MDV MDSF-12HRN1, MDSF-09HRN1, MDOF-07HN1, MDOF-09HN1, MDSF-18HRN1 Service Manual

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Page 1
FAIRWIND ON-OFF SERIES
Service Manual 2014
Page 2
1. Precaution .................................................................................................................................................... 3
1.1 Safety Precaution ........................................................................................................................ 3
1.2 Warning ....................................................................................................................................... 3
2. Function ........................................................................................................................................................ 7
3. Dimension .................................................................................................................................................... 9
3.1 Indoor Unit ................................................................................................................................... 9
3.2 Outdoor Unit .............................................................................................................................. 14
4. Refrigerant Cycle Diagram ....................................................................................................................... 16
5. Wiring Diagram .......................................................................................................................................... 18
5.1 Indoor Unit ................................................................................................................................. 18
5.2 Outdoor Unit .............................................................................................................................. 28
6 Installation Details ...................................................................................................................................... 40
6.1 Wrench torque sheet for installation .......................................................................................... 40
6.2 Connecting the cables ............................................................................................................... 40
6.3 Pipe length and the elevation .................................................................................................... 41
6.4 Installation for the first time........................................................................................................ 44
6.5 Adding the refrigerant after running the system for many years ................................................ 48
6.6 Re-installation while the indoor unit need to be repaired ........................................................... 49
6.7 Re-installation while the outdoor unit need to be repaired ......................................................... 51
7. Operation Characteristics ......................................................................................................................... 54
8. Electronic function .................................................................................................................................... 55
8.1 Abbreviation .............................................................................................................................. 55
8.2 Display function ......................................................................................................................... 55
8.3 Main Protection ......................................................................................................................... 56
8.4 Operation Modes and Functions ............................................................................................... 57
9. Troubleshooting ......................................................................................................................................... 73
9.1 Indoor Unit Error Display ........................................................................................................... 73
9.2 Diagnosis and Solution .............................................................................................................. 74
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1. Precaution
1.1 Safety Precaution
To prevent injury to the user or other people and property damage, the following
instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. Before service the unit, be sure to read this service manual at first.
1.2 Warning
Installation
Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated
circuit.
There is risk of fire or electric shock.
For electrical work, contact the dealer, seller, a qualified electrician, or an authorized
service center.
Do not disassemble or repair the product, there is risk of fire or electric shock.
Always ground the product.
There is risk of fire or electric shock.
Install the panel and the cover of control box securely.
There is risk of fire of electric shock.
Always install a dedicated circuit and breaker.
Improper wiring or installation may cause fore or electric shock.
Use the correctly rated breaker of fuse.
There is risk of fire or electric shock.
Do not modify or extend the power cable.
There is risk of fire or electric shock.
Do not install, remove, or reinstall the unit by yourself (customer).
There is risk of fire, electric shock, explosion, or injury.
Be caution when unpacking and installing the product.
Sharp edges could cause injury, be especially careful of the case edges and the fins on the
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condenser and evaporator.
For installation, always contact the dealer or an authorized service center. Do not install the product on a defective installation stand. Be sure the installation area does not deteriorate with age.
If the base collapses, the air conditioner could fall with it, causing property damage, product failure,
and personal injury.
Do not let the air conditioner run for a long time when the humidity is very high and a
door or a window is left open.
Take care to ensure that power cable could not be pulled out or damaged during
operation.
There is risk of fire or electric shock.
Do not place anything on the power cable.
There is risk of fire or electric shock.
Do not plug or unplug the power supply plug during operation.
There is risk of fire or electric shock.
Do not touch (operation) the product with wet hands. Do not place a heater or other appliance near the power cable.
There is risk of fire and electric shock.
Do not allow water to run into electrical parts.
It may cause fire, failure of the product, or electric shock.
Do not store or use flammable gas or combustible near the product.
There is risk of fire or failure of product.
Do not use the product in a tightly closed space for a long time.
Oxygen deficiency could occur.
When flammable gas leaks, turn off the gas and open a window for ventilation before
turn the product on.
If strange sounds or smoke comes from product, turn the breaker off or disconnect the
power supply cable.
There is risk of electric shock or fire.
Stop operation and close the window in storm or hurricane. If possible, remove the
product from the window before the hurricane arrives.
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There is risk of property damage, failure of product, or electric shock.
Do not open the inlet grill of the product during operation. (Do not touch the electrostatic
filter, if the unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.
When the product is soaked, contact an authorized service center.
There is risk of fire or electric shock.
Be caution that water could not enter the product.
There is risk of fire, electric shock, or product damage.
Ventilate the product from time to time when operating it together with a stove etc.
There is risk of fire or electric shock.
Turn the main power off when cleaning or maintaining the product.
There is risk of electric shock.
When the product is not be used for a long time, disconnect the power supply plug or
turn off the breaker.
There is risk of product damage or failure, or unintended operation.
Take care to ensure that nobody could step on or fall onto the outdoor unit.
This could result in personal injury and product damage.
CAUTION
Always check for gas (refrigerant) leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the product.
It can avoid vibration of water leakage.
Do not install the product where the noise or hot air from the outdoor unit could damage
the neighborhoods.
It may cause a problem for your neighbors.
Use two or more people to lift and transport the product. Do not install the product where it will be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins,
Page 6
could cause product malfunction or inefficient operation.
Operational
Do not expose the skin directly to cool air for long time. (Do not sit in the draft). Do not use the product for special purposes, such as preserving foods, works of art etc.
It is a consumer air conditioner, not a precision refrigerant system.
There is risk of damage or loss of property.
Do not block the inlet or outlet of air flow. Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage to the plastic parts of the product.
Do not touch the metal parts of the product when removing the air filter. They are very
sharp.
Do not step on or put anything on the product. (outdoor units) Always insert the filter securely. Clean the filter every two weeks or more often if
necessary .
A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or
damage.
Do not insert hands or other objects through air inlet or outlet while the product is
operated.
Do not drink the water drained from the product. Use a firm stool or ladder when cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote control with new ones of the same type. Do not
mix old and new batteries or different types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.
They may burn of explode.
If the liquid from the batteries gets onto your skin or clothes, wash it well with clean
water. Do not use the remote of the batteries have leaked.
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MDSF-07HRN1 MDSF-09HRN1 MDSF-07HRN1 MDSF-09HRN1
MDOF-07HN1 MDOF-09HN1
Ph-V-Hz 220-240V~ 50Hz, 1Ph 220-240V~ 50Hz, 1Ph Capacity Btu/h 7500 9000 Input W 685 820 Rated current A 3,2 3,8 EER W/W 3,21 3,21 Capacity Btu/h 8000 9500 Input W 640 770 Rated current A 3.0 3.6 COP W/W 3,66 3,62
L/h 0.8 1.0
W 1050 1200
A 5.5 6.0
A 16.1 21.7 Model ASN82V1UDZ PA103M1C-4DZDE2 Type ROTARY ROTARY Brand GMCC GMCC Capacity Btu/h 6995/7029 8428/8530 Input W 702/735 830/860 Rated current(RLA) A 3.21/3.15 3.85/3.73 Locked rotor Amp(LRA) A 16.1 21.7 Thermal protector ----- B160-135-241E Thermal protector position EXTERNAL EXTERNAL Capacitor uF 25 25 Refrigerant oil/oil charge ml ESTEL OIL VG74/300 ESTER OIL VG74 350cc Model RPG13H RPG13H Brand Welling Welling Input W 34 34 Capacitor uF 1.2 1.2 Speed(Hi/Mi/Lo) r/min 1200 / 950 / 800 1250 / 1000 / 800 a.Number of rows 1/2 1/2 b.Tube pitch(a)x row pitch(b) mm 20x11.28 20x11.28 c.Fin spacing mm 1.2/1.3 1.2/1.3 d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium e.Tube outside dia.and type mm Φ6,innergroove tube Φ6,innergroove tube f.Coil length x height x width mm 540x80x11.28+540x180x22.56 540x80x11.28+540x180x22.56 g.Number of circuits 2 2
m3/h 460/360/300 460/360/300
dB(A) 40/33/30 41/33/29 Dimension(W*D*H) mm 715x188x250 715x188x250 Packing (W*D*H) mm 775x260x324 775x260x324 Net/Gross weight Kg 6.5 / 8.5 6.5 / 8.5 Model YDK24-6F(B) YDK24-6T(B) Brand Welling Welling Input W 63 70 Capacitor uF 2.5 3.0 Speed r/min 800 / -- / -- 815 / -- / -­a.Number of rows 1 1 b.Tube pitch(a)x row pitch(b) mm 21x13.37 21x13.37 c.Fin spacing mm 1.4 1.4 d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium e.Tube outside dia.and type mm Φ7,innergroove tube Φ7,innergroove tube f.Coil length x height x width mm 600x504x13.37 694x504x13.37 g.Number of circuits 2 1
m3/h 1800 1650
dB(A) 55 55 Dimension(W*D*H) mm 700x240x540 700x240x540 Packing (W*D*H) mm 815x325x580 815x325x580 Net/Gross weight Kg 22 / 24 24.5 / 26.5
g R410A/520g R410A/590g
MPa 4.2/1.5 4.2/1.5 Liquid side/ Gas side mm(inch) Φ6.35/Φ9.52(1/4"/3/8") Φ6.35/Φ9.52(1/4"/3/8") Max. refrigerant pipe length m 20 20 Max. difference in level m 8 8
Remote Control Remote Control
17~30 17~30
Indoor(cooling/ heating) 1732/030 1732/030 Outdoor(cooling/heating) 1843/-724 1843/-724
Thermostat type Operation temperature
Room
temperature
Outdoor noise level
Outdoor unit
Refrigerant type Design pressure
Refrigerant piping
Indoor noise level (Hi/Mi/Lo)
Indoor unit
Outdoor fan motor
Outdoor coil
Outdoor air flow
Model Indoor
Indoor air flow (Hi/Mi/Lo)
Outdoor
Power supply
Cooling
Heating
Moisture Removal Max. input consumption Max. current Starting current
Compressor
Indoor fan motor
Indoor coil
3. Function
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MDSF-12HRN1 MDSF-18HRN1 MDSF-12HRN1 MDSF-18HRN1
MDOF-12HN1 MDOF-18HN1
Ph-V-Hz 220-240V~ 50Hz, 1Ph 220-240V~ 50Hz, 1Ph Capacity Btu/h 11500 18000 Input W 1050 1640 Rated current A 4.5 7,6 EER W/W 3.21 3,21 Capacity Btu/h 12000 19000 Input W 975 1540 Rated current A 4.2 7.1 COP W/W 3.61 3,62
L/h 1.1 1.8
W 1800 2200
A 8.0 12.0
A 25.1 31.8 Model PA130G1C-4FTL PA200M2CS-4KU2 Type ROTARY ROTARY Brand GMCC GMCC Capacity Btu/h 12505/12556 16581 Input W 885/920 1605 Rated current(RLA) A 4.10/3.90 7.45 Locked rotor Amp(LRA) A 25.1 31.8 Thermal protector --- ---­Thermal protector position INTERNAL INTERNAL Capacitor uF 35 45 Refrigerant oil/oil charge ml ESTER OIL VG74 · 400 ml ESTER OIL VG74 750cc Model RPG20E RPG28D Brand Welling Welling Input W 45 58 Capacitor uF 1.5 1.5 Speed(Hi/Mi/Lo) r/min 1200 / 1050 / 800 1280/1100/800 a.Number of rows 1/2 2 b.Tube pitch(a)x row pitch(b) mm 21x13.37 21x13.37 c.Fin spacing mm 1.2 1.2 d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium e.Tube outside dia.and type mm Φ7,innergroove tube Φ7,innergroove tube f.Coil length x height x width mm 621x84x13.37+621x210x26.74 750x294x26.74 g.Number of circuits 3 3
m3/h 580/500/400 800/700/500
dB(A) 40/36/30 45/40/33 Dimension(W*D*H) mm 800x188x275 940x205x275 Packing (W*D*H) mm 865x265x350 1015x265x350 Net/Gross weight Kg 8 / 10 10 / 12.5 Model YDK36-6 YDK48-6H(A) Brand Welling Welling Input W 70 110 Capacitor uF 2.5 3.0 Speed r/min 900 / -- / -- 890 / -- / -­a.Number of rows 1 2 b.Tube pitch(a)x row pitch(b) mm 22x19.05 21x13.37 c.Fin spacing mm 1.4 1.4 d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium e.Tube outside dia.and type mm Φ7.94, innergroove tube Φ7,innergroove tube f.Coil length x height x width mm 740x506x19.05 660x546x26.74 g.Number of circuits 2 3
m3/h 1800 2300
dB(A) 56 60 Dimension(W*D*H) mm 780x250x540 760x285x590 Packing (W*D*H) mm 910x335x585 887x355x645 Net/Gross weight Kg 28 / 30 36.5 / 39
g R410A/800g R410A/1150g
MPa 4.2/1.5 4.2/1.5 Liquid side/ Gas side mm(inch) Φ6.35/Φ12.7(1/4"/1/2") Φ6.35/Φ12.7(1/4"/1/2") Max. refrigerant pipe length m 20 25 Max. difference in level m 8 10
Remote Control Remote Control
17~30 17~30
Indoor(cooling/ heating) 1732/030 1732/030 Outdoor(cooling/heating) 1843/-724 1843/-724
Design pressure
Refrigerant piping
Thermostat type Operation temperature
Room
temperature
Outdoor coil
Outdoor air flow Outdoor noise level
Outdoor unit
Refrigerant type
Indoor coil
Indoor air flow (Hi/Mi/Lo) Indoor noise level (Hi/Mi/Lo)
Indoor unit
Outdoor fan motor
Max. input consumption Max. current Starting current
Compressor
Indoor fan motor
Outdoor
Power supply
Cooling
Heating
Moisture Removal
Model Indoor
Page 9
MDSF-24HRN1 MDSF-24HRN1
MDOF-24HN1
Ph-V-Hz 220-240V~ 50Hz, 1Ph Capacity Btu/h 24000 Input W 2330 Rated current A 10,8 EER W/W 3,02 Capacity Btu/h 25000 Input W 2140 Rated current A 9,9 COP W/W 3,42
L/h 2.6
W 4000
A 20.0
A 60 Model PA270G2CS-4MU1 Type ROTARY Brand GMCC Capacity Btu/h 23287/23458 Input W 2235/2385 Rated current(RLA) A 10.55/11.15 Locked rotor Amp(LRA) A 60 Thermal protector --­Thermal protector position INTERNAL Capacitor uF 60 Refrigerant oil/oil charge ml ESTER OIL VG74/850 CC Model RPG45C Brand Welling Input W 77 Capacitor uF 3.0 Speed(Hi/Mi/Lo) r/min 1180 / 1100 / 900 a.Number of rows 2 b.Tube pitch(a)x row pitch(b) mm 21x13.37 c.Fin spacing mm 1.3 d.Fin type (code) Hydrophilic aluminium e.Tube outside dia.and type mm Φ7,innergroove tube f.Coil length x height x width mm 780x315x26.74 g.Number of circuits 5
m3/h 1150/1050/900
dB(A) 48/45/41 Dimension(W*D*H) mm 1045x235x315 Packing (W*D*H) mm 1135x395x315 Net/Gross weight Kg 12 / 15 Model YDK53-6C Brand Welling Input W 136 Capacitor uF 3.0 Speed r/min 800 a.Number of rows 2 b.Tube pitch(a)x row pitch(b) mm 21x13.37 c.Fin spacing mm 1.4 d.Fin type (code) Hydrophilic aluminium e.Tube outside dia.and type mm Φ7,innergroove tube f.Coil length x height x width mm 785x651x26.74 g.Number of circuits 4
m3/h 2700
dB(A) 58 Dimension(W*D*H) mm 845x320x700 Packing (W*D*H) mm 965x395x755 Net/Gross weight Kg 49 / 52
g R410A/1690g
MPa 4.2/1.5 Liquid side/ Gas side mm(inch) Φ9.52/Φ15.9(3/8"/5/8") Max. refrigerant pipe length m 25 Max. difference in level m 10
Remote Control
17~30
Indoor(cooling/ heating) 1732/030 Outdoor(cooling/heating) 1843/-724
Operation temperature
Room
temperature
Outdoor unit
Refrigerant type Design pressure
Refrigerant piping
Thermostat type
Indoor unit
Outdoor fan motor
Outdoor coil
Outdoor air flow Outdoor noise level
Compressor
Indoor fan motor
Indoor coil
Indoor air flow (Hi/Mi/Lo) Indoor noise level (Hi/Mi/Lo)
Heating
Moisture Removal Max. input consumption Max. current Starting current
Model Indoor
Outdoor
Power supply
Cooling
Page 10
MDSF-28HRN1 MDSF-28HRN1
MDOF-28HN1
Ph-V-Hz 220-240V- 50Hz, 1Ph Capacity Btu/h 28000 Input W 2920 Rated current A 12.4 EER W/W 2,81 Capacity Btu/h 30000 Input W 2735 Rated current A 11.5 COP W/W 3,21
W 4200
A 22
A 74.5 Model PA331X3CS-4MU1 Type ROTARY Brand GMCC Capacity Btu/h 27944/28047 Input W 2725/2880 Rated current(RLA) A 13/13.95 Locked rotor Amp(LRA) A 74.5 Thermal protector ---­Thermal protector position INTERNAL Capacitor uF 55 Refrigerant oil/oil charge ml ESTEL OIL VG74 .1100 Model RPG45C Input W 72 Capacitor uF 3.0 Speed(Hi/Mi/Lo) r/min 1200 / 1100 / 900 a.Number of rows 2 b.Tube pitch(a)x row pitch(b) mm 21x13.37 c.Fin spacing mm 1.3 d.Fin type (code) Hydrophilic aluminium e.Tube outside dia.and type mm Φ7. innergroove tube f.Coil length x height x width mm 780x336x26.74 g.Number of circuits 4
m3/h
1110/985/770
dB(A)
50/45/40
Dimension(W*D*H) mm
1045x235x315
Packing (W*D*H) mm
1135x395x315 Net/Gross weight Kg 13.1/16.3 Model YDK100-6D Input W 167.2 Capacitor uF 5.0 Speed r/min 900 / -- / -­a.Number of rows 2 b.Tube pitch(a)x row pitch(b) mm 22x19.05 c.Fin spacing mm 1 d.Fin type (code) Hydrophilic aluminium e.Tube outside dia.and type mm Φ7.94, inner groove tube f.Coil length x height x width mm 770x660x38.1 g.Number of circuits 4
dB(A) 63 Dimension(W*D*H) mm 845x320x700 Packing (W*D*H) mm 965x395x755 Net/Gross weight Kg 52.8/56.6
g R410A/2000g
MPa 4.2/1.5 Liquid side/ Gas side mm(inch) Φ9.52/Φ15.9(3/8"/5/8") Max. refrigerant pipe length m 25 Max. difference in level m 10
Remote Control
17-30 Indoor(cooling/ heating) 17-32/0-30 Outdoor(cooling/heating) 18-43/-7-24
Refrigerant piping
Thermostat type Operation temperature
Room temperature
Design pressure
Compressor
Indoor fan motor
Indoor coil
Indoor air flow (Hi/Mi/Lo) Indoor noise level (Hi/Mi/Lo)
Indoor unit
Outdoor fan motor
Outdoor coil
Outdoor noise level
Outdoor unit
Refrigerant type
Starting current
Model Indoor
Outdoor
Power supply
Cooling
Heating
Max. input consumption Max. current
Page 11
MDSF-28HRN1 1045 235 315
MDSF-24HRN1 1045 235 315
MDSF-18HRN1 940 205 275
MDSF-12HRN1 800 188 275
MDSF-09HRN1 715 188 250
MDSF-07HRN1 715 188 250
3. Dimension
3.1 Indoor Unit
W
D
H
Model W D H
Page 12
MDSF-28HRN1
MDSF-24HRN1
MDSF-18HRN1
MDSF-12HRN1
MSDF-09HRN1
MSDF-07HRN1
Model L(mm) R(mm) H(mm) Dimension of installation hole(mm)
85 88 45
65
100 95 45
110 100 45
293 163 45
293 163 45
Page 13
MDOF-24(28)HN1 845 320 700 908 560 335
MDOF-18HN1 760 285 590 823 530 290
MDOF-12HN1 780 250 540 843 549 276
MDOF-09HN1 700 240 540 757 458 250
MDOF-07HN1 700 240 540 757 458 250
3.2 Outdoor Unit
More than 30cm
More than 60cm
More than 200cm
More than 30cm
More than 60cm (Service space
F
e
n
c
e
o
r
ob
s
t
ac
l
es
Model W D H W1 A B
Page 14
T3 temp. sensor is only for 24 and 28k
4. Refrigerant Cycle Diagram
For heat pump models:
LIQUID SIDE
GAS SIDE
HEAT EXCHANGE (EVAPORATOR)
HEAT EXCHANGE (CONDENSER)
COMPRESSOR
2-WAY VALVE
3-WAY VALVE
4-WAY VALVE
COOLING
HEATING
T2 Evaporator temp. sensor
T1 Room temp. sensor
ACCUMULATOR
INDOOR OUTDOOR
CHECK VALVE (Heating Model only)
CAPILIARY TUBE
Page 15
MDSF-24HRN1-v/MDSF-28HRN1-vMDSF-24HRN1/MDSF-28HRN1
MDSF-07HRN1/MDSF-09HRN1/MDSF-12HRN1/MDSF-18HRN1
5. Wiring Diagram
5.1 Indoor Unit
CN6
CN3
CN2
RED
CN_TO
CN5
INDOOR MOTOR
INDOOR UNIT
TO OUTDOOR UNIT
1(L)
2(N)
S
CN_TIN
1 2 3 4 5 6 7 8
Y/G
BLUE
4-WAY TERMINAL
MAIN BOARD
2
1
1(2)3(4) 1(2)3(4)
2(4)
2
1
2
1
2
1
2
1
CN9
PLASAM
2
1
2
1
CN_L1 or CNL
M ~
Y/G
2
WHITE
CN_N1 or CNN
CN_S
FAN CAPACITOR BOARD
PC1_1
PC2_1
1 2 3 4 5
SWING MOTOR
M
5
1 2 3 4 5
CN10
This symbol indicates the element is optional,the actual shape shall be prevail.
Notes:
1 2 3 4 5 1 2 3 4 5
CN11
T1_room
T2_pipe
CN4
3
M
5
CN_HEAT
CNN
WHITE
WHITE
TRANSFORMER
ION
CN_N3 CN_N2
CN_ION
Or
Or
POWER BOARD
2
1
2
1
CN_ION
DISPLAY BOARD
Wire Contoller
2
OPTIONAL
CN3(CN301)
2
Page 16
MDSF-07HRN1-v/MDSF-09HRN1-v/MDSF-12HRN1-v/MDSF-18HRN1-v
5.1 Indoor Unit
5.2 Outdoor Unit
MDOF-18HN1MDOF-07HN1/MDOF-09HN1/MDOF-12HN1
Page 17
MDOF-28HN1
MDOF-24HN1
CT
TRANS1
COMP
CAP1
1
2
M
FAN2
VALVE
KM1
BLUE
BLUE
BLUE
BLUE
BLACK
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
RED
RED
RED
RED
CAP2
1
2
RT3
XP1
XS1
CN4
CN3
UNIT1
CN2
CN5
CN6
CN11
RED
RED
RED
RED
C
S
R
BLACK
CN10
CN9
CN8
CN1
RED
BLACK
XT1
1
N
L
S
2(N)
TO INDOOR UNIT
POWER SUPPLY
CODE
UNIT1
COMP
CAP1
CAP2
FAN2
XT1
Xt2
XP1,XS1
RT3
KM1
CT
TRANS1
CN1-CN11
PART NAME
OUTDOOR CONTROL PCB
COMPRESSOR
COMPRESSOR RUN CAPACITOR
OUTDOOR FAN CAPACITOR
OUTDOOR FAN
TERMINAL
MIDDLE TERMINAL
CONNECTORS
PIPE TEMPERATURE SENSOR
AC CONTACTOR
CURRENT INDUCTOR
TRANSFORMER
PCB SOCKETS
VALVE
REVERSING VALVE
Y/G
BLACK
PTCR
BLACK
OPTION
O.L.P
2
1
A1
A2
1
Y/G
3
(OR BLACK)
CN15
CN16
1
3(5)
2
4(6)
CT
TRANS1
COMP
CAP1
1
2
M
FAN2
VALVE
KM1
BLUE
BLUE
BLUE
BLUE
BLACK
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
RED
RED
RED
RED
CAP2
1
2
RT3
XP1
XS1
CN4
CN3
UNIT1
CN2
CN5
CN6
CN11
RED
RED
RED
RED
C
S
R
BLACK
CN10
CN9
CN8
CN1
RED
BLACK
XT1
1
N
L
S
2(N)
O INDOOR UNIT
POWER SUPPLY
CODE
UNIT1
COMP
CAP1
CAP2
FAN2
XT1
XT2XT3
XP1,XS1
RT3
KM1
CT
TRANS1
CN1-CN11
PART NAME
OUTDOOR CONTROL PCB
COMPRESSOR
COMPRESSOR RUN CAPACITOR
OUTDOOR FAN CAPACITOR
OUTDOOR FAN
TERMINAL
MIDDLE TERMINAL
CONNECTORS
PIPE TEMPERATURE SENSOR
AC CONTACTOR
CURRENT INDUCTOR
TRANSFORMER
PCB SOCKETS
VALVE
REVERSING VALVE
Y/G
BLACK
PTCR
BLACK
OPTION
O.L.P
2
1
A1
A2
1
Y/G
3
(OR BLACK)
CN15
CN16
1
3
2
4
XT2
1
2
BLACK
MDOF-07HN1-v/MDOF-09HN1-v/MDOF-12HN1-v/MDOF-18HN1-v
11
2(N)2(N)
33
44
BLUEBLUE
SS
RR
REDRED
CC
BLACKBLACK
COMPRESSORCOMPRESSOR
OVERLOAD RELAY
OVERLOAD RELAY
BLACKBLACK
BLACKBLACK
4-WAY4-WA Y
REDRED
COMPRESSOR CAPACITOR
COMPRESSOR CAPACITOR
FAN MOTOR
FAN MOTOR
BLUEBLUE
REDRED
FAN CAPACITORFAN CAPACITOR
REDRED
RED
RED
BLACK
BLACK
CN1
CN2
TRANSFORMER
LOW TEMPERATURE COOLING SYSTEM
TEMPERATURE SENSOR
(LIN)
(N)
(LOUT)
(4WAY)
(N)
BLUE
BLUE(BLACK)BLUE(BLACK)
BLUE(BLACK)BLUE(BLACK)
C
L
H
RED
BLACK
GRAY(RED)
RED
FUSE
CC
Page 18
MDOF-24HN1-v
XT2
CURRENT INDUCTOR
TRANSFORMER
COMPRESSOR
CAP1
1
2
M
OUTDOOR FAN
REVERSING VALVE
AC CONTACTOR
BLUE
BLUE
BLUE
BLACK
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
RED
RED
RED
RED
CAP2
1
2
RT 3 SENSOR
CN4
CN3
OUTDOOR CONTROL PCB
CN2
CN6
CN11
RED
RED
RED
RED
C
S
R
BLACK
CN10
CN9
CN8
CN1
RED
RED
RED
XT1
1
N
L
S
2(N)
TO INDOOR UNIT
POWER SUPPLY
Y/G
BLACK
PTCR
BLACK
OPTION
O.L.P
2
1
1
5
6
2
A1
A2
1
Y/G
BLUE
CN1
CN2
RED
LOW TEMPERATURE COOLING SYSTEM
BLACK
BLACK
RED
TEMPERATURE SENSOR
BLACK
BLUE
BLUE
XT3
C
L
H
DE F R O S TI N G
RED ( )GRA Y
TH E R M OS T A T
FUS E
RED
HE A T E R
RED( )G RA Y
RED
CN5
BLACK
MDOF-28HN1-v
XT2
CURRENT INDUCTOR
TRANSFORMER
COMPRESSOR
CAP1
1
2
M
OUTDOOR FAN
REVERSING VALVE
AC CONTACTOR
BLUE
BLUE
BLUE
BLACK
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
RED
RED
RED
RED
CAP2
1
2
RT 3 SENSOR
CN4
CN3
OUTDOOR CONTROL PCB
CN2
CN6
CN11
RED
RED
RED
RED
C
S
R
BLACK
CN10
CN9
CN8
CN1
RED
RED
RED
XT1
1
N
L
S
2(N)
TO INDOOR UNIT
POWER SUPPLY
Y/G
BLACK
PTCR
BLACK
OPTION
O.L.P
2
1
1
5
6 2
A1
A2
1
Y/G
BLUE
CN1
CN2
RED
LOW TEMPERATURE COOLING SYSTEM
BLACK
BLACK
RED
TEMPERATURE SENSOR
BLACK
BLUE
BLUE
XT3
C
L
H
DE F R O S TI N G
RED ( )GRA Y
TH E R M OS T A T
FUS E
RED
HE A T E R
RED( )G RA Y
RED
CN5
BLACK
Page 19
6 Installation Details
6.1 Wrench torque sheet for installation
Outside diameter Torque Additional tightening torque
mm inch N.cm N.cm
Ф6.35 1/4 1500(153kgf.cm) 1600(163kgf.cm)
Ф9.52 3/8 2500(255kgf.cm) 2600(265kgf.cm)
Ф12.7 1/2 3500(357kgf.cm) 3600(367kgf.cm)
Ф15.9 5/8 4500(459kgf.cm) 4700(479kgf.cm)
Ф19 3/4 6500(663kgf.cm) 6700(683kgf.cm)
6.2 Connecting the cables
The power cord of connect should be selected according to the following specifications sheet.
Rated current of appliance Nominal cross-sectional area (mm²)
>3 and 6 0.75
>6 and 10 1
>10 and 16 1.5
>16 and 25 2.5
The cable size and the current of the fuse or switch are determined by the maximum current indicated
on the nameplate which located on the side panel of the unit. Please refer to the nameplate before
selecting the cable, fuse and switch.
Page 20
MDSF-28HRN1+MDOF-28HN1
MDSF-24HRN1+MDOF-24HN1
MDSF-18HRN1+MDOF-18HN1
MDSF-12HRN1+MDOF-12HN1
MDSF-09HRN1+MDOF-09HN1
MDSF-07HRN1+MDOF-07HN1
6.3 Pipe length and the elevation
The pipe length and refrigerant amount:
Model
Pipe size
Standard
length
(m)
Max.
Elevation
B (m)
Max.
Length
A (m)
Additional
refrigerant
(g/m)
Gas Liquid
3/8’’
(
Ф9.52
)
1/4’’
(
Ф6.35
)
5 8 20 20
3/8’’
(
Ф9.52
)
1/4’’
(
Ф6.35
)
5 8 20 20
1/2’’
(
Ф12.7
)
1/4’’
(
Ф6.35
)
5 8 20 20
1/2’’
(
Ф12.7
)
1/4’’
(
Ф6.35
)
5 10 25 20
5/8’’
(
Ф15.9
)
3/8’’
(
Ф9.52
)
5 10 25 40
Caution:
The capacity test is based on the standard length and the maximum permissive length is based on the
system reliability.
The oil trap should be installed per 5-7 meters.
Page 21
7. Operation Characteristics
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features
may come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this
figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow
louver to its maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
25
8. Electronic function
8.1 Abbreviation
T1: Indoor room temperature
T2: Coil temperature of evaporator
T3: Coil temperature of condenser
T4: Outdoor ambient temperature
T5: Compressor discharge temperature
Page 22
8.3 Main Protection
8.3.1 Time Delay at restart for compressor.
8.3.2 Sensor protection at open circuit and breaking disconnection.
8.3.3 Zero crossing detection error protection
If AC can not detect zero crossing signal for 4 minutes or the zero crossing signal time interval is
not correct, the unit will stop and the LED will display the failure. The correct zero crossing signal
time interval should be between 6-13ms.
8.3.4 Fan Speed is out of control
When Indoor Fan Speed is too low(lower than 300RPM) lasting 2 minutes, the unit stops and LED
displays failure information and can’t returns to normal operation automatically.
8.3.5 Current protection
I3SEC
I5MIN
A
B
C
Resume
IFAN
IRESTORE
A zone : The current exceeds I
3SEC
for 5 seconds the
compressor and outdoor fan will shut off.
B zone: The current exceeds I
5min
for 5 minutes, the compressor and outdoor fan will shut off.
C zone: The current exceeds I
FAN
, the outdoor fan will shut off if AC is in heating mode. If AC is in
cooling mode, the indoor fan will run at low speed.
Page 23
8.4 Operation Modes and Functions
8.4.1 Fan mode
(1) Outdoor fan and compressor stop.
(2) Temperature setting function is disabled, and no setting temperature is displayed.
(3) Indoor fan can be set to high/med/low/auto.
(4) The louver operates the same as in cooling mode.
(5) Auto fan:
29
28
High
Low
25
Medium
8.4.2 Cooling Mode
8.4.2.1 Compressor running rules
Once the compressor starts up, it will run 5.5 minutes. And then it will follow the below rules:
When indoor room temp.T1 is lower than Tn, the compressor and outdoor fan will shut off. When
T1 is higher than Tm, the compressor and outdoor fan will start up.
Tm=Ts, Tn=Ts-2.
8.4.2.2 Outdoor fan running rules
The On-off outdoor units have single fan speed. The outdoor fan will run following the compressor
except when AC is in evaporator high temp. protection in heating mode ,condenser high temp.
protection in cooling mode, defrosting mode and the current protection.
Page 24
8.4.2.3 Indoor fan running rules
In cooling mode, indoor fan runs all the time and the speed can be selected as high, medium, low
and auto.
The auto fan:
8.4.2.4 Low evaporator coil temperature T2 protection
TE6
T2
On
Off
TE5
When the evaporator coil temp.T2 keeps lower than TE5 for 5 minutes, the compressor and
outdoor fan will shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart
up.
8.4.3 Heating Mode
8.4.3.1 Compressor running rules:
Once the compressor starts up, it will run 7 minutes. And then it will follow the below rules:
When indoor room temp.T1 is higher than Tj, the compressor and outdoor fan will shut off. When
T1 is lower than Tk, the compressor and outdoor fan will start up.
While Tj=Ts+TB; T
k
=Ts+TB-2
Page 25
For 7, 9, 12 and 18k,
8.4.3.2 Outdoor fan running rules:
The outdoor units have single fan speed. The outdoor fan will run following the compressor except
when AC is in evaporator high temp. protection in heating mode , condenser high temp. protection
in cooling mode ,defrosting mode and the current protection.
8.4.3.3 Indoor fan running rules: Auto fan action:
When T1-Ts>2, the indoor fan will run at low speed.
When T1-Ts≤0, the indoor fan will run at medium speed.
8.4.3.4 Defrosting mode
Condition of defrosting:
1, AC will enter the defrosting mode if all of the following items(1.1,1.2,1.3 or 1.1, 1.2, 1.4) are
satisfied.
T=T, if the indoor fan=low speed.
T=T+3, if the indoor fan=medium speed.
T=T+5, if the indoor fan=high speed.
Tmax is the maximum value of T′.
When fan speed changes( including anti-cold wind function), AC will detect ∆T after two minutes.
1.1 AC meets A1 or A2.
A1: The cumulative compressor running time is between 45~120 minutes. Meanwhile the value of
T meets the below table.
T
High speed
TH
DEFROST
Medium speed
TM
DEFROST
Low speed
TL
DEFROST
A2: The cumulative compressor running time is over 120 minutes. Meanwhile the value of ∆T
meets the below table.
T
High speed
TH
DEFROST
+2
Medium speed
TM
DEFROST
+2
Low speed
TL
DEFROST
+2
Page 26
1.2 If the fan speed and the evaporator coil temp.T2 meet the below issues:
T2
High speed
43
Medium speed
46
Low speed
48
1.3 After the compressor keeps running 8 minutes, ∆T′ max∆T′ ≥6℃(∆T=T2-T1
1.4 After the compressor keeps running 8 minutes, if -5℃<T1<45℃ and -5℃<T2<45℃, AC will
detect the T. Mark the time of ∆T′ dropped 1.5 degree as t. When 1min<t< FALL08CTM, this
condition is satisfied.(FALL08CTM is controlled by EEPROM chip).
About the setting defrosting time:
runtimeminute) Defrosting time(minute)
Case 1 Runtime=45 10
Case 2
45runtime60
7.5
Case 3
60runtime90
8.5
Case 4
90runtime120
10
Case 5
120runtime
12
2, AC will enter the defrosting mode if all of the following items are satisfied:
2.1 The compressor cumulative running time is over 45 minutes.
2.2 The compressor continuous running time is over 8 minutes.
2.3 The indoor fan is off.
In this case, the defrosting time is ten minutes.
3, AC will enter the defrosting mode if all of the following items are satisfied:
3.1 After AC runs in heating mode, there is no defrosting before.
3.2 The cumulative compressor running time is over 45 minutes.
3.3 The 1.1 and 1.2 are satisfied if AC is in high/Medium/Low speed .Or the fan speed is breeze.
In this case, the defrosting time is ten minutes.
a) Condition of ending defrosting:
If any one of the following items is satisfied, the defrosting will terminate and the machine will turn
to normal heating mode.
(1) The defrosting time is reached to the setting value.
(2) The defrosting has been running for 3 minutes and T2≥2.
(3) The defrosting has been running for 2 minutes, check the value of T2. If T2
-T2min
2 during
4 minutes, the defrosting will terminate.
(4) The compressor current has reached to I
DEFROST
or above lasting 7 seconds, I
DEFROST
differs
in different models
Page 27
Defrosting action
Compressor
on
off
on
on
on
off
off
off
4-way valve
Outdoor fan
Indoor fan
Indoor fan breeze(10s)
DF-5
DF
Setting defrosting time
F8
DF-5
DF
For 24k
3minutes
Condition of defrosting:
AC will enter defrosting mode if any of the following items is satisfied.
(1) If T3<TC1 and the compressor keeps running over 45 minutes. Meanwhile T3TC3 for
(2) After the last defrosting, the time that the outdoor fan is off but the compressor is on in high T2
protection cumulates up to 90 minutes.
Condition of ending defrosting:
If any one of the following items is satisfied, the defrosting will terminate and the machine will turn
to normal heating mode.
(1) T3 rises to be higher than TC2.
(2) The machine has run for 10 minutes in defrosting.
Defrosting action
Page 28
8.4.3.5 High evaporator coil temp.T2 protection:
8.4.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed
between 17~30℃.
In auto mode, the machine will choose cooling, heating or fan-only mode according to T (T
=T1-Ts).
T=T1-Ts Running mode
T2
Cooling
-3≤∆T2
Fan-only
T<-3
Heating(For cooling only models, they
will run at fan speed)
AC will run in auto mode in the below cases:
1Pressing the forced auto button.
2If AC is off, it will run in auto mode when the timer on function is active.
3After setting the mode, AC will run in auto mode if the compressor keeps not running for
20 minutes.
8.4.5 Drying mode
8.4.5.1 The compressor is cycled running with 10 minutes on and then 5 minutes off. The indoor
fan will keep running at low speed.
8.4.5.2 In drying mode, if room temperature is lower than 10, the compressor will stop and not
resume until room temperature exceeds 13℃.
8.4.5.3 The evaporator anti-freezing protection is the same as that in cooling mode.
8.4.6 Forced operation function
Press the touch button continually, the AC will run as below sequence:
Forced auto Forced cooling →Off
Page 29
Forced cooling mode:
The compressor and outdoor fan keep running and the indoor fan runs at low speed. After running
for 30 minutes, AC will turn to auto mode with 24 setting temperature.
Forced auto mode:
The action of forced auto mode is the same as normal auto mode with 24 setting temperature.
When AC receives signals, such as switch on, switch off, timer on, timer off, mode setting, fan
speed setting, sleeping mode setting, follow me setting, it will quit the forced operation.
The forced operation function can not be memorized if power off.
8.4.7 Timer function
8.4.7.1 Timing range is 24 hours.
8.4.7.2 Timer on. The machine will turn on automatically when reaching the setting time.
8.4.7.3 Timer off. The machine will turn off automatically when reaching the setting time.
8.4.7.4 Timer on/off. The machine will turn on automatically when reaching the setting “on” time,
and then turn off automatically when reaching the setting “off” time.
8.4.7.5 Timer off/on. The machine will turn off automatically when reaching the setting “off” time,
and then turn on automatically when reaching the setting “on” time.
8.4.7.6 The timer function will not change the AC current operation mode. Suppose AC is off now,
it will not start up firstly after setting the “timer off” function. And when reaching the setting time,
the timer LED will be off and the AC running mode has not been changed.
8.4.7.7 The setting time is relative time.
8.4.7.8 The AC will quit the timer function when it has malfunction.
8.4.8 Sleep function mode
8.4.8.1 Operation time in sleep mode is 7 hours. After 7 hours the AC quits this mode and turns
off.
8.4.8.2. Operation process in sleep mode is as follow:
When cooling, the setting temperature rises 1 (be lower than 30) every one hour, 2 hours
later the setting temperature stops rising and indoor fan is fixed as low speed.
When heating, the setting temperature decreases 1 (be higher than 17) every one hour, 2
hours later the setting temperature stops rising and indoor fan is fixed as low speed. (Anti-cold
wind function has the priority)
8.4.8.3 Timer setting is available
8.4.8.4 When user uses timer off function in sleep mode (or sleep function in timer off mode), if the
timing is less than 7 hours, sleep function will be cancelled when reaching the setting time. If the
timing is more than 7 hours, the machine will not stop until reaches the setting time in sleep mode.
Page 30
The indoor unit is equipped with auto-restart function, which is carried out through an auto-restart
module. In case of a sudden power failure, the module memorizes the setting conditions before
the power failure. The unit will resume the previous operation setting (not including swing function)
automatically after 3 minutes when power returns.
If the memorization condition is forced cooling mode, the unit will run in cooling mode for 30
minutes and turn to auto mode as 24 setting temp.
If AC is off before power off and AC is required to start up now, the compressor will have 1 minute
delay when power on. Other conditions, the compressor will have 3 minutes delay when restarts.
8.4.10 Refrigerant Leakage Detection
With this new technology, the display area will show “EC” when the outdoor unit detects refrigerant
leakage.
8.4.11 Louver Position Memory Function
When starting the unit again after shutting down, its louver will restore to the angle originally set by
the user, but the precondition is that the angle must be within the allowable range, if it exceeds, it
will memorize the maximum angle of the louver. During operation, if the power fails or the end
user shuts down the unit in the turbo mode, the louver will restore to the default angle.
8.4.12 8 Heating(optional)
In heating operation, the preset temperature of the air conditioner can be as lower as 8℃, which
keeps the room temperature steady at 8 and prevents household things freezing when the
house is unoccupied for a long time in severe cold weather.
8.4.9 Auto-Restart function
Page 31
24/28k)
short circuit(only for 24/28k)
9. Troubleshooting
9.1 Indoor Unit Error Display
Operation lamp Timer lamp Display LED STATUS
1 time
X E1 EEPROM parameter error
2 times
X E2
Zero-crossing signal detection error(except
3 times
X E3 Indoor fan speed has been out of control
5 times
X E5
Indoor room temperature sensor T1 open circuit or
short circuit
6 times
X E6
Evaporator coil temperature sensor T2 open circuit or
short circuit
7 times
X E7
Condenser coil temperature sensor T3 open circuit or
2 times
O EC Refrigerant Leakage Detection
8 times
X E8
9 times
X E9
Indoor / outdoor units communication error(only for
Olight X(off) ☆(flash)
Page 32
9.2 Diagnosis and Solution
9.2.1 EEPROM parameter error diagnosis and solution
EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed
voltage.
Page 33
9.2.2 Zero crossing detection error diagnosis and solution
9.2.3 Indoor fan speed has been out of control diagnosis and solution
Page 34
Index 1:
1:Indoor AC Fan Motor
Measure the resistance value of each winding by using the tester.
For the resistance value of the motor, please contact the technical engineer.
Index2:
1: Indoor AC Fan Motor
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds,
measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V(208~240V power
supply)or 50V(115V power supply), the PCB must has problems and need to be replaced.
9.2.4 Open circuit or short circuit of temperature sensors diagnosis and solution
Page 35
9.2.5 Refrigerant Leakage Detection diagnosis and solution
Is there cool air blowing out from indoor air outlet?
Yes
Yes
Check if T2 sensor is well
fixed. Correct the installation
or replace T2 sensor. Does
the problem remain again?
No
Is there any leakage? Especially the connection parts, such as the gas valve and the liquid valve.
No
Shut off the power supply and turn it on 5 seconds later. Is it still displaying the error code?
Replace indoor PCB.
Yes
Repair the leakage and
recharge the refrigerant.
Yes
Clear the blocking.
Yes
Is there any block i n g ? (Such as the capillary or the welded points of the pipes.)
Page 36
9.2.6 Indoor / outdoor units communication error diagnosis and solution
Page 37
Main parts check
1.Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each winding by using the multi-meter.
Table1:Some frequently-used R-T data for T1,T2,T3 and T4 sensor:
Temperature (℃)
5 10 15 20 25 30 40 50 60
Resistance Value (K) 26.9 20.7 16.1 12.6 10 8 5.2 3.5 2.4
Table2:Some frequently-used R-T data for T5 sensor:
Temperature ()
5 15 25 35 60 70 80 90 100
Resistance Value (K) 141.6 88 56.1 36.6 13.8 9.7 6.9 5 3.7
Resistance value (KΩ)
Temperature (℃)
T5
T1,T2,T3,T4
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