MEANWELL MW RST-5000-24 Datasheet

5000W Single Output Power Supply

RST-5000

■ Features ■ Applications

‧

3 3-wire / 196~305VAC or 3 4-wire / Y 340~530VAC ψ △ ψ

wide input range

Built-in active PFC function

‧

High efficiency up to 91%

‧

Protections: Short circuit / Overload / Over voltage /

‧

Over temperature / Fan fail

‧

Industrial control equipments

‧

Automation equipments
Laser engravers

‧
‧

Telecommunication systems

‧Forced air cooling by built-in fan with speed control function

Output voltage can be trimmed between 20~120% by

‧

1~6VDC external control signal

Output current can be trimmed between 20~100% by

‧

1~5VDC external control signal

‧Current sharing up to 4 units

Alarm signal output (relay contact and open collector signal):

‧

AC fail, DC OK, fan fail, OTP

Built-in 12V/0.1A auxiliary output for remote control

‧
‧

Built-in remote ON/OFF control

‧

Built-in remote sense function

‧5 years warranty

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■ Description

RST-5000 is one 5000W single output enclosed type AC/DC power supply series. This series accepts the
wide range 3-phase AC input (3 3-wire / 196~305VAC or 3 4-wire / Y 340~530VAC) and supplies ψ △ ψ
24VDC,36VDC and 48VDC at the output. RST-5000 particularly provides the wide range adjustment function for
output voltage and current by means of an external control signal; moreover, RST-5000 offers two overload
protection mechanisms, the “continuous constant current limiting” mode and the “constant current limiting
with delay shutdown after 5 seconds” mode, well providing the flexibility for high power system design.

RST-5000 has the built-in active PFC function and the working efficiency is high up to 91%. With the built­in fan, the entire series can supply the full load output under 50 ambient temperature. The parallel function ℃
is built to transmit an even higher power with up to 4 units. Other functions include the remote sense
function, the 12V/0.1A auxiliary power, the alarm signal output (both relay contact and open collector signal)
for AC fail, DC OK, fan fail and over temperature protection, and etc. RST-5000 series acquires the major
global safety regulation certificates.

■ Model Encoding

RST -- 5000 24

Output voltage
Output wattage
Series name

5000W Single Output Power Supply

SPECIFICATION

MODEL

DC VOLTAGE

RATED CURRENT

CURRENT RANGE

RATED POWER

RIPPLE & NOISE (max.)

OUTPUT VOLTAGE ADJ. RANGE

VOLTAGE TOLERANCE

LINE REGULATION

LOAD REGULATION

SETUP, RISE TIME

HOLD UP TIME (Typ.)

VOLTAGE RANGE

FREQUENCY RANGE

POWER FACTOR (Typ.) 0.95/230VAC(400VAC) at ful l load

INPUT

PROTECTION

FUNCTION

ENVIRONMENT

SAFETY &

EMC

(Note 6)

NOTE

EFFICI ENCY (Typ.)

AC CURRENT (Typ.)
INRUSH CURRENT (Typ.)

LEAKAG E CURRENT

OVERLO AD

OVER VOLTAGE

OVER TEMPERATURE

AUXILIARY POWER(AUX)

REMOTE ON/OFF CONTROL
ALARM SIGNAL OUT PUT

OUTPUT VOLTAGE TRIMMING

OUTPUT CURREN T TRIMMING
CURRENT SHARING

WORKING TEMP.

WORKING HUMIDITY
STORAGE TEMP., HUMIDITY

TEMP. COEFFICIENT

VIBRATION
SAFETY STANDARDS
WITHSTAND VOLTAGE

ISOLATION RESISTANCE
EMC EMISSION

EMC IMMUNITY
MTBF

DIMENSIONOTHERS

PACKING

1. All parameters NOT specially mentioned are measured at 230VAC(Y 400VAC) input, rated load and 25 of ambient temperature.

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. Adjusted through potentiometer.

5. During withstandards voltage and isolation resistance testing, the screw “A” shall be temporarily removed, and shall be istalled back after the testing.

6. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies.
(as available on http://www.meanwell.com)

RST-5000

RST-5000-24 RST-5000-48RST-5000-36

24V

200A

0 ~ 200A

4800W

Note.2

150mVp-p

Note.4

23.5 ~ 28.8V

Note.3

±1.0% ±1.0% ±1.0%
±0.5% ±0.5% ±0.5%
±0.5% ±0.5% ±0.5%

2200ms, 80ms at full load

20ms / 230VAC at 75% load 14ms / 230VAC at full load

3 3-wire / 196 ~ 305VAC or 3 4-wire / Y 340 ~ 530VAC ψ △ ψ

47 ~ 63Hz

89% 91%90%

15A/230VAC( ) 9A/400VAC( / Y)

75A/230VAC( ) 50A/400VAC( / Y)
<3.5mA / 305VAC(Y 530VAC)△

100 ~ 112% rated outpu t power

User adjustab le continuou s constant current li mitin g or constant current limiting with de lay shutdown after 5 seconds, re-power on to recover

30 ~ 33.6V

Protection type : Shut down o/p voltage, re-power on to recover

Shut down o/p voltage, recovers automatically after temperature goes down
12V@0.1A(On ly for Remote ON/OFF control)

Please refer to the Function Manual

Please refer to the Function Manual

Adjustment of output voltag e is allowable between 20 ~ 120% by 1 ~ 6VDC external control signal

Adjustment of output current is allowable between 20 ~ 100% by 1 ~ 5VDC external control signal
Please refer to the Function Manual

-30 ~ +70 (Refer to "Derating Cu rve")℃

20 ~ 90% RH non-condensing

-40 ~ +85 , 10 ~ 95% RH℃
± ℃ ℃0.03%/ (0 ~ 50 )

10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes

UL60950-1, TUV EN60950-1 approved

Note.5

I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC

Note.5

I/P-O/P, I/P-FG, O/P-FG:1 00M Ohms / 500VDC / 25 / 70% RH℃

Compliance to EN55022 (CISPR22) Class A, EN610 00-3- 2,-3

Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, EN61000-6-2, heavy industry level, criteria A

37.9K hrs min. MIL-HDBK-217F (25 )℃

460*211*83.5mm (L*W*H)
10K g; 1pcs/1 0.1Kg /1.15 CUFT

3 3-wire / 3 4-wireψ △ ψ
3 3-wire / 3 4-wireψ △ ψ

△

48V36V

105A138A

0 ~ 105A0 ~ 138A

5040W4968W

200mVp-p200mVp-p

47 ~ 57.6V35 ~ 43.2V

60 ~ 67.2V45 ~ 50.4V

℃

s er i es

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5000W Single Output Power Supply

RS T-5000

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Block Diagram

I/P

FG

EMI

FILTE R

REC TIFIE RS

&

PFC

PFC

CONTROL

POW ER

SWI TCHING

CONTRO L

CIR CUIT

O.T.P.

AUX

POWER

REC TIFIE RS

&

FILTE R

DET ECTION

CIR CUIT

CUR RENT

LIM IT

O.V.P.

ISO LATOR

&

REL AY

REC TIFIE RS

FILTE R

FAN

&

Derating Curve Static Characteristics

PFC f osc : 70KHz

PWM f osc : 100 KHz

+S

+V

-V

-S

CS
PV
PC

RC
DC- OK
AC- FAIL
FAN- FAIL
OTP

AUX POWE R
(+1 2V/0.1 A)

100

80

60

50

40

20

-30 0 10 20 30 40 50 60 7 0

AMBIENT TEMPERATURE ( )℃

(HORIZ ONTAL)

100

90

80

70

60

3ψ△

196 210 2 20 230 240 250 2 60 270 280 290 305

3 Yψ

340 360 3 80 400 420 440 4 60 480 500 515 530

INPUT VOLTAGE (V) 60Hz

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5000W Single Output Power Supply

Function Description of CN313, 314

RS T-5000

s er i es

Pin No. Function

1

2

3

5

4

6

7

9

8

10

Description

CS-

Cur rent sh aring sig nal. Wh en unit s are con necte d in para llel, the C S pins of t he units shoul d be conn ected t o allow c urrent ba lance
bet ween un its. Pl ease re fer to the Funct ion Man ual sec tion for de tails .

CS+

+S

The +S signal shoul d be connected t o the pos itive ter minal o f the loa d. The +S and -S lea ds shou ld be twist ed in pai r to mini mize
noi se pick -up eff ect. The maximum line drop com pensa tion is 0 .5V.

-S

PV-

Con nect to ext ernal DC volta ge sour ce f or ou tp ut voltag e trimm ing. Ou tput volt age can be trimm ed betw een 20 ~ 12 0% of the r ated
out put vol tage. P lease ref er to the Func tion Ma nual se ct ion for d etail s.

PV+

PC-

Con nect to ext ernal DC volta ge sour ce f or ou tp ut curr ent tri mming . Output current can be tri mmed be tween 20 ~ 100% of t he rate d
out put cur rent. P lease r efer to the Functi on Manu al sectio n for det ai ls.

PC+

RC-

The output can be turne d ON/ OFF by th e elect ri cal sig nal bet ween RC+ and RC-. Pleas e refer t o the Fun ction Manual sec tion fo r
det ai ls.

RC+

Function Description of CN315

Pin No. Function

12V- AUX

1

DC- OK2-G ND

2

4

3

5

6

8

7

9

11

10

12

13

15

14

16

17

19

18

20

DC- OK2

GND -AUX

+V

AC-FAIL2-GND

AC-FAIL2

-V

OTP 2

OTP 2-GND

FAN-FAIL2

FAN-FAIL2- GN D

OTP 1

OTP 1-GND

DC- OK1

DC- OK1-G ND

AC-FAIL1- GND

AC-FAIL1

FAN-FAIL1- GN D

FAN-FAIL1

Description

Aux iliary volta ge outp ut , 11.4 ~12.6V, ref erenc ed t o pin 3(G ND-AU X).
The maximu m load cu rrent i s 0.1A. This output is no t controlled by th e "Remo te ON/O FF" fun ction .

Ala rm sign al of DC- OK.
Ope n collector sign al. Low when the PSU turn s on. The m aximu m sink cu rrent is 10 mA and the maximu m exter nal volta ge is 20V.

Aux iliary volta ge outp ut GND.
The signal r eturn i s isolated from th e out put ter minal s (+V & - V).

PSU o utput +V signa l.

Ala rm sign al of AC fail.
Ope n collector sign al. Low when the PSU input vo ltage i s too low. The maximum sin k curre nt is 10m A and the ma ximum extern al

vol tage is 20V.

PSU o utput -V signal.

Ala rm sign al of OTP.
Ope n collector sign al. Low when the PSU over temperat ure pro tection o ccurs . The maximu m sink cu rrent is 10mA and t he maximu m
ext ernal v oltag e is 20V.

Ala rm sign al of fan f ail.
Ope n collector sign al. Low when the internal f an fails. The ma ximum s ink cur rent is 10m A and th e maxim um exte rnal vo lt age is 20V.

Ala rm sign al of OTP.
Nor mally ope n conta ct. "Sh ort" wh en the PSU ov er temp erature p rotec tion occurs. Rel ay cont act rating(m aximu m) is 30V /1A
res istive.

Ala rm sign al of DC- OK.
Nor mally ope n conta ct. "Sh ort" wh en the PSU turns on. Relay co ntact rat ing(maximu m) is 30V/1 A resist iv e.

Ala rm sign al of AC-f ail.
Nor mally ope n conta ct. "Sh ort" wh en the PSU input vol ta ge is too l ow. Re la y conta ct rati ng(ma ximum ) is 30V/1A resis ti ve.

Ala rm sign al of fan f ail.
Nor mally ope n conta ct. "Sh ort" wh en the inte rnal fan fa ils. Relay con tact rati ng(ma ximum ) is 30V/ 1A resis tive.

Function Manual

1. Remot e ON/OFF Co ntrol

The PSU can be tur ne d ON/OF F by using th e "R emote ON/ OFF" func ti on.

Bet ween ON /OFF(CN3 13 or CN314 pi n10) an d 12V- AUX (CN31 5 pin1)

SW cl ose ( Short )

SW op en (Ope n) PSU O FF

Table 1 .1 Fig 1 .1

Out put Status

PSU ON

RST-5000

12V-AUX

SW

RC+

RC-

GND-AUX

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5000W Single Output Power Supply

RS T-5000

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2. Remot e Sense

The remote se nse fun cti on compensates the voltage drop on the ca ble, between th e PSU and the load, u p to 0.3V. If the remote sense function is not required,
+S and +V, as w ell as -S and -V, need to be con nected to be fr ee from noi se and interf erence. ( +S and +V, -S and -V ar e connected as factory d efault se tt in g)

RST-5000

+V

+S

-S

-V

Sense lines should be twisted in pairs

Fig 2 .1

+V

LOAD

-V

3. Selec t PV mode (Ou tp ut Vol ta ge Trimmin g)

(1) SVR mo de

(a) Ha ve the DIP switch po si tion-3 se t as
(b) Output voltage ca n be trimmed by SVR.

(2) PV mod e

(a) Ha ve the DIP switch po si tion-3 se t as

1 2 3

ON

OFF

1 2 3

ON
OFF

(b) Conn ect an extern al DC sourc e between PV+ a nd PV- on CN 313 or CN31 4.
(c) +S and +V, as well as -S an d -V, ne ed to be conn ec ted as sh ow n in Fig 3. 1.
(d) Trimming of output vol tage is all owed between 20~120%(Ty p.) of the ra te d outpu t voltage as is shown in Fig 3.2 .

Vout

RST-5000

Fig 3 .1

+V

PV+

PV-

+S

-V

LOAD

-S

1~6V

120

100

80

60

40

Non-Linear

20

4. Selec t PC Mode (Ou tp ut Curren t Trimming )

(1) Defaul t OLP value

(a) Ha ve the DIP switch po si tion-2 se t as
(b) Output current is set defaul t va lue.

(2) PC mod e

(a) Ha ve the DIP switch po si tion-2 se t as

1 2 3

ON

OFF

1 2 3

ON

OFF

(b) Co nnect an ex te rnal voltag e source be tween PC+ a nd PC- on CN313 or CN314 as shown in Fi g 4.1.
(c) Trimming of output cur rent is allow ed between 20~100%(Ty p.) of the rate d output cu rrent as shown in Fig 4.2.

Iout

RST-5000

Fig 4 .1

+V

PC+

PC-

+S

-V

LOAD

-S

1~5V

100

80

60

40

20

1 2 3 4 5

EXTERNAL VOLTAGE (VDC)

Fig 3 .2

Non-Linear

1 2 3 4 5

EXTERNAL VOLTAGE (VDC)

Fig 4 .2

V

6

V

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5000W Single Output Power Supply

RS T-5000

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5. Selec t OLP Mod e

(1) Cont in uous Cons tant Curren t mode

Have the DIP swi tch posit io n-1 set as ,and RS T-5000 will wo rk in conti nuous constant current mode when th e output is ove rl oaded o r

1 2 3

ON

OFF

short -circuited.

(2) Delay Shutdown mo de

Have the DIP swi tch posit io n-1 set as ,and RS T-5000 will sh ut down after 5 seconds of c onstant c urrent oper ation, when t he output is

1 2 3

ON

OFF

overl oaded or sh ort-circuit ed.

6. Fro nt P anel Indica tors

LED

GRE EN(LE D1)

RED (LED2 )

Table 6 .1

Des cript ion

LED o n when outpu t vol tage is OK

LED o n whe n any pro tec tion oc curs

7. Ala rm Sig nal Outpu t

There are 4 alar m si gnals on CN 315, and ea ch s ignal can s elect two t yp es of out pu t circuit.
(1) Relay contact out put

Normally open co nt act. "S ho rt " when th e alarm arise s. Relay cont act ratin g( maximum) is 30V/1A resi st ive.

R

V

Fig 7 .1

(2) Open c ollector ou tput

An ex te rnal volt ag e sourc e is required for this functio n that is shown in Fig 7.2 . These sig nals are is ol ated from o utput. Th e maximum s ink current i s
10mA and the maximum externa l voltage is 20V (there is a built-in 24V z ener di od e in inner circuitry).

RST-5000

12V-AUX

DC-OK2

DC-OK2-GND

AC-FAIL2

AC-FAIL2-GND

OTP2

OTP2-GND

FAN-FAIL2

FAN-FAIL2-GND

GND-AUX

10KΩ x4pcs

Application

Circuit

Fig 7 .2

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5000W Single Output Power Supply

RS T-5000

8. Curre nt Sharing

(1) Parall el operatio n is availa bl e by connecting the unit s shown as fo llows. (+S, -S and CS+, CS- and RC+, R C- are conn ec ted mutua lly in parall el.)
(2) The vo ltage difference amo ng each out put should be m inimized that less tha n 0.2V is req ui red.
(3) The to ta l output cu rr ent must no t exceed th e value det er mined by th e followi ng equation.

(Output current at p arallel ope ration)=( The rated current per unit)x(Nu mb er of unit) x0 .9
(4) In par allel opera ti on 4 unit s is t he maximum, please c on sult the manu facturer fo r other app li cations .
(5) When t he remote s en se functi on i s used in p ar allel opera tion, the s en sing wire m ust be conn ected only to t he master u nit.
(6) Wires of t he remote s ense func tion should b e kept at least 3 0 cm from i nput wires.
(7) When i n paralle l operation , th e minimum o utput load sh ould be gre ater than 5% of the total output load.

(Min. Load) >(5% rated curren t per unit) x (number of uni t)

CN315

+V

12V

-AUX
GND

-V

-AUX

CN314

CS+
CS-

+S

-S
RC+
RC-

CN313

CS+
CS-

+S

-S
RC+
RC-

+S

+V

-V

+V

-S

s er i es

Loa d

-V

CN314

CS+
CS-

RC+
RC-

CN313

CS+
CS-

RC+
RC-

+S

-S

+S

-S

+V

-V

CN314

CS+
CS-

RC+
RC-

CN313

CS+
CS-

RC+
RC-

+S

-S

+S

-S

+V

-V

CN314

CS+
CS-

RC+
RC-

CN313

CS+
CS-

RC+
RC-

+S

-S

+S

-S

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5000W Single Output Power Supply

9. AC Power Connect io n

◎ ψ3 3-wire / 230VAC△

RS T-5000

T

S

RST- 5000

N3

L3

N2

L2

N1

L1

s er i es

◎ ψ3 4-wire / Y 400VAC

■Note : RST-5000 can also be operated by 1 2 w ire 196~305VAC input. Please refer to the connection diagram below.ψ -

Operating with 1 2 wire may lead to certain characteristics different from the specification, such as the larger Ripple and Noise. Should there be any ψ -
issues, please contact MEAN WELL.

R

Fig 9 .1

T

N

S

R

Fig 9 .2

L

FG

RST- 5000

N3

L3

N2

L2

N1

L1

FG

RST- 5000

N3

L3

N2

L2

N1

L1

N

Fig 9 .3

FG

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5000W Single Output Power Supply

RS T-5000

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Mechanical Specification

Air f low

dir ecti on

4-M 4 L=5m m

4-M 4 L=5m m

4-M 4 L=5m m

460

399

399

Scr ew "A”

29. 9

29. 9

Case No . 223A Unit:mm

3829. 9399

CN3 15

CN315

+V

-V

TB1

18m ax.

6 5 4 3 2 1

8 6 4 2

1310

135710912111413161518172019

CN314 CN313

CN3 14

8 6 4 2

DIP-S W

CN3 13

8 6 4

2

357109

1357109

1

ON

Termi nal Pin No. Assig nment

Pin N o.

Assign ment

1

AC/ L1

2 5

AC/ N1 AC/L3

3 6

AC/ L2 AC/ N3

Pin N o.

4

Assign ment

AC/ N2

Con trol Pi n No. Assignmen t(CN3 13,CN 314) : HR S DF11-10DP-2DS or equivale nt

Pin N o.

Assign ment

CS-

1
2

CS+

+S

3

PV-

4
5

-S

Con trol Pi n No. Assignmen t(CN3 15) : HRS D F11-20DP- 2DS or eq uivalen t

Pin N o. Pin N o.

Assign ment Assign ment

12V-AUX OTP 2-GND

1 11
2 12

DC- OK2 -GND

GND -AU X OTP 1

3 13

DC- OK2 DC-OK1

4 14
5 15

Pin N o. Pin No.

Assign ment Assign ment

AC- FAIL2-GND

6 16

-V

7 17
8 18

AC- FAIL2

9 19

+V OTP 1-GND

OTP 2 AC-FA IL1

10 20

FAN- FAIL2 FAN- FAIL1

FAN- FAIL2- GND

DIP Switch P ositi on Assignment(D IP-SW ): Please r efer to t he Functi on Manu al.

Pos ition

1
2

Assign ment

OLP mo de

PC mo de

Pos ition

3

Assign ment

PV mode

1 2 3

ON

OFF

DIP -SW PIN 2:PC
DIP -SW PIN 3:PV

Installation Manual

Please ref er to : h ttp://ww w.meanw ell.com/w eb net/se arch/Insta llat io nSea rc h.html

Pin N o.

6
7
8
9

10

DC- OK1 -GND
AC-F AIL1-G ND
FAN- FAIL 1-GND

Assign ment

PV+

PC­RC­PC+

RC+

Mating Housing

HRS DF11-20 DS

or eq uival ent

Mating Housing

HRS DF11-10 DS

or eq uival ent

Terminal

HRS DF11-**SC

or eq uival ent

Terminal

HRS DF11-** SC

or eq uival ent

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