Medtronic CBCA User’s Manual

Sonicision™
Curved Jaw Cordless Ultrasonic Dissection System User’s Guide
SCDA13
SCDA26
SCDA39
SCDA48
SCGAA
SCBA
CBCA
Table of Contents
Symbols 6
Symbol Matrix 8
Equipment Covered in This Manual 13
Indications for Use 13
Contraindications 13
Clinical Benefits 13
Section I – The Curved Jaw Cordless Ultrasonic Dissection System Overview 14
The Curved Jaw Cordless Ultrasonic Dissection System Components 14
Curved Jaw Cordless Ultrasonic Dissector 15
Reusable Generator 16
Reusable Battery Pack 16
Battery Charger 17
Reusable Battery Insertion Guide 17
Section II – Before a Procedure 18
Before Assembly 20
Assemble the Sonicision™ Curved Jaw Cordless Ultrasonic Dissection Device 20
Assembly 21
Attaching the Generator 22
Inserting the Battery Pack 22
Selecting a Power Level 23
Dual Mode Energy Button Positions 23
Device Status and Troubleshooting 24
Section III – During a Procedure 27
2
Changing a Battery Pack During a Procedure 30
Section IV – After a Procedure 32
Disassembly 32
Remove the Battery Pack 33
Remove the Generator 33
After Use 34
Reusable System Components 34
Cleaning and Sterilizing the Battery Insertion Guide and Generator 34
Cleaning 35
Preparation for Cleaning - Gross Decontamination 36
Manual Cleaning 36
Automatic Cleaning 36
Inspection 38
Pre-Sterilization Wipe Down (Optional) 38
Sterilizing the Reusable Generator and the Battery Insertion Guides 39
Cleaning and Disinfecting the Battery Pack 41
Cleaning the Battery Pack 42
Disinfecting the Battery Pack 42
Charging a Battery Pack 43
Charging Indications and Troubleshooting 44
Battery Pack Storage 45
Optional Maintenance of the Battery Charger 45
Environmental Parameters 46
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Recycling and Disposal 46
Curved Jaw Cordless Ultrasonic Dissector 46
Reusable Battery Pack 47
Reusable Generator, Reusable Battery Insertion Guide, and Battery Charger 47
Residual Risk Summary 47
Section V – Pre-Clinical Studies 49
Section VI – Technical Description 50
Product Codes 50
Dimensions and Weight (unpackaged) 51
Standards 52
Electromagnetic Compatibility (EMC) 53
Protection Against Electric Shock 69
Enclosure Ingress Protection (IP Classification) 70
Input Power 70
Reusable Battery Pack 71
Duty Cycle (Mode of Operation) 72
Mains Frequency (50 Hz/60 Hz) Leakage Current 72
Mains Frequency DC Leakage Current 73
Power Cord 73
Equipotential Ground Connection 74
USB Connection 74
Alert Tones 74
Battery Charger Fuses 75
4
Limited Warranty 76
Technical Support 78
California Proposition 65 Statement 79
China RoHS Compliance 79
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Symbols
Sterilized using ethylene oxide
Not made with natural rubber latex
Single sterile barrier system
Do not reuse
Non-sterile product
For prescription use only
Caution! Read all
Do not resterilize
Consult the instructions for use
warnings and cautions in instructions for use
¡'
Product is a medical device
6
Humidity limitations
¡$
Temperature
¡'
¡$
limitations
Keep product dry
316
0
Defibrillation­proof type BF applied part
Product uses high density polyethylene and may be recycled
Fuse
en
Product contains waste from electrical and electronic equipment, and should be separately collected and not disposed of as unsorted municipal waste
Protection against fluid ingress: Drip­proof
IP2X
Ingress Protection Rating
Equipotential ground
Standards compliance mark (3164410)
441

Alternating current
Direct current USB port
Standards compliance mark (5010194)
Dangerous voltage
GOST R
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CE Mark (no notified body)
Authorized representative in the European Community
Use by date Lot number Serial number
Date of manufacture
Symbol Matrix
Symbol Reusable
Sterilized using ethylene oxide
8
generator

Reusable battery pack
CE Mark (notified body 2797)
Catalog number Manufacturer
Battery charger
Reusable battery insertion guide
EurAsian Conformity mark
Curved jaw cordless ultrasonic dissector (All models)
X
en
Symbol Reusable
Sterile barrier X
Non-sterile product X X X
Not made with natural rubber latex
Do not reuse X
For prescription use only X X X X X
Do not resterilize X
Consult the instructions for use
Caution! Read all warnings and cautions in instructions for use
Medical device X X X X X
HDPE X
Humidity limitations X X X X
Temperature limitations X X X X X
generator
Reusable battery pack
XXX X X
XXX X X
XXX X
Battery charger
Reusable battery insertion guide
Curved jaw cordless ultrasonic dissector (All models)
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Symbol Reusable
Keep product dry X
Waste from electrical and electronic equipment
Defibrillation-proof type BF applied part
Fuse X
Protection against fluid ingress: Drip-proof
Ingress protection rating X
Alternating current X
Dangerous voltage X
Equipotential ground X
Direct current X
USB port X
Standards compliance mark (3164410)
10
generator
Reusable battery pack
XXX
XX X
XX X
X
Battery charger
Reusable battery insertion guide
Curved jaw cordless ultrasonic dissector (All models)
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Symbol Reusable
Standards compliance mark (5010194)
GOST R X X X X
CE Mark (no notified body) X X
CE Mark (notified body
2797)
EurAsian Conformity mark X X
Authorized representative in the European Community
Catalog number X X X X X
Manufacturer X X X X X
Use by date X
Serial number X X X
Lot number X X
Date of manufacture X X X X
generator
Reusable battery pack
XX X
XXX X X
Battery charger
X
Reusable battery insertion guide
Curved jaw cordless ultrasonic dissector (All models)
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Sonicision™
Curved Jaw Cordless Ultrasonic Dissection System
Curved jaw cordless ultrasonic
dissector
Reusable generatorReusable battery insertion guide
12
1
3
5
2
4
Reusable battery pack (non-sterile)Battery charger (non-sterile)
Equipment Covered in This Manual
Sonicision™ Curved Jaw Cordless Ultrasonic Dissection System
Indications for Use
The Sonicision™ curved jaw cordless ultrasonic dissection device is indicated for soft tissue incisions when bleeding control and minimal thermal injury are desired. The device can be used as an adjunct to or substitute for electrosurgery, lasers, and steel scalpels in general, plastic, gynecologic, urologic, and other open and endoscopic procedures. The Sonicision™ curved jaw cordless ultrasonic dissection device can be used to coagulate isolated vessels up to and including 5 mm in diameter.
The Sonicision™ 13 cm device is also indicated for use in otorhinolaryngologic (ENT) procedures.
Contraindications
• The device is not indicated for incising bone.
• The device is not to be used for contraceptive tubal occlusion.
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Clinical Benefits
The Sonicision™ curved jaw cordless ultrasonic dissection device and compatible accessories perform simultaneous cutting and coagulation for soft tissue, and isolated vessels up to and including 5 mm in diameter. Ultrasonic dissectors have been shown to reduce operative times and blood loss compared to conventional techniques (cold steel and manual ligation).
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Section I – The Curved Jaw Cordless Ultrasonic Dissection System Overview
The Sonicision™ curved jaw cordless ultrasonic dissection system enables cordless transection, dissection, and coagulation of tissue during general surgery. The device can be used in open procedures, or endoscopically when used with a compatible 5 mm trocar.
When assembled, electrical power supplied by the battery pack is converted to ultrasonic energy in the generator. This energy is transferred to the active blade, which is used to accomplish the intended clinical use.
Intensity of the ultrasonic energy is controlled by the clinician using the dual-mode energy button. Minimum power mode (energy button depressed to the first position) produces slower dissection when increased hemostasis is desired. Maximum power mode (energy button fully depressed) produces faster dissection.
The Curved Jaw Cordless Ultrasonic Dissection System Components
The Sonicision™ curved jaw cordless ultrasonic dissection system has both single-use and
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reusable components. Sonicision™ reusable generators and reusable battery insertion guides must be sterilized before use. Validated sterilization methods and parameters are provided in this document. Sonicision™ curved jaw cordless ultrasonic dissectors are supplied sterile. They are intended for single­patient use and cannot be adequately cleaned and sterilized for reuse.
The assembled dissector, reusable generator, and reusable battery pack are referred to as the Sonicision™ curved jaw cordless ultrasonic dissection device in this document. The Sonicision™ curved jaw cordless ultrasonic dissection system refers to all components, including the assembled device, reusable battery insertion guide, and battery charger. Each component is further described in this section.
The Sonicision™ curved jaw cordless ultrasonic dissection system has no components made with natural rubber latex.
Curved Jaw Cordless Ultrasonic Dissector
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1
2
8
Clamping jaw– Holds tissue against
active blade
Active curved blade– Delivers energy
effect
ShaftShaft-rotation wheel (black)– Rotates
shaft 360°
Speaker– Emits system status tonesDual-mode energy button (blue)–
Selects energy activation in minimum or maximum mode
Jaw lever (black)– Closes and opens
clamping jaw
3
4
5
6
7
10
9
Shaft measurement marks– Measures
up to 10 cm from the distal end (not available on all models)
Battery door (black)– Closes and seals
battery compartment
Battery door release button (black)–
Opens the battery door
The Sonicision™ curved jaw cordless ultrasonic dissector is a sterile, single-use component to which the generator and battery pack attach. This component provides control for device functions such as selecting power levels, blade placement and position, grasping, coagulating, and dissecting tissue.
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Reusable Generator
up to 150 times, after which the generator is no longer usable and must be replaced.
1
Reusable Battery Pack
2
LED indicator– Color of LED indicates
system status (see Device Status and Troubleshooting on page 24 for color
indications and descriptions)
Torque knob– Used to connect the
generator to the dissector
Generators are provided non-sterile and must be sterilized before each use. Use a steam autoclave to safely sterilize the generator. See
Cleaning and Sterilizing the Battery Insertion Guide and Generator on page 34.
The Sonicision™ reusable generator converts electrical power from the battery pack to ultrasonic energy to drive the active blade. The generator is designed to be sterilized and used
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1
Battery-pack handle – Aids in holding
and positioning the battery pack for insertion and extraction from the dissector or battery charger
Battery packs are provided non-sterile and must be cleaned, disinfected, and charged prior to each use. See Cleaning and Disinfecting the Battery Pack on page 41.
The Sonicision™ reusable battery pack is a rechargeable, lithium-ion battery that provides power to the Sonicision™ curved jaw cordless ultrasonic dissection device. The battery pack is designed to be used up to 200
times. It is compatible only with the Sonicision™ curved jaw cordless ultrasonic dissection device and battery charger.
Battery Charger
1
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Reusable Battery Insertion Guide
2
3
Charging bays (4)Battery-charger power-status lightBattery-pack status display
The battery charger connects to a standard wall outlet and charges the reusable battery packs. Status displays on the battery charger indicate the status of each battery pack. See Charging Indications and Troubleshooting on page 44.
The Sonicision™ reusable battery insertion guide is intended to facilitate the aseptic transfer of the non-sterile Sonicision™ battery pack into the Sonicision™ curved jaw cordless ultrasonic dissection device.
The battery insertion guides are provided non­sterile and must be sterilized before each use. See Cleaning and Sterilizing the Battery Insertion Guide and Generator on page 34.
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Section II – Before a Procedure
Warning
Safe use of the Sonicision™ curved jaw cordless ultrasonic dissection system requires the user to read, understand, and follow the accompanying instructions.
The dissector cannot be adequately cleaned or sterilized for safe reuse and is, therefore, intended for single use. Attempts to clean and sterilize the dissector for reuse may result in infection or product-failure risks to the patient and operator.
Visually inspect all system components for breaks, cracks, nicks, or other damage. Do not use damaged components. Use of damaged components may result in injury to the patient or operator.
Use caution when handling the assembled device. The assembled device is capable of creating dissecting energy when the dual­mode energy button is depressed. Avoid fire and unintended burns by always keeping the distal end of the device in sight and away from direct contact with adjacent tissue, textiles, and flammable materials during and immediately after use.
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Warning
Infection hazard Non-sterile components
may contaminate the sterile field and place the patient at risk for infection.
• Do not use the dissector if the sterile package is opened, damaged, or has exceeded the expiration date.
• Generators and battery insertion guides are provided non-sterile and must be cleaned and sterilized prior to first use and for each reuse. See Cleaning and
Sterilizing the Battery Insertion Guide and Generator on page 34.
• Battery packs are non-sterile and cannot be sterilized. The battery pack must be aseptically inserted into the dissector according to instructions. See Inserting the Battery Pack on page 22.
Fire and Burn Hazard The clamping jaw, active blade, and distal 6 cm of the shaft are hot during, and for a period of time after activating the device. Avoid the potential for fire and unintended burns by always keeping the distal end of the device in sight and away from direct contact with adjacent tissue, textiles, and other flammable materials during and for a period of time after activation.
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Warning
Avoid accidental activation by installing the generator before installing the battery pack. Accidental activation of the Sonicision™ curved jaw cordless ultrasonic dissection device can cause serious injury to the patient or surgical team.
No modification of this equipment is allowed.
Caution
Use only Sonicision™ components listed in the compatibility table on the front cover. Components from other manufacturers are not compatible with this system and may cause injury to the patient and operator.
Do not bend or sharpen the blade. Altering the blade will compromise the performance of the device, which may result in patient or user injury.
Caution
Successful hemostasis may require adjunct measures when ultrasonic instruments are used to incise or coagulate solid organs (for example, liver parenchyma). Due to the difficulty of visualizing internal structures, avoid transecting large masses of tissue in a single activation.
Ensure that the battery pack is sufficiently charged before use. See Charging a Battery Pack on page 43.
Use of a battery pack that is not fully charged can result in a procedural delay.
If generators and battery insertion guides are to be sterilized outside of the medical facility, ensure packaging protects items from potential damage and contamination during transport.
Note: Ensure the availability of backup equipment to protect against unexpected system failure and provide additional battery capacity. Note: This device is intended to be used with a 5 mm trocar when used endoscopically. Verify
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proper trocar size and compatibility prior to using the device in a procedure. Note: Ensure the battery pack connector is dry. Inserting the battery pack into the device or the battery charger when the connector is wet may damage the components. Note: The Sonicision™ curved jaw cordless ultrasonic dissection system is intended to be used in a hospital environment. Note: Battery packs are shipped with a low state of charge and must be charged upon receipt. Note: To avoid electrostatic-damage to a battery pack, do not touch the battery pack connector.
Before Assembly
Battery insertion guides and generators must be prepared before each use in accordance with the cleaning and sterilizing instructions. See Cleaning and Sterilizing the Battery Insertion Guide and Generator on page 34.
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Assemble the Sonicision™ Curved Jaw Cordless Ultrasonic Dissection Device
Complete assembly of a working Sonicision™ curved jaw cordless ultrasonic dissection device requires:
• Single-use dissector
• Reusable generator
• Reusable battery pack
• Reusable battery insertion guide
Assembly
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1.21.1
1.3
1.51.4 1.6
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Attaching the Generator
1. Circulating Person: Transfer the dissector,
battery insertion guide(s), and generator aseptically into the sterile field.
2. Scrubbed Person: Slide the generator into
the opening until it makes contact with the dissector (step 1.1). Hold the dissector shaft-rotation wheel. Turn the torque knob clockwise until it clicks twice (step 1.2).
Inserting the Battery Pack
Note: Attach the generator to the dissector
prior to inserting the battery pack.
1. Scrubbed Person: Hold the handle with
the open battery compartment up. Open the battery compartment door.
2. Scrubbed Person: Seat the sterile battery
insertion guide onto the open dissector handle and hold firmly (step 1.3).
3. Circulating Person: Orient the battery
pack as shown with the battery insertion guide. Insert the battery pack through the battery insertion guide into the dissector handle (step 1.4).
4. Circulating Person: After the battery pack
is seated in the dissector handle, remove
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the contaminated battery insertion guide from the sterile field (step 1.5).
5. Scrubbed Person: Do not touch the
battery pack. Close the battery compartment door from the outside until there is tactile feedback and an audible click (step 1.6).
A series of audible tones and an illuminated green LED on the generator indicate correct assembly.
6. In order to ensure the device meets
required essential performance, it should be tested after assembly and each battery exchange as follows:
With the clamping jaws open, test the minimum-power mode (energy button depressed to first position) and maximum­power mode (energy button fully depressed). If the device generates different pulsating tones for each power mode and a green LED is present, assembly is complete and the device is ready for use.
If inaudible or undifferentiated tones or a non-green LED are present, refer to Device Status and Troubleshooting on page 24.
Selecting a Power Level
The dual-mode energy button activates the ultrasonic power to the active blade. Two power settings are available:
Minimum-power mode – Energy button depressed to first position
(2)
– A low-pitch, slow pulsating tone
indicates minimum-power activation
– Produces slower dissection when
increased hemostasis is needed
Maximum-power mode – Energy button fully depressed (3) – A high-pitch, fast pulsating tone
indicates maximum-power activation
– Produces faster dissection
Dual Mode Energy Button Positions
1
2
3
Off
Minimum-power modeMaximum-power mode
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Device Status and Troubleshooting
The generator LED indicator changes color to signify the status of the Sonicision™ curved jaw cordless ultrasonic dissection device. The LED color in combination with various audible tones indicate the operational status of the system. The table below provides an explanation of system conditions indicated by a combination of LED colors and emitted tones. Where applicable, troubleshooting tips are provided.
LED indicator Tone Status Possible remedy
Six pulses - start up tone System is ready. N/A
Pulsing - low
Green
Pulsing - high
No audio (during assembly
or activation)
Purple and green
alternating
(flashing)
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Six pulses - start up tone
Note: When performing remedy actions, follow instructions provided in this user's guide for maintaining the sterile field. Note: Test device after each remedy step for functionality.
Activation of minimum power
(energy button depressed to
first position).
Activation of maximum
power (energy button fully
depressed).
Device is not functional.
Generator is on its last surgical
use.
Replace the dissector.
Press activation button to
N/A
N/A
begin use.
LED indicator Tone Status Possible remedy
Purple (flashing) Three pulses
Red
(during assembly)
LED not
illuminated
(during assembly)
Yellow (flashing)
Three pulses
No audio
Six pulses - start up tone
Nine pulses Battery charge is low (< 15%).
Four descending tones Low-battery reminder.
Twelve pulses followed by a
constant tone
Generator has reached its
maximum use life and is no
longer functional.
System error during assembly.
The device is not functional.
Device is not functional.
Battery pack is depleted. The
device is not functional.
Replace the generator.
1) Fully detach and reattach the generator. Ensure two clicks occur when tightening the generator.
2) Replace the battery pack.
3) Replace the generator.
4) Replace the dissector.
1) Replace the battery pack.
2) Replace the generator.
1) Replace the battery pack.
2) Replace the generator.
Replace the battery pack.
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LED indicator Tone Status Possible remedy
1) Clean jaw and blade. Test with open jaw.
Red
(during activation)
Green
(after activation)
Red (during use) No audio
LED not
illuminated
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Three pulses during
activation
Audio may or may not
occur
System error during use. Device is not functional.
System error during use. Device is not functional.
Device is not functional.
2) Fully detach and reattach the generator. Ensure two clicks occur when tightening the generator.
3) Replace the dissector.
4) Replace the generator.
Replace all components: dissector, generator, and
battery pack.
1) Replace the battery pack.
2) Replace the dissector.
3) Replace the generator.
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