Operator’s Manual
PR Series
2
Thank you for purchasing a Meadow Creek PR cooker. It has been
built for rigorous use, with features designed for maximum results
in all venues. Following the guidelines found in this document
should provide you with years of use, and many hours of pleasure.
Overview
This document covers the use and maintenance of the PR series.
Meadow Creek Pig Roaster (PR) cookers are constructed of 13
gauge steel which has been finished with high heat paint except for
food bearing surfaces which are made of USDA approved #T304
food grade stainless steel.
All trailer units are road worthy and comply with standards
established by the American Trailer Association. Most trailer units
can be licensed for travel on state highways, however a certificate of
origin may be required which can be obtained from Meadow Creek.
All of the trailer units have “easy lube” hubs, which will be discussed
later.
A number of options are available for Meadow Creek equipment
and in the event that you believe that you could enhance the use or
performance of the unit that you purchased, check with your dealer
for the possibility of a factory built add-on.
“
Break-In” Before First Use
Due to dust or soil from fabrication and/or shipping, racks should be
cleaned with a general purpose cleaner and hot water before food is
placed on them. Inspect the inside of the cooker and if it appears to
have dust on it, clean it as well.
First remove SS grates. They do not need to be seasoned. To season
a new PR Charcoal unit with a lid, spray all interior surfaces with a
light coat of cooking oil. Build a fire in the cooker, close the lid and
allow the temperature to rise to 250° or 350°. Adjust the dampers
to maintain this temperature for 1 hour. Wood can be added for
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additional seasoning.
For gas PRs, simply spray down inside of cooker with cooking oil. To
light a gas PR, called PRGs, see page 9. Maintain 250°– 350° for an
hour. Your cooker should be ready to use.
Maintenance
Typically, the most important thing that an owner can do following
using a cooker, regardless of which model, is to thoroughly clean
the inside and out. We use a 3500 lb. pressure washer, which has
sufficient pressure and volume to effectively clean surfaces quickly. A
common myth, which is totally incorrect, is that allowing a build up on
cooker grates enhances the flavor. Clean racks thoroughly, removing
all food and build-up from smoke and basting. A household oven
cleaner can be used on the stainless steel grates if necessary, but
should not be used on painted surfaces.
Wet wood and charcoal ash create acid, which will corrode steel
over time. After coals are thoroughly cooled, dispose of them in a
responsible way. If they are still hot, coals should be put into a safe,
covered metal container.
If a pressure washer is used, a good general-purpose household
cleaner is all that is necessary. Spray all surfaces of the unit with the
cleaner while it is still warm before washing with the pressure washer.
Thoroughly rinse and allow the unit to dry before storing.
Please note: the inside of your PR is painted to inhibit rusting. Over
time, the paint on the inside might break down and come loose. This
is normal and should be cleaned as needed. It should not need to be
repainted.
Check your unit for any loose hardware, and tighten before storing.
This is especially important for trailer units. Lug nuts must be kept
tight to prevent a loose wheel from becoming a hazard in travel. While
it is infrequent that screws or nuts will become loose, it is prudent
to inspect your cooker before storing it. Common hardware can be
obtained from your local hardware store, if needed.
Check tire pressure on trailer units monthly. Under-inflated tires are
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not only potential hazards in travel, but wear more quickly as well.
Push-around units with tires need to be checked as well to ensure
ease of movement and stability when in use. Check tire wear in both
units and replace when required. New tires are usually available from
your local tire source, or can be ordered mounted on rims through
your Meadow Creek dealer.
Depending on use (once or twice per year), the dust cap covering the
wheel hub should be removed and hubs lubricated using high quality
gear grease. Pump grease into the grease fitting until you observe
excess coming out of the outer seal.
Clean cookers should always be stored in a dry place, in a storage
building, or covered. If you have not purchased a cover specific to
your cooker from your dealer, cover the unit with a waterproof tarp.
Make sure to secure the tarp so that wind will not blow it off.
Touch Up
Before storing your cooker during the off season, perform all of the
steps outlined above and, using a piece of fine sandpaper, buff out
any rust spots and wipe away the dust using a clean cloth. Touch up
the area with heat resistant paint available in spray cans from your
local paint store or your Meadow Creek dealer. For a list of dealers,
go to www.meadowcreekbbq.com.
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Trouble Shooting PR Models
Problem Probable Cause Correction
Pilot won’t light No gas to the pilot Clean or replace pilot
Pilot will not stay lit • Pilot and thermo
coupling not aligned
properly
• Thermo coupling
defective
• Safety control defective
• Bend either, and or
both so that pilot flame
is directly under the
thermo coupling.
• Replace
• Replace
Pilot lights but burners
will not
• Tank OPD valve locked
up because valve was
opened too quickly
• Obstruction in burner or
burner orifice
• Insect in air mixture
control
• Close valve, release
pressure, open slowly
• With gas supply off,
remove obstruction and
restart
• Remove and restart
Cooker reaches 200°–
250° and then shuts off
Unit not vented properly,
air not circulating completely
Open all vents, top and
bottom---these must
remain open, temperature
adjustment is done with
gas supply control.
Burner lights but flame
is lazy or stutters.
• Obstructions in gas line
• Vents not open fully—
see above
• Clear obstruction
• See above
Temperature will not
exceed 350° in gas PR
models
This is not a problem—
Gas cookers are designed
to operate at 325°–350°
Check thermometer—
adjust or replace if needed
Problem Probable Cause Correction
Will not get hot enough Charcoal not started
properly before closing lid
Allow charcoal to burn
for approximately 30–45
minutes or until coals
are white across the top
before closing lid.
Gas Models
Charcoal Models
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Using The PR Model Pig Roasters
The following are suggested instructions for cooking a pig on
the equipment manufactured by Meadow Creek Welding, LLC.
These instructions are guidelines only, based on our accumulated
experience. Meadow Creek®, its parent company or any of the
owners accept no responsibility for illness, injury or dissatisfaction
associated with the use of the equipment or instructions beyond the
rental fee if it is determined that there has been a misrepresentation
in claim to success in the use or failure in the manufacture of the
equipment.
Weather has a significant effect on a PR Series Pig Cooker. Clear,
high pressure days are the best and overcast, low pressure days are
the worst. It’s up to the chef to figure out what’s happening with the
process throughout the cooking period and make changes, when
needed, to keep things on track. With all of that in mind, grab your
favorite summertime beverage, settle back and enjoy the day.
Cooking A Pig
Place cooker on level ground. Before starting to cook the pig, there
are two things to keep in mind. First is that the grease will need to
drip from the cooker into some sort of container. The other is that the
cooker should be well-balanced, because a large pig can tip a poorly
balanced cooker. After these are addressed, remove grate and drip
pan and pour sufficient charcoal into charcoal or bottom pan.
PR-60 200 lb. (live weight)
120 lb. (dressed) pig 80-90 lbs. charcoal
250 lb. (live weight)
150 lb. (dressed) pig 100 lbs. charcoal
PR-42 125 lb. (live weight)
75 lb. (dressed) pig 60 lbs. charcoal
We always recommend using a torch to light charcoal because lighter
fluid can leave an after taste of petroleum. When using a torch, keep
holding torch to the charcoal until well started. Never walk away from
a lit torch in a cooker.
If using lighter fluid, drench unlit charcoal with 3/4 to one full quart
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of charcoal lighter fluid. Use only charcoal lighter fluid. Any other
combustible material may present extreme danger. Allow charcoal
lighter fluid to soak into charcoal for approximately 5 to 10 minutes.
Light coals with approved barbecue lighter or a long match. Allow
coals to burn approximately 30 minutes until coals begin to show a
white ash forming, but are still whole. Damp days or damp charcoal
will lengthen this process.
Replace the drip pan. With the grate on a clean flat surface, place the
whole pig with skin not removed, belly down across the length of the
grill. Place the grate in the cooker. Close the lid. Open both top and
bottom vents completely.
Using the built in thermometer in the lid, allow temperature to rise to
300°. This takes approximately 1/2 hour.
Adjust both top and bottom vents together to level cooker’s internal
temperature to 275°–300°. Maintain temperature at 275°–300°, as well
as possible. Typically, temperatures range between 250° and 325°.
It is not uncommon for grease to ignite if the temperature rises
too high. If this does occur, do not raise the lid. Close top and
bottom vents to reduce temperature and the flame will extinguish
automatically. If the grease draining from cooker ignites, extinguish
with baking soda. Never use water because grease will splatter.
Using The PR Model Pig Roasters (continued)
8
Using the table below, calculate length of time for cooking. These
times are approximate, and good judgment should be used in
determining if the pig is ready. Using a meat thermometer is the most
accurate method to determine if the pig is done. The Joy of Cooking
says that a shoulder is done at 185°. Our meat thermometer says
pork should be 170°.
Live Weight 125 200 250
250 to 275 degrees 10–12 hrs. 12–14 hrs. 14–16 hrs.
300 to 325 degrees 8–9 hrs. 11–12 hrs. 13–14 hrs.
325 to 350 degrees 7– 8 hrs. 10 –11 hr s. 12–13 hrs.
When it is determined that the pig is ready, remove from the grill, with
help, to a table for carving. Remove the skin and slice the meat from
the carcass.
Using The PR Model Pig Roasters (continued)
Accessories
Accessories are available for purchase from any authorized Meadow
Creek Dealer.
Second Tier Grate (2TG)
Chip Pan (CP)
Pan to add wood chips
for smokey flavor.
Charcoal Grilling Pan (CGP)
Bring charcoal close to grate
for hot & fast cooking.
Rib Rack (RR)
Griddle (GR)
Vinyl Cover (VC)
Charcoal Pan Insert (CPI)
Converts gas cookers to wood or
charcoal without removing gas
components.
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Position your PRG Series Roaster on flat, level ground. Using the
jack, level the unit from left to right. Insuring that the burner shut off
valve and gas safety valve are in the off position, open the tank valve
fully.
Remove the grate and drip pan from roaster. Turn the gas safety valve
to the pilot position. Hold the flame from a long stem lighter to pilot at
the valve end of the burner inside the roaster. Depress the gas safety
valve for approximately 10 seconds, until gas reaches the pilot and
pilot lights. Continue to depress the safety valve for an additional 30
seconds, plus or minus, until the pilot will stay lit with safety valve
released.
Replace the drip pan and grate. Position the pig, belly down, on the
grate for roasting. Close roaster lid. Open all vents, top and bottom:
3 on each end and 3 on each side. These vents remain open during
cooking except to prevent the pilot from being extinguished by a
high wind. Then only close the bottom vents on the side exposed to
Roasting A Pig Using a PRG Series Roasters
gas safety valve
burner valve
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the wind. PRG Series Roasters must have air movement to operate
properly.
Open the burner valve fully. Notice that the burner lights with a
whooshing sound, and that the flame can be seen through the
bottom vents.
Using thermometer, allow the internal temperature of roaster to reach
300°. Reduce gas input to burner by gradually closing the burner
shut off. Stabilize the temperature at 300° and cook pig fully using the
table below for approximated times.
Using the table below, calculate length of time for cooking. These
times are approximate and good judgment should be used in
determining if the pig is ready. Using a meat thermometer is the most
accurate method to determine if the pig is done. The Joy of Cooking
suggests that pork parasites are killed when they are 137°. The
Joy of Cooking also says that a shoulder is done at 185°. Our meat
thermometer says pork should be 170°.
Live Weight 125 200 250
250 to 275 degrees 10–12 hrs. 12–14 hrs. 14–16 hrs.
300 to 325 degrees 8–9 hrs. 11–12 h r s. 13–14 hrs.
325 to 350 degrees 7– 8 hrs. 10 –11 hr s. 12–13 hrs.
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Gas PR Parts List
Item
#
Part # Description
1 001101 Air Mixing Valve
2 001110 Manual Brass Valve
3 004090 Brass Elbow
4 002116 Male Hose
5 004015 Brass Reducer
6 001100 Safety Valve
7 002224 Female Hose
8 000010 Regulator
9 000005 Pilot Assembly
10 003050 Flange Nut
11 MC5001 U-Bolt Assembly
12 001105 Thermo Coupler
13 002524 Copper Tubing 1/4" x 24"
15 001160 Burner, PR60G
001172 Burner, PR72G
1.
2.
3.
4.
5.
6.
7.
8.
9.
5.
10.
11.
12.
13.
Meadow Creek “G”
Series Cookers Parts
- Exploded View
15.
9.
10.
12.
10.
5.
6.
7.
4.
8.
2.
3.
1.
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Meadow Creek Welding, LLC
Equipment Warranty
Meadow Creek Welding, LLC (Meadow Creek) warrants to the purchaser and
the ultimate original retail purchaser that the product manufactured by Meadow
Creek is free from defects in material and workmanship under normal use and
service for a period of one year from the date of original sale (the “Warranty
Period”). All Stainless Steel grates on Meadow Creek units are warranted for 25
years against rust and weld failure that may occur under normal use.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES AND REPRESENTATIONS, EXPRESSED OR IMPLIED,
AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF
MEADOW CREEK WELDING, LLC, INCLUDING BUT NOT LIMITED
TO ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE OR USE.
Meadow Creek’s liability and obligation is limited to repair or replacement
of the product, at Meadow Creek’s option, provided the purchaser returns the
claimed defective product to Meadow Creek, or Authorized Distributor, with
transportation charges prepaid within the Warranty Period, and an examination
of the product by Meadow Creek discloses the product is defective. If the
product is not returned within the Warranty Period, Meadow Creek will have
no further liability or obligation to the purchaser and the ultimate original retail
purchaser.
Meadow Creek makes no warranty with respect to tires, wheels, brake systems,
axle assemblies, hitches, burners, valves, regulators, tanks, rotisserie motors,
other than the Warranty offered by the respective manufacturer of those items.
Meadow Creek makes no warranty with respect to paint and its longevity.
This warranty does not cover said product which has been repaired or altered
outside of the factory of Meadow Creek Welding, LLC. in any way as to, in the
judgment of Meadow Creek, affect the stability, reliability, safety or performance
of the product. This warranty does not cover damage or product failure caused
by accident, misuse, negligence, tampering, act of war, overloading, improper
attachment, or improper maintenance. Meadow Creek is held harmless for any
injury or death caused by the misuse of this product.
This warranty excludes any and all liability for incidental or consequential
damages.
This warranty gives you specific legal rights providing said product is put to
its
proper designated use.
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