Medtronic EM200 Technical Manual

MIDAS REX® EHS®

Electric High Speed System

Preventive Maintenance Manual

 e scheduled maintenance information included in this Preventive Maintenance manual is provided as a guide to assist the customer in getting the greatest ownership value from their Midas Rex® Legend EHS® System, while helping to maximize its performance, safety, and reliability.  is scheduled maintenance program is in addition to the required routine cleaning a er each use. ( e scheduled maintenance program is one of three programs, Limited Warranty and Extended Maintenance Agreement are the other two, intended to help you keep your system in good condition.)

 is manual is divided into two sections.

Section 1 contains the preventive maintenance/service schedule. How much scheduled maintenance a Midas Rex Legend EHS System requires depends upon how o en it is used and the conditions to which it is subjected, such as cleaning and sterilization.  e demands on these systems can vary greatly from facility to facility. Twelve maintenance intervals have been de ned.  e time interval is determined by tool usage per year per motor and has been identi ed as levels A, B, C, or D as determined from the following chart.

Maintenance

Level

A 150–200 12–16* 3 months

B 100–149 8–11 4 months

C 50–99 4–7 5 months

D <50 <4 6 months

*A motor with usage rates greater than 16 uses per month should be returned for Factory Maintenance at a 6-month interval.

WARNING: Failure to follow recommended service and preventive maintenance schedules for attachments may prevent tool from being secured properly.

Identifying and following the scheduled maintenance intervals for the Midas Rex Legend EHS System will assist in reducing the potential for unanticipated down time as a result of wear.

No. of Tools Used

Per Motor Per Year

Usage Rate

Uses Per Month Per Motor

Time

Interval

1

 e preventive maintenance schedule found in Section 1 details the speci c checkpoints that are recommended and its associated interval. It also provides a convenient place to document your system’s maintenance history. If any of these checkpoints indicate wear or damage, DO NOT USE. Return the respective product to Medtronic Powered Surgical Solutions (MPSS) for service.

 e maintenance checkpoints have been designed for a facility’s Biomedical Department or equivalent to perform.  e following symbols are used throughout this manual to indicate whether the maintenance step may be performed by the customer or must be returned to MPSS:

Customer Performed Maintenance

MPSS Performed Maintenance

Section 2 contains the detailed instructions for servicing the Midas Rex Legend EHS System in accordance with the Twelve Maintenance Intervals.

Your Midas Rex Legend EHS System has a limited warranty for a period of 1 year from the date of purchase for the Console, Motor, Cables, and Instrument Cases and Trays.  e Attachments and Telescoping Tubes have a limited warranty period of 90 days from the date of purchase. A er the warranty period, any costs incurred for repair / refurbishing become the responsibility of the customer.  is limited warranty does not include the cost associated with any of the factory level service requirements identi ed in the Preventive Maintenance Schedule. Extended Maintenance Agreements are available.

For service, please call 817-788-6440 or toll free 1-800-335-9557 to schedule. For additional or replacement products, please call 817-788-6400 or toll free 1-800-433-7080 to order.

2

Section 1

Preventive Maintenance/Service Schedule

12 Maintenance Intervals

Customer Performed Maintenance

MPSS Performed Maintenance

Date of System Purchase:__________________ Maintenance Level:___________

3

1st Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:________________

Level:  A, 3 months  B, 4 months  C, 5 months  D, 6 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Angled, Contra, Metal Cutting

Attachments:

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and legible and reads:

EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

4

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

2nd Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 6 months  B, 8 months  C, 10 months  D, 12 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and legible and reads:

EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

5

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

3rd Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 9 months  B, 12 months  C, 15 months  D, 18 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and legible and reads:

EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

6

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

4th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 12 months  B, 16 months  C, 20 months  D, 24 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Requires factory level service.



Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

 Contra-Angled Attachment — Replace

Please call 817-788-6488 or toll free

1-800-433-7080 to order.

Ordered on __________________

7

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

5th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 15 months  B, 20 months  C, 25 months  D, 30 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and

legible and reads: EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

8

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

6th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 18 months  B, 24 months  C, 30 months  D, 36 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and legible and reads:

EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

9

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

7th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 21 months  B, 28 months  C, 35 months  D, 42 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and legible and reads:

EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

10

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

8th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 24 months  B, 32 months  C, 40 months  D, 48 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Requires factory level service.



Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

 Contra-Angled Attachment — Replace

Please call 817-788-6488 or toll free

1-800-433-7080 to order.

Ordered on __________________

11

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

9th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 27 months  B, 36 months  C, 45 months  D, 54 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and

legible and reads: EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

12

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

10th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 30 months  B, 40 months  C, 50 months  D, 60 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and legible and reads:

EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

13

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

11th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 33 months  B, 44 months  C, 55 months  D, 66 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Inspect the power cord and replace if damage



to cord or connector is apparent.

 Turn on the console with the foot control and

motor connected.  e display is clean and legible and reads:

EHS Forward >>

70000 RPM or Stylus Forward >>

60000 RPM

 Turn on the console with the foot control

and motor connected. Verif y that the speed

up and down buttons function from 10,000

to 75,000 in 1,000 rpm increments for EHS.

For EHS Stylus from 3,000 to 9,500 the

increments are 500 rpm and from 10,000 to

75,000 in 1,000 rpm increments.

 Connect the motor with the locked

attachment to the console with foot control

attached. Run the motor and verify that the

pedal smoothly controls the motor speed.

 Connect the motor with the locked

attachment to the console with the foot

control attached. Press the Reverse button

on the foot control several times and verify

that the console display toggles between

<< REVERSE and FORWARD >> and the

console beeps 3 times when the motor starts

in reverse.

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  (Straight/Footed) Attachment tip shows no

signs of wear or deformation.

 Footed att achment foot is n ot bent.  Collet on Perforator or Jacobs Chuck Drive

Attachment shows no signs of wear or deformation.

 Connect the attachment to the motor and run

for 3 minutes. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Repeat for each straight, footed, telescoping,

perforator, and Jacobs Chuck drive attachment in this system.

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Etching and color ring remain legible and

distinguishable.

 Attachment tube and base are clean and free

of debris.

 Attachment has no loose components.  Attachment tip shows no signs of wear or

deformation.

 Connect the angled or metal cutting

attachment to the motor and run for 3 minutes. Motor case, attachment base, knuckle and tip do not become uncomfortably hot to the touch.

 Head to tube joint for the contra-angled

attachment is stable, i.e., no play.

 Connect the contra-angled attachment to the

motor and run for 1 minute at 62,000rpm. Motor case, contra-angled attachment base, knuckle and tip do not become uncomfortably hot to the touch

 Repeat for each angled, contra-angled or

metal cutting attachment in this system.

14

  e motor and foot control markings are

legible.

 Connectors on motor, foot control and cable

show no signs of debris, bent or missing pins.

  e cable strain relief boots show no signs of

cracking or separation from the cable jacket.

 Cables do not have any nicks, cracks, holes,

tears, kinks, or any other signs of wear.

 Connect an attachment to the motor and verify

a tactile and audible click when the attachment is locked on the motor.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the motor and verify that the pedal smoothly controls the motor speed.

 Connect the motor with the locked attachment

to the console with foot control attached. Run the EHS motor for 3 minutes at 70,000rpm or run the Stylus motor for 5 minutes at 60,000rpm. Motor case, attachment base and tip do not become uncomfortably hot to the touch.

 Connect the motor with the locked attachment

to the console with the foot control attached. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD>> and the console beeps 3 times when the motor starts in reverse.

 When the foot pedal is released the motor

stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

12th Scheduled Maintenance

(See Section 2 for Details) Date Performed:_________________ By:_________________

Level:  A, 36 months  B, 48 months  C, 60 months  D, 72 months

Console Attachments: Straight, Footed,

Perforator, Jacobs Chuck, Telescoping

Attachments:

Angled, Contra, Metal Cutting

Motors, Foot Control,

and Cables

Requires factory level service.



Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

If any damage, excessive rust/corrosion, or wear is observed with the product, or if action is required beyond cleaning, DO NOT use the product and return to MPSS for service.

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

NOTE: Telescoping tubes are multi-use

disposable. Discard if excessive heat or vibration is present.

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

 Contra-Angled Attachment — Replace

Please call 817-788-6488 or toll free

1-800-433-7080 to order.

Ordered on __________________

15

 Requires factory level service.

Please call 817-788-6440 or toll free

1-800-335-9557 to schedule.

Sent out on _______________

Returned on ______________

16

Section 2

Instructions for Completing Preventive Maintenance Steps

17

Scheduled Maintenance Intervals 1, 2, 3, 5, 6, 7, 9, 10, 11

Console, Motor, Foot Control, and Cables

1. Visually inspect the power cord to verify that it does not have any damage to the insulation or to the blade of the connector and that there is no debris evident. Replace if damage is apparent.

2. Connect the foot control and motor to the console with their respective cables. Plug the power cord into the console then turn the console on. Verify that the console beeps while powering up, that the display comes up and is readable and clean.  e display should read:

EHS FORWARD >>

70000 RPM

3. If the display shows this error, then the foot control is not properly connected or the foot control or cable connectors may be dirty or the foot control or cable may need servicing.

4. If the console is working as in step 2, push the Up and Down buttons to Verify that the speed up and down buttons function from 10,000 to 75,000 in 1,000 rpm increments for EHS. For EHS Stylus from 3,000 to 9,500 the increments are 500 rpm and from 10,000 to 75,000 in 1,000 rpm increments.

5. Connect an attachment to the motor and verify a tactile and audible click when the attachment is locked on the motor.

6. Run the motor and verify that the pedal smoothly controls the motor speed.

7. If the display shows any errors, then the motor is not properly connected or the motor cable may need servicing or the connectors of the motor or motor cable are dirty, or the motor or console may need servicing.

8. Press the Reverse button on the foot control several times and verify that the console display toggles between << REVERSE and FORWARD >>. Leave the console in the << REVERSE mode. Press the foot pedal to start the motor in reverse and listen for 3 beeps when the motor starts in reverse.

or

18

STYLUS FORWARD >>

60000 RPM

CHECK PEDAL CONNECTION



9. Run motor for 3 minutes at 70,000 rpm for EHS or 5 minutes at 60,000 rpm for EHS Stylus. Verify that the motor case, attachment base and tip do not become uncomfortably hot to the touch.

10. Verify that when the foot pedal is released the motor stops and does not continue to run. If the motor continues to run when the foot pedal is released, DO NOT use and return system to MPSS for service.

Attachments: Straight, Footed, Perforator, Jacobs Chuck, and Telescoping

Telescoping tubes are multi-use disposable and do not receive scheduled maintenance.

1. Visually inspect the etching and color ring to ensure it remains legible and the color is distinguishable.

2. Visually inspect the attachment tube and base for any signs of debris or damage.

3. Visually and physically inspect (pulling and twisting by hand) the attachment for any loose or loosening components. If any components loose, DO NOT use and return the attachment to MPSS for service.

4. (Straight/Footed) Visually inspect the attachment tip for any signs of wear.  e tip should remain round with no evidence of deformation.

5. (Footed) Visually inspect the foot.  e foot and/or leg of the attachment should not be bent, or damaged.

6. (Perforator and Jacobs Chuck) Visually inspect the perforator collet for any signs of wear or deformation.

7. Heat Check

• For telescoping attachment, insert an appropriate telescoping tube into the base.

• Attach and lock the attachment onto the motor. Check to ensure that there is a tactile and an audible click when the attachment is

locked on the motor.

• Connect the motor to a console with foot control attached.

• Turn console on.

• Run the motor for 3 minutes.

• Feel the motor case, the attachment base, and the attachment tip (except Telescoping) to ensure they are not uncomfortably hot to

the touch.

8. Repeat steps 1-7 for each straight/footed/telescoping/perforator/Jacobs Chuck drive attachment in this system.

are

19

Attachments: Angled, Contra and Metal Cutting

1. Visually inspect the etching and color ring to ensure it remains legible and the color is distinguishable.

2. Visually inspect the attachment tube and base for any signs of debris or damage.

3. Visually and physically inspect (pulling and twisting by hand) the attachment for any loose or loosening components. If any components are loose, DO NOT use and return the attachment to MPSS for service.

4. Visually inspect the attachment tip for any signs of wear.  e tip should remain round with no evidence of deformation.

5. Heat Check Angled and Metal Cutting Attachment

• Attach and lock the attachment onto the motor. Check to ensure that there is a tactile and an audible click when the attachment is locked

the motor.

• Connect the motor to a console with foot control attached.

• Turn console on.

• Run the motor for 3 minutes.

• Feel the motor case, the attachment base, the knuckle (angled area for angled attachment only), and the attachment tip to ensure they

uncomfortably hot to the touch.

6. (Contra) Visually inspect the head to tube joint for the contra-angled attachment for stability, i.e., there is no loosening of this joint.

7. Heat Check Contra-Angled Attachment

• Attach and lock the contra-angled attachment onto the motor. Check to ensure that there is a tactile and an audible click when the

attachment is locked on the motor.

• Connect the motor to a console with foot control attached.

• Turn console on.

• Run the motor for 1 minute.

• Set speed to 62,000 rpm using the speed down button for EHS or the speed up button for EHS Stylus.

• Feel the motor case, the attachment base, the knuckle (contra-angled area), and the attachment tip to ensure they are not uncomfortably

to the touch.

8. Repeat steps 1-7 for each angled/contra-angled/metal cutting attachment that is part of this system.

20

are not

hot

on

Scheduled Maintenance Intervals 4, 8, 12

Motor, Attachments: Straight, Footed, Perforator, Jacobs Chuck, Telescoping, Angled and Metal Cutting

At these maintenance intervals it is important that the units be returned to MPSS for factory level inspection and service. Please call 817-788-6440 or toll free 1-800-335-9557 to schedule. As a reminder, the costs associated with any of the factory level service requirements are not included in the limited warranty. Extended Maintenance Agreements are available.

Telescoping tubes are multi-use disposable and do not receive scheduled maintenance.

Contra-Angled Attachment

 e Contra-angled attachment does not contain user or factory serviceable components and must be replaced at the 4th, 8th and 12th maintenance intervals. Please call 817-788-6400 or toll free 1-800-433-7080 to order.

21

22

Notes

23

Manufactured by: Medtronic Powered Surgical Solutions

4620 North Beach Street Fort Worth, TX 76137 USA Telephone: 817-788-6400 Toll-free: 1-800-643-2773 Fax: 817-788-6401 www.medtronic.com

Orders:

Medtronic Powered Surgical Solutions Telephone: 817-788-6400 Toll-free: 1-800-433-7080 Fax: 817-788-6489

Repairs:

Medtronic Powered Surgical Solutions Telephone: 817-788-6440 Toll-free: 1-800-335-9557 Fax: 817-788-6441

EC Authorized Representative:

Medtronic B.V. Earl Bakkenstraat 10 6422 PJ Heerlen  e Netherlands

Patent Pending

Pana is a trademark of

NSK America Corporation

Printed in USA

175011EN.RA

Medtronic EM200 Technical Manual

TABLE OF CONTENTS

Section 1

Section 2