MECNOSUD SP80, SP60, SP100, SP200, SP160 Instruction Manual

INSTRUCTION MANUAL

AUTOMATIC SPIRAL MIXER

SP60-80-100-130-160-200-250

SP80R-100R-130R-160R-200R-250R

Edition 10/2017

2

INDEX

CHAPTER 1. GENERAL INFORMATIONS .................................................................. 4

1.1 PREFACE .................................................................................................................................................... 4

1.2 MACHINE IDENTIFICATION DETAILS ......................................................................................................... 4

1.3 WARRANTY ............................................................................................................................................... 4

1.4 MACHINE SPECIFICATIONS ....................................................................................................................... 4

1.4.1 TECHNICAL SPECIFICATIONS ............................................................................................................. 5

1.5 RELEVANT REGULATIONS ......................................................................................................................... 6

1.6 OPERATING AREA ..................................................................................................................................... 6

1.7 SAFETY AND HEALTH WARNINGS ............................................................................................................. 7

1.7.1 POWDERS RISK.................................................................................................................................. 8

1.7.2 SAFETY DEVICES ................................................................................................................................ 8

1.8 SERVICE AND SPARE PARTS ...................................................................................................................... 8

1.9 DEMOLITION OF THE MACHINE ............................................................................................................... 8

CHAPTER 2. INSTALLATION OF MACHINE ............................................................... 9

2.1 ENVIRONMENTAL CONDITIONS OF INSTALLATION SITE .......................................................................... 9

2.2 TRANSPORT AND HANDLING .................................................................................................................... 9

2.3 ADJUSTMENTS ....................................................................................................................................10

2.4 ELECTRICAL CONNECTIONS ....................................................................................................................10

CHAPTER 3. CONTROL DEVICES ............................................................................. 12

3.1 ELECTRO-MECHANICAL CONTROL PANEL ..............................................................................................12

CHAPTER 4. USE OF THE MACHINE ........................................................................ 13

4.1 TESTING ..................................................................................................................................................13

4.2 WORKING CYCLE DESCRIPTION ..............................................................................................................13

4.3 LOADING MACHINE ................................................................................................................................13

4.4 MACHINE START-UP ...............................................................................................................................14

4.5 MANUAL MODE ......................................................................................................................................14

4.5.1 MANUAL MODE AT 1

ST

SPEED .........................................................................................................14

4.5.2 MANUAL MODE AT 2 ND SPEED .......................................................................................................15

4.6 AUTOMATIC MODE.................................................................................................................................15

4.6.1 AUTOMATIC MODE – ONE SPEED ..................................................................................................15

4.6.2 AUTOMATIC MODO- TWO SPEEDS .................................................................................................16

4.7 STOPPING MACHINE ...............................................................................................................................17

4.8 DOUGH DISCHARGE ................................................................................................................................17

3

CHAPTER 5. MAINTENANCE .................................................................................. 18

5.1 ORDINARY MAINTENANCE .....................................................................................................................18

5.1.1 CLEANING THE MACHINE ...............................................................................................................18

5.2 PROGRAMMED MAINTENANCE .............................................................................................................18

5.2.1 SPIRAL BELTS TENSION ADJUSTMENT ............................................................................................19

5.2.2 BOWL BELTS TENSION ADJUSTMENT .............................................................................................20

5.2.3 DOUBLE DRIVE TRANSMISSION BELTS TENSION ADJUSTMENT .....................................................20

5.2.4 SPIRAL BEARINGS REPLACE .............................................................................................................21

5.3 POSSIBLE FAILURE AND/OR ANOMALIES ...............................................................................................22

CHAPTER 6. LIST OF ENCLOSED DOCUMENTS ........................................................ 23

6.1 DRAWING SP 60-80-100-130-160-200-250 ...........................................................................................24

6.2 SPARE PARTS SP60- SP80- SP100- SP130- SP160- SP200- SP250 ..........................................................25

6.3 DRAWING SP 80R-100R-130R-160R-200R-250R....................................................................................28

6.4 SPARE PARTS SP80R- SP100R- SP130R-SP160R-SP200R-SP250R ..........................................................29

6.5 ELECTRICAL POWER SCHEME .................................................................................................................30

6.6 CONTROL CIRCUITS ................................................................................................................................30

6.7 CONTACTS ...............................................................................................................................................30

4

CHAPTER 1. GENERAL INFORMATIONS

1.1 PREFACE

This manual is directed towards those who install, operate and maintain the machine so that they can take advantage of the characteristics of the product in the best way. It is important that this manual is kept and remains with the machine if it is moved or if ownership changes so that it can be consulted under all circumstances and therefore the necessary information is available to operate it within safe conditions.

The manufacturer does not take upon themselves the obligation to give notice of possible successive modifications of the product. Furthermore, under the terms of law, this document remains the property of the manufacturer, and tampering, reproduction or transmission to a third party are prohibited without their consent.

The following symbols are used to better stress some passages

ATTENTION: indicates hazards that might cause serious damages; attention is required

NOTE: indicates particularly important technicial information

1.2 MACHINE IDENTIFICATION DETAILS

The identification data of the machine are impressed on the plate placed on the rear of the machine.

MODEL

__________

SERIAL NUMBER

__________

DATE OF MANUF.

__________

VOLTAGE

__________

FREQUENCY

__________

PHASE

__________

AMPS

__________

1.3 WARRANTY

The duration of the guarantee is for two years and runs from the date on the invoice or tax receipt was issued at the time of purchase. Within this period, components that have been unequivocally ascertained to be faulty due to manufacturing defects will be substituted or repaired freely by the manufacturer from their premises, except for electrical components and those subject to wear and tear.The guarantee excludes postage and labour costs.

The guarantee is forfeited in the case of the damage being caused by: transportation, wrong or insufficient maintenance, unskilled operators, tampering, repairs carried out by unauthorised personnel, or failure to comply with the instructions of the manual. Compensation from the manufacturer will not be given for direct or indirect damages arising during any time the machine is inoperative due to its breakdown, it being awaiting repairs, or in any way referable to the non- physical presence of the machine.

1.4 MACHINE SPECIFICATIONS

The machine has been built and designed for professional use in the bakery and pastry industry. The working cycle can be manual or automatic with two speeds. The machine (Pict.1.1) consists of:

5

steel-bowl, spiral and shaft in strong high stainless steel protection cover in stainless steel head plate covered in stainless steel machine can be equipped with two operating speeds automatically adjustable two independent motors for spiral and bowl two electronic timers for an automatic management of

operating speeds

a bowl with rotation on impulse a predisposition for a flip-over mechanism on worktable or divider a

reversible bowl

a chain drive system made using trapezoidal belts to get the highest silence front feet made in stainless steel and they are adjustable rear wheels for an easy movement electric system and the safety devices conform to the European regulations

Pict. 1.1 - Dimensions

Tab. 1.1 - Dimensions

Model

A B C

D

mm

SP60-SP60R

1180

1312

630

800

SP80-SP80R

1305

1460

730

830

SP100-SP100R

1305

1460

730

850

SP130-SP130R

1355

1460

830

870

SP160-SP160R

1440

1560

930

870

SP200-SP200R

1490

1560

930

910

SP250-SP250R

1580

1560

1030

950

1.4.1 TECHNICAL SPECIFICATIONS

Tab. 1.2 – Tecnical specifications SP 60-80-100-130-160-200-250

6

Model

Kneading capacity

Flour capacity

Bowl volume

Spiral motor

1th/2th speed

Bowl motor

Weight

kg

Lt.

kW

kg

SP60

60

40

100

1.5/3

0.55

370

SP80

80

53

130

3/5.2

0.75

510

SP100

100

66

160

3/5.2

0.75

520

SP130

130

86

200

3/5.2

0.75

580

SP160

160

106

250

4.5/7.8

1.1

790

SP200

200

133

290

6.5/11

1.1

830

SP250

250

166

390

6.5/11

1.1

860

Tab. 1.3 - Tecnical specifications SP 80R-100R-130R-160R-200R-250R

Model

Kneading capacity

Flour capacity

Bowl volume

Spiral motor

1th/2th speed

Bowl motor

Weight

kg

Lt.

kW

kg

SP80R

80

53

130

3.5/5.2

0.75

564

SP100R

100

66

160

3.5/5.2

0.75

565

SP130R

130

86

200

3.5/5.2

0.75

600

SP160R

160

106

250

4.5/7.5

1.1

795

SP200R

200

133

290

5.9/10.3

1.1

815

SP250R

250

166

390

5.9/10.3

1.1

870

1.5 RELEVANT REGULATIONS

The machine has been designed and manufactured in accordance with the Machinery Directive 2006/42/CE and the following standards:

- UNI EN ISO14121-1: Safety of machinery

- UNI EN ISO12100: Safety of machinery - General principles for design

- UNI EN ISO13857: Safety distances

- UNI EN 349:2008: Minimum gaps to avoid crushing of parts of the human body

- IEC60204-1 Ed. 6.0: Electrical equipment of machines

- EN 453: Food Processing Machinery - Dough Mixers

1.6 OPERATING AREA

In the normal working conditions and to have the best exploration of the potentiality of the machine, the operator needs the area represented in Pict. 1.2

7

Pict. 1.2: Operating area

1.7 SAFETY AND HEALTH WARNINGS

Although the machine is built in conformity to the required security rules regarding electrical, mechanical and hygienic regulation it can be dangerous if:

·

Used in case and condition different to those described by the manufacturer.

·

Manomission of the protection and of the safety devices.

·

Innattention to the instruction of: Installation - Functioning - Usage - Maintenence.

In particular:

A) Do not use the machine in humid, wet or nadly lit environments, close to inflamable liquids or gas.

B) Keep away from children and non authorized personnel.

C) Only utilize the machine with the correct voltage. Normal usage gives better results.

D) Dress in adequate way. Do not wear hanging clothes or any items which can be caught in the machine.

Use non-slip shoes. For hygiene and safety keep your hair tied back and wear protective gloves.

E) Protect the cable. Do not pull the cable to extract the plug. Do not leave the cable near high

temperatures, sharp objects, water or solvents.

F) Take the plug out. When the machine is not in use, before cleaning, maintenance and moving it.

G) Check that the machine is not damaged. Before using the machine carefully check that all security devices

are working. Check that: the mobile parts are not blocked, there are not any parts damaged, all the parts have been set up correctly and all the conditions that could influence the regular functioning of the machine are in working order.

H) Repairing the machine by qualified personnel. The repairs can only be done by qualified people, using

original spare parts.

The manufacturer declines any responsibility for damages to people, animals or things caused by the non –

8

observance or non-respect of instructions s for installation, use and maintenance contained in this manual.

1.7.1 POWDERS RISK

During the loading operations of the dry products in the bowl or during the normal working some hanged dusts can be determined (for example flour dust). The ingredients and the packaged products must be handled with care, reducing at minimum the height over the bowl from which they are poured. The packages must be opened with care in the bowl inferior part to promote the flour dust release in the less possible time. During the flour loading and during the machine functioning normal cycle, a suction centralized system must be prepared and functioning, placed in the machine superior part. In any case, against the residual risk due to the lacked functioning of the suction system, the operator and the maintenance man besides to be adequately informed and trained, every time that approach in the working zones, must use respiratory ways protection devices, as for example anti dust respiratory masks or other suitable devices. Besides, the working must be immediately interrupted and the internal maintenance service must be activated to function the suction system. The same individual protection devices must be used from the operator and from the maintenance man when perform the machine cleaning operations.

1.7.2 SAFETY DEVICES

The machine is equipped with the following safety devices:

Safety guard which prevents access to the bowl during the work process Emergency stop button A microswitch which acts by stopping the machine during operation if the safety grill is lifted Safety guard for the electrical system

1.8 SERVICE AND SPARE PARTS

For questions on service and spare parts please contact your local dealer and state the following information (see data plate):

•

Type of machine

•

Year of production

•

Reference number of the required piece as indicated in the drawing enclosed).

Use only genuine spare parts.

1.9 DEMOLITION OF THE MACHINE

In case of dismantling and demolition of the machine, the pieces which the machine is made of, do not present any kind of danger that necessitates any particular caution. To facilitate the recycling process, you must separate the different parts according to material type and provide the scrapping in compliance with the existing laws and regulations.

9

CHAPTER 2. INSTALLATION OF MACHINE

The machine should be installed in a well-ventilated room protected from dust and direct contact with atmospheric agents.

The machine must remain packed until the final installation at the place of employment.

2.1 ENVIRONMENTAL CONDITIONS OF INSTALLATION SITE

The environmental conditions in which the machine must be installed must follow these characteristics:

- Temperature: +5/+40° C, with the average temperature not exceeding 35°C over a period of 24 hours.

- Relative humidity: from 30% to 95% in the absence of condensation

- Water and heat sources at safe distance from the machine

- Well-dimensioned flat and stable surface

2.2 TRANSPORT AND HANDLING

The machine is delivered completely assembled and packaged with a fumigated wooden case and and fixed onto a wooden-pallet. Transport and handling of machine must be carried out under safety conditions using appropriate means of transport. To lift and handle the pallet or the case use a suitable fork lift truck; the lifting forks are to be introduced in the pallet as shown in Pict. 2.1 and 2.2. Separate the different materials according to material type and recycle them in accordance with relevants legislations.

Pict. 2.1

The machine is placed onto a wooden-pallet (Pos.1) and it’s locked by a locking device (Pos.2) and two threaded bars Pos. 3

The lifting forks are to be introduced in the pallet as shown in Pict. 2.1 (Pos.4)

4

1

3

2

10

Pict. 2.2

Remove the docking device Pos. 2, introduce the lifting forks Pos.4 as shown in Pict. 2.2 and carefully lift the machine.

2.3 ADJUSTMENTS

After positioning in the selected area, adjust the front leveling feet Pos.51 Pict.2.3 with the3 lobe handwheel Pos. 53 to get perfect leveling and then lock it by tightening the nut Pos. 52. If the machine is unstable due to floor irregularity, adjust the support feet or wheels by inserting rubber pieces.

2.4 ELECTRICAL CONNECTIONS

The machine is equipped with connecting cable located on the back of the machine. It’s essential to mount a

normalised and polarised plug at the end of the cable.

1

51

53

52

4

2

3

2

4

51

54

53

51

53

7

4

1

Pict.2.3 : Installation

11

ATTENTION: Before proceeding to the electrical connection, ensure that voltage and frequency are the same

declared by the Manufacturer and shown on the identification plate.

The electric net must be provided with an automatic differential switch and this has to be suitable to the machine

The electrical plug must be easy to access, no moving should be necessary.

ATTENTION: Any electrical intervention involving the working site is to be carried out by qualified and

skilled technicians.. The manufacturer will not be liable for defects, breakdowns or

malfunctioning arising from the non-compliance with the power supply values stated.

12

CHAPTER 3. CONTROL DEVICES

The control panel of the machine (Pict. 3.1) is placed in front of the machine and it includes all the necessary push-buttons for its working /driving gears, planning of the dough times, reversal of the rotator movement of the bowl)

3.1 ELECTRO-MECHANICAL CONTROL PANEL

Pict.3.1

POSITION

DESCRIPTION

FUNCTION

Pos.3

RED MUSHROOM EMERGENCY BUTTON

When pressed, it stops the machine completely by cutting off the voltage from the electric circuits.

Pos.4

INDICATOR LIGHT

After turning the main switch (look at Pict. 2.3, Pos. 3) to position “ I ” , if it lights, means that the machine is connected to the local electricity network.

Pos.5

START BUTTON

To start the cycle

Pos.6

TIMER SWITCH OFF/ON

When turned to the left : manual operation cycle is enabled. (the timers are excluded)

When turned to the right : automatic operation cycle is enabled.

Pos.7

TIMER 1 / TIMER 2

Timer 1: Controls time of 1st speed Timer 2: Controls time of 2st speed

Pos.8

STOP BUTTON

Stop the machine

Pos.9

REVERSE BOWL ROTATION SELECTOR

Left position: clockwise bowl rotation

Middle position: no bowl rotation

Right position: anticlockwise bowl rotation

Pos.10

JOGGING BUTTON

Jogs the bowl to help the dough extraction.

13

CHAPTER 4. USE OF THE MACHINE

4.1 TESTING

Before starting the machine, the safety devices should be checked according to the following procedure:

1 while the machine is working, press the emergency button (Pos. 3 Pict.. 3.1). The machine should stop

immediately.

2 while the machine is working lift the protection grid(Pos. 4 Pict. 2.3). The machine should stop

immediately

Check that the control devices are functioning correctly, as described in the following paragraphs 4.4, 4.5, 4.6,

4.7.

Once the plug has been connected to the power supply socket, check the correctness of the bowl rotation direction (look at the direction shown by the arrow on the bowl). If the rotation direction is not correct, proceed as follows:

1. Stop the machine (Press STOP button Pos.8 Pict. 3.1 or the EMERGENCY BUTTON Pos.3 Pict. 3.1)

2. Take the plug out of the electric socket.

3. Reverse on the plug the position of two phases (example: L1 with L2 and vice versa).

4. Insert the plug into the electrical socket

5. Restart the machine and verify if the bowl is rotating the right way.

4.2 WORKING CYCLE DESCRIPTION

The dough phase consists of the following steps:

a) Loading machine b) Execution of mixture cycle c) Dough discharge

4.3 LOADING MACHINE

Lift up the protection grid Pos.4 Pict. 4.1 Put all initial ingredients into the bowl and then close the bowl cover. Always pour water in the bowl before adding flour.

ATTENTION: Do not introduce into the bowl any quantity of ingredients exceeding the capacity given by the

Manufacturer in the present manual (look at Tab. 1.2 and 1.3). This might cause severe damage to the machine and in particular to the motion transmission system.

ATTENTION: During loading of dry ingredients in the bowl, powder suspended can be determined. (e.g. flour

powder). Ingredients and packaged products must be handled with care by minimizing the height above the bowl base from which they are poured. Careful slitting of bags in the lower part of the bowl to allow dust free discharge of flour as far

as possible. The manufacturer will be not responsible for any reasons and for any eventual damages caused from a nonobservance of the instructions given in the same.

14

To add ingredients during the work cycle, lift up Mobile Protect Pos.4 Pict.4.1, add the ingredients, lower the protection and press START.

Pict. 4.1

4.4 MACHINE START-UP

Before starting the machine:

1. Connect the feeling cable to the electric connection

2. Turn the main O- I switch (look at Pos. 3 Pict. 4.1) to position “ I ”.

3. Be sure the red mushroom emergency button (Pos. 3 Pict. 3.1) is not pressed; otherwise unlock it by

turning the mushroom button in the direction of rotation indicated by the arrow

4. Be sure that the protection grid is lowered onto the bowl.

NOTE: It's possible to reduce or increase the mixing time during machine operating

4.5 MANUAL MODE

4.5.1 MANUAL MODE AT 1

ST

SPEED

To work in manual mode at 1

st

speed, proceed as follows:

1. Position the selector Pos.6 (Pict. 3.1) in position OFF

2. Press the START button (Pos 5 - Pict. 3.1) to start with the 1

st

speed

3. Press the STOP button (Pos 8 - Pict. 3.1) to stop the working cycle

NOTE: The machine operates only in 1st speed; it is not possible to reverse the bowl rotation direction.

3

4

15

ALTERNATIVELY, PROCEED AS FOLLOWS:

1. Position the selector Pos.6 (Pict. 3.1) in position ON

2. Rotate the Timer 1 knob to the M position (manual)

3. Decide the bowl rotation direction with the selector Pos.9 Pict. 3.1 (otherwise the bowl does not rotate)

4. Press the START button (Pos 5 - Pict. 3.1) to start with the 1

st

speed

5. Press the STOP button (Pos 8 - Pict. 3.1) to stop the working cycle.

NOTE: During the working cycle it is possible to reverse the rotation direction of the bowl through the

selector Pos. 9 (Pict. 3.1).

4.5.2 MANUAL MODE AT 2

ND

SPEED

To work in manual mode at 2

nd

speed, proceed as follows:

1. Position the selector Pos.6 (Pict.3.1) in position ON

2. Rotate the Timer 1 knob to the E position (Timer 1 excluded)

3. Rotate the Timer 2 knob to the M position (manual)

4. Turning the selector switch Pos. 9 (Pict.3.1) to the right (otherwise the bowl does not rotate)

5. Press the START button (Pos 5 - Pict.3.1) the machine start at 1

st

speed and switches automatically to

the 2nd speed after about 5 seconds

6. Press the STOP button (Pos 8 - Pict.3.1) to stop the working cycle

NOTE: It is not possible to reverse the rotation direction of the bowl when the machine is operating in 2

nd

speed

4.6 AUTOMATIC MODE

4.6.1 AUTOMATIC MODE – ONE SPEED

To work in automatic mode at 1

st

speed, proceed as follows:

1. Position the selector Pos.6 (Pict.3.1) in position ON

2. Rotate the Timer 1 knob clockwise (to the right) to desired time period

3. Rotate the Timer 2 knob clockwise (to the right) to the E position (Timer 2 excluded)

4. Decide the bowl rotation direction with the selector Pos.9 –Pict. 3.1 (otherwise the bowl does not rotate)

5. Press the START button (Pos 5 - Pict. 3.1) to start at 1

st

speed.

The machine will stop when the time has ended.

16

NOTE: Through the selector Pos 9(Pict. 3.1), it is possible to reverse the rotation direction of the bowl.

To work in automatic mode at 2

nd

speed, proceed as follows:

1. Position the selector Pos.6 (Pict.3.1) in position ON

2. Rotate the Timer 1 knob clockwise (to the right) to the E position (Timer 1 excluded)

3. Rotate the Timer 2 knob clockwise (to the right) to desired time period

4. Turning the selector switch Pos. 9 (Pict.3.1) to the right (otherwise the bowl does not rotate)

5. Press the START button (Pos 5 - Pict.3.1) to start the machine; it starts with the 1

st

speed and switches

automatically to the 2nd speed after about 5 seconds

The machine will stop when the time has ended.

NOTE: It is not possible to reverse the rotation direction of the bowl when the machine is operating in 2

nd

speed

4.6.2 AUTOMATIC MODO- TWO SPEEDS

1. Position the selector Pos.6 (Pict.3.1) in position ON

2. Rotate the Timer 1 knob clockwise (to the right) to desired time period

3. Rotate the Timer 2 knob clockwise (to the right) to desired time period

4. Decide the bowl rotation direction with the selector Pos.9 – Pict.3.1 (otherwise the bowl does not rotate)

5. Press the START button (Pos 5 - Pict.3.1) to start the machine

When the time on the display of Timer 1 reaches the 0 , the machine switches automatically to the 2nd speed

and it will stop when the time has ended.

NOTE: It’s possible to reverse the rotation direction of the bowl when the machine is operating in 1st speed

NOTE: When the machine is operating in 2nd speed, the bowl rotates only if the selector switch Pos. 9

(Pict.3.1) is turned to the right.

NOTE: It is not possible to reverse the rotation direction of the bowl when the machine is operating in 2nd

speed

17

4.7 STOPPING MACHINE

MANUAL MODE: Press STOP button Pos. 8 Pict. 3.1 or lift the protection grid

AUTOMATIC MODE: The machine will stop automatically at the end of the cycle (at the end of the time period

set)

EMERGENCY STOP: Press Emergency stop button ( red mushroom-headed button) Pos. 3 (Pict. 3.1).

If the AUTOMATIC MODE is selected, when pressing the red mushroom emergency button (Pos. 3 Pict. 3.1), the timer will reset. When pressing the STOP button (Pos.8-Pict.3.1), the timer will not reset, and you can resume working by pressing the START button (Pos.5-Pict. 3.1)

4.8 DOUGH DISCHARGE

After stopping the machine, let the bowl and spiral come to a complete rest.

Turn the main 0-I switch Pos.3 Pict.4.1 to position “ I ” and empty the bowl.

18

CHAPTER 5. MAINTENANCE

ATTENTION: Before you start clearing or servicing the machine, verify that power has been turned off.

In any case of malfunctioning or damage of the machine you must apply for authorized

assistance from the manufacturer.

Maintenance is divided into two categories: ordinary maintenance and programmed maintenance

5.1 ORDINARY MAINTENANCE

For ordinary maintenance we intend all the operations that can be done by the operator only after having read carefully the instructions given in this section.

5.1.1 CLEANING THE MACHINE

Cleaning the machine at the end of each operating cycle is highly recommended.

For the good functioning of the machine and for hygienic purposes, it is necessary to remove the dough crusts from the bowl, the guard, the central column and the spiral by means of a cleaning cloths soaked in water or appropriate detergent. If needed, try to remove the hardest remains by means of a plastic paddle.

ATTENTION: During the cleaning operations some dusts can be determined (for example flour dust); it's

recommended to use an extractor.

ATTENTION: Never use steel wool, compressed air jets or abrasive products to clean the machine.

ATTENTION: Do not use water jets to clean both the control panel and the electric board.

5.2 PROGRAMMED MAINTENANCE

Ordinary maintenance operations must only be carried out by qualified personnel. These are periodic inspections in order to prevent any future failure and to maintain the machines security standards Particular attention must be paid to the belts tensioning. The tension and general condition of the belt should therefore be checked at least monthly

19

5.2.1 SPIRAL BELTS TENSION ADJUSTMENT

5.2.1.1 MOD. SP60,SP80,SP100,SP130,SP160, SP200,SP250

Proceed as follows:

1. Unscrew the screws Pos.6

2. Remove the head cover Pos.5

3. Loosen the four screws Pos.2 that sustain the

motor without unscrewing them completely

4. Loosen the nut Pos.3

5. Restore the correct belts tension with the

screw Pos.4

6. Retighten the screw Pos.3

7. Retighten the screws Pos.2 previously

loosened

8. Re-assemble the head cover Pos.1

5.2.1.2 MOD. SP80R,SP100R,SP130R,SP160R,SP200R,SP250R

Proceed as follows:

1. Unscrew the screws Pos.2

2. Remove the head cover Pos.1

3. Loosen the four screws Pos.3 without

unscrewing them completely

4. Loosen the nut Pos.5

5. Restore the correct belts tension with the

screw Pos.4

6. Retighten the screw Pos.5

7. Retighten the screws Pos.3 previously

loosened

8. Re-assemble the head cover Pos.1

1

2

3

4

5

6

Pict5.1: Spiral belts SP 60-80-100-130-160-200-250

1

2

3

5

4

6

9

7

8

4

5

3

10

Pict.5.2: Spiral belts SP 80R-100R-130R-160R-200R-250R

20

5.2.2 BOWL BELTS TENSION ADJUSTMENT

Proceed as follows:

1. Unscrew the four screws Pos. 3

2. Disassemble the side cover Pos.4

3. To adjust the tension of belts Pos.1,

loosen the nut Pos.6 and turn the nut

Pos.8

4. To adjust the tension of belts Pos.1,

loosen the nut Pos.6 and turn the nut

Pos.7

5. Re-assemble the head cover Pos.4

5.2.3 DOUBLE DRIVE TRANSMISSION BELTS TENSION ADJUSTMENT

Proceed as follows:

1. Unscrew the screws Pos.2)

2. Remove the head cover Pos.1

3. Loosen the four screws Pos.6 that

sustain the motor without unscrewing

them completely

4. Loosen the nut Pos.8

5. Restore the correct belts tension with

the screw Pos.7

6. Retighten the screw Pos.8

7. Retighten the screws Pos.6 previously

loosened

8. Re-assemble the head cover Pos.1

1

2

3

5

4

6

9

7

8

4

5

3

10

2

1

4

3

7

5

8

6

3

Pict.5.3: Bowl belts

Pict. 5.4: Double drive belts

21

5.2.4 SPIRAL BEARINGS REPLACE

Proceed as follows:

1. Unscrew the screws Pos.2 and Remove the head cover Pos.1 (look at the Pict. 5.5)

2. Loosen the four nuts Pos.4(look at the Pict. 5.5)

3. Loosen the nuts Pos.5 (look at the Pict. 5.5) to loosen the belts tension

4. Unscrew the screws Pos.56 (look at Pict. 5.6) and remove the piece (Pos. 13 in the drawing enclosed)

5. Remove the pulley Pos. 62 (look at Pict. 5.6)

6. Unscrew the screws Pos.1 and remove the spiral Pos.2 (look at Pict. 5.7)

Pict.5.5

Pict.5.6

Pict. 5.7

Pict. 5.8

22

7. Unscrew the screws Pos.3 and remove the piece Pos.4 (look at Pict. 5.7)

8. Unscrew the screws Pos.78 (look at Pict. 5.7) than remove the element (look at Pict. 5.8) composed of

pieces Pos. 10, Pos. 11, Pos. 12, Pos. 13

9. Remove the piece Pos. 11 (look at Pict. 5.8) and replace the bearings.

5.3 POSSIBLE FAILURE AND/OR ANOMALIES

ANOMALY

POSSIBLE CAUSE

POSSIBLE REMEDY

By pressing the key start, the machine does not start

Mancanza di energia elettrica nella rete

Verificare il contatore generale, la presa, la spina e il cavo di alimentazione

Emergency button pressed

Re-set the emergency button in turning it in clockwise direction.

Bowl cover lifted up

Close the cover bowl

Main power switch on position “ O “

Turn the main O- I switch to position “ I ”. Start button defective

Check and, if needed, replace the defective parts.

During mixture cycle phase spiral and/ or bowl slow down

The transmission belts concerned are loosen

Adjust the belt tension

The rotation direction of the bowl is not correct

The phases are inverted

Reverse on the plug the position of two phases

23

CHAPTER 6. LIST OF ENCLOSED DOCUMENTS

6.1 –Drawing SP60-SP80-SP100-SP130-SP160-SP200-SP250

6.2 – Spare parts SP60-SP80-SP100-SP130-SP160-SP200-SP250

6.3 –Drawing SP80R-SP100R-SP130R-SP160R-SP200R-SP250R

6.4 - Spare parts SP80R-SP100R-SP130R-SP160R-SP200R-SP250R

6.5 - Power scheme

6.6 – Control circuit

6.7 - Contacts

24

6.1 DRAWING SP 60-80-100-130-160-200-250

68

6

96

SP60/80/100/130/160/200/250

124

90

25

6.2 SPARE PARTS SP60- SP80- SP100- SP130- SP160- SP200- SP250

POS

DESCRIZIONE

SP60

SP80

SP100

SP130

SP160

SP200

SP250

1

SPIRALE

SP060001

SPX80001

SP013001

SPX16001

SP025001

2

VITE

07112035

07116040

07116050

3

PIANTONE

SP060003

SPX80003

SP013003

SPX16003

4

VITE

07012050

07014045

5

ALBERO SPIRALE

SP060005

SPX80005

SPX16005

SP025005

6

CUSCINETTO

C32102RS

C32112RS

C33122RS

7

VITE

10406010

8

SCODELLINO SUPPORTO SPIRALE

SP060008

SPX80008

SPX16008

9

SUPPORTO SPIRALE

SP060009

SPX80009

SPX16009

10

CUSCINETTO

C62102RS

C62112RS

C63122RS

11

ANELLO DI TENUTA

-

SPX80011

SPX16011

12

VITE

03212035

13

CALETTATORE

SPX60013

SPX80013

SPX16013

14

PULEGGIA SPIRALE

SP060014

SPX80014

SP013014

SPX16014

SP025014

15

CINGHIA SPIRALE

SP013050

SPX80015

SPX16015

16

VITE

02608030

02610040

02612040

17

RONDELLA

05410040

18

PIASTRA MOTORE SPIRALE

SP060018

SPX80018

SPX16018

19

RONDELLA

05812000

21

CINGHIA VASCA

SP060041

SPX80015

SPX16041

22

PULEGGIA MOTORE SPIRALE

SP060022

SPX80022

SP013022

SPX16022

SP025022

23

GRANO

03508014

24

LINGUETTA

CH080740

CH128100

25

MOTORE SPIRALE

M2112003

M2132001

M2160003

M2160001

M2160003

26

PULEGGIA

SP060026

SPX80026

SPX16026

SP025026

27

LINGUETTA

CH070835

CH080740

28

MOTORE VASCA

MT090004

MT100002

MT100003

29

ALBERO PIASTRA MOTORE VASCA

SP060029

SPX80029

30

PIASTRA MOTORE VASCA

SP060030

SPX80030

SPX13030

31

GRANO

03508010

32

VITE

02610040

02612040

33

PRESSACAVO

PG135000

34

DADO

041M1200

36

BARRA TENSIONAMENTO CINGHIE RINVIO

SP060036

SPX80036

SPX16036

37

DADO

079M1200

38

RONDELLA

05812000

05814000

39

BARRA TENSIONAMENTO CINGHIE MOTORE

SP060039

SPX80039

SPX16039

40

CILINDRO FILETTATO

SPX60040

41

VITE

02608025

42

CALETTATORE

SP060042

SPX80042

SPX16051

43

PULEGGIA RINVIO

SP060043

SPX80043

SPX16043

SP025043

26

POS

DESCRIZIONE

SP60

SP80

SP100

SP130

SP160

SP200

SP250

44

CUSCINETTO

C33082RS

45

MOLLA A TAZZA

064D1200

46

SUPPORTO RINVIO

SPX60046

47

RUOTA GIREVOLE

SPX60047

48

SPINOTTO SUPPORTO RINVIO

SPX60048

49

ALBERO PULEGGIA

SP060049

SPX80049

SPX16049

50

CINGHIA

SP060050

SPX60015

SP013050

SPX80015

51

VITE

07112020

02612035

52

PULEGGIA VASCA

SP060014

SPX80014

SPX16014

SP025014

54

CUSCINETTO

C62092RS

C60122RS

C62142RS

55

CUSCINETTO

-

C5121400

C5121600

56

SUPPORTO VASCA

SP060056

SPX80056

SPX16056

57

ANELLO DI TENUTA

SP060057

SPX80057

SPX16057

58

FLANGIA

SP060058

SPX80058

SPX16058

59

RONDELLA

09008024

60

DISTANZIALE

-

SPX80060

SPX16060

61

CUSCINETTO

C62112RS

C32122RS

C32142RS

62

VITE

02608030

63

ALBERO SUPPORTO VASCA

SP060090

SPX80063

SPX16063

64

SPESSORE

SPX40064

65

PROTEZIONE SUPPORTO VASCA

SP060065

SPX80065

SPX16065

66

VASCA

SP060066

SP080066

SP010066

SP013066

SP016066

SP020066

SP025066

67

VITE

07008020

68

RONDELLA

09008024

69

PROTEZIONE VASCA

SP060069

SP080069

SP010069

SP013069

SP016069

SP020069

SP025069

70

LEVA AZIONAMENTO MOLLA A GAS

SP060070

SPX80070

71

GRANO

03508010

74

GRANO

03506010

75

ALBERO GRIGLIA

SPX60075

77

AZIONATORE FINECORSA

SPX60077

78

GRIGLIA INOX

SP060078

SP080078

SP010078

SP013078

SP016078

SP020078

SP025078

79

VITE

10506010

80

CARTER TESTATA

SP060080

SPX80080

SPX16080

81

MOLLA A GAS

SP060081

IMX12043

82

VITE

02604035

83

RONDELLA

05808000

84

DADO

050M0800

87

RONDELLA

05408024

05810000

05812000

89

TIMER DOPPIO

SPX60089

90

PRESSACAVO

PG110000

93

VITE

07108040

07108045

94

PANNELLO SERIGRAFATO

SP060094

SPX80094

95

MICROINTERRUTTORE

MIC00102

96

PRESSACAVO

PG160000

97

CAVO ELETTRICO

SPX60097

SPX16097

98

VITE

02606020

27

POS

DESCRIZIONE

SP60

SP80

SP100

SP130

SP160

SP200

SP250

99

SCATOLA QUADRO ELETTRICO

SP060099

SPX80099

100

IMPIANTO ELETTRICO

SP060167

SPX80167

SPX16167

101

VITE

02606020

102

GUARNIZIONE

SPX60102

SPX80102

SPX60102

103

CARTER QUADRO ELETTRICO

SP060103

SPX80103

104

VITE

10406040

105

INTERRUTTORE GENERALE

SP000105

106

TELAIO

SP060106

SPX80106

SPX16106

SP025106

107

GUARNIZIONE

SP060107

SPX80107

108

CARTER BASE

SP060108

SPX80108

110

PIASTRA TESTATA

SP060110

SPX80110

SPX16110

SP025110

111

CARTER INFERIORE

SP060111

SPX80111

SPX16111

SP025111

112

VITE

02005538

113

PIEDE LIVELLAMENTO

IMX60104

114

RUOTA POSTERIORE

IMX60013

SPX80114

115

MOZZO RUOTA POSTERIORE

IM060141

SPX80115

117

FERMO GRIGLIA

SPX60117

118

VITE

07108050

119

SEEGER

051D1600

051D2000

121

RULLO VASCA

IMX60134

SPX80121

122

DADO

050M0400

123

RONDELLA

05804000

124

SUPPORTO RULLO VASCA

SP060124

SPX80124

SPX13124

SP025124

125

ALBERO SUPPORTO RULLO VASCA

IM060133

SPX80125

127

RONDELLA

05406024

132

VOLANTINO

IMX60103

133

RONDELLA IN NYLON

SPX60133

144

DADO

050M0600

165

FERMO GRIGLIA

SPX80165

169

PULSANTE START

SP000169

170

SPIA LUMINOSA BIANCA

SP000170

171

SELETTORE TIMER ONOFF

SP000171

172

SELETTORE INVERSIONE MOTO VASCA

SP000172

173

PULSANTE MOVIMENTO VASCA AD IMPULSO

SP000173

174

FUNGO DI EMERGENZA

SP000174

243

CUSCINETTO

C62042RS

28

6

SP80R/100R/130R/160R/200R/250R

124

90

6.3 DRAWING SP 80R-100R-130R-160R-200R-250R

29

6.4 SPARE PARTS SP80R- SP100R- SP130R-SP160R-SP200R-SP250R

POS

DESCRIZIONE

SP80R

SP100R

SP130R

SP160R

SP200R

SP250R

1

SPIRALE

SPX80001

SP013001

SPX16001

SP025001

2

VITE

07116040

07116050

3

PIANTONE

SPX80003

SP013003

SPX16003

4

VITE TE

07014045

5

ALBERO SPIRALE

SPX80005

SPX16005

SP025005

6

CUSCINETTO

C32112RS

C33122RS

7

VITE

10406010

8

SCODELLINO SUPPORTO SPIRALE

SPX80008

SPX16008

9

SUPPORTO SPIRALE

SPX80009

SPX16009

10

CUSCINETTO

C62112RS

C63122RS

11

ANELLO DI TENUTA

SPX80011

SPX16011

12

VITE

03212035

13

CALETTATORE

SPX80013

SPX16013

14

PULEGGIA SPIRALE

SPX80014

SP013014

SPX16014

SP025014

15

CINGHIA SPIRALE

SPX80015

SPX16015

16

VITE

02610040

02612040

17

RONDELLA

05410040

18

PIASTRA MOTORE SPIRALE

SPX80018

SPX16018

19

RONDELLA

05812000

21

CINGHIA VASCA

SPX060041

SPX80015

SPX16041

22

PULEGGIA MOTORE SPIRALE

SPX80022

SP013022

SPX16022

SP025022

23

GRANO

03508014

24

LINGUETTA

CH080740

CH128100

25

MOTORE SPIRALE

M2112003

M2132001

M2160003

M2160001

26

PULEGGIA MOTORE VASCA

SPX80026

SPX16026

SP025026

27

LINGUETTA

CH070835

CH080740

28

MOTORE VASCA

MT090004

MT100002

MT100003

29

ALBERO PIASTRA MOTORE VASCA

SPX80029

30

PIASTRA MOTORE VASCA

SPX80030

SPX13030

31

GRANO

03508010

32

VITE

02612040

33

PRESSACAVO

PG135000

34

DADO

041M1200

36

BARRA TENSIONAMENTO CINGHIE RINVIO

SPX80036

SPX16036

37

DADO

079M1200

38

RONDELLA

05814000

39

BARRA TENSIONAMENTO CINGHIE MOTORE

SPX80039

SPX16039

40

CILINDRO FILETTATO

SPX60040

41

VITE

02608025

42

CALETTATORE

SPX80042

SPX16051

43

PULEGGIA RINVIO

SPX80043

SPX16043

SP025043

44

CUSCINETTO

C33082RS

45

MOLLA A TAZZA

064D1200

46

SUPPORTO RINVIO

SPX60046

30

POS

DESCRIZIONE

SP80R

SP100R

SP130R

SP160R

SP200R

SP250R

47

RUOTA GIREVOLE

SPX60047

48

SPINOTTO SUPPORTO RINVIO

SPX60048

49

ALBERO PULEGGIA

SPX80049

SPX16049

50

CINGHIA

SPX60015

SP013050

SPX80015

51

VITE

02612035

52

PULEGGIA

SPX80014

SPX16014

SP025014

54

CUSCINETTO

C60122RS

C62142RS

55

CUSCINETTO

C5121400

C5121600

56

SUPPORTO VASCA

SPX80056

SPX16056

57

ANELLO DI TENUTA

SPX80057

SPX16057

58

FLANGIA

SPX80058

SPX16058

59

RONDELLA

09008024

60

DISTANZIALE

SPX80060

SPX16060

61

CUSCINETTO

C32122RS

C32142RS

62

VITE

02608030

63

ALBERO SUPPORTO VASCA

SPX80063

SPX16063

64

SPESSORE

SPX40064

65

PROTEZIONE SUPPORTO VASCA

SPX80065

SPX16065

66

VASCA

SP080066

SP010066

SP013066

SP016066

SP020066

SP025066

67

VITE

07008020

68

RONDELLA

09008024

69

PROTEZIONE VASCA

SP080069

SP010069

SP013069

SP016069

SP020069

SP025069

70

LEVA AZIONAMENTO MOLLA A GAS

SPX80070

71

GRANO

03508010

74

GRANO

03506010

75

ALBERO GRIGLIA

SPX60075

77

AZIONATORE FINECORSA

SPX60077

78

GRIGLIA INOX

SP080078

SP010078

SP013078

SP016078

SP020078

SP025078

79

VITE

10506010

80

CARTER TESTATA

SPX80080

SPX16080

81

MOLLA A GAS

SP060081

IMX12043

82

VITE

02604035

83

RONDELLA

05808000

84

DADO AUTOBLOCCANTE

050M0800

87

RONDELLA

05810000

05812000

89

TIMER DOPPIO

SPX60089

90

PRESSACAVO

PG110000

93

VITE

07108040

07108045

94

PANNELLO SERIGRAFATO

SPX80094

95

MICROINTERRUTTORE

MIC00102

96

PRESSACAVO

PG160000

97

CAVO ELETTRICO

SPX60097

SPX16097

98

VITE

02606020

99

SCATOLA QUADRO ELETTRICO

SPX80099

100

IMPIANTO ELETTRICO

SPX80167

SPX16167

101

VITE

02606020

102

GUARNIZ.PANNELO QUADRO ELETTRICO

SPX80102

SPX60102

31

POS

DESCRIZIONE

SP80R

SP100R

SP130R

SP160R

SP200R

SP250R

103

CARTER QUADRO ELETTRICO

SPX80103

104

VITE

10406040

105

INTERRUTTORE GENERALE

106

TELAIO

SPX80106

SPX16106

SP025106

107

GUARNIZIONE CARTER

SPX80107

108

CARTER BASE

SPX80108

110

PIASTRA TESTATA

SPX80110

SPX16110

SP025110

111

CARTER INFERIORE

SPX80111

SPX16111

SP025111

112

VITE

02005538

113

PIEDE LIVELLAMENTO

IMX60104

114

RUOTA POSTERIORE

SPX80114

115

MOZZO RUOTA POSTERIORE

SPX80115

117

FERMO GRIGLIA

SPX60117

118

VITE

07108050

119

ANELLO SEEGER

051D1600

051D2000

121

RULLO VASCA

SPX80121

122

DADO

050M0400

123

RONDELLA

05804000

124

SUPPORTO RULLO VASCA

SP060124

SPX80124

SPX13124

SP025124

125

ALBERO SUPPORTO RULLO VASCA

SPX80125

127

RONDELLA

05406024

132

VOLANTINO

IMX60103

133

RONDELLA IN NYLON

SPX60133

144

DADO

050M0600

165

FERMO GRIGLIA

SPX80165

169

PULSANTE START

SP000169

170

SPIA LUMINOSA BIANCA

SP000170

171

SELETTORE TIMER ON-OFF

SP000171

172

SELETTORE INVERSIONE MOTO VASCA

SP000172

173

PULSANTE MOVIMENTO VASCA AD IMPULSO

SP000173

174

FUNGO DI EMERGENZA

SP000174

222

PULEGGIA MOTORE SPIRALE

SPX80222

ESX16022

223

VITE

07212025

224

STAFFA RINFORZO

SPX80224

225

ANELLO SEEGER

051D3000

226

DISTANZIALE

SPX80226

227

CUSCINETTO

C62062RS

228

PULEGGIA RINVIO

ESX16094

229

CUSCINETTO

C63122RS

230

CINGHIA RINVIO SPIRALE

XPZ00812

231

SUPPORTO RINVIO SPIRALE

SPX80231

SPX16231

232

VITE

03216040

234

PIASTRA SUPP. MOT.RINVIO

SPX80234

SPX16234

235

VITE

02610120

236

RONDELLA

05810000

237

DADO

041M1000

32

POS

DESCRIZIONE

SP80R

SP100R

SP130R

SP160R

SP200R

SP250R

238

VITE

02610060

266

CUSCINETTO

C62042RS

33

6.5 ELECTRICAL POWER SCHEME

QF1 QF2QF3

34

6.6 CONTROL CIRCUITS

S1

35

6.7 CONTACTS

0. 3

0. 4

0. 19

0. 3A

0. 4A

0. 19D

FC

MECNOSUD SP80, SP60, SP100, SP200, SP160 Instruction Manual [en, it]