4
500 - 19
11
/
16
680 - 26
3
/
4
A B C D E F Weight kg./lbs.
Dimensions in mm / in
Capacity Kg./lbs.
References
MEP-650 ME-1500 ME-2500
650 650 1200
ME-650 ME-1200
3307 55121500 2500
74,5 / 164 187 / 412
1433 1433 2646
71 / 57 98 / 216 135 / 298
12
9
/16
29 3/4 32 11/16 19 11/16
41 3/4
22 7/16
8 7/16
25 3/8 32 11/16 19 11/16
41 3/4
20 7/8
9 7/8
33
40
6
/32
19 11/16
54 5/16 27 3/16
215 645 830 500
1060
530
250 840
1020
500
1380
690
8
1
/4
34 5/8
40 6/32
19 11/16
54 5/16 27 3/16
11 13/16
34 5/8 41 3/4 21 1/4
56 11/16
31 5/16
210 880
1020
500
1380
690
300 880
1060
540
1440
795
320 755 830 500 1060
570
We also manufacture a great variety of hydraulic lifting equipment for garage and general industry. We have a comprehensive catalogue covering these items which is available upon request or at our web site: www.mega.es
Custom-made equipment, featuring characteristics different from those indicated in this catalogue,can be supplied on request. We also manufacture hydraulic equipment for special applications such as telescopic cylinders, aircraft jacks, shaft propeller hydraulic pullers for use in naval industy etc.
We always have a hydraulic solution for your specific problem.
Technical information to be given with your request.
Cylinder:
Capacity: t Single-acting Telescopic
Stroke: mm Double-acting
Compression load cell
Working pressure: bar Safety nut Tension load cell
Quantity: Hollow cylinder Others
Spring return Minimum height: m m
Pulling cylinder Outside diameter: mm
Type of saddle
Note: Other type of equipment not included above will require a sketch.
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