Mean Well DRP-480 series Test Results / Test Reports

480W Single Output lndustrial DIN RAIL Power Supply

DRP-480 series

OUTPUT FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 RIPPLE & NOISE V1: 120 mVp-p (Max )

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

V1: 23 mVp-p (Max )

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2 OUTPUT VOLTAGE

ADJUST RANGE

3 OUTPUT VOLTAGE

TOLERANCE

4 LINE REGULATION V1: +0.5 %~ -0.5 % (Max)

5 LOAD REGULATION V1: +1 %~ -1 % (Max)

6 SET UP TIME

7 RISE TIME 230VAC/ 40 ms (Max)

8 HOLD UP TIME 230VAC/ 16 ms (TYP)

9 OVER/UNDERSHOOT TEST

10 DYNAMIC LOAD V1: 4800 mVp-p I/P: 230 VAC

CH1: 48 V~ 53V I/P: 230 V AC

O/P:MIN LOAD
Ta:25℃

V1: +1 %~ -1 % (Max)

230VAC/ 1200 ms (Max)

< +5%

I/P: 264 VAC / 180 VAC
O/P:FULL/ 0 % LOAD
Ta:25℃

I/P: 264 VAC ~ 180 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL ~MIN LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

O/P:FULL /Min LOAD
90%DUTY/1KHZ
Ta:25℃

38.4V~54.6V/230 VA C

V1: +0.1 %~-0.1 %

V1:0 %~0 %

V1: +0.1 %~ -0.1 %

230 VAC/ 805 ms

230 VAC/ 18 ms

230 VAC/ 24 ms

TEST: ＜2 %

859 mVp-p

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Model: DRP-480-48 Test Report 1 / 6

480W Single Output lndustrial DIN RAIL Power Supply

DRP-480 series

INPUT FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

I/P:TESTING
O/P:FULL LOAD
Ta:25℃

I/P:
LOW-LINE-3V= 177 V
HIGH-LINE+15%= 300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )

155 V~ 264 V 1 INPUT VOLTAGE RANGE 180 VAC~ 264 VAC

TEST: OK

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2 INPUT FREQUENCY RANGE 47 HZ ~ 63 HZ

NO DAMAGE OSC

3 POWER FACTOR 0.7/ 230 VAC(TYP)

4 EFFICIENCY

5 INPUT CURRENT 230 V/ 4 A (TYP)

6 INRUSH CURRENT 230 V/ 50 A (TYP)

7 LEAKAGE CURRENT < 3.5 mA / 240 VAC I/P: 264 VAC

89 % (TYP)

COLD START

I/P: 264 VAC ~ 180 VAC
O/P:FULL~MIN LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

O/P:Min LOAD
Ta:25℃

TEST: OK

PF= 0.76 / 230 VAC

90%

I = 3 A/ 230 VAC

I =35 A/ 230 VAC

L-FG: 0.9 mA
N-FG: 0.9 mA

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Model: DRP-480-48 Test Report 2 / 6

480W Single Output lndustrial DIN RAIL Power Supply

DRP-480 series

PROTECTION FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 OVER LOAD PROTECTION 105 %~ 150 % I/P: 230 VAC

I/P: 180 VAC
O/P:TESTING
Ta:25℃

138%/ 230 VAC
138%/ 180 VAC
Constant Current Limiting

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2 OVER VOLTAGE PROTECTION CH1: 30 V~ 36 V I/P: 230 VAC

O/P:MIN LOAD
Ta:25℃

3 OVER TEMPERATURE PROTECTION SPEC:

TSW > 100 ℃+ 5℃O.T.P.
NO DAMAGE

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR NO DAMAGE

I/P: 230 VAC
O/P:FULL LOAD

I/P: 230 VAC
O/P: 100% LOAD
Ta:25℃

59V/ 230 VAC
Shunt down Re- power ON

98℃/ 230 VAC
O.T.P. Active

Shunt down O/P voiotage，recovers
automatically after temperature
goes down

NO DAMAGE
Constant Current Limiting

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Model: DRP-480-48 Test Report 3 / 6

480W Single Output lndustrial DIN RAIL Power Supply

DRP-480 series

ENVIRONMENT TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 TEMPERATURE RISE TEST

MODEL： DRP-480-48

1. ROOM AMBIENT BURN-IN： 1 2HRS
I/P: 230 VAC O/P: 100% LOAD Ta= 22.9 ℃

2. HIGH AMBIENT BURN-IN： 3 HRS
I/P: 230 VAC O/P: 100% LOAD Ta= 45.3 ℃

NO Position P/N

1 C6
2 U1 IC 2842 ON
3 BD1 GBJ2506 25A/600V
4 Q1 IRFP460A FIR
5 D8 SF5408 3A/1KV
6 Q2 IRFP460A FIR
7 TSW1 ST-100
8 R9

9 U80 LM358
10 D6 SF5408 3A/1KV
11 T1 COIL TF963
12 T1 CORE TF963
13 D53 PA905C6 20A/600V
14 D54 PA905C6 20A/600V
15 D52 F20LC30 20A/300V

2 OVER LOAD BURN-IN TEST NO DAMAGE

1 HOUR ( MIN )

3 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

470U/400V 105℃ HU4

22Ω /2W R/MO

I/P: 230 VAC
O/P: 13.8A
Ta:25℃

I/P: 230 VAC
O/P: 100 ﹪LOAD
Ta= -20 ℃

ROOM AMBIENT

Ta= 22.9℃

46.8℃ 73.2℃

57.0℃ 76.4℃

61.7℃ 84.8℃

67.1℃ 91.9℃

77.1℃ 101.8℃

58.6℃ 82.4℃

65.8℃ 91.6℃

56.8℃ 77.5℃

49.4℃ 66.3℃

69.4℃ 91.6℃

69.7℃ 97.4℃

64.7℃ 88.4℃

67.1℃ 91.5℃

61.5℃ 84.6℃

67.7℃ 89.6℃

TEST： OK

TEST： OK

HIGH AMBIENT

Ta=45.3℃

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4 HIGH HUMIDITY

HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST

5 TEMPERATURE

COEFFICIENT

AFTER 12 HOURS
IN CHAMBER ON
CONTROL 50 ℃
NO DAMAGE
+ 0.03 %(0~50℃)

I/P: 272 VAC
O/P:FULL LOAD
Ta= 50 ℃
HUMIDITY= 95 %R.H
I/P:230 VAC
O/P:FULL LOAD

TEST： OK

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+ 0.01 %(0~50℃)

Model: DRP-480-48 Test Report 4 / 6

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480W Single Output lndustrial DIN RAIL Power Supply

DRP-480 series

SAFETY TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 WITHSTAND VOLTAGE I/P-O/P: 3.0 KVAC/min

I/P-FG: 1.5 KVAC/min
O/P-FG: 0.5 KVAC/min

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ

3 GROUNDING CONTINUITY FG(PE) TO CHASSIS

OR TRACE < 100 mΩ

4 APPROVAL

TUV: Certificate NO ：R50035358
UL: File NO ：E215312

E.M.C TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 HARMONIC EN61000-3-2

CLASS D

2 CONDUCTION EN55022

CLASS B

3 RADIATION EN55022 I/P: 230 VAC (50HZ)

4 E.S.D EN61000-4-2

INDUSTRY
AIR:8KV / Contact:4KV

5 E.F.T EN61000-4-4

INDUSTRY
INPUT: 2KV

6 SURGE IEC61000-4-5

INDUSTRY
L-N :2KV
L,N-PE:4KV

I/P-O/P: 3.6 KVAC/min
I/P-FG: 1.8 KVAC/min
O/P-FG: 0.6 KVAC/min
Ta:25℃

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC
Ta:25℃

40 A / 2min
Ta:25℃

I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC (50HZ)
O/P:FULL/50% LOAD
Ta:25℃

O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃

I/P-O/P: 6.8 mA
I/P-FG: 5.4 mA
O/P-FG: 4.1 mA
NO DAMAGE

I/P-O/P: 12G Ω
I/P-FG: 6G Ω
O/P-FG: 8G Ω
NO DAMAGE
30 mΩ

PASS

PASS

Test by certified Lab
PASS
Test by certified Lab

CRITERIA A

CRITERIA A

CRITERIA A

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Test by certified Lab ＆ Test Report Prepare

Model: DRP-480-48 Test Report 5 / 6

480W Single Output lndustrial DIN RAIL Power Supply

DRP-480 series

M.T.B.F & LIFE CYCLE CALCULATION

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 CAPACITOR

LIFE CYCLE

2 MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT

COMPONENT STRESS TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 Power Transistor

( D to S) or (C to E) Peak Voltage

2 Diode Peak Voltage D54 Rated

3 Input Capacitor Voltage C5 Rated

4 Control IC Voltage Test U1 Rated

SUPPOSE C 53 IS THE MOST CRITICAL COMPONENT
I/P: 230 VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 266254 HRS
I/P: 230 VAC O/P:FULL LOAD Ta= 50 ℃ LIFE TIME= 38732 HRS

TOTAL FAILURE RATE: 180.9K HRS

Q 1 Rated
IRFP460A : 500 V 20 A

PA905C6 : 600 V20 A

470u/400V/105℃

IC2842 : 30V

I/P:High-Line +3V = 267 V
O/P: (1)Full Load Turn on
(2) Full Load
(3)Output Short
Ta:25℃

I/P:High-Line +3V = 267 V
O/P: (1)Full Load Turn on
(2) Full Load
(3)Output Short
Ta:25℃

I/P:High-Line +3V = 267 V
O/P: (1)Full Load Turn on/off
(2) Minl Load Turn on/off
(3)Full Load/ Minl Load

⑷Burn-in 1 hour
Ta:25℃
I/P:High-Line +3V = 267 V

O/P: (1)Full Load Turn on/off
(2) Minl Load Turn on/off
(3)Full Load/ Minl Load Change
Ta:25℃

(1) 222 V
(2) 306 V
(3) 456 V

(1) 258 V
(2) 298 V
(3) 434 V

(1) 388 V
(2) 376 V
(3) 376 V
⑷372 V

(1) 23 V
(2) 23 V
(3) 23 V

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DATE SAMPLE TEST RESULT TESTER APPROVAL

2003/7/9 RD

PASS VINCENT TSENG MAX

SAMPLE

2003/9/17 PRODUCT SAMPLE

PASS VINCENT TSENG MAX

CA308A01

2003/11/27 PRODUCT SAMPLE

PASS VINCENT TSENG MAX

CA11A04B

2003/7/14 A50-F023

Model: DRP-480-48 Test Report 6 / 6