Me GSV-6CPU, GSV-6L, GSV-6K Instruction Manual

1...6-channel measurement amplifier GSV-6
GSV-6CPU, GSV-6L, GSV-6K
Instruction manual
Version: 27.04.2015
GSV-6L: 12V/24V supply, output current / voltage
GSV-6CPU: 3.7V supply, output 0...3V; CAN, UART, 6x ADC
Strain gauges measurement amplifier GSV-6
Contents
Strain gauges measurement amplifier GSV-6.......................................................................2
GSV-6CPU.........................................................................................................................3
Description.....................................................................................................................3
Dimensions....................................................................................................................4
Terminal assignment......................................................................................................4
Configuration interface..............................................................................................5
Strain gauges............................................................................................................5
Voltage supply...........................................................................................................5
Inputs/outputs............................................................................................................5
GSV-6L..............................................................................................................................6
Description.....................................................................................................................6
Dimensions....................................................................................................................7
Terminal assignment......................................................................................................7
5-pin terminal strip.....................................................................................................7
7-pin terminal strip.....................................................................................................7
Functions.......................................................................................................................8
GSV-6K..............................................................................................................................9
Description.....................................................................................................................9
Functions.....................................................................................................................10
Dimensions..................................................................................................................10
Terminal assignment....................................................................................................10
5-pin socket.............................................................................................................10
5-pin plug.................................................................................................................11
Annex...............................................................................................................................11
Technical data of GSV-6CPU......................................................................................11
Technical data GSV-6L / GSV-6K................................................................................13
Factory settings...........................................................................................................14
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GSV-6CPU
Description
The GSV-6 product range handles signal processing for strain gauges within the smallest of spaces.
The core component of the GSV-6 is a PCB measuring 19mm x 14mm.
This "GSV-6CPU" provides all the required functions to set up a 1- to 6-channel measurement amplifier.
Connector panels and functions for additional applications are expanded via 18-pin strips with a 1.0 pitch: UART to Bluetooth, CAN bus driver, GPRS modem, etc.
The GSV-6 CPU comes complete with 6 input channels (even before any expansion). One channel includes bridge excitation and differential input to operate strain gauge full bridges.
Strain gauge bridge excitation 3V, max. 60mA
Strain gauge bridge input
Analogue output 0-2.5V
LED output
TEDS input
Digital inputs for the "Tare" and "Scale" functions
5x analogue inputs 0...3V
Interfaces "UART", "CAN", "I2C" 1) "SPI"
1)
Supply voltage 3.6V to 5.5V
3x Threshold value indicators 4mA
3.3V Voltage output 10mA
2.5V Reference 100µA
1) SPI and I2C without software support to date
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Dimensions
The GSV-6 CPU module can be configured via an UART configuration interface. There is also scope to configure the most important settings using the Tare and Scale cables.
Terminal assignment
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Figure 1: Dimensions GSV-6CPU
Figure 2: Terminal assignment GSV-6CPU
Configuration interface
A JTAG and UART interface is available for testing and development via a "BM10B" plug connector.
Strain gauges
PIN Designation Function Comment
1 +Us (V_DMS) Positive bridge excitation 3 V 60 mA, short-circuit
proof
2 -Ud Negative bridge output
3 +Ud Positive bridge output
4 -Us (AGND) Negative bridge excitation (AGND)
Voltage supply
PIN Designation Function Comment
14 Vcc_IN Supply voltage 3.6 V ...5.5 V
15 GND Ground supply voltage
13 Supply_Warning For shutting down external hardware To be connected to
Vcc_IN
Inputs/outputs
PIN Designation Function Comment
18 Tare Tare >1s in actual-value mode: Zero adjustment
Tare > 100ms in maximum-value mode maximum­value reset
Tare > 2s in maximum-value mode: Zero adjustment
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Figure 3: Terminal assignment configuration interface
PIN Designation Function Comment
and maximum-value reset Tare > 100ms in ClickRClackR menu: "Up", goes to
next menu entry.
17 Scale Scale > 2s: Scaling of the output signal to the
currently effective signal at the input. Default: set at 100% of the output signal. The autoscale level can be configured to values other than 100% in the ClickRClackR menu and via the service interface.
Scale > 5s when power switched on: Activate the ClickRClackR menu
Scale > 100ms in ClickRClackR menu: "Enter", executes the current menu entry.
16 TEDS
(Peak value)
The connection for 1-wire-EEPROMs functions with
3.3V instead of 5V and includes a 1.5 kR pull-up resistor of 3.3V. The EEPROMs (e.g.
DS2433+, DS2430A, DS28EC20) of Maxim/Dallas are 3.3V compatible.
The software supports TEDS sensors with the Bridge Sensor ID 33 and
Strain-Gage ID 35 templates.
LED Status indicator, with signals including "TEDS read",
"Parameter active", "Parameter set", "Gradient indicator".
max. 4mA, 200 ohm series resistor;
Temperature sensor
Type TMP102, -40°C ...+125°C, ±3°C;
GSV-6L
Description
The measurement amplifier GSV-6L adds a configurable analogue output to the GSV­6CPU. The GSV-6L is designed to be built into sensors and fits into the most confined housing enclosures, such as connector housings of the "GSV-6K” type. Even after it is enclosed, there is complete scope to configure all the properties of the GSV-6L via two "Tare" and "Scale" control cables. The calibration data from the electronic data sheet of the sensor is automatically accepted via a TEDS input. The analogue output is then automatically adjusted to the increase set in TEDS. Dimensions and terminal assignment
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Figure 4: GSV-6L
Dimensions
Terminal assignment
5-pin terminal strip
Designation Function Comment
+Us (V_DMS) Positive bridge excitation 3 V 60 mA, short-circuit
proof
-Ud Negative bridge output
+Ud Positive bridge output
-Us (AGND) Negative bridge excitation (AGND)
SW Threshold value output, OpenDrain 200mA, 30V
7-pin terminal strip
Designation Function Comment
LED Connection for LED max. 4mA, 200 ohm
series resistor;
GND Ground supply voltage
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Figure 5: Dimensions GSV-6L
Designation Function Comment
9...28V Supply voltage with polarity reversal protection
U/I Out Negative bridge excitation (AGND) 9...28V or 2V over the
maximum output signal;
Scale Control lead for Scale or "ENTER" High Active; duration as
for GSV-6CPU
Tare Control lead for "Tare" or "UP" High Active; duration as
for GSV-6CPU
TEDS Input for TEDS as GSV-6CPU
Functions
The functions can be adjusted using the "Tare" and "Scale" control cables.
A simulator to configure the GSV-6 via control cables is also available via
http://www.me-systeme.de/click/click.php
Function Settings
Analogue output "Type"
0...10V, ±10V, 0...5V, ±5V, 4...20mA, 0...20mA
Analogue output "Offset" 0%, 10%, 12.5%, 20%, 25%, 30%, 37.5%, 40%, 50%
Example: an offset of 50% with an analogue output 0...10V shifts the zero point at 0 mV/V to 5V. With an output of 4...20mA, the zero point is shifted to 12mA with an offset of 50%. The input sensitivity is shown at all times on the remaining "End Value ­Offset" area.
Data frequency in Hz (Updating of measurement values at the analogue output or interface)
0.1, 0.2, 0.5, 1, 2, 10, 20, 50, 100, 200, 500, 1k, 2k, 5k, 10k, 20k, 25k; The smallest data frequency at the output is 10Hz. At levels below 10Hz, a second-order IIR filter is used.
Input sensitivity in mV/V 0.1, 0.2, 0.3. 0.4, 0.5, 1, 2, 3, 4, 5, 8 (standard mode)
0.1, 0.2, 0.3, 0.4, 0.5, 1, 2, 3, 4, 5, 8 (high-res. mode) In high-res. mode the physical measuring range is restricted,
which means there is less "reserve" available for a zero adjustment with the Tare function.
Available physical measuring ranges: 8 mV/V, 4 mV/V, 2 mV/V, 1 mV/V
The input sensitivity can also be set to 5-digit precision using the Tare and Scale cables in the ClickRClackR menu ("seamless").
Adjust autoscale level The autoscale level allows the output signal to be defined as a %
of the end value, which is shown by implementing "Scale" with the current weight limit. Default setting: 100% (a weight limit of 100% is expected).
The autoscale level can be adjusted in stages, from 5% within the range 0 to 100%. When "0%" is set, the autoscale function is
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Function Settings
deactivated.
Level for threshold value indicator "On"
The switch-on threshold of the threshold value indicator can be adjusted in steps of 5% within the range 0 to 100%. When 0% is set, the threshold value indicator is deactivated.
Level for threshold value indicator "Off"
The switch-off threshold of the threshold value indicator can be adjusted in steps of 5% within the range 3 to 98%. The switch-off threshold should be set lower than the switch-on threshold. If "0%" is set, the switch-off threshold is deactivated.
Operating mode "Actual value display" (Default), Maximum value display, Inversion
of the display, Non-volatile Tare setting (default) or volatile when switched off, "Gradient" setting (special function, not included in the standard configuration), TEDS activated (default) / deactivated.
Load pre-setting Selecting this menu option loads the default settings included on
delivery. ±10V, 2 mV/V, 100Hz, Actual value display, TEDS active, Non-
inverted display,
GSV-6K
Description
The measurement amplifier GSV-6K includes a strain gauge input via a 5-pin M12 casing bushing and an analogue output via a 5-pin M12 housing connector.
The GSV-6K is used to convert the bridge signal from force, torque or strain sensors to an analogue output signal.
The electronic data sheet of the sensor can be read via a TEDS interface. The measurement amplifier scales the output signal to the end value of the set output signal using the TEDS interface.
The output signal can be set as a voltage output or current output.
The outputs 0...10V, ±10V, 0...5V, ±5V, 4...20mA, 0...20mA can be set using the "Tare" and "Scale" control cables.
Similarly, an offset or sampling frequency can also be set.
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Functions
The unit is factory-configured to the desired output signal and with the desired functions. The configuration can be modified using the "Tare" and "Scale" control cables. Functions(Page 8).
Dimensions
Terminal assignment
M12 plug connector with A-coding;
5-pin socket
Pin No. Terminal assignment ME
(Type 1)ME(Type 2)
Phoenix
SAC-5P
1 +US Positive bridge excitation brown red brown
2 -US Negative bridge excitation white black white
3 +UD Positive differential input green green blue
4 -UD Negative differential input yellow white black
5 TEDS input grey grey
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Figure 6: Contact configuration M12 socket
2
1
3 4
5
5-pin plug
Pin No. Terminal assignment ME
(Type 1)
Phoenix
SAC-5P
1 Voltage supply 12V / 24V DC brown brown
2 Analogue output 4...20mA / ±10V white white
3 Ground green blue
4 Tare (Control input for zero adjustment) yellow black
5 Scale (Control input for autoscale) grey grey
Annex
Technical data of GSV-6CPU
Accuracy
Accuracy class 0,1 %
Resolution 16 Bit
Strain gauge inputs for full bridge 60 ... 20000 Ohm
Input sensitivity (FS) 0.1 ... 8 (configurable) mV/V
Common-mode rejection ratio
DC-60Hz 5 kHz
110 100
dB dB
Noise amplitude "Pk-Pk"
1 Hz 10 Hz
100 Hz 1 kHz 10 kHz
20 µV/V (2 mV/V / 10000) 31 µV/V (2 mV/V / 6500)
80 µV/V (2 mV/V / 2500) 140 µV/V ( 2 mV/V / 1400) 240 µV/V ( 2 mV/V / 840)
Zero point drift (at 2 mV/V FS) <0.05 %FS/10K (1 µV/V / 10K)
Sensitivity drift (at 2 mV/V FS) <0.01%RD/10K
Analogue input
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Figure 7: Contact configuration M12 plug
1
2
4 3
5
Number Resolution Input range (nominal) Zero point drift
6 16 0 ... 3 150 µV / 10K
Bit V
Measuring frequency
Updating of analogue output 10 ...25000 Hz
Sampling frequency 50 kHz
Adjustment range of averaging filter 0.1 ...25000 Hz
Outputs
Bridge supply voltage
Current carrying capacity Short-circuit resistance
3.0 60 Yes
Volt mA
Analogue output
Resolution Output resistance Max. output current
1.5 V ± 1 V at 0 mV/V ± FS 13 bit 47 10
Ohm mA
Threshold value output, Supply_Warning
LED Level Current carrying capacity:
LVTTL level 200 ohm series resistor required >2.4V High; <0.4V Low
4
mA
Voltage source
Current carrying capacity
3.3 10
V mA
Interfaces
UART, SPI, I2C, CAN, TEDS
Voltage supply
Nominal voltage Current consumption
Min. supply voltage Max. supply voltage
3.7 12
3.6
5.5
V mA V V
Operating temperature
Nominal temperature -10°C ...85°C
Working temperature -40°C … 125°C
Dimensions
L x W x H 19 x 14 x 4 mm x mm x mm
Protection Class
IP00
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Technical data GSV-6L / GSV-6K
Accuracy
Accuracy class 0,1 %
Resolution 16 Bit
Strain gauge inputs for full bridge 60 ... 20000 Ohm
Input sensitivity (FS) 0.1 ... 8 (configurable) mV/V
Common-mode rejection ratio
DC-60Hz 5 kHz
110 100
dB dB
Noise amplitude "Pk-Pk"
1 Hz 10 Hz
100 Hz 1 kHz 10 kHz
20 µV/V (2 mV/V / 10000) 31 µV/V (2 mV/V / 6500)
80 µV/V (2 mV/V / 2500) 140 µV/V ( 2 mV/V / 1400) 240 µV/V ( 2 mV/V / 840)
Zero point drift (at 2 mV/V FS) <0.05 %FS/10K (1 µV/V / 10K)
Sensitivity drift (at 2 mV/V FS) <0.01%RD/10K
Measuring frequency
Updating of analogue output 10 ...25000 Hz
Sampling frequency 50 kHz
Adjustment range of averaging filter 0.1 ...25000 Hz
Outputs
Bridge supply voltage
Current carrying capacity Short-circuit resistance
3.0 60 Yes
Volt mA
Analogue output
Resolution Output resistance Max. output current
Configurable 13 bit
0.12 10
Ohm mA
Threshold value output,
Current carrying capacity:
Open drain 200 mA, 30V
Interfaces
TEDS
Voltage supply
Nominal voltage Current consumption
Min. supply voltage Max. supply voltage
12V … 24V 22 9 28
V mA V V
Operating temperature
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Nominal temperature -10°C ...70°C
Working temperature -25°C … 85°C
Dimensions
GSV-6L (L x W x H) GSV-6K (Ø x L)
22mm x 14mm x 9mm / Ø20mm x 70mm
Protection class
GSV-6L GSV-6K
IP00 / IP66
Factory settings
GSV-6L, GSV-6K
Input sensitivity 2 mV/V
Physical measuring range
±4 mV/V (standard mode)
Analogue output
±10 V (±1 V)
Offset 0% (1.5 V)
Data frequency 100 Hz
Sampling frequency 50 kHz
Signs Not inverse
Level for scale 100%
Level for threshold value indicator 1 90%
Zero adjustment non-volatile
TEDS activated
Peak value output inactive
Gradient
±1 (mV/V) / s
Configuration interface 115200 baud, 8n1
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Subject to changes. All details describe our products in a general form.
They constitute no warranty of characteristics as defined by § 459, Paragraph 2 of the German Civil Code nor grounds for liability.
Made in Germany Copyright © 2015
ME-Meßsysteme GmbH
Printed in Germany
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