Mean Well TN-3000, TS-3000 Instruction Manual

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Page 1

TN/TS-3000

Inverter Instruction Manual

Page 2

TN/TS-3000 Inverter Instruction Manual

Index

Dec. 2014 Version 4

1. Safet y Guide lines

3 5

13 13

2. Intro duction

3. User Interface Panel

4. Expla nation of Op erati ng Logic

5. TN /T S- 3000 Initial Output Vo lt ag e & Fr equency and Proce du re t o

Set ti n g Op era ti n g Mo de

6. Prote ction

7. Insta llation & Wi ring

8. Failu re Correction Not es

9. Wa rranty

2.1 Features

3.3 LED Indicator on Front P anel

3.1 Front Panel

3.2 AC Terminal Configuration

2.2 Main Specification

2.3 System Block Diagram

3.4 Fun ctional Indicat ion and Al arm

3.5 Rea r Panel

4.1 Exp lanation of UPS Mod e Control Logic

4.2 Exp lanation of Energ y Saving Mode Contr ol Logic

5.1 Ini tial Fa ctory Stat e

5.2 Ini tial Se tting for Tra nsition Voltag es

5.3 Pro ce dures t o Se tting O pe ratin g Mo de, Out pu t Voltag e,

5.4 Remote Mon itoring So ftware

5.5 Remote Control Modul e (Opti ona l Accessory)

Frequ ency, and Sta ndby Savin g Mode

6.1 Inp ut Prot ect ion

6.2 Output Protection

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1.Safety Guid el in es (Please re ad t hr ou gh this manua l be fo re a ssembli ng t he

inverter)

‧Risk of e lectr ical shock a nd ener gy hazard. All failures should be examined b y a

quali fied technician . Please do not remov e the case of th e inver ter by yours elf!

‧

After connecting the AC input of the inverter to the utility, the AC outlet of the inverter

‧It is highly recommended t o mount the un it hori zontally. ‧Please do not in stall the in verter in pl aces wi th high mois ture or n ear water. ‧Please do not in stall the in verter in pl aces wi th high ambi ent tem perature , under

‧Please only connect batteries with the same brand and model number in one battery

‧Never allow a sp ark or flame i n the vicinity of the b atteries . ‧Make sure the a ir flow from the fan is not obstr ucted at both sides (fro nt an d back)

‧Please do not st ack any obje ct on the inverter as i t may impede h eat dissipation .

bank. Using batteries from different manufacturers or different capacities is strictly

prohibited !

of the inverter. (Please al low at le ast 1 5cm of sp ace)

will have AC output even if the power switch on the front panel is in the OFF position.

direct sunli ght, or near f ire sou rce .

2.Int roductio n

‧Th e TN/TS-3000 i s a true sine w ave DC/AC invert er fully di gital c ontroll ed by an

‧TN-3000 possesses 2 operating modes, UPS and Energy saving mode. De pending

ad va nc ed m ic ro pr oc es so r. By using t he s etti ng b ut to n on t he f ro nt p an el o r th e

on o perating re quir em en t, t he u ser can flexibl y re co nf ig ure operating m od e to

power. Basically, the operating modes can be easily set to match weather conditions

or othe r speci al needs.

suit their needs. When the UPS mode is selected, AC utility voltage will automatically

be b yp assed to the output load/equipment. If there is an interruption to th e AC

utility voltage, battery inverter will au tom ati cally ta ke over power provision like →

an UPS system. When the ener gy saving mode is selected in combination with the

use of solar p anel, sola r power will take prio rity, thus eff ectively savi ng electrical

mo nitorin g softwar e, the user c an flexib ly adjust o utput vol tage, fre quency, tu rn

ON or OFF standb y sav ing mod e, and opera ting mo de.

Inverter Inverter

Inverter

Do n't

di sass emb le

Ke ep away fro m

moistu re

Ke ep away fro m

fi re or high

temper atu re

Do n't st ack o n

the inverte r

Ke ep go od ve ntilati on

WARNING:

It is sug ge sted to e xe cute re gu lar bat te ry main te nance

Batteries will have agin g problem after years of operation.

(e.g. every year). Once aged, the batteries should be changed by professional technician, or the failed batteries may cause fire or o ther ha zar ds.

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2.1 Fea tures

‧3000W rated output

‧Tru e sine wa ve output (T HD < 3.0% )

‧Surge p ower ca pability u p to 6000W

‧Outpu t volta ge/frequ ency selectable

‧High efficiency u p to 92%

‧Complete pro tections f or both the input and o utput ‧Batte ry low al arm and indi cator

‧Fully digita l controll ed with d igi tal dis play

‧Complete LED i ndicatio n for ope rating status

‧Can be us ed for most electro nic products requiring AC inpu t ‧Selectable U PS or Energy s aving mode ‧ →Utili ty in verter transfer t ime < 10ms (Typ .) ‧Solar chargi ng current 3 0A max. ‧Computer-b ased monit oring s oftware (o ptional fo r TS- 3000) ‧Optio nal rem ote contro l accessory (IRC Se ries) ‧3 year global wa rranty

‧TN-3000 is equipped with 2 methods of battery charging. An AC charger and solar

‧TS -3000 S eries onl y posse ss the inve rter func tion. It us es batt eries as th e input

‧TN/TS-3000 Series can provide 3000W pure sine wave output continuously, 3450W

charger coexist in this unit. The user only needs to connect their own battery banks

source and coverts it into AC power.

fo r 3 minutes , and peak powe r of 6 000W fo r al l kinds of lo ads such as ind uc tive,

capacitive, and pe ak de manding motors. General applicat ion s inc lud es PC, ITE,

yachts, RV, hom e applian ces, mo tor, power t ools, industri al contro l equip me nt,

AV system, and etc.

(N ot e: Descri pt ions which ar e highlig ht ed represen ts functions ex clusive

to the TN -3000 Series)

an d so lar panel to fo rm a n en ergy savi ng i nd ependent po we r station which i s in

line wi th our go als of conse rving e ner gy and be ing env iro nment al friendl y.

→

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2.2 Mai n Speci fication s

TN/TS -3000

2.3 Sys tem Block Diagram

TN-30 00 Inve rter

Figur e 2.1 Sys tem block diagram

Inp ut

Out put

AC ch arge r

Sol ar cha rger

Bat tery

Fus e

12V /24V /48V

DC /DC

Con vert er

Sol ar Pan el

EMI fil ter

200 V

CPU

Con trol ler

Pol arit y

det ect

DC /AC Inv erte r

LOA D

110V /230 V

Cir cuit Bre aker

50H z/60 Hz

/40 0V

LED

Dis play

3000W c ont inu ous ly, 34 50W for 3 minu tes, 450 0W fo r 10 seconds, 6000W fo r 30 AC cycle s

I N P U T

AC C HAR GER

SO LAR PA NEL

CHARGE VOLTAGE

CHARGE CURRENT

OPEN CIRCUIT VOLTAGE

SHORT CIRCUIT CURRENT

BAT. VOLTAGE

DC CURRE NT

EFFIC IENCY

OFF MODE CURRENT DRAW

PROTECTION

Un der 1 .0m A at pow er switch OF F

MODEL Rated

power

Out put v oltage

Frequency

Factor y set tin g

WAVEFORM

O U T P U T

PROTECTION

112 124 148 21 2 22 4 248

110V 60H z

100 / 110 / 115 / 1 20V ( adj ust able)

50 / 6 0Hz 0. 1Hz±

Tru e sin e wave (THD <3 .0% )

AC s hor t Ov erl oad Ov er Temp era tur e, an d cir cuit bre ake r、、

230V 50 Hz

200 / 220 / 2 30 / 240V (adj ust abl e)

Ov er cu rre nt, batt ery reverse polarity, battery lo w ala rm, a nd batte ry low sh utdown

10.5 ~ 15.0V

300A

88%

21.0 ~ 30.0V

150A

90%

42.0 ~ 60.0V

75A

91%

10.5 ~ 15.0V

300A

89%

21.0 ~ 30.0V

150A

91%

42.0 ~ 60.0V

75A

92%

14.3V

25A

25V max .

30A max.

28.5V

12A

45V max .

57V

75V max .

14.3V

25A

25V max .

28.5V

12A

45V max .

57V

75V max .

3.Use r Interface Panel

3.1 Front Panel

PO WE R ON/OFF swit ch : The inverte r wi ll turn OFF if the sw it ch is in the OFF

posit ion.

AC OUTPUT o utlet : To satisfy d emand s of differe nt geog raphic areas all over the world , there a re many option al AC outl ets to ch oose fr om. (A & B typ es are

stand ard; C, D, E, F ty pes are o ptional)

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No fuse breaker with reset button (for AC input): Under "by pass mode", when

No fuse brea ker with reset button (for receptacle): The AC outp ut outlet has

a current r at in g of 15A. W he n th e load cu rr en t excee ds 1 5A , the Break er w ill ope n and that stops AC pr ovision from the outlet. For applicatio n requiring more

than 15 A, pl ease use the i nte rnal terminal b lock behind the f ront panel (ref er to

secti on 3.2). LED indicatio n pa ne l: Operating st at us , load condit io n, b at tery low, an d al l

types of warning will be dis played.

savin g mode ca n be set throu gh this butt on.

to a PC through this communication port by using the cable and monitoring software. Al so f or r em ote control purpose , th e un it can b e connected to the IR C mo du le throu gh this p ort.

and pro longi ng its lifet ime.

Communication port: For remote monitoring purpose, the unit can be connected

the AC output is shorte d or the load curre nt exceeds t he rated cur rent of the No Fuse Brea ke r, the Bre ak er will o pe n an d that st op s by pa ssing e ne rgy for the ut il ity thus prev en t po ssible da ng er. W hen the abnorma l co ndition is cl ea re d, the use r can pre ss down on the r eset butto n to resu me operation.

Function se tt in g: Operat in g mo de, outpu t vo lt age, freq ue nc y, and stand by

Ventilati on s li ts : Th e in ve rt er requires good ventilatio n fo r pr op er o pe ra ti on

Frame g round ( FG).

Grommet hole f or input AC utility co nnect ion.

Grommet hole f or output AC connect ion.

B D E

Figur e 3.1 Fro nt pa nel (TN -3000)

HJ K

AC Recept acle

AC INTPUT AC OUTPUT

Bat Low

Saving

Setting

Remote

port

AC CHARGE

SOLAR CHARGE

AC IN BY PASS

INVERTER

LOAD

100

BATTERY

100

(For Receptac le)

OFF

Chassis Ground

Cat.No.(1GG1HS -212) Wire Range(10- 4 AWG Str Cu Soldered Wi res) Torque (17.7-26.5 in lb)

(For AC Output)

TYPE- A

Rece ptacle type

Coun try

Cert ificate

TYPE- B TYPE- C T YPE-D TYPE-E TY PE-F

USA EUROPE AUSTR ALIA U.K JAPAN GFCI

(Expect for 48V in put)

E E

13 13

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3.3 LED Indicator On Front P anel

Battery capacity indicator: represents the remaining capacity of external batteries.

3.4 Fun ction Indicatio n and Alarm

◎ ON indi cator : The invert er had started up and t he output is n ormal. ◎ Ba t lo w indicator : Vol ta ge of externa l ba tteries is to o lo w. Th e inverter wi ll

send out a "Beep" soun d to wa rn th e users.

◎ Saving mode indicator: The inverter is operating under the "standby saving

◎ AC CH AR G E in dic ato r: Th e bu ilt -in AC ch ar ger i s cha rgi ng t h e ex ter nal

batteries.

◎ SOLAR CHARGE indicator: The external solar panels are providing charging

current to the external ba tteri es through t he built-i n solar charger.

mo de" and ther e is no AC output.

◎ AC IN ind icato r: The statu s of utility is normal.

◎ BY PASS indicator: The unit is working under "bypass mode." The AC power

◎ INVERTE R in dicator : The un it i s worki ng u nd er "inv er te r mode. " The AC

consu med by th e loads is pro vided by the u tilit y instead of t he inve rter.

power c onsumed by the load s is conv erted from t he batteries.

AC INPUT AC OUTPUT FG

L LN N

Termina ls for AC ut ility inpu t.

Termina ls for AC ou tput conne ction.

Termina l for FG co nnection .

3.2 AC Terminal Confi gurat ion

When th e lo ad c urren t is > 15A, yo u mu st use this o ut put termi nal conne ct ion (term ina l can withstand 3000W). To ens ure user safety, please fo llow the wiring instr uctio ns as below: Th is AC terminal blo ck c an b e fo un d in si de the inverter. To ac ce ss it, the front pa ne l mu st first be removed then th e ou tp ut w ir es can be screwed ont o th e AC ou tput term inal block. I ns ert the cab le throug h th e AC o ut put gro mm et, tight en the grommet, and then connect the other end of the cable to the load to complete this connect ion.

LED 1 ON

LED 1~ 2 ON

LED 1 ~ 3 ON

LED 1 ~ 4 ON

Batte ry Capac ity

LED Display

0 ~ 25% 26 ~ 50 % 51 ~ 7 5% 76 ~ 100%

0 ~ 30% 30 ~ 50 % 50 ~ 7 5% 7 5 ~ 100%

Load conditi on indicator represents t he magn itude of out put loads.：

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4.Exp lanat ion of Opera ting Logic

TN -3000 i s CPU dig ital cont rolle d true si ne wave D C/ AC inve rter. It is desig ne d to achie ve t he ta rg et of ene rg y conse rvati on a nd poss esses b ot h UPS a nd e ne rgy saving modes. These 2 modes are user adjustable. The unit will be factory set in the UPS mode. Depending on wea ther and u tility conditions, users can manually adjust (r efer to sec tion 5.3) o r use the mon itoring s oftware t o switch to t he energy s aving mo de. The main di ff er en ce betw ee n th e UPS and E ne rg y savin g mo de i s the amoun t of energy conserved. Under the U PS mode, the unit will remain in the bypass mode as long as utility is available, thus less energy is conserved (refer to figure 4.1 for details of UPS mo de cont ro l log ic ). Un de r the Ene rgy sav in g mod e, t he pr io rit y of i nput sou r c e ch o s en is s o lar p a nel AC ut i lit y b att e ry. If av a ila b le, th e C PU wi l l → →

automatically select external solar panel as its first priority in order to conserve energy.

In case of insuffic ient solar p ower and utility fa ilure, bat tery power will be dr awn as

the last the last r eso rt. W hen t he capacity of batteries drops to arou nd 10 ~20%, the

CP U wi ll remind the end user by c on ti nu ou sl y se nd in g out warning siren until the

syste m shuts d own.

3.5 Rear Panel

Batte ry inpu t (+),(-).

Solar panel input connec tor. Fan ven tilation openin gs.

◎ BATTERY indic ator: Display the remaining c apaci ty of extern al batteries.

◎ Displ ay the outpu t load le vel.LOAD in dicator:

Reverse Polarity Will Damage The Unit.

NEG

POS

Figure 3.2 Rea r panel (TN- 3000)

C C

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4.1 Explanation of UPS Mod e Control Logic

28.5V

26.5V

28.5V

OFF

ONON

By pass

mode

Inverter

Mode

Battery voltage

OFF

Solar charger

state

AC charger

state

OFF

26.5V

28.5V

OFF

29.0V

OFF

Utility

Power

OFF

22.5V

OFF

25.4V

t1 t2 t3 t4 t5 t6 t9 t10 t11 t12 t13t7 t8

26.5V

Figur e 4.1 Diagra m of UPS mo de control l ogic

Power-On

Re-power-on

21V( Shut-down)

(Alarm)

t1: To e nsure the battery i s at full capaci ty, when the TN-3000 is t urned ON, the CPU

t2 : When the batteries are full (batt ery voltage around 28.5V), both the AC an d solar

t3 : At th is time period, TN-3000 is sti ll in the bypass mode. The battery voltage level

will execute the "bypass mode" automatically connecting the AC main to the lo ad.

I n the me a n t ime, i t w i l l acti v a t e both t he AC cha r g e r and so l a r c harg er t o

simul taneously charg e the batter ies.

ch arger will be turned OFF by the C PU t o pr ev en t ov er ch arging and reducing

battery life time.

will decrease gradually due to standby power dissipation. When the batteries are

co ns um ed t o ar ou nd 9 0% of their capacity (battery vol ta ge a ro un d 26 .5 V) the

guideline. When the provided charging current is >3A (so lar charge LED indicator

turns ON), the solar charger will be used to charge the battery. When the provided

solar c harging current i s under 3A, th e AC charg er will be turned ON (e .g. night

CPU will restart the c har ger. The CPU will use s ola r charging current of 3A as a

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t5 : I f utility w er e to fail at th is moment, th e CPU will au tomatical ly switch (<1 0ms)

t6 : Once utility recovers, the CPU wi ll switch back to the bypass mode.

t7 : Wh en b a tt ery v olt ag e dro ps to b el ow 26 .5V, t he CPU wi ll ag ain a ct iva te th e

t8 : Same a s t4.

t9 : Due to l ac k of util it y, the CPU w il l switc h to t he in ve rter mode . Si nce uti li ty is

t10 : As the battery discharg es below 26.5V a nd utility remains unav ailable and only

t11 : The bat tery event ual ly becomes comp letely discharged and the i nve rter shuts

t12 : Onc e th e batte ry v oltag e le vel has r is en to a lev el c apabl e of r estar ti ng the

t13 : Uti li ty powe r is s till OF F. If the e quipm en t draws p ow er whic h is l ower th an

Note:

charger to cha rge the batt ery banks (refer to t3 for detail ed descrip tion) .

unavai lable and it is night time/cloudy, the c harging functio n is in the OFF mode.

The AC output relies purely on battery power. So, the battery bank will be depleted

rather quickly.

the sol ar char ger is ON. The batt ery bank will conti nue to disch arge at a quick

pace.

down because utility is unavailable. Only when the solar charger current is >3A

(d ay time/s unny) wil l chargin g recomme nce and the b attery vo ltage lev el w ill

gradually increase.

inver ter, the inverter wi ll auto mat icall y restart. At t his time, ut ility i s still OFF,

so powe r to the lo ad is provid ed by the inverter.

what the solar panel ca n provid e and t he so lar current is <3A, battery charging

at 9 0% at all times. This insur es that uninterr upted pow er can be p rovided t o

The advantage of the UPS mode is that battery voltage level will be maintained

eq uipme nt in case of u tility failure . Backup pe riod will d epend o n capacit y of

battery banks. UPS mode is suitable for areas where AC utility is readily available

such as offices and homes.

will te rmina te. Invert er will c ont inue to p rovide pow er thro ugh t he batt ery. The

subse quent s upply peri od is subject to capa city of batt ery and l oad condit ion.

to the inverter mode insur ing uninte rrupt ed power.

t4 : W ith the charger a ct ivated, vol ta ge of the battery b an k wi ll increa se g ra dually

unt il 2 8.5 V is r eac he d t he n the C PU w ill s hu t off the c har ge r to pr event o ver

charging. At this time, out put load is still sup plied by uti lity.

ti me o r cloudy day) t ak ing over batt er y charging duty a nd a t this time the s ol ar

charger indi cator will t urn OFF.

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t1 : To ensure the battery is at full capacit y, when th e TN-3000 is turned ON, the CPU

t2 : When the batteries are fu ll (battery voltage around 28.5V), both the AC and solar

t3 : When the batteries are depleted to around 90% of their capacity (battery voltage

t4 : I f th e en ergy provided by the so la r pa ne ls is la rger than the load re qu ir em en t,

wi ll ex ec ute the " by pass mo de " autom at icall y co nnect in g the AC m ain to th e

ch ar ge r will b e turned OFF by the CPU to prevent overcharging and reducing

around 26.5V), CPU will start up the solar charger but not the AC charger to achieve

voltage of th e bat tery bank will increas e gradually until reaching battery voltage

around 28.5 V an d th en t he solar charge r wi ll s hut off to prevent th e ba tt er ies

from ov ercharging.

the goa l of ener gy saving.

batter y lifetime. The CPU will also switch to invert er mode and the AC electricity

provided to th e loads will b e coming from the bat teries.

lo ad. In the me antime, it wi ll activa te b oth the AC charge r and solar c ha rger to

simul ta neous ly c harge t he b atter ie s.

4.2 Explanation of Energ y Saving Mod e Control Logic

OFF

28 .5V

26. 5V

28. 5V

22V

28. 5V

OFF

ONON

OFF

26. 5V

ON ON

OFF

26 .5V

28. 5V

OFF

22. 5V

t1 t2 t3 t4 t5 t6 t7 t8

OFF

Figur e 4.2 Diagra m of ener gy saving mo de cont rol logic

Inverter

Mode

Battery voltage

Utility

Power

Power-On

Bypass

mode

Solar charger

state

AC charger

state

21. 0V (Shu t-dow n)

(Al arm)

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t7 : If the p ower co ns ump ti on of the l oad s do es not de cr eas e an d the AC m ain i s

t8 : When there is no AC main, the CPU will shutdown the whole system if the external

Note:

normal, the CPU will detect this and the unit will be transferred to "bypass mode."

ba ttery ban k vo ltage is le ss than 21V in or der to prev en t over-di schargi ng a nd

pan els a nd so lar e ner gy ca n be ha rne sse d and s tor ed in b att ery b ank f or

The advantage of the energy saving mode is that the user only has to add solar

con vers ion t o AC v olta ge. T he us er no l o nge r has t o r el y o n AC m ain s for

electricity. The s un can pr ovide all th e free el ectri city ne eded. Energy savi ng

mode is s ui tab le f or ar ea s where AC ut il ity is no t readi ly a vai la ble s uc h as

mou ntain tops, boats, an d vehicles. Even when AC utili ty is available, the ma in

source of power will still be solar, AC utility will supplement only when necessary.

This type of design cut s back the use of paid electricity thus reaching the goal

of ener gy cons ervation .

re du cing its li fe time. After shu td own, the CP U wi ll still prov id e LED indicat io n

so the user know s why the inve rter has shut off.

The uti lity wil l provide electric ity to the loads and charge the ba ttery bank at the same time i n or der to prev en t th e unit fr om s hu tting o ff. If t he s olar curr en t is

hi gher than 3A, the CPU will not acti va te t he AC charger and just let t he s ol ar

chang er charge the batte ries to a chi eve ene rgy saving t arget.

5.T N/ TS- 300 0 In i ti al Ou tpu t Volt ag e & Fre que nc y a nd P roc edure t o Set tin g

Operating Mo de

t5 : When the capacity of batteries goes down to battery voltage around 26.5V, solar

t6 : If the e nergy provided by t he solar panels is lo wer than con sumed b y the loads,

charger will r estart and b egin charging.

22. 5V. The b uilt- in b uzz er w ill s ou nd to inf orm the u ser tha t ba tte ry p owe r is

very lo w.

vo ltage of the ba tt er y ba nk w il l decrease grad ua ll y to b at tery voltage around

5.1 Ini tial Fa ctory Stat e

Initial factory setting is set to 110V / 60Hz or 230V / 50Hz, "UPS mode" and disabled "st an dby s av ing m od e" ar e act iv ate d. I f the u se rs ne ed to r ev ise i t fo r the ir application, it can be done through the setting button on the front panel to update th e CP U se tt ing (please refer t o se ct io n 5.3 for setting procedu re s) . The unit will sta rt up automatical ly after the setting procedure is completed and the ne w settings will be executed. These new settings will be kept even if AC utility, battery,

an d so la r is d isconnected. Occu rr en ce o f fault conditions lead in g to i nv erter

shutd own and r equiring r epower ON will also n ot affect the new settin gs.

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Step 1 The inverter shoul d be tu rned off w hile resetting. Input b atteries should ：

Step 2 Use an insulated stick to press down on the se tti ng bu tto n and then turn ：

Ste p 3 Ple ase r efe r to Tab le 5. 1 and c hec k the L E D ind ica tio n to se e i f th e ：

be c on nected, AC main can eit he r be connecte d or d isconnect ed , and

the loa ds shou ld be remove d.

on the power switch. Aft er pr essing for 5 seconds, the inverter will se nd

out a "Beep" sound. User can release the button and go on with the setting

procedure.

opera ti ng mode i s th e one you n ee d. If Yes, hol d do wn on the s et ting button for 3~5 seconds and the inverter will let out a beep sound signaling

tha t you h ad sk ipp ed to p roc edu re 2 (v olt age & f req uen cy se tti ng) .

Howev er, if cha nge is requi red ple ase g o on to ste p 4.

Procedure 1 involves "UPS mode" and "Energy Saving mode" selection, the steps a re as fol lows:

5.2 Ini tial Setti ng for Tra nsition Vol tages

TN/TS -3000

5. 3 Procedures to Setting Opera ti ng M od e, O ut pu t Voltage, Frequency, and

Stand by Savi ng Mode

Note TS-30 00 does not have steps 3~4.：

Factory Sett ing

AC charger trans ition voltage

AC charger start up volta ge

Solar charge r start up volta ge

112 212 124 224 148 248

14.3V

11V

13.3V

28.5V

22V

26.5V

57V

44V

53V

Solar charge r shutd own voltage

Inver ter shutd own

14.3V

10.5V

28.5V

21V

57V

42V

Use an insu lated stick to press t hi s setting butt on

Figure 5.1: Adjustment of o utput mode , outpu t voltage, frequ ency, and saving mode

AC Recepta cle

AC INTPUT AC OUT PUT

Bat Low

Saving

Setting

Remote

port

AC CHARGE

SOLAR CHARGE

AC IN BY PASS

INVERTER

LOAD

100

BATTERY

100

(For Receptacle)

OFF

Chassis Ground

Cat.No.(1GG1HS- 2 12) Wire Range(10-4 AW G St r Cu Soldered Wire s) Torque (17.7-26.5 in lb)

(For AC Output)

Page 14

St ep 1 Pl ease refe r to Table 5. 2 and check whether th e combi natio n of output：

vol tage and frequency is what you need. If Yes, hold down on the setting button for 3~5 seconds and the inverter will let out a beep sound signaling that you had skipped to procedure 3 (saving mode). However, if change is requ ired pl ease go on to st ep 2.

(Factory set ting: 230VAC/5 0Hz or 110VAC/60Hz)

Procedure 2 involves voltage and frequency selection, the steps are as follows:

Table 5.2 LED Indi cation for v oltag e/f reque ncy combin ations

Step 2 The LEDs will change state from pressing the setting button for 1 second：

an d then re lease. Pl ease select the combinati on of out put volta ge and

frequency you need. After making your selection, press the setting button

for 3~5 seconds and the inver ter will let out a beep sound. Released the

button and you w ill go on to pro cedure 3 (saving mo de).

Step 4 The LEDs will change state from pressing the setting button for 1 second ：

an d th en r el ea se. Operating m od e ca n be a dj us ted as required. After

selecting the oper ati ng mo de, press the setting button for 3~5 sec ond s

and the i nverter will le t out a beep sound. Released the button a nd you

will go o n to procedure 2 (vol tage & frequency se tting).

Energ y saving mo de

UP S mod e

Bat Low

Saving

● Light

(Fact ory settin g: UPS mode)

○ Dark ★ Flash ing

●

★

○

Table 5.1 LED indi cation for o perating mode

50Hz

60Hz

100Vac 110 Vac 115Vac 120Vac

(200Vac)

●

● Light

●

○ Dark

●●

●

○

Bat Low

○

Saving

○

★

★ Flash ing

★★★ ○ ○ ○ ○

(220Vac) (2 30Vac) (240Vac)

Output Voltage

Frequency

10 0V

(200V )

50Hz

110V

(220V )

50 Hz

115V

(230V )

50 Hz

10 0V

(200V )

60 Hz

12 0V

(240V )

50 Hz

12 0V

(240V )

60 Hz

110V

(220V )

60 Hz

115V

(230V )

60 Hz

Figure 5.2 Cir culation d iagrams of output v oltage and f reque ncy

Page 15

Saving mode OFF

Bat Low

Saving

○ Dark ★ Flash ing

★

○

Step 2 The LEDs will change state from pressing the setting button for 1 second ：

and then release. "Saving mode" can be activated or cancelled according to your n eed.

Saving mode ON

Bat Low

Saving

Table 5.3 LED indi cation for s aving mode ON/OFF

● Light

●

★

(Factory set ting: Enab le saving mo de)

Step 1 Please refer to Table 5.3 and check whether the "saving mo de" i s set as：

re quire d. If yes, ho ld down o n th e setti ng button f or 5 seco nds and the inver ter will let out a beep sound. Released the button a nd the inverter

will automatically store al l settings and then restart. However, if change is requ ired pl ease go on to st ep 2.

Procedure 3 involves standby saving mode selection, the steps are as follows:

5.4 Remote Mon itoring So ftware

Users can make operating mode, voltage / frequency, saving mode, and transition vol tage adjustments by using this software. The monitoring software can run on Windows 7 English versio n, Wind ows 7 Chines e (Tradi tional, Taiw an) versio n, Windows 8 English version and Windows 8 Chinese (Traditional, Taiwan) version from the MW website. Please contact us or our distributor if you have any questions.

5.5 Remote Control Modul e (Opti ona l Accessory)

(A ) Us er c an purchase and use the rem ot e co nt rol module to control inv er te r

(B)Compati ble models :

(C)Comes with 10FT con nection cabl e (standard) and 25FT/50FT are optional.

ON/OF F, turn saving mode ON/ OFF, and observ e inver ter status.

IRC1 : TS -700 / 1000 / 1500 / 3000 TN-1500 / 3 000，。 IRC2 : TS -700 / 1000 / 1500 / 3000。 IRC3 : TN-1500 / 3000。

6.Pro tection

6.1 Inp ut Prot ection

(A)Ba ttery p ol ari ty p rot ec tion: I f the bat te ry in pu t is co nn ected i n rever se

(B )Batter y un der volta ge p rotecti on: When th e battery vol tage is low er than

polarity, the inte rnal fuse will blow and the inverter should be send back to us or our au thori zed distri butor f or re pair.

the pre-set value, the inv erter will automatically terminate the output and the "battery low" signal on the d isplay panel w ill light up. Please refer to table 6.1 for mor e details about fai lure signals disp layed on the panel.

Page 16

(B )Invert er mode: Unde r the inverte r mode, if an y abnorma l si tuation o cc urs,

th e display p an el will sen d out failu re m essage (p le ase refer t o table 6.1 for failure condition). (1) OTP: When the internal temperature is higher than the limit value, OTP will

activate leading to automatic shutdown. It must be restarted.

(2) Abno rmal AC ou tput protecti on: If the AC ou tput volta ge of the inverte r

(3) AC output short circuit protection: When a short circuit situation occur s

at the output or the l oad increase drasti cally in a short p eriod o f time, t he unit will turn O FF and shoul d be rest arted again.

is too hi gh or low, t he unit will t urn OFF and should be restarted a gain.

hi gh o r lo w, th is p ro tection will be activat ed . The inverter au to -r ec ov er s onc e t he b a tt e ry go es ba c k to a s a fe l e vel a nd th e u se r d o not h ave t o restart it.

3000W~3450W, the inverter can continuously provide power for 3 minutes. After that, if the overloa d condition is not removed, the overload protection will be activated. When the load is higher than 4500W, the overload protection will ac tivate instantl y.

(4 ) Abn or mal battery v ol tage prot ec tion: Whe n th e ba ttery vol ta ge is too

(5) Output over lo ad p ro te ction: When the out pu t is o ve rl oaded between

6.2 Out put Protection

(A)Bypass mode: Use no fuse circuit breaker as automatic over current protection.

When ov er current o ccurs, the r eset butto n of the circu it breaker on the f ront pa ne l wi ll p op u p an d th e in ve rt er w il l sh ut d ow n. At t hi s ti me , us er s sh ou ld remove the loads , resta rt the in verte r and pre ss down on the res et button of the cir cuit breaker and th e AC outpu t can now be provided norm ally.

(D)Solar ch ar ge r ov er c urrent pr ot ec ti on: TN-3000 c an p ro vi de max solar

WARNING:

Please choose suitable batteries that is within the input DC voltage range of the in verte r (refer to sp ec). If the input DC voltage is too low (e x. using 12Vdc batt ery bank for 24Vdc models), the inverter ca nnot startup prop erly. If the input DC voltage is too high (ex. using 48Vdc battery bank for 24Vdc models), the inverter wi ll get damaged.

chargin g curre nt of 30A . If the chargin g current is too high, th e inter nal fus e will blow and the inverter should be send back to MW for repair.

sound to inform the user. Please refer to table 6.1 for more details about failure signa ls disp layed on the p anel.

in verter will automat ical ly t er mi na te t he output and the built-in buzzer w il l

Page 17

7. Inst allation & W iring

(A)Wiring for batteries: W ire connecti on should be mad e as short as possible and

less than 1.5m is highly recommended. Also make sure suitable wires are chosen based on safe ty r eq uiremen t an d cu rrent r at in g. Too sm al l cr oss section w il l result in l ow er e ff ic iency, les s ou tp ut powe r, an d the wires m ay a ls o become

ove rhe ate d an d c au se da nge r. P lea se r efe r to ta ble 7 .1 or c ons ult u s or o ur distr ibuto r if you have an y question s.

10A ~ 13A 1.25

1.5

2.5

150

185

Choos ing suitable wires based on the rating of solar panels an d dista nce from

the inv erter

Mo del s using 4 8V batteries

Mo del s using 2 4V batteries

Mo del s using 1 2V batteries

000

300kcmil

400kcmil

13A ~ 16A

16A ~ 25A

25A ~ 32A

63A ~ 80A

80A ~ 100A

125A ~ 160 A

160A ~ 190 A

260A ~ 300A

300A ~ 340 A

AW G Note

Cross s ection of wire

lead (mm )

Rated c urrent of

equip ment (amp)

Table 7.1 S uggestion for wire selectio n

100

LO AD

AC output short circuit

Abnormal battery voltage

Battery aging

Fan abnormality

Remote shutdown

100 100

100

0 0

LO AD LOA D

LOA D

Failure me ssage

Output overload

(3000W~3450W )

(3450W~4500W )

(>4500W)

Over temperature

Ab normal AC ou tput voltage

LED Indicator

Table 6.1 F ailur e messages o n the display panel

100

LOA D

LO AD

Page 18

TN/TS -3000

As shor t as poss ible

AC O /P

(D)Example o f system set up

Solar Panel

Inver ter

AC I /P

Cha ssis

Sol ar I/P

Wall o r syst em FG

Batte ry

Larger

than

15cm

Should be less than 1m

Depen ding on the actual le ngth of w iring, choos e suita ble cross- section of the lead s

LOAD

DC I /P

Figure 7.1 Example of inst allat ion

(C)Install ation requ irements :

The unit should be mounted on a flat surface or holding rack with suitable strength. In orde r to ensu re the lifes pan of the uni t, please refrain f rom operating the u nit in h ig h du st o r moisture enviro nm en t. This is a power unit w it h bu il t- in D C fan. Pleas e mak e su re th e venti lat io n ope ni ngs a re not bl ock ed a nd re fr ain f ro m continuous operation w ith h eavy load in high ambient environment because this ma y pre vent in verter fro m operating prope rly and its li fe span may be affected. We h ighly recommend that there should be no o bj ec ts i mp ed in g airf low within 15cm of the ventilation op enings.

(B)Suggest ed battery t ype and capacity

TN/TS -3000

30A max.

Batte ry type

Batte ry capac ity

Lead-acid

12V / 400 Ah 24V / 200A h 48V / 10 0Ah or high er or high er or highe r

112 212 124 224 148 248

Input current from solar panel

>1 5cm

Inver ter

Air

>1 5cm

Air

Page 19

0 10 20 30 40 50 60 70

10.5VDC 21VDC 42VDC

11.5VDC 23VDC 46VDC

15VDC 30VDC 60VDC

(HORIZONTAL)

(F) Not es on output l oads:

TN /T S- 30 00 Series can power m os t eq ui pm ent requiring an AC source of 3000W. But for ce rtain type o f load, the unit may no t work prope rly.

(1)Since inductive loads or motor based equipments needs a large start up current

(2)When t he l oa ds are ca pa ci tive or r ec ti fied eq ui pm ents (suc h as s witch in g

(6~10 ti mes of its rated current), please m ake sure this start up current is less than th e maximum current c apability of the in verter.

power su pply), we suggest o perating the se equipment at no load or light load durin g po we r ON. Inc re ase the l oa d sl owl y on ly a fter th e TN /T S-3000 ha s started up to en sure prope r operation.

100

Ba tter y inp ut vo lta ge (V )

Ambi ent Temperat ure ( )℃

Figur e 7.2: Ou tput derat ing curve

Figure 7.3 Inp ut deratin g curve

(E)Deratin g

8.Failure Co rrection N otes

TN/TS-3000 is a complex product which should be serviced by professional technician. Improper usage or modification may damage the un it or result in shock hazard. If you ar e not able to clear the failure c on di ti on a cc ordi ng to the following instruc ti on s, pleas e conta ct us or your cl osest d ist ribut or for repai r servi ce.

Failure stat us Pos sible r eas ons Recommende d solution s

Abnormal inp ut

Check the AC or DC input source s (so l ar/ bat t ery ) t o mak e sur e t he volta ge is wit hin the requ ired range.

Over te mperature prote ction

Ma ke su re that the ventila tion is not block and the ambient temperature is

or l ower the ambient tempe rature.

not too high. Please derate load usage

Overl oad protection

Ma ke s ure the out pu t lo ad d oes not exceed th e ra ted value o r th e pe ak start up current is not too h igh, typically found in inductive or capacitive loads.

Short c ircui t pro tecti on

Ma ke su re the output is not overloaded or short circ uited.

No AC output volta ge

Page 20

Failure stat us Pos sible r eas ons Recommende d solution s

No fuse c ircui t breaker has activate d

Check whethe r the load exc eeds 15A.

No fuse c ircui t breaker has activate d

Check whethe r the load has excee ded 20A(212/224 /248) or 4 0A(112/124/148)

Batte ry aged or broken

Batte ry capa city is too small

Ma lfu nction of the charg er (no cha rge vol tage)

Repla ce the batteries.

Reconfirm ba ttery spec ificatio n and

Please retur n to us for repa ir.

enlar ge the ba tte ry capa city as s ugg ested .

Clog wi th foreign object

Fan mal function

Remove forei gn object.

Please retur n to us for repa ir.

No volt age at the AC outl et

No volt age at

Disch argin g

Fan doe s not work

the AC terminal

period for bat tery

is too short

block

9.Warranty

Three y ears of w arranty is p rovided under nor mal operat ing condit ions. Pl ea se d o not change compon en ts o r mo di fy t he unit by yourself o r at te mp t to repair the unit by yo urs elf b eca use Mean Well r eserves the right to void the warra nty.

Page 21

N o. 28 , Wu qu an 3 rd R d. , Wu gu D is t. , Ne w Tai pe i Ci ty 2 48 , Tai wa n

Mean Well TN-3000, TS-3000 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual