Megamaster Blaze 500 Maxim Instructions Manual

ASSEMBLY & OPERATING INSTRUCTIONS

Important: Read these instructions for use carefully so as to familiarize yourself with the

appliance before connecting it to its gas container. Keep these instructions for future

reference

LPGSASA Permit Number (1185-33/1-RSA-12-A)

www.megamaster.co.za

Manufactured in China· Distributed by Mega Group · PO Box 15, Woodlands, 0027, South Africa· Tel: [phone]

dWARNING

To reduce the risk of fire, burn hazard or other injury,
read the manual carefully and completely before

using your grill.

dfgWARNING

This grill is not intended to be
installed in or on recreational
vehicles and/or boats.

dfgWARNING

FOR OUTDOOR USE ONLY.

Table of Contents

Lighting Instruction. . . . . . . . . . . . . . . . . . . .

Care and Maintenance . . . . . . . . . . . . . . . . .

Trouble Shooting . . . . . . . . . . . . . . . . . . . . .

Grill Cooking Chart . . . . . . . . . . . . . . . . . .. .

Limited Warranty . . . . . . . . . . . . . . . . . . . . .

28

29

30-31

32

33

Safety Instruction . . . . . . . . . . . . . . . . . . . . .

Package Contents

List . . . . . . . . . . . . . . . . .

Hardware

Contents . . . . . . . . . . . . . . . . . . . .

Exploded

View . . . . . . . . . . . . . . . . . . . . . . . .

Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Instruction . . . . . . . . . . . . . . . . . .

Gas Hook –Up . . . . . . . . . . . . . . . . . . . . . . .

Installer Final Check List. . . . . . . . . . . . . . . .

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . .

Operating

Instruction . . . . . . . . . . . . . . . . . . .

Grill Lighting Instruction . . . . . . . . . . . . . . . .

2-7

8-9

10

11

12-13

14-22

23

24

24-25

26

27

25

DANGER

If you smell gas:

1.  Shut off gas to the appliance.

2.  Extinguish any open flame.

3.  Open lid.

4.  If odor continues, keep away from the
appliance and immediately call your

gas supplier or your fire department.

WARNING

1.  Do not store or use gasoline or other
flammable liquids or vapors in the

vicinity of this or any other
appliance.

2. An LP gas cylinder not connected
for use shall not be stored in the

vicinity of this or any other
appliance.

2

Safety Instruction

1.  Never operate this appliance unattended.

2.  Never operate this appliance within 10 ft (3 m) of any structure, combustible
material or other gas cylinder.

3.  Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.

4.  Do not fill cooking vessel beyond maximum fill line.

5.  Heated liquids remain at scalding temperatures long after the cooking process.
Never touch cooking appliance until liquids have cooled to 115ºF (45ºC) or less.

6.  This appliance is not intended for and should never be used as a heater.

7.  If a fire should occur, keep away from the appliance and immediately call your fire
department. Do not attempt to extinguish an oil or grease fire with water.

DANGER

Safety Instruction

3

Grill Installation Codes

Check your local building codes for the proper
method of installation. In the absence of local codes,
this unit should be installed in accordance with the
South African National Standard 1539, Storage and
Handling of Liquefied Petroleum Gases,
Correct LP Gas Cylinder Use
LP gas grill models are designed for use with a
standard 9kg LP Gas cylinder, not included with grill.
Never connect your gas grill to an LP gas cylinder
that exceeds this capacity.

WARNING
Do not try lighting this appliance without reading the
“LIGHTING INSTRUCTIONS” section of this manual.

CAUTION: Beware of Flashback

CAUTION: Spiders and small insects occasionally

spin webs or make nest in the grill
burner tubes during transit and
warehousing. These webs can lead
to gas flow obstruction, which could
result in a fire in and around burner
tubes. This type of fire is known as
“BURN-BACK” and can cause serious damage to your
grill and create an unsafe operating condition for the
user.

Although an obstructed burner tube is not the only
cause of “BURN-BACK”, it is the most common cause.

In the event of “BURN-BACK”, where the flame burns
back to the jet, immediately turn off the gas supply at
the burner control valve.

After ensuring that the flame is extinguished, re-light
the appliance as described in below. Should the
appliance again “BURN-BACK”, close the valves and
examine the mixing tube or burner for any obstruction.
If there are no obstructions and the burn back still
occurs, call a technician to examine the appliance and
make any necessary repairs.

Do not make any unnecessary adjustments or
modifications to this grill, a qualified LP gas technician
should do any adjustments.

To reduce the chance of “BURN-BACK”, you must
clean the burner tubes before assembling your grill,
and at least once a month in late summer or early fall
when spiders are most active. Also perform this burner
tube cleaning procedure if your grill has not been used
for an extended period of time. A clogged tube can be
lead to a fire beneath the grill.

If an external electrical source is utilized for lights
or rotisserie motors: The outdoor cooking gas

appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes.

WARNING

Keep any electrical supply cord and the fuel supply
hose away from any heated surfaces

NOTE: The normal flow of gas through the regulator
and hose assembly can create a humming noise. A
low volume of noise is perfectly normal and will not
interfere with operation of the grill. If humming noise
is loud and excessive you may need to purge air from
the gas line or reset the regulator excess gas flow
device. This purging procedure should be done every
time a new LP gas cylinder is connected to your grill.

Visually check the burner flames prior to each use. The
flames should look like this picture. If they do not, refer
to the burner main tenancy part of this manual.

4

Safety Instruction

It must be used with a 2, 8 kPa regulator that
complies with Maximum LP gas cylinder size is 30cm
in diameter by 52cm tall. .

Safety Instruction

LP-Gas Supply System

•  If the information is not followed exactly, a fire
resulting in death or serious injury could occur.

•  A 9kg cylinder of approximately 30cm in diameter
by 52cm high is the maximum size LP gas
cylinder to use.

•  The safety feature prevents the cylinder from
being overfilled, which can cause malfunction of
the LP gas cylinder, regulator and/or grill.

•  The LP gas supply cylinder to be used must be
constructed and marked in accordance with the
specifications for LP Gas cylinders in RSA .

•  The LP gas cylinder must have a shutoff valve
terminating in an LP valve outlet that is
compatible with a Type 1. LP gas supply cylinder
must have a shut off valve terminating in a valve
outlet specified for connection type QCC1 in the
standard for compressed gas cylinder valve
outlet and inlet connection. LP gas supply
cylinder must be fitted with an Overfill Protection
Device (O.P.D) The LP gas cylinder must also
have a safety relief device that has a direct
connection with the vapor space of the cylinder.

•  The cylinder supply system must be arranged for
vapor withdrawal.

•  The LP gas cylinder used must have a collar to
protect the cylinder valve.

•  Place dust cap on cylinder valve outlet whenever
the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is
provided with the cylinder valve. Other types of
cap or plugs may result in leakage of gas.

•  Never connect an unregulated LP gas cylinder to
your gas grill.

•  This outdoor cooking gas appliance is equipped
with a high capacity hose/regulator assembly for
connection to a standard 9kg. LP gas cylinder.

•  Have your LP gas cylinder filled by a reputable
LP gas dealer and visually inspected and re­qualified at each filling.

•  Do not store a spare LP gas cylinder under or
near this appliance.

•  Never fill the cylinder beyond 80 percent full.

•  Always keep LP gas cylinders in an upright
position.

•  Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.

•  The gas must be turned off at the supply cylinder
when the outdoor cooking gas appliance is not in
use.

•  LP gas cylinder must be stored outdoors in a
well-ventilated area and out of reach of children.
Disconnected LP gas cylinders must not be
stored in a building, garage or any other enclosed
area.

•  Do Not obstruct the flow of ventilation air around
the gas grill housing. Only use the regulator and
the hose assembly supplied with your gas grill.
Replacement regulators and hose assemblies
must be those specified in this manual.

• The regulator and hose assembly must be
inspected before each use of the grill. If there is
excessive abrasion or wear or if the hose is cut, it
must be replaced prior to the grill being put into
operation. The replacement hose assembly shall
be that specified by the manufacturer.

•  Pressure regulator and hose assembly supplied
with the outdoor cooking gas appliance must be
used. Never substitute other types of regulator.
Contact customer service for manufacturer
specified replacement parts.

•  This outdoor cooking gas appliance is equipped
with a pressure regulator comply with the
standard for LP gas products in South Africa.

•  Do not use briquettes of any kind in the grill.

• The grill is designed for optimum performance
without the use of briquettes. Do not place
briquettes on the radiant as this will block off the
area for the grill burners to vent. Adding
briquettes can damage ignition components and
knobs, and void the warranty.

• Keep the back and side cart free and clear from
debris. Keep any electrical supply cord, or the
rotisserie motor cord away from the heated areas
of the grill.

•  Never use the grill in extremely windy conditions.
If located in a consistently windy area
(oceanfront, mountaintop, etc.) a windbreak will
be required. Always adhere to the specified
clearance.

•  Never use a dented or rusty propane cylinder.

•  Keep any electrical supply cord and the fuel
supply hose away from any heated surface.

•  While lighting, keep your face and hands as far
away from the grill as possible.

•  Burner adjustment should only be performed after
the burner has cooled.

•  Storage of an outdoor cooking gas appliance
indoors is permissible only if the cylinder is
disconnected and removed from the outdoor
cooking gas appliance.

•  When your gas grill is not in use the gas must be
turned off at LP gas cylinder.

5

PROPER PLACEMENT AND CLEARANCE OF

GRILL

•  Never use your gas grill in a garage, porch,
shed, breezeway or any other enclosed area.
Your gas grill is to be used outdoors only.

Do Not install this unit into combustible

enclosures.

Minimum clearance from sides and back of

unit to combustible construction, 24 inches
(61cm) from sides and 24 inches (61cm) from
back.

• DO NOT use this appliance under overhead
combustible surfaces. This outdoors cooking
gas appliance is not intend to be installed in
or on recreational vehicles and/or boats.

WARNING

Your grill will get very hot. Never lean over the cooking
area while using your grill. Do not touch cooking
surfaces, grill housing, lid or any other grill parts while
the grill is in operation, or until the gas grill has cooled
down after use.

Failure to comply with these instructions may
result in serious bodily injury.

CAUTION: TO ENSURE CONTINUED PROTECTION

AGAINST RISK OF ELECTRIC SHOCK, CONNECT
TO PROPERLY GROUNDED OUTLETS ONLY, TO
REDUCE THE RISK OF ELECTRIC SHOCK, KEEP
EXTENSION CORD CONNECTION DRY AND OFF
THE GROUND.

INSECT WARNING

Spiders and insects can nest in the burners of this and
any other grill, and cause the gas to flow improperly.
This is a very dangerous condition, which can cause a
fire to occur behind and beneath the valve panel,
thereby damaging the grill and making it unsafe to
operate. Inspect the grill at least twice a year.

WARNING

Keep a spray bottle of soapy water near the gas
supply valve and check the connections before each
use.

DO NOT USE ALUMINUM FOIL TO LINE THE GRILL
RACKS OR GRILL BOTTOM.

This can severely upset combustion airflow or trap
excessive heat in the control area.

DO NOT LEAVE THE GRILL UNATTENDED WHILE
COOKING.

SAFETY PRACTICES TO AVOID PERSONAL
INJURY

When properly cared for your grill will provide safe,
reliable service for many years. However, extreme care
must be used as the grill produces intense heat that
can increase accident potential. When using this
appliance basic safety practices must be followed,
including the following:

Do not repair or replace any part of the grill unless
specifically recommended in this manual. All other
service should be referred to a qualified technician.
This grill is not intended to be installed in or on
recreational vehicles or boats.

Children should not be left alone or unattended in an
area where the grill is being used. Do not allow them to
sit, stand or play in or around the grill at any time.
Do not store items of interest to children around or
below the grill.

Do not permit clothing, pot holders or other flammable
materials to come in contact with or too close to any
grate, burner or hot surface until it has cooled. The
fabric could ignite and cause personal injury.

For personal safety, wear proper apparel. Loose fitting
garments or sleeves should never be worn while using
this appliance. Some synthetic fabrics are highly
flammable and should not be worn while cooking.

Only certain types of glass, heat-proof glass ceramic,
earthenware, or other glazed utensils are suitable for
grill use. These materials may break with sudden
temperature changes. Use only on low or medium heat
settings in accordance with the manufacturer’s
guidelines.

6

Safety Instruction

Do not heat unopened food containers. A build-up of
pressure may cause the containers to burst.

Use a covered hand when opening the grill lid.
Never lean over an open grill.

When lighting a burner, pay close attention to what
you are doing. Make certain you are aware of which
burner you are lighting, so your body and clothing
remain clear of open flames.

When using the grill, do not touch the grill rack,
burner grate or immediate surroundings as these
areas become extremely hot and could cause burns.
Use only dry potholders. Moist or damp potholders on
hot surfaces may cause steam burns. Do not use a
towel or bulky cloth in place or potholders. Do not
allow potholders to touch hot portions of the grill rack.

Grease is flammable. Let hot grease cool before
attempting to handle it. Do not allow grease deposits
to collect in the grease tray at the bottom of the grill’s
firebox. Clean the grease tray often

Do not use aluminum foil to line the grill racks or grill
bottom. This can severely upset combustion air flow
or trap excessive heat in the control area.

For proper lighting and performance of the burners
keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The
burners will only operate in one position and must be
mounted correctly for safe operation.

Clean the grill with caution. To avoid steam burns, do
not use a wet sponge or cloth to clean the grill while it
is hot. Some cleaners produce toxic fumes or can
ignite if applied to a hot surface.

Turn off grill controls and make certain the grill is cool
before using any type of aerosol cleaner on or around
the grill. The chemical that produces the spraying
action could, in the presence of heat, ignite or cause
metal parts to corrode.

Do not use the grill to cook excessively fatty meats or
other products which promote flare – ups.

Do not operate the grill under unprotected
combustible constructions. Use only in well ventilated
areas. Do not use in buildings, garages, sheds,
breezeways or other such enclosed areas.

WARNING

This outdoor cooking gas appliance is not
intended to be installed in or on boats. And

other recreational vehicles.

7

Safety Instruction

Keep the area surrounding the grill free from
combustible materials including, fluids, trash, and
vapors such as gasoline or charcoal lighter fluid.
Do not obstruct the flow of combustion and
ventilation air.

D

E

F

A

B

C

G

H

I

J

K

L

M

N

O

A . Firebox assembly-1pc

C. Right door -1pc B. Left door -1pc

E. Right side panel -1pc D. Left side panel -1pc F. Bottom panel -1pc

G. Left side shelf -1pc H. Side burner -1pc

I. Cooking grid with hole

-2pcs

K. Warming rack -1pc J. Grease pan -1pc L. Cart frame-1pc

M. Cart leg, front left-1pc N. Cart leg, rear left-1pc O. Cart leg, front right-1pc

Package Contents List

F

C

P Q R

S T

U

V

W X

Y

Z AA

AB

AC AD

AE AF

AG

V. Grease cup-1pc

AE. Battery -1pc

AC. Door iron piece-1pc

R. Side burner cooking
grid -1pc

Q. Door handle -2pcs

AF . Swivel caster -1pc

AG . Swivel caster with brake

-1pc

Y. Flame tamer -5pcs

S. Side burner -1pc

AD. cylinder support bracket-2pcs

AA. Right Triangle bracket -1pc Z. Left Triangle bracket -1pc

AB. Right Triangle bracket -1pc

P. Cart leg, rear right -1pc

T. Wheels -2pcs U. Wheel caps -2pcs

X. Grease pan support
bracket, left -1pc

Y. Grease pan support
bracket, left -1pc

Hardware Contents

10

Screw

1/4"x 15mm

Description

Item

Quantity

Specification

1

Screw

2

5/32"x 10mm

8

12

Explode View

11

1

2

2

3

3

4

7

5

6

6

8

9

10

11

12

13

14

15

16

17

17

18

19

20

21

22

23

24

25

27

26

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

28

43

44

45

46

47

48

49

50

51

52

53

54

55

56

45

57

57

58

62

59

60

61

60

59

61

No
.

Part (Description)

Warranty

coverage

(year)

QT

Y

No

.

Part (Description)

Warranty
coverage

(year)

QTY

1 Main lid 1 1 30 Side shelf, left 1 1

2 Main lid screw 1 2 31 Side shelf hooks 1 3

3 Main lid screw cover 1 2 32 Grease cup

1 1

4 Temperature gauge 1 1 33 Grease tray 1 1

5 Main lid handle 1 1 34

Grease tray support
bracket, left

1 1

6 Hood buffer A 1 2 35

Grease tray support
bracket, right

1 1

7 Logo 1 1 36 Side burner lid hinge rod 1 1

8 Warming rack 1 1 37 Side burner lid 1 1

9 Cooking grid 1 2 38 Side burner cooking grid 1 1

10 Flame tamer

1

5 39 Side burner igniter wire 1 1

11 Main burner

3

5 40

Side burner bowl
assembly

1 1

12 Main burner igniter wire A

1

1 41 Side burner pipe 1 1

13 Main burner igniter wire B

1

1 42 Side burner control panel 1 1

14 Main burner igniter wire C

1

1 43 Swivel caster with Brake 1 1

15 Main burner igniter wire D 1 1 44 Cart leg, rear left 1 1

16 Main burner igniter wire E 1 1 45 Wheels 1 2

17 Hood buffer B 1 2 46 Cart leg, rear right 1 1

18

Main burner bowl
assembly

Non-

replaceable

1 47

Triangle bracket, right

1 1

19 Front baffle 1 1 48

Triangle bracket, left

1 1

20 Main gas valve 1 5 49 Side panel, left 1 1

21 Main manifold 1 1 50 Cart leg, front left 1 1

22

Side burner Flex Gas Line

1 1 51 Bottom panel 1 1

23 Side Burner Gas valve 1 1 52 Door iron piece 1 1

24 Regulator, LP 1 1 53 Swivel caster 1 1

25 Main control panel 1 1 54 cylinder support bracket 1 1

26 Pulse igniter module 1 1 55 Cart leg, front right 1 1

27 Bezel 1 5 56 Side panel, right 1 1

28 Control Knob 1 6 57 Wheel cover 1 2

29 Side shelf front panel, left 1 1 58 Door, right 1 1

12

No
.

Part (Description)

Warranty

coverage

(year)

QT

Y

No

.

Part (Description)

Warranty
coverage

(year)

QTY

59 Door pivot, upper 1 2 61 Door pivot, bottom 1 2

60 Door handle assembly 1 2 62 Door, left 1 1

12

Assembly Instructions

2. Side panel Assembly

a) Loosen, but do not remove the screws that are pre-

assembled on the cart leg, front left (M) and cart leg,
rear left (N). Attach cart leg, front left (M) and cart leg,
rear left (N) to side panel, left (D) by aligning the holes
on the side panel, left (D). Tighten the screws that were
loosened above.

Note: make sure the flat side of side panel, left (D)

faces inside to the right when attaching. Show in Fig. 2.

Fig. 1

1. Caster Assembly

Mount the swivel caster onto the cart leg, front left

(M), mount the swivel caster with brake onto the
cart leg, rear left (N), then tighten it by wrench.
Show in Fig. 1.

13

Fig. 2

b) Loosen, but do not remove the screws that are pre-

assembled on the cart leg, front right (O) and cart leg,
rear right (P). Attach cart leg, front right (O) and cart
leg, rear right (P) to side panel, right (E) by aligning
the holes on the side panel, right (E). Tighten the
screws that were loosened above.

Note: make sure the flat side of side panel, right (E)

faces inside to the left when attaching. Show in Fig.

3.

Fig. 3

D

M

N

E

O

P

M

N

3. Bottom panel Assembly

a). Loosen, but do not remove the screws that are
pre-assembled on the side of the bottom panel (F),
align the holes on the cart leg, front left (M) and cart
leg, rear left (N), then place the cart legs onto the
screws that were loosened in the bottom panel (F) as
shown in Fig. 4.

b) Tighten the screw from outside to inside, there is a
hole in the outside of the cart leg. As shown in Fig. 4.

c) Repeat step 3a and 3b to attached right legs to the
bottom panel, make sure all screws are tight.

Fig. 4

Fig. 5

14

4. Cart frame Assembly

a). Loosen, but do not remove the screws that are
pre-assembled on the cart leg, front left (M) and Cart
leg, front right (O). Attach Cart leg, front left (M) and
Cart leg, front right (O) to the Cart Frame (L) ,by
aligning the holes on the cart frame (L), tighten the
screws that were loosened above. as shown in Fig. 5.

Fig. 6

5. Door Triangle Bracket Assembly

a) Loosen but do not remove four screws mount the
Left Side Panel (D) and Bottom Panel (F),
two screws on cart Right Side Panel (E)
and two on the Bottom Panel (F). Align the
holes of the left triangle bracket (Z) with screws on
Left Side Panel (D) and Bottom Panel (F).
Then tighten the screws as shown in Fig. 6.
b) Repeat the steps a) for attaching the
triangle bracket (AA) to the Right Panel (E) and
bottom Panel (F)

F

M

N

M

M

L

Z

AA

F

D

E

Fig. 7

7. cylinder support bracket Assembly

Mount the cylinder support bracket (AD) onto the

bottom panel (F) using four screws(1) .as show in
Fig. 8.

Fig. 9

8. Door iron piece Assembly

Mount the Door iron piece (AC) on the middle of the

bottom panel (F) using two screws(2) as show in Fig.

9.

6. Wheel Assembly

a). Remove the nuts and washers which are pre­assembled on the short axle, place the wheels (T) on
the Axle attached to the Cart leg, Front Right (O) and
Cart Leg, Back Right (P),.As shown in Fig.7.
b) Place washers and nuts to the axle and tighten the
nuts.
c) Attached the Wheel caps on both Wheels as
shown in Fig.7

Fig. 8

O

P

T

U

AD

T

AC

F

Fig.10

9.Grease pan support bracket
Assembly

a)  Attached Grease support bracket, left

(X) to the Cart leg, front left (M ) and
Cart leg, rear left (N )using two screws
and tightened it , as how in fig 10.

b)  Repeat step a) to attach Grease

support bracket, right (Y) to the Cart
leg, front right (O) and Cart leg, rear
right (P)

10. Door Assembly

a) Attached the door handle assembly (Q) to the

each door (B&C) using four screws, as shown
in Fig. 11.

HINT: Two screws for each door.

Fig. 11

Fig.12

b). Insert the two door’s pivots into the both
holes of the cart frame, front (L) and bottom
panel (F) as shown in Fig. 12.

15

X

Y

P

O

M

N

B

C

Q

L

F

Fig.13

11. Firebox Assembly

a). Remove the firebox assembly (A) from the
carton and carefully place onto the grill cart. As
shown in Fig. 13.

CAUTION The firebox assembly is
heavy and will require two or more people to lift
and position onto grill cart. Failure to do so
may result in injury.

Fig.14

b). Attach firebox to the left and right side

panels by using four screws. As shown in
Fig. 14.

12. Side Burner Assembly

a). Loosen the two screws which pre-assembled
onto firebox right side panel (E) but do not
remove Completely. Remove the two screws that
are attached to the main control panel.
b). Align the holes on Side Burner Shelf (H) with the

loosened screws located on the side panel.

c). Secure Side Burner Shelf (H) from inside firebox

using two screws that were removed in step 9a
to attached the Side Burner Shelf (H) to the main
firebox.

d). Secure the Side Burner Shelf Control panel and

main control panel by two screw which are pre­assembled on the main control panel. As shown
in Fig.15.Tighten all screws.

e). Tighten screws loosened in9b. Ensure all screws

are tight.

Fig.15

A

E

H

Fig.16

13. Side Burner Valve Installation

a) Loosen the screws which pre-assemble on the
side burner gas valve then attach to the bezel which
pre-assembled on the control panel, fix with vertical
gourd holes, then tighten the screws. As shown in Fig. 16.

Fig.17

b)  Insert Side Burner Control Knob (AB) onto the
valve stem and tighten it. As shown in Fig. 17

Fig.18

14. Side Burner Installation

a) From underneath the side burner remove
two screws which are assembled on the
bottom of the side burner shelf (H). Open
side burner lid and place the Side Tube
Burner (S) through the opening. Place the
Side Tube Burner (S) tube over the side
burner gas valve and make sure
Side Burner gas valve is inserted into side burner tube.
As shown in Fig.18.

AB

H

S

Fig. 21

16

b). Then with two screws secure the side burner
from underneath to the Side Burner Shelf ().
As shown in Fig.19.

C). Connect ignition wire from Firebox Assembly (H)
control panel to the side burner igniter pin from
underneath the Side Burner Shelf & Control Panel As
Shown in Fig.19.

Noted: the There should be 3mm gap between side burner
Igniter wire and Side burner. Shown in Fig.20.

Fig.19

Side burner

lgniter wire

Side burner

3mm

Fig.20

15. Left Side Shelf Assembly

Repeat Step 10 to assemble Left side Shelf (G).
As shown in fig.21.

H

G

Fig.22

Fig.23

17

16. Battery Assembly

Unscrew the electronic igniter button and place the
battery (AE) into the housing with the positive

terminal
(+) facing outward. Replace the ignition button after
the battery has been installed as shown in Fig. 22.

17. Flame Tamers, Cooking Grids Installation

Place the flame tamers (Y), main cooking grids (I), and
warming rack (K)& Side burner cooking grid (R) into the grill
as shown in Fig. 23&.24&.25

Fig.24

Fig.25

Y

Y

I K

R

18. Grease tray and Grease cup Assembly

a)  Install the Grease Pan (J) from the rear of the

grill by sliding the tray on the glides at the rear
of the grill until centered under the cooking
area. As shown in fig.26.

b)  Install the Grease Cup (V) under the Grease

Pan (J). As shown in Fig.26

Fig.26

18

J

V

Gas Hook - Up

NEVER CONNECT AN UNREGULATED GAS
SUPPLY LINE TO THE APPLIANCE. USE THE
REGULATOR/HOSE ASSEMBLY SUPPLIED.

This is a LP gas configured grill. Do not attempt
to use a natural gas supply, the grill has not been
approved for natural gas use.
Total gas consumption (per hour) of this stainless
steel gas grill with all burners on “HIGH”:

Main burner 60,000 Btu/hr

Side burner 12,000 Btu/hr

To ta l 72,000 Btu/hr

L.P GAS cylinder REQUIREMENT

A dented or rusty L.P gas cylinder may be hazardous and
should be checked by your L.P gas supplier. Never use a
cylinder with a damaged valve. The L.P gas cylinder

must be constructed and marked in accordance with
the specifications for LP gas cylinders in South Africa.
Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable. Overfilling
prevention device (OPD) shall be provided on cylinder

& QCCI connection on the cylinder valve,
The cylinder supply system must be arrange for
vapor withdrawal. The cylinder must include a collar to
protect the cylinder valve. The cylinder must be
provided with a shut off valve terminal in an LP

gas supply cylinder valve outlet specified, as applicable,
for connection type QCC1 in the standard for
compressed gas cylinder valve outlet and inlet
connection.

L.P. GAS HOOK-UP

Ensure that the black plastic grommets on the LP gas
cylinder valve are in place and that the hose does not

come into contact with the grease tray or the grill head.

CONNECTION

Your stainless steel grill is equipped with gas supply
orifices for use only with LP gas. It is also

equipped with a high capacity hose/regulator assembly
for connection to a standard 9kg. LP gas cylinder 52cm
high, 30cm diameter. To connect the LP gas supply
cylinder, please follow the steps below:

1.  Make sure cylinder valve is in the complete off
position (turn clockwise to stop)

2. Check cylinder valve to ensure it has proper
internal female threads.

3. Make sure all burner valves are in their off position.

4.  Inspect valve connections, port, and regulator
assembly. Look for any damage or debris. Remove

any debris. Inspect hose for damage. Never attempt
to use damaged or obstructed equipment. See your
local LP gas dealer for repair.

5.  When connecting regulator assembly to the valve,
hand tighten the wheel connection anti-clockwise to
a complete stop. Do not use a wrench to tighten.
Use of a wrench may damage the wheel and result
in a hazardous condition.

6.  Open the cylinder valve fully (counterclockwise).
Apply the soap solution with a clean brush to all gas
connections. See below. If growing bubbles appear
in the solution the connection is not properly sealed.
Check each fitting and tighten or repair if necessary.

7.  If you have a gas connection leak you cannot repair,
turn gas OFF at supply cylinder, disconnect fuel line
from your grill and call ([phone] or your
gas supplier for repair assistance. In case of severe
gas leaks or fie, contact your local fire department.

8.  Also apply soapy solution to the cylinder seams. See
below. If growing bubbles appear, shut cylinder OFF
and do not use or move it! Contact an LP gas
supplier or your fire department for assistance.

TO DISCONNECT THE LP GAS CYLINDER:

1. Turn the burner valves off.

2. Turn the cylinder valve off fully (turn clockwise to stop).

3. Detach the regulator assembly from the cylinder valve
by turning the wheel clockwise.

21

Regulator Connection

Installer Final Check List

!  Minimum clearance from sides and back of unit

to combustible construction, 24 inches (61cm)
from sides and 24 inches (61cm) from back

!  All internal packaging removed.
!  Knobs turn freely.
!  Burners are tight and sitting properly on orifices.

!  Pressure regulator connected and set. Gas

connections to grill using hose & regulator
assembly provided for 9kg LP gas cylinder.

!  Unit tested and free of leaks.
!  User informed of gas supply shut off valve

location

USER, PLEASE RETAIN THIS MANUAL FOR
FUTURE REFERENCE.

LP GAS CYLINDER CAUTIONS

a) Do Not store a spare LP gas cylinder under or

near this appliance.

b) NEVER fill the cylinder beyond 80 percent

full.

c) If the information in “a” and “b” is not

followed exactly, a fire or explosion causing
death or serious injury may occur.

Leak Testing

GENERAL

Although all gas connections on the grill are leak

tested at the factory prior to shipment, a
complete gas tightness check must be
performed at the installation site due to
possible mishandling in shipment, or excessive
pressure unknowingly being applied to the unit.
Periodically check the whole system for leaks
following the procedures listed below. If the
smell of gas is detected at anytime you should
immediately check the entire system for leaks.

BEFORE TESTING

Make sure that all packing material is removed from
the grill including tie-down straps.

DO NOT SMOKE WHILE LEAK TESTING.
NEVER PERFORM LEAK TEST WITH AN OPEN

FLAME.

Make a soap solution of one part liquid detergent and
one part water. You will need a spray bottle, brush, or
rag to apply the solution to the fittings. For the initial
leak test, make sure the LP gas cylinder is 80% full.

TO TEST

1.  Make sure the control valves are in the “OFF”
position, and turn on the gas supply.

2. Check all connections from the LP gas
regulator and supply valve up to and including

the connection to the manifold pipe assembly
(the pipe that goes to the burners). Soap
bubbles will appear where a leak is present.

3. If a leak is present, immediately turn off the gas
supply and tighten the leaky fittings.

4. Turn the gas back on and recheck.

5. Should the gas continue to leak from any of the
fittings, turn off the gas supply and contact
customer service at ([phone] .

Only those parts recommended by the manufacturer
should be used on the grill.

Substitution will void the warranty. Do not use the grill
until all connections have been checked and do not leak.

GAS FLOW CHECK

Each grill burner is tested and adjusted at the factory
prior to shipment; however, variations in the local gas
supply may make it necessary to adjust the burners. The
flames of tips, excessive noise or lithe burners should be
visually checked.

Flames should be blue and stable with no yellow. If any
of these conditions exist, check to see if the air shutter
or burner ports are blocked by dirt, debris, spider webs,
etc. If you have any questions regarding flame stability,
please call customer service ([phone] .

ALWAYS CHECK FOR LEAKS AFTER EVERY Lp
GAS CYLINDER CHANGE

Check all gas supply fittings for leaks before each
use. It is handy to keep a spray bottle of soapy
water near the shut-off valve of the gas supply line.
Spray all the fittings. Bubbles indicate leaks.

22

Leak Testing continued

CAUTIONS

Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may
result in leakage of LP gas .

The gas must be turned off at the supply cylinder when the unit is not in use.

If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance.
Cylinders must be stored outdoors in a well-ventilated area out of the reach of children

Your grill is ready to use!

23

TO MATCH LIGHT THE GRILL

If the burner will not light after several attempts then the
burner can be match lit.

Match light extension rod is located on the inside panel of
the door.

If you’ve attempted to light the burner with the igniter,
allow 5 minutes for any accumulated gas to dissipate.
Keep your face and hands as far away from the grill as
possible.

Insert a lit match attached to the lighting rod through the
cooking grids to the burner.

Press the control knob and rotate left to the HIGH/ON
setting continue to press the knob until the burner ignites.
Burner should light immediately.

If the burner does not light in 5 seconds turn the knob off,
wait 5 minutes and try again.

See page 25 for lighting instructions Steps 1-5.

Operating Instructions

GENERAL USE OF THE GRILL

Each main burner is rated at 12,000 Btu/hr. The main
grill burners encompass the entire cooking area and
are side ported to minimize blockage from falling
grease and debris. The igniter knobs are located on
the lower center portion of the valve panel. Each rotary
igniter is labeled on the control panel.

USING THE GRILL

Grilling requires high heat for searing and proper
browning. Most foods are cooked at the “HIGH” heat
setting for the entire cooking time. However, when
grilling large pieces of meat or poultry, it may be
necessary to turn the heat to the lower setting after the
initial browning. This cooks the food through without
burning the outside. Foods cooked for a long time or
foods basted with a sugary marinade may need the
lower heat setting near the end of the cooking time.

NOTE: This barbecue unit is designed to grill efficiently
without the use of lava rocks or briquettes of any kind.
Heat is radiated by the stainless steel flame tamers
positioned above each burner.

NOTE: The hot grill sears the food, sealing in the juices.
The more thoroughly the grill is preheated, the faster
the meat browns and the darker the grill marks.

DO NOT LEAVE THE GRILL UNATTENDED WHILE
COOKING.

Grill Lighting Instructions

WARNING: IMPORTANT!
BEFORE LIGHTING…

Inspect the gas supply hose prior to turning the gas
“ON”. If there is evidence of cuts, wear, or abrasion,
it must be replaced prior to use. Do not use the grill
if the odor of gas is present. Do not use any other
hose connection other than the regulator hose
assembly that came with the unit.

Never substitute regulators and hose assembly for
those supplied with the grill. If a replacement is
necessary, contact the manufacturer for proper
replacement. The replacement must be specified in
the owners manual.

WARNING: Always keep your face and body as
far away from the burner as possible when
lighting.

TO LIGHT THE MAIN BURNER

Make sure all knobs are “OFF” then turn on the gas
supply from the LP gas cylinder. Always keep your
face and body as far from the grill as possible when
lighting.

Your grill has an exclusive patented built-in ignition.
The igniter is battery operated. To ignite each burner
simply push and turn the control knobs to the HI
setting, you will hear gas flow through. Press and
hold the Ignitor button until burner ignites.

24

Grill Lighting Instructions continued

FLAME CHARACTERISTICS

Check for proper burner flame characteristics.

Burner flames should be blue and stable with no yellow
tips, excessive noise, or lifting. If any of these conditions
exist call our customer service line. If the flame is
yellow, this is a indication of insufficient air. If the flame
is noisy and tends to lift away from the burner, this is a
indication of excessive oxygen.

Each burner is adjusted prior to shipment;
however, variations in the local gas supply
may make minor adjustments necessary.

Visually check the burner flames prior to each
use, The flames should look like this picture, if
they do not, refer to the burner maintenance
part of this manual.

Lighting Instructions

Note: Remove all packaging, including straps, before using the grill

25

OFF

OFFOFFOFFOFF

4

ELECTRONIC
IGNITION BUTTON

2

3

1

OFF

OFF

Side Burners

Main Burners

LOW

IGNITE
/ HIGH

IGNITE
/ HIGH

LOW

IGNITE
/ HIGH

LOW

IGNITE
/ HIGH

LOW

IGNITE
/ HIGH

LOW

IGNITE
/ HIGH

LOW

1. Open lid during lighting.

2. Make sure all the knobs are in the “OFF” position,
and then turn the Liquid Propane Cylinder valve
“ON” by slowly turning counterclockwise.

3. Push and turn Main Burner control knob to IGNITE/
HI, at the same time, press and hold electronic
ignition button to light the burner.

4. Once the burner is lit, release the electronic ignition
button and knob.

5. If ignition does not occur in 5 seconds, turn the knob
to OFF, wait 5 minutes and repeat the lighting
procedure or light by match.

Lighting Instructions continued

1.  If the burner will not light after several attempts then the burner can be match lit, before using the match
allow 5 minutes for any accumulated gas to dissipate.

2.  Clip a paper match on one end of the lighting rod.

3.  Light match.

4.  Hold lighting rod and insert lighted match right next to the burner ports.

5.  Push and turn the designated control knob to IGNITE/HIGH.

6.  Burner should ignite immediately.

Match light

26

OFF

1.  Keep outdoor cooking gas appliance area clear and
free from combustible materials, gasoline and other

flammable vapors and liquids.

2. Do not obstruct the flow of combustible and
ventilation air.

3. Keep the ventilation openings of the cylinder
enclosure free and clear from debris.

Care and Maintenance

STAINLESS STEEL

There are many different stainless steel cleaners available.
Always use the mildest cleaning procedure first, scrubbing in

the direction of the grain. Specks of grease can gather on the
surfaces of the stainless steel and bake on to the surface and
give the appearance of rust. For removal use a mild abrasive
pad in conjunction with a stainless steel cleaner.

GRILL GRATE

The easiest way to clean the grill is immediately after cooking
is completed and after turning off the flame. Wear a barbeque
mitt to protect your hand from the heat and steam. Dip a brass
bristle barbeque brush in water and scrub the hot grill. Dip the

brush frequently in the bowl of water. Steam, created as water
contacts the hot grill, assists the cleaning process by softening
any food particles. If the grill is allowed to cool before cleaning,
cleaning will be more difficult.

ENSURE THAT THE GAS SUPPLY AND THE KNOBS ARE
IN THE “OFF” POSITION. MAKE SURE THE RANGETOP
BURNER IS COOL BEFORE REMOVAL.

GRILL BURNERS

Extreme care should be taken when moving a burner as it
must be correctly centered on the orifice before any attempt is
made to relight the grill. Frequency of cleaning will depend on
how often you use the grill.

MAIN GRILL BURNER CLEANING

Ensure the gas supply is off and the knobs are in the “OFF”
position. Make sure the grill is cool. Clean the exterior of the

burner with a wire brush. Remove excessive build up with a
metal scraper. Clear any clogged ports with a straightened
paper clip. Never use a wooden toothpick as it may break off
and clog the port. Please note if insects or other obstructions
are blocking the flow of gas through the burner, and if so you

will need to call your local gas supplier.

GREASE TRAY CLEANING
The grease tray should be emptied and wiped down
periodically and washed with a mild detergent and warm water

solution. A small amount of sand may be placed in bottom of
grease tray to absorb the grease. Check the grease tray
frequently, do not allow excess grease to accumulate and
overflow out of the grease tray.

BURNER CLEANING

1.  Turn off the gas supply, and make sure all the knobs
are in the “OFF” position.

2.  Wait for the grill to cool.

3.  Clean the exterior of the burner with a wire brush.
Use a metal scrapper to stubborn stains.

4.  Clear clogged port with a straightened paper clip.
Never use a wooden toothpick as it may break off and
clog the port.

5.  If inserts or other obstructions are blocking the flow of
gas through the burner, call customer service at +27
12 802 1515

Warning: If you wish to replace main burner, we
strongly recommend that you hire a
professionally trained technician to replace it.
Please understand that we will not be responsible
for any liability, personal injury, or property
damage resulting from an improperly assembled
burner.

HOW TO REPLACE MAIN BURNER

Step 1. Insert the burner onto the orifice. As show below,

make sure burner hole aim at orifice .

Step 2. Secure the main burner on the back wall of fire box
with 1 Pin and secure it at the front of fire box with 1 screw.

CAUTION

27

Trouble Shooting

SPIDER AND INSECT WARNING

Checking and cleaning burner/ venture tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.

Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing.
These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known
as “BURN-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.

Although an obstructed burner tube is not the only cause of “BURN-BACK”, it is the most common cause.

To reduce the chance of “BURN-BACK”, you must clean the burner tubes before assembling your grill, and at least once a
month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill
has not been used for an extended period of time.

WHEN TO LOOK FOR SPIDERS

You should inspect the burners at least once a year or immediately after any of the following conditions occur:

1. The smell of gas in conjunction with the burner flames appearing yellow.

2. The grill does not reach temperature.

3. The grill heats unevenly.

4. The burners make popping noises.

BEFORE CALLING FOR SERVICE

If the grill does not function properly, use the following check list before contacting your dealer for service. You may save the
cost of a service call.

PREHEATING: The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill
before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking
temperature needs a pre-heat period of five minutes; food that requires a lower cooking temperature needs only a period of
two to three minutes.

COOKING TEMPERATURES

High setting-Use this setting for fast warm-up, for searing steaks and chops, and grilling.

Low setting-Use this setting for all roasting, baking, and when cooking very lean cuts such as fish.

These temperatures may vary with the outside temperature and the amount of wind.

Cooking with in-direct Heat: You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect
heat from the burner on the other side. Heat from the lighted burner circulates gently throughout the grill, cooking the meat or

poultry without any direct flame touching it. This method greatly reduces flare-ups when cooking extra fatty cuts, because
there is no direct flame to light the fats and juices that drip down during cooking.

CAUTION: If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait five
minutes before attempting to re-light (this allows accumulated gas fumes to clear).

CAUTION: Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed until fire is out.

CAUTION: DO NOT attempt to disconnect any gas fitting while your grill is in operation. As with all appliances, proper care

and maintenance will keep appliances in top operating condition and will prolong the life of the appliance . Your gas gill is no
exception.

28

Trouble Shooting continued

PROBLEM SOLUTION

When attempting to light my grill, it will
not light immediately.

Make sure you have a spark while you are trying to light the burner (if no spark)
Ensure that the wire is connected to the electrode assembly.

Clean wire (s) and / or electrode with rubbing alcohol and a clean swab. Wipe
with a clean cloth.
Check to see if the other burners operate. If so. Check the gas orifice on the

malfunctioning burner for an obstruction.

Regulator makes noise. Vent hose on the regulator may be plugged or regulator may be faulty. Ensure

the vent hole on the regulator is not obstructed. Clear the hole, close the gas
control valves. Wait ten minutes and re-start.
Check your flames for proper performance. If the flames are not correct, replace
regulator.

Grill only heats to 200-300 degrees. Check to see if the fuel hose is bent or kinked.

Make sure the grill area is clear of dust.
Make sure the burner and orifices are clean.
Check for spiders and insects.
The regulator has a safety device that restricts the flow of gas in the event of a

leak. This safety device can be triggered without a gas leak. To reset the safety
device, turn off all burners and close the LP cylinder valve. Disconnect the
regulator from the LP cylinder and wait one minute. Reconnect the regulator to
the LP cylinder and slowly open the LP cylinder valve until the valve is fully open.
Light all burners and observe the temperature.

Grill takes a long time to preheat. Normal preheat 500-600 degrees, takes about 10-15 min. Cold weather and

wind may effect your preheat time.
If you are using volcanic rock or briquettes they can increase the preheat time
and maximum temperature.

Burner flames are not light blue. Too much or not enough air for the flame.

Elevation is the principal cause, however cold weather can affect the mixture.
Burner adjustment may be required.
Grill is in a windy location.

29

FOOD Weight or thickness Temperature Time Special instructions and tips

Vegetables NA Medium 8 to 20 minutes

Slice or chop vegetables and dot with butter or
margarine. Wrap tightly in heavy duty foil. Grill
turning occassionally.

Potatoes Whole Medium 40 to 60 minutes

Wrap individually in heavy duty foil. Cook
rotat ing occassionally.

Meat/Steaks 1/2 to 3/4 inches High-Medium 4 to 15 minutes

Pre heat grill for 15-20 minutes then sear
steaks on each side for two minutes. Next
grill 3 to 5 minutes on each side or until
desired doneness.

Ground Meats 1/2 to 3/4 inches Medium 8 to 15 minutes

Grill turning once when juices rise to the
surface or until desired amount of doneness.
Do not leave hamburgers unattended since a
flare-up c ould occur quickl y.

Ribs 1/2 or full rack Medium 20 to 40 minutes

Grill turning occassionally. During last few
minutes brush with barbecue sauce, turn
several times.

Hot dogs NA Medium 5 to 10 minutes

Grill turning four times. 2-4 minutes on each of
four sides.

Poultry-Cut 1/4 to 1/2 pounds Low or Medium 20 to 40 minutes

Grill turning occassionally. During last few
minutes brush with barbecue sauce if desired,
turn several times.

Low or 1 to 1-1/2 hours

Use poultry stand and brush frequently as
desired

Medium 40 to 60 minutes

Use poultry stand and brush frequently as
desired

Fish 3/4 to 1 inch Medium 8 to 15 minutes

Grill turning once to desired doneness. Brush
with melted butter, margarine or oil.

Poultry Whole

2 to 3 pounds

18

Grill Cooking Chart

!"#$%$&'()*(+,-./+(0120(30(3-(-24+(0*(+205(4**6(7.-0(8+(
9**:+6(0*(01+(73,37.7(3,0+/,2;(;3-0+6(3,(01+(028;+(8+;*<=(

>?@"A(?24+(B3,37.7(%,0+/,2;()+7C+/20./+-(
D3-1( EF(G(H(

I*/:( JG(G(H(

KLL(@3-1+-( JG(G(H(

?0+2:-(2,6(#*2-0-(*4(M++45(N+2;(*/(O278( EF(G(H(

&/*.,6(M++45(N+2;(*/(O278( JG(G(H(

!1*;+(I*.;0/P(Q)./:+P5(H139:+,5(@.9:5(+09=R( JF(G(H(

&/*.,6(*/(I3+9+-(I*.;0/P(QH139:+,(M/+2-05(+09=R( JF(G(H(

*

>,30+6(?020+-(@+C2/07+,0(*4("L/39.;0./+(

This grill has a one (1) year limited warranty.

The warranty period is valid from the date of purchase.

This is subject to correct assembly, use, storage and regular maintenance of the product.

Please refer to page 10 of this manual for list of replacement parts.

Please Note: the main burner has a warranty of three (3) years. This is subject to regular
cleaning and correct maintenance of the burner.

This product is intended for use with a 9kg LP Gas Cylinder, use of any other cylinder any
resulting damage to the product will void the warranty.

This product is intended for use with the supplied low pressure, 2.8kPa LP gas regulator,
use with any other type of pressure regulator and any resulting damage to the product will
void the warranty.

It is the responsibility of the product owner to safely store and protect the grill from the
elements; covers can be purchased separately to protect this product.

This warranty does not cover the following:

• Rust

• Corrosion

• Discolouration

Please contact our customer service department for any further explanation at +27 12 802

1515.

Limited Warranty

34

Blaze 500 Maxim

FOR OUTDOOR USE ONLY

PATIO GAS BRAAI

WARNING

Read and follow all Safety, Assembly, and Use & Care Instructions in
this guide before assembling and cooking with this grill.

Failure to follow all instructions in this Use & Care Guide may lead to
fire or explosion, which could result in property damage, personal
injury or death.

This appliance complies with the requirements of SANS 1539

www.megamaster.co.za

Manufactured in China· Distributed by Mega Group · PO Box 15, Woodlands, 0027, South Africa· Tel: [phone]

35