MEGA Corp. MMP4-5 User Manual

SPECIALTY HAULAGE SOLUTIONS FOR CONSTRUCTION AND MINING

Scheduled/Special

Inspections & Recommended

Support Parts

MMP4-5

MEGA CORP.®

700 Osuna Rd. N.E. • Albuquerque, NM 87113 • 1-800-345-8889 • 505-345-2661 • Fax [phone]

www.megacorpinc.com

® MEGA Corp., Inc. All Rights Reserved

13 Feb 2012

TABLE OF CONTENTS

Page

Definitions & Abbreviations …………………………..……………………………………. 1-1

Scheduled Inspections …………………………………………….…………………………. 2-1

Special Inspections ……………………………………..……………………………………. 3-1

Recommended Support Parts …………………………………………..……………………. 4-1

MMP4-5

A

B(Blank)

SECTION 1

Definitions and Abbreviations

Contents

Warning, Cautions & Notes …..…………... 1-1
Shall, Will, Should and May ..……………. 1-1

Safety Messages ..............………………… 1-1

MMP4-5

13 Feb 2012

Abbreviations …………………………...... 1-5

Overview …………………………………. 1-7

MANUAL USAGE

This technical manual only contains parts
information required to service an MMP4
powered by a CAT 3054B diesel engine. See the
appropriate Parts Manual for specific engine
information and maintenance procedures. The
exact location of the hazards and description of
the hazards are reviewed in this section. All
personnel working on or operating the MMP4
must become familiarized with all the safety
messages.

If your system is not covered in this manual
please contact MEGA Corp. Product Support
Group at:
US toll free: 1-800-345-8889
Direct: 1-505-345-2661 or visit our website at

www.megacorpinc.com for more detailed

contact information.

See the proper manufacture specific Operation &
Maintenance, Safety Manuals and Service
Manuals for detailed chassis specific system
information and chassis specific maintenance
procedures.

Due to the nature of these processes, ensure that
all safety information, warnings and instructions
are read and understood before any operation or
any maintenance procedures are performed.
Some procedures take place with heavy
components and at moderate heights, ensure
proper safety procedures are maintained when
performing these actions. Failure to use and
maintain proper safety equipment and procedures
will cause injury, death or damage to equipment.

WARNING, CAUTION AND NOTES

The following definitions are found throughout
the manual and apply as follows:

Operating procedures and techniques, which
could result in personal injury and/or loss of life
if not carefully followed.

Operating procedures and techniques, which
could result in damage to equipment if not
carefully followed.

Operating procedures and techniques that are
considered essential to emphasize.

USE OF SHALL, WILL, SHOULD
AND MAY

Shall and Will – Used when application of a

procedure is mandatory.

Should – Used when application of a procedure
is recommended.

May - Used to indicate an acceptable or
suggested means of accomplishment.

1-1

MMP4-5
13 Feb 2012

Definitions and Abbreviations

SAFETY MESSAGES

There are several specific safety messages on
this machine. The exact location of the hazards
and description of the hazards are reviewed in
this section. All personnel working on or
operating the machine must become familiarized
with all the safety messages.

Make sure that all of the safety messages are
legible. Clean the safety messages or replace the
safety messages in you cannot read the words.
Replace the illustrations if the illustrations are
not legible. When you clean the safety
messages, use a cloth, water and soap. Do not
use solvent, gasoline or other harsh chemicals to
clean the safety messages. Solvents, gasoline or
harsh chemicals could loosen the adhesive that
secures the safety messages. Loose adhesive
will allow the safety messages to detach.

Replace any safety message that is damaged or
missing. If a safety message is attached to a part
that is replaced, install a new safety message on
the replacement part.

SECTION 1

Toxic Gas Hazard (1)

This safety label is located on the side of the tank
and at all water fill entrances.

Cutting or welding operation on the inside of
the tank can cause the accumulation of toxic
gases. Read and understand instructions and
warnings in the Maintenance Manual.
Failure to provide proper ventilation or
breathing apparatus while conducting these
operations may result in serious injury or
death.

Do Not Operate (2)

This safety label is located on the outside of the
front and rear control boxes. (If equipped)

Do not open this control box unless you read
and understand the instructions and warnings
in the Operator and Maintenance Manual.
Failure to follow instructions or heed the
warnings could result in serious injury or
death.

1-2

SECTION 1

Definitions and Abbreviations

Backing Runover Hazard (3)

This safety label is located on the rear of the tank
and inside the cab.

The vehicle is equipped with a back-up alarm.
Alarm must sound when operating this
vehicle in reverse. Failure to maintain a clear
view in the direction of travel could result in
serious injury or death.

Freezing (4)

This safety label is located on the side of the
tank, at the sump drain, and on the pump.

Drain tank, fill pipe and valve in freezing
weather. Refer to the Operator and
Maintenance Manual for the procedure to
follow.

MMP4-5

13 Feb 2012

Non-Potable (5)

This safety label is located on the side of the tank
and sump drain.

Water held within tank is not potable. Do not
use tank for transport of water intended for
human or animal consumption or serious
injury or death may result.

Do Not Hoist While in Motion (6)

This safety label is located inside the cab.

Do not engage hoist cylinders while vehicle is
in motion. Before engaging hoist STOP the
vehicle. Do not engage hoisting cylinders
unless you read and understand the
instructions and warnings in the Operator or
Maintenance Manual. Failure to follow
instructions or heed the warnings will result
in injury or death.

1-3

MMP4-5
13 Feb 2012

Definitions and Abbreviations

Fall Hazard (7)

This safety label is located at the top of the front
and rear of the tank.

Do not walk on the top of tank without fall
arrest PPE. Serious injury or death could
occur from a fall.

Rotating Shaft (8)

This safety label is located on the pump.

Do not place your hand or tools within pump
bell while pump is rotating and/or pressure
held within the motor supply hose. Refer to
the Operator and Maintenance Manual for
the procedures to operate and maintain the
pump. Failure to follow proper procedures
could result in serious injury.

SECTION 1

High Pressure Sprayheads (9)

This safety label is located on the spraybar.

Do not operate sprayheads until all personnel
are a safe distance away from the vehicle.

High Pressure Monitor (10)

This safety label is located on top of the cab
control box.

Do not operate the monitor until all personnel
are a safe distance away from the vehicle.

1-4