Megamaster 200 Fusion Instructions Manual
200 FUSION TABLE TOP BRAAI
ASSEMBLY & OPERATING INSTRUCTIONS
THIS MANUAL IS
DESIGNED TO FIT INTO
THE BOTTOM DRAWER,
BUT THAT’S NOT WHERE IT BELONGS
We get it. You’ve just unboxed your Megamaster 200 Fusion Table Top Braai
and you can’t wait to fire it up. Those steaks, fish, vegetables and everything
else you could possibly imagine certainly aren’t going to braai themselves.
At Megamaster, we believe anything worth doing is worth doing well. That’s
why, as with all of our products, we’ve put a lot of thought and eort into this
user manual. It really is the first step towards making your time with friends,
family and flavour truly better.
LPGSASA Permit Number (XXXX/XX/XXX-XX/X)
Manufactured in China. Distributed by Megamaster
+27 (0)12 802 1515 PO Box 15, Woodlands, 072, South Africa
www.megamaster.co.za
TOGETHER, MADE BETTER
At Megamaster, we understand that the warmth of the flames is really the warmth of human
connection. And that the more we kindle it, the brighter it burns. Times may change. Technology may
come or go. But there will always be one real and meaningful place for us to gather. For hugs. For
smiles. For literally laughing out loud. Where our hearts and minds are free because we have
everything we truly need.
We believe that, in those moments, it’s more than a braai. It’s a celebration. It’s together, made better.
Safety Instructions . . . . . . . . . . . . .
Package Contents List . . . . . . . . .
Hardware Contents . . . . . . . . . .
Component View . . . . . . . . . . .
Part List . . . . . . . . . . . . . . . . . . .
Assembly Instructions . . . . . . . . . .
Gas Hook-Up . . . . . . . . . . . . . . . .
Leak Testing . . . . . . . . . . . . . .
Installer Final Check List . . . . . . .
Operating Instructions . . . . . . . . .
Grill & Lighting Instructions . . . . . . .
Grill Cooking Chart . . . . . . . . .
4-11
13
14
15
16
17-19
21
22
23
24
25
26
Trouble Shooting . . . . . . . . . .
Care and Maintenance . . . . . . .
Limited Warranty . . . . . . . . . .
• To reduce the risk of fire, burn hazard or other injury, read the
manual carefully and completely before using your grill.
• This grill is not intended to be installed in or on recreational
vehicles and/or boats.
• FOR OUTDOOR USE ONLY.
3
27-28
30-31
32
SAFETY FIRST, LAST & EVERYWHERE IN BETWEEN
IF YOU SMELL GAS
1. Shut o gas to the appliance
2. Extinguish any open flame
3. Open lid
4. If odour continues, keep away from the appliance and
immediately call your gas supplier or your fire department.
• Do not store or use gasoline or other flammable liquids or
vapors in the vicinity of this or any other appliance.
• An LP gas cylinder not connected for use shall not be stored
in the vicinity of this or any other appliance.
DANGER
1. Never operate this appliance unattended.
2. Never operate this appliance within 10 ft (3 m) of any structure, combustible material or other
gas cylinder.
3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.
4. Do not fill cooking vessel beyond maximum fill line.
5. Heated liquids remain at scalding temperatures long after the cooking process. Never touch
cooking appliance until liquids have cooled to 115ºF (45ºC) or less.
6. This appliance is not intended for and should never be used as a heater.
7. If a fire should occur, keep away from the appliance and immediately call your fire department.
Do not attempt to extinguish an oil or grease fire with water.
WARNING
Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual
It must be used with a 2, 8 kPa regulator that complies with Maximum LP gas cylinder size is 30cm
in diameter by 52cm tall.
Grill Installation Codes
Check your local building codes for the proper method of installation. In the absence of local codes,
this unit should be installed in accordance with the South African National Standard 1539, Storage
and Handling of Liquefied Petroleum Gases, Correct LP Gas Cylinder Use LP gas grill models are
designed for use with a standard 9kg LP Gas cylinder, not included with grill. Never connect your
gas grill to an LP gas cylinder that exceeds this capacity.
If an external electrical source is utilized for lights or rotisserie motors:
The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance
with local codes or, in the absence of local codes.
4
SAFETY FIRST, LAST & EVERYWHERE IN BETWEEN
WARNING
Please read the following instructions carefully before attempting to assemble,
operate or install the product. Failure to follow these instructions may result in
serious bodily injury and/or property damage. If you have questions regarding
the product please call customer service at (+27) 12 802 1515.
1. Table top grill is for outdoor use only. Grill should be operated in a well-ventilated space. Never
operate in an enclosed space, garage or building. Your grill is not intended to be installed in or on
recreational vehicles and/ or boats.
2. Do not install or use grill within 24” (61cm) of combustible materials from back and sides of grill. Grill
shall not be located under overhead surfaces (closed carport, garage, porch, patio) that can catch fire.
3. Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
4. It is the responsibility of the assembler/owner to assemble, install and maintain gas grill. Do not let
children and pets operate or play near your table top grill. Failure to follow these instructions could
result in serious personal injury and/or property damage.
5. Remove lid before lighting grill. When grill is not in use, turn o control knob on LP gas cylinder.
6. Carefully follow instructions in this manual for proper assembly and leak testing of your grill. Do not
use grill until leak checked. If leak is detected at any time, it must be stopped and corrected before
using grill further.
7. Appliance area should be kept clear and free from combustible materials, gasoline, bottled gas in
any from and other flammable vapors and liquids. Do not obstruct flow of combustion and
ventilation air.
8. Never try to light grill with lid closed! Buildup of gases is very dangerous and could cause an explosion.
9. Keep any electrical cord of fuel supply hose away from any heated surfaces.
10. LP Gas is a flammable gas and improper handling may result in explosion and/or fire and serious
accident or injury.
11. This appliance will be during and after use. Use insulated oven mitts or gloves for protection from hot
surfaces or splatter from cooking liquids.
12. Do not leave your grill unattended while in operation.
13. Do not use while under the influence of drugs or alcohol.
14. Do not store any spare LP (LP Gas) cylinder, full or empty, under or near your grill.
15. Appliance is not intended for commercial use or rental.
16. The cylinder must be disconnected when the appliance is not in use.
5
SAFETY FIRST, LAST & EVERYWHERE IN BETWEEN
WARNING
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces
PLEASE NOTE
The normal flow of gas through the regulator and hose assembly can create a humming noise.
A low volume of noise is perfectly normal and will not interfere with operation of the grill.
If humming noise is loud and excessive you may need to purge air from the gas line or reset the
regulator excess gas flow device. This purging procedure should be done every time a new LP gas
cylinder is connected to your grill.
CAUTION: BEWARE OF BURN-BACK
Spiders and small insects occasionally spin webs or make nest in the grill burner tubes during
transit and warehousing. These webs can lead to gas flow obstruction, which could result in a fire in
and around burner tubes. This type of fire is known as “BURN-BACK” and can cause serious
damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “BURN-BACK”, it is the most common
cause.
In the event of “BURN-BACK”, where the flame burns back to the jet, immediately turn o the gas
supply at the burner control valve.
After ensuring that the flame is extinguished, re-light the appliance as described in below. Should
the appliance again “BURN-BACK”, close the valves and examine the mixing tube or burner for any
obstruction. If there are no obstructions and the burn back still occurs, call a technician to examine
the appliance and make any necessary repairs.
Do not make any unnecessary adjustments or modifications to this grill, a qualified LP gas
technician should do any adjustments.
To reduce the chance of “BURN-BACK”, you must clean the burner tubes before assembling your
grill, and at least once a month in late summer or early fall when spiders are most active.
Also perform this burner tube cleaning procedure if your grill has not been used for an extended
period of time. A clogged tube can be lead to a fire beneath the grill.
Visually check the burner flames prior to each use; the flames should appear 1 inch tall (+/-).
If they do not, refer to the burner main tenancy part of this manual.
6
SAFETY FIRST, LAST & EVERYWHERE IN BETWEEN
LP Gas Supply System
If the information is not followed exactly, a fire resulting
•
in death or serious injury could occur.
A 9kg cylinder of approximately 30cm in diameter by
•
52cm high is the maximum size LP gas cylinder to use.
The safety feature prevents the cylinder from being
•
overfilled, which can cause malfunction of the LP gas
cylinder, regulator and/or grill.
The LP gas supply cylinder to be used must be
•
constructed and marked in accordance with the
specifications for LP Gas cylinders in RSA .
The LP gas cylinder must have a shuto valve
•
terminating in an LP valve outlet that is compatible with
a Type 1. LP gas supply cylinder must have a shut o
valve terminating in a valve outlet specified for
connection type QCC1 in the standard for compressed
gas cylinder valve outlet and inlet connection. LP gas
supply cylinder must be fitted with an Overfill Protection
Device (O.P.D) The LP gas cylinder must also have a
safety relief device that has a direct connection with the
vapor space of the cylinder.
The cylinder supply system must be arranged for vapor
•
withdrawal.
•
LP gas cylinder must be stored outdoors in a
well-ventilated area and out of reach of children.
Disconnected LP gas cylinders must not be stored in a
building, garage or any other enclosed area.
•
Do Not obstruct the flow of ventilation air around the
gas grill housing. Only use the regulator and the hose
assembly supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified in this manual.
•
The regulator and hose assembly must be inspected
before each use of the grill. If there is excessive
abrasion or wear or if the hose is cut, it must be
replaced prior to the grill being put into operation. The
replacement hose assembly shall be that specified by
the manufacturer.
•
Pressure regulator and hose assembly supplied with
the outdoor cooking gas appliance must be used.
Never substitute other types of regulator. Contact
customer service for manufacturer specified
replacement parts.
•
This outdoor cooking gas appliance is equipped with a
pressure regulator comply with the standard for LP gas
products in South Africa.
The LP gas cylinder used must have a collar to protect
•
the cylinder valve.
Place dust cap on cylinder valve outlet whenever the
•
cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the
cylinder valve. Other types of cap or plugs may result in
leakage of gas.
Never connect an unregulated LP gas cylinder to your
•
gas grill.
This outdoor cooking gas appliance is equipped with a
•
high capacity hose/regulator assembly for connection
to a standard 9kg. LP gas cylinder.
Have your LP gas cylinder filled by a reputable LP gas
•
dealer and visually inspected and re-qualified at each
filling.
Do not store a spare LP gas cylinder under or near this
•
appliance.
Never fill the cylinder beyond 80 percent full.
•
Always keep LP gas cylinders in an upright position.
•
Do not store or use gasoline or other flammable vapors
•
and liquids in the vicinity of this or any other appliance.
The gas must be turned o at the supply cylinder when
•
the outdoor cooking gas appliance is not in use.
7
•
Do not use briquettes of any kind in the grill.
•
The grill is designed for optimum performance without
the use of briquettes. Do not place briquettes on the
radiant as this will block o the area for the grill burners
to vent. Adding briquettes can damage ignition
components and knobs, and void the warranty.
•
Keep the back and side cart free and clear from debris.
Keep any electrical supply cord, or the rotisserie motor
cord away from the heated areas of the grill.
•
Never use the grill in extremely windy conditions. If
located in a consistently windy area (oceanfront,
mountaintop, etc.) a windbreak will be required. Always
adhere to the specified clearance.
•
Never use a dented or rusty propane cylinder.
•
Keep any electrical supply cord and the fuel supply
hose away from any heated surface.
•
While lighting, keep your face and hands as far away
from the grill as possible.
•
Burner adjustment should only be performed after the
burner has cooled.
•
Storage of an outdoor cooking gas appliance indoors is
permissible only if the cylinder is disconnected and
removed from the outdoor cooking gas appliance.
•
When your gas grill is not in use the gas must be turned
o at LP gas cylinder.
SAFETY FIRST, LAST & EVERYWHERE IN BETWEEN
PROPER PLACEMENT & CLEARANCE OF GRILL
•
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is
to be used outdoors only. Do Not install this unit into combustible enclosures.
Minimum clearance from sides and back of unit to combustible construction, 24 inches (61cm) from sides
and 24 inches (61cm) from back.
•
DO NOT
is not intend to be installed in or on recreational vehicles and/or boats.
INSECT WARNING
Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly.
This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel,
thereby damaging the grill and making it unsafe to operate. Inspect the grill at least twice a year.
WARNING
Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion airflow or trap excessive heat in the control area.
use this appliance under overhead combustible surfaces. This outdoors cooking gas appliance
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.
WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking
surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has
cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
CAUTION:
PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION
CORD CONNECTION DRY AND OFF THE GROUND.
TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO
SAFETY PRACTICES TO AVOID PERSONAL INJURY
When properly cared for your grill will provide safe, reliable service for many years. However, extreme care
must be used as the grill produces intense heat that can increase accident potential. When using this
appliance basic safety practices must be followed, including the following:
Do not repair or replace any part of the grill unless specifically recommended in this manual. All other
service should be referred to a qualified technician. This grill is not intended to be installed in or on
recreational vehicles or boats.
Children should not be left alone or unattended in an area where the grill is being used. Do not allow them
to sit, stand or play in or around the grill at any time. Do not store items of interest to children around or
below the grill.
Do not permit clothing, pot holders or other flammable materials to come in contact with or too close to any
grate, burner or hot surface until it has cooled. The fabric could ignite and cause personal injury.
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while
using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.
Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for
grill use. These materials may break with sudden temperature changes. Use only on low or medium heat
settings in accordance with the manufacturer’s guidelines.
Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.
8
SAFETY FIRST, LAST & EVERYWHERE IN BETWEEN
Use a covered hand when opening the grill lid. Never lean over an open grill.
When lighting a burner, pay close attention to what you are doing. Make certain you are aware of which
burner you are lighting, so your body and clothing remain clear of open flames.
PROPER PLACEMENT & CLEARANCE OF GRILL
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is
Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.
Use a covered hand when opening the grill lid. Never lean over an open grill.
When lighting a burner, pay close attention to what you are doing. Make certain you are aware of which
burner you are lighting, so your body and clothing remain clear of open flames.
When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas
become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot
surfaces may cause steam burns. Do not use a towel or bulky cloth in place or potholders. Do not allow
potholders to touch hot portions of the grill rack.
Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to
collect in the grease tray at the bottom of the grills firebox. Clean the grease tray often
Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow
or trap excessive heat in the control area.
For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The burners will only operate in one position and must be
mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while
it is hot. Some cleaners produce toxic fumes or can ignite if applied to a hot surface.
Turn o grill controls and make certain the grill is cool before using any type of aerosol cleaner on or
around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or
cause metal parts to corrode.
Do not use the grill to cook excessively fatty meats or other products which promote flare – ups.
Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas.
Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.
Keep the area surrounding the grill free from combustible materials including, fluids, trash, and vapors such
as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.
WARNING
This outdoor cooking gas appliance is not intended to be installed in and/or on boats and other
recreational vehicles.
9
SAFETY FIRST, LAST & EVERYWHERE IN BETWEEN
THE FUEL SYSTEM
Gas grills are used safely by millions of people when following simple safety precautions.
The items in the fuel system are designed for operation with this grill. They must not be replaced with any
other brand. (See parts list for replacement items.)
GAS BURNER
The gas burner is constructed of stainless steel and should not require maintenance other than inspection
for insects/nests inside the air intake slots.
LP GAS REGULATOR CAUTION
The gas pressure regulator provided with this appliance must be used. This regulator is equipped with the
required orifice and is set for the required outlet pressure for this appliance. This combination of orifice size
and pressure regulation specifications provides the cooking performance intended by this Megamaster
Table Top Grill. Substitution of regulator by any other device or any other manufacturer is dangerous and
could result in serious injury. The correct type of regulator to be used is 2,8kPA low pressure regulator.
FUEL SUPPLY HOSE
The hose connected regulator provided with this appliance is 3 feet (91.4cm) length. Keep the fuel hose
away from any heated surface(s).
LP GAS FUEL
Warning – LP Gas is a flammable gas. Improper handling may result in an explosion and/or fire and serious
accident or injury. Your grill is designed to operate with LP Gas only and is equipped with the proper orifice
for LP Gas gas.
CAUTION:
settles in lower areas. Make certain adequate ventilation is available when using your grill. The gas cylinder
may be stored outside in a well-ventilated area out of the reach of children when the grill is not in use.
The LP gas cylinder shall be used only outdoors in a well-ventilated space and not in a building, garage, or
any other enclosed area. The Megamaster Table Top Grill may be stored indoors if the LP gas cylinder is
removed and stored outdoors. The LP gas cylinder (not included) is threaded for connection directly to the
gas regulator supplied with this appliance. Care should be taken when threading the cylinder to the
regulator to engage threads correctly to achieve the proper and intended connection. When disconnecting
or connecting the gas cylinder, be careful that the regulator does not strike the grill, the ground, or any
other surfaces. Replace the protective cap over the threaded cylinder connection when removed from grill.
If any diculty occurs when connecting or disconnecting the cylinder to the regulator assembly, contact
your local gas supplier for assistance.
When reconnecting the LP gas cylinder to the regulator, be sure to hand-tighten until snug. This connection
should be inspected for damage and leak tested after each reconnection.
Do not connect this grill with any gas supply other than LP Gas. LP Gas is heavier than air and
TO DO A LEAK TEST: make a soap solution of one part liquid detergent and one part water. You will need
a spray bottle, brush, or rag to apply the solution to the fitting. Bubbles indicate leaks.
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been
checked and do not leak.
10
REGULATOR
LPG GAS CYLINDER
SAFETY FIRST, LAST & EVERYWHERE IN BETWEEN
WARNING
Always operate the grill on a tabletop, no higher than
32 inches (81cm).
Place the LP Gas cylinder on the ground immediately adjacent to the tabletop, no further than 24 inches
(61cm) from the grill.
Failure to follow these instructions could cause the LP Gas cylinder to overheat and vent LP Gas which
could ignite causing serious personal injuries or property damage and/or a tripping hazard over the gas
hose or LP Gas cylinder, pulling the grill o the tabletop causing serious personal injuries or property
damage.
ASSEMBLY INSTRUCTIONS
PREPARATION
Before beginning assembly, installation or operation of product, make sure all parts are present. Compare
parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to
assemble, install or operate the product. Contact customer service for replacement parts.
•
Your Megamaster Table Top Grill is pre-assembled. The only assembly required is to connect the foldable
legs and place the flame tamers, cooking grid and control knobs into the grill.
•
Estimated Assembly Time: 5 minutes.
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