MEGA Corp. MTT-IPB-3 User Manual
MTT/MAC/MSC/MST-IPB-3
SPECIALTY HAULAGE SOLUTIONS FOR CONSTRUCTION AND MINING
ILLUSTRATED PARTS BREAKDOWN
MEGA CORP.®
700 Osuna Rd. N.E. • Albuquerque, NM 87113 • 1-800-345-8889 • 505-345-2661 • Fax 505-345-6190
www.megacorpinc.com
® MEGA Corp., Inc. All Rights Reserved
TABLE OF CONTENTS
SECTION 1 Water Pump & Hydraulic Motor Assembly
A. Mega M3 Water Pump – Direct Motor Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
B. Mega M3 Water Pump – 1.5 Inch, Plain Keyed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
C. Mega M4 Water Pump – Standard (Gen 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
D. Mega M4 Water Pump – Corrosion Resist. (Gen 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
E. Mega M4 Water Pump – Trimmed Impeller (Gen 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
F. Mega M-4B Water Pump – Rope Seal, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
G. Mega M-4B Water Pump – Rope Seal, Corrosion Res. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
H. Mega M-4B Water Pump – Mech. Seal, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
I. Mega M-4B Water Pump – Mech Seal, Corrosion Res. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
J. Cross-over Assembly, 1.5” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
K. Cross-over Assembly, 1.25” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
L. Hydraulic Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
SECTION 2 Spray Head Assembly
A. Spray Head, 3", Hydraulic (Stainless Steel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
B. Spray Head, 3", Hydraulic (Anodized) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
C. Spray Head, 3", Hydraulic (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
D. Spray Head, 3", Pneumatic (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
E. Spray Head, 3", Pneumatic (Anodized) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
Page
SECTION 3 Water Cannon System
A. Water Cannon, Remote (Electric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
B. Logic Box, Water Cannon (Electric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
C. Water Cannon, Remote (Hydraulic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
D. Control Valve Assembly, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
E. Butterfly Valve, 3” (Water Cannon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
F. Nozzle, Straight Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
G. Stream Shaper, Short (Straight Bore Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
H. Nozzle, Remote Adjustable (Fan Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
I. Nozzle, Remote Adjustable (Fog Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
J. Nozzle, Remote Adj., Foam (Fog Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
SECTION 4 Controls and Indicating Systems
A. Cab Controls, Analog (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
B. Cab Controls, Analog (Coffin Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
C. Cab Controls (Step Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
D. Cab Controls, Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
E. Water Level System (Analog) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
F. Water Level System (Digital) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
G. Solenoid Control Box, Hydraulic (Analog) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
H. Solenoid Control Box, Hydraulic (Digital) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
I. Solenoid Control Box, Pneumatic (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
J. 3-Way Hydraulic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
K. Pneumatic Pump Activation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
SECTION 5 Butterfly Valves (BFV)
A. Butterfly Valve, 4” (Dump Bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
B. Butterfly Valve, 5” (Tank Drain) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
C. Butterfly Valve, 8” (Tank Drain) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
SECTION 6 Miscellaneous
A. Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
B. Hose Reel, 1.5” (100’ or 50’ Hose) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
C. Valve, Shut-Off, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
D. Coupling, Pipe, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
E. Mud Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
F. Fire Suppression System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
A
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
TABLE OF CONTENTS
B (Blank)
23
10
9
5
6
7
8
2
3
4
25
24
26
27
28
29
21
12
6
14
15
16
17
18
19
20
1
13
22
11
Shaft Kit – 304955
Items: 5, 7, 8, 10, 11, 12
30
16
17
18
SECTION 1
Water Pump & Hydraulic Motor Assembly
MEGA M3 WATER PUMP – DIRECT MOTOR MOUNT
PART NO. 304985
• Clockwise Rotation
• 3 inch NPT Outlet
•4 inch NPT Inlet
• 9 inch Impeller
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
PAR T
ITEM
1 304984 Bracket, M3 Pump 1 X
2 304972 Bolt, Impeller, M3 Pump 1 X
3 304971 Washer, Lock, Impeller, M3 Pump 1 X
4 304970 Washer, Impeller, M3 Pump 1
5 304959 Bearing, Impeller Side, M3 Pump 1 X
6 304960 Seal, Grease, M3 Pump 2 X
7 304961 Sleeve, Wear, Shaft, M3 Pump 1 X
8 304962 Key, Impeller, M3 Pump 2 X
9 304956 Bearing, Drive Side, M3 Pump 1 X
10 304958 Ring, Thrust, M3 Pump 1
11 304957 Retainer, Snap Ring, M3 Pump 1 X
12 305102 Hydraulic Shaft Coupler, M3 Pump X
13 305101 Key, Coupling, M3 Pump 1 X
14 305107 Set Screw, Coupling, M3 Pump 2
15 304981 Hydraulic Motor Mount, C-fit, M3 Pump 1
16 350146 Bolt, 3/8 inch-16 x 1.25 inch, M3 Pump 12
17 350016 Washer, 3/8 inch, M3 Pump 12
18 304968 Grease Fitting, 1/8 inch, M3 Pump 2
19 304983 Bearing Cap, M3 Pump 1
20 304967 Packing, 3/8 inch, Set of 4 Rings, M3 Pump 1 X
NO
304954 M3 Water Pump-CW, Direct Motor Mount
DESCRIPTION QTY
SPARE
PAR T
PAR T
ITEM
21 304966 Stud, Packing Gland, M3 Pump 2 X
22 304757 Nut, Packing Gland, M3 Pump 2 X
23 304969 Packing Gland (Pair), M3 Pump 1 X
24 304974 Impeller CCW, M3 Pump 1
25 304975 Volute Case, CCW, M3 Pump 1
26 304973 Seal, Volute Gasket, M3 Pump 1 X
27 350850 Plug, ¼ inch, NPT, M3 Pump 4
28 350852 Plug, ½ inch, M3 Pump 2
29 300460 Petcock Drain, ½ inch, M3 Pump 1
30 304955 Shaft Kit Assembly, M3 Pump 1 X
NO
DESCRIPTION QTY
SPARE
PAR T
1-1
MTT/MAC/MSC/MST-IPB-3
10
9
5
6
7
8
2
3
4
22
21
23
24
25
26
18
6
14
13
16
15
15
17
1
13
19
11
Shaft Kit – 304955
Items: 5, 7, 9, 10, 11
27
12
14
20
25 Mar 2014
Water Pump & Hydraulic Motor Assembly
SECTION 1
MEGA M3 WATER PUMP – 1.5 INCH, PLAIN KEYED
PART NO. 304953
• Clockwise Rotation
•3 inch NPT Outlet
•4 inch NPT Inlet
• 9 inch Impeller
PAR T
ITEM
1 304984 Bracket, M3 Pump 1
2 304972 Bolt, Impeller, M3 Pump 1 X
3 304971 Washer, Lock, Impeller, M3 Pump 1 X
4 304970 Washer, Impeller, M3 Pump 1 X
5 304959 Bearing, Impeller Side, M3 Pump 1
6 304960 Seal, Grease, M3 Pump 2 X
7 304961 Sleeve, Wear, Shaft, M3 Pump 1 X
8 304962 Key, Impeller, M3 Pump 2 X
9 304956 Bearing, Drive Side, M3 Pump 1 X
10 304958 Ring, Thrust, M3 Pump 1
11 304957 Retainer, Snap Ring, M3 Pump 1 X
12 305101 Key, Coupling, M3 Pump 1 X
13 350146 Bolt, 3/8 inch-16 x 1.25 inch, M3 Pump 12
14 350016 Washer, 3/8 inch, M3 Pump 12
15 304968 Grease Fitting, 1/8 inch, M3 Pump 2
16 304983 Bearing Cap, M3 Pump 1
17 304967 Packing, 3/8 inch, Set of 4 Rings, M3 Pump 1 X
18 304966 Stud, Packing Gland, M3 Pump 2 X
NO
304953 M3 Water Pump-CW,Plain Keyed 1.5 inch
Diameter Shaft
DESCRIPTION QTY
1
SPARE
PAR T
PAR T
ITEM
19 304757 Nut, Packing Gland, M3 Pump 2 X
20 304969 Packing Gland (Pair), M3 Pump 1 X
21 304965 Impeller CCW, M3 Pump 1
22 304963 Volute Case, CCW, M3 Pump 1
23 304973 Seal, Volute Gasket, M3 Pump 1 X
24 350850 Plug, ¼ inch, NPT, M3 Pump 4
25 350852 Plug, ½ inch, M3 Pump 2
26 300460 Petcock Drain, ½ inch, M3 Pump 1
27 304955 Shaft Kit Assembly, M3 Pump 1 X
NO
DESCRIPTION QTY
1-2
SPARE
PAR T
SECTION 1
10
9
5
6
7
8
2
3
24
26
32
29
21
12
27
14
15
16
17
19
18
20
1
13
22
11
40
Impeller Kit – 305404
Items: 3, 4, 9, 21, 22, 30, 32
4
Impeller Nut
Drill Guide –
044583
23
25
25
19
28
30
31
33
19
34
35
36
37
38
Packing Kit – 305402
Items: 25, 26
39
Shaft Kit – 305403
Items: 2-16, 22-26
Water Pump & Hydraulic Motor Assembly
MEGA M4 WATER PUMP – STANDARD (GEN 3)
PART NO. 304991
• Clockwise Rotation
• 4 inch Discharge
•6 inch Inlet
• 13 inch Impeller
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
ITEM
1 305097 Bracket, M4 Pump 1
2 305628 Shaft, Carbon Steel, M4 Pump 1 X
3 044583 Drill Guide, Impeller Nut, M4 Pump 1 X
4
5
6 304960 Seal, Grease, Impeller Side, M4 Pump 1 X
7
8
9 305106 Key, Impeller, M4 Pump 2 X
10 305108 Bearing, Drive Side, M4 Pump 1 X
11 305631 Washer, Tab, Bearing Retainer, M4 Pump 1 X
12
13
14 305113 Seal, Grease, Drive Side, M4 1 X
15
16
17 305099 Mount, Hydraulic Motor, M4 Pump 1
18 350149 Bolt, 3/8” x 2” GR 8, Motor Mount, M4 Pump 4
19 304968 Grease Fitting, 1/8 inch, NPT 3 X
20 305094 Packing Mount, Standard, M4 Pump 1
PAR T
NO
304991 MEGA M4 Pump Assembly-Standard
305627 Nut Impeller, M4 Pump 1 X
305100 Water Slinger, M4 Pump 1 X
305096 Sleeve, Wear, Shaft, M4 Pump 1 X
304956 Bearing, Impeller Side M4 Pump 1 X
305630 Nut, Shaft, M4 Pump 1 X
305101 Key, Shaft Drive End, M4 Pump 1 X
305102 Coupling, Shaft to Motor, M4 Pump 1 X
305107 Set Screw, Coupling, M4 Pump 2 X
DESCRIPTION
QTYSPARE
PAR T
ITEM
21 305091 Wear Ring, Packing Mount, M4 Pump 1 X
22
23
24 305626 Cap Screw Nyltite Seals, M4 Pump 8 X
25
26
27 305105 Stud, Packing Gland, M4 Pump 2 X
28
29
30 305075 Impeller 13 inch Diameter, SS, M4 Pump 1
31 305090 Volute Case, Standard Cast Iron, M4 Pump 1
32 305092 Wear Ring, Volute, M4 Pump 1 X
33
34 350852 Plug, Volute, M4 Pump 3 X
35 302527 Inlet Flange Gasket, 6 inch, M4 Pump 1 X
36
37
38 305402 Packing Kit, M4 Pump 1 X
39
40
1-3
PAR T
NO
305111 Seal, O-Ring, Volute, M4 Pump 1 X
305340 Bolt, Packing Mount, M4 Pump 8 X
305114 Packing 3/8 inch, Set of 5 Rings, M4 Pump 1 X
305112 Lantern Ring, M4 Pump 1 X
305288 Nut, Packing Gland Flanged, M4 Pump 2 X
305098 Packing Gland (Pair), M4 Pump 1 X
DESCRIPTION
350232 Bolt, ½” x 1 ¾”GR 8, Volute Case, M4 Pump 8
012930 Outlet Gasket, 4 inch, M4 Pump 1 X
300460 Petcock Drain, M4 Pump 1
305403 Shaft Kit, Standard, M4 Pump 1 X
305404 Impeller Kit, M4 Pump 1 X
QTYSPARE
PAR T
MTT/MAC/MSC/MST-IPB-3
10
9
5
6
7
8
2
3
24
26
32
29
20
12
27
14
15
16
17
19
18
21
1
13
22
11
40
Impeller Kit – 305404
Items: 3, 4, 9, 20, 22, 30,
32
4
Impeller Nut
Drill Guide –
044583
23
25
25
19
28
30
31
33
19
34
35
36
37
38
Packing Kit – 305402
Items: 25, 26
39
Shaft Kit – 305405
Items: 2-16, 22-26
25 Mar 2014
Water Pump & Hydraulic Motor Assembly
SECTION 1
MEGA M4 WATER PUMP – CORROSION RESIST. (GEN 3)
PART NO. 304992
• Clockwise Rotation
•4 inch Discharge
•6 inch Inlet
• 13 inch Impeller
PAR T
ITEM
NO
304992 Mega M4 Pump Assy – Corrosion Resistant
1 305097 Bracket, M4 Pump 1
2 305629 Shaft, Stainless Steel, M4 Pump 1 X
3 044583 Drill Guide, Impeller Nut, M4 Pump 1 X
4 305627 Nut, Impeller, W/ Roll Pin M4 Pump 1 X
5 305100 Water Slinger, M4 Pump 1 X
6 304960 Seal, Grease, Impeller Side, M4 Pump 1 X
7 305096 Sleeve, Wear, Shaft, M4 Pump 1 X
8 304956 Bearing, Impeller Side, M4 Pump 1 X
9 305106 Key, Impeller, M4 Pump 2 X
10 305108 Bearing, Drive Side, M4 Pump 1 X
11 305631 Washer, Tab, Bearing Retainer, M4 Pump 1 X
12 305630 Nut, Shaft, M4 Pump 1 X
13 305101 Key, Shaft Drive End, M4 Pump 1 X
14 305113 Seal, Grease, Drive Side, M4 1 X
15 305102 Coupling, Shaft to Motor, M4 Pump 1 X
16 305107 Set Screw, Coupling, M4 Pump 2 X
17 305099 Mount, Hydraulic Motor, M4 Pump 1
18 350149 Bolt, 3/8” x 2” GR 8, Motor Mount, M4 Pump 4
19 304968 Grease Fitting, 1/8 inch, NPT 3 X
20 305091 Wear Ring, Packing Mount, M4 Pump 1 X
DESCRIPTION
QTYSPARE
PAR T
ITEM
21 305118 Packing Mount, Stainless Steel, M4 Pump 1
22 305111 Seal, O-Ring, Volute, M4 Pump 1 X
23 305340 Bolt, Packing Mount, M4 Pump 8 X
24 305626 Cap Screw Nyltite Seals, M4 Pump 8 X
25 305114 Packing 3/8 inch, Set of 5 Rings, M4 Pump 1 X
26 305112 Lantern Ring, M4 Pump 1 X
27 305105 Stud, Packing Gland, M4 Pump 2 X
28 305288 Nut, Packing Gland Flanged, M4 Pump 2 X
29 305098 Packing Gland (Pair), M4 Pump 1 X
30 305075 Impeller 13 inch Diameter, SS, M4 Pump 1
31 305115 Volute Case, Stainless Steel,M4 Pump 1
32 305092 Wear Ring, Volute, M4 Pump 1 X
33 350232 Bolt, ½” x 1 ¾” GR 8, Volute Case, M4 Pump 8
34 350852 Plug, Volute, M4 Pump 3 X
35 302527 Inlet Flange Gasket, 6 inch, M4 Pump 1 X
36 012930 Outlet Gasket, 4 inch, M4 Pump 1 X
37 300460 Petcock Drain, M4 Pump 1
38 305402 Packing Kit, M4 Pump 1 X
39 305405 Shaft Kit, Stainless, M4 Pump 1 X
40 305404 Impeller Kit, M4 Pump 1 X
1-4
PAR T
NO
DESCRIPTION
QTYSPARE
PAR T
SECTION 1
10
9
5
6
7
8
2
3
24
26
32
29
21
12
27
14
15
16
17
19
18
20
1
13
22
11
4
Impeller Nut
Drill Guide –
044583
23
25
25
19
28
30
31
33
19
34
35
36
37
38
Packing Kit – 305402
Items: 25, 26
39
Shaft Kit – 305403
Items: 2-16, 22-26
Water Pump & Hydraulic Motor Assembly
MEGA M4 WATER PUMP – TRIMMED IMPELLER (GEN 3)
PART NO. 305074
• Clockwise Rotation
• 4 inch Discharge
•6 inch Inlet
• 12 inch Impeller
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
ITEM
1 305097 Bracket, M4 Pump 1
2 305628 Shaft, Carbon Steel, M4 Pump 1 X
3 044583 Drill Guide, Impeller Nut, M4 Pump 1 X
4 305627 Nut Impeller, M4 Pump 1 X
5 305100 Water Slinger, M4 Pump 1 X
6 304960 Seal, Grease, Impeller Side, M4 Pump 1 X
7 305096 Sleeve, Wear, Shaft, M4 Pump 1 X
8 304956 Bearing, Impeller Side M4 Pump 1 X
9 305106 Key, Impeller, M4 Pump 2 X
10 305108 Bearing, Drive Side, M4 Pump 1 X
11 305631 Washer, Tab, Bearing Retainer, M4 Pump 1 X
12 305630 Nut, Shaft, M4 Pump 1 X
13 305101 Key, Shaft Drive End, M4 Pump 1 X
14 305113 Seal, Grease, Drive Side, M4 1 X
15 305102 Coupling, Shaft to Motor, M4 Pump 1 X
16 305107 Set Screw, Coupling, M4 Pump 2 X
17 305099 Mount, Hydraulic Motor, M4 Pump 1
18 350149 Bolt, 3/8” x 2” GR 8, Motor Mount, M4 Pump 4
19 304968 Grease Fitting, 1/8 inch, NPT 3 X
20 305094 Packing Mount, Standard, M4 Pump 1
PAR T
NO
305074 MEGA M4 Pump Assembly-Trimmed
DESCRIPTION
QTYSPARE
PAR T
PAR T
ITEM
NO
21 305091 Wear Ring, Packing Mount, M4 Pump 1 X
22 305111 Seal, O-Ring, Volute, M4 Pump 1 X
23 305340 Bolt, Packing Mount, M4 Pump 8 X
24 305626 Cap Screw Nyltite Seals, M4 Pump 8 X
25 305114 Packing 3/8 inch, Set of 5 Rings, M4 Pump 1 X
26 305112 Lantern Ring, M4 Pump 1 X
27 305105 Stud, Packing Gland, M4 Pump 2 X
28 305288 Nut, Packing Gland Flanged, M4 Pump 2 X
29 305098 Packing Gland (Pair), M4 Pump 1 X
30 040666 Impeller 12 inch Diameter, SS, M4 Pump 1
31 305090 Volute Case, Standard Cast Iron, M4 Pump 1
32 305092 Wear Ring, Volute, M4 Pump 1 X
33 350232 Bolt, ½” x 1 ¾”GR 8, Volute Case, M4 Pump 8
34 350852 Plug, Volute, M4 Pump 3 X
35 302527 Inlet Flange Gasket, 6 inch, M4 Pump 1 X
36 012930 Outlet Gasket, 4 inch, M4 Pump 1 X
37 300460 Petcock Drain, M4 Pump 1
38 305402 Packing Kit, M4 Pump 1 X
39 305403 Shaft Kit, Standard, M4 Pump 1 X
DESCRIPTION
1-5
QTYSPARE
PAR T
MTT/MAC/MSC/MST-IPB-3
Impeller Kit – 306664
Items: 1, 18, 19, 21, 25-30
Casing Kit – 306795
Items: 21, 28, 29
Rope Packing Kit – 300719
Items: 13, 14
Shaft Kit – 306663
Items: 1, 5-11, 13-15, 18,
19, 27, 28
30
2
1
3
7
6
5
4
10
9
8
11
12
13
14
15
20
18
19
1
16
17
26
27
25
28
25
29
24
21
22
23
4
5
25 Mar 2014
Water Pump & Hydraulic Motor Assembly
SECTION 1
MEGA M-4B WATER PUMP – ROPE SEAL, STANDARD
PART NO. 306200
• Clockwise Rotation
•4 inch Discharge
•6 inch Inlet
• Rope Packing Seal
PAR T
ITEM
NO
306200 M4B, Rope Seal, Standard
306795 Kit, Casing 1 X
300719 Kit, Rope Packing 1 X
306664 Kit, Impeller 1 X
306663 Kit, Shaft 1 X
1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS 4 X
2 302527 Gasket, Inlet 1 X
3 306736 Bearing Cap Motor Bracket 1
4 306697 Grease Fitting, 5/16-24NPS 2
5 302302 Seal, Oil 2
6 306733 Ring, Retaining, 1.819” 1
7 304019 Ring, Thrust, 1.973” 1
8 302296 Bearing, Drive Side 1
9 306718 Shaft, Splined, 20.15” 1
10 302297 Bearing, Impeller Side 1
11 306731 Water Slinger 1
12 306695 Slotted Split Gland 1
13 306699 Ring, Packing 4
DESCRIPTION
QTYSPARE
PAR T
PAR T
ITEM
NO
14 306732 Ring, Metallic 1
15 306735 Sleeve, Shaft 1
16 306734 Nut, Hex ½-13NC 304SS 2
17 306223 Stud, ½-13NC X 2-1/2L 316SS 2
18 306719 Washer, Impeller, SS 1
19 306721 Washer, External Tooth, SS 1
20 306724 Plug, Pipe, SS 5
21 306722 Capscrew, Hex ¼-20X1-1/2 12
22 306730 Capscrew, Hex HD 5/8” 2
23 306716 Bracket, Frame Mount 1
24 306725 Seal Plate 1
25 306717 Ring, Wear, SS 2
26 306727 Impeller 1
27 306729 O-Ring 1
28 306763 O-Ring, Casing 1
29 306798 Volute Case w/Wear Ring 1
30 012930 Gasket, Outlet 1 X
DESCRIPTION
QTYSPARE
PAR T
1-6
SECTION 1
Impeller Kit – 306664
Items: 1, 18, 19, 21, 25-30
Casing Kit – 306665
Items: 21, 28, 29
Rope Packing Kit – 300719
Items: 13, 14
Shaft Kit – 306663
Items: 1, 5-11, 13-15, 18,
19, 27, 28
30
2
1
3
7
6
5
4
10
9
8
11
12
13
14
15
20
18
19
1
16
17
26
27
25
28
25
29
24
21
22
23
4
5
Water Pump & Hydraulic Motor Assembly
MEGA M-4B WATER PUMP – ROPE SEAL, CORROSION RES.
PART NO. 306201
• Clockwise Rotation
• 4 inch Discharge
•6 inch Inlet
• Rope Packing Seal
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
PAR T
ITEM
NO
306201 M4B, Rope Seal, Corrosion Resistant
306665 Kit, Casing 1 X
300719 Kit, Rope Packing 1 X
306664 Kit, Impeller 1 X
306663 Kit, Shaft 1 X
1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS 4 X
2 302527 Gasket, Inlet 1 X
3 306736 Bearing Cap Motor Bracket 1
4 306697 Grease Fitting, 5/16-24NPS 2
5 302302 Seal, Oil 2
6 306733 Ring, Retaining, 1.819” 1
7 304019 Ring, Thrust, 1.973” 1
8 302296 Bearing, Drive Side 1
9 306718 Shaft, Splined, 20.15” 1
10 302297 Bearing, Impeller Side 1
11 306731 Water Slinger 1
12 306695 Slotted Split Gland 1
13 306699 Ring, Packing 4
DESCRIPTION
QTYSPARE
PAR T
PAR T
ITEM
NO
14 306732 Ring, Metallic 1
15 306735 Sleeve, Shaft 1
16 306734 Nut, Hex ½-13NC 304SS 2
17 306223 Stud, ½-13NC X 2-1/2L 316SS 2
18 306719 Washer, Impeller, SS 1
19 306721 Washer, External Tooth, SS 1
20 306724 Plug, Pipe, SS 5
21 306722 Capscrew, Hex ¼-20X1-1/2 12
22 306730 Capscrew, Hex HD 5/8” 2
23 306716 Bracket, Frame Mount 1
24 306726 Seal Plate, SS 1
25 306717 Ring, Wear, SS 2
26 306727 Impeller 1
27 306729 O-Ring 1
28 306698 O-Ring, Casing, Viton Durometer 1
29 306728 Volute Case w/Wear Ring 1
30 012930 Gasket, Outlet 1 X
DESCRIPTION
QTYSPARE
PAR T
1-7
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
Water Pump & Hydraulic Motor Assembly
SECTION 1
MEGA M-4B WATER PUMP – MECH. SEAL, STANDARD
PART NO. 306200
IN DEVELOPMENT — COMING SOON!
1-8
SECTION 1
Water Pump & Hydraulic Motor Assembly
MEGA M-4B WATER PUMP – MECH SEAL, CORROSION RES.
PART NO. 306200
IN DEVELOPMENT — COMING SOON!
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
1-9
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
Water Pump & Hydraulic Motor Assembly
SECTION 1
CROSS-OVER ASSEMBLY, 1.5”
– M-4 Applications
– By-Pass 35 GPM
PAR T
ITEM
1 353987 T-FITTING, JIC -6S 1
2 353489 CAP, JIC-6S
3 353226 ADAPTER, AERO2216-12-12S 1
4 352474 ADAPTER,AERO2083-12-12S 1
5 300161 VALVE, FLOW CONTROL 1 X
6 352452 ELBOW, AERO2014-12-12S 2
7 041283 HOSE ASSY, CROSS-OVER 1
8 352495 ELBOW, AERO2061-12-12S 2
NO
041282 CROSS-OVER ASSEMBLY
DESCRIPTION QTY
SPARE
PAR T
1-10
MTT/MAC/MSC/MST-IPB-3
SECTION 1
Water Pump & Hydraulic Motor Assembly
25 Mar 2014
CROSS-OVER ASSEMBLY, 1.25”
– M-3 Pump Applications
–By-Pass 35 GPM
PAR T
ITEM
1 007126 BLIND FLANGE, 1-1/4” 2
2 352495
3 046984 CROSSOVER HOSE ASSY 1
4 306561 VALVE, FLOW CONTROL 3/4 1 X
5 354979 SEAL, O-RING 2
6 304382 TEST FITTING, ORB -4 2
7 306634 UNION, ADJUSTABLE, ORB 1
8 352987 TEE, PIPE/JIC 2030-4-6S 1
9 353489 CAP, JIC 210292-6S 1
10 046472 MANIFOLD 1-1/4” 2
11 354815 SEAL, O-RING 4
12 350004 FLAT WASHER, 7/16” 8
13 350200 CAP SCREW, 7/16–14 X 4.50” 8
14 352533 SPLIT FLANGE, 1-1/4” 4
15 304531 CAP, TEST PORT 2
NO
046720 CROSS-OVER ASSEMBLY
ORB/JIC 2062-12-12S 90
DESCRIPTION QTY
o
SPARE
PAR T
2
1-11
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
Water Pump & Hydraulic Motor Assembly
SECTION 1
HYDRAULIC DRIVE MOTORS
CONTACT MEGA PRODUCT SUPPORT WITH TANK SERIAL NO.
Contact the MEGA Corp. Product Support Group at: U.S. Toll Free
1-800-345-8889 or Direct 1-505-345-2661 for correct hydraulic
drive motor sizing based on unit serial number.
1-12
SECTION 2
Drop-In Assembly Items:
6, 7, 8, 12, 13, 17, 21, 22
27
Spray Head Assembly
SPRAY HEAD, 3", HYDRAULIC (STAINLESS STEEL)
PART NO. 047062
– Stainless Steel
– Hydraulic Cylinder
– 550 PSI
MTT/MAC/MSC/MST-IPB-3
25 Mar 2014
ITEM PART NO DESCRIPTION QTY
047062 SPRAY HEAD, HYD., SS X
1 304744 CYLINDER, HYDRAULIC 1 X
2 306395 HOUSING, UPPER, SS 1
3 354513 SCREW, SET 2 X
4 350011 WASHER,1.25” 1 X
5 305304 SPRING 1 X
6 300211 BOLT, STEM 1 X
7 300212 WASHER, BELL 1 X
8 354598 WASHER, FLAT 1 X
9 306148 CAP SCREW, 5/16 X 1 1/4” SS 8 X
10 355337 WASHER, LOCK 5/16” SS 8 X
11 355336 WASHER, FLAT 5/16” SS 8 X
12 300210 GUIDE DISK, UPPER 1 X
13 300209 GUIDE DISK, LOWER 1 X
14 355295 WASHER, FLAT SS 4 X
SPARE
PAR T
ITEM PART NO DESCRIPTION QTY
15 355946 CAP SCREW,3/8 X 3/4” SS 4 X
16 354502 O-RING, BASE 1 X
17 300214 STEM, NUT 1 X
18 045099 HOUSING BASE, SS 1
19 045679 RING, ADJUSTING, SS 1 X
20 302912 KNOB, ADJUSTING RING 1 X
21 300208 DIAPHRAGM 3” 1 X
22 300215 O-RING, STEM 2 X
23 351141 TUBING, NYLON 3/8” 8” X
24 350044 NUT, HEX 1/2”-20 2 X
25 351082 ELBOW, 1/4” NPT–3/8” TUBE 1 X
26 305924 NUT, CYLINDER RETAINER 1 X
27 300409 DROP-IN ASSEMBLY X
SPARE
PAR T
2-1
MTT/MAC/MSC/MST-IPB-3
Drop-In Assembly Items:
6, 7, 8, 12, 13, 17, 21, 22
27
25 Mar 2014
SECTION 2
Spray Head Assembly
SPRAY HEAD, 3", HYDRAULIC (ANODIZED)
PART NO. 042290
– Anodized
– 550 PSI
– Hydraulic Cylinder
ITEM PART NO DESCRIPTION QTY
042290 SPRAY HEAD, HYD, ANOD. X
1 304744 CYLINDER, HYDRAULIC 1 X
2 305295 HOUSING, UPPER, ANOD 1
3 354513 SCREW, SET 2 X
4 350011 WASHER,1.25” 1 X
5 305304 SPRING 1 X
6 300211 BOLT, STEM 1 X
7 350206 WASHER, BELL 1 X
8 300212 WASHER, FLAT 1 X
9 355335 CAP SCREW, 5/16 X 1 1/4” SS 8 X
10 355337 WASHER, LOCK 5/16” SS 8 X
11 355336 WASHER, FLAT 5/16” SS 8 X
12 300210 GUIDE DISK, UPPER 1 X
13 300209 GUIDE DISK, LOWER 1 X
14 355294 WASHER, FLAT SS 4 X
SPARE
PAR T
ITEM PART NO DESCRIPTION QTY
15 355295 CAP SCREW,3/8 X 3/4” SS 4 X
16 354502 O-RING, BASE 1 X
17 300214 STEM, NUT 1 X
18 305297 HOUSING LOWER, ANOD 1
19 305296 RING, ADJUSTING, ANOD 1 X
20 302912 KNOB, ADJUSTING RING 1 X
21 300208 DIAPHRAGM 3” 1 X
22 300215 O-RING, STEM 2 X
23 351141 TUBING, NYLON 3/8” 8” X
24 350044 NUT, HEX 1/2”-20 2 X
25 351082 ELBOW, 1/4” NPT–3/8” TUBE 1 X
26 305924 NUT, CYLINDER RETAINER 1 X
27 300409 DROP-IN ASSEMBLY X
SPARE
PAR T
2-2
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