Megamaster SRPH09 Instructions Manual

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ASSEMBLY & OPERATING INSTRUCTIONS
Important: Read these instructions for use carefully so as to familiarize yourself with the
appliance before connecting it to its gas container. Keep these instructions for future reference
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Patio Heater
Powder Coated / Stainless Steel
Product may differ slightly from pictures within this
manual
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WARNING
For Outdoor Use Only
Read the instruction before installation and use.
Keep the instructions for future references.
WARNING
Do not store use gasoline or other flammable vapors and liquids in
the vicinity of any other appliance.
An LP cylinder not connected for use shall not be stored in the
vicinity of this or any other appliance.
WARNING
Turn off the gas valve immediately if smell of gas is detected.
Extinguish any open flame.
If odour continues, contact your gas supplier immediately.
WARNING
The user assumes all risk in the assembly and operation of the gas
heater. Failure to follow the warnings and instructions in this manual can result in severe personal injury, death or property damage.
If user cannot read or fully understand the instruction manual,
please contact your dealer. Manufacturer or supplier will not be responsible for user’s negligence.
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TABLE OF CONTENTS
Caution………………………………… ……………………………………… ….4 Heater Stand and Location…………………………………………………….6
Gas Requirements………………………………………………………………6
Leakage Test……………………………………………………………………..7
Fuel Gas Odour……………………………………………… … … … … …… … .7
Pre-Operation Check...…………………………………………………………8
Lighting Instructions…………………………………………………………...9
Flame Characteristics…………………………………………………………10
Storage………………………………………………………………………… ...10
Cleaning and Maintenance…………………………………………………...10
Burn Back………………………………………………………………………..11
Assembly Instructions………………………………………………………...12
Parts and Hardware………………………...................................................13
Problems Check List…………………………………………………………..18
Service and Maintenance Information…………………………………….. 18
Technical Information………………………………………………………....19
Warranty………………………………………………………………………….20
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CAUTION
PLEASE READ CAREFULLY THE FOLLOWING SAFETY GUIDELINES BEFORE OPERATION
Do not make any unnecessary adjustments or modifications to this grill, a qualified LP gas technician should do any adjustments
Improper installation, adjustment, alteration can cause personal injury or property damage.
Do not attempt to alter the unit in any manner.
This appliance must be connected to a 9kg LP gas cylinder.
Do not move the appliance when in operation.
Shut off the valve at the gas cylinder or the regulator before moving the
appliance.
The tubing or the flexible hose must be changed within 2 - 4 years depending on the condition.
In case of strong winds attention must be taken against tilting of the appliance.
Do not store or use gasoline or other flammable vapors or liquids into the heater
unit.
The whole gas system, hose regulator, pilot or burner should be inspected for leaks or damages before use.
All leak tests should be done with a soap solution. Never use an open flame to check for leaks.
Do not use the heater until all connections have been leak tested.
Immediately turn off the gas valve if a smell of gas is detected.
Do not transport heater while it is in operation.
Do not move the heater after it has been turned off and the temperature has
cooled down.
Keep the ventilation opening of the cylinder enclosure free and clear of debris.
Do not paint radiant screen, control panel or top canopy reflector.
Control compartment, burner and circulation air passageways of the heater must
be kept clean.
Frequent cleaning may be required as necessary.
The LP gas cylinder should be turned off when the heater is not in use.
Check the heater immediately if any of the following exists:
o The heater does not reach temperature. o The burner makes popping noise during use (a slight noise is normal when
the burner is extinguished).
o Smell of gas in conjunction with extreme yellow tipping of the burner
flames.
The LP Gas regulator/hose assembly must be located out of pathways where people may trip over it or in an area where the hose will be subject to accidental damage.
Any guard or other protective device removed for servicing the heater must be
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replaced before operating the heater.
Change the gas cylinder in a well-ventilated area, away from any ignition source.
Check that the regulator seal is fitted and that it is in good condition.
Do not obstruct the ventilation holes of cylinder housing.
Adults and children should stay form high temperature surface to avoid burns or
clothing ignition.
Children should be carefully supervised when they are in the area of the heater.
Clothing or other flammable materials should not be hung on the heater or placed
on or near the heater.
The user may replace the rubber hose by himself/herself and must not be longer than 60cm. The hose must be suitable for LP Gas and comply with SANS 1156.
LP Gas Characteristics - Flammable, explosive, heavier than air-settles in low areas. In its natural state, LP Gas has no odor. For your safety, an odorant is added to assist in leak detection.
Contact with liquid LP Gas can cause freeze burns to skin.
This heater is shipped from the factory for use with LP Gas only.
Use only an approved ”9kg” LP Gas cylinder (same as commonly used on gas grills)
with safety valves.
Never use a cylinder with a damaged body, valve, collar or foot ring.
When heater is not in use, turn Control Valve OFF. Close the valve of the gas
cylinder or the regulator after use.
The use of this appliance in enclosed areas can be dangerous and is PROHIBITED.
1) For use outdoors or in amply ventilated areas.
2) An amply ventilated area must have a minimum of 25% of the surface area open.
3) The surface area is the sum of the walls surface.
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HEATER STAND AND LOCATION
The heater is primarily for outdoor use only. Always ensure that adequate fresh air ventilation is provided.
Always maintain proper clearance to combustible materials, i.e. top 2m and sides 2m minimum. Heater must be placed on level firm ground.
Never operate heater in an explosive atmosphere like areas where gasoline or other flammable liquids or vapors are stored.
To protect heater from strong wind, anchor the base securely to the ground with screws.
GAS REQUIREMENTS
For use with LP Gas mix only.
LP Gas regulator must be a 2, 8kPa regulator that complies with the requirements of
SANS1237.
The hose assembly to be used must conform to local standard codes.
The installation must conform to local codes, or in the absence of codes, with the
standard for storage and handling of liquid petroleum gases. SANS 1539:2012
A dented, rusted or damaged LP gas cylinder may be hazardous and should be checked by your cylinder supplier.
Never use a LP gas cylinder with a damaged valve connection.
The LP gas cylinder must be arranged to provide for vapor withdrawal from the
operating cylinder.
Never connect an unregulated LP gas cylinder to the heater.
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LEAKAGE TEST
Gas connections on the heater are leak tested at the factory prior to shipment. A complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure being applied to the heater.
The heater must be checked with a full LP gas cylinder.
Make sure the safety control valve is in the OFF position.
Make a soap solution of one part liquid detergent and one part water. The soap
solution can be applied with a spray bottle, brush or rag.
Soap bubbles will appear in case of a leak.
Leakage test points. See pictures below.
Turn the gas supply ON.
In case of a leak, turn off the gas supply.
Tighten any leaking fittings, then turn the gas supply on and recheck.
Contact your dealer for assistance if bubbles continue to appear.
Never leak test while smoking.
FUEL GAS ODOUR
LP Gas has an added odorant to specifically assist on the detection of fuel gas leaks. If a gas leak occurs you should be able to smell the fuel gas. Since LP Gas is heavier than air you should smell for the gas odour low to the floor. ANY GAS ODOUR IS YOUR
SIGNAL TO GO INTO IMMEDIATE ACTION!
Do not take any action that could ignite the fuel gas. Do not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of flame. Do not use your telephone.
Get everyone out of the building and away from the area immediately. LP Gas is heavier than air and may settle in low areas. When you have reason to suspect a gas leak, keep out of all low areas.
Use your neighbor’s phone and call your LP Gas supplier and your fire department. Do not reenter the building or area.
Stay out of the building and away from the area until declared safe by the firefighters and your LP Gas supplier.
FINALLY, let the fuel gas service person and the firefighters check for escaped gas.
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Have them air out the building and area before you return. Properly trained service people must repair any leaks, check for further leakages, and then relight the appliance for you.
PRE-OPERATION CHECK
a. Remove the observation window panel
by un-screwing the two bolts. b. Turn on the LP gas cylinder valve. c. Spoon several drops (or use a squirt
bottle) of the soap solution onto the
gas hose connection and automatic
valve connection and injector
connection. d. Inspect the connections and look for
bubbles. e. If no bubbles appear, the connection is
safe. f. If bubbles appear, there is a gas leak.
Shut off the LP gas cylinder valve,
loosen and then re-tighten this
connection. g. Check for leaks again. h. If bubbles still appear, close the LP gas
cylinder valve and call our customer
service department. Do not attempt to
use the heater.
Hose checking step:
(1) Unscrew M5 X 12 screws from the pole. (2) Pull out the head assembly, hose & regulator from the pole. (3) Check if there are cracks or worn sections on the hose. If yes, replace the hose & regulator immediately. (4) Check for leaks according to the above step by step after replacing the hose & regulator.
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LIGHTING INSTRUCTIONS
TO TURN ON THE HEATER
1. Turn the control knob to the “OFF” position
2. Turn on the valve on the gas supply cylinder completely.
3. Press and turn the variable control knob to “LOW” position (counter-clockwise 90º)
4. Press down the variable control knob and hold for 30 seconds. While holding down the variable control knob after the pilot flame lights.
Note:
If a new LP gas cylinder has just been connected, please allows at least one
minute for the air in the gas pipeline to purge out through the pilot hole.
When lighting the pilot flame make sure that the variable control knob is
continuously pressed down while pressing the igniter button. Variable control knob can be released after the pilot flame lights.
Pilot flame can be watched and checked from the small round window with
sliding lid located at the bottom of the flame screen (to the left or right side of the controller).
If the pilot flame does not light or it goes out, REPEAT STEP 3.
5. After the pilot flame lights, turn the variable control knob to minimum position and
leave it there for 5 minutes or more before turning the knob to desired temperature position.
6. If burner still does not stay lit, then: a) Push in gas control knob and turn counter clockwise to the "LOW" position. b) Keep depressing the control knob, put long stem lighter into the ignition hole on the emitter screen to light the burner.
TO TURN OFF THE HEATER
1. Push and turn the variable control knob to “OFF” position.
2. Turn off the valve on the LP gas supply cylinder completely.
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FLAME CHARACTERISTICS
The flame pattern at the emitter screen should be visually checked whenever the heater is operated. Normally the burner flame is blue, but little yellow flames are acceptable.
If the flames extend beyond the surface of the emitter grid, or the phenomena of flame lift or burn-back, or black spots are accumulating on the emitter grid or reflector, the heater should be turned off immediately. The heater should not be operated again until the unit is serviced or repaired.
STORAGE
1. Always close the gas valve of the LP gas cylinder after use or in case of a disturbance.
2. Remove the pressure regulator and the hose.
3. Check the tightness of the gas valve and for damage. If you suspect damage, have it changed by your gas dealer.
4. Never store a LP gas cylinder in a sub-terrain environment, or at places without adequate air ventilation.
CLEANING AND MAINTENANCE
To enjoy years of outstanding performance from your heater make sure you perform the following maintenance activities on a regular basis:
Keep exterior surfaces clean.
Use warm soapy water for cleaning. Never use flammable of corrosive cleaning
agents.
While washing your unit, be sure to keep the area around the burner and pilot assembly dry at all times. If the gas control is exposed to water in any way, do NOT try to use it. It must be replaced.
Keep the appliance area free and clean from combustible materials, gasoline and other flammable vapors and liquids; not obstructing the flow of combustion and ventilation air; keeping the ventilation opening(s) of the cylinder enclosure free and clear from debris.
Visually check burner flames.
Un-screw the screws on pole to remove the burner head assembly.
Check if there are cracks or worn sections on hose. If yes, please call our customer
service to replace hose.
At least once a year, the unit should be inspected for the presence of spiders, spider webs or other insects.
Airflow must be unobstructed. Keep controls, burner, and circulating air passageways clean. Signs of possible blockage include:
Gas odor with extreme yellow tipping of flame.
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Heater does NOT reach the desired temperature.
Heater glow is excessively uneven.
Heater makes popping noises.
Spiders and insects can nest in burner or orifices. This dangerous
condition can damage heater and render it unsafe for use. Clean burner holes by using a heavy-duty pipe cleaner. Compressed air may help clear away smaller particles.
Carbon deposits may create a fire hazard. Clean the dome and engine with warm soapy water if any carbon deposits develop.
BURN-BACK (FIRE IN BURNER TUBE OR CHAMBER)
In the event of a burn-back, where the flame burns back to the jet, immediately turn off the gas supply at the control valve on the panel.
After ensuring the flame is extinguished, wait for I minute and re-light the appliance in the normal manner. Should the appliance again burn back, close the control valve and call a service technician. Do not use the appliance again until the service technician has declared that it is safe to do so
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ASSEMBLY INSTRUCTIONS
A shifting spanner / wrench and phillips screwdriver are required to complete the
assembly of this product.
NB: This model (SRPH09) doe not include the wheels or associated parts that are
depicted in this manual and any of the diagrams.
Please check above components and hardware before assembling
Please contact the customer service department for replacement parts.
Tel: +27 (0) 12 802 1515
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PARTS AND HARDWARE
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SERVICE AND MAINTENANCE INFORMATION
lf the pilot heater fails to operate correctly, contact place of purchase or their authorized
service agent for advice and service. Megamaster Customer Service +27 (0) 12 802 1515.
DO NOT ATTEMPT REPAIRS YOURSELF.
Periodic maintenance should be performed at intervals not exceeding 6 months or when
obvious faults exist. (i.e.) flame burning abnormality or burner discoloration. Flame
abnormality or burner discoloration is generally a sign of gas supply blockage or blocked
PROBLEMS CHECK LIST
PROBLEMS
PROBABLE CAUSES
SOLUTIONS
Pilot will not light
Gas valve may be off
Turn the gas valve ON
Gas cylinder empty
Refill / Replace gas cylinder
Opening blocked
Clean or replace opening
Air in supply system
Purge air from lines
Loose connection
Check all fittings
Pilot will not stay on
Debris around pilot
Clean dirty area
Loose connections
Tighten connections
Thermocouple bad
Replace thermocouple
Gas leak in line
Check connections
Lack of gas pressure
Check and refill gas cylinder
Burner will not light
Pressure is low
Check and refill gas cylinder
Opening blocked
Remove and clean
Control not on
Turn valve to ON
Thermocouple bad
Replace thermocouple
Pilot light assembly bent
Place pilot properly
Not in correct location
Position properly and retry
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burner ports.
To clean the burner ports, remove the reflector assembly by removing the three nuts at the
top of the reflector. The mesh screen should then be extracted by removing the four
retention screws at the base of the mesh screen and four screws at the top of the screen.
Remove the two screws retaining the burner assembly, rotate the burner assembly slightly
then remove the burner assembly upwards.
Care should always be taken to avoid damage to the gas piping and Piezo ignition lead.
The burner and mesh screen should then be cleaned by compressed air. Assembly is a
reversal of the above procedure.
If the pilot is blocked by debris, spider webs etc. the pilot flame may be small and the flame
failure device may have not heated up enough for the main burner to come on. If this
happens it will be necessary to clean the pilot and its gas tube.
To clean the pilot, remove the burner and pilot cover as detailed above, Inspect the pilot
injector and tubing for blockage. If obstructed clean with compressed air. Clean the flame
failure device. Assembly is a reversal of the above procedure.
TECHNICAL INFORMATION
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WARRANTY
This patio heater has a one (1) year limited warranty.
The warranty period is valid from the date of purchase.
This is subject to correct assembly, use, storage and regular maintenance of the product.
This product is intended for use with a 9kg LP Gas Cylinder, use of any other cylinder any resulting damage to the product will void the warranty.
This product is intended for use with the supplied low pressure, 2.8kPa LP gas regulator, use with any other type of pressure regulator and any resulting damage to the product will void the warranty.
It is the responsibility of the product owner to safely store and protect the patio heater from the elements; covers can be purchased separately to protect this product.
This warranty does not cover the following:
o Rust
o Corrosion
o Discoloration
o Surface Abrasion
Please contact our customer service department for any further explanation at +27 (0) 12 802 1515.
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FOR OUTDOOR USE ONLY
This appliance complies with the requirements of SANS 1539
www.megamaster.co.za
Manufactured in China· Distributed by Megamaster · PO Box 15, Woodlands, 0027, South Africa·
Tel: +27(0) 12 802 1515
WARNING
Read and follow all Safety, Assembly, and Use & Care Instructions in this guide
before assembling and cooking with this patio heater.
Failure to follow all instructions in this Use & Care Guide may lead to fire or
explosion, which could result in property damage, personal injury or death.
Patio Heater / Stainless Steel
Powder Coated
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