Medtronic AF02R Instructions for Use

MIDAS REX® MR7
Pneumatic High-Speed System
Instruction Manual
Rx Only

Symbols

Lubricant/Diuser
Attachment
STERILE
Control Unit
REGULATOR
Brush
|
EC REP
The following symbols may appear within this manual, on product labeling, or on the product itself:
United States federal law restricts this device to sale by or on the order of a physician.
Reference Number Use with
Lot Number Multi-Use Disposable
Serial Number
Quantity
For single patient use only. Do not re-use, re-process, or re-sterilize this product. Re-use, re-processing or re-sterilization may compromise the structural integrity of the device and/ or create a risk of contamination of the device, which could result in patient injury, illness, or death.
Approximately equal to
Non-Sterile
Sterilized by Gamma Irradiation
Instrument Case
Dissecting Tool
Refurbished
Air Pressure Relief
Attachment
Instrument Case
Lubricant/Diffuser
Dissecting Tool
Attachment
Control Unit
Refurbished
Use by date
Accessory
Accessory
Date of manufacture
Temperature Limitations
Unlock
Lock
On
Off USA Only
Finger-Operated Control Manufacturer
Foot-Operated Control Do not dispose to unsorted
Compliant with European Council Directive MDD 93/42/EEC.
Bone Mill
MOTOR
Adapter
Regulator
Bone Mill
Motor
Brush
Adapter
municipal waste.
Tool Control
Authorized Representative in the European Community
Consult Instructions for Use

Contents

General Information ...........................................................................................................................1
Indications for Use .............................................................................................................................. 1
Contraindications ....................................................................................................................1
Special Notices .........................................................................................................................1
General Safety Precautions .....................................................................................................2
No Latex Policy ........................................................................................................................2
System Components ...........................................................................................................................3
Non-Disposable Components ...............................................................................................3
Disposable Components .........................................................................................................8
Legend® Dissecting Tools ........................................................................................................9
General Guidelines For Attachment and Tool Applications ........................................... 10
Setting up the Operating Room ..................................................................................................... 13
Power Source Requirements ............................................................................................... 13
Pneumatic Connections....................................................................................................... 13
Setting up the MR7 System ............................................................................................................. 14
Installing the Oiler Cartridge .............................................................................................. 14
Connecting the Motor ......................................................................................................... 15
Installing an Attachment and Tool ................................................................................................ 16
Straight Attachments ............................................................................................................ 16
Specialized Attachments ...................................................................................................... 16
Activating the Motor ....................................................................................................................... 17
Disassembling the MR7 System ..................................................................................................... 18
Depressurize the System ...................................................................................................... 18
Disconnect Hoses ................................................................................................................. 18
Discard the Lubricant/Diuser Cartridge ......................................................................... 18
Remove the Attachment and Tool ...................................................................................... 18
Cleaning & Sterilizing the MR7 System ........................................................................................ 19
MR7 Motor ............................................................................................................................ 19
Legend Attachments / Tubes ............................................................................................... 20
i
MR7 Pneumatic Control Unit / Regulator Hose /
Triton Adapter / Instrument Case ...................................................................................... 22
Transmissible Spongiform Encephalopathies (TSE) Return Policy............................... 22
Troubleshooting ............................................................................................................................... 23
Refurbishing or Repairs .................................................................................................................. 26
Preventative Maintenance ............................................................................................................... 27
Limited Warranty ............................................................................................................................. 28
Appendix A—Specialized Attachments ........................................................................................ 29
Angled Attachments ............................................................................................................. 29
Angled Double Lock Attachments ..................................................................................... 30
Curved Bur Attachments ..................................................................................................... 32
Variable Exposure Attachments ......................................................................................... 33
Footed Attachments ............................................................................................................. 33
Rotating Footed Attachments ............................................................................................. 34
Contra-Angle Attachment (16-MF) ................................................................................... 35
Metal Cutting Attachments ................................................................................................. 36
Telescoping Attachments ..................................................................................................... 37
Perforator Driver Attachments ........................................................................................... 38
Jacobs® Chuck Attachments ................................................................................................ 39
Bone Mill Attachment .......................................................................................................... 40
ii

General Information

Read and understand this manual before use of the MR7 System. The Midas Rex® MR7 system is designed for use by medical professionals familiar with powered surgical instrumentation. The surgeon is responsible for learning the proper techniques in the use of this system, as inappropriate use may potentially be harmful. It is strongly recommended that the surgeon and dedicated operating room personnel are knowledgeable with the use of this equipment by being trained in Medtronic Midas Rex Hands-On Workshops or by one of the local authorized representatives. The MR7 system consists of the following components:
MR7 or MR7 Touch Motor
MR7 Pneumatic Control Unit with Various Connectors
MR7 Regulator Hose
MR7 Lubricant/Diuser Cartridge
MR7 Triton® Adapter (optional)
Legend® Attachments*
Legend® Dissecting Tools*
*The MR7 system uses the same attachments and dissecting tools as the Legend® Pneumatic High-Speed System.

Indications for Use

The Medtronic Midas Rex MR7 System is a pneumatically operated surgical instrument system. The pneumatic motors provide power to operate removable rotating surgical cutting tools and their accessories intended for use in neurosurgery, including craniotomy and spinal surgery; as well as Ear, Nose and Throat (ENT), orthopedic and general surgical applications including maxillofacial, craniofacial and sternotomy surgeries.
General Information
Contraindications
None
Special Notices
The words warning, caution and note have special meanings in this manual, and should be carefully reviewed:
WARNING: A warning indicates that the personal safety of the patient or physician may be involved. Disregarding this information could result in injury to the patient or physician.
CAUTION: A caution indicates that there is a risk of damaging equipment.
NOTE: A note is intended to provide additional information, which may be useful, but is not essential to complete the
procedure.
1
General Information
General Safety Precautions
WARNINGS:
Do not use the Midas Rex MR7 System before proper cleaning and sterilization.
Do not operate the Midas Rex MR7 System in the presence of Magnetic Resonance Imaging devices.
Do not use damaged, faulty, or modied Midas Rex MR7 System components. Inspect the Midas Rex MR7 System for
damage prior to each use:
Check the motor’s exhaust hose for cracks or tears.
Visually inspect attachments and tools. Do not use bent or damaged tools.
Install attachment and dissecting tool, then briey run motor.
Do not operate the Midas Rex MR7 System without eye protection.
Motors and attachments which fail due to extended use may allow a component to detach and fall from the motor or
attachment, and may cause patient injury.
* Check motor for overheating and leaking lubricant.
* Check attachment for overheating.
* Check dissecting tool for ail.
Heavy side loads and/or long operating periods may cause the device to overheat. If overheating occurs:
Never place an overheated motor on the patient or draping during surgery.
Discontinue use and rest the motor by using intermittently, or wrap the motor/attachment interface with a moist
sterile towel.
If the motor is passed o, the receiver should grasp the motor by the proximal end close to the motor hose.
To avoid injury to the patient or user, do not place the handpiece on the patient or in an unsecured location, when not
in use.
Midas Rex MR7 motors should only be operated when the attachment is in the position.
No Latex Policy
Legend and MR7 products, packaging materials, labels, package inserts, and similar items manufactured by and/or for Medtronic Powered Surgical Solutions (MPSS) do not contain latex.
2

System Components

6. Safety Slide (MR7 Touch Only)
Non-Disposable Components
MR7 Motor
The MR7 motor is a high-speed, high-torque motor used to dissect bone and biomaterials.
Figure 1: Motor Components
System Components
1
5
1. Collet
2. Motor Case
3. Swivel
4. Hose
5. Finger Control Lever
3
2
4
6
In addition to the components listed in Figure 1, each MR7 motor has a lubricant/diuser housing at the end of the motor hose, as seen in Figure 2.
Figure 2: Lubricant/Diuser Housing
3
System Components
WARNING: Use only Medtronic Midas Rex Legend or MR7 devices with an MR7 motor. Use of other devices may cause injury or damage equipment, and will void the manufacturer’s warranty.
Pneumatic Control Unit
The pneumatic control unit (Figure 3) provides variable speed motor control controls through a foot pedal. It also allows the user to switch between nger and foot control of the motor (if applicable).
Regulator
The regulator (Figure 4) controls the delivery pressure of compressed gas to the pneumatic control unit. The pressure gauges monitor cylinder pressure (right gauge) and delivery pressure (left gauge).
Note: Outlet pressure gauge accurate to +/- 12 psi.
Figure 3: Pneumatic Control Unit
Instrument Case
The instrument case (Figure 5) is used to organize equipment.
Regulator Hose
Connects from the gas source to the pneumatic control unit to deliver compressed gas.
Figure 4: Regulator
Figure 5: Instrument Case
4
System Components
N2 DISS to Male Schrader Adapter (PC110)
The N2 DISS to male Schrader adapter (Figure 6) allows for the regulator hose to be attached to a female Schrader in-house gas connection.
N2 DISS to Male Schrader Adapter
- UK (PC111)
The N2 DISS to male Schrader adapter (Figure 6a) allows for the Pneumatic Control Unit’s N2 DISS pressure hose connection to be attached to a Female Schrader (UK) in-house gas connection.
N2 DISS to Air DISS Adapter (PC120)
The N2 DISS to air DISS adapter (Figure 7) allows for the regulator hose to be attached to an Air DISS in­house gas connection.
N2 DISS to Female Schrader Adapter (PC140)
The N2 DISS to female Schrader adapter (Figure 7a) allows for the Pneumatic Control Unit’s N2 DISS pressure hose connection to be attached to a Male Schrader in-house gas connection.
Figure 6. N2 DISS to Male Schrader Adapter
PC110
Figure 6a. N2 DISS to Male Schrader Adapter - UK
PC111
Figure 7. N2 DISS to Air DISS Adapter
PC120
Figure 7a. N2 DISS to Female Schrader Adapter
PC140
5
System Components
N2 DISS to Surgical Tool Air Male SIS Adapter (PC150)
The N2 DISS to surgical tool air male SIS adapter (Figure 7b) allows for the Pneumatic Control Unit’s N2 DISS pressure hose connection to be attached to an AUS-SIS surgical tool air in-house gas connection.
N2 DISS to WF4 Adapter
The N2 DISS to WF4 adapter (Figure 8) allows for the regulator hose to be attached to a Midas Rex safety valve regulator previously used for Midas Rex Classic or Midas Rex III motors. The in-line oiler must be removed from the safety valve regulator.
Motor Wrench
The motor wrench (Figure 9) is used to align arrows on motor collet ats prior to installation of a Legend attachment.
Triton Adapter
The Triton adapter (Figure 10) allows the Triton handpiece to be driven by the MR7 pneumatic control unit. It functions much the same way as the Triton port on the Legend pneumatic control unit, except that it is connected between the control unit and the gas source, rather than being integrated into the control unit
Figure 7b. N2 DISS to Surgical Tool Air Male SIS Adapter
PC150
Figure 8. N2 DISS to W4 Adapter
Figure 9. Motor Wrench
Figure 10. Triton Adapter
6
System Components
Legend Attachments
Legend motor attachments are available in various designs to facilitate a variety of surgical procedures. Attachments vary in length, diameter, and overall design. They are marked and color-coded to correspond with their associated dissecting tools. A few of the Legend attachments available are listed in the table below.
Attachment Example Other Details/Options
Standard Straight Attachments AS09
Standard Angled Attachments AA14
Straight Variable Exposure Attachments AVS07
Angled Variable Exposure Attachments AVA07
Fixed Footed Attachments AF01
Rotating Footed Attachments AF01R
Telescoping Attachments AT10 (base)
TT12A (tube)
Contra-Angle Attachment AC16
Metal Cutting Attachment ASMC
Perforator Attachment AD01 Available in 800 RPM or 1000 RPM form.
5/32” Jacobs Chuck Attachment AD02
Bone Mill Attachment BM100
NOTE: Angled and straight attachments with the same length, marking, and color band share the same dissecting tool. Curved and straight telescoping tubes with the same length, marking, and color band also share the same dissecting tool. Example: The 14-AM straight and 14-AM angled attachments are 14 cm long, marked 14-AM and have a green color band. All dissecting tools with the prex 14 (14MH30) may be used in either the 14-AM straight or 14-AM angled attachment.
The telescoping attachment requires the use of the AT10 attachment base, as well as a telescoping tube. Tubes are available in straight, curved, or hooded form.
Be sure to match the color code and nomenclature on the Legend Dissecting Tool packaging with the color band and nomenclature on the Legend Attachment.
7
System Components
Disposable Components
WARNING: Use only Medtronic Midas Rex Legend or MR7 devices with an MR7 motor. Use of other devices may cause injury or damage equipment, and will void the manufacturer’s warranty.
Lubricant/Diffuser Cartridge
The lubricant/diuser cartridge (Figure 11) provides lubrication to the motor and lters oil from exhausted air.
Telescoping Tubes
Telescoping tubes (Figure 12) provide support to the rotating dissecting tool. Telescoping tubes are disposable following multiple uses and should be discarded when heat or excessive vibration is noticed or insertion of tools becomes dicult.
Cleaning Brushes
Cleaning brushes (Figure 13) are used to clean debris from lumen of attachments and telescoping tubes. Sized for an internal bore diameter of 3.2 mm, 2.4 mm or 1.2 mm in Legend Attachments and Telescoping Tubes.
NOTE: Cleaning brushes will not pass through angled, contra-angle, metal cutting, perforator, or Jacobs Chuck attachments, because they are not cannulated.
Figure 11: Lubricant/Diuser Cartridge
Figure 12: Telescoping Tube
Figure 13: Cleaning Brushes
3.2mm
2.4mm
1.2mm
8
System Components
Legend® Dissecting Tools
Legend dissecting tools are sterile cutting tools, intended for cutting bone and biomaterials.
Dissecting Tool Nomenclature
Part numbers for Legend dissecting tools follow a standard naming convention, which is described in the diagram below. A basic part number consists of the associated attachment length, the tool head shape, and the tool head diameter. Part numbers may also include a variety of prexes to identify specic attachment types, as well as a variety of suxes to provide additional information about the dissecting tool. Tools that use a design taken from the Mednext line are designated by an additional “-MN” sux.
Associated
Attachment
Length
(x.x millimeters)
Tool
Head Diameter
Optional
Prex
Tool
Head Shape
Optional
Sufx
Tool Number Prexes (not all inclusive)
F... For use with footed attachments
MC For use with metal cutting attachments
T For use with telescoping attachments
Tool Head Shapes (not all inclusive)
AC Acorn MH Match Head
BA Ball OV Oval
CY Cylinder RT Reverse Taper
HM Hole Maker TA Tapered
HS Hole Saw TD Twist Drill
Tool Number Sufxes (note that more than one of the suxes listed may be combined in a single part number)
L Long S Spiral
D Diamond SH Short
X Extra DC Diamond Coarse
F Fine DX Diamond Extra Coarse
C Carbide MN Mednext Tool Design
9
System Components
WARNINGS:
Dissecting tools are for single-use only. Do not attempt to sterilize them. The dissecting tools are packed sterile and are not intended for repeat use. To prevent contamination, use only once.
Do not use an attachment and dissecting tool combination that results in tool ail or excessive vibration.
Do not attempt to remove a tool while the motor is running.
Do not attempt to remove a tool from an overheated motor or attachment.
Do not use the device if the package is opened or damaged.
General Guidelines For Attachment and Tool Applications
These are general guidelines for dissecting tool applications and are not an all-inclusive listing.
WARNING: Be sure to match the color code and nomenclature on the Legend Dissecting Tool packaging with the color band and nomenclature on the Legend Attachment. Failure to do so could result in injury to the patient or operating room sta.
Surgical
Application
Spine 8-B, 9-M, 14-AM,
Commonly
Used
Attachments
15-A
Telescoping Match Head
Footed, Straight Tapered
Commonly Used Dissecting Tools
Match Head
Elongated spherical design allows controlled, delicate dissection. For entry hole, nerve decompression, osteophyte removal, sinus dissection, etc.
Ball
Helical cutting utes dissect bone or cement eectively from a wide variety of approach angles. For debridement, decortication, sinus dissection, etc.
Oval
Helical cutting utes and curved design blend acorn and ball styles to vary dissection eciency with approach angle. For decortication, laminotomy, entry hole, nerve decompression, osteophyte removal, etc.
Hole Maker/Saw
Matched sets of Hole Makers and Hole Saws are ecient and eective for interbody fusion.
Cylinder
Eective bone sculpting and planing. For graft shaping, debridement, corpectomy, decortication, interbody fusion, fusion takedown, etc.
Acorn
Curved design varies dissection eciency with varied approach angles. For entry hole, laminotomy, bone shaping, debridement, corpectomy, decortication, fusion takedown, etc.
Elongated spherical design allows controlled, delicate dissection. For entry hole, nerve decompression, osteophyte removal, sinus dissection, etc.
Slender design for precise dissection with minimal bone loss. For transection, osteotomy, graft harvesting, bone shaping, entry hole, suture hole, midface advancement, etc.
Suggested
Motor(s)
MR7, MR7 Touch
MR7, MR7 Touch
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