Mean Well CSP, ENP, G3, G5, HEP installation manual

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Installation Manual
TypeEnclosed Type Switching Power Supply
(Fa m i lies : C S P, E N P, G 3 , G 5 , H E P, H S P, L RS, MSP, NE , N E S , P F C , P S P, PS PA , RS, RS P,
RST, SE, SPV, UHP, USP)
Introduction
Enclosed type switching power supplies possess a metal or plastic case for covering their internal PCB and will be installed inside the case of the end system. Mean Well’s enclosed type power supplies include 2 different groups of power supplies, with built-in fan and without built-in fan, depending on their rated power or design concept.
Installation
1Before any installation or maintenance work, please disconnect your system from the utility.
Ensure that it can’t be re-connected inadvertently!
2Keep enough insulation distance between mounting screws and internal components of power supplies. Please
refer to case drawing on specifications to receive the maximum length of mounting screw.
3Mounting orientations other than standard orientation or operate under high ambient temperature may
increase the internal component temperature and will require a de-rating in output current. Please refer to the specification sheets to receive the optimum mounting position and information about the de-rating curve.
4Fans and ventilation holes must be kept free from any obstructions. Also a 10-15 cm clearance must be kept
when the adjacent device is a heat source.
5Input and Output terminal
Terminal Screw Series RSP-750 / 1000 / 1500 / 2000 / 2400 / 3000 SE-450 / 1000 / 1500 HEP-600HRP-300HRPG-300MSP-300 SP-480SP-750SPV-1500USP-500RST-10000 HRP-075 / 100 / 150 / 200HRPG-150 / 200 LRS-035 / 050 / 075 / 100 / 150 / 150F / 200 / 350 MSP-100 / 200 NED-035 / 050 / 075 / 100NET-035 / 050 / 075 NES-025 / 035 / 050 / 075 / 100 / 150 / 200 / 350 QP-200 / 320 / 375 RD-050 / 065 / 085 / 125RID-050 / 065 / 085 / 125 RS-035 / 050 / 075 / 100 / 150 RSP-075 / 100 / 150 / 200 / 320 SP-075 / 100 / 150 / 200 / 240 / 320SPV-150/300 SE-100 / 200 / 350,HSP-250,PSP-600 RSP-1600 RD-035RT-050 / 065 / 085 / 125 RQ-050 / 065 / 085 / 125 TP-075 / 100 / 150QP-100 / 150 RS-015 / 025 NES-015USP-150 ERP-350 HDP-190 / 240 NEL-200 / 300 ENP-120 / 180 / 240 / 360 M2.6 4-5 kgf-cm
Screw Size
M4 10-12kgf-cm
M3.5 8-10 kgf-cm
M3 6-8 kgf-cm
#6 8-10 kgf-cm
Suggested
Torque
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Installation Manual
Input Output
Ter m ina l Sc r ew
Series
Screw Size
Suggested
Torque
Screw Size
Suggested
Torque HRP-450 / 600 HRPG-450 / 600 MSP-450 / 600 / 1000
M3 6-8kgf-cm M4
10-12kgf-cm
SE-600 HSP-150 / 200 /300 HSN-200 / 300
M3 6-8kgf-cm M3.5 8-10kgf-cm
RSP-500 M3.5 8-10kgf-cm M4 10-12kgf-cm
RST-5000 M4 10-12kgf-cm M8 10-12kgf-cm
NEL-400 #6 8-10kgf-cm M3 8-10kgf-cm
UHP-200(R) / 350(R) M3 5kgf-cm M3.5 8kgf-cm
UHP-200A M3.5 13kgf-cm M3.5 8kgf-cm
CSP-3000 M4 10-12kgf-cm M6 13kgf-cm
UHP-500(R) / 750 / 1000 M3 5kgf-cm M4 10-12kgf-cm
HEP-600 / 1000 M4 10-12kgf-cm M4 10-12kgf-cm
6Torque can be various due to different material, please refer to the following chart.
A Recommend torque for aluminum
Size of screw (Imperial units) Recommend torque (kgf-cm)
3-56 4-40 4-48 5-40 5-44 6-32 6-40 8-32 8-36
2.3±20%
3.0±20%
3.3±20%
4.5±20%
4.7±20%
5.6±20%
6.3±20%
10.4±20%
10.8±20%
Size of screw (Metric Units) Recommend torque (kgf-cm)
M2.5
M3
M3.5
M4 M5 M6 M7 M8
2.2±20%
4.1±20%
6.5±20%
9.7±20%
19.5±10%
33.1±10%
55.3±10%
80.6±10%
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Installation Manual
B Recommend torque for iron
Size of screw (Imperial units) Recommend torque (kgf-cm)
3-56 4-40 4-48 5-40 5-44 6-32 6-40 8-32 8-36
5.0±20%
6.9±20%
7.0±20%
9.4±20%
9.9±20%
12.0±20%
13.4±20%
21.8±20%
23.0±20%
Size of screw (Metric Units) Recommend torque (kgf-cm)
M2.5
M3
M3.5
M4 M5 M6 M7 M8
4.6±20%
8.8±20%
13.7±20%
20.4±20%
41.1±10%
69.1±10%
117.5±10%
169.4±10%
If above mentioned is not enough due to special application,Nylok Blue Patch screw is recommend, and extra
torque can be added if needed.
7Recommended wires are shown as below.
AWG 18 16 14 12 10 8 Rated Current of Equipment (Amp) Cross-section of
2
Lead(mm
)
6A 6-10A 10-16A 16-25A 25-32A 32-40A
0.75 1.00 1.5 2.5 4 6
Note: Current each wire carries should be de-rated to 80% of the current
suggested above when using 5 or more wires connected to the unit.
Make sure that all strands of each stranded wire enter the terminal connection and the screw terminals are securely fixed to prevent poor contact.
8Wiring: The wire color will vary by country, please refer to the table below.
North America European Harmonized
Live and ACL Black Brown
Neutral and ACN white Blue
PE and FG (Class I only) Green Green/yellow
aConnect the FG wire (green or green/yellow) of the power supply to PE (green or green/yellow), this step
can be skipped when the unit is marked class II, ungrounded.
bConnect the ACL wire (black or brown) of the power supply to Live (black or brown). cConnect the ACN wire (white or blue) of the power supply to Neutral (white or blue). dMake sure all wires are secured to prevent poor contact.
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Installation Manual
PSU
PSU
9For other information about the products, please refer to www.meanwell.com for details.
Warning / Caution !!
1Risk of electrical shock and energy hazard. All failure should be examined by a qualified technician. Please do
not remove the case of the power supply by yourself!
2Please do not install power supplies in places with high moisture or near the water. 3Please do not install power supplies in places with high ambient temperature or near fire source. The
maximum ambient temperature please refer to their specifications.
4Output current and output wattage must not exceed the rated values on specifications. 5The ground(FG) must be connected to earth ground. 6All MW’s PSUs are designed in accordance with EMC regulations and the related test reports are available by
request. Since they are belong to component power supplies and will be installed inside system enclosure, when they are integrated into a system, the EMC characteristics of the end system must be re-verified again.
7This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(a) This device may not cause harmful interference, and (b) this device must accept any interference received, including interference that may cause undesired
operation.operation.
8For series of LRS, NES, PSP, PSPA, RD, RSP, RS, SE that certified with BSMI approvals, flammability of V1 or
above is required for surrounding equipment and operation of this equipment in a residential environment could cause radio interference.
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Installation Manual
Manufacturer MEAN WELL ENTERPRISES Co., LTD. No.28, Wuquan 3rd Rd., Wugu Dist., New Taipei City 24891, Taiwan Tel: +886-2-2299-6100 Web: www.meanwell.com
Branch Office
China
MEAN WELL (GUANGZHOU) ENTERPRISES Co., LTD. 2F, A Building, Yuean lndustry Park, Huangcun,Dongpu Yown, Tianhe District, Gungzhou, China Post Code:510660 Tel: +86-20-2887-1200 Web: www.meanwell.com.cn
U.S.A.
MEAN WELL USA, INC. 44030 Fremont Blvd., Fremont, CA 94538, U.S.A. Tel: +1-510-683-8886 Web: www.meanwellusa.com
China
MEAN WELL (GUANGZHOU) ENTERPRISES Co., LTD. No.11, Jingu South Road, Huadong Town, Huadu Distric, Guangzhou, Gungzhou, China Tel: +86-20-3773-7100 Web: www.meanwell.com.cn
China
SUZHOU MEAN WELL TECHNOLOGY Co., LTD. No.77, Jian-Ming Rd. Dong-Qiao, Pan-Yang lnd. Park, Huang-Dai Town, Xiang-Cheng District, Suzhou, Jiang-Su, China Post Code:215152 Tel: +86-512-6508-8600 Web: www.meanwell.cc
Europe
MEAN WELL EUROPE B.V. Langs de Werf 8, 1185XT Amstelveen, The Netherlands Tel: +31-20-758-6000 Web: www.meanwell.eu
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Observing SJT 11364-2014, Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products
Observing SJ/Z 11388-2009, General Guidelines of Environment-friendly Use Period of Electronic Information Products Appendix B, adopting table look-up to verify the Environment Friendly Use Period
Part Name
Hazardous Substances
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
chromium
(Cr6+)
Polybrominated
biphenyls
(PBB)
Polybrominated
diphenyl ethers
(PBDE)
PCB and its components
X O X O O
O
Metal structure parts
X O O O O
O
Plastic structure parts
O O O O O
O
Accessories
O O O O O
O
Cables X O O O O O
O: The concentration of the hazardous substances within the homogeneous material of that product is less than
the concentration limits set by GB/T 26572-2011.
X: The concentration of the hazardous substances within the homogeneous material of that product is over the
concentration limits set by GB/T 26572-2011; however, it follows the standard advised by 2011/65/EU.
Declaration of China RoHS Conformity
In order to reduce the impacts on the environment and take the more responsibility for protecting the earth, MEAN WELL is confirming and announcing the conformity to China RoHS, an Administrative Measures for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products.
Environment Friendly Use Period Label
Names and Contents of Hazardous Substances Lists
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