Mean Well TS-1500, TN-1500 Instruction Manual

Page 1
TN/TS-1500
Inverter Instruction Manual
Page 2
Index
TN/TS-1500 Instruction Manual Inverter
1. Safet y Guide lines
1
1
2
2
3
3
5
9
4
3
4
5
6
8
9
9
2. Intro duction
3. User Interface
4. Expla nation of Op erati ng Logic
5. Initi al Setu p of TN/TS-1 500
6. Prote ction
7. Insta llation & Wi ring
8. Failu re Correction Not es
9. Wa rranty
2.1 Features
3.2 LED Indicator on Front P anel
3.1 Front Panel
2.2 Main Specification
2.3 System Block Diagram
3.3 Fun ctional Indicat ion and Al arm
3.4 Rea r Panel
4.1 Exp lanation of UPS Mod e Control Logic
4.2 Exp lanation of Energ y Saving Mode Contr ol Logic
5.1 Initi al State
5.2 Ini tial Se t Point for Tra nsition Voltag es
5.3 Pro cedur e of Se tting O perating M ode, Output Voltage,
5.4 Remote Mon itoring So ftware
Frequ ency, and Saving Mode
6.1 Inp ut Prot ect ion
6.2 Output Protection
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Jan. 2015 Version 17
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Inverter Inverter
Inverter
Inverter
1
Do n't
di sass emb le
Away fro m
moistu re
Awa y fro m fir e or
hi gh te mperatu re
Do n't st ack o n
the inverte r
Ke ep go od ve ntilati on
1.Saf ety Guid elines ( Please read through this manual before assem bling
TN/TS -1500)
Risk of elect rical shock an d energy ha zard. All fa ilure s should be ex amine d b y
the q ualified tec hnician. Pl eas e do not remove the case of th e inver ter by
After connec ting the AC i nput of the inver ter t o the utilit y, the AC outlet of the
It is highly recommended t o mount the un it hori zontally.Please do not in stall the in verter in pl aces wi th high mois ture or n ear water.Please do not install the invert er in places with high ambient temperature or
Please only connect batteries wit h the same br and and model nu mber in one
Never a llow a spark or flame in the vicinit y of the batterie s because th ey ma y
Ma ke sure the air flow fro m the fan is not ob structed at both sides (front and
Please do not st ack any obje ct on the inverter.
Fully dig ital control led by an advan ced CPU, TN -1500 i s a true si ne w ave
TS-15 00 s eries only possess the inve rter functio n. I t uses batt eries as the in put
TN-15 00 is ca pable of dr awing en ergy from solar pan el thus provide
yourself!
inver ter wi ll have AC out put even i f the p ower s witch on the front pan el is i n the OFF pos ition .
under direct s unlight.
battery ban k. U sing b atter ies from d iff erent man ufacturers or d iff erent capacity
generate exp losive gases during normal operation.
back) o f the inverter. (Ple ase all ow at l east 15 cm of space)
inver ter equip ped with an AC cha rger and sol ar charger. It can also operate
source and con verts the en ergy in to AC ou tput.
unint errupted powe r (UP S mode). Besi des prov iding uninter rupted power, it also has user adj ustab le energy saving mode. The main purpo ses of ener gy reduction and bui lding an independ ent su b powe r stat ion ar e real ized. We can
say tha t TN-150 0 series is a multi -functional a nd designed to be e nvi ronmenta lly frien dly.
under UPS an d Ene rgy s aving modes. (Description s whi ch are hig h lighted
represents f unctions o nly for the TN-1500 series)
is stri ctly pr ohibited !
2. Introdu ction
WARNING:
It is sug ge sted to e xe cute re gu lar bat te ry main te nance
Batteries will have agin g problem after years of operation.
(e.g. every year). Once aged, the batteries should be changed by professional technician, or the failed batteries may cause fire or o ther ha zar ds.
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2.2 Mai n Speci fication
2.1 Fea tures
Tru e sine wa ve output (T HD<3%)
Selectable U PS or Energy s aving mode
1500W rated outputHigh efficiency u p to 90%Complete LED indication for operating statusBatte ry low al arm and indi catorSurge p ower ca pability u p to 3000WOutpu t volta ge / frequen cy selectableFully digita l controll edCompliance to UL458 / FCC / E / CE
13
Can be us ed for most of electr onic pr odu cts with AC input3 year global wa rranty
Solar chargi ng current 3 0A maxFast tr ansfe r time 10ms (Ty p.)
Computer-based monitoring software
(optional for TS-1500)
1500W max. continuously, 1750W max. for 180 seconds, 1875W max. for 10 seconds, 3000W for 30 cycle
I N P U T
C H A R G E R
BAT. VOLTAGE
DC CURRE NT
EFFIC IENCY
OFF MODE CURRENT DRAW
PROTECTION CHARGE
VOLTAG E AC CHARGE
CURRENT SOLAR OPEN CIRCUIT VOLTAGE
CHARGE
SOLAR
10.5 ~ 15.0V
150A
87%
14.5V
5. 5A 0. 5A±
25Vma x
30A m ax.
Un der 1 .0m A at pow er switch OF F
21.0 ~ 30.0V
75A
89%
29.0V
2. 7A 0. 4A±
45Vma x
42.0 ~ 60.0V
37.5A
89%
58.0V
1. 35A 0 .2A±
75Vma x
10.5 ~ 15.0V
150A
88%
14.5V
5. 5A 0. 5A±
25Vma x
21.0 ~ 30.0V
75A
90%
29.0V
2. 7A 0. 4A ±
45Vma x
42.0 ~ 60.0V
37.5A
91%
58.0V
1. 35A 0 .2A±
75Vma x
MODEL Rated
power
Out put v oltage
Frequency
Sur ge Curren t
Factor y set tin g
WAVEFORM
O U T P U T
PROTECTION
112 124 148 21 2 22 4 248
110V 60H z
100 / 110 / 115 / 1 20V
60 0. 1Hz±
40A (50 0ms t yp. )
Tru e sin e wave (THD <3 .0% )
AC s hor t Ov erl oad Ov er Temp era tur e
230V 50 Hz
200 / 220 / 2 30 / 240V
50 0. 1Hz±
20A (50 0ms t yp. )
Over current battery polarity reverse by fuse battery low shutdown battery low alarm
CURRENT
2
TN-15 00 series will automat ically de tect the inpu t so urces (wh ether AC main or
With pure s ine wav e outpu t, TN/TS-1 500 can provid e 1500W continuous ly,
solar panels exist) and then a dju st i ts internal setting. Users can also set u p th e operating mode, output voltage, fre quency, and sav ing mode by themselves based on t hei r special needs, geo gra phi c area, and en vironm ent al conditions.
1750W f or 3 minu tes, or 20~40A of peak current for all kinds of loa d such as induc tive, capacitive, or resis tive. Ge ner al appli cations incl ude PC, ITE, vehic les, yachts, home ap pli ances , mo tor s, p ower tools, indu strial c ontrol
equip ments, AV system, a nd etc. ..
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3
2.3 Sys tem Block Diagram
Figur e 2.1 Sys tem Block Di agram
TN-15 00 Inve rter
AC
Inp ut
AC
Out put
AC ch arge r
Sol ar cha rger
Bat tery
Fus e
Fus e
12V /24V /48V
DC /DC
Con vert er
Sol ar Pan el
EMI fil ter
200 V
DC
CPU
Con trol ler
Pol arit y
det ect
DC /AC Inv erte r
LOA D
120 V/23 0V
Cir cuit Bre aker
50H z/60 Hz
/40 0V
DC
LED
Dis play
A
B
C
D
E
F
G
3.1 Front Panel
POWER on/off switc h: The inverter will tur n OFF if the switch i s in the OFF
AC outp ut outlet: To s atisf y applicat ion dem and of differen t geographic area s
No F use Bre aker; R eset: U nder "B ypass M ode", w hen the AC out put is
Ventil ation holes: Th e inverter requ ires suit able ventilati on to work prope rly.
Funct ion Se tting : Opera ting Mode, Outp ut voltage, frequ ency, and saving
LED Ind icati ng Panel: Op erating st atus, l oad condit ion, and all types of
Communication Port: For remote monitoring purpose, the unit can be connected
posit ion.
all over the world, there ar e many optional AC outlet s to choo se from.
shorted or t he load cu rrent exceeds t he rated c urren t of the No Fuse Brea ker,
Please ma ke s ure the re i s go od ventilati on and the life span of the inv erter can
mo de can be set th rough this b utton.
warni ngs wil l be display ed on this pan el.
to a PC t hro ugh t his c omm uni cat ion p ort b y us i ng th e cab le an d mo n it o ri n g software.
preserved.
the No Fuse Breake r will open a nd that stops by passi ng ener gy from the utility getting t o pr event possib le danger. W hen the abnormal operating condi tion is removed, use r can press do wn on the R ese t button to resume op erati on.
3.Use r interface
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4
3.2 LED Indicator on Front P anel
3.3 Fun ction Indicatio n and Alarm
LED 1 ON
LED 1 ON
LED 1~ 2 ON
LED 1~ 2 ON
LED 1 ~ 3 ON
LED 1 ~ 3 ON
LED 1 ~ 4 ON
LED 1 ~ 4 ON
Batte ry Capac ity
Batte ry Capac ity
LED Display
LED Display
0 ~ 25% 26 ~ 50% 51 ~ 75% 76 ~ 100%
AC O UTP UT
SOLAR CH ARGE
AC CHARG E
B F
A
C
BATTERY
100
0
100
0
Savi ng
Bat Low
On
Sett ing
LOAD
INVERT ER
BY PASSAC IN
E
G
Figure 3.1: Fr ont Panel (T N-1500)
D
ON
OFF
Remot e
port
0 ~ 30% 30 ~ 50% 50 ~ 75% 75 ~ 100%
Batte ry C apaci ty I ndicator: represents the remaining capa city of external
On : The in verter started up a nd output is normal .
Bat Low : Voltage of external batteries is too l ow. The inverter will s end out
Saving : T he inv erter is operat ing un der th e "Saving Mode" and th ere's no
a "Beep " sound to warn the use rs.
AC outp ut.
batteries.
Load Conditi on Indicat or: represents th e magnitud e of outp ut loads.
AC CHARG E : The built-in AC charger is chargi ng externa l batterie s. S OLAR CHA RGE : Th e ext ernal solar p anels are pro viding e nergy to the
AC IN : The status of utili ty is normal. BY PASS : The uni t is work ing un der "Bypass Mo de". The AC electr icity
INVERTER : The unit is working under "In verte r Mod e" Th e AC electric ity
BATTERY: Disp lay the rema ining c apa city of external ba tteries.LOAD: D isplay the output l oad status.
exter nal bat ter ies thr ough th e built-in s olar charg er.
consu med by th e loads is pro vided by the u tilit y instead of t he inve rter.
consu med by th e loads is con verte d fro m the bat teries.
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3.4 Rear Panel
Batte ry inpu t (+), (-).
Utili ty / AC inlet (IEC320) .
Solar panel input termin al.
Frame ground ( FG).
A
B
C
D
Fig 3.2 : Rear Pa nel ( TN-15 00)
5
4.Exp lanat ion of Opera ting Logic
TN -1500 ( CP U control le d inverter) is designed to a ch ie ve th e goal of en er gy sa ving an d possesses b ot h UPS a nd Energy saving m od es . Th ese 2 m od es ar e us er a dj us table. The unit will be fac tory s et i n th e UP S mo de . Depending on we at her and utility conditions , users ca n m an ua ll y a dj us t o r u se th e m on itoring
software to s witch to the Ener gy saving m ode. The main differenc e bet ween UPS and Energy saving mode is the am ount of
energy conserv ed. Under the UPS mode, the unit will rem ain in the Byp ass mode
as long a s utility is avail abl e. Thus l ess en ergy i s cons erved (refer to Fig. 4.1 for
UP S mo de con trol logi c). Un der the En ergy savi ng mode, the priority of inp ut
source chosen is solar panel AC mai n batte ry. If availa ble , th e CPU wil l select
exter nal solar pa nels as its first priority in order to conse rve energy. In case of
insufficient sol ar power and util ity failure , b attery powe r w ill be draw n as the las t
resort. When the capacity of batteries is aroun d 10~20 %, the CPU will remind
end users by cont inuou sly sending out warn ing siren until the syst em s huts down.
B
A
D
C
AC INPUT
Chassis Ground
Reverse Polar ity Will Damage The Unit.
Solar Input (30A max)
NEG POS
DC INPUT
Cat.No.(1GG1HS-21 2) Wire Range(10-4 AWG Str Cu Soldered Wires) Torque (17.7-26.5 in lb)
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4.1 Explanation of UPS Mod e Control Logic
ON
28.5V
26.5V
28.5V
28.5V
ON
OFF
ONON
By pass
mode
Inverter
Mode
Battery voltage
ON
OFF
Solar charger
state
AC charger
state
ON
OFF
ON
OFF
OFF
26.5V
28.5V
OFF
ON
29.0V
ON
OFF
OFF
ON
Power-On Re-power-on
21V( Shut-down)
t
t
t
t
t
Utility
Power
ON
OFF
22.5V
(Alarm)
ON
OFF
OFF
OFF
ON
OFF
ON
OFF
25.4V
t1 t2 t3 t4 t5 t6 t8 t9 t10 t11 t12t7
26.5V
Figure 4.1: Di agram of UPS M ode Control Logic
t1: To en sure the b atter y is at full capa city, whe n the TN-1 500 i s tur ned on, the
t2: Whe n the batteries are full (bat tery volta ge around 28 .5V), both the AC and
CP U wi ll e xecute th e "B ypass Mode" a utomatically conn ecting th e AC main to the load. I n the mea ntime, it w ill ac tivate bot h th e AC charger and solar
solar ch arger w ill be t urned o ff by the CPU to prevent ov erchargi ng a nd reducing the batt ery lifeti me. In the meanti me, the syst em will remain in the "Bypass Mod e" and AC e lectr ici ty provided to the lo ads is coming from publi c utility.
charger to sim ultaneou sly charge t he batt eries.
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t3: At this ti me perio d, TN-1500 is still in the Bypass m ode. The ba ttery vo ltage
t4: I f t he energy p rovided by the char ger is larg er than wha t i s consum ed by the
t5: Si nce the chargers are in the OFF mode, the battery voltage will gradually
t6: Onc e utili ty recover s, the CPU will switch back to the bypass mo de. t7: When batt ery vo lta ge drop s to be low 26 .5V, the battery charger will be
t8: Same as t4. t9: Due to l ack o f uti lity, TN-150 0 wil l swi tch t o the invert er mode. AC char ging
t10: As the battery di scharges to below 26.5V and utility remai ns unavaila ble.
t11: Sam e as Energy Sa ving mode. t12: When s olar ch arger i s provi ding current o f large r than 3A, th e volta ge leve l of
level will de crease grad ually du e to standb y power dissipat ion. When the batteries are consumed to ar ound 75% of th eir capac ity (battery voltage around 26.5V) th e CPU wil l resta rt the char ger. The CPU will use cha rging current of 3A as a guide po int. Whe n the provide d chargi ng current is unde r 3A, the AC charg er wi ll be turned ON (e .g. N ight time or cloud y day ). As for
load, voltage of batter y bank will increase gradua lly un til 28.5V is reached then the CPU will be shut off the ch arger to prevent overchargin g. At this
decrease to the range of 26 .5~28.5V (floating voltag e leve l). If utili ty wer e to fail at thi s m oment , the CPU will autom atically sw itch (<10ms ) t o t he inver ter mo de insurin g uninterr upted power.
activ ated to charge the ba ttery b ank ( refer t o t3 for detai led descri ption ).
funct ion will be turned off . Si nce AC output relies pu rely on bat tery power, the
Only the solar cha rger is tu rned ON. The battery bank could be dep leted rathe r quick ly.
the batter y bank w ill rise slow ly. Once the batt ery volt age r eac hes inverter mo de re activ ation leve l, the inverter will be revived .
battery bank will be deple ted rather quickl y.
charging current of over 3 A, the solar c harge r will be turn ed ON instead.
point , outpu t load is stil l suppl ied b y utility.
Page 10
4.2 Explanation of Energ y Saving Mod e Control Logic
ON
OFF
28 .5V
26. 5V
28. 5V
22V
28. 5V
ON
OFF
ONON
OFF
Bypass
mode
Inverter
mode
Battery
voltage
ON
OFF
Solar charger
state
ON
26. 5V
ON ON
OFF
OFF
26 .5V
28. 5V
OFF
ON
ON
OFF
OFF
ON
21. 0V (Shu t-dow n)
t
t
t
t
Utility Power
Power-On
ON
OFF
22. 5V
(Al arm) 22. 5V
(Al arm)
AC charger
state
t1 t2 t3 t4 t5 t6 t 7 t8
OFF
OFF
t
Figure 4.2 Dia gram of Energy Savi ng Mode Cont rol Logic
8
t1 : When the TN-15 00 is turned on, CP U will execute the " Bypass Mo de"
t2 : Whe n t he batte ries are fu ll (battery volt age around 28. 5V), bot h the AC and
t3: When the ba tteries are deplet ed to around 75% of their capacity (battery
t4: If the en ergy prov ided by the solar panels i s larger than th e load requirem ent,
automatica lly connecting the AC main to the loa d. In the mean time, it will activ ate both the AC charg er and so lar ch arger to simultaneo usly c harge the
solar c harger wil l be turned off to prevent overcharging and re ducin g the battery l ifeti me. In the meantim e, t he s ystem w ill switch to the " Inverter Mode" and the AC el ectricity pr ovided to the l oads will be co ming from the batteries.
volta ge around 26.5V), C PU will rest art the s olar charg er but not the AC
volta ge of bat tery bank will increase graduall y unti l reac hin g 90% capaci ty (batt ery voltag e around 28.5V) and then the solar charger wil l be sh ut off to
charger to ach ieve the pur pose of e nergy-sa ving.
prevent the batteries fr om overcharging .
batteries.
Page 11
9
Factory Sett ing
AC C har ger Tra nsition Voltage
AC C har ger Start U p Voltage
Solar Charge r Start U p Voltage
112 212 124 224 148 248
14.3V
11V
13.3V
28.5V
22V
26.5V
57V
44V
53V
Solar Charge r Shut Do wn Voltage
Inver ter Shut Do wn
14.3V
10.5V
28.5V
21V
57V
42V
t5: When the capacity of bat ter ies go down to ab out 75% (batter y voltage aroun d
t6: If th e energy provided b y the solar panels is l ower than consumed by the loads ,
t7: I f t he power co nsumption of the lo ads does no t d ecrea se and the AC main is
t8: When lac king AC main, the CPU will shu t dow n the w hol e system if the capacity
26.5V), sola r charger wi ll restart and begi n charging .
the use rs to take proper act ion.
"Solar Charger" charge t he batteri es to ach ieve the goa l of energy-savin g.
the CPU w ill provide LED ind ication to the user know why the in verter has shut off.
The initial state of TN/TS-1500 is set to 120Vac/60Hz or 230Vac/50Hz, "UPS mode" and disabled "Saving Mode " is activated. If th e users need to re vise it for certain application, it can be do ne th rough the setting button on the front pa nel ( Ple ase refer to section 5.3). The unit will start up automatically after the setting procedure is finish ed and the new settings will be executed. These new settings will be kept even if AC, ba ttery, and sola r is disc onnec ted or oc currenc e of faul t condi tions leadin g to failure of output voltage thus requiring powering the inverter OFF a nd ON.
volta ge of ba ttery ba nk will decreas e grad ually to 20 % of its capacity (batt ery volt age around 22V), th e b uilt-in buzzer will be acti vated and i nform
normal, C PU w ill detect this and the un it w ill be tran sferred to "Bypa ss M ode ". The utility will pro vide e nergy to the loads and char ge the batte ry bank at the same t ime in order to preven t the u nit fr om shutti ng off. If th e sola r current is highe r th an 3 A, the CPU will not activa te t he " AC char ger" and just l et t he
of e xternal batt ery bank i s less than 10% (bat tery voltage around 21V) in orde r to prev ent over-d ischarging and re ducing its l ifeti me. After shu t down,
5. Initi al Setup of TN /TS-1500 (O perating Mo de, Output Voltage , Frequency,
and Saving Mod e)
TN/TS -1500
5.1 Ini tial State
5.2 Ini tial Set Point for Tra nsition Voltag es
Page 12
Energ y Savin g Mo de
UP S Mod e
Bat Low
Bat Low
Saving
Saving
On
On
Light Dark Flash ing
Table 5.1 O per ating Mode
Figure 5.1: Adjustment of O utput Mode, Outpu t Voltage, Frequ ency, and Sav ing Mode
Use an insu lated s tic k to press t hi s setting butt on
ON
AC OUTPU T
SOLAR C HARGE
AC CHAR GE
OFF
BATTERY
100
0
100
0
Savin g
Bat Low
On
Setti ng
LOAD
INVERT ER
BY PASSAC IN
Remote
port
10
5.3 Pro cedur e of Sett ing Ope rating Mode, Output Voltage, Frequency, and Savin g Mode
Note: TS-1500 doe s not have Ste p 3~5. STEP 1: The in verte r should be turned off wh ile rese tting. Input bat teries
STEP 2: Use an insula ted stick to p ress th e setting bu tton and the n turn on t he
STEP 3: Please refer to Table 5.1 and check the LED status to see if th e
STEP 4: The LEDs will chan ge state by pres sing the sett ing butt on fo r 1
STEP 5 : After selec ting t he Ope ratin g Mode , press the settin g button for 3~5
STEP 6: Please ref er to Table 5.2 and check wh ether the combi nat ion of
should be connected, AC main can either be connected or disconnected,
power switch. After pressing for 5 se conds , th e in verter wi ll send out
Opera ting Mode is the one you need . If yes, pl ease s kip to STEP 5.
secon d a nd then r ele ase. Op erating Mo de can be adju sted as
secon ds and the inverter will sen d out a "Beep" sound. The bu tton
output vo ltage and f reque ncy is the one you need. If y es, please skip to STEP 8. If ch ange is r equired, p lease follow STEP 7~11.
can be rele ased and y ou can go on to the sett ing se cti on of "Voltage/frequency."
required.
If chan ge is required, ple ase follow STEP 4~11.
a "Beep" s ound. Use rs c an releas e the button and g o in to t he s ettin g procedure.
and the l oads sh ould be remo ved.
Page 13
Bat Low
Bat Low
Saving
Saving
On
On
Table 5.3 LED In dication for Savi ng Mode O N/OFF
Light Dark Flash ing
Figure 5.2: St ate Circul ation D iag ram of Output Voltag e and Frequency
Table 5.2 : LED Indicat ion of Outpu t Voltage / Frequenc y Combi nat ion
50Hz
60Hz
100Vac 110 Vac 115Vac 120Vac
(200Vac)
On
On
Light
Dark
Bat Low
Bat Low
Saving
Saving
Flash ing
★ ○ ○ ○
(220Vac) (230Vac) (240Vac)
Output Voltage
Frequency
10 0Vac
(200Vac)
50 Hz
110Vac
(220Vac)
50 Hz
115Vac
(230Vac)
50 Hz
10 0Vac
(200Vac)
60 Hz
120Vac
(240Vac)
50 Hz
12 0Vac
(240Vac)
60 Hz
110Vac
(220Vac)
60 Hz
115Vac
(230Vac)
60 Hz
Saving Mode ON
Saving Mode OFF
11
STEP 7: The LEDs will chan ge state by pres sing the sett ing butt on fo r 1
secon d and then release (r efer to Figu re 5.2). Please sel ect the combi nation of output vo ltage and frequen cy you need.
STEP 8: Af ter sel ecting the output voltag e and fre quency, pre ss the se tting
STEP 9: Please refer to Tab le 5.3 and ch eck whe ther the "Saving Mode " is set
button for 3 ~5 secon ds an d the inverter w ill send o ut a " Beep"
as required. If ye s, please skip to STEP 11. If cha nge is re quired, pleas e follo w STEP 10~11.
sound . The bu tton can be releas ed an d it wil l go into the setting secti on for "Saving Mode ."
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12
STEP 10: The LEDs will cha nge st ate by pr essing the set ting button fo r 1
STEP 11: After activating or canceling the "Sa ving Mode" , press the se tting
secon d and then relea se. You can activa te or can cel the "Savin g
button for a round 5 se conds and the inverter wi ll send out a "Be ep" sound . The bu tton can be released and all th e se tting s ar e finishe d. The inverter will automati cally store a ll th e settin gs and t hen s tart to oper ate.
Mo de" functi on by this adj ustment.
5.4 Remote Mon itoring So ftware
6.1 Inp ut Prot ection
(A)Ba ttery P ola rity Protection: If th e battery in put is connected in reverse
(B)Ba ttery Under Voltage Pro tecti on: When the b attery vol tage is l ower than
(C)Ba ttery Over Voltage Protec tion: When the battery voltage is too high,
(D)Solar Charger Ove r Current Prote ction: Th e maxi mum charg ing current
Pleas e choose suitab le ba tteries th at is with in the rated input DC volta ge of T N/TS-150 0 (refer to the S PEC). If the input DC voltage is too low (ex. using 12Vdc bat tery bank fo r 24Vdc input model s), TN/TS­1500 can't be star ted u p proper ly. If the input DC volta ge is to o high (ex. usin g 48 Vdc battery bank for 24V dc input models) , TN /TS-1 500
wi ll be dam age d!
polar ity, the in ternal fu se will blow and the in ver ter sh ould be se nd back to
the preset val ue, the inverter will automa tical ly term inate the output and
inver ter will autom atica lly te rminate the ou tput and the built-in b uzzer will
of the buil t-in solar charge r i s 3 0A. If th e c harging cur rent is t oo high, the internal fus e will blow an d the invert er shou ld be send bac k to MEAN WELL for repair.
activ ate to i nform t he u sers. Please ref er t o Table 6.1 for mor e detail ab out the fai lure si gnals disp layed through the " Load Meter. "
"Batt ery Low" signal on th e front p ane l will li ght up. Plea se refe r to Tabl e 6.1 for more detail abo ut the failure signals display ed throu gh the "Loa d Meter."
MEAN WE LL fo r repair.
6. Prot ection
WARNING:
Users can make operating mode, voltage / frequency, saving mode, and transition vol tage adjustments by using this software. The monitoring software can run on Windows 7 English versio n, Wind ows 7 Chines e (Tradi tional, Taiw an) versio n, Windows 8 English version and Windows 8 Chinese (Traditional, Taiwan) version from the MW website. Please contact us or our distributor if you have any questions.
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13
100
0
0
LO AD
100 100
100
100
0 0
0
LO AD LOA D
LOA D
LO AD
Table 6.1: Failu re Message s On Front Panel
100
100
100
100
0
0
0
0
LOA D
LO AD
LO AD
LO AD
(>1875W)
Output Overload
Output Overload
(1500W~1750W )
Failure Message
Output Overload
Over Temperature
(1750W~1875W )
LED Indicator
LED Indicator
AC Output Short Circuit
Failure Message
Abnormal AC Output Voltage
Abnormal Battery Voltage
6.2 Out put Protec tion
(A)By pass Mode: Us es "No Fuse Breaker" as automat ic over curr ent
(B)Inverte r Mode: Under the "Inv erter Mode ", if any abnor mal si tuation
(1)Over Temperat ure Pro tection: When the int ernal temperature is hig her
(2)AC Output Abnorma l Protecti on: Whe n the AC o utput volt age of th e
(3)AC Output Shor t Ci rcuit P rotec tion: When a s hort circuit si tuation
(4)Ba ttery Voltage Abno rmal Protect ion: Wh en the batter y volta ge is too
(5)Output Ov erload Pro tection: W hen out put is overl oaded between 150 0W
prote ction . When ov er current occ urs, t he butto n of the cir cuit b reaker on
occur s, th e fro nt panel w ill send o ut failure mess ages throu gh the "Load
than th e limit value, the "Over Temperat ure P rotectio n" will be activated.
inver ter is too high o r too low, the uni t will tur n off and s hould be r estarted
occur s at th e out put side of the inverter or t he load incr ease greatly in a
high or too low, thi s protection will be activat ed. The inver ter will auto-
~ 1750 W, the inverter c an con tin uousl y provide power for 3 minu tes. After that, if the overload con dit ion is not remove d, the ov erloa d prot ectio n w ill be activa ted. When t he l oad is higher than 1875W, the overlo ad prot ection will activa te instan tly. For these overl oad prote ction s, once ac tivat ed, you shoul d reset t he unit.
recover once the batte ry voltage go back to a safe level and users do not need to r estart it.
short period of time, the un it will turn o ff and shoul d be restart ed agai n.
again .
The uni t will au tomatica lly tur n off and sh ould be r estar ted a gain.
Me ter " (Plea se refer to Table 6.1 ).
the front panel wil l pop up and the inverter wil l shut down. At thi s ti me, users should remov e the load s, restart th e in verter and pr ess down on the button of th e circuit break er and the AC o utput ca n now be p rovid ed normally.
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14
(B)Suggest ed Battery Type an d Capac ity
5A ~ 25A
Batte ry Type
Batte ry Capac ity
Lead-acid
12V / 120 Ah ~ 24V / 60A h ~ 48V / 30A h ~ 12V / 400 Ah 24V / 200Ah 4 8V / 100Ah
112 212 124 224 148 248
TN/TS -1500
10A ~ 13A 1.25
1.5
2.5
4
6
10
16
25
35
50
16
Choos ing suitable wires based on t he rating of solar panels and dis tance f rom the inv erter
14
12
10
8
6
Mo del s using 4 8V batteries
Mo del s using 2 4V batteries
Mo del s using 1 2V batteries
4
2
1
0
13A ~ 16A
16A ~ 25A
25A ~ 32A
32A ~ 40A
40A ~ 63A
63A ~ 80A
80A ~ 100A
100A ~ 125A
125A
AWG Note
Cross -sect ion of
Lead (m m )
2
Rated C urren t of
Equip ment (A mp)
Table 7.1 : Suggesti on for Wi re Selecti on
Input Current from Solar Panel
(A)Wi ring for Batteries: Wire connections should be as short as possible and
less t han 1.5 me ter is hig hly recom mended. M ake sure t hat suita ble wires are chose n based on Saf ety requir ement and ra tin g of current. Too small cr oss­secti on will resul t in low er effici enc y, le ss output pow er, and the wir es may also becom e overheate d and ca use danger. Pleas e refer to Table 7. 1 and consu lt our lo cal distri butor if you have any q uestions .
7. Inst allation & W iring
(C)Re quire ment of Inst allation :
The unit should be mou nted on a flat surface or holding rack with suitable strength. In orde r to en sure the lifesp an of t he unit, you should refr ain from operating the unit in environment of high dust or moistur e. This is a pow er suppl y w ith buil t-in DC f an. Please make sure the venti lation is not blo cked. We recommend tha t there sho uld be n o barri ers withi n 15cm of the ventilat ing
holes .
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15
Solar Panel
LOAD
TN/TS -1500 Inver ter
AC O /P
AC I /P DC I/P
-
+
Cha ssis
Sol ar I/P
Wall o r syst em FG
+
-
Ba tter y
(D)Example o f System Dia gram
Figur e 7.1: Example of Ins tallation
>1 5cm
Inver ter
Air
>1 5cm
Air
As shor t as poss ible
Larger
Larger
than
than
15cm
15cm
Should less th an 1.5m
Based on the act ual length o f wiring and choos e suita ble cross- section of the lead s
Where , the installatio n of the DC input and cha ssis groun ding is shown below :
1
2
Cat . No. (1GG 1HS-1 91) Rat ing (150 A ) Sui table ca bles (c ables wi th 75 tem peratu re rati ng, conn ected w ith rin g termin al) Torqu e (32~10 6.2 in- lbs)
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16
0 10 20 30 4 0 50 60 70
20
40
60
80
100
21VDC 23VDC 30VDC (HORIZONTAL)
20
40
60
80
100
(E)Deratin g
Battery Inpu t Voltage (V) - 24V Mod el
Ambi ent Temperat ure ( )
Figure 7.2: Ou tput Derat ing Curve Figure 7.3: I nput Derating Curve
(F) Not es on Out put Loads:
TN/ TS -15 00 S er ies can po wer mos t of eq uip me n ts tha t ne ed an AC sou rc e of 15 00W. Bu t fo r cer tai n sp eci fic t yp e of lo ad, t he un it m ay no t work pr operl y.
(1)Si nce inducti ve loads or motor ba sed eq uipme nts ne ed a large start up
(2)Wh en the output are capacitive or recti fied equipm ents (such as switching
current (6~ 10 times of its rated curren t), please ma ke sure th is sta rt up
power supply), we sug gest operating th ese equipm ent at no load or li ght load conditi on. Inc rease the load s sligh tly only after the TN /TS-1 500 has started up to en sure prope r operation.
current is les s than the max imum current capa bility of the inverter.
Cha ssis
Cat .No.( 1GG1HS -212) Sui table wi res (10 -4 AWG tin ned copp er wire s) Torqu e (17.7- 26.5 in -lbs)
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Ma lfu nction of the charg er (no cha rging v oltage)
Repai r required. Pleas e send it back to us or an y of our distributo rs
Clog wi th foreign object s Remo ve the forei gn objects
Fan doe s not spi n
Ma lfu nction of the fan
Repai r required. Pleas e send it back to us or an y of our distributo rs
Short c ircui t pro tecti on
Ma ke su re the output is not overloaded or short circ uit
Batteries are aging or broken Repl ace the batteries
Disch argin g period of batteries is too sho rt
Battery capacity is too small
Reconfirm the specification and enlarge the bat tery ca pacity as su ggested
Statu s Possi ble Rea sons Way s to Eliminate
Abnormal inp ut
Check the AC or DC input source s. Ma ke su re the vo ltage is wit hin the required ran ge.
No inpu t (batt ery, AC main , or sola r energy)
Ma ke su re the wi ring and pol arity is corr ect.
Over te mperature prote ction
Ma ke su re that the ventila tion is not block ed or whe ther the amb ient tempe rature is too high. P lease derate outpu t usage or red uce the am bie nt temp erature.
Overl oad protection
Ma ke su re the output load do es not excee d the rat ed value or th e insta ntane ous start up c urrent is not too hig h (for in ductive or c apacitive loads ).
No AC output volta ge
17
TN/TS -1500 shoul d se rviced by a professional techn ician. Im proper us age or mo dif ication m ay d amage the uni t or result in sho ck hazard . If you are not able to clear the failure c ondition , pl ease cont act Mean WELL or any of our distr ibutors for repair ser vice.
8. Fail ure Cor rection No tes
Three years of global warranty is provided for TN/TS-1500 under normal operating conditions. Please do not change components or modify the unit by yourself or MEAN WELL may rese rve the right not to provide the com plete warra nty.
9.Warranty
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N o. 28 , Wu qu an 3 rd R d. , Wu gu D is t. , Ne w Tai pe i Ci ty 2 48 , Tai wa n
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