Measurement WEB-TEMP User Manual

WEB-TEMP
Document Revision 5 March 2013 © Copyright 2013
User's Guide
Web-Enabled Sensor Measurement
HM WEB-TEMP.docx
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Table of Contents

Preface
About this User’s Guide ....................................................................................................................... 6
What you will learn from this user's guide ......................................................................................................... 6
Conventions in this user's guide ......................................................................................................................... 6
Where to find more information ......................................................................................................................... 6
Chapter 1
Introducing the WEB-TEMP ................................................................................................................. 7
Web interface ...................................................................................................................................................... 7
TCP/IP connection ............................................................................................................................................................ 7
Browser requirement ......................................................................................................................................................... 7
WEB-TEMP features .......................................................................................................................................... 7
Temperature channels ....................................................................................................................................................... 7
Alarms .............................................................................................................................................................................. 8
Digital I/O channels .......................................................................................................................................................... 8
WEB-TEMP block diagram ............................................................................................................................... 8
Chapter 2
Installing the WEB-TEMP ..................................................................................................................... 9
What comes with your shipment? ....................................................................................................................... 9
Hardware .......................................................................................................................................................................... 9
Documentation .................................................................................................................................................................. 9
Unpacking........................................................................................................................................................... 9
Installing the software ........................................................................................................................................ 9
Connecting the AC power adapter ...................................................................................................................... 9
Connecting the WEB-TEMP ............................................................................................................................ 10
Connecting to a LAN for communication within a network ............................................................................................10
Connecting to a LAN for communication across networks .............................................................................................10
Connecting the WEB-TEMP directly to a computer ........................................................................................................11
Using the web interface .................................................................................................................................... 12
Logging in to a device......................................................................................................................................................13
Configuring the WEB-TEMP using InstaCal ................................................................................................... 13
Setting network parameters ..............................................................................................................................................13
Calibrating the Hardware .................................................................................................................................. 14
Warm-up period ................................................................................................................................................ 14
Chapter 3
Signal Connections ............................................................................................................................. 15
Screw terminal pinout ....................................................................................................................................... 15
Sensor inputs ....................................................................................................................................................................15
Current excitation outputs ................................................................................................................................................16
Four-wire, two sensor common .......................................................................................................................................16
Four-wire, two sensor common .......................................................................................................................................16
CJC sensors ......................................................................................................................................................................16
Digital I/O ........................................................................................................................................................................16
Pull-up/down configuration .............................................................................................................................................16
Analog and digital ground ...............................................................................................................................................16
Power output ....................................................................................................................................................................16
Thermocouple connections ............................................................................................................................... 17
Wiring configuration ........................................................................................................................................................17
RTD and thermistor connections ...................................................................................................................... 17
Two-wire configuration ...................................................................................................................................................18
Three-wire configuration .................................................................................................................................................19
Four-wire configuration ...................................................................................................................................................19
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WEB-TEMP User's Guide
Semiconductor sensor measurements ............................................................................................................... 20
Wiring configuration ........................................................................................................................................................20
Digital I/O connections ..................................................................................................................................... 21
Configuring the DIO channels to generate alarms ...........................................................................................................21
Chapter 4
Functional Details ............................................................................................................................... 22
Thermocouple measurements ........................................................................................................................... 22
Cold junction compensation (CJC) ..................................................................................................................................22
Data linearization .............................................................................................................................................................22
Open-thermocouple detection (OTD) ..............................................................................................................................22
RTD and thermistor measurements .................................................................................................................. 22
Data linearization .............................................................................................................................................................23
External components ........................................................................................................................................ 23
Screw terminals................................................................................................................................................................23
Ethernet port ....................................................................................................................................................................23
External power connector ................................................................................................................................................23
POWER/COMM LED .....................................................................................................................................................24
LINK/ACTIVITY LED ...................................................................................................................................................24
Digital logic voltage switch .............................................................................................................................................24
Factory default reset button..............................................................................................................................................24
Chapter 5
Ethernet Troubleshooting .................................................................................................................. 25
Check the WEB-TEMP status LEDs ................................................................ ................................................ 25
Check the network settings on the computer .................................................................................................... 26
Check whether DHCP is enabled on the network server ..................................................................................................26
Verify that the computer is connected to the network ...................................................................................... 26
Verify the network path to the WEB-TEMP .................................................................................................... 27
Verify the network path to a remote WEB-TEMP ........................................................................................... 28
Check cached information ................................................................................................................................ 28
Deleting a NetBIOS table entry .......................................................................................................................................28
Deleting an ARP table .....................................................................................................................................................28
Getting help ...................................................................................................................................................... 28
Chapter 6
Specifications ...................................................................................................................................... 29
Analog input ................................................................................................ ..................................................... 29
Channel configurations ..................................................................................................................................... 30
Compatible sensors ........................................................................................................................................... 30
Accuracy ........................................................................................................................................................... 31
Thermocouple measurement accuracy .............................................................................................................................31
Semiconductor sensor measurement accuracy .................................................................................................................31
RTD measurement accuracy ............................................................................................................................................32
Thermistor measurement accuracy ..................................................................................................................................32
Throughput rate ................................................................................................................................................ 33
Digital input/output........................................................................................................................................... 34
Temperature alarms .......................................................................................................................................... 34
Memory ............................................................................................................................................................ 34
Microcontroller ................................ ................................................................................................................. 35
Power ................................................................................................................................................................ 35
Network ............................................................................................................................................................ 35
Ethernet compliance ........................................................................................................................................................35
Ethernet connection .........................................................................................................................................................35
Network factory default settings ......................................................................................................................................36
Network protocols ............................................................................................................................................................36
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WEB-TEMP User's Guide
Network security ..............................................................................................................................................................36
LED displays and the factory reset button ........................................................................................................ 37
Current excitation outputs (Ix+) ....................................................................................................................... 37
Environmental .................................................................................................................................................. 37
Mechanical ....................................................................................................................................................... 37
Screw terminal connector ................................................................................................................................. 38
Declaration of Conformity .................................................................................................................. 39
5

About this Users Guide

What you will learn from this user's guide

This user's guide describes the Measurement Computing WEB-TEMP data acquisition device and lists device specifications.

Conventions in this user's guide

For more information
Text presented in a box signifies additional information related to the subject matter. Caution! Shaded caution statements present information to help you avoid injuring yourself and others,
damaging your hardware, or losing your data.
bold text Bold text is used for the names of objects on a screen, such as buttons, text boxes, and check boxes.
italic text Italic text is used for the names of manuals and help topic titles, and to emphasize a word or phrase.

Where to find more information

Preface

Additional information about WEB-TEMP hardware is available on our website at www.mccdaq.com. You can also contact Measurement Computing Corporation with specific questions.
Knowledgebase: kb.mccdaq.com Phone: 508-946-5100 and follow the instructions for reaching Tech Support Fax: 508-946-9500 to the attention of Tech Support Email: techsupport@mccdaq.com
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Chapter 1

Introducing the WEB-TEMP

The WEB-TEMP is a temperature measurement device with a built-in web server. You can connect the device to an Ethernet port or hub, start up your browser, and view current data.
The WEB-TEMP is fully supported by the Universal Library and TracerDAQ. These software programs are included on the Measurement Computing Data Acquisition Software CD.

Web interface

The WEB-TEMP embedded web interface provides access to current data and configuration settings using a standard web browser.
Browse to the device home page by entering the URL that is printed on the device into the browser. View current sensor measurements, channel data, and configure hardware options from the device's web pages. Only one user can change configuration options on the device at a time.
The web interface is built into the device's firmware, and does not need to be installed on a computer. No external software is required other than a web browser and a TCP/IP connection.

TCP/IP connection

A TCP/IP connection is required to access the web interface. Connect the device's 10Base-T Ethernet port to a local or wide area network using the supplied Ethernet cable, to a single computer through a hub using the supplied Ethernet cable, or directly to a computer using a standard CAT-5 crossover cable.

Browser requirement

The web browser used to access the WEB-TEMP web interface must support JavaScript. The web interface was tested with the following browsers for compatibility:
Mozilla Firefox™ 2.x  Microsoft Internet Explorer® 6.x  Microsoft Internet Explorer® 7.x

WEB-TEMP features

The WEB-TEMP provides eight temperature channels and eight digital I/O channels. An external supply shipped with the device provides power. On-board LEDs display the status of communication and external power.
All hardware configurable options are selectable with the web browser or InstaCal. Network configurable options are settable with InstaCal. When using InstaCal, if the login settings have been changed from the default, a login name and password are required to change configuration settings.

Temperature channels

The WEB-TEMP provides eight differential input channels that accept temperature sensor type inputs. A 24-bit analog-to-digital (A/D) converter is provided for each pair of analog inputs. Each pair of inputs constitutes a channel pair. Measurements are available from four sensor categories:
Thermocouple – types J, K, R, S, T, N, E, and B Resistance temperature detectors (RTDs) – 2, 3, or 4-wire measurements of 100 Ω platinum RTDs Thermistors – 2, 3, or 4-wire measurements Semiconductor temperature sensors – LM35, TMP35 or equivalent
The sensor category is software programmable for each channel pair. Each channel pair can connect to a different category of sensor. The sensor category between the channels that constitute a channel pair cannot be mixed. However, thermocouple types within a channel pair can be mixed.
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WEB-TEMP User's Guide Introducing the WEB-TEMP
The WEB-TEMP provides four integrated cold junction compensation (CJC) sensors for thermocouple measurements, and built-in current excitation sources for resistive sensor measurements. Each CJC sensor is dedicated to one of the four channel pairs. An open thermocouple detection feature lets you detect a broken thermocouple. An on-board microprocessor automatically linearizes the measurement data according to the sensor category.

Alarms

The WEB-TEMP features eight independent temperature alarms. Each alarm controls an associated digital I/O channel as an alarm output. The input to each alarm is one of the temperature input channels. The output of each alarm is software configurable as active high or low. The user-configurable threshold conditions activate each alarm. When an alarm is activated, the associated DIO channel is driven to the active output state selected.

Digital I/O channels

Eight digital I/O channels are provided to communicate with external devices and to generate alarms. The digital bits are software programmable for input or output. The digital output voltage is switch-selectable for
3.3 V or 5 V logic. A screw terminal is provided for pull-up or pull-down configuration. The digital I/O channels power up in input mode unless the bit is configured for an alarm. When a digital bit is
configured as an alarm, that bit is configured as an output and assumes the state defined by the alarm configuration.
If you need to log data or display data graphically
The WEB-TEMP displays current data read from the device, and does not log or store historical data. For logging or trending needs, use the TracerDAQ software included on the Measurement Computing Data Acquisition Software CD.

WEB-TEMP block diagram

WEB-TEMP functions are illustrated in the block diagram shown here.
Figure 1. Functional block diagram
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Installing the WEB-TEMP

What comes with your shipment?

The following items are shipped with the WEB-TEMP.

Hardware

WEB-TEMP Ethernet cable (standard)
You can optionally purchase a crossover cable (CAT-5 or higher) to connect the WEB-TEMP to an Ethernet card installed in a computer.
External power supply and cord – 10 watt AC power adapter. MCC part number PS-5V2AEPS.

Software

MCC DAQ Software CD

Documentation

Quick Start Guide
This booklet provides an overview of the MCC DAQ software you received with the device, and includes information about installing the software. Please read this booklet completely before installing any software or hardware.
Setup Options
An overview of installation options is provided in the WEB-TEMP setup options that ships with the device.
Chapter 2

Unpacking

As with any electronic device, you should take care while handling to avoid damage from static electricity. Before removing the WEB-TEMP from its packaging, ground yourself using a wrist strap or by simply touching the computer chassis or other grounded object to eliminate any stored static charge.
If any components are missing or damaged, contact us immediately using one of the following methods:
Knowledgebase: kb.mccdaq.com Phone: 508-946-5100 and follow the instructions for reaching Tech Support Fax: 508-946-9500 to the attention of Tech Support Email: techsupport@mccdaq.com
For international customers, contact your local distributor. Refer to the International Distributors section on our website at www.mccdaq.com/International.

Installing the software

Refer to the Quick Start Guide for instructions on installing the software on the MCC DAQ CD. This booklet is available in PDF at www.mccdaq.com/PDFmanuals/DAQ-Software-Quick-Start.pdf.

Connecting the AC power adapter

Power to the WEB-TEMP is provided with the 10 watt AC power adapter (PS-5V2AEPS). Connect the adapter cord to the power connector on the WEB-TEMP device, and plug the AC adapter into an electrical outlet.
The POWER/COMM LED illuminates when +5 V power is supplied to the WEB-TEMP. If the voltage supply is less than +4.75 V or more than +5.25 V, the POWER/COMM LED will not light.
Refer to Figure 11 on page 23 for the location of the POWER/COMM LED.
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WEB-TEMP User's Guide Installing the WEB-TEMP

Connecting the WEB-TEMP

A TCP/IP connection between the WEB-TEMP and the network or computer is required to access the web interface. A 10Base-T compatible Ethernet port, hub, or switch is required.
You can connect the WEB-TEMP using the following configurations: Connect to your Local Area Network (LAN) for communication within a private network/intranet; refer to
the procedure below.
Connect to your LAN for communication across networks (communicate over the internet, for example);
refer to the procedure below.
Connect directly to a computer's Ethernet port for local access (requires a crossover cable (not provided) or
network hub); refer to the procedure on page 11.
Use the standard Ethernet cable provided to connect the WEB-TEMP to a TCP/IP-based local or wide area network or to connect to a single PC through a hub or switch. Use a CAT-5 or higher crossover cable (not provided) to connect the WEB-TEMP to an Ethernet card installed in a computer.
How you access the web interface once a TCP/IP connection is established depends on your configuration: When the WEB-TEMP is connected to the same network as the computer browser, enter the URL that is
printed on the device to open the device's home page.
When the WEB-TEMP is connected to a different network as the computer browser, enter the public IP
address set for the device to open the device's home page. Refer to "Connecting to a LAN for communication across networks" below for more information.

Connecting to a LAN for communication within a network

Use this procedure to connect the WEB-TEMP to a local area network (LAN). When connected, all computers installed on the same network can access the WEB-TEMP web interface.
Note: This procedure assumes the network server is equipped with DHCP (dynamic host configuration
protocol), and will automatically assign an IP address to the WEB-TEMP when it is connected to the network.
1. Connect the WEB-TEMP to the network using the Ethernet cable provided.
The Link/Activity LED will illuminate steady green to indicate that you have established a valid Ethernet connection.
2. Open your web browser, and enter the URL that is printed on the device label. The WEB-TEMP Measurements page opens. You can view current measurement data from this page. A log in
name (default is "webtemp") and password (default is "mccdaq") are required to change configuration settings.
If the WEB-TEMP is not recognized by the network
If the WEB-TEMP Measurements page does not open, the server may not have DHCP, or DHCP may be disabled on the server. In either situation, assign a static IP address to the WEB-TEMP before connecting to the network. Refer to "Connecting the WEB-TEMP directly to a computer" on page 11 for instructions. After you assign the static IP address, connect to the network using the standard Ethernet cable shipped with the device, open the browser, and enter the static IP address.
Configuring the WEB-TEMP
All hardware options are configurable with InstaCal or the web interface. InstaCal must be used if any of the network parameters need to be changed, such as the IP address of your device. Configuration settings are stored in non-volatile memory in EEPROM, and are loaded on power up.
Refer to the sections "Using the web interface" on page 12 and "Configuring the WEB-TEMP using InstaCal " on page 13 for detailed information.

Connecting to a LAN for communication across networks

In order to communicate with the WEB-TEMP from a computer connected to a different network, such as over the internet, you must change the network configuration of the network router.
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WEB-TEMP User's Guide Installing the WEB-TEMP
In the following procedure, the WEB-TEMP is installed at the "host" LAN, and the computer is installed at the "client" LAN.
Caution! This procedure should only be performed by a network administrator or computer professional.
Incorrect settings can significantly disrupt a network.
1. Connect the WEB-TEMP to a LAN (host) that has access to the Internet using the cable provided.
The Link/Activity LED will illuminate steady green to indicate that you have established a valid Ethernet connection.
2. Configure the WEB-TEMP at the host LAN to access the web page:
o Assign a fixed "private" static IP address to the WEB-TEMP. o Configure the firewall/router to map a static "public" IP address to the "private" IP address assigned
above. Record this address for use in step 3.
o Configure the firewall/router to forward incoming traffic from the public IP address to the HTTP port
("port 80") of the private static IP address.
Note: If your network has an HTTP server already running, network address translation (NAT) allows
different ports to redirect to the WEB-TEMP on port 80. Contact your network administrator or computer professional for more information.
Note: To access the WEB-TEMP using InstaCal and the Universal Library, configure the firewall to
allow incoming traffic to the UDP port ("port 54211" by default).
3. At the client LAN, open your web browser, and enter the "public" IP address recorded in step 2 above.
Note: To access the WEB-TEMP by name, a DNS entry must be assigned.
The WEB-TEMP Measurements page opens. You can view current measurement data from this page. A log in name and password are required to change configuration settings.
Accessing the WEB-TEMP using InstaCal and the Universal Library
InstaCal cannot automatically detect a WEB-TEMP that is installed on a different subnet. To change configuration settings with InstaCal or communicate with a WEB-TEMP using programs written with the Universal Library, manually add the public IP address to InstaCal. InstaCal can then search the public address provided for the WEB-TEMP. We recommend that the port number be set to 54211 for use with InstaCal and the Universal Library. Port 80 is used for the web interface. For information on port configuration, contact your network administrator or computer professional.
Configuring the WEB-TEMP
All hardware options are configurable with InstaCal or the web interface. InstaCal must be used if any of the network parameters need to be changed, such as the IP address of your device. Configuration settings are stored in non-volatile memory in EEPROM, and are loaded on power up.
Refer to the sections "Using the web interface" on page 12 and "Configuring the WEB-TEMP using InstaCal " on page 13 for detailed information.

Connecting the WEB-TEMP directly to a computer

Use this procedure to connect the WEB-TEMP directly to a computer. This scenario provides local access only, and requires that you set up your computer to use a static IP address for communication with the WEB-TEMP. If you are not using a network hub, a CAT-5 (or higher) crossover cable is required to connect to the computer's Ethernet port. If you are connecting to your computer through a network hub or switch, the Ethernet cable provided with your device can be used.
Knowledge of network configuration is required
If you are not familiar with network configurations and have questions regarding your network settings, consult your network administrator or a computer professional.
1. Select Start » Control Panel > Network Connections.
2. Double-click on Local Area Connection.
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WEB-TEMP User's Guide Installing the WEB-TEMP
3. Select Internet Protocol (TCP/IP) and click Properties.
4. Select Use the following IP address option and enter the following: o IP address: Enter 192.168.0.102. Note that the last three digits of this number can be any number
between 11 and 254, inclusive, but must be different from the IP address assigned to the device. The default IP address set for the WEB-TEMP is 192.168.0.101.
o Subnet mask: Enter 255.255.255.0. o Default gateway: Enter 192.168.0.1.
Caution! Assigning an arbitrary IP address could result in duplicate IP addresses on the network. This
condition can cause a communication failure that affects both devices. Make sure when configuring static IP addresses that you set different addresses for each device.
5. Click OK.
6. Connect the WEB-TEMP Ethernet port to your Ethernet hub using the supplied cable, or to your computer's Ethernet port using a CAT-5 or higher crossover cable.
Note: If you connect to an Ethernet hub, you can use the Ethernet cable shipped with the device. If you
have multiple WEB-TEMP devices, configure each device separately and assign a unique IP address to each device. You’ll need to run InstaCal to change the IP address from the default 192.168.0.101.
When connected, the Link/Activity LED illuminates steady green to indicate that you have established a valid Ethernet connection, and blinks indicating network traffic. Refer to Figure 11 on page 23 for the location of the Link/Activity LED.
7. Open your browser and enter the URL address that is printed on the device label.
The WEB-TEMP Measurements page opens. You can view current measurement data from this page.
Configuring the WEB-TEMP
All hardware options are configurable with InstaCal or the web interface. InstaCal must be used if any of the network parameters need to be changed, such as the IP address of your device. Configuration settings are stored in non-volatile memory in EEPROM, and are loaded on power up.
Refer to the sections "Using the web interface" below and "Configuring the WEB-TEMP using InstaCal " on page 13 for detailed information.

Using the web interface

You can view current measurements and configure hardware options from the device's web interface. The web interface provides four tabs. Each tab represents an HTML page that is stored on the device.
Measurements tab (home page) – lists the temperature measurements, digital values, and alarm status read
from each channel on the WEB-TEMP.
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